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Submersible Two-Stage Grinder Pump
This product may be covered by one or more of the following patents and other patent(s) pending: Patent Pending
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
INSTALLATION MANUAL
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Series: ZOGP
Form No. 145629-Rev. A
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Table of Contents
Related Manuals for Crane BARNES RAZOR ZOGP Series
Summary of Contents for Crane BARNES RAZOR ZOGP Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
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Page 2: Safety First
Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems Inc. 4/07 Alteration Rights Reserved... - Page 3 USER GUIDE USER GUIDE The grinder pump generates sufficient pressure Congratulations on to pump this slurry from your home to the your purchase of a Barnes Razor grinder pump wastewater plant. system. With proper care and by following a Power Failure few simple guidelines your grinder pump will give you many years of dependable service.
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Page 4: Pump Specifications
PUMP SPECIFICATIONS: DISCHARGE ....... 1¼” LIQUID TEMPERATURE ..104°F (40°C) Continuous MOTOR HOUSING ..... Cast Iron ASTM A-48, Class 30 UPPER BEARING: VOLUTE ......Cast Iron ASTM A-48, Class 30 Design ..... Single Row, Ball SEAL PLATE ...... Cast Iron ASTM A-48, Class 30 Lubrication .. - Page 5 ZOGP20__CT - Threaded inches Shown with optional NPT-BSP (mm) Threaded 4.44 (113) 26.95 (684.47) 11.13 (283) 23.32 8.18 (592) (208) 8.87 (225) inches ZOGP20__L (mm) 3.69 (94) 1.25” NPT FEMALE 23.70 (602) 10.56 9.56 (268) (243) 7.37 5.72 (187) (145) Shown without Discharge Valve - ESPS Level Control Sold Separately...
- Page 6 MODEL VOLT NEMA FULL LOCKED CORD CODE CORD WINDING START LOAD ROTOR SIZE TYPE O.D. RESISTANCE CODE AMPS AMPS ± .02 (.5) MAIN -- START in (mm) ZOGP2072_ _ 208- 17.5-15.0 53.8 "12/3 ".61 (15.5) 1.2--3.2 12/5" .71 (18)" ZOGP2082_ _ 208- 8.5-8.2 43.9...
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Page 7: Installation
THE POWER OR CONTROL CABLES TO LIFT PUMP! For the location of the nearest Barnes Service Center, check your Barnes representative or Crane Pumps & Systems, Inc. Overload Protection - For single phase, the type of Service Department in Piqua, Ohio, telephone... -
Page 8: Cable Connections
Wire Size - If additional cable is required consult a qualified electrician for proper wire size. CABLE CONNECTIONS: Power/Control Cable- Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 & 5. Tighten bolts on compression flange until flush with motor housing. - Page 9 Single phase 240 Volt AC, 60Hz Single phase 240 Volt AC, “L” Series, 12/3 SOW External Capacitor Temperature Sensors FIGURE 6 FIGURE 6a FIGURE 6b Three Phase, 200-240 Volt AC Three Phase, 460 Volt AC FIGURE 6c FIGURE 6d...
- Page 10 Wiring Harness Item 54 on Figure 8 Single phase 240 Volt AC, 60Hz AUE, CC, CE, CO, CT, Series, 12/5 SOW FIGURE 7...
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Page 11: Troubleshooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... - Page 12 Torque all 1/4-20 bolts to 79 in-lb FIGURE 8...
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Page 13: Parts List
PARTS LIST ITEM PART NO. DESCRITION 11-44-1 SCREW,SKHD,5/16-18,.75" 18-8SS 109498XC CORD,SET,12/3,SOW,30' 143451 ASSY,DRIVER,RAZOR (manual) 2HP,60HZ,208- 240V,1PH 143452 ASSY,DRIVER,RAZOR (auto) 2HP,60HZ,208-240V,1PH 145247 ASSY,DRIVER,RAZOR 2HP,60HZ,208-240V,3PH 145248 ASSY,DRIVER,RAZOR 2HP,60HZ,460V,3PH 111131SD SEAL,MECH,.875",SC/SC/B 141704 KEY,3/16SQ,2.00LG 141656 IMP,OGP,2ND-STG,60HZ 2-31003-160 O-RING,-160,BUNA,5.237ID 141646 VOLUTE,OGP,60HZ 11-30-1 SCREW,SKHD,1/4-20,.750 18-8SS 141658 IMP,OGP,1ST-STG,60HZ 145173 ASSY,COVER,CUTTER,LF... -
Page 14: Parts Kits
PARTS KITS C-Channel Kit .....P/N: 141707C-KIT Item #’s: 2, 3, 4, 5, 6, 7 NPT Check Valve Kit . P/N: 141707N-KIT Item #’s: 2, 3A, 4, 5, 6 BSP Check Valve Kit ..P/N: 141707B-KIT Item #’s: 2, 3B, 4, 5, 6 C-Channel Discharge ITEM PART NO. - Page 15 Typical Wiring Diagram (Generic) PUMP...
- Page 16 ® Optional Cicuit Breakers - Ordered Separately PART NO. DESCRIPTION 113291B 20 AMP, GE THQP Snap in Breaker 105476 20 AMP, DIN Rail Breaker STEPS & TIPS: • Disconnect all power supplied to panel prior to servicing. • Remove existing circuit breaker from control panel if rating is less than 20 AMPS. •...
- Page 17 NOTE: DETERMINE IF THE PACKAGE CONTAINS AN EQD (QUICK DISCONNECT) IF SO GO TO PAGES 14, FIGURE 8. *TIE BOTH BARE GROUND WIRES W/ GREEN PUMP GROUND. FIGURE 7...
- Page 18 2000 SERIES STATION WIRING WIRING FOR UNITS NOT SUPPLIED WITH FACTORY WIRED EQD FIGURE 8...
- Page 19 Limited 3 Year Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for thirty-six (36) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you specific legal rights, and there may also be other rights...
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Page 20: Returned Goods
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. - Page 21 A Crane Co. Company START-UP REPORT General Information Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________ Nameplate Data Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________ Phase: _____ Ø...
- Page 22 ( ) Engineer: ____________________________ ( ) Operator: ________________________ ( ) Contractor: ____________________________ ( ) Other: ___________________________ All parties should retain a copy of this report for future trouble shooting/reference A Crane Co. Company 420 Third Street 83 West Drive Piqua, Ohio 45356 Brampton, Ont.
- Page 23 Notes...
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