GE IC3645SR4R404U2 Installation And Operation Manual page 2

INSTALLATION AND OPERATION
SX TRANSISTOR CONTROL
2.1.5.a
2.1.5.b
2.1.6
2.1.7
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.3
2.3.1
2.3.2
2.3.2.a
2.3.2.b
2.3.3
2.3.4
2.3 .4.a
2.3.5
2.3.6
2.3.6.a
2.3.7
2.3.8
2.4
Section 3.0 ORDERING INFORMATION, ELEMENTARY AND OUTLINE DRAWINGS...................................................... 11
3.1
3.2
3.3
3.4
3.5
3.6
Section 4.0 TROUBLESHOOTING AND DIAGNOSTIC STATUS CODES.............................................................................. 17
4.1
4.2
4.2.1
4.2.2
4.2.2.a
4.2.2.b
4.2.2.c
4.2.2.d
4.2.3
4.2.3.a
4.2.4
4.2.5
4.2.6
4.3
4.4
4.5
4.6
Table of Contents ( Continued )
Ramp Start ................................................................................................................. 8
Anti-Rollback ............................................................................................................. 8
Steer Pump Contactor Time Delay ................................................................................. 8
On-Board Coil Drivers and Internal Coil Suppression ................................................. 8
System Protective Override ..................................................................................................... 8
Static Return to Off (SRO) ............................................................................................... 8
Accelerator Volts Hold Off............................................................................................... 8
Pulse Monitor Trip (PMT)................................................................................................. 8
1A Current Drop Out ......................................................................................................... 8
Thermal Protector (TP)..................................................................................................... 8
Low Voltage .................................... .................................................................................. 8
Diagnostics................................................................................................................................ 9
Systems Diagnostics...................................... .................................................................. 9
Status Codes...................................................................................................................... 9
Standard Status Codes............................................................................................. 9
Stored Status Codes ......................................... ....................................................... 9
Hourmeter Readings ...................................... .................................................................. 9
Battery Discharge Indication (BDI)....................... ......................................................... 9
Internal Resistance Compensation ..................... ................................................... 9
Handset ................................................. ............................................................................ 9
RS-232 Communication Port ........................................................................................... 9
Interactive Dash Display Modes ............................................................................. 9
Circuit Board Coil Driver Modules........................ .......................................................... 10
Truck Management Module (TMM) ............................................................................... 10
Hydraulic Pump Control................................................ ........................................................... 10
Ordering Information for Separately Excited Controls......................................................... 11
Outline: SX-2 Package Size...................................................................................................... 12
Outline: SR-2 Package Size..................................................................................................... 13
Dual Motor Proportioning Drive Elementary ......................................................................... 14
Standard Pump Elementary..................................................................................................... 15
Dual Motor Proportioning Drive Input / Output List.............................................................. 16
General Maintenance Instructions......................................................................................... 17
Cable Routing and Separation ............................................................................................... 17
Application Responsibility ............................................................................................... 17
Signal/Power Level Definitions........................................................................................ 17
Low Level Signals (Level L) ...................................................................................... 17
High Level Signals (Level H)..................................................................................... 18
Medium-Power Signals (Level MP) ........................................................................ 18
High-Power Signals (Level HP) ............................................................................... 18
Cable Spacing Guidelines ................................................................................................ 18
General Cable Spacing............................................................................................. 18
Cabling for Vehicle Retrofits ............................................................................................ 18
RF Interference.................................................................................................................. 18
Suppression....................................................................................................................... 18
Recommended Lubrication of Pins and Sockets Prior to Installation................................ 19
General Troubleshooting Instructions ................................................................................... 19
Traction Controller Status Codes............................................................................................ 20-34
TMM Status Codes ................................................................................................................... 35-38
Page 2
October 1998