arcelik BEKO COSMOS Service Handbook
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arcelik BEKO COSMOS Service Handbook

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SBS COSMOS REFRIGERATOR
SERVICE HANDBOOK
Sensitivity: Public
SBS COSMOS REFRIGERATOR
G91631NE
V3
G91632NE
V4
G91633NE
V5
G91634NE
V6
1
07.11.2018 / REV NO: 01

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  • Page 1 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR SBS COSMOS REFRIGERATOR SERVICE HANDBOOK G91631NE G91632NE G91633NE G91634NE Sensitivity: Public...

  • Page 2: Table Of Contents

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR Contents PRODUCTION CODE-SALES CODE EXPLANATIONS ......... 6 REVISION HISTORY ....................10 GENERAL SAFETY WARNINGS ................11 3.1..............12 OR PRODUCTS WITH WATER DISPENSER 3.2......................12 NTENDED USE 3.3......................13 HILD SAFETY 3.4.
  • Page 3 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR ATTACHMENT/DETACHMENT PROCESSES OF THE COMPONENTS ..50 12.1. H ...................... 51 ANDLE ROUPS 12.1.1. Beko/Arçelik handle group ................51 12.1.2. Teka handle group .................... 52 12.1.3. Kuppers handle group / Round profile aluminum handle group ..... 54 12.1.4.
  • Page 4 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.35......................82 ERVICE PIPE 12.36......................82 OMPRESSOR 12.37....................85 ERMINAL COVER 12.38. PTC R ) .................. 86 ELAY OMBO UNIT 12.39......................86 APACITOR 12.40..................... 87 AINS CABLE GROUP 12.41.
  • Page 5 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.12................126 HE DOORS ARE NOT CLOSING 14.13................127 EFRIGERATOR DOES MAKE ICE 14.14....... 128 ATER CANNOT BE OBTAINED FROM THE WATER DISPENSER 14.15..129 CE CUBES OR CRUSHED ICE CANNOT BE TAKEN FROM THE WATER DISPENSER 14.16.

  • Page 6: Production Code-Sales Code Explanations

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 1. PRODUCTION CODE-SALES CODE EXPLANATIONS V3 – G91631NE: Icematic is on the left door. Sensitivity: Public...
  • Page 7 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR V4 – G91632NE: Icematic is on the left door and Door-in-Door is on the right door. Sensitivity: Public...
  • Page 8 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR V5 – G91633NE: Icematic is on the left door and Door-in-Door and glass water tank is on the right door. Sensitivity: Public...
  • Page 9 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR V6 – G91634NE: Icematic is on the left door and glass water tank is on the right door. Sensitivity: Public...

  • Page 10: Revision History

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 2. REVISION HISTORY REVISION DATE First edition: SBS Cosmos refrigerator service manual. 10.04.2014 Product versions are divided 10.06.2014 U4 MAIN INSTALLATION S4 DISPLAY WATER FILTER TIMER ACTIVATION SINGLE POINT COURSE ADDED 07.11.2018 Sensitivity: Public...

  • Page 11: General Safety Warnings

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 3. GENERAL SAFETY WARNINGS  Children should not play with the device. Cleaning and user maintenance actions should not be performed by the children unless they are supervised by someone.  If the product is faulty , it should not be operated before it is repaired by the authorized service! Risk of electric shock! ...

  • Page 12: For Products With Water Dispenser

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR electrical safety.  For the products with mechanical control (thermostat), wait for 5 minutes to re-plug the product if it is unplugged.  Do not overload the product. It may fall when the door is opened and may harm you or damage the product.

  • Page 13: Child Safety

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 3.3. Child safety  Packaging materials may be dangerous for the children. Keep packaging materials in a safe place away from reach of the children.  Electrical appliances are dangerous for children. When the product is operating, keep the children away from it and do not let them tamper with the device.

  • Page 14: General Appearance Of The Product

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 4. GENERAL APPEARANCE OF THE PRODUCT 1-Freezer Compartment 10- Chiller compartment 2- Fridge Compartment 11- Blue light 3-Fan 12- Freezer food compartments 4- Butter and cheese sections 13- Door shelves 5- Glass shelves 14- Odor filter 6- Door shelves and egg holder 15- Ice Box assembly...

  • Page 15: General Dimensions Of The Product

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 4.1. General Dimensions of the Product  Width x Height x Depth: 908 x 1790 x 30.73 in (incl. the rear support wedge, excl. the handle) Product Outer Dimensions Sensitivity: Public...

  • Page 16: Maximum Opened View Of The Product

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 4.2. Maximum Opened View of the Product Sensitivity: Public...

  • Page 17: Installation

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 5. INSTALLATION 5.1. Handling Instructions 1. This appliance should be transported only in upright position. Delivery package should not be damaged during transportation. 2. If the appliance is to be transported in horizontal position, it should only be leaned towards right-hand side when you are facing the front of the appliance.

  • Page 18: Appropriate Installation Location

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 5.3. Appropriate installation location WARNING: If the door of the room in which the refrigerator shall be installed is too narrow for the passage of product, doors of the unit should be removed and passed through in a horizontal position. ...

  • Page 19: Adjustment Of Legs

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR values on the Type Label. If the machine is used without grounding which conform to the local regulations, our company will not be liable for any damages which may arise. • The connection must be in compliance with national regulations. •...
  • Page 20 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR You may also refer to the user manual of the pump while making the water connection. There is no need to use water filter if a jug is to be used. After water connection is made, it is necessary to discharge the air retained in the system.

  • Page 21: Connecting Water Pipe To The Refrigerator (Use Of Dragon Filter)

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 6.2. Connecting water pipe to the refrigerator (use of Dragon filter) You can tighten the union by using a pipe wrench or pliers to avoid water leakage.  Press on the “Ice Off” button on the screen. Push the bypass cover in Picture 3 in the direction of arrow to remove.

  • Page 22: Connecting The Water Pipe To The Cold Water Mains Line

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR WARNING: Make sure that the “Ice Off” mode is active before taking out the by-pass cover. WARNING: Water filter cleans some foreign particles contained in the water. It does not purify the water from microorganisms. WARNING: “Ice Off”...

  • Page 23: Connection Of The Inline (External) Filter

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 6.4. Connection of the inline (external) filter UNION FITTING TO CONNECTED TO THE TAP  External filter group which is given in the product is attached to an area near the water mains as shown in the picture. ...

  • Page 24: Product Use

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 7. PRODUCT USE For air circulation in the place where the refrigerator is located, necessary clearance should be allocated under, top, right and left of the unit. As the water inlet is at the rear side of the refrigerator for products equipped with water dispenser, make sure that the hose is not kinked or squeezed.

  • Page 25: General Operating Principle

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 7.1. General Operating Principle SBS Cosmos Electronic NF refrigerator is a microprocessor-controlled, no-frost refrigerator with two compartments, namely the fridge, freezer compartments. All functions and temperature controls of the refrigerator are made in accordance with the desire of the user thanks to the microprocessor.

  • Page 26: Operation Of The Product

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 8. OPERATION OF THE PRODUCT 8.1. Indicator panel V3/V4/V5 Touch screen panel allows you to make temperature settings and control other functions of the refrigerator without needing to open its door. Press on the relevant buttons for function settings.
  • Page 27 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 1. Economy Mode indicator Indicates that the refrigerator is running in energy-saving mode. This indicator will be on if the Freezer Compartment temperature is set to -18 or the energy-saving cooling is being performed with Eco-Extra function.

  • Page 28: Using The Water Dispenser

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14. Freezer Compartment Temperature Setting button Press this button to set the temperature of the freezer compartment to -18,-19,-20,-21,-22,- 23,-24, -18... respectively. Press this button to adjust the freezer compartment temperature to any desired setting. 15.

  • Page 29: Before You Start Using The Ice/Water Dispenser

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 8.3. Before you start using the ice/water dispenser A separate pump should be used if the water pressure drops below 1 bar or a jug is being used. Water system of the refrigerator should be connected to the cold water line. It should not be connected to hot water line.
  • Page 30 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR If mains connection will be performed, use the mains line which is best in terms of potable water quality. Water system of the product is designed to work with water only. Do not use beverages such as soft drinks and/or fruit juices in the water system.

  • Page 31: Use Of Door-In-Door Cover

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 8.4. Use of Door-in-Door cover DID cover group  Door-in-door opens and closes in arrow's direction as shown in the pictures.  When the door-in-door is fully open as in the picture 3; heavy weights should not be loaded onto it except bottles, pitchers, glasses, etc.

  • Page 32: Gas Flow Diagram And Parts

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 9. GAS FLOW DIAGRAM AND PARTS Sensitivity: Public...

  • Page 33: Cooling System Parts

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 9.1. Cooling system parts Part name 1 Compressor/N51121Y 2 Flange Heater 3 Coil Condenser 4 Dryer 5 Capillary tube 6 Freezer evaporator 7 Fresh Food evaporator 8 Return pipe Sensitivity: Public...

  • Page 34: Electronic And Control System

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 10. ELECTRONIC AND CONTROL SYSTEM Component Compressor Defrost heater Freezer fan Condenser fan Sensors (Frz Eva, Frz Air, FF Eva, FF Air, Icematic) Fresh Food Fan Flange Heater Thermal fuse PTC relay Thermic Door reed switch (FRZ, FF) DC Illumination card...
  • Page 35 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR Condenser fan motor: It is located at the bottom of the cabin. It prevents excessive heating of the condenser and drops condensation pressure to increase the efficiency of the fridge. It runs when the compressor starts and stops when it stops. Sensors: Its resistance decreases as the temperature rises.
  • Page 36 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR FF Illumination: One unit of 12V DC LED board is used for the illumination of the fridge compartment. This LED board is activated by the board when the fridge compartment door is opened.

  • Page 37: Electronic System

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 11. ELECTRONIC SYSTEM 11.1. VERSION 3 / 4 / 5 ENERGY OUTPUTS OF 220V AC REFRIGERATOR ELECTRICAL COMPONENTS AC 220V INPUT DOOR REED SWITCH INPUTS DISPLAY ENERGY OUTPUT SENSOR INPUTS FRZ FAN, COND FAN, FF FAN, BLUE RAY, FF ICE SELECTOR MOTOR, ICE LID MOTOR, ICE POURING MOTOR, ICE SWITCH, ICE SENSOR ILLUMINATION, FRZ ILLUMINATION...

  • Page 38: U4 Board

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 11.1.1. U4 board Connector I/O type I/O name name INPUT Fridge Air Sensor KN6-1,2 INPUT Fridge Eva Sensor KN6-3,4 Analog (LV) INPUT Freezer Air Sensor KN6-5,6 INPUT Freezer Eva Sensor KN6-7,8 INPUT Ice Sensor KN4-14,15 Analog (LV)
  • Page 39 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR INPUT Line KN5-1 INPUT Neutral KN5-3 OUTPUT Compressor KN5-4 OUTPUT Frz Defrost Heater KN5-5 OUTPUT FF Heater KN5-6 OUTPUT Ionizer KN5-7 220V AC OUTPUT Main Water Valve KN5-8 OUTPUT Water Pipe Heater KN5-9 OUTPUT Water Valve...

  • Page 40: Electric Circuit Diagram

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 11.1.2. Electric Circuit Diagram Sensitivity: Public...

  • Page 41: Omnia Tests

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 11.1.3. Omnia Tests Time Measurement Component to be Controlled FF Heater FF Fan Ionizer Blue Ray Defrost Heater 10,2 Frz Fan 10,4 12,2 FF Illumination 12.4 14.2 FRZ Illumination 14.4 16,2 Icematic Valveı 14,6 18.2 Condenser Fan...

  • Page 42: Service Test

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 11.2. Service Test 11.2.1. V3 Service Test 9.6. Service Test The S4 display board we use in the refrigerator has nine-key system. Set values are shown on the display. Step 1: To switch to the password entrance screen the Display and Vacation buttons are pressed for 2 sec in the first 60 sec.
  • Page 43 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR It is pressed for 4 times. Once entered in the service test, icons work for ON for 0.5 sec. and OFF for 0.5 sec. as shown below. Once any button is pressed, Step 1 is terminated. Step 2: First display software version info is shown on the FF compartment and the revision info is shown on the FRZ compartment.
  • Page 44 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR When any key is pressed, control board version info is shown on the FF compartment and the revision info is shown on the FRZ compartment. NOTE: To see updated version revision info, control board and display technical drawings should be checked.
  • Page 45 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR Switch between sensors can be made by pressing Fridge Set button in forward direction and Quick Fridge button in backward direction. When Display and Vacation buttons are shortly pressed simultaneously, setting mode switches between reading, concurrent on/off of fans and illuminations, component driving, water intake time, and dispenser light time after each press.
  • Page 46 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR Display and Vacation buttons are shortly pressed simultaneously to switch to the component driving step. On: Component runs, OFF: Component stops. Component On/Off Component Selection backward direction Component Selection forward direction Component Name Component Code Component Component Code FF Fan...
  • Page 47 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR Setting Button Setting Icematic water intake time: Between 1sec and 7.5sec Setting Button Setting Dispenser light On time; between 1sec and 7.5sec Service Mode Termination: Following conditions cause to exit from the service test: Power failure Pressing long on FRZ Set and FF Set buttons simultaneously...
  • Page 48 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR U4 MAIN BOARD S4 DISPLAY WATER FILTER TIMER ACTIVATION Sensitivity: Public...
  • Page 49 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR Sensitivity: Public...

  • Page 50: Attachment/Detachment Processes Of The Components

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12. ATTACHMENT/DETACHMENT PROCESSES OF THE COMPONENTS 12.1. Handle Groups 12.1.1. Beko/Arçelik handle group Service numbers used: 972 Freezer and fridge door handles  Fix and lock the handle group to the support as shown in the picture. Reverse the process in order to remove the handle easily from its place.

  • Page 51: Teka Handle Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.1.2. Teka handle group Service numbers used: 1546 Fridge handles 1547 Freezer handles  Arçelik handle group is as illustrated in Picture 1.  Separate the fridge handle plastic parts with a knife, etc. as shown in Picture 2 and remove by pulling downwards.

  • Page 52: Kuppers Handle Group / Round Profile Aluminum Handle Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.1.3. Kuppers handle group / Round profile aluminum handle group Service numbers used: 1422 Fridge/Freezer handles 876 intermediate elements (ensuring the connection between the handle and the door) 277 intermediate element plugs Blomberg handle group ...
  • Page 53 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  Removal/installation of the round profile aluminum handle group is same with the Blomberg handle group. Sensitivity: Public...

  • Page 54: Smeg Handle Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.1.4. Smeg handle group Service numbers used: 238 Fridge/Freezer handles  Smeg handle group is as illustrated in Picture 1.  Remove the 4 screws by using Allen wrench as illustrated in Picture 4 and 5. ...

  • Page 55: Display Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.2. DISPLAY GROUP 12.2.1. Beko Display group Used service number: 840  The display group is fixed to the door with the tabs.  Release the display from the 2 tabs at the bottom by using a flat tipped screwdriver and pull it to the front.

  • Page 56: Ice Pouring Mouth Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.3. ICE POURING MOUTH GROUP 12.3.1. Beko ice pouring mouth group Used service number: 1668 Socket connection Sensitivity: Public...
  • Page 57 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR Details passing through the body at two sides  It is hidden behind the left door display group.  Remove the water pipe upwards.  Remove the blue cable fitting coming from the flap shown in Picture 3. ...

  • Page 58: Container Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR CONTAINER GROUP . 12.412.4.1. Beko container group Used service number: 1405 remove the container by flexing it from the side tabs  Remove the purple and blue terminal inputs connected to the microswitch shown in Picture 1.

  • Page 59: Microswitch

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.4.2. Microswitch Used service number: 1264  It operates by contact with the trigger in the microswitch container group.  Remove the purple and blue cable inputs shown in Picture 1.  Pull and remove the microswitch by flexing the tab which holds the microswitch upwards as in Picture 2.

  • Page 60: Arçelik/Blomberg Light Conducting Led Board

     Remove 1 electronic board screw by using a Phillips screwdriver.  Remove the socket connection.  Arcelik LED board is assembled behind the container trigger. 12.7. Trigger silicon part Used service number: 1187  It is used in the Icematic group and Container group.

  • Page 61: Door-In-Door (Did) Cover Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.8. Door-in-Door (DID) cover group Service numbers used: 1267 Beko DID cover group Beko DID cover group  Pull the spring inside using a screwdriver through the hole on the right part of DID cover as in Picture 2 and and pull the pin out of its housing on the right of DID.

  • Page 62: Door-In-Door Seals

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.9. DOOR-IN-DOOR SEALS 12.9.1. Door-in-Door seal Used service number: 1268 gasket  Attach the decorative seal cornerwise when replacing it with a new one.  Make sure that the seal seats firmly into the channels and the seal surface is flat. 12.10.

  • Page 63: Upper Hinge Cover Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  It is used in the door open warning system. It switches on and off the lights.  Remove the magnet cover as illustrated in Picture 1 by using a flat-tipped screwdriver. ...
  • Page 64 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  Remove the PT 4.2x25 screws of the hinge cover by using a Phillips screwdriver.  Release the hinge cover tab as in the diagram.  Remove the reed switch board socket fitting by opening the cover as shown in Picture ...

  • Page 65: 60-Gallon Door Shelf

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.12. 60-Gallon Door shelf Used service number: 255  4 pieces are used on the fridge door.  Remove it upwards as shown in Picture 2. 12.13. Egg Holder Used service number: 218 ...

  • Page 66: 100-Gallon Door Shelf

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.14. 100-Gallon Door Shelf Service numbers used: 838 Fridge left door 100-gallon shelf  1 piece is used in the lowest part of the fridge door.  Remove upwards. 12.15. Freezer door shelf group Service numbers used: 214 Beko freezer shelves ...

  • Page 67: Upper Hinge

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.16. Upper Hinge 12.16.1. Upper hinge left Used service number: 1636  First remove the upper hinge cover and then remove 2 pcs of PT (3x5) screws by attaching the star bit to the chargeable gun. ...

  • Page 68: Upper Hinge Right

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.16.2. Upper hinge right Used service number: 1637  Difference of the upper right hinge from the upper left hinge is that it does not have display cable.  Remove the socket connections. ...

  • Page 69: Fridge Right Door

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  Remove socket connections shown in Picture 2.  Remove M 4x5.5 screw fixing the earth cable by attaching the star bit to the chargeable gun.  Remove the water hose connections at the bottom of cabin in Picture 3. (2 water pipes are used in the products with icematic on freezer left door only).

  • Page 70: Points To Keep In Mind When Removing And Installing The Doors

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.19. Points to keep in mind when removing and installing the doors During doors’ installation, care should be paid to the alignment of corners, installing handles on the same axis as well as the door ranges. Corners and handles must be at the same level.

  • Page 71: Fridge And Freezer Door Seals

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  When doors are being adjusted, make sure that the ground stabilization adjustment has been performed. 12.20. Fridge and Freezer door seals Service numbers used: 252 Fridge right/left seal 251 Freezer right/left seal ...

  • Page 72: Door Puller Mechanism With Stopper

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  When the lower hinges are being replaced, product should not be fully laid down to avoid oil leakage to the system; it should be tilted to a 40-45° on average and the lower hinge procedures should be performed in this position.

  • Page 73: Main Board Cover

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR BEARING WITH STOPPER DOOR PULLER METAL SPRING STOPPER PLASTIC STOPPER  It is found at the lower covers of the fresh food and freezer doors.  Remove 2 pcs of 4x13 inox magnetic screws by attaching the star bit to the chargeable gun, as shown in Picture 1.

  • Page 74: Pipe Holder

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR When intervening the electronic boards, they should always be controlled by taking measures such as ESD protected wrist strap, heel protector, etc. 12.24. Pipe holder Used service number: 1204  It ensures the water pipes passing over the back wall of the product to stay neatly. ...

  • Page 75: Water Pipe (8Mm)

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.26. Water pipe (8mm) Used service number: 1182 6.35mm pipe 0.31in pipe  8 mm water pipe coming from the water valve is attached to the 6.35mm pipe by means of quick fit. ...

  • Page 76: Water Valve

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  Remove 8 pcs of PT 3.9x12 screws of the rear cover group by using a Phillips screwdriver. 12.28. Water valve Used service number: 1181  Remove 1 piece of PT 3.9x12 screw of the water valve by using a Phillips screwdriver. ...

  • Page 77: Evaporation Container Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  Remove the socket connections.  Water pipes are connected to the water valve with Quick Fit.  Cable connections are as shown in picture 2D. BLACK BLACK BLACK BLACK BLACK BLUE BLACK YELLO BLUE...

  • Page 78: Dc_Panasonic Condenser Fan

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR coil condenser Condenser evaporation container  Remove 2 pcs of PT 4x12 screws of the evaporation container group by using a Phillips screwdriver.  Flex the notches marked with red in Picture 3 and remove the evaporation container group from the rear leg plate.

  • Page 79: Return Pipe Protection Rubber

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  Remove 1 piece of PT 4x16 screw of the coil condenser by using a Phillips screwdriver.  Remove 3 pcs of delta PT K4x20 screws by using a Phillips screwdriver.  Remove the fan from its housing.

  • Page 80: Service Pipe

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR Used service number: 995  It is assembled on the return pipe. 12.32. Service pipe Service numbers used: 125 service pipe plastered 125A service pipe L=60mm dryer Bitumin return pipe heater L=60mm pipe service pipe...
  • Page 81 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR Service numbers used: 30 compressor 33 compressor buffers 32 sleeve dryer Bitumin return pipe heater L=60mm pipe service pipe service pipe copper Coil adaptor condenser pipe pipe Bitumin compressor buffers (at 4 corners) Sensitivity: Public...
  • Page 82 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  In the compressor replacement process, first discharge the R600 gas (cutting the service pipe) in the system. Make sure to wait for a while and that gas is fully discharged since it is flammable.

  • Page 83: Terminal Cover

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.34. Terminal cover Service numbers used: 31 terminal cover 1431 terminal group  Remove the terminal cover as illustrated in Pictures 1 and 2 by using a flat-tipped screwdriver.  Remove the terminal group from the compressor inlet as illustrated in Picture 3. Sensitivity: Public...

  • Page 84: Ptc Relay (Combo Unit )

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.35. PTC Relay (Combo unit ) Service numbers used: 43 combo unit (PTC Relay) 44 thermic protector combo thermic unit  Combo unit and thermic protector are used at the lateral part of the compressor. ...

  • Page 85: Mains Cable Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.37. Mains cable group Used service number: 38 Note: Mains cable may vary according to the country it is used. grounding blue brown cable cable BLACK (SOCKETED CABLE) BROWN (CAPACITOR) GREEN YELLOW BLUE (MAINS CABLE) (CAPACITOR)

  • Page 86: Rear Leg Plate

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.38. Rear leg plate Used service number: 1661  Remove 4 rear leg plate screws by using a box wrench. 12.39. Water Drain Group Used service number: 854B  Pipes are intertwined to each other. Sensitivity: Public...

  • Page 87: Fridge Crisper Groups

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.40. Fridge crisper groups Service numbers used: 1039 0°compartment body 1040 0°compartment cover 369 fridge crisper group (blue ray glass) 378 Fridge crisper body (long) 326 Fridge crisper cover  1 0° compartment groups are used in the fresh food section. ...

  • Page 88: Fridge-Freezer Glass Shelf Groups

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 327 freezer drawer body 1054 freezer drawer cover  1 upper drawer group and 1 middle drawer groups are used in the freezer compartment of the product. 12.42. Fridge-freezer glass shelf groups Service numbers used: 863A Freezer long glass shelf group 863B...

  • Page 89: Fridge/Freezer /Rail Groups

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  4 long glass shelf groups and 2 glass shelf groups are used in the freezer compartment of the product.  4 long glass shelf groups and 1 narrow and 1 crisper-top glass shelf groups are used in the fridge compartment of the product.

  • Page 90: Fridge Illumination Glass Group Short/Long

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  10 rails are used in total in the product at the right and left.  Remove 1 piece of PT 4x19 screw by attaching a star bit to the chargeable gun. ...

  • Page 91: Water Filter Head And Bypass Cover

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR board holder Illumination glass LED board  In the fridge compartment 2 short and 2 long illumination glass groups are used on the left and right.  Remove it by using a flat-tipped screwdriver as illustrated in Picture 1. ...

  • Page 92: Water Reservoir

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR bypass water cover filter head  Remove the water pipes of the water filter cover.  Pull the bypass cover to the front and remove it.  Remove 1 piece of PT 4x16 screw by using a Phillips screwdriver. ...

  • Page 93: Blue Light Glass

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  Remove the quick fit to which 8mm pipe is connected.  Remove 2 piece of PT 4x19 screw by attaching a star bit to the chargeable gun. 12.47. Blue light glass Used service number: 1164 ...

  • Page 94: Ice Stock Container Group

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.48. Ice stock container group Service numbers used: 1474 Ice stock container group 1175 Icematic decorative cover  Icematic group is located in the upper part of the freezer door. Sensitivity: Public...

  • Page 95: Ice Making Area Connections

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR  Hold the ice stock container group by the handles at sides to move upwards and remove it.  Move the icematic decorative cover upwards and remove it.  While replacing the ice stock container, care should be paid not to coincide the motor rotation group steps with each other.

  • Page 96: Eva Cover Plug

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 809 icematic group 1188 icematic motor  1 piece of PT 4x16 phillips screw in the middle is removed as shown in Picture 1.  Move upwards and pull out the ice drive group as illustrated in Picture 2. 12.51.

  • Page 97: Cover Group Of Fridge Eva

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.52. Cover group of fridge eva Used service number: 1659  Remove 4 pcs of PT 4x19 screws marked in Picture 1 by using a Phillips screwdriver.  Slightly pull and remove the eva cover. ...

  • Page 98: Ionizer

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.53. Ionizer Used service number: 1124  It is used behind the fridge eva cover.  Remove the ionizer socket connection.  Remove 1 piece of PT 4x12 screw by attaching a star bit to the chargeable gun. 10.91.

  • Page 99: Thermal Fuse

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.54. Thermal fuse Used service number: 716  It is assembled to the finned eva return pipe behind the freezer/joker eva cover groups.  The tab on the thermal fuse is hooked to the return pipe and assembled to the 10-pcs socket as shown in Picture 1.

  • Page 100: Sensor Covers

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 12.56. Sensor covers Used service number: 1439 Fridge Freezer  Remove the sensor covers by using a thin-edged apparatus.  When attaching the sensor covers, take care of their directions in the picture. Sensitivity: Public...

  • Page 101: Failure Error Codes

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13. FAILURE ERROR CODES ERROR ERROR DEFINITION CODE Freezer Compartment Air Sensor Error Freezer Compartment Evaporator Sensor Error Fridge Compartment Evaporator Sensor Error Fridge Compartment Air Sensor Error Freezer Compartment Defrost Heater Error Icematic Air Sensor Error Icematic Failure Speed Frz Fan Error...

  • Page 102: E0 Freezer Air Sensor Error

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.1. E0 Freezer air sensor error Sensitivity: Public...

  • Page 103: E1Freezer Evaporator Sensor Error

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.2. E1Freezer evaporator sensor Error Sensitivity: Public...

  • Page 104: E2 Fridge Evaporator Sensor Error

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.3. E2 Fridge evaporator sensor error Sensitivity: Public...

  • Page 105: E3 Fridge Air Sensor Error

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.4. E3 Fridge air sensor error Sensitivity: Public...

  • Page 106: E4 Freezer Defrost Heater Error

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.5. E4 Freezer defrost heater error Sensitivity: Public...

  • Page 107: E8 Icematic Air Sensor Error

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.6. E8 Icematic air sensor error Sensitivity: Public...

  • Page 108: E9 Icematic Motor Error

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.7. E9 Icematic motor error Sensitivity: Public...

  • Page 109: E13 Cyclic Freezer Fan Error

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.8. E13 Cyclic freezer fan error Sensitivity: Public...

  • Page 110: E15 Cyclic Condenser Fan Error

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.9. E15 Cyclic condenser fan error Sensitivity: Public...

  • Page 111: Cooling Failure Due To Electrical Issues

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.10. Cooling failure due to electrical issues Sensitivity: Public...

  • Page 112: Freezing Error Due To Electrical Issues

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 13.11. Freezing error due to electrical issues Sensitivity: Public...

  • Page 113: Troubleshooting

    07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14. TROUBLESHOOTING 14.1. Refrigerator is not running Refrigerator does not operate. Is the fuse of the Is the refrigerator refrigerator properly plugged socket or the main fuse blown? Plug in the Check refrigerator.
  • Page 114 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.2. Condensation on the fridge compartment Condensation bon the (MULTIZONE or COOLSELECT) side wall of the fridge compartment CAUSES OF POINTS TO BE CONDENSATION CONSIDERED Very cold Switching the Set mode ambient to even colder mode.
  • Page 115 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.3. Compressor is not running Compress or is not running. CAUSES POINTS TO BE CONSIDERED Protective thermic of the compressor will blow out during sudden power failures or Refrigerator will start running plug-out plug-ins as the refrigerant pres approximately after 6 minutes.
  • Page 116 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.4. Refrigerator is running very frequently or for a very long time Refrigerator operates very frequently or very long. This is normal. Operation times of the Volume of the refrigerators may change refrigerator may be according to their volumes.
  • Page 117 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.5. The temperatures are too low temperatures are too low Freezer compartment's Fresh food compartment's temperature is very low temperature is very while Freezer low while Fresh food compartment’s compartment’s temperature is sufficient. temperature is sufficient.
  • Page 118 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.6. The refrigerator is running noisily Refrigerator operates noisily. The operation There is a ticking Shakes or sound changes noise from the noise is when the refrigerator. heard. refrigerator is running. The operating performance This noise comes from the Ground stabilization adjustment characteristics of the...
  • Page 119 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.7. Noise comes from evaporator fan motor Evaporator fan motor makes noise Eva cover is opened and fan is checked, replace iit if it is Fan motor’s blade may skewed and if there is risk of be skewed.
  • Page 120 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.8. Noise comes from condenser fan motor. Noise comes from condenser fan motor. Open the compressor area rear cover ande check the Fan; replace Fan motor's blade it if it is skewed and if there is a may be skewed.
  • Page 121 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.9. Noise comes from refrigerator Noise comes from refrigerator Compresor pipes may be Check the pipes. touching somewhere. As the capillary pipe is long, it may touch the eva Check it. cover or the body. Noise might be This is normal.
  • Page 122 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.10. Condensation on the inner walls of refrigerator Condensation on the inner walls of refrigerator. Doors are ajar. Hot and humid weather Make sure that the increases icing and doors are fully condensation.
  • Page 123 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.11. Condensation on the outside of the refrigerator Water/condensati on/ice on the outside of the refrigerator Humidity occurs on the Bad odor inside the refrigerator. outside of the refrigerator or between the doors. Inside of the refrigerator must be cleaned.
  • Page 124 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.12. The doors are not closing Doors cannot be closed. The refrigerator is not completely upright on the floor and rocking when slightly moved. Door seals may Adjust the elevation screws and make be failed.
  • Page 125 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.13. Refrigerator does make ice Refrigerator does not make ice. Water does not arrive to the icematic. Remove the water pipe from the water valve and discharge Water pipe may the water to a container for 1-2 have air in it.
  • Page 126 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.14. Water cannot be obtained from the water dispenser Water cannot be obtained from the water dispenser. Remove the water pipe from the water valve and System may have air discharge the water to a in it.
  • Page 127 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.15. Ice cubes or crushed ice cannot be taken from the water dispenser Ice cubes or crushed ice cannot be taken from the water dispenser Remove the water pipe from the water valve and discharge System may have air in the water to a container for 1-2 minutes.
  • Page 128 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 14.16. Condensation in the form of drops are observed on the water dispenser area Condensation in the form of drops are observed on the water dispenser area Display will be adjusted to ice supply and trigger will be pressed and held.
  • Page 129 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 15. Dealer mode 15.1. V3/V4/V5/V6 The S4 display board we use in the refrigerator has a nine-key system. Sat values are displayed. Fridge Set Freezer Set Quick Freeze Quick Fridge Vacation Display On/Off Ice On/Off Dispenser Key lock...
  • Page 130 07.11.2018 / REV NO: 01 SBS COSMOS REFRIGERATOR 16. MAINTENANCE AND CLEANING Service life of product extends and frequently experienced problems will be reduced if it is cleaned at regular intervals. WARNING: Before cleaning the unit, unplug it. • Never use gas, gasoline or similar substances for cleaning purposes. •...
  • Page 131 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 SBS COSMOS REFRIGERATOR SERVICE HANDBOOK G91631NE G91632NE G91633NE G91634NE Sensitivity: Public...
  • Page 132 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Contents PRODUCTION CODE-SALES CODE EXPLANATIONS ......... 6 REVISION HISTORY ....................10 GENERAL SAFETY WARNINGS ................11 3.1..............12 OR PRODUCTS WITH WATER DISPENSER 3.2......................12 NTENDED USE 3.3......................13 HILD SAFETY 3.4.
  • Page 133 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 11.1. VERSION 3 / 4 / 5 ....................40 11.1.1. U4 board ......................41 11.1.2. Electric Circuit Diagram ................. 43 11.1.3. Omnia Tests ...................... 45 11.2. S ......................46 ERVICE 11.2.1. V3 Service Test ....................46 ATTACHMENT/DETACHMENT PROCESSES OF THE COMPONENTS ..

  • Page 134: Refrigerator Is Not Running

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.27......................78 IPE HOLDER 12.28....................... 79 UICK FIT 12.29. ) ....................79 ATER PIPE 12.30....................80 EAR COVER GROUP 12.31....................... 80 ATER VALVE 12.32................. 82 VAPORATION CONTAINER GROUP 12.33.

  • Page 135: Compressor Is Not Running

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.3. C ................123 OMPRESSOR IS NOT RUNNING 14.4. R ... 124 EFRIGERATOR IS RUNNING VERY FREQUENTLY OR FOR A VERY LONG TIME 14.5. T ................. 125 HE TEMPERATURES ARE TOO LOW 14.6.

  • Page 136: Production Code-Sales Code Explanations

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 1. PRODUCTION CODE-SALES CODE EXPLANATIONS V3 – G91631NE: Icematic is on the left door. Sensitivity: Public...
  • Page 137 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 V4 – G91632NE: Icematic is on the left door and Door-in-Door is on the right door. Sensitivity: Public...
  • Page 138 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 V5 – G91633NE: Icematic is on the left door and Door-in-Door and glass water tank is on the right door. Sensitivity: Public...
  • Page 139 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 V6 – G91634NE: Icematic is on the left door and glass water tank is on the right door. Sensitivity: Public...

  • Page 140: Revision History

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 2. REVISION HISTORY REVISION DATE 10.04.2014 First edition: SBS Cosmos refrigerator service manual. 10.06.2014 Product versions are divided U4 MAIN INSTALLATION S4 DISPLAY 07.11.2018 WATER FILTER TIMER ACTIVATION SINGLE POINT COURSE ADDED Servis test step was revised.

  • Page 141: General Safety Warnings

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 3. GENERAL SAFETY WARNINGS • Children should not play with the device. Cleaning and user maintenance actions should not be performed by the children unless they are supervised by someone. • If the product is faulty , it should not be operated before it is repaired by the authorized service! Risk of electric shock! •...

  • Page 142: For Products With Water Dispenser

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Do not store the products that need a precise temperature control (vaccines, heat- sensitive medicine, scientific materials, etc.) in the refrigerator. • If you will not operate the product for a long period of time, unplug and unload the food in it.

  • Page 143: Child Safety

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 3.3. Child safety • Packaging materials may be dangerous for the children. Keep packaging materials in a safe place away from reach of the children. • Electrical appliances are dangerous for children. When the product is operating, keep the children away from it and do not let them tamper with the device.

  • Page 144: General Appearance Of The Product

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 is marked with ‘E’, bearing symbol or is in green and yellow, or only green color. 2. Attach the blue (Neutral) wire to the terminal in the plug which is marked with ‘N’ or is in black color.

  • Page 145: General Dimensions Of The Product

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 *OPTIONAL Figures that take place in this manual are schematic and may not correspond exactly with the product. If the relevant parts are not included in the product you have purchased, then it is valid for these parts.

  • Page 146: Maximum Opened View Of The Product

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 4.2. Maximum Opened View of the Product Sensitivity: Public...

  • Page 147: Installation

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 5. INSTALLATION 5.1. Handling Instructions 1. This appliance should be transported only in upright position. Delivery package should not be damaged during transportation. 2. If the appliance is to be transported in horizontal position, it should only be leaned towards right-hand side when you are facing the front of the appliance.

  • Page 148: Appropriate Installation Location

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 5.3. Appropriate installation location WARNING: If the door of the room in which the refrigerator shall be installed is too narrow for the passage of product, doors of the unit should be removed and passed through in a horizontal position. •...

  • Page 149: Electric Connection

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 5.5. Electric connection Connect the product to a grounded socket which is protected by a fuse conforming to the values on the Type Label. If the machine is used without grounding which conform to the local regulations, our company will not be liable for any damages which may arise.

  • Page 150: Water Connection

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 6. WATER CONNECTION You can connect the refrigerator to a jug or directly to supply water depending on its model. In order to make this connection, first you have to connect the water pipe to your refrigerator. 6.1.

  • Page 151: Connecting Water Pipe To The Refrigerator (Use Of Dragon Filter)

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 end to the water valve (Picture 5). • Tighten the union to avoid any water leakage as illustrated in Picture 4. To make sure that the union is tightened, you can use pliers or pipe wrench. •...

  • Page 152: Connecting The Water Pipe To The Cold Water Mains Line

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Press on the “Ice Off” button on the screen. Push the bypass cover in Picture 3 in the direction of arrow to remove. • Remove the water valve union seen in Picture 1 and attach it to the water pipe and tighten the union.
  • Page 153 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 WARNING: After turning on the water valve, make sure that there is no leakage at both connection points of the water pipe. In case of a leak, turn off the valve immediately and tighten all joints again using a pipe wrench or pliers.

  • Page 154: Connection Of The Inline (External) Filter

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 6.4. Connection of the inline (external) filter 6.5. UNION FITTING TO CONNECTED TO THE TAP 6.6. • External filter group which is given in the product is attached to an area near the water mains as shown in the picture.
  • Page 155 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Sensitivity: Public...

  • Page 156: Product Use

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 7. PRODUCT USE For air circulation in the place where the refrigerator is located, necessary clearance should be allocated under, top, right and left of the unit. As the water inlet is at the rear side of the refrigerator for products equipped with water dispenser, make sure that the hose is not kinked or squeezed.

  • Page 157: General Operating Principle

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 7.1. General Operating Principle SBS Cosmos Electronic NF refrigerator is a microprocessor-controlled, no-frost refrigerator with two compartments, namely the fridge, freezer compartments. All functions and temperature controls of the refrigerator are made in accordance with the desire of the user thanks to the microprocessor.

  • Page 158: Operation Of The Product

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 8. OPERATION OF THE PRODUCT 8.1. Indicator panel V3/V4/V5 Touch screen panel allows you to make temperature settings and control other functions of the refrigerator without needing to open its door. Press on the relevant buttons for function settings.
  • Page 159 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Figures that take place in this instruction manual are schematic and may not correspond exactly with your product. 1. Economy Mode indicator Indicates that the refrigerator is running in energy-saving mode. This indicator will be on if the Freezer Compartment temperature is set to -18 or the energy-saving cooling is being performed with Eco-Extra function.

  • Page 160: Using The Water Dispenser

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 about the error to the service personnel. 13. Quick Freeze button Press on this button to activate the Quick Freeze function. To cancel the function, press the same button again. 14. Freezer Compartment Temperature Setting button Press this button to set the temperature of the freezer compartment to -18,-19,-20,-21,-22,- 23,-24, -18...

  • Page 161: Before You Start Using The Ice/Water Dispenser

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 8.3. Before you start using the ice/water dispenser A separate pump should be used if the water pressure drops below 1 bar or a jug is being used. Water system of the refrigerator should be connected to the cold water line. It should not be connected to hot water line.
  • Page 162 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 When the filter is used for the first time, first few glasses of water may come blurred. Therefore, first few glasses of water should not be consumed. First 1-2 glasses of water may be warm when ice/water dispenser was not used for a long time.

  • Page 163: Use Of Door-In-Door Cover

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 8.4. Use of Door-in-Door cover DID cover group • Door-in-door opens and closes in arrow's direction as shown in the pictures. • When the door-in-door is fully open as in the picture 3; heavy weights should not be loaded onto it except bottles, pitchers, glasses, etc.

  • Page 164: Gas Flow Diagram And Parts

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Original packaging and foam materials should be kept to be used for the transportation of the device. WARNING: Packaging materials may be dangerous for the children. Keep packaging materials in a safe place away from reach of the children. 9.
  • Page 165 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Sensitivity: Public...

  • Page 166: Cooling System Parts

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 9.1. Cooling system parts Part name 1 Compressor/N51121Y 2 Flange Heater 3 Coil Condenser 4 Dryer 5 Capillary tube 6 Freezer evaporator 7 Fresh Food evaporator 8 Return pipe Sensitivity: Public...

  • Page 167: Electronic And Control System

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 10. ELECTRONIC AND CONTROL SYSTEM Component Compressor Defrost heater Freezer fan Condenser fan Sensors (Frz Eva, Frz Air, FF Eva, FF Air, Icematic) Fresh Food Fan Flange Heater Thermal fuse PTC relay Thermic Door reed switch (FRZ, FF) DC Illumination card...
  • Page 168 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Sensors: Its resistance decreases as the temperature rises. Sensors on the refrigerator body detect the temperature of their surrounding area and transmit this to the electronic control board. Freezer sensor (Freezer Compartment Sensor): It detects the temperature in the freezer compartment and transmits this to the microprocessor.
  • Page 169 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 FF Illumination: One unit of 12V DC LED board is used for the illumination of the fridge compartment. This LED board is activated by the board when the fridge compartment door is opened.

  • Page 170: Electronic System

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 11. ELECTRONIC SYSTEM 11.1. VERSION 3 / 4 / 5 ENERGY OUTPUTS OF 220V AC REFRIGERATOR ELECTRICAL COMPONENTS AC 220V INPUT DOOR REED SWITCH INPUTS DISPLAY ENERGY OUTPUT SENSOR INPUTS ICE SELECTOR MOTOR, ICE LID MOTOR, ICE FRZ FAN, COND FAN, FF FAN, BLUE RAY, FF ILLUMINATION, FRZ ILLUMINATION POURING MOTOR, ICE SWITCH, ICE SENSOR...

  • Page 171: U4 Board

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 11.1.1. U4 board Connector I/O type I/O name name INPUT Fridge Air Sensor KN6-1,2 Analog (LV) INPUT Fridge Eva Sensor KN6-3,4 INPUT Freezer Air Sensor KN6-5,6 INPUT Freezer Eva Sensor KN6-7,8 INPUT Ice Sensor KN4-14,15 Analog (LV)
  • Page 172 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 INPUT Line KN5-1 INPUT Neutral KN5-3 OUTPUT Compressor KN5-4 OUTPUT Frz Defrost Heater KN5-5 OUTPUT FF Heater KN5-6 220V AC OUTPUT Ionizer KN5-7 OUTPUT Main Water Valve KN5-8 OUTPUT Water Pipe Heater KN5-9 OUTPUT Water Valve...

  • Page 173: Electric Circuit Diagram

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 11.1.2. Electric Circuit Diagram Sensitivity: Public...
  • Page 174 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Sensitivity: Public...

  • Page 175: Omnia Tests

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 11.1.3. Omnia Tests Time Measurement Component to be Controlled FF Heater FF Fan Ionizer Blue Ray Defrost Heater 10,2 Frz Fan 10,4 12,2 FF Illumination 12.4 14.2 FRZ Illumination Icematic Valveı 14.4 16,2 14,6 18.2...

  • Page 176: Service Test

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 11.2. Service Test 11.2.1. V3 Service Test 9.6. Service Test The S4 display board we use in the refrigerator has nine-key system. Set values are shown on the display. Step 1: To switch to the password entrance screen the Display and Vacation buttons are pressed for 2 sec in the first 60 sec.
  • Page 177 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 It is pressed for 4 times. Once entered in the service test, icons work for ON for 0.5 sec. and OFF for 0.5 sec. as shown below. Once any button is pressed, Step 1 is terminated. Step 2: First display software version info is shown on the FF compartment and the revision info is shown on the FRZ compartment.
  • Page 178 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 When any key is pressed, control board version info is shown on the FF compartment and the revision info is shown on the FRZ compartment. NOTE: To see updated version revision info, control board and display technical drawings should be checked.
  • Page 179 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Switch between sensors can be made by pressing Fridge Set button in forward direction and Quick Fridge button in backward direction. When Display and Vacation buttons are shortly pressed simultaneously, setting mode switches between reading, concurrent on/off of fans and illuminations, component driving, water intake time, and dispenser light time after each press.
  • Page 180 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Display and Vacation buttons are shortly pressed simultaneously to switch to the component driving step. On: Component runs, OFF: Component stops. Component On/Off Component Selection backward direction Component Selection forward direction Component Name Component Code Component Component Code Water Valveı...
  • Page 181 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Setting Button Setting Icematic water intake time: Between 1sec and 7.5sec Setting Button Setting Dispenser light On time; between 1sec and 7.5sec Service Mode Termination: Following conditions cause to exit from the service test: Power failure Pressing long on FRZ Set and FF Set buttons simultaneously...
  • Page 182 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 U4 MAIN BOARD S4 DISPLAY WATER FILTER TIMER ACTIVATION Sensitivity: Public...
  • Page 183 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Sensitivity: Public...

  • Page 184: Attachment/Detachment Processes Of The Components

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12. ATTACHMENT/DETACHMENT PROCESSES OF THE COMPONENTS 12.1. Handle Groups Beko/Arçelik handle group 12.1.1. Service numbers used: 972 Freezer and fridge door handles • Fix and lock the handle group to the support as shown in the picture. Reverse the process in order to remove the handle easily from its place.

  • Page 185: Teka Handle Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.1.2. Teka handle group Service numbers used: 1546 Fridge handles 1547 Freezer handles • Arçelik handle group is as illustrated in Picture 1. • Separate the fridge handle plastic parts with a knife, etc. as shown in Picture 2 and remove by pulling downwards.

  • Page 186: Kuppers Handle Group / Round Profile Aluminum Handle Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Remove the freezer handle tabs by pushing them downwards from their slots in the door plate. 12.1.3. Kuppers handle group / Round profile aluminum handle group Service numbers used: 1422 Fridge/Freezer handles 876 intermediate elements (ensuring the connection between the handle and the door) 277 intermediate element plugs Blomberg handle group...
  • Page 187 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Round profile aluminum handle • Removal/installation of the round profile aluminum handle group is same with the Blomberg handle group. Sensitivity: Public...

  • Page 188: Smeg Handle Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.1.4. Smeg handle group Service numbers used: 238 Fridge/Freezer handles • Smeg handle group is as illustrated in Picture 1. • Remove the 4 screws by using Allen wrench as illustrated in Picture 4 and 5. •...

  • Page 189: Display Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.2. DISPLAY GROUP 12.2.1. Beko Display group Used service number: 840 • The display group is fixed to the door with the tabs. • Release the display from the 2 tabs at the bottom by using a flat tipped screwdriver and pull it to the front.

  • Page 190: Ice Pouring Mouth Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.3. ICE POURING MOUTH GROUP 12.3.1. Beko ice pouring mouth group Used service number: 1668 Socket connection Sensitivity: Public...
  • Page 191 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Details passing through the body at two sides • It is hidden behind the left door display group. • Remove the water pipe upwards. • Remove the blue cable fitting coming from the flap shown in Picture 3. •...

  • Page 192: Container Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.4. CONTAINER GROUP 12.4.1. Beko container group Used service number: 1405 Sensitivity: Public...

  • Page 193: Microswitch

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 remove the container by flexing it from the side tabs • Remove the purple and blue terminal inputs connected to the microswitch shown in Picture 1. • Remove 1 pc of 4x16 inox magnetic screw in the container’s upper left corner, by attaching the star bit to the chargeable gun.

  • Page 194: Water Dispenser Illumination Led Board

    Beko LED board is assembled behind the display group. Arçelik/Blomberg light conducting LED board 12.6.2. Used service number: 1408 • Remove 1 electronic board screw by using a Phillips screwdriver. • Remove the socket connection. • Arcelik LED board is assembled behind the container trigger. Sensitivity: Public...

  • Page 195: Trigger Silicon Part

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.7. Trigger silicon part Used service number: 1187 • It is used in the Icematic group and Container group. • It is used to suppress the noise. Remove by pulling. 12.8. Door-in-Door (DID) cover group Service numbers used: 1267 Beko DID cover group Beko DID cover group...

  • Page 196: Door-In-Door Seals

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.9. DOOR-IN-DOOR SEALS 12.9.1. Door-in-Door seal Used service number: 1268 gasket • Attach the decorative seal cornerwise when replacing it with a new one. Sensitivity: Public...

  • Page 197: Reed Switch Groups

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Make sure that the seal seats firmly into the channels and the seal surface is flat. 12.10. Reed Switch Groups 12.10.1. Fridge/Freezer reed switch groups Service numbers used: 1221 magnetic 1643 magnetic cover •...

  • Page 198: Upper Hinge Cover Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Remove the magnet cover as illustrated in Picture 1 by using a flat-tipped screwdriver. • Pull and remove the magnet shown in Picture 2. • The magnet located in the fridge and freezer door’s upper covers interacts with the reed switch board on the upper hinge covers.

  • Page 199: 60-Gallon Door Shelf

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.12. 60-Gallon Door shelf Used service number: 255 • 4 pieces are used on the fridge door. • Remove it upwards as shown in Picture 2. 12.13. Egg Holder Used service number: 218 Sensitivity: Public...

  • Page 200: 100-Gallon Door Shelf

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • 2 egg holders with a capacity of 10 eggs is used in each product. • The right door is used for 60-gallon shelf. 12.14. 100-Gallon Door Shelf Service numbers used: 838 Fridge left door 100-gallon shelf •...

  • Page 201: Freezer Door Shelf Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.15. Freezer door shelf group Service numbers used: 214 Beko freezer shelves • Freezer door shelves are used in 2 pieces. • Remove upwards. 12.16. Upper Hinge 12.16.1. Upper hinge left Used service number: 1636 Sensitivity: Public...

  • Page 202: Upper Hinge Right

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • First remove the upper hinge cover and then remove 2 pcs of PT (3x5) screws by attaching the star bit to the chargeable gun. • Remove the reed switch socket and other socket connections as shown in Picture 4 and 5.

  • Page 203: Freezer Left Door

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Difference of the upper right hinge from the upper left hinge is that it does not have display cable. • Remove the socket connections. • Remove 3 pcs of M 5x18 spiral screws of the upper hinge by attaching a torque bit to the chargeable gun.

  • Page 204: Points To Keep In Mind When Removing And Installing The Doors

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Remove the socket connections shown in Picture 1. • Remove M 4x5.5 screw fixing the earth cable by attaching the star bit to the chargeable gun. • Remove 3 pcs of M 5x18 spiral screws of the upper hinge by attaching a torque bit to the chargeable gun.
  • Page 205 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Corners and handles must be at the same level. Distance between doors: 7mm • When doors are being adjusted, make sure that the ground stabilization adjustment has been performed. Sensitivity: Public...

  • Page 206: Fridge And Freezer Door Seals

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.20. Fridge and Freezer door seals Service numbers used: 252 Fridge right/left seal 251 Freezer right/left seal • Remove the door seals without damaging them as shown in the picture. When the door seals are attached, first the corners should be fixed. There should be no stretching or curved deformation on the seals.

  • Page 207: Door Puller Mechanism With Stopper

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • When the lower hinges are being replaced, product should not be fully laid down to avoid oil leakage to the system; it should be tilted to a 40-45° on average and the lower hinge procedures should be performed in this position.

  • Page 208: Main Board Cover

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.23. Main board cover Used service number: 827 • Remove 5 pcs of PT 4x12 screws by using a Phillips screwdriver. • Service warning plate is on the inner part of the cover. When intervening the electronic boards, they should always be controlled by taking measures such as ESD protected wrist strap, heel protector, etc.

  • Page 209: Quick Fit

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.25. Quick fit Used service number: 1514 • Water pipe passing through water dispenser container of the fridge’s left door is attached to the water pipe coming from the water valve by means of quick fit. 12.26.

  • Page 210: Rear Cover Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • There are 2 quick fits at the lower part of the cabin (cabin bottom). 6.35mm pipe connected with 8mm pipe is connected to the water dispenser. 6.35mm pipe coming from the valve and connected to the blue pipe with quick fit goes to icematic inlet. 12.27.
  • Page 211 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Remove 1 piece of PT 3.9x12 screw of the water valve by using a Phillips screwdriver. • Slightly lift the water valve upwards. Remove the notch shown in Picture 2 from its housing.

  • Page 212: Evaporation Container Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.29. Evaporation container group Used service number: 1498 coil condenser Condenser evaporation container • Remove 2 pcs of PT 4x12 screws of the evaporation container group by using a Phillips screwdriver. • Flex the notches marked with red in Picture 3 and remove the evaporation container group from the rear leg plate.

  • Page 213: Dc_Panasonic Condenser Fan

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.30. DC_Panasonic Condenser fan Service numbers used: 1705 condenser fan 1353 fan blade 836 evaporation container 53 Coil condenser • Remove 1 piece of PT 4x16 screw of the coil condenser by using a Phillips screwdriver. •...

  • Page 214: Return Pipe Protection Rubber

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.31. Return pipe protection rubber Used service number: 995 • It is assembled on the return pipe. 12.32. Service pipe Service numbers used: 125 service pipe plastered 125A service pipe L=60mm dryer Bitumin return pipe...

  • Page 215: Compressor

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.33. Compressor Service numbers used: 30 compressor 33 compressor buffers 32 sleeve dryer Bitumin return pipe heater L=60mm pipe service pipe service pipe copper Coil adaptor condenser pipe pipe Sensitivity: Public...
  • Page 216 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Bitumin compressor buffers (at 4 corners) • In the compressor replacement process, first discharge the R600 gas (cutting the service pipe) in the system. Make sure to wait for a while and that gas is fully discharged since it is flammable.

  • Page 217: Terminal Cover

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • When the compressor is to be replaced, remove 4 Allen screws. • Compressor buffers and the sleeve are assembled with the compressor screws. When the compressor is replaced or refrigeration system is opened for any reason, gels in the dryer may lose their properties since humidity, etc.
  • Page 218 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Remove the terminal cover as illustrated in Pictures 1 and 2 by using a flat-tipped screwdriver. • Remove the terminal group from the compressor inlet as illustrated in Picture 3. Sensitivity: Public...

  • Page 219: Ptc Relay (Combo Unit )

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.35. PTC Relay (Combo unit ) Service numbers used: 43 combo unit (PTC Relay) 44 thermic protector combo thermic unit • Combo unit and thermic protector are used at the lateral part of the compressor. •...

  • Page 220: Mains Cable Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.37. Mains cable group Used service number: 38 Note: Mains cable may vary according to the country it is used. grounding blue brown cable cable BLACK (SOCKETED CABLE) BROWN (CAPACITOR) GREEN YELLOW BLUE (MAINS CABLE) (CAPACITOR)

  • Page 221: Rear Leg Plate

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.38. Rear leg plate Used service number: 1661 • Remove 4 rear leg plate screws by using a box wrench. 12.39. Water Drain Group Used service number: 854B • Pipes are intertwined to each other. Sensitivity: Public...
  • Page 222 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Sensitivity: Public...

  • Page 223: Fridge Crisper Groups

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.40. Fridge crisper groups Service numbers used: 1039 0°compartment body 1040 0°compartment cover 369 fridge crisper group (blue ray glass) 378 Fridge crisper body (long) 326 Fridge crisper cover • 1 0° compartment groups are used in the fresh food section. •...

  • Page 224: Fridge-Freezer Glass Shelf Groups

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Service numbers used: 327 freezer drawer body 1054 freezer drawer cover • 1 upper drawer group and 1 middle drawer groups are used in the freezer compartment of the product. 12.42. Fridge-freezer glass shelf groups Service numbers used: 863A Freezer long glass shelf group 863B...

  • Page 225: Fridge/Freezer /Rail Groups

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • 4 long glass shelf groups and 2 glass shelf groups are used in the freezer compartment of the product. • 4 long glass shelf groups and 1 narrow and 1 crisper-top glass shelf groups are used in the fridge compartment of the product.

  • Page 226: Fridge Illumination Glass Group Short/Long

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • 10 rails are used in total in the product at the right and left. • Remove 1 piece of PT 4x19 screw by attaching a star bit to the chargeable gun. •...

  • Page 227: Water Filter Head And Bypass Cover

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 board holder Illumination glass LED board • In the fridge compartment 2 short and 2 long illumination glass groups are used on the left and right. • Remove it by using a flat-tipped screwdriver as illustrated in Picture 1. •...

  • Page 228: Water Reservoir

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 bypass water cover filter head • Remove the water pipes of the water filter cover. • Pull the bypass cover to the front and remove it. • Remove 1 piece of PT 4x16 screw by using a Phillips screwdriver. •...

  • Page 229: Blue Light Glass

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Remove the quick fit to which 8mm pipe is connected. • Remove 2 piece of PT 4x19 screw by attaching a star bit to the chargeable gun. 12.47. Blue light glass Used service number: 1164 •...

  • Page 230: Ice Stock Container Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.48. Ice stock container group Service numbers used: 1474 Ice stock container group 1175 Icematic decorative cover Sensitivity: Public...

  • Page 231: Ice Making Area Connections

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 • Icematic group is located in the upper part of the freezer door. • Hold the ice stock container group by the handles at sides to move upwards and remove it. • Move the icematic decorative cover upwards and remove it.

  • Page 232: Icematic Group

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.50. Icematic group Service numbers used: 809 icematic group 1188 icematic motor • 1 piece of PT 4x16 phillips screw in the middle is removed as shown in Picture 1. • Move upwards and pull out the ice drive group as illustrated in Picture 2. 12.51.

  • Page 233: Cover Group Of Fridge Eva

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.52. Cover group of fridge eva Used service number: 1659 • Remove 4 pcs of PT 4x19 screws marked in Picture 1 by using a Phillips screwdriver. • Slightly pull and remove the eva cover. •...

  • Page 234: Ionizer

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.53. Ionizer Used service number: 1124 • It is used behind the fridge eva cover. • Remove the ionizer socket connection. • Remove 1 piece of PT 4x12 screw by attaching a star bit to the chargeable gun. 10.91.

  • Page 235: Thermal Fuse

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.54. Thermal fuse Used service number: 716 • It is assembled to the finned eva return pipe behind the freezer/joker eva cover groups. • The tab on the thermal fuse is hooked to the return pipe and assembled to the 10-pcs socket as shown in Picture 1.

  • Page 236: Sensor Covers

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 12.56. Sensor covers Used service number: 1439 Fridge Freezer • Remove the sensor covers by using a thin-edged apparatus. • When attaching the sensor covers, take care of their directions in the picture. Sensitivity: Public...

  • Page 237: Failure Error Codes

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13. FAILURE ERROR CODES ERROR ERROR DEFINITION CODE Freezer Compartment Air Sensor Error Freezer Compartment Evaporator Sensor Error Fridge Compartment Evaporator Sensor Error Fridge Compartment Air Sensor Error Freezer Compartment Defrost Heater Error Icematic Air Sensor Error Icematic Failure Speed Frz Fan Error...

  • Page 238: E0 Freezer Air Sensor Error

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.1. E0 Freezer air sensor error Freezer E0 Error flashes Sensor Error Check cables connected to control card sensor socket (KN6) pins 5 and 6 If cables are disconnected, re-connect them, turn on the refrigerator and check Any errors on display? Remove KN6 socket from control card.

  • Page 239: E1Freezer Evaporator Sensor Error

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.2. E1Freezer evaporator sensor Error Sensitivity: Public...

  • Page 240: E2 Fridge Evaporator Sensor Error

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Freezer E1 Error flashes Evaporator Sensor Error Check cables connected to control card sensor socket (KN6) pins 7 and 8 If cables are disconnected, re-connect them, turn on the refrigerator and check Any errors on display? Use a multimeter to measure sensor...
  • Page 241 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Fridge E2 Error flashes Evaporator Sensor Error Check cables connected to control card sensor socket (KN6) pins 3 and 4 If cables are disconnected, re-connect them, turn on the refrigerator and check Any errors on display? Use a multimeter to measure sensor...

  • Page 242: E3 Fridge Air Sensor Error

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.4. E3 Fridge air sensor error Fridge Air E3 Error flashes Sensor Error Check cables connected to control card sensor socket (KN6) pins 1 and 2 If cables are disconnected, re-connect them, turn on the refrigerator and check Any errors on display? Use a multimeter to measure sensor...

  • Page 243: E4 Freezer Defrost Heater Error

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.5. E4 Freezer defrost heater error Freezer E4 Error flashes Defrost Heater Error Plug the refrigerator to wattmeter and operate freezer defrost heater in service test. Check if the value read from wattmeter conforms to the total power of defrost heater+drain heater Is the value suitable? Open Freezer eva cover, remove...

  • Page 244: E8 Icematic Air Sensor Error

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.6. E8 Icematic air sensor error Sensitivity: Public...
  • Page 245 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 Icematic E8 Error flashes Sensor Error Check cables connected to control board sensor socket (KN4) pins 14 and If cables are disconnected, re-connect them, turn on the refrigerator and check Any errors on display? Use a multimeter to measure sensor resistance at KN4 pins...

  • Page 246: E9 Icematic Motor Error

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.7. E9 Icematic motor error Icematic E9 Error flashes Motor Error In service test, rotate icematic motor in In service test, rotate icematic motor in pouring direction. Check if there is 12V correcting direction.

  • Page 247: E13 Cyclic Freezer Fan Error

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.8. E13 Cyclic freezer fan error E13: Speed E13 Error flashes Frz Fan Error Check cables connected to control card DC Input-Output socket (KN10) pins 1, 2 and 3 If cables are disconnected, re-connect them, turn on the refrigerator and check Any errors on display?

  • Page 248: E15 Cyclic Condenser Fan Error

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.9. E15 Cyclic condenser fan error E15: Speed E15 Error flashes Condenser Fan Error Check cables connected to control card DC Input-Output socket (KN10) pins 4, 5 and 6 If cables are disconnected, re-connect them, turn on the refrigerator and check Any errors on display?

  • Page 249: Cooling Failure Due To Electrical Issues

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.10. Cooling failure due to electrical issues Cooling failure due Refrigerator does not cool to electrical issues Enter service test and operate Step -3 compressor. Check if it is running. Remove the connector of the cables entering the body from the compressor’s side.

  • Page 250: Freezing Error Due To Electrical Issues

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 13.11. Freezing error due to electrical issues Freezing error due to Refrigerator freezes the foods electrical issues Plug the refrigerator to wattmeter and operate freshfood heater in service test. Check if the value read from wattmeter conforms to the power of freshfood heater.

  • Page 251: Troubleshooting

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14. TROUBLESHOOTING 14.1. Refrigerator is not running Refrigerator does not operate. Is the fuse of the Is the refrigerator refrigerator properly plugged socket or the main fuse blown? Plug in the Check refrigerator.

  • Page 252: Condensation On The Fridge Compartment

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.2. Condensation on the fridge compartment Condensation bon the (MULTIZONE or COOLSELECT) side wall of the fridge compartment CAUSES OF POINTS TO BE CONDENSATION CONSIDERED Very cold Switching the Set mode ambient to even colder mode.

  • Page 253: Compressor Is Not Running

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.3. Compressor is not running Compress or is not running. CAUSES POINTS TO BE CONSIDERED Protective thermic of the compressor will blow out during sudden power failures or Refrigerator will start running plug-out plug-ins as the refrigerant pres approximately after 6 minutes.

  • Page 254: Refrigerator Is Running Very Frequently Or For A Very Long Time

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.4. Refrigerator is running very frequently or for a very long time Refrigerator operates very frequently or very long. This is normal. Operation times of the Volume of the refrigerators may change refrigerator may be according to their volumes.

  • Page 255: The Temperatures Are Too Low

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.5. The temperatures are too low temperatures are too low Freezer compartment's Fresh food compartment's temperature is very low temperature is very while Freezer low while Fresh food compartment’s compartment’s temperature is sufficient. temperature is sufficient.

  • Page 256: The Refrigerator Is Running Noisily

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.6. The refrigerator is running noisily Refrigerator operates noisily. The operation There is a ticking Shakes or sound changes noise from the noise is when the refrigerator. heard. refrigerator is running. The operating performance This noise comes from the Ground stabilization adjustment characteristics of the...

  • Page 257: Noise Comes From Evaporator Fan Motor

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.7. Noise comes from evaporator fan motor Evaporator fan motor makes noise Eva cover is opened and fan is checked, replace iit if it is Fan motor’s blade may skewed and if there is risk of be skewed.

  • Page 258: Noise Comes From Condenser Fan Motor

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.8. Noise comes from condenser fan motor. Noise comes from condenser fan motor. Open the compressor area rear cover ande check the Fan; replace Fan motor's blade it if it is skewed and if there is a may be skewed.

  • Page 259: Noise Comes From Refrigerator

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.9. Noise comes from refrigerator Noise comes from refrigerator Compresor pipes may be Check the pipes. touching somewhere. As the capillary pipe is long, it may touch the eva Check it. cover or the body. Noise might be This is normal.

  • Page 260: Condensation On The Inner Walls Of Refrigerator

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.10. Condensation on the inner walls of refrigerator Condensation on the inner walls of refrigerator. Doors are ajar. Hot and humid weather Make sure that the increases icing and doors are fully condensation.

  • Page 261: Condensation On The Outside Of The Refrigerator

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.11. Condensation on the outside of the refrigerator Water/condensati on/ice on the outside of the refrigerator Bad odor inside Humidity occurs on the outside of the refrigerator or the refrigerator. between the doors. Inside of the refrigerator must be cleaned.

  • Page 262: The Doors Are Not Closing

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.12. The doors are not closing Doors cannot be closed. The refrigerator is not completely upright on the floor and rocking when slightly moved. Adjust the elevation Door seals may screws and make be failed.

  • Page 263: Refrigerator Does Make Ice

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.13. Refrigerator does make ice Refrigerator does not make ice. Water does not arrive to the icematic. Remove the water pipe from the water valve and discharge Water pipe may the water to a container for 1-2 have air in it.

  • Page 264: Water Cannot Be Obtained From The Water Dispenser

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.14. Water cannot be obtained from the water dispenser Water cannot be obtained from the water dispenser. Remove the water pipe from the water valve and System may have air discharge the water to a in it.

  • Page 265: Ice Cubes Or Crushed Ice Cannot Be Taken From The Water Dispenser

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.15. Ice cubes or crushed ice cannot be taken from the water dispenser Ice cubes or crushed ice cannot be taken from the water dispenser Remove the water pipe from the water valve and discharge System may have air in the water to a container for 1-2 minutes.

  • Page 266: Condensation In The Form Of Drops Are Observed On The Water Dispenser Area

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 14.16. Condensation in the form of drops are observed on the water dispenser area Condensation in the form of drops are observed on the water dispenser area Display will be adjusted to ice supply and trigger will be pressed and held.

  • Page 267: Dealer Mode And Service Test

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 15. Dealer mode and Servıce Test 15.1. V3/V4/V5/V6 The S4 display board we use in the refrigerator has a nine-key system. Sat values are displayed. Fridge Set Freezer Set Quick Freeze Quick Fridge Vacation Display On/Off Ice On/Off...
  • Page 268 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 15.2. Service Test Sensitivity: Public...
  • Page 269 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 TPM SINGLE POINT COURSE DERS NO: U4 CONTROL BOARD S4 DISPLAY SERVICE MODE SUBJECT SERVICE MODE ACTIVATION NOTE: Display button icons may change. Observe the button positions. The S4 display card used in the refrigerator has a nine-button system. The set values are shown on the display.

  • Page 270: U4 Control Board S4 Display Service Mode

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 TPM SINGLE POINT COURSE DERS NO: U4 CONTROL BOARD S4 DISPLAY SERVICE MODE SUBJECT VERSION NUMBER DISPLAY STEP NOTE: Display button icons may change. Observe the button positions. After entered the service mode, the icons are as blink for 0.5 sec ON - 0.5 sec OFF. Step1 ends when any button is pressed.
  • Page 271 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 TPM SINGLE POINT COURSE DERS NO: U4 CONTROL BOARD S4 DISPLAY SERVICE MODE SUBJECT DISPLAY OF SENSOR TEMPERATURES NOTE: Display button icons may change. Observe the button positions. Step 3: When any button is pressed, to sensor show step is entered. The sensor screen is as follows. 1.

  • Page 272: Component On-Off Step

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 TPM SINGLE POINT COURSE DERS NO: U4 CONTROL BOARD S4 DISPLAY SERVICE MODE SUBJECT COMPONENT ON-OFF STEP NOTE: Display button icons may change. Observe the button positions. Step4: Switching the fans and lights on / off together: By pressing the Cooler Set button the Cooler Fan, Freezer Fan, Condenser Fan, Lighting, Blue Light components sets on or off.
  • Page 273 SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 With "Ir" selected, you can select "1" is selected Freezer Set button and ice machine rotate in pouring direction. When "2" is selected ice machine in rotate in reverse direction. When "OF" is selected ice machine is stopped. Component Selection "1": Direction of ice pouring, "2": Reverse direction,...

  • Page 274: Maintenance And Cleaning

    SBS COSMOS REFRIGERATOR 10.01.2014 / REV NO: 03 16. MAINTENANCE AND CLEANING Service life of product extends and frequently experienced problems will be reduced if it is cleaned at regular intervals. WARNING: Before cleaning the unit, unplug it. • Never use gas, gasoline or similar substances for cleaning purposes. •...

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