Shinko JCS-33A-R/M T6080 Instruction Manual

Shinko JCS-33A-R/M T6080 Instruction Manual

Micro-computer based digital indicating limit controller

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INSTRUCTION MANUAL
Micro-computer based digital indicating limit controller
To prevent accidents arising from the misuse of this controller, please ensure the operator receives this manual .
Safety precautions
The safety precautions are classified into categories: "Warning" and "Caution". Depending on circumstances,
procedures indicated by
usage.
Procedures which may lead to dangerous conditions and cause death or serious
Warning
injury, if not carried out properly.
Procedures which may lead to dangerous conditions and cause superficial to medium
Caution
injury or physical damage or may degrade or damage the product, if not carried out
properly.
Warning
• To prevent an electric shock or fire, only our or other qualified service personnel may handle the inner
assembly.
• To prevent an electric shock, fire or damage to the instrument, parts replacement may only be undertaken
by our or other qualified service personnel.
Safety precautions
• To ensure safe and correct use, thoroughly read and understand this manual before using this instrument.
• This instrument is intended to be used for industrial machinery, machine tools and measuring equipment. Verify
correct usage after consulting purpose of use with our agency or main office. (Never use this instrument for
medical purposes with which human lives are involved.)
• External protection devices such as protection equipment against excessive temperature rise, etc. must be
installed, as malfunction of this product could result in serious damage to the system or injury to personnel.
Also proper periodic maintenance is required.
• This instrument must be used under the conditions and environment described in this manual. We do not accept
liability for any injury, loss of life or damage occurring due to the instrument being used under conditions not
otherwise stated in this manual.
Caution with respect to Export Trade Control Ordinance
To avoid this instrument from being used as a component in, or as being utilized in the manufacture of weapons of
mass destruction (i.e. military applications, military equipment, etc.), please investigate the end users and the final
use of this instrument. In the case of resale, ensure that this instrument is not illegally exported.
Caution
• This instrument should be used according to the specifications described in the manual.
If it is not used according to the specifications, it may malfunction or cause fire.
• Be sure to follow the warnings, cautions and notices. Not doing so could cause serious injury or malfunction.
• Specifications of the JCS-33A and the contents of this instruction manual are subject to change without notice.
• This instrument is designed to be installed in a control panel. If it is not, measures must be taken to ensure
that the operator cannot touch power terminals or other high voltage sections.
• Be sure to turn the power supply to the instrument OFF before cleaning this instrument.
• Use a soft, dry cloth when cleaning the instrument.
(Alcohol based substances may tarnish or deface the unit.)
• As the display section is vulnerable, do not strike or scratch it with a hard object.
• Any unauthorized transfer or copying of this document, in part or in whole, is prohibited.
• Shinko Technos CO., LTD. is not liable for any damages or secondary damages incurred as a result of using
this product, including any indirect damages.
(Be sure to read these precautions before using our products.)
Caution may be linked to serious results, so be sure to follow the directions for
JCS-33A-R/M T6080
1
JCS33T6080E1 2006.12

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Summary of Contents for Shinko JCS-33A-R/M T6080

  • Page 1 • Any unauthorized transfer or copying of this document, in part or in whole, is prohibited. • Shinko Technos CO., LTD. is not liable for any damages or secondary damages incurred as a result of using this product, including any indirect damages.
  • Page 2: Name And Functions Of The Sections

    *3: Supply voltage 100 to 240V AC is standard. When ordering 24V AC/DC, enter “1” after the input code. 1.2 How to read the model label (Model label) (e.g.) Model labels are attached to the Relay contact output /Multi-range input JCS-33A-R/M T6080 case and the inner assembly. A2 output (1) Model MULTI RANGE (2) Option, supply voltage No.
  • Page 3: Mounting To The Control Panel

    3. Mounting to the control panel 3.1 Site selection Caution • Use within the following temperature and humidity ranges. Temperature: 0 to 50 (32 to 122 ), Humidity: 35 to 85%RH (No condensation or icing) • When this unit is installed through the control panel, the ambient temperature of this unit as well as the control panel must be kept to under 50 .
  • Page 4 3.4 Mounting Caution As the case is made of resin, do not use excessive force while screwing in the mounting bracket, or the case or screw type mounting bracket could be damaged. The torque is approximately 0.12N•m. Mount the controller vertically to ensure it adheres to the Dust-proof/Drip-proof specification (IP66). Mountable panel thickness: 1 to 15mm (1) Insert the controller from the front side of the panel.
  • Page 5: Power Supply

    4. Wiring Warning Turn the power supply to the instrument off before wiring or checking. Working or touching the terminal with the power switched on may result in severe injury or death due to Electric Shock. • OUT : Limit control output POWER SUPPLY 250V •...
  • Page 6 5. Settings 5.1 Operation flowchart Outline of operation procedure Set Input type, Alarm (type, value, etc.) and SV (desired value), following the procedures below. Setting item numbers (1) to (7) are indicated on the flowchart. [Step 1 Operation before run] Turn the load circuit power OFF, and turn the power supply to the JCS-33A ON. [Step 2 Setup mode] Set Input type, Alarm type, etc.
  • Page 7 Input type (character indication) and range Alarm type -200 to 1370 -320 to 2500 (High limit alarm) : The alarm action is deviation setting from the SV. The alarm is -199.9 to 400.0 -199.9 to 750.0 activated if the PV (process variable) reaches the high limit set value. -200 to 1000 -320 to 1800 (Low limit alarm)
  • Page 8 After the power is turned on, the sensor input characters and temperature unit are indicated on the PV display, and the input range high limit value is indicated on the SV display for approximately 3 seconds. See (Table 5-1). (If any other value is set during the scaling high limit setting, the set value is indicated on the SV display) During this time, all outputs and the LED indicators are in OFF status.
  • Page 9 5.2 Display mode Selects an item to be indicated on the PV and SV display. Use the key for switching the indication. When power is turned on, the PV/SV display is indicated. Character Name, Function, Setting range Default value PV/SV display The PV display indicates PV (process variable), and the SV display indicates SV (desired value).
  • Page 10 : 19200bps Parity selection Even parity • Selects the parity. • Not available if the C5 option is not added or if Shinko protocol is selected during the Communication protocol selection. • Selection range: : No parity : Even parity...
  • Page 11 5.5 Setup mode Sets input type, A1, A2 type, High/Low limit control action, etc. In the PV/SV display mode, press the key for approx. 3 seconds while holding down the keys to proceed to the Setup mode. To set values, use the key.
  • Page 12 No alarm action A1 type selection • Selects an action type for A1. • Selection range: : No alarm action : High limit alarm : Low limit alarm : High/Low limits alarm : High/Low limit range alarm : Process high alarm : Process low alarm : High limit alarm with standby : Low limit alarm with standby...
  • Page 13 Auto start Auto/Manual start selection • Selects either auto or manual start of the limit control action. (Refer to Section 7.3) • Selection range: : Auto start : Manual start Hour.Minute EXCEEDED indicator lighting duration time unit selection • Selects unit of “EXCEEDED indicator lighting duration time”. •...
  • Page 14: Action Explanation

    7. Action explanation 7.1 High limit control action (Fig. 7.1-1) Auto start will be used for purposes of explanation of the High limit control action. (Refer to Section 7.3) key or External reset input hysteresis Unlit Unlit EXCEEDED Indicator Unlit Unlit RESET Indicator OUT 6-7...
  • Page 15 (1) Limit control action will initiate after power supply to the controller is turned on. (2) If PV drops below SV, the EXCEEDED and RESET indicators light, and OUT (Limit control output terminals between 6-7) is turned OFF. (3) If PV exceeds [SV+OUT hysteresis], the EXCEEDED indicator goes off. At this time, the RESET indicator is lit, and OUT (Limit control output terminals between 6-7) is in OFF status.
  • Page 16: Specifications

    8. Specifications 8.1 Standard specifications Mounting : Flush Setting : Input system using membrane sheet key Display PV display : Red LED 4 digits, character size 10.2 x 4.9 mm (H x W) SV display : Green LED 4 digits, character size 8.8 x 4.9 mm (H x W) Accuracy (Setting and Indication): Thermocouple : Within 0.2% of each input span...
  • Page 17 Supply voltage : 100 to 240V AC 50/60Hz, 24V AC/DC 50/60Hz Allowable voltage fluctuation: 100 to 240V AC: 85 to 264V AC, 24V AC/DC : 20 to 28V AC/DC Power consumption : Approx. 8VA Ambient temperature : 0 to 50 (32 to 122 ) Ambient humidity : 35 to 85%RH (no condensation)
  • Page 18 : 1 and 2 (Selectable by keypad) Communication protocol : Shinko protocol, Modbus ASCII, Modbus RTU (Selectable by keypad) Number of units connectable : Maximum 31 units to 1 host computer Communication error detection : Double detection by parity and checksum External reset input (Option code: SM) If this option is added, the [C5] option cannot be added with it.
  • Page 19: Troubleshooting

    9. Troubleshooting If any malfunctions occur, refer to the following items after checking the power supply to the controller. 9.1 Indication Presumed cause and solution Problem • The controller is in the EXCEEDED indicator lighting duration time “ ” is indicated on the PV mode.
  • Page 20 The PV display keeps indicating • Check whether the input signal source for DC voltage (0 to 5V DC, the value which was set during 0 to 10V DC) and DC current (0 to 20mA DC) is disconnected. Scaling low limit setting. How to check whether the input signal wire is disconnected [DC voltage (0 to 5V DC, 0 to 10V DC)] If the input to the input terminals of the instrument is 1V DC and if...

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