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Backyard Discovery 12 x 12 ARLINGTON Owner's Manual & Assembly Instructions
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Backyard Discovery 12 x 12 ARLINGTON Owner's Manual & Assembly Instructions

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12 x 12 ARLINGTON
MANUFACTURED BY:
Backyard Discovery
GAZEBO
3305 Airport Drive
Pittsburg, KS 66762
Model # 2001527
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China INS-2001527-A-12x12 ARLINGTON-ENG 11/21/2019

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  • Page 1 12 x 12 ARLINGTON MANUFACTURED BY: Backyard Discovery GAZEBO 3305 Airport Drive Pittsburg, KS 66762 Model # 2001527 Owner's Manual & Assembly Instructions 800-856-4445 average 2 person assembly time assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.com Please have the following information ready when you make your call: •...
  • Page 4 Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a fi ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 6 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

  • Page 8: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 9 Tools Required for Installation Owner's Manual (2 NEEDED) 5/16...
  • Page 10 Basic Setup Dimensions & Assembly Notes Owner's Manual It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.

  • Page 11: Parts Identification

    Owner's Manual Parts Identification BEAM - W4L13661 1 3/8"x5 1/4"x89 1/2" (36x134x2274) (x2) BEAM - W4L13606 1 3/8"x5 1/4"x64 5/8" (36x134x1640) (x8) BEAM - W4L13596 (x4) 1 3/8"x5 1/4"x35 5/8" (36x134x904) BEAM - W4L13660 (x4) 1 3/8"x5 1/4"x67 1/4" (36x134x1707) ANGLE BRACE - W4L13602 (x4) 1 3/8"x5 1/4"x30 1/4"...
  • Page 12 Owner's Manual Parts Identification Wood Components (Not to Scale) SHEATHING BOARD - W4L13659 1 3/8"x3 3/8"x58 1/4" (36x86x1478) (x8) SHEATHING BOARD - W4L13662 (x8) 1 3/8"x3 3/8"x87 1/4" (36x86x2217) RAFTER - W4L13666 (x2) 1"x3 3/8"x79 3/8" (24x86x2016) FASCIA - W4L13663 (x2) 1"x3 3/8"x85 3/8"...

  • Page 13: Hardware Components

    Owner's Manual Parts Identification Hardware Components H100829 BOLT WH BLK (x4) 5/16x9 1/2 H100765 BOLT WH 5/16x8 BLK (x26) H100354 BOLT WH 5/16x6 1/2 BLK (x18) H100194 BOLT WH BLK (x18) 5/16x2 1/2 H100193 NUT BARREL WH BLK (x42) 5/16x1-1/2 H100205 BOLT WH BLK H100192...
  • Page 14 Owner's Manual Parts Identification Hardware Components H100201 SCREW PFH BLK (x4) 8x2-1/2 H100630 WASHER FLAT BLK (x17) 8x19 H100391 SCREW PFH BLK (x92) H100198 WASHER LOCK EXT BLK (x118) 8x19 H100200 SCREW PFH BLK (x35) 8x1 1/2 H100536 SCREW PWH BLK (x44) 8x1 1/4 H100199...
  • Page 15 Owner's Manual Parts Identification Accessory Components (Not to Scale) A100241 A100314 BYD ID TAG (SMALL) WITHOUT AGES "A" REVISION TAG (x1) (x1) A4M00619 A4M00961 L BRACKET 66x66x127 - BLK ROOF BRACKET (x4) (x8) A4M00973 A4M00972 BRACKET (x2) BRACKET (x4) A4M00974 BRACKET A4M00979 (x4)
  • Page 16 Owner's Manual Parts Identification Accessory Components (Not to Scale) A4M00977 A4M00978 POST ANCHORING PLATE POST PLATE (x8) (x8) A6P00308 6x6 POST FOOT (x4)
  • Page 17 Owner's Manual Parts Identification Accessory Components (Not to Scale) A4M01125 29 GA STEEL SHEETING (x8) A4M01115 12 FOOT RIDGE CAP 29 GA (x2) A4M01114 ROOF EDGE TRIM (x4) A4M00983 ROOF EDGE TRIM SPLICE A4M01127 (x2) RIDGE CAP SPLICE (x1) A6P00398 RIDGE CAP PROTECTOR (x2)
  • Page 18 STEP 1 POST - W2A03018 6"x6"x89 1/2" (152x152x2274) (x2) A6P00308 6x6 POST FOOT H100200 SCREW PFH BLK (x4) (x16) 8x1 1/2 POST - W2A03019 6"x6"x89 1/2" (152x152x2274) (x2) COMPLETE THIS STEP TWICE TIP: FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THROUGH 3.
  • Page 19 STEP 2 2'-2" [657 mm] A4M00619 PILOT HOLE BEAM - W4L13606 L BRACKET 66x66x127 - BLK (x4) DOWN 1 3/8"x5 1/4"x64 5/8" (36x134x1640) (x8) A4M00972 BRACKET (x4) POST - W2A03021 A4M00974 (x2) 6"x6"x33 1/4" (152x152x845) BRACKET (x4) H100765 BOLT WH BLK (x24) 5/16x8 H100193...
  • Page 20 STEP 3 ANGLE BRACE - W4L13611 (x8) 1 3/8"x6 3/8"x36 7/8" (34x163x938) H100482 LAG SCREW WH BLK H100205 BOLT WH BLK H100192 NUT BARREL WH BLK (x8) 5/16x3 1/2 (x16) 5/16x2-1/4 (x16) 5/16x7/8 H100198 WASHER LOCK EXT BLK H100199 WASHER LOCK EXT BLK (x24) 8x19 (x16)

  • Page 21: Beam Assembly

    STEP 4 H100468 BOLT WH BLK (x16) 5/16x1 H100199 WASHER LOCK EXT BLK (x16) 12x19 BEAM - W4L13660 (x4) 1 3/8"x5 1/4"x67 1/4" (36x134x1707) H100198 WASHER LOCK EXT BLK H100192 NUT BARREL WH BLK (x8) 8x19 (x16) 5/16x7/8 COMPLETE THIS STEP TWICE (x4) BOLT WH - 1"...
  • Page 22 STEP 5 H100354 BEAM - W4L13661 BOLT WH BLK H100199 WASHER LOCK EXT BLK (x16) 5/16x6 1/2 1 3/8"x5 1/4"x89 1/2" (36x134x2274) (x2) (x32) 12x19 H100482 LAG SCREW WH BLK BEAM - W4L13596 H100205 BOLT WH BLK (x4) 5/16x3 1/2 1 3/8"x5 1/4"x35 5/8"...
  • Page 23 STEP 6 H100205 BOLT WH BLK H100482 LAG SCREW WH BLK (x16) H100192 5/16x2-1/4 NUT BARREL WH BLK (x4) 5/16x3 1/2 (x16) 5/16x7/8 ANGLE BRACE - W4L13610 1 3/8"x6 3/8"x36 7/8" (34x163x938) (x4) H100199 H100198 WASHER LOCK EXT BLK WASHER LOCK EXT BLK (x16) 12x19 (x20)
  • Page 24 STEP 7 END RAFTER - W2A03020 END RAFTER - W2A03022 ANGLE BRACE - W4L13602 A4M00973 BRACKET (x2) 2 13/16"x5 1/4"x80 5/8" (72x134x2048) 2 13/16"x5"x80 5/8" (72x134x2048) 1 3/8"x5 1/4"x30 1/4" (36x134x769) (x2) (x4) (x2) H100194 BOLT WH BLK H100206 LAG SCREW WH 5/16x3 BLK H100407 BOLT WH BLK (x4)
  • Page 25 STEP 8 RAFTER - W4L13603 OUTSIDE RAFTER - W4L13604 1 3/8"x3 3/8"x77 3/8" (36x86x1965) (x8) 1 3/8"x3 3/8"x77 3/8" (36x86x1965) (x4) H100200 SCREW PFH BLK (x12) 8x1 1/2 FASCIA - W4L13663 RAFTER - W4L13666 (x2) 1"x3 3/8"x85 3/8" (24x86x2170) 1"x3 3/8"x79 3/8" (24x86x2016) (x2) H100391 SCREW PFH BLK...
  • Page 26 STEP 9 SHEATHING BOARD - W4L13662 H100379 T-NUT BLK H100198 WASHER LOCK EXT BLK 1 3/8"x3 3/8"x87 1/4" (36x86x2217) (x8) (x16) 5/16 (x16) 8x19 SHEATHING BOARD - W4L13659 H100391 SCREW PFH BLK H100459 BOLT WH BLK 1 3/8"x3 3/8"x58 1/4" (36x86x1478) (x8) (x48) (x16)
  • Page 27 PREPARATION STEP 10 NOTE: USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL & ASSIST YOU IN THE COMING STEPS. WARNING: GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP. • Note the pre-drilled holes on the top end of each sheet shown below. These holes will always go towards the ridge of the roof and will be used to install the ridge cap in a later step.
  • Page 28 STEP 11 H100760 10-16x1-1/4 WOODGRIP SCREW (x8) A4M01125 29 GA STEEL SHEETING (x2) 1/8 in [3 mm] HOLD SHEETING INSIDE OF FRAME 5/16 in [8 mm] NOTE: (x8) MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON. SCREW - 1 1/4" NOTE THRU HOLES NOTE RIB OVERLAP NOTE THE TWO RIDGE CAP...
  • Page 29 STEP 12 H100760 10-16x1-1/4 WOODGRIP SCREW (x24) (x24) SCREW - 1 1/4" SHEATHING BOARDS...
  • Page 30 STEP 13 H100760 10-16x1-1/4 WOODGRIP SCREW (x32) A4M01125 29 GA STEEL SHEETING (x2) (x32) SCREW - 1 1/4" 1/8 in [3 mm] HOLD SHEETING TO INSIDE OF FRAME. NOTE HOLE LOCATIONS NOTE RIB OVERLAP (x2) 29 GA STEEL SHEETING FLUSH SHEETING...
  • Page 31 STEP 14 H100760 10-16x1-1/4 WOODGRIP SCREW (x8) A4M01125 29 GA STEEL SHEETING (x2) 5/16 in [8 mm] 1/8 in [3 mm] HOLD SHEETING TO INSIDE OF FRAME. (x8) NOTE: SCREW - 1 1/4" MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON. NOTE THRU HOLES NOTE RIB OVERLAP NOTE THE TWO RIDGE CAP...
  • Page 32 STEP 15 H100760 10-16x1-1/4 WOODGRIP SCREW (x24) (x24) SCREW - 1 1/4"...
  • Page 33 STEP 16 H100760 10-16x1-1/4 WOODGRIP SCREW (x32) A4M01125 29 GA STEEL SHEETING (x2) (x32) NOTE HOLE LOCATIONS SCREW - 1 1/4" 1/8 in [3 mm] HOLD SHEETING TO INSIDE OF FRAME. (x2) 29 GA STEEL SHEETING FLUSH SHEETING NOTE RIB OVERLAP...
  • Page 34 STEP 17 H100759 SCREW TAPPING A4M01114 (x18) 1/4x3/4 A4M00983 ROOF EDGE TRIM ROOF EDGE TRIM SPLICE (x4) (x2) COMPLETE THIS STEP TWICE NOTE: SCREWS GO THROUGH EDGE TRIM AND INTO THE TOP TIP: OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN. DUE TO MULTIPLE LAYERS OF METAL ON THE EDGE TRIM, IT IS RECOMMENDED THAT A 1/8"...
  • Page 35 STEP 18 H100829 BOLT WH BLK H100479 NUT LOCK BLK H100770 WASHER FLAT (x2) 5/16x9 1/2 H100391 SCREW PFH BLK (x2) (x2) 5/16 5/16 BLK (x2) NOTE: WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS. ONCE IN PLACE, INSTALL ATTACHMENT HARDWARE.
  • Page 36 STEP 19 H100391 SCREW PFH BLK H100407 BOLT WH BLK H100192 NUT BARREL WH BLK H100198 WASHER LOCK EXT BLK H100199 WASHER LOCK EXT BLK (x2) (x5) 5/16x1 1/2 (x5) 5/16x7/8 (x5) (x5) 8x19 12x19 NOTE: TIP: WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS.
  • Page 37 STEP 20 H100829 BOLT WH BLK H100479 NUT LOCK BLK H100770 WASHER FLAT (x2) 5/16x9 1/2 (x2) 5/16 (x2) 5/16 BLK COMPLETE THIS STEP TWICE (x1) BOLT - 9 1/2" (x1) WASHER - 5/16" (x1) NUT - 5/16"...
  • Page 38 STEP 21 H100194 BOLT WH BLK H100205 BOLT WH BLK H100192 NUT BARREL WH BLK (x8) 5/16x2 1/2 (x8) (x16) 5/16x2-1/4 5/16x7/8 ANGLE BRACE - W4L13607 1 3/8"x5 1/4"x32 3/8" (36x134x823) H100199 H100198 WASHER LOCK EXT BLK WASHER LOCK EXT BLK (x16) 12x19 (x8)
  • Page 39 STEP 22 H100536 SCREW PWH BLK (x40) 8x1 1/4 A4M00961 ROOF BRACKET (x8) NOTE: CENTER ROOF BRACKETS ON EACH RAFTER AND ATTACH. (x40) SCREW - 1/4" (x8) ROOF BRACKET...
  • Page 40 STEP 23 A4M01127 A4M01115 RIDGE CAP SPLICE 12 FOOT RIDGE CAP 29 GA (x1) (x2) RIDGE CAP ASSEMBLY PREPARATION NOTE: INSTALL THE PROVIDED RIDGE CAP SPLICE BY SLIDING EACH RIDGE CAP INTO THE SPLICE AS SHOWN UNTIL CENTERED. (x1) 12 FOOT RIDGE CAP 29 GA (x1) RIDGE CAP SPLICE (x1)

  • Page 41: Top View

    STEP 24 RIDGE CAP STIFFENER - W4L13161 1"x2 3/8"x82 1/2" (24x60x2096) (x2) H100833 SCREW WOODGRIP A6P00398 RIDGE CAP PROTECTOR (x20) 10x3/4 (x2) RIDGE CAP STIFFENER - W4L13160 1"x2 3/8"x60 7/8" (24x60x1546) (x2) NOTE: ASSEMBLE BY ALIGNING THE HOLES ON EACH RIDGE CAP TO THE HOLES IN THE RIDGE CAP NOTE: SPLICE TO ENSURE THAT THE OVERALL...
  • Page 42 STEP 25 143 9/16 in [3646 mm] H100392 SCREW PWH BLK (x16) 8x3/4 RIDGE CAP ASSEMBLY FROM PREVIOUS STEP RIDGE CAP ASSEMBLY FROM PREVIOUS STEP NOTE: USING AN ADULT HELPER, SLIDE RIDGE CAP ASSEMBLY CAREFULLY ACROSS THE ROOF RIDGE UNTIL BOTH ENDS SIT INSIDE RAFTERS AS SHOWN.
  • Page 43 STEP 26 A4M00977 A4M00978 H100471 LAG SCREW WH BLK POST ANCHORING PLATE POST PLATE (x8) (x8) (x32) 5/16x1 1/2 (x32) LAG SCREW - 1 1/2" (x8) POST PLATE (x8) POST ANCHORING PLATE...
  • Page 44 STEP 27 H100200 SCREW PFH BLK A100314 A100241 "A" REVISION TAG BYD ID TAG (SMALL) WITHOUT AGES (x4) 8x1 1/2 (x1) (x1) (x1) BYD ID TAG (x2) SCREW - 1 1/2" FRONT (x1) REVISION TAG REAR (x2) SCREW - 1 1/2"...
  • Page 45 STEP 28 H100120 SCREW CONCRETE ANCHOR H100630 WASHER FLAT BLK (x16) 1/4x2 (x16) 8x19 NOTE: MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW. FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK. (x16) SCREW - 2"...

This manual is also suitable for:

2001527