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GE IC3645SH7R353E2 Installation And Operation Manual page 2

Separately excited (sx) transistorized motor controllers for neighborhood electric vehicle application

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INSTALLATION AND OPERATION
SX TRANSISTOR CONTROL
2.2.5
2.3
2.3.1
2.3.1.a
2.3.1.b
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.3.7
Section 3.0
ORDERING INFORMATION, ELEMENTARY AND OUTLINE DRAWINGS...................................................... 8
3.1
3.2
3.3
3.4
Section 4.0
TROUBLESHOOTING AND DIAGNOSTIC STATUS CODES.............................................................................. 12
4.1
4.2
4.2.1
4.2.2
4.2.2.a
4.2.2.b
4.2.2.c
4.2.2.d
4.2.3
4.2.3.a
4.2.4
4.2.5
4.2.6
4.3
4.4
4.5
Section 5.0
SX FAMILY - GE HANDSET INSTRUCTIONS ...................................................................................................... 29
6.1
6.2
6.3
6.3.1
6.3.2
6.3.3
6.4
6.5
Section 6.0
DISPLAYS................................................. .................................................................................................................. 38
7.1
Application ............................................. ............................................................................................. 38
7.2
Standard Dash Displays .................................. .................................................................................. 38
7.3
Start-up Display Sequence ................................................................................................................ 38
7.4
Outline Drawings ........................................ ........................................................................................ 39
Section 7.0
MEMORY MAP................................................. ......................................................................................................... 40-42
Table of Contents ( Continued )
Low Voltage .................................... .................................................................................. 6
Diagnostics................................................................................................................................ 6
Status Codes...................................................................................................................... 6
Standard Status Codes............................................................................................. 6
Stored Status Codes ......................................... ....................................................... 7
Odometer Readings ...................................... ................................................................... 7
Battery Discharge Indication (BDI)....................... ......................................................... 7
Internal Resistance Compensation ................................................................................ 7
Handset ................................................. ............................................................................ 7
RS-232 Communication Port ........................................................................................... 7
Circuit Board Coil Driver Modules........................ .......................................................... 7
Ordering Information for Separately Excited Controls......................................................... 8
Outline: SX-2 Package Size...................................................................................................... 9
Standard Elementary for Neighborhood Electric Vehicle Application.............................. 10
Standard Neighborhood Electric Vehicle Application Input/Output List ........................... 11
General Maintenance Instructions................................................................................................. 12
Cable Routing and Separation ............................................................................................... 12
Application Responsibility ............................................................................................... 12
Signal/Power Level Definitions ............................................................................................... 12
Low Level Signals (Level L) .............................................................................................. 12
High Level Signals (Level H)............................................................................................. 13
Medium-Power Signals (Level MP) ................................................................................ 13
High-Power Signals (Level HP) ....................................................................................... 13
Cable Spacing Guidelines ........................................................................................................ 13
General Cable Spacing..................................................................................................... 13
Cabling for Vehicle Retrofits.................................................................................................... 13
RF Interference.......................................................................................................................... 13
Suppression............................................................................................................................... 13
Recommended Lubrication of Pins and Sockets Prior to Installation........................................ 14
General Troubleshooting Instructions ........................................................................................... 15
Traction Controller Status Codes ................................................................................................... 16-28
General Features ...................................................................................................................... 29
Purpose/Setup Functions ........................................................................................................ 29
Setup Function Procedures ................................ .................................................................... 29
Setup Mode ............................................ .......................................................................... 30
Status Code Scrolling....................................................................................................... 30
SX Handset Plug Connections and Outline Drawing..................................................... 31
Setup Functions for Traction Controller ................................................................................ 31 - 36
Summary of Current Limit Adjustments.................................................................................. 37
Page 2
July 2002

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