Ozito ASG-7000 Instruction Manual

Ozito ASG-7000 Instruction Manual

Airless paint sprayer 700w

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AIRLESS PAINT
SPRAYER
700W
INSTRUCTION MANUAL
SPECIFICATIONS
Input Power:
700W
Voltage:
220-240V ~50Hz
Max. Pressure:
3,000psi (21MPa)
Max. Flow Rate:
1.0L/min
Spray Tip Size:
517 (Supplied)
Suitable Spray Tips:
0.013 - 0.021"
Max. Viscosity:
100DIN-s
Outlet Paint Connector: G¼"-19"
Max. Hose Pressure:
3,300psi (22.8MPa)
High Pressure Hose:
7.5m
Paint Temperature:
5-40°C
Weight:
10.5kg
ozito.com.au
1
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO
Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
WARRANTY
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
1 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 12 months from the
original date of purchase and is intended for DIY (Do It Yourself)
use only. If a product is defective it will be replaced in accordance
with the terms of this warranty. Warranty excludes consumable
parts, for example: valve adapters and accessories.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
STANDARD EQUIPMENT
Airless Sprayer
Spray Gun & High Pressure Hose
3 x Spanners, Spare Spray Gun
Filter, Fine Needle & Cleaning
Brush
4 x Bolts, 4 x Washers, 4 x Spring
Washers & Hex Key
ASG-7000
0720

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Summary of Contents for Ozito ASG-7000

  • Page 1 Brush ozito.com.au 4 x Bolts, 4 x Washers, 4 x Spring Washers & Hex Key ASG-7000 WARRANTY IN ORDER TO MAKE A CLAIM UNDER THIS The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law.
  • Page 2 KNOW YOUR PRODUCT SETUP & PREPARATION AIRLESS SPRAY GUN 1. ASSEMBLY 1. Carry Handle 11. Inlet Hose Port 2. Paint Outlet Port 12. Pressure Control Dial 3. Power Cord 13. On/Off Switch WARNING! ENSURE THE TOOL IS TURNED OFF 4. Priming Lever 14.
  • Page 3 2. PREPARING THE MACHINE Spray Tip & Guard WARNING! THE TOOL IS RECOMMENDED FOR USE WITH A RESIDUAL CURRENT DEVICE WITH A Note: The spray gun comes assembled from the factory. If the spray RATED CURRENT OF 30mA OR LESS. gun has been disassembled for cleaning or priming, follow the steps below to re-assemble.
  • Page 4 Priming The Pump Priming The Spray Gun & High Pressure Hose The airless sprayer needs to be primed every time a spray material is 1. Remove the tip guard and spray used. Whether you are setting the machine up for use after cleaning/ tip from the spray gun.
  • Page 5 The SPRAY FAST PRESSURE sprayer is now ready for use again. 1. On a scrap piece of material, SLOW practice applying steady strokes at the speed required to achieve an even spray pattern. ASG-7000...
  • Page 6 4. USING THE SPRAYER Helpful Hints WARNING! ENSURE THAT THE AIRLESS SPRAYER HAS BEEN PROPERLY PRIMED BEFORE 1. Do not spray outdoors on a windy day as the results may be COMMENCING SPRAYING PROCEDURE. unsatisfactory. Spraying Technique 2. Only apply one coat at a time, always allow a coat to completely dry before adding another coat.
  • Page 7 For further information, or any parts not listed here, visit air bubbles Inlet hose not www.ozito.com.au or contact Ozito Customer Service: sucking up Follow priming Australia 1800 069 486 water when Lack of pressure instructions to re-prime...
  • Page 8 • NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury. The ASG-7000 Airless Spray Gun operates at very high pressure. For safe operation the following must be • ALWAYS lock the gun trigger, shut the fluid pump off and release all pressure before servicing, observed at all times.
  • Page 9 PAINT SPRAYER 700W CLEANING & MAINTENANCE MANUAL WARNING! THE CLEANING PROCESS MUST BE FOLLOWED IMMEDIATELY AFTER USE TO PREVENT PAINT FROM DRYING INSIDE THE PUMP AND HOSE. FAILURE TO FOLLOW THIS INSTRUCTION MAY PERMANENTLY SEIZE THE PAINT SPRAYER. ASG-7000 1219...
  • Page 10: Table Of Contents

    CONTENTS KNOW YOUR PRODUCT...................... Page 2 CLEANING 1. Pressure Release Procedure ....................Page 4 2. Solvent Types ........................Page 5 3. Rinsing The Inlet Filter ......................Page 6 4. Cleaning The Pump ......................Page 7 5. Cleaning The Spray Gun ..................... Page 9 MAINTENANCE 6.
  • Page 11 KNOW YOUR PRODUCT AIRLESS PAINT SPRAYER Carry Handle 15. Inlet Filter Paint Outlet Port 16. Inlet Hose 10. Power Cord 17. Sprayer Unit 11. Priming Lever 18. Inlet Hose Port 12. Return Pipe Port 19. Pressure Control Dial 13. Frame 20.
  • Page 12: Cleaning

    CLEANING 1. PRESSURE RELEASE PROCEDURE WARNING! BEFORE BEGINNING THE CLEANING PROCESS, ENSURE THAT THE PRESSURE RELEASE PROCEDURE BELOW IS PERFORMED. WARNING! ALWAYS WEAR EYE, EAR AND APPROPRIATE BREATHING PROTECTION WHEN CLEANING THE AIRLESS PAINT SPRAYER. WARNING! SPRAY MATERIALS MAY BE EMITTED AT HIGH PRESSURE FROM THE SPRAY GUN.
  • Page 13: Solvent Types

    2. SOLVENT TYPES WARNING! ALWAYS READ AND FOLLOW THE MANUFACTURER’S INSTRUCTIONS FOR HANDLING AND USE OF THE SOLVENTS. SOME SOLVENTS MAY BE TOXIC AND APPROPRIATE SAFETY MEASURES MUST BE STRICTLY FOLLOWED TO AVOID SAFETY HAZARDS. Water Versus Oil Based If the coating material was water based, use ONLY water when performing the cleaning procedure.
  • Page 14: Rinsing The Inlet Filter

    3. RINSING THE INLET FILTER WARNING! BEFORE CLEANING THE MACHINE, ENSURE THE PRESSURE CONTROL DIAL IS SET TO THE MEDIUM SETTING & THE PRIMING LEVER IS SET TO THE ‘PRIME’ POSITION. WARNING! ENSURE THE TOOL IS SWITCHED OFF & DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.
  • Page 15: Cleaning The Pump

    4. CLEANING THE PUMP WARNING! THIS CLEANING PROCESS MUST BE FOLLOWED IMMEDIATELY AFTER USE TO PREVENT PAINT FROM DRYING INSIDE THE PUMP & HOSE. FAILURE TO FOLLOW THIS INSTRUCTION MAY PERMANENTLY SEIZE THE PAINT SPRAYER. 1. Prepare 2 buckets, 1 for rinsing and 1 for waste. RINSE WASTE 2.
  • Page 16 5. Ensure the pressure control dial is set to medium and flip the priming lever to the spray position. SPRAY 6. Aim the spray gun at the waste bucket, then squeeze and hold the trigger until most of the paint is removed from the high pressure hose.
  • Page 17: Cleaning The Spray Gun

    5. CLEANING THE SPRAY GUN WARNING! ENSURE THE TOOL IS SWITCHED OFF & DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS. WARNING! ENSURE THAT THE PRESSURE RELEASE PROCEDURE HAS BEEN PERFORMED BEFORE COMMENCING THESE STEPS. The procedures described below will need to be repeated even if already completed whilst cleaning the pump from the previous section.
  • Page 18 4. Unscrew the nut below the handle using a 19mm spanner and a shifter (not supplied). Note: Using a shifter or bench vice to hold the upper part of the spray gun will make this step much easier. 5. Unscrew the handle and remove the mesh filter.
  • Page 19: Maintenance

    MAINTENANCE 6. WORN SPRAY TIPS WARNING! BEFORE CARRYING OUT ANY MAINTENANCE PROCEDURE, MAKE SURE THAT THE TOOL IS DISCONNECTED FROM THE POWER SUPPLY TO PREVENT ACCIDENTAL STARTING. When a spray tip starts to wear, the orifice gets bigger and rounder reducing the fan pattern size.
  • Page 20: Spray Tip Selection

    7. SPRAY TIP SELECTION This product is provided with a 517 spray tip. Spray tips are numbered such that: • The first digit, when multiplied by two, gives the spray width in inches, • The last two digits specify the orifice size in thousandths of an inch (a larger orifice increases paint flow).
  • Page 21: Storage

    8. STORAGE Once you have completed the cleaning procedure, it is important to protect the internal components of the pump before it is stored away. There should not be any water, water-based material or paint left in the pump, hose, tubes or spray gun prior to storage. Failure to do so may result in premature wear and corrosion of the pump and various other components in your airless paint sprayer.
  • Page 22 Using Oil/Cleaning Lubricants 1. Disassemble the high-pressure hose, return pipe and inlet hose from the unit. 2. Turn the unit over and add some anti rust oil/cleaning lubricant in the inlet hose port. 3. Turn the priming lever to the spray position and reduce the pressure setting to low.
  • Page 23: Spare Parts

    Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse. For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito Customer Service: Australia 1800 069 486 New Zealand 0508 069 486...

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