GSK GSK218MC User Manual
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GSK GSK218MC User Manual

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This user manual describes all proceedings concerning the
operations of this CNC system in detail as much as possible. However, it is
impractical to give particular descriptions for all unnecessary or unallowable
system operations due to the manual text limit, product specific applications
and other causes. Therefore, the proceedings not indicated herein should
be considered impractical or unallowable.
This user manual is the property of GSK CNC Equipment Co., Ltd.
All rights are reserved. It is against the law for any organization or individual
to publish or reprint this manual without the express written permission of
GSK and the latter reserves the right to ascertain their legal liability.
This User Manual is suitable for the following CNC systems
manufactured by GSK CNC EQUIPMENT CO., LTD.
Official GSK Agents in South Africa
Tel: +27 11 626 2720, design@efamatic.com

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  • Page 1 Therefore, the proceedings not indicated herein should be considered impractical or unallowable. This user manual is the property of GSK CNC Equipment Co., Ltd. All rights are reserved. It is against the law for any organization or individual to publish or reprint this manual without the express written permission of GSK and the latter reserves the right to ascertain their legal liability.
  • Page 2 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Series No. Product type Structure Remark dimension GSK218MC Integral 10.4 LED dimension is 10.4 inch by default...
  • Page 3 PREFACE Your Excellency, It’s our pleasure for your patronage and purchase of this GSK218MC Series Machining Center CNC System made by GSK CNC Equipment Co., Ltd. This manual is the part of the “PLC and Installation Connection Manual” of Machining Center CNC System User Manual for...
  • Page 4 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual SECURITY PRECAUTION Accident may occur by improper operation! This system only can be operated by authorized and qualified personnel.
  • Page 5 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Preface & Precaution STATMENT! 警告、注意和注释的说明 In this manual we have tried as much as possible to describe all various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities.
  • Page 6 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual NOTICE! The product functions and technical indexes (such as accuracy, velocity) described in this manual are only directed against this product.
  • Page 7 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Preface & Precaution SAFETY PRECAUTIONS ■ Transportation and Storage Do not pile up the carton over 6 layers. Do not climb, stand on the carton; do not place heavy objects on it.
  • Page 8 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual is important to cut off the product’s power. ■ Inspection and maintenance Cut off the power before inspecting and maintaining or changing the components.
  • Page 9 Introduce the PLC’s main function of GSK218MC series Volume Ⅳ Installation and Connection Introduce the installation, connection and setting method of the GSK218MC series CNC system Appendix Introduce the ladder diagram user guide about the GSK218MC CNC system matching with the tool magazine...
  • Page 10 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual SECURITY RESPONSIBILITY Security responsibility of the manufacturer ——Manufacturer should take responsibility for the design and structure danger of the motor and the accessories which have been eliminated and/or controlled.

  • Page 11: Table Of Contents

    CONTENTS VOLUME I PROGRAMMING .................... 1 CHAPTER ONE SQUENCY PROGRAMMING COMPILATION SCHEDULE ..2 1.1 GSK218MC Series PLC Specification ........ 2 1.2 Concept of the Sequence Programming ......2 1.3 Distribution Interface (Step one) ........3 1.4 Ladder Diagram Compilation (Step two) ......3 1.5 Sequence Programming Debugging (Step 3) ......
  • Page 12 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 4.4 OR. STK Code ..........25 4.5 AND. STK Code ..........26 CHAPTER FIVE PLC FUNCTION CODE..............27 5.1 END1 (The 1...
  • Page 13 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Content 1.2.1 INFO Interface ..................64 1.2.2 PLCGRA Interface .................. 66 1.2.3 PLCPAR Interface................... 66 1.2.4 PLCDGN Interface .................. 67 1.2.5 PLCTRAE Interface ................68 CHAPTER TWO PLC PROGRAMMING OPERATION........... 72 2.1 Brief ............
  • Page 14 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual CHAPTER THREE MANUAL OPERATION............108 3.1 JOG Feed/Incremental Feed ........108 CHAPTER FOUR REFERENCE POSITION RETURN........... 112 4.1 Manual Reference Position Return ........
  • Page 15 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Content CHAPTER ONE SYSTEM CONFIGURATION & INSTALLATION ....159 1.1 System Composition ..........159 1.2 System Installation and Connection ........ 159 1.3 CNC System Appearance Installation Dimension Figure ....161 1.4 Additional Panel Figure ...........
  • Page 16 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 4.5 Backlash Compensation ......... 204 4.6 Setting Related with Drive unit ........205 4.7 Machine Tool Pitch Compensation......... 206 4.8 Mechanical Zero Return (Machine Zero Return) .....

  • Page 17: Volume I Programming

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com VOLUME I PROGRAMMING...

  • Page 18: Chapter One Squency Programming Compilation Schedule

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual CHAPTER ONE SQUENCY PROGRAMMING COMPILATION SCHEDULE 1.1 GSK218MC Series PLC Specification GSK218MC series PLC specification is shown below:...

  • Page 19: Distribution Interface (Step One)

    The required control operation can be expressed by the ladder diagram with the on-line compilation of the Gsk218MC series ladder diagram. The functions, such as the timer and counter, can not be expressed by relay symbols, which can be indicated by the specified function code symbols.
  • Page 20 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual...

  • Page 21: Chapter Two Sequence Programming

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Sequence Programming CHAPTER TWO SEQUENCE PROGRAMMING The operation principle is different with the common relay circuit, because the PLC sequence control is carried out by compiling the on-line diagram; and therefore, it is better to thoroughly comprehend the sequence control principle when designing the PLC sequence programming.

  • Page 22: Cycle Performance

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Fig. 2.1 (c) (1) Relay circuit Both Fig. 2.1 (b) and Fig. 2.1 (c) are shared a same operation. B and C are switched on after A is turned on.
  • Page 23 Chapter Two Sequence Programming Fig. 2-3-1 PLC in the GSK218MC series is separately performed in the PLC-AVR SCM. The 1ms of each 8ms is the communication time for reading the PLC data from the CNC. The 5ms is that the PLC gains the system control signal (F, X), and uploads the control result data (G and Y parameters) external port I/O (X and Y).
  • Page 24 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 3. It is easy to find some reasons when the operation malfunction occurs. There are 3-kind of structuring programming methods: Sub-program The subprogram is regarded as a treatment unit based on the ladder diagram.

  • Page 25: Input/Output Signal Treatment

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Sequence Programming 2.5 Input/output Signal Treatment Input signal treatment: Fig. 2-5-1 Output signal treatment: CNC—PLC The 1 Shared register level program The 2 level program Machine tool...

  • Page 26: Treatment Of The Output Signal

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual The machine tool input register is scanned and memorized its input signal from the machine each 8ms. The 1 level program is also performed the corresponding treatment by using this signals directly.

  • Page 27: Interlocking

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Sequence Programming END1 It belongs to the 2 partition of the 2 level program Fig. 2-5-3-1 A=1 performs the 1 level program when the 1 8ms is performed, then B=1. And therefore, the...
  • Page 28 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual...

  • Page 29: Chapter Three Plc Address

    Keep relay (64 types) INT8U INT8U data type is 8-bit character type without symbol, INT16U data type is 16-bit integral type without symbol. 3.1 Machine → PLC address (X) The X address of the GSK218MC PLC composes of two types:...

  • Page 30: Address On I/O Input

    Refer to the appendix one (GSK218MC CNC system PLC I/O address) and the configuration and definition of the internal software components for the initial definition of the input address.
  • Page 31 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three PLC Address Operation panel key Operation panel key PLC add. PLC add. input input override 218MC integration) Dry run X21.2 Manual feed axis -1st X28.0 Miscellaneous lock X21.3...

  • Page 32: Plc → Address Of Machine Tool Side (Y)

    Refer to the appendix one (GSK218MC CNC system PLC I/O address) and the configuration and definition of the internal software components for the initial definition of the input address.
  • Page 33 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three PLC Address Keyboard indicator output PLC add. Keyboard indicator output PLC add. indicator (218MC-U1 is RUN indicator) Tool magazine tool-change hand DNC button indicator Y12.7 indicator Y16.6...

  • Page 34: Plc →Cnc Address (G)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 3.3 PLC →CNC Address (G) The addresses from G0 to G63, its definition type: INT8U, 64 bytes in total.

  • Page 35: Cnc →Plc Address (F)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three PLC Address 3.4 CNC →PLC Address (F) The addresses from F0 to F63 are defined as: INT8U, 64 bytes in total. Refer to the Chapter Two Function for details.

  • Page 36: Nonvolatile Relay Address (K)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 3.6 Nonvolatile Relay Address (K) This address area is used for nonvolatile replay and PLC parameter setting. This area is called nonvolatile relay area, namely, the content inside the register will not lose even if the system is turned off.

  • Page 37: Counter Address (C)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three PLC Address 3.8 Counter Address (C) This area is used for placing the current counting value of the counter. The data is cleared after the system is turned off.

  • Page 38: Subprogram Number (P)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 3.14 Subprogram Number (P) It is used to specify the called object subprogram number in the CALL code and the subprogram number in the SP code.

  • Page 39: Chapter Four Plc Basis Code

    The basis codes are commonly used one when designing the sequence programming, which are performed one-digit calculation. The basis command codes of the GSK218MC series are shown below: Table 4-1 Code name Function Left shift 1-bit of the register’s content, the signal state specified by address is set to...

  • Page 40: And, And.not Codes

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual RD.NOT Left shift 1-bit of the register’ content, the signal state specified by address is set to ST0 after it is set to NOT.

  • Page 41: Or, Or.not Codes

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four PLC Basis Code 4.3 OR, OR.NOT Codes Mnemonic symbol and function Table 4-3-1 Mnemonic Function symbol Logic OR OR.NOT Logic OR after the specified state is NOT Code explanation Connect 1 contact with series connection using the OR and OR.NOT code.

  • Page 42: And. Stk Code

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual There are three branches ①, ② and ③ from the left bus to the node N1. The branches ①...

  • Page 43: Chapter Five Plc Function Code

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code CHAPTER FIVE PLC FUNCTION CODE It is hard to compile some machine operations using the basis command codes, but the function command codes can be simplified it.

  • Page 44: End1 (The 1 Level Sequence Program End)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 5.1 END1 (The 1 Level Sequence Program End) Function: This function can be specified once in sequence program at the end of the 1...

  • Page 45: Callu (Unconditionally Call Subprogram)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code Subprogram CALL number Fig. 5-3-1 Control condition： ACT＝0, Perform next code followed with CALL. ACT＝1, call subprogram of the specified subprogram number Parameter: Subprogram number: Specify the called subprogram number.

  • Page 46: Sp (Subprogram)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 5.5 SP (Subprogram) Function: SP is used to generate a subprogram. The subprogram number is regarded as its name. The range of the subprogram is specified by the SP code and the after-mentioned SPE code together.

  • Page 47: Set (Replacement/Setting)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code CALL END2 Fig. 5-6-2 5.7 SET (Replacement/Setting) Function: Set 1 in the specified address. Format: (Address) Add.b Fig. 5-7-1 Controllable condition: ACT＝0, the state of the add.b remains invariable.

  • Page 48: Jmpb (Mark Number Skip)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Fig. 5-8-1 Controllable condition: ACT＝0, the state of the add.b remains invariable. ACT＝1, add.b is set to 0.

  • Page 49: Lbl (Mark Number)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code 5.10 LBL (Mark Number) Function: Specify one mark number in the ladder diagram, namely, it is a specified skip destination for JMPB. It is very important to notice that one mark number with xx only can be specified once using LBL.

  • Page 50: Tmrb (Fixed Timer)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Controllable condition: ACT ＝ 0, close the timer. ACT ＝ 1, start the timer. The concrete operation is as follows: TIMER= Setting time Fig.

  • Page 51: Tmrc (Timer)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code TIMER = Setting time Fig. 5-12-2 Parameter: TIMER: Fix the timer number, it is indicates by xxx, xxx is numbers from 0 to 127.

  • Page 52: Ctr (Binary Counter)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual ACT ＝ 1, Start the timer The concrete operation is as follows: A C T T IM E R =S etting tim e Fig.
  • Page 53 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code When the counter reaches to the presetting value, it inputs the count signal and resets the initial value and performs the count again.

  • Page 54: Dec (Binary Decoding)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual is repeated or exceeded its range. Note 2: The current value of the timer may automatically clear, after the ladder diagram is converted and downloaded.

  • Page 55: Cod (Binary System Code Conversion)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code When ACT ＝ 1, F10 ＝ 8, R4 ＝ 0000,0001; When ACT ＝ 1, F10 ＝ 9, R4 ＝ 0000,0010; …………………………. When ACT ＝ 1 ， F10 ＝ 15, R4 ＝ 1000,0000;...

  • Page 56: Com (Concentric Line Control)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Fig. 5-16-2 Parameter: Length1: Specify the byte number of the binary system data of the conversion data in the conversion table.

  • Page 57: Come (Concentric Line Control End)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code Fig. 5-17-1 Controllable condition: When ACT=0, the coil within the specified range is cut off without any condition (W=0). When ACT=1, it is same as the end of COM code.
  • Page 58 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 2. Count the steps from the current position to the objective one; or count the steps from the previous position of the current one to the previous position of the objective one.
  • Page 59 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code which reaches to the objective position or the previous position. Always check whether the ACT is 1 when using the calculation result. Output: W : Rotation direction output.

  • Page 60: Sft (Register Displacement/Shifting)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual S3=5, S4 ＝ 4 and W ＝ 0, when the objective position is C in ACT = 1.

  • Page 61: Difu (Rising Edge Detection)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code Parameter: S1 : Set the shifting data address, it composes of one storage area by 1 byte. Length: it is a 4-digit, which is shown in the following figure: Fig.

  • Page 62: Difd (Descending Edge Detection)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Fig. 5-21-2 The system may automatically check the range of the series number of the rising edge, as for the repeated series number or the exceeding range, the system alarm may occur.

  • Page 63: Comp (Comparison Of Binary Number)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code Fig. 5-22-2 The system may automatically check the range of the series number of the descending edge, as for the repeated series number or the exceeding range, the system alarm may occur.

  • Page 64: Coin (Consistency Comparison)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 5.24 COIN (Consistency Comparison) Function: This code can be detected whether the input value and comparison value are consistent.

  • Page 65: Movb (Transmission Of 1 Byte)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code Fig. 5-25-1 Controllable condition: ACT ＝ 0, No data to be transferred ACT ＝ 1, The byte specified by the quantity is transferred.

  • Page 66: Movw (Transmission Of Two Bytes)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual The MOVB code transfers the 1 byte data to a specified destination address from a specified resource address.

  • Page 67: Xmov (Binary Indexed Data Transmission)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code 5.28 XMOV (Binary Indexed Data Transmission) Function: This function code is used to read or write the data from the data table. The data number (table-capacity) in this table can be specified by address;...

  • Page 68: Dsch (Binary Data Index)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual S3 : Input/output address. Set and place the address from the reading when the data is read.

  • Page 69: Add (Binary Addition)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code RST=0, Release the reset. RST=0: Reset W=0. Performance code (ACT) ACT ＝ 0: Do not perform DSCH code, W keeps invariable. ACT ＝ 1: Perform DSCH code. Output its table number if the indexed data is found; if it is not found or it has two more above data, W=1.

  • Page 70: Sub (Binary Subtraction)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Controllable condition: Reset (RST): RST=0 : Release the reset. RST=1 : Reset W=0. Execution code (ACT) ACT ＝ 0: Do not execute ADD code, W keeps invariable.

  • Page 71: Andf (Bit-By-Bit And)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code Controllable condition: Reset (RST): RST=0: Release the resetting. RST=1: Reset W=0. Execution code (ACT): ACT ＝ 0: Do not execute the SUB code, W keeps invariable.

  • Page 72: Orf (Bit-By-Bit Or)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Controllable condition: ACT ＝ 0: Do not execute ANDF code. ACT ＝ 1: Execute the ANDF code.

  • Page 73: Not (Bit-By-Bit Not)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code Fig. 5-33-1 Controllable condition: ACT ＝ 0: Do not execute the ORF code. ACT ＝ 1: Execute the ORF code. Parameter: Fig. 5-33-2 Length : Specify the data length (1 byte or 2 bytes), input the data format (constant or address).

  • Page 74: Eor (Exclusive Or)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Fig. 5-34-1 Controllable condition: ACT ＝ 0, Do not execute the NOT code. ACT ＝ 1, Execute the NOT code.
  • Page 75 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five PLC Function Code Format: Fig. 5-35-1 Controllable condition: ACT ＝ 0 : Do not execute the EOR code. ACT ＝ 1: Execute the EOR code. Parameter: Length : Specify the data length (1 byte or 2 bytes), input the data format (constant or address).

  • Page 76: Chapter Six Compilation Limit Of Ladder Diagram

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual CHAPTER SIX COMPILATION LIMIT OF LADDER DIAGRAM 1. The program should with the codes END1 and END2, which are regarded as the end symbol...
  • Page 77 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Six Compilation Limit 0f Ladder Diagram...

  • Page 78: Volume Ii Operation Explanation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual VOLUME II OPERATION EXPLANATION...
  • Page 79 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com...

  • Page 80: Chapter One Plc Interface Display

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual CHAPTER ONE PLC INTERFACE DISPLAY GSK218MC Series Automatic Operation in PLC ON PLC operates when the system is turned on: the 1 period may use the R510.0 to conduct a...
  • Page 81 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One PLC Interface Display divides into three types: the only one ladder diagram in operating, the rest of 15 ladder diagrams other than the operation of the ladder diagram 0—15 and the other ladder diagrams for compiling and reference (Any two numbers can be identified or named other than 0-15).

  • Page 82: Plcgra Interface

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual diagram maintainer) by the “modification” key. 1.2.2 PLCGRA Interface Enter PLCGRA interface pressing the [ PLCGRA] soft key, it also can be set the <...

  • Page 83: Plcdgn Interface

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One PLC Interface Display < program-controlled > key to shift the screen in the PLC interface be defining the bit parameter N0: 26#6=1 , and then enter the PLCGRA interface. Refer to the Fig. 1-2-3-1 : Fig.

  • Page 84: Plctrae Interface

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Fig. 1-2-4-1 The content and operation of the PLCDGN interface: RUN: Operation state of the ladder diagram ADDR: Address of diagnosis number Bit0~Bit7: The bit number state of the diagnosis address.
  • Page 85 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One PLC Interface Display Fig. 1-2-5-1 The content and operation of the PLCTRAE “Setting” interface (1) Mode: - - Circular cycle: periodic sampling for each time. - - Signal change: sampling when signal changes.
  • Page 86 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual ② Mode; It determines that what kind trigger mode is used to stop tracing. Rising edge: The tracing is automatically stopped by the rising edge of the trigger signal.
  • Page 87 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One PLC Interface Display The content and operation of the PLCTRACE “trace” interface (1) Sampling mode: Display the current sampling mode of the system. (2) Period: Display the current sampling period of the system, that is, resolution.

  • Page 88: Chapter Two Plc Programming Operation

    GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual CHAPTER TWO PLC PROGRAMMING OPERATION 2.1 Brief The PLC operations of the GSK218MC serial are completed corresponding interface in the system. The overall modification of the ladder diagrams should be performed after gaining the limitation higher than the debugging.

  • Page 89: Basis Code

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two PLC Programming Operation Fig. 2-1-2 2.2 Basis Code Enter the basis command operation interface pressing the [Basis command] soft key in the Fig. 2-1-1 . Refer to the Fig. 2-2-1 .

  • Page 90: Operation Explanation Of Ladder Diagram

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual Fig. 2-2-2 The basis codes are separated into7 kinds figures as follows: ]: Normally opened contact ]: Normally closed contact [—( ) ]: Output coil...
  • Page 91 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two PLC Programming Operation Insertion component: Positioning the cursor to the place where is required to insert the component; a vacancy is inserted in this place pressing the key, and then add the new component pressing the steps of the add component.
  • Page 92 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual data column on screen, upward or downward search by pressing the after inputting. Save: The modified ladder diagram is saved by pressing the key.

  • Page 93: Function Code

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two PLC Programming Operation X001.4 X002.1 G001.0 （ ） X002.4 Fig. 2-3-1 Ladder diagram illustration Explanation: The green component indicates connection state in the ladder diagram regardless of the normally opened, normally closed or output coil, and the white one means disconnected state.

  • Page 94: Command Table

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 2.5 Command Table In the PLCGRA interface, as the Fig. 2-1-1 . Press the [Command table] soft key again, and then enter the command table classification operation interface, refer to the Fig.

  • Page 95: Compilation Command

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two PLC Programming Operation 2.6 Compilation Command Fig. 2-6-1 The content and operation of the command list interface: 1/972: Display the current position of the cursor and the total line number of the ladder diagram.

  • Page 96: Plc Operation Steps

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 2.7 PLC Operation Steps PLC operation steps: 1. Press <Set> key, input the password higher level than the machine tool builder in the [Password] interface.
  • Page 97 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two PLC Programming Operation...

  • Page 98: Chapter Three Plc Address And Parameter Setting

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual CHAPTER THREE PLC ADDRESS AND PARAMETER SETTING The addresses and parameters, such as the counter, timer, data list and nonvolatile relay may be used in the PLC;...
  • Page 99 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three PLC Address And Parameter Setting Fig. 3-1-1 The content and operation of the nonvolatile replay interface: RUN : Ladder diagram operation state. ADDR : Nonvolatile relay address.

  • Page 100: Timer

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 3.2 Timer Press the [TMR] soft key in the Fig. 3-1 , then enter the checking and setting interfaces of the timer, refer to the Fig.

  • Page 101: Data List

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three PLC Address And Parameter Setting 3.3 Data List Press the [DATA] soft key in the Fig. 3-1, then enter the checking and setting interface of the data list, refer to the Fig.

  • Page 102: Counter

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 3.4 Counter Press the [CTR] soft key in the Fig. 3-1, then enter the checking and setting interface of the counter, refer to the Fig.

  • Page 103: M Function Corresponding To F Address

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three PLC Address And Parameter Setting 3.5 M function corresponding to F address Press the [ ] soft key in the Fig. 3-1 entering the next page; press the [MDEC] soft key entering the checking and setting interfaces of the M function corresponding to the F address, refer to the Fig.
  • Page 104 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual then start the corresponding ladder diagram network. The system alarm occurs after modifying, the prompt content is “Cut off the power”, and its setting is enabled after the system is restarted. The setting of the M function in PLC program, its corresponding M code is desired to be used after the corresponding address is modified, the ladder diagram is then modified.
  • Page 105 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three PLC Address And Parameter Setting...

  • Page 106: Chapter Four User Explanation Of Ladder Diagram Software

    The compilation software of the GSK ladder diagram is a ladder diagram editor on the PC machine of the GSK218MC and machine center CNC, which mainly offers the functions such as the edit, conversion, debugging and printing of the GSK218MC series ladder diagram. This software can be used in the Windows 98, Windows Me, Windows 2000, Windows XP and Windows 2003.

  • Page 107: Function Introduction

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four User Explanation of Ladder Diagram Software Edit Appendix Fig. 4-2-1-1 4.2.2 Function Introduction File menu The file menu includes some program files, namely, the new, open and save, which can be produced some functions, such as the performable ladder diagram file or binary system file, printing, printing preview and printing setup and the recently opened file list.

  • Page 108: Software Operation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 4.3 Software Operation 4.3.1 Toolbar There are two toolbars of the main view frame, which are related with the ladder diagram compilation.
  • Page 109 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four User Explanation of Ladder Diagram Software Edit Appendix Delete the vertical breakover line at the lower right corner of the component Insert the input coil Insert the output coil reverse Function code button: There are two methods in the Edit function code: 1.

  • Page 110: Selection Of Figure

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 4.3.2 Selection of Figure In the editing view of the ladder diagram, the black rectangle shadow means cursor, click the left key of the mouse in the figure editing area between two bus cables, and select the position where the figure unit needs to be edited.

  • Page 111: Editing Of Figure

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four User Explanation of Ladder Diagram Software Edit Appendix 4.3.3 Editing of Figure 4.3.3.1 Cutting There are three ways for carrying out this operation after the ladder diagram area to be edited is selected: 1.

  • Page 112: Ladder Diagram Note

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC & Installation Connection Manual 2. Click the [Deletion node] button on the editing bar; 3. Shortcut key [Delete]; 4.3.3.5 Line Insertion...
  • Page 113 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four User Explanation of Ladder Diagram Software Edit Appendix Fig. 4-3-4-1-1 4.3.4.2 Component Note of Ladder Diagram There are two ways for carrying out this operation after moving the cursor to the position to be modified the ladder diagram component: 1.

  • Page 114: Leading-Out

    “.grp” is produced, which can be used in Milling machine and machining center of the GSK218MC series. The configuration format of the ladder diagram is shown in the Appendix Two.
  • Page 115 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One Controllable Axis...

  • Page 116: Volume Iii Function Explanation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual VOLUME III FUNCTION EXPLANATION...
  • Page 117 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One Controllable Axis...

  • Page 118: Chapter One Controllable Axis

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER ONE CONTROLLABLE AXIS 1.1 Output of Axis Movement Brief The movement state of each axis can be output to the PLC.

  • Page 119: Servo Signal Ready

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One Controllable Axis ＃ 7 ＃ 6 ＃ 5 ＃ 4 ＃ 3 ＃ 2 ＃ 1 ＃ 0 F017 F019 MVD4 MVD3 MVD2 MVD1 MVD5 1.2 Servo Signal Ready Signal Servo signal ready SA （...

  • Page 120: Chapter Two Operation Preparation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER TWO OPERATION PREPARATION 2.1 ESP Brief: The machine immediately stops by pressing the ESP button on the operation panel of the machine tool.

  • Page 121: Alarm Signal

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Operation Preparation － L1 ～－ L5 (G013#0~G013#4) [Type] Signal input [Function] It indicates the controllable axis has been reached to the stroke limit. Each direction of each controllable axis has this signal. The “+” and “–“ are expressed the direction of the signal name, the digit is corresponding with the controllable axis.

  • Page 122: Selection Of Operation Method

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CNC is in the alarm state: a) P/S alarm b) Overtravel alarm c) Servo alarm [Condition output] The alarm signal is 1 in the following conditions: ――...
  • Page 123 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Operation Preparation Signal address ＃ 7 ＃ 6 ＃ 5 ＃ 4 ＃ 3 ＃ 2 ＃ 1 ＃ 0 F002...

  • Page 124: Chapter Three Manual Operation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER THREE MANUAL OPERATION 3.1 JOG Feed/Incremental Feed Brief JOG feed The feed axis and direction selection signal on the operation panel is set to 1 in the JOG mode.
  • Page 125 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three Manual Operation [Motion] When the signal is set to 1, the controllable unit is shown below: * The controllable unit can be moved the specified axis along the specified direction when the JOG feed or incremental feed is enabled.
  • Page 126 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual [Type] Signal input [Function] MPG/Single-step feed traverse amount selection signal This signal is performed the binary encoding by two G signals which means the movement distance of each step.
  • Page 127 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three Manual Operation...

  • Page 128: Chapter Four Reference Position Return

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER FOUR REFERENCE POSITION RETURN 4.1 Manual Reference Position Return Brief The machine tool moves along with the specified direction and returns to the reference position by setting the parameter N0: 7#0~#4 in the mode of the manual reference position return.

  • Page 129: Return To Reference Position Detection Signal

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Reference Position Return When the machine tool moves from the reference position. When the ESP signal occurs When the servo alarm generates. Return to the zero deceleration signal detection DECX (G017 ＃...

  • Page 130: Area Detection Signal

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual End signal of the 4 reference position return ZP41---ZP45 (F044#0---#4) [Type] Signal output [Function] This signal shows that the machine tool has been held in the reference position of the controllable axis.
  • Page 131 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Reference Position Return These signals are one-to-one corresponding with the axes. Table 4-3-1 Area detection signal of the 2 reference position along with Z axis Area detection signal of the 3...

  • Page 132: Chapter Five Automatical Operation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER FIVE AUTOMATICAL OPERATION 5.1 Cycle Start/ Feed Dwell Brief Start the automatic operation (Cycle start): In the storage mode, the automatic operation start signal ST is set to 1 during the DNC or MDI mode;...
  • Page 133 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five Automatic Operation Signal Cycle start signal ST（G023＃6） [Type] Signal input [Function] Start the automatic operation [Motion] ST is set to 1 in DNC or MDI mode during the automatic operation, the CNC then enters into the cycle start state and starts to operate.

  • Page 134: Resetting

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Signal address ＃ 7 ＃ 6 ＃ 5 ＃ 4 ＃ 3 ＃ 2 ＃ 1 ＃ 0 G023 F000 5.2 Resetting...

  • Page 135: Program Testing

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five Automatic Operation Signal address ＃ 7 ＃ 6 ＃ 5 ＃ 4 ＃ 3 ＃ 2 ＃ 1 ＃ 0 F001 5.3 Program Testing Brief : The automatic operation detection should be firstly performed before machining, which is tested whether the generated program is correct.

  • Page 136: Single Block

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual This function is used for checking the move of the machine tool when the machine tool does not install the workpiece.

  • Page 137: Skip Optional Block

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five Automatic Operation [Motion] The signal is set to 1 in the following condition: ―― When the single block signal SBK is set to 1. The signal is set to 0 in the following condition: ――...

  • Page 138: Program Restart

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual ＃ 7 ＃ 5 ＃ 4 ＃ 3 ＃ 2 ＃ 0 ＃6 ＃1 G021 F004 MBDT 5.5 Program Restart Brief The program can be restarted the block from the specified sequence number, after the tool damage or reset is being stopped.
  • Page 139 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Five Automatic Operation Signal address ＃ 7 ＃ 6 ＃ 5 ＃ 4 ＃ 3 ＃ 2 ＃ 1 ＃ 0 G021 F002 SRNM...

  • Page 140: Chapter Six Feedrate Control

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER SIX FEEDRATE CONTROL 6.1 Rapid Traverse Rate Brief 4-gear override (F0, 25 ％ , 50 ％ and 100 ％ ) can be used for the rapid traverse rate.

  • Page 141: Override Cancellation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Six Feedrate Control specified feedrate in the program is 100mm/min, the override is set to 50%, the machine is then moves at the speed of 50mm/min. Signal Code detection signal of feedrate override (G011#3~G011#7)

  • Page 142: Chapter Seven Miscellaneous Function

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER SEVEN MISCELLANEOUS FUNCTION 7.1 M Code Miscellaneous Function Brief M code miscellaneous function When the registered M code is operated, the register signal (F026.0~F033.7) and the strobe signal are sent to the PLC,...

  • Page 143: S Code Miscellaneous Function

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Seven Miscellaneous Function 7.2 S Code Miscellaneous Function Brief When the S code is performed, the I/O point or analog value control can be set by the bit 2 of...

  • Page 144: T Code Miscellaneous Function

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Function Program Signal output The signal Response End signal address completion signal of the shifting F address Strobe signal...
  • Page 145 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Seven Miscellaneous Function Table 7-3-1 Signal output Response Function Program address End signal Data address Strobe signal signal T code miscellaneous function SRESP FIN(G00#0) （ D241 ）...
  • Page 146 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual For example: M5 is corresponding to the 00000101 M encoding signal DM00 (F009 ＃ 7) DM01 (F009 ＃ 6) DM02 (F009 ＃...
  • Page 147 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Seven Miscellaneous Function actually. [Condition output] Refer to the “S code miscellaneous function in Section 7.2” for the output condition and performance process. The end signal of S code miscellaneous function SFIN<G000#4>...

  • Page 148: Miscellaneous Function Lock

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual F007 F009 DM00 DM01 DM02 DM30 7.4 Miscellaneous Function Lock Brief It is forbidden to perform the specified M, S and T functions. This function is used for detecting the program even if the code signal and strobe signal are not output.
  • Page 149 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Seven Miscellaneous Function Signal address ＃ 7 ＃ 5 ＃ 4 ＃ 3 ＃ 2 ＃ 1 ＃ 0 ＃6 G021 F004 MAFL...

  • Page 150: Chapter Eight Spindle Velocity Function

    CHAPTER EIGHT SPINDLE VELOCITY FUNCTION 8.1 Spindle Velocity Control Method Brief GSK218MC divides the spindle into gear spindle and analog spindle based upon the control method. 1. In the gear spindle, the CNC controls the spindle speed by which the S code turns into switch value and then outputs to the spindle.
  • Page 151 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Eight Spindle Velocity Function value outputting to the machine’s spindle.. Actual output analog voltage value = spindle controlled S value x spindle override. Signal Spindle override code detection signal (G019#0~G019#2)

  • Page 152: Rigid Tapping

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual the gear shift selection signal. The relationships among the GR1, GR2 and GR3 are shown above: Signal: Gear shift selection signal GR1,GR2,GR3 <F034#0～#2>...
  • Page 153 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Eight Spindle Velocity Function spindle is absolutely stopped → sending a reverse code → Z axis retracts to the start → spindle stops The corresponding ladder diagram should be compiled for carrying out the rigid tapping;...

  • Page 154: Chapter Nine Programming Code

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER NINE PROGRAMMING CODE 9.1 User Macro Program Brief It is very essential to perform the same operation repeatedly for the subprogram, but the variable, arithmetic, calculation, logic operation and condition branch can be used for the user macro program function, which is very easy to develop the current program.
  • Page 155 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Nine Programming Code UI007 G54#7 #1007 UI008 G55#0 #1008 UI009 G55#1 #1009 UI010 G55#2 #1010 UI011 G55#3 #1011 UI012 G55#4 #1012 UI013 G55#5 #1013 UI014 G55#6 #1014...

  • Page 156: Canned Cycle

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual UO013 F55#5 #1113 UO014 F55#6 #1114 UO015 F55#7 #1115 UO000~UO015 F54,F55 #1132 Note: ＃ 1132 is the 16-bit variable.
  • Page 157 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Nine Programming Code Spindle control: Output the spindle code of the reverse rotation in some canned cycle. The following canned cycles are required the spindle control: Reverse tapping cycle G74...

  • Page 158: Chapter Ten Display/Setting

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER TEN DISPLAY/SETTING 10.1 Clock Function Brief The Year, Month and Day are displayed on the setting screen. (Note: the clock is only set on the screen.) 10.2 Operation Record Display...
  • Page 159 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Ten Display/Setting...

  • Page 160: Chapter Eleven Measuring

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER ELEVEN MEASURING 11.1 Skip Function Brief Linear interpolation can be commanded by specifying axial move following the G31, like G01.
  • Page 161 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Eleven Measuring Note: The requirement of the skip signal width is at least 10ms. Signal address ＃ 7 ＃ 6 ＃ 5 ＃ 4 ＃ 3 ＃ 2 ＃...

  • Page 162: Chapter Twelve Panel Lock Setting

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual CHAPTER TWELVE PANEL LOCK SETTING Signal Program edit locking signal LEDT (G016#6) [Type] Signal input [Function] This signal locks the edit function of the program.
  • Page 163 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix One Addresses Between PLC And CNC Signal Symbol Address Dry run inspection signal MDRN F002#7 Incremental feed selection inspection signal MINC F003#0 MPG feed selection inspection signal...
  • Page 164 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Signal Symbol Address System controllable axis number 4 AXIS4 F018#2 System controllable axis number 8 AXIS8 F018#3 MVD1 ---...
  • Page 165 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix One Addresses Between PLC And CNC Signal Symbol Address U100 --- U131 ZRF1 ---- The established signal of the reference position F060#0 --- #4 ZRF5 The arrival signal of the required components...
  • Page 166 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Signal Symbol Address Skip G021#0 Single block G021#1 Dry run G021#2 M.S.T lock G021#3 Machine lock G021#4 Selection stop...
  • Page 167 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix One Addresses Between PLC And CNC Signal Symbol Address Index worktable releasing completion signal BEUCL G038#6 Index worktable clamping completion signal BECLP G038#7 Teaching function start signal...
  • Page 168 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Series Signal Symbol Address PLC interruption 0038I The in-position detection is being performed 0039I Waiting for the spindle arrival signal...
  • Page 169 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix One Addresses Between PLC And CNC Series Signal Symbol Add. The salve station number of bus servo block 0002 The slave station number of bus 10-block 0003...
  • Page 170 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Series Signal Symbol Add. DSP sets the (FPGA)LINK-MDT slave station length 0041 (Backup) FPGALINK bus physics connection is ready or not...
  • Page 171 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix One Addresses Between PLC And CNC Series Signal Symbol Add. DSP signal capture 1 0010 DSP signal capture 2 0011 01, 02, 03, 04, 012--023 DSP pulse accumulation axis 05, 06, 07, 08, 0012—0023...
  • Page 172 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual...

  • Page 173: Volume Iv

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One System Configuration & Installation VOLUME IV INSTALLATION & CONNECTION...
  • Page 174 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual...

  • Page 175: Chapter One System Configuration & Installation

    Chapter One System Configuration & Installation CHAPTER ONE SYSTEM CONFIGURATION & INSTALLATION 1.1 System Composition GSK218MC CNC system is mainly composed of the following units; refer to the Fig. 1-1. (1) GSK218MC CNC system (2) Additional operation panel (optional parts)
  • Page 176 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual and the ESP signal should be connected with CNC system directly rather than come through the strong current cabinet. The power supply must be connected with the earth properly.

  • Page 177: Cnc System Appearance Installation Dimension Figure

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One System Configuration & Installation 1.3 CNC System Appearance Installation Dimension Figure Fig. 1-3-1 Installation dimension figure of GSK218MC integration panel...
  • Page 178 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Fig.1-3-2 Installation dimension figure of GSK2-8MC-H editing panel...
  • Page 179 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One System Configuration & Installation Fig.1-3-3 Installation dimension figure of GSK218MC-H operation panel...
  • Page 180 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Fig. 1-3-4 Installation dimension figure of GSK218MC-V editing panel...
  • Page 181 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter One System Configuration & Installation Fig. 1-3-5 Installation dimension figure of GSK218MC-V operation panel...
  • Page 182 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual   User instalation machining diagram Fig. 1-3-6 The installation dimension figure of the GSK218MC-U1 operation panel...

  • Page 183: Additional Panel Figure

    Chapter One System Configuration & Installation 1.4 Additional Panel Figure GSK218MC and GSK218MC-U1 can be configured the additional panel by user. The extension holes on the panel can be customized its function by user, such as the ESP, Program lock, System ON/OFF, feed hold, Cycle start and MPG etc.
  • Page 184 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual...

  • Page 185: Chapter Two Connection Between Equipments

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Connection Between Equipments CHAPTER TWO CONNECTION BETWEEN EQUIPMENTS 2.1 Connection Diagram of External System 2.1.1 Layout of Interface Position Fig. 218MC, 218MC-H and 218MC-V interface figure...
  • Page 186 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Fig. 2-1-1-2 PC communication interface of the 218MC-U1 The RS232-C series interface of the 218MC-U1 is placed at back of the host machine. The 218MC, 218MC-H and 218MC-V are placed at the front of the host, and the rest of the interfaces of the 218MC series are consistent.

  • Page 187: Pulse Servo Connection Schematic

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Connection Between Equipments 2.1.2 Pulse Servo Connection Schematic Fig. 2-1-2-1...

  • Page 188: Bus Servo Connection Schematic

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 2.1.3 Bus Servo Connection Schematic 220V AC XS2 power RS-100-24 power XS11 bus 1 BUS1 BUS2 BUS1 BUS2 BUS1...

  • Page 189: Five-Linkage Servo Connection Schematic Using Bus Technology

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Connection Between Equipments 2.1.4 Five-Linkage Servo Connection Schematic Using Bus Technology Fig. 2-1-4-1...

  • Page 190: Connection Between System And Drive Unit

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 2.2 Connection Between System and Drive Unit The interfaces with the drive unit include XS30 (X axis), XS31 (Y axis), XS32 (Z axis) and XS33 (the 4 axis).

  • Page 191: Signal Explanation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Connection Between Equipments 2.2.3 Signal Explanation 1. The pulse movement code signals XCP+, XCP-, YCP+, YCP-, ZCP+, ZCP-, 4CP+ and 4CP- are code pulse signals, XDIR+, XDIR-, YDIR+, YDIR-, ZDIR+, ZDIR-, 4DIR+ and 4DIR- are movement direction signal, and the signals of two groups are difference output.
  • Page 192 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 4. Signal PC using in the reference position return The system supports the +24V zero return and +5V zero return; the received circuit of this signal at the system side is shown below: Fig.

  • Page 193: Cable Connection Figure

    ＋5V nDALM RDY1 RDY2 Fig. 2-2-4-1 2. The cable connection when the GSK218MC connects with the DA98 series servo drive unit XS30、31、32、33 DA98 series drive SIGNAL SIGNAL nCP+ PULS+ nCP- PULS- nDIR+ SIGN+ nDIR-...
  • Page 194 信 号 管脚 nCP+ PULS+ nCP- PULS- nDIR+ SIGN+ nDIR- SIGN- nDALM 32/33 CZCOM ＋24V COM+ 38/39 RSTP 32/33 32/33 FSTP Fig. 2-2-4-3 4. The cable connection when the GSK218MC connects with the GS2000 series economy servo drive unit Fig. 2-2-4-4...

  • Page 195: Gsk-Link Cable Connection Figure

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Connection Between Equipments 2.2.5 GSK-LINK Cable Connection Figure Fig. 2-2-5-1 CNC terminal bus interface definition Fig. 2-2-5-2 The connection between the bus interface 2 of the CNC terminal and driver...
  • Page 196 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Fig. 2-2-5-3 The connection between the bus interface 1 of the CNC terminal and driver Fig. 2-2-5-4 The connection between drivers...

  • Page 197: External Wiring Figure Of Gl100 Bus Extension Module

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Connection Between Equipments 2.2.6 External Wiring Figure of GL100 Bus Extension Module There are 4 function modules of the GL100 bus extension cabinet: the power module is used for the power input of the extension cabinet;...

  • Page 198: Rs232 Standard Series Interfaces

    Fig. 2-2-6-3 The I/O module definition figure of the GL100 bus extension cabinet 2.3 RS232 Standard Series Interfaces GSK218MC CNC system can be performed the communication (GSK218MC communication software must be equipped here) with the RS232-C series interface and the PC machine. Refer to...

  • Page 199: Connection Of Mpg/Hand Unit

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Connection Between Equipments Fig. 2-3-1 2.4 Connection of MPG/Hand Unit 2.4.1 Interface Signal Figure 218MC system can be equipped the MPG or hand unit with difference or non-difference type,...
  • Page 200 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual equips with the non-difference MPG or Hand unit); ESP1, ESP2: Hand unit ESP signal; HX, HY, HZ, H4 and H5: They are respectively the axis selection signals of X, Y, Z, 4 and 5 H*1, H*10 and H*100: They are respectively the override signals of MPG pulse equivalent;...
  • Page 201 The connection diagram of GSK218MC connecting with the difference type (L): DB26 male welding Cold-press terminal Built-in XS22 handwheel Signal Signal Fig. 2-4-2-2 The connection diagram of GSK218MC connecting with the voltage type (E) Hand unit DB26 male welding Terminal row Hand unit XS22 Pin Signal Signal VCOM ESP1...

  • Page 202: Connection Of Spindle Unit

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 2.5 Connection of Spindle Unit 2.5.1 Interface Signal Table The system interface is DB44 pin socket, and its pin definitions are shown below: XS23: （...

  • Page 203: Cable Connection Figure

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Connection Between Equipments 2.5.3 Cable Connection Figure 1. The interface connection of the system matching with the DAP03 spindle driver control cable: DB44 male welding DB44 female welding...
  • Page 204 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 2. The interface wiring of the system matching with GS3000 series economy spindle driver: DB44 male welding DB44 male welding...

  • Page 205: System Power Interface

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Two Connection Between Equipments 2.6 System Power Interface The input voltage of the system is +24V. And the power supply interface is as follows: +24V Fig. 2-6-1 2.7 External Power Control Interface...
  • Page 206 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual DB9 female plug DB9 male plug TXD- +24V TXD+ RXD- +24V RXD+ Control panel Operation panel (XS10 communication COMM) (XS3 communication COMM) Fig.

  • Page 207: Chapter Three I/O Interface Of Machine Control

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three I/O Interface of Machine Control CHAPTER THREE I/O INTERFACE OF MACHINE CONTROL 3.1 Interface Signal Table XS40( input 1)：DB25 male plug XS41( input 2)：DB25 male plug XS42( input 3)：DB25 male plug...

  • Page 208: Interface Circuit Of Hand Unit

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual a) The contactor of the machine side should be suitable for the following conditions: Contactor capacity: Above DC30V, 16mA The leakage current among the contacts during the open-circuit: below 1mA (voltage 26.4V).

  • Page 209: Interface Definition Of Signal Input

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three I/O Interface of Machine Control 3.2.3 Interface Definition of Signal Input The definition of each pin for the input interface is shown in the following table:...
  • Page 210 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Signal Interface Definition Contactor Add. interface Cone tool-magazine Disc tool-magazine selection contact NORM X002.3 XS41 Index worktable clamping inspection...
  • Page 211 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three I/O Interface of Machine Control Signal Interface Definition Contactor Add. interface Cone tool-magazine Disc tool-magazine selection Tool-case Tool-magazine Parameter X005.2 XS42 horizontal backward in-position specified inspection Parameter X005.3...

  • Page 212: Interface Output

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Signal Contactor Add. Interface pin Definition interface selection External MPG axis selection NORM X008.0 XS22 along with the 5...

  • Page 213: Interface Definition Of Signal Output

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Three I/O Interface of Machine Control 3.3.2 Interface Definition of Signal Output Table 3-3-2-1 Signal Interface Definition Add. interface Cone tool-magazine Disc tool-magazine Y000.0 XS43 Z axis brake Y000.1...
  • Page 214 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Signal Interface Definition Add. interface Cone tool-magazine Disc tool-magazine Y004.3 XS45 Undefined Y004.4 XS45 Undefined Y004.5 XS45 Undefined Y004.6...

  • Page 215: Chapter Four Machine Debugging

    Chapter Four Machine Debugging CHAPTER FOUR MACHINE DEBUGGING This chapter introduces some methods and steps of installing, debugging and trial running of GSK218MC system. The machine can be operated correspondingly, after the following debugging steps are completed. 4.1 Debugging Preparation Debugging GSK218MC can be operated as the following steps: Connection of the system: The correct connection is the base of the system debugging;...

  • Page 216: System Power-On

    This system owns the software limit function, on the safe side, it is recommended to use the hardware limit measurement simultaneously, and install the +/-limit switch along with each axis. About GSK218MC and 218MC-U1 systems, user can monitor and check the state of the ESP input signal through checking the NO: 1#4 ( ESP) on [X signal] software interface of the <Diagnosis>.
  • Page 217 Simultaneously, preventing the overtravel alarm of some axis occurs, one axis can not be moved toward to the overtravel if the overtravel is free. GSK218MC series system provides two connection methods of the stroke limit switch for the customers’ requirements.

  • Page 218: Gear Ratio Adjustment

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Stroke limit signal along X000.6 XS40 with the 4 axis contactor 2. Alter the following parameter Table 4-3-4 Add.
  • Page 219 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging G: Electric gear ratio; L: Screw leading; ζ: The least output code unit of the system (mm/pulse) C: Photoelectric encoder resolution/revolution : Screw terminal gear number...

  • Page 220: Backlash Compensation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 4.5 Backlash Compensation The machining accuracy can be enhanced using the dialgage, micrometer gauge or laser inspection measure, and backlash compensation with precision compensation; and therefore, it is not recommended that the screw backlash can not be measured by MPG or single step method.

  • Page 221: Setting Related With Drive Unit

    As well, the bit parameters No.: 19#0 ~ No: 19#4 are set as 0 when matching with the drive unit manufactured by GSK. Eliminate the system alarm by <RESETTING> after the parameters are altered. Simultaneously, on the safe side, it is better to set the parameter switch of the system as “OFF” state.

  • Page 222: Machine Tool Pitch Compensation

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual simultaneously, the state parameter No: 19#0 ~ No: 19#4 are set to 1. It is necessary to further judge the malfunction is on the side of the system or the drive unit when the system displays the drive unit alarm.
  • Page 223 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging 4. The axes can be compensated: X, Y, Z and 4th 5. The range of the compensation amount: compensation value (-999 pulse equivalent~ +999 pulse equivalent) x the least compensation unit.
  • Page 224 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual For example: It is supposed that the travel of the machine is 100mm, the compensation ○ interval of the pitch error is 10mm, and the compensation number is from No.0 to No.10. And then, the pitch compensation number of the reference point is decided as follows: A.
  • Page 225 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging Fig. 4-7-3 Note: The relative parameter of each pitch error compensation should be strictly set based upon the actual situation when inspecting the pitch error; the machine accuracy may reduce if the setting error occurs.
  • Page 226 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Table 4-7-2 表 Parameter Default setting value Actual setting value P216: reference point compensation number along with the axis...
  • Page 227 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging In this case, the pitch error compensation value along with X axis in the system is set as the Table 4-7-5: Table 4-7-5 Compensation number Compensation value C.
  • Page 228 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Rotation axis pitch error example, the character of the rotation axis is overlapped of its start and end position, and its shifting value of each revolution is 360 degree, which is divided into N areas; refer to the Fig.

  • Page 229: Mechanical Zero Return (Machine Zero Return)

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging Parameter Default setting Actual setting P219: The compensation number of the reference position along with the 4 axis P226: pitch error compensation interval along with the 4 axis.

  • Page 230: Mechanical Zero Return In Pulse Method

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 4.8.1 Mechanical Zero Return in Pulse Method Zero return deceleration signal DEC (G17.0-G17.4) Encoder one one-turn signal nPC Mechanical...
  • Page 231 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging Fig. 4-8-1-2...
  • Page 232 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Fig. 4-8-1-3 1. The operation steps of the pulse servo mechanical zero return (1) Enter the mechanical zero return operation method by , in this case, the “Mechanical...

  • Page 233: Servo Zero Return Function Setting Of Bus Type

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging block with the higher velocity F4000 (data parameter P100 set as 4000) at the beginning of the 1 axis, pass through the block based upon the F500 (data parameter P342 set to 500) after touching the deceleration switch, and then check the one-turn pulse z signal of the servo based upon the very slow velocity F40 (data parameter P99 is set to 40), and lastly, it will immediately stop after capture;...
  • Page 234 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual single-core absolute, multi-core absolute version. And set that the parameters P347~P351 can be modified the single-core zero signal position of the absolute encoder. The zero return along with each axis is enabled in the zero return method.
  • Page 235 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging Fig. 4-8-2-1 III. Multi-core absolute zero setting Set the bit parameter No: 0#0=1 , No: 20#7=1, No: 20#6=1, No: 20#5=1 into GE2000 series single-core absolute, multi-core absolute version. Move each axis to the considered machine zero...
  • Page 236 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual b) In MDI mode, the “Whether it is bus” on the bus configuration interface is set to 1, “Encoder type” set to 1, and set the machine zero position based upon each axis manually.
  • Page 237 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging manufacture. Note 5: Do not modify the zero return direction along with each axis, the feed axis direction and the dimension of the gear ratio after the mechanical zero is set.
  • Page 238 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual ZMI1 =1: Set the reference position direction return along with the 1 axis: negative =0: Set the reference position direction return along with the 1...

  • Page 239: Input/Output Signal Control Of Spindle Positive/Negative

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging Data parameters No.342 ～ No.346 Zero return low speed velocity along with the 1 axis Zero return low speed velocity along with the 2...
  • Page 240 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Parameter diagnosis (output state at the system side) State add. Y6.1 Y6.0 Pin No. XS23.25 XS23.09 Y6.0= the spindle positive signal output; Y6.1= the spindle negative signal output.

  • Page 241: Spindle Automatic Gear-Shift Control

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging Gear number at the side of the spindle side (the 1 shelf gear) Gear number at the side of the spindle side (the 2...
  • Page 242 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Pin No. XS42.15 XS42.02 XS42.14 X4.1= the spindle gear I in-position ； X4.2= the spindle gear II in-position ； X4.3= the spindle gear III in-position.

  • Page 243: External Cycle Start & Feed Hold

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging 4.11 External Cycle Start & Feed Hold Relative signal ST: The external automatic cycle start signal is same to its function on the machine panel.

  • Page 244: External Editing Lock And The External Operation Panel Lock

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 4.12 External Editing Lock and the External Operation Panel Lock Relative signal LEDT: The external editing lock signal. When the signal is 1, the program can be edited, and it is same as the function of the program switch on the system.

  • Page 245: Setting Related To Feedrate

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging State add. Y1.2 Y1.1 Pin No. XS43.9 XS43.21 Y1.1= Chip-removal switch control, Y1.2=Lubrication switch control. The internal circuit is shown in the Fig. 4-13-1: 4.14 Setting Related to Feedrate...
  • Page 246 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Setting range: 0 ～ 9999 (mm/min) 0088 G0 rapid traverse rate along with the 1 axis 5000 Setting range: 0 ～ 9999 (mm/min)

  • Page 247: Setting Related With Tapping Parameter

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging the pulse Z signal Setting range: 1 ～ 60 (mm/min) 0100 Reference position return velocity along with the 1 axis 4000 Setting range: 0 ～ 9999 (mm/min)
  • Page 248 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual =0:The gear ratio of the spindle and the position encoder can not be random. =1: The override is enabled during the rapid tapping retraction.
  • Page 249 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging Appendix: The setting method of rigid and flexible tapping when GSK218MC system matches with DAP03 spindle servo drive unit Precautions: (1) 218MC must be matched with the DAP03 spindle servo drive unit when it is performed the rigid tapping.

  • Page 250: Setting For The

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 12. It is better to use the spiral tapping with the dedicated coolant for cutting some soft materials (such as the aluminum alloy, copper) B.
  • Page 251 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging =1: Index command: absolute command. =0: Index command: G90/G91 command =1: The index code and other control axis code alarm when they are shared with a same block.

  • Page 252: Setting About The Bus Servo

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 1. The system provides two methods to carry out when the 4 axis is with the automatic releasing/clamping function: The releasing/clamping control of the 4 axis can be carried out by M code.
  • Page 253 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging =0: Pulse and Ethernet are not used at the same time. =1: Use the double spindle control =0: Do not use the double spindle control...
  • Page 254 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual =0: It can not be directly set the machine zero by hand System parameter number APZ5 APZ4 APZ3 APZ2...
  • Page 255 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging when using the absolute rotation encoder. Setting range: 0~131071 0350 The absolute position of the 4 axis reference point 65000 when using the absolute rotation encoder.
  • Page 256 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Axis 5 configuration with grating accuracy 0449 0.0010 Setting range: 0~500 0450 Machine stroke detection: the absolute position at...
  • Page 257 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Chapter Four Machine Debugging 0459 Machine stroke detection: the absolute position at the boundary of the 5 encoder along with positive direction Setting range: -99999.9999~99999.9999...
  • Page 258 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual...

  • Page 259: Appendix

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com APPENDIX...
  • Page 260 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual...

  • Page 261: Appendix I Ladder Diagram Usage Guide Of Gsk218Mc Series With Cone Type Tool-Magazine

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine APPENDIX I LADDER DIAGRAM USAGE GUIDE OF GSK218MC SERIES WITH CONE TYPE TOOL-MAGAZINE I. Cautions When Using the Cone Type Tool-Magazine Ladder Diagram 1.
  • Page 262 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Add. Signal Interface Definition Contact interface selection X001.0 XS40 Zero return deceleration signal along with the 1 NC contact axis X001.1...
  • Page 263 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine Add. Signal Interface Definition Contact interface selection appointment Parameter X005.3 XS42 Tool magazine counting switch...
  • Page 264 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual USER 1 button has two functions on 218MC-V: When K11.0 ＝ 0, it is the Washing-chip control switch When K11.0 ＝ 1, The 1...
  • Page 265 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine Add. Single Interface Definition interface Y003.0 XS44 Tool-magazine positive Y003.1 XS44 Tool-magazine negative Y003.2 XS44 Tool-magazine forward Y003.3...
  • Page 266 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Add. Definition State 0 State 1 K000.1 PLC signal debugging permission Prohibition Permission Clear the overall Y signals when PLC enters the debugging K000.2...
  • Page 267 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine Add. Definition State 0 State 1 Whether the tool-magazine zero return switch is selected K010.2...
  • Page 268 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 4. The K008.1 is disabled when K008.2=0 (That is, do not use the tool clamping/releasing equipment). 5. The precautions when K006.0 is set.
  • Page 269 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine Add. A Alarm content alarm No. 1217 A002.1 Spindle rotates the cutter, fail to release 1218 A002.2...
  • Page 270 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Add. A Alarm content alarm No. 1255 A006.7 Fail to return to the origin position for the tool clamping 1256 A007.0...
  • Page 271 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine Alarm information: 1201 Abnormal lubricant detection (A000.1) Fault reason: User self-defined Troubleshooting: Alarm information: 1202 Abnormal lubrication motor detection (A000.2)
  • Page 272 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Alarm information: 1212 Excessive low of the pressure grease Fault reason: User self-defined Troubleshooting: Alarm information: 1213 Fail to ready for the machine tool (A001.5)
  • Page 273 Troubleshooting: 1. Tool magazine returns zero again. 2. Reset the tool numbers of the spindle and tool magazine. (Refer to the details operation: Section Three The Usage and Maintenance of the GSK218MC Series with Cone Tool-magazine) Alarm information: 1219 Fail to rotate the spindle for the tool magazine infeed position (A002.3) Fault reason: Tool does not the retraction in-position, perform the operation of the spindle rotation.
  • Page 274 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Alarm information: 1225 Abnormal spindle orientation in-position detection (A003.1) Fault reason: The spindle positioning detection switch (X7.1) does not cut off within the setting time of the T013 when it is performed the positioning motion (that is: Y2.1=1).
  • Page 275 Fault reason: This alarm occurs when the zero return abnormality stop when the tool magazine is performed the zero return. Troubleshooting: Tool magazine returns to the zero position again. (Refer to the details operation: Section Three The Usage and Maintenance of the GSK218MC Series with Cone Tool-magazine)
  • Page 276 2. Tool magazine counting switch abnormality. 3. Reset the values of T102 and T103. (Refer to the details operation: Section Three The Usage and Maintenance of the GSK218MC Series with Cone Tool-magazine) Alarm information: 1241 Abnormal tool magazine infeed detection (A005.1) Fault reason: Tool magazine infeed detection switch (X5.1) does not operation within the setting...
  • Page 277 Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine Troubleshooting: Set the K010.6 to 0. (Refer to the details operation: Section Three The Usage and Maintenance of the GSK218MC Series with Cone Tool-magazine) Alarm information: 1244 Tool-change abnormally stops, ensure the tool magazine is normal (A005.4)
  • Page 278 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual positioning (A005.7) Fault reason: There is no positioning for the spindle, perform the operation of the tool magazine infeed.
  • Page 279 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine K010.7 as 0 after retreating from the tool magazine debugging mode). Alarm information: 1254 Do not cycle start in the tool magazine debugging mode (A006.6) Fault reason: When the value of the K010.7 is set to 1, this alarm occurs by pressing the “Start”...
  • Page 280 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Fault reason: When the tool magazine is at the infeed position, and the Z axis is not at the origin, perform the operation of the tool magazine retraction.
  • Page 281 2. Abnormal tool magazine counting switch. 3. Reset the values of the T109 and T103. (Refer to the details operation: Section Three The Usage and Maintenance of the GSK218MC Series with Cone Tool-magazine) Alarm information: 1272 Abnormal spindle tool number detection (A009.0) Fault reason: When the tool detection equipment is installed on spindle and K12.0 is set to 1, the...
  • Page 282 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Troubleshooting: Alarm information: 1288 Index worktable releasing/clamping detection overtime (A011.0) Fault reason: Fail to receive the detection signal within the delay time.
  • Page 283 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine The alarm of the “User self-defined” in the fault reason does not design in the ladder diagram, user should add it by altering the ladder diagram.
  • Page 284 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Initial User setting Add. Note value (ms) value (ms) The shift delay time when the spindle gear 2 is...
  • Page 285 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine D098 The No.98 tool number D099 The No.99 tool number D100 Tool magazine capacity D241...

  • Page 286: The Usage And Maintenance Of The Cone Tool Magazine

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual M code F signal Function Remark F031.2 A axis clamping F031.3 A axis releasing F026.0 Spindle releasing command F026.1 Spindle clamping command F028.3...
  • Page 287 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine 5. The tool magazine is with the counting switch, forward in-position detection switch and backward in-position detection switch.
  • Page 288 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Add. Definition State 0 State 1 Whether the tool magazine counting switch is selected the NC K010.5 NORM type For example: There is one tool magazine is without zero return switch, other detection switches are NORM, and its corresponding parameters are set as: K010.1=0...
  • Page 289 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine Initial value Add. Note Setting range (ms) T007 Spindle tool releasing completion delayer Greater than or equal to 0...
  • Page 290 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 1. The above-mentioned parameters (TMR) are related with the performances, such as the type and the rotation velocity of the tool magazine.
  • Page 291 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine a. In the manual mode, press the , so that the tool magazine No.1 tool case rotates to the tool-change position.
  • Page 292 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 6) Install the tool handle without nail on the tool magazine, and the adjust it. 7) In the system MPG mode, move the Z axis up and down (Carefully operate it!). in this case, directly revolve the motor’s rotor or connect to the spindle on the motor’s rotor, cycle it for more than...
  • Page 293 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine 3) There are 25 display states of the monitoring method, select the desired state by...

  • Page 294: The Macro Note Matching With The Cone Tool Magazine

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual and when the tool magazine is at the forward limit position; the spindle has been released the tool, and Z axis will lift but hold it, or the Z axis does not rotate the cutter head yet after lifting, it should be used continuously if the ESP, OFF &...
  • Page 295 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix I Ladder Diagram Usage Guide of GSK218mc Series with Cone Type Tool-Magazine M21 ； (Tool-return -> tool magazine rotation Tool forward Spindle tool-releasing) N20 M19 G91 G49 G28 Z0 ；...
  • Page 296 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual...

  • Page 297: Appendix Ii Laddar Diagram Use Guide Of Gsk218Mc Series Matching With Disc Tool Magazine

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine APPENDIX II LADDAR DIAGRAM USE GUIDE OF GSK218MC SERIES MATCHING WITH DISC TOOL MAGAZINE I.
  • Page 298 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Signal Interface Contactor Add. Definition interface selection X000.2 XS40 + stroke limit signal along with the 2 axis NC contactor X000.3...
  • Page 299 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine Signal Interface Contactor Add. Definition interface selection specified X005.1 XS42 Tool case vertical detection...
  • Page 300 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual b. If the 5 axis does not open, it is the chip-removal watering valve control switch When K11.0 ＝ 1: Manually return to the 1...
  • Page 301 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine Signal Interface Add. Definition interface Y002.3 XS44 Undefined Y002.4 XS44 Undefined Y002.5 XS44 Manipulator operation Y002.6...
  • Page 302 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual be modified when using the undefined section). Table 3 The definition of KPRA address User Add. Definition State 0...
  • Page 303 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine User Add. Definition State 0 State 1 setting value Whether the spindle mode conversion is without K008.7...
  • Page 304 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual User Add. Definition State 0 State 1 setting value Whether the index worktable releasing state is K014.4 permitted moving the X, Y and Z axes.
  • Page 305 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine the position of the manipulator debugging. In this moment, the data does not change, use it carefully.
  • Page 306 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual A add. Alarm Content alarm No. 1234 A004.2 Manipulator motor overload 1235 A004.3 Tool magazine motion in-position detection abnormality 1236 A004.4...
  • Page 307 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine A add. Alarm Content alarm No. release 1273 A009.1 Fail to operate the manipulator because the spindle tool does not...
  • Page 308 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Fault reason: User self-defined Troubleshooting: Alarm information: 1203 Cooling motor overload (A000.3) Fault reason: Cooling motor overload Troubleshooting: Check whether the cooling motor is normal, close the overload protective switch again after removing it.
  • Page 309 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine Alarm information: 1212 Excessive low of the pressure grease (A001.4) Fault reason: User self-defined Troubleshooting: Alarm information: 1213 Machine does not ready (A001.5)
  • Page 310 Troubleshooting: 1. Tool magazine zero return again. 2. Reset the tool numbers both spindle and tool magazine. (Refer to the details operation: Section Three The Usage and Maintenance of the GSK218MC Series with Disk Tool-magazine) Alarm information: 1219 Fail to rotate the spindle because the manipulator is not at the origin (A002.3)
  • Page 311 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine Troubleshooting: Alarm information: 1223 Spindle velocity detection abnormality (A002.7) Fault reason: User self-defined Troubleshooting: Alarm information: 1224 Spindle motor enabling detection abnormality (A003.0)
  • Page 312 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Alarm information: 1228 Do not to perform the cycle start because the tool case on the vertical position (A003.4) Fault reason: If the tool case is on the vertical position, press the “Start”...
  • Page 313 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine the abnormality is eliminated. Alarm information: 1235 Tool magazine movement in-position detection abnormality (A004.3)
  • Page 314 2. Tool magazine counting switch abnormality. 3. Reset the values of the T102 and T103. (Refer to the details operation: Section Three The Usage and Maintenance of the GSK218MC Series with Disk Tool-magazine) Alarm information: 1241 Tool case vertical direction detection abnormality (A005.1) Fault reason: The tool case vertical direction detection switch (X5.1) does not operate within the...
  • Page 315 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine (Refer to the details operation: Section Three The Usage and Maintenance of the GSK218MC...
  • Page 316 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Troubleshooting: Rotate the tool magazine so that the tool number of the tool magazine on the current tool case is identical with the one on the spindle.
  • Page 317 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine state, the tool-change position return along with the Z axis is then performed. Troubleshooting: 1. Put the tool magazine at the tool-retraction position.
  • Page 318 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Troubleshooting: Set the K012.7 to 0 retreating from the manipulator debugging mode. Alarm information: 1264 Spindle position mode conversion abnormality (A008.0) Fault reason: When performing the M29 code, there is no completion signal of the spindle position mode within the setting time of the T24.
  • Page 319 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine (A009.0) Fault reason: The manipulator descends to rotate 180 degree when the spindle does not release the tool.
  • Page 320 2. The tool magazine counting abnormality. Reset the value of the T108 and T103. (Refer to the details operation: Section Three The Usage and Maintenance of the GSK218MC Series with Disk Tool-magazine) Alarm information: 1288 Index worktable releasing/clamping detection overtime (A011.0) Fault reason: Fail to receive the detection signal within the delay time.
  • Page 321 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine Alarm information: 1292 Do not move the index worktable because it is released. (A011.4) Fault reason: When the index worktable is at the releasing state, the feed axis performs the movement operation.
  • Page 322 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual User Initial Add. Note setting value (ms) value (ms) T013 Spindle positioning detection time 8000 T014 Spindle positive detection time...
  • Page 323 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine User Initial Add. Note setting value (ms) value (ms) T108 Tool magazine delay detection time setting 1...
  • Page 324 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual Add. Description Presetting value D015 No.15 tool case number 15 (The installed tool number inside the tool case) D016 No.16 tool case number...
  • Page 325 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine Current steps of the Manipulator operation manipulator counting C100 Current tool case number Tool magazine counter...

  • Page 326: The Usage And Maintenance With Manipulator Tool Magazine

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual M code F signal Function Remark F027.1 Automatic tool-change start F027.2 Automatic tool-change end F027.3 Judge whether the tool is correct after tool-change.
  • Page 327 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine XS41 X003.3 Manipulator tool-hold detection signal NORM or NC XS41 X003.4 Manipulator zero detection signal...
  • Page 328 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 2. The setting value of the DATA100 and CTR100 should be less than 100. For example: The DATA100 and CRT100 are set to 24 when tool magazine capacity is 24.
  • Page 329 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine Initial Add. Note Setting range value (ms) T100 Too magazine manual rotation delay time 1...
  • Page 330 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 1. Use the Ladder01.grp ladder diagram in the system default state, that is, cone tool magazine ladder diagram. It is necessary to use the Ladder00.grp ladder diagram when using the disk tool magazine, that is, bit parameter NO: 53 #0=0, NO: 53 #1=0, NO: 53 #2=0 and NO: 53 #3=0.
  • Page 331 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine The completion of the manual manipulator motion Generally, the manual operation manipulator conditions: The completion of the spindle orientation, tool case vertical in-position, Z axis returns to the tool-change point C.
  • Page 332 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual 1) Turn on the controllable equipment, LED displays by default: 2) Enter the monitoring method by , display: 3) There are 25 display states of the monitoring method, select the desired state by...

  • Page 333: Macro Note With Disk Tool Magazine

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix II Laddar Diagram Use Guide of GSK218mc Series Matching with Disc Tool Magazine The following program formats are incorrect: T1； T2； M6； 4. The manual adjustment after the tool magazine is abnormally stopped.
  • Page 334 Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual tool-change condition is suitable, if does not, the alarm may occur) M19 G00 G91 G49 G30 Z0 ； (Spindle positioning, return to the tool change coordinate point) M22 ；...

  • Page 335: Appendix Iii File Format Of Ladder Diagram Configuration

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com Appendix III File Format of Ladder Diagram Configuration APPENDIX III FILE FORMAT OF LADDER DIAGRAM CONFIGURATION The signal in the ladder diagram configuration file LadChixx.txt (“xx” is corresponding to the ladder diagram file number set by system ) stores the following information in terms of the fixed sequence.

  • Page 336: The Code And Meaning Of The Y Signal Y0.0

    Official GSK Agents in South Africa Tel: +27 11 626 2720, design@efamatic.com GSK218MC Series Machining Center CNC System PLC&Installation Connetion Manual are identical. IV. The Code and Meaning of the Y Signal Y0.0---Y5.7 Format: Yxxxx + Space + Chinese note + Enter character (Enter) For example: “Y0000 Z axis brake”...

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