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Related Manuals for Major TDR Series
Summary of Contents for Major TDR Series
- Page 1 Operator Manual & Parts List MAJOR RANGE OF TDR ROLLERMOWERS TDR 16000 TDR 20000...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
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Page 3: Table Of Contents
Contents Introduction Thank you Using Your Operator’s Manual Safety Aspects Intended use Product Identification Machine Serial Numbers Register Your Product and Warranty Online Product Specifications Safety Machine Safety Labels Hazards associated with operating Grass Cutting Machinery Operating Safely Workstation Regulations for use of the transmission PTO Shaft Safety Driving Safely on Public Roads Operating the Machine... - Page 4 EN ISO 13857 - Safety of machinery: Safety distances to prevent hazard zones being reached by upper and lower limbs. I certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above.
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Page 5: Machine Serial Numbers
Productaanduiding Machineserienummers Indien u contact opneemt met MAJOR of met uw MAJOR-dealer voor informatie over onderhoud of reserveonderelen, moet u altijd het productmodel en de serienummers vermelden. Het model- en serienummer kunt u vinden op het typeplaatje van de machine. -
Page 6: Product Specifications
In de handleiding wordt indien nodig ook op mogelijke gevaren gewezen in speciale veiligheidsmededelingen via het woord PAS OP en het bijbehorende veiligheidssysmbool Lees de bedieningshandleiding om Controleer het vastzitten van de letsel te voorkomen transmissie Gevaar van verstrikking met de aftakas - houd afstand van de aftakasaandrijvingen Gevaar voor draaiende messen Smeerpunten www.major-equipment.com... - Page 7 Gevaar van uitglijden en vallen Uitglijden en vallen wordt vaak veroorzaakt door: 1. Gladde vloeren 2. Voorwerpen op trappen en werkplatforms. Het risico van uitglijden en vallen kan door omzichtigheid en een opgeruimde werkruimte aanzienlijk worden verminderd. www.major-equipment.com...
- Page 8 Bij hogere aftakastoerentallen stijgt ook het geluidsniveau. Draag altijd gehoorbescherming. Veilige bediening Deze MAJOR-machine is ontworpen voor gebruik met een aftakastoerental dat in de technische gegevens van deze handleiding staat vermeld. Zorg ervoor dat de aftakasuitgang is ingesteld op het juiste toerental. Deze MAJOR-machine mag alleen worden gebruikt voor doeleinden zoals beschreven in de paragraaf “Bedoeld gebruik”...
- Page 9 4. U moet beslist alle veiligheidsvoorschriften en de bedieningshandleiding van de machine doorlezen. 5. Indien u onzeker bent over het gebruik van de machine, moet u contact opnemen met de fabrikant of de dealer. www.major-equipment.com...
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Page 10: Operating The Machine
7. Ensure safety guards and flaps are in place at all times where fitted. 8. Due to the corrosive nature of grass when cut, wash down the machine when finished mowing, especially when the machine is being stored for a long period of time. www.major-equipment.com... -
Page 11: Key To Main Parts
Connect the hydraulic connections to the tractor. Mount the solenoid control box in tractor cab. Fit the PTO shaft & secure the PTO cover chains. Raise the parking jack. Solenoid Control Box Mounting. Adjust drawbar instead of cutting PTO shaft. www.major-equipment.com... - Page 12 Drawbar Lateral Adjustment The MAJOR TDR Rollermower is designed to operate at a max 540-720 RPM. Always operate on level ground when hitching / unhitching the implement. This will prevent dangerous movement. 1. Never allow anyone to stand between the tractor and the machine.
- Page 13 DO NOT lower wings while PTO is in motion as damage can occur to the wing input gearbox. Remote Control For your comfort this machine is operated via remote control. Batteries Batteries Plug Charge connectors Base 12V charging unit Remote Control www.major-equipment.com...
- Page 14 Manual override should not be Top screw (shown) - Button shown will make the wing go down. used when operating the machine right wing. Button on the opposite side will raise the normally. Bottom screw - left wing. wing. www.major-equipment.com...
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Page 15: Blade Rotations
PTO. Good, regular maintenance and correct use are if the TDR Rollermower is to remain safe and long lasting. Only trained and competent personnel should carry out major repairs on the machine. Do not attempt to repair the machine if you are unsure and contact your local dealer. -
Page 16: Belt Adjustment
Slide split shaft forward to remove belts & add new ones • Replace Shaft & tighten coupling bolts • Tighten bolts on Bearing • Tighten Grub Screw on front & rear bearings • Tension Belt Idler Bolt • Tighten Idler Rollers • Replace Top Cover www.major-equipment.com... -
Page 17: Wheel Nuts
If the top of the Key interferes with the taper bush then the bush will not tighten correctly & will loosen again over a short period of time. Clamping holes (grub screw) www.major-equipment.com... -
Page 18: Maintenance Schedule
1st 250 Acres And every 250 acres thereafter. NOTE: ENSURE BLADE ROTATION AND TIMING IS CORRECT AFTER SERVICING TRANSMISSION. After servicing the machine a competent person must test it and make sure that the machine is safe to use. www.major-equipment.com... -
Page 19: Trouble Shooting
Increase cutting height Advancing into grass too rapidly Reduce forward travel speed Hitting ground Raise mower and reset wheels Mower seems to require excessive power Worn or dull blades Sharpen or replace blades Tractor not large enough Use larger horsepower tractor www.major-equipment.com... - Page 20 Oil seal not sealing in the housing diameter of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts Remote control issues Please refer to page 7 of this manual www.major-equipment.com...
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Page 21: Spare Parts
DIA 1 1/4” BUSHx1” TDA-APP AXLE PIVOT PIN 3/4” FINE NYLOC NUT TDC-LIT4 LIGHT BRKT 34x4FBZP 3/4”x4” FINE BOLT TDC-LIT4H LIGHT BRACKET DIA 1” FLAT WASHER T501060ENC12RW6 FIXED SLIP CLUTCH 1200 Nm FWM24 M24 FLAT WASHER G3924_B TOP LINK RAM www.major-equipment.com... - Page 22 DIA 15-17mm INSERT GM84-55L 8400 DRIVE TUBE (LONG) LF205H 6 SPLINE “L” BOX RATIO 1.92 GM84-ROL 8400 ROLLER LF205TH 6 SPLINE “T” BOX RATIO 1.92 GM84/COV GEARBOX COVER 5/8F 5/8” FINE NYLOC NUT 1/2” FINE NYLOC NUT 58x2FBZP 5/8”x2” FINE BOLT www.major-equipment.com...
- Page 23 M8x12SK M8x12mm SOCKET HEAD 12.9 RM-04NUT NUT-WASHER WELDMENT RM-04REH ROLLER END HOUSING RM-04REP ROLLER END PLATE RM-04RES ROLLER END SHAFT RM-RSN3 SHAFT COLLAR DIA 35 S1500 SPLIT PIN 1/8"x1 1/2" S851 GREASE NIPPLE M8x1.25 STR SWM12 M12 SPRING WASHER www.major-equipment.com...
- Page 24 725 SWING BLADE (Clk) 1/2” FINE NYLOC NUT 84RM-RDT DEFLECTOR TUBE 12F-THRA THREADED HEIGHT ADJUSTER 9GTD DRIVE TUBE (302mm) 12GMRA2L HEIGHT ADJUSTER (LH) TDW-FAB1 16ft WING (RH) 12GMRA2R HEIGHT ADJUSTER (RH) TDW-GARD 16ft WING GUARD 190660-1 GUARD (COVER 660/BASE 661) www.major-equipment.com...
- Page 25 Front & rear Direction of travel hangers Item Part No Description 12T-BBS BLADE BACK SPACER FWM12 M12 FLAT WASHER M12 NYLOC NUT M12x40BZP M12x40 BOLT M12x60BZP M12x60 BOLT RM-RSN2 ROLLER MOUNT RM-RSN3 SHAFT COLLAR DIA 35 RM-RSN4 SCRAPER MOUNT www.major-equipment.com...
- Page 26 190592 PTO HAT TDW-20RL 20ft TDR ROLLER 190660-1 GUARD (COVER 660/BASE 661) TDW-FAB2 20ft WING (RH) 205873 6 SPLINE “T” BOX RATIO 1.47 TDW-GARD2 20ft WING GUARD 5/8” FINE NYLOC NUT TDW-SB20 20ft SCRAPER 58x214FBZP 5/8”x2 1/4” FINE BOLT www.major-equipment.com...
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Page 27: Axles
20ft AXLE TDA20N10 BUFFER COVER 3605512 DIA 695x345mm FWM8 M8 FLAT WASHER M12 NYLOC NUT M12x30SZP M12x30 SET BOLT M12x35BZP M12x35 BOLT M16 NYLOC NUT M8 NYLOC NUT M8x25BZP M8x25 BOLT MOT10 DIA 105x100 BUFFER 8SM9-3 BLADE BACK SPACER www.major-equipment.com... - Page 28 23 M8x16SZP M8x16 SET BOLT 32 TDKP-31 WAIST KNOB 24 NT20A PTO GUARD (RND) 33 TDP-GA1A PIVOT PIN (250) 25 S15010 CAT 0 PIN DIA 16x54mm 26 S2061258076 SELECT “T” BOX RATIO 2.58 27 S37 LINCH PIN DIA 6 www.major-equipment.com...
- Page 29 DRIVE SHAFT (MALE) TDA-SD7 DRIVE SHAFT (FEMALE) 1/2” FINE NYLOC NUT 12x2FBZP 1/2”x2” FINE BOLT 18x11x70 18x11 PARALLEL KEY 2517-60 2517 60mm BORE D281215 DISC SPRING 28x12x1.5 M12 NYLOC NUT M12x60BZP M12x60 BOLT SPB-200C SPB 200 TRIPLEX PULLEY TDR Bogey Assembly www.major-equipment.com...
- Page 30 3/4”x7” FINE BOLT S300-A CAT 1-1 TOP LINK 8SM14 DIA 1 1/4” BUSHx1 3/4” S849 GREASE NIPPLE M6 STR AGC2 DIA 50 EXT HEAVY CIRCLIP 12T-BBS BLADE BACK SPACER M12 NYLOC NUT TDD-TEB TOE EYE BUSH M12x30SZP M12x30 SET BOLT www.major-equipment.com...
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Page 31: Hose Assemblies
1/4”x1220mm Str to Block 90 20 TDR-HOSE-F 1/4”x430mm Str to Block 90 21 TDR-RETURN 1/2”x2800mm Str to Str 22 TDR-SUPPLY 3/8”x2800mm Str to Str 23 VUR03C 1/2” CHECK VALVE Rear Deck (right) 1/4” Tee fixed on bogey Rear Deck (left) www.major-equipment.com... - Page 32 3/8” M/F CONNECTOR EMM38 3/8” M/M CONNECTOR EMM3814 3/8-1/4” M/M CONNECTOR SDC08-2-DG3B-38 Part No. SVP08NC-R001 TDR Spring Knob (option) Item Part No Description DU2012 LIGHT SPRING (SHORT) S2061258076 SELECT “T” BOX RATIO 2.58 TDKP-21 SPRING SEAT TDKP-22A SPRING PLUNGER www.major-equipment.com...
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Page 33: Blades
640-SBR 725-SBL 725-SBR 640-SBL TDR20000 Blade Systems FRONT 725-SBL 725-SBR 725-SBL 725-SBR 725-SBL 725-SBR 640-SBR 725-SBL 725-SBR 640-SBL NOTE: Please have the serial number of your machine to hand when ordering blades to ensure you get the correct parts. www.major-equipment.com... - Page 34 BLADE BACK (285 CTR) DF-BMP BLADE MOUNT FWM16 M16 FLAT WASHER M16 NYLOC NUT M16x50BZP M16x50 BOLT 84RM-SBBB BLADE BUSH 8SM9/3 BLADE BACK SPACER www.major-equipment.com...
- Page 35 Item Part No Description 1/2F 1/2” Nyloc Nut 12x2FBZP 1/2”x2” FINE BOLT 84RM-SB02 SWING BLADE (Clk) 84RM-SBB2 BLADE BACK (370 CTR) DF-BMP BLADE MOUNT FWM16 M16 FLAT WASHER M16 NYLOC NUT M16x50BZP M16x50 BOLT 84RM-SBBB BLADE BUSH 8SM9/3 BLADE BACK SPACER www.major-equipment.com...
- Page 36 Swing Blade (Anti Clock) 84RM-SB02 Swing Blade (Clock) 84RM-SBB Blade Back (285 ctr) 84RM-SBB2 Blade Back (370 ctr) 84RM-SBOL Overlap Blade DF-BMP Mounting Plate FWM16 Washer Nyloc Nut M16X60BZP M16 X 60 Bolts Plated 12T-BBS Spacer 84RM-SBOB Overlap Bush www.major-equipment.com...
- Page 37 Part No Description 1/2” FINE NYLOC NUT 12x2FBZP 1/2”x2” FINE BOLT 8FM8-1R 8400 BLADE (Clk) DF-BMP BLADE MOUNT 84RM-BSB BLADE SPACER BUSH www.major-equipment.com...
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Page 38: Pto Shafts
T500350F132132 T50 SHAFT STANDARD TDR20000 REAR DECK T501060ENC12RW6 T50 SHAFT SLIP CLUTCH 6000/6300/8000/8400/TDR16000 REAR DECK T500810ENC12RW6 T50 SHAFT SLIP CLUTCH Gearboxes Machine Gearbox 6000,8000,12000, 12000GR3PTL, TDR16000 LF205 6300, 8400 LF205H 18000, TDR’s, LF205T 6300, 8400 LF205TH TDR wing S2061 www.major-equipment.com... - Page 39 S2061258076 Gearbox www.major-equipment.com...
- Page 40 Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine. Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e.
- Page 41 HEAD OFFICE Major Equipment Intl Ltd Ballyhaunis, Co Mayo Ireland Tel: +353 (0) 9496 30572 UK OFFICE Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: +44 (0) 1524 850501 Netherlands & Germany OFFICE Major Equipment Intl Ltd...
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