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Related Manuals for ABB Gas Sampling Probe 2
Summary of Contents for ABB Gas Sampling Probe 2
- Page 1 Gas Sampling Probe 2 Operator’s Manual 42/23 12 EN Rev. 8...
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Page 3: Table Of Contents
Contents Preamble Specified Use Safety Information Guide for the Installation Preparing for Installation Structure and Function..........................9 Choosing the Sampling Point ........................10 Information on the Installation of the Wall Tube..................11 Assembly Unpacking and Delivery Form ........................12 Assembling Probe 2............................13 Electrical Installation Requirements and Procedures for Electrical Connection................16 Electrical Connections for Probe 2 ......................17 Inspection and Maintenance... -
Page 4: Preamble
You can order spare parts via our service "Parts OnLine". You will find Parts OnLine on the Internet at "http://www.abb.com/partsonline". Further Details on the Internet You will find further details about the products and services of ABB Analyzer Technology on the Internet at "http://www.abb.com/analytical". Further Information If the information in this Operator's Manual does not cover a particular situation, ABB after sales service will be pleased to provide further information. -
Page 5: Specified Use
Specified Use Specified Use Gas sampling probe 2 is used for the continuous sampling of gases in processes. Any other application is not compliant with the specified use. Observation of this Operator’s Manual is also part of the specified use. -
Page 6: Safety Information
Safety Information Requirements for Safe Operation In order to operate in a safe and efficient manner the device should be properly handled and stored, correctly installed and set-up, properly operated and correctly maintained. Personnel Qualifications Only persons familiar with the installation, set-up, operation and maintenance of comparable devices and certified as being capable of such work should work on the device. - Page 7 Device Safety and Safe Operation The device is designed and tested in accordance with EN 61010 Part 1, "Safety Provisions for Electrical Measuring, Control, Regulation and Laboratory Instruments" and has been shipped ready for safe operation. To maintain this condition and to assure safe operation, read and follow the safety information in this manual.
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Page 8: Guide For The Installation
Guide for the Installation Basic Steps NOTE Please refer to the planning documents for the installation. Please also refer to the technical data (see chapter "Technical Data" on page 20). The wall tube must be installed at the sampling point before the probe is installed (see chapter "Preparing for Installation"... -
Page 9: Preparing For Installation
H A P T E R Preparing for Installation Structure and Function Interaction of the Components The process gas is cleaned of dust particles by means of a ceramic inlet filter in probe 2. The sample gas is subsequently transferred to the analyzer system via a sample gas pipe. -
Page 10: Choosing The Sampling Point
Choosing the Sampling Point Choosing the Sampling Point Select a sampling point as per the planning documents which is suitable for extracting a representative sample flow. Install the wall tube with assembly flange (DN 65, PN 6, Form B to DIN 2573) at the sampling point in such a way that the probe tube can be easily installed and removed (see the section "Information on the Installation of the Wall Tube"... -
Page 11: Information On The Installation Of The Wall Tube
Information on the Installation of the Wall Tube Installation of the Wall Tube Please refer to the planning documents and the information in the chapter "Assembly" on page 12 for installation of the wall tube. Install the wall tube dependent on the installation conditions as per the following sketches. -
Page 12: Assembly
H A P T E R Assembly Unpacking and Delivery Form Unpacking WARNING Danger of breakage! The ceramic inlet filter of probe 2 is fragile. Step Action Unpack the component parts of probe 2 (see below). Make sure that any accompanying accessories do not get lost. Check the contents of the delivery to ensure that it is complete by comparing the actual goods with the dispatch note. -
Page 13: Assembling Probe 2
Assembling Probe 2 Assembly of the Ceramic Inlet Filter WARNING Danger of breakage! The ceramic inlet filter of probe 2 is fragile. First of all, assemble the ceramic inlet filter as shown in the following drawing. Please note that the compression spring 4 has to be compressed by approx. 15 mm. - Page 14 Assembly of Probe 2 α Mounting for the inlet filter Inlet filter (inner filter) with internal heating rod Gas sampling tube Wall tube with inlet flange Sample gas outlet and test gas/purge gas inlet G 1/4 Fitting length Length of the gas sampling tube (approx. 400 mm) Minimum distance of the flange of probe 2 from the wall The following table shows the recommended mounting angle and the minimum distance x...
- Page 15 Connect the Sample Gas Line Connect the sample gas line to one of the two gas ports 5 at the sample gas outlet of the filter unit by means of a clamp ring screw fitting. WARNING Possible leakage! When tightening the screw connection, relieve the pressure on the gas port, e.g.
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Page 16: Electrical Installation
H A P T E R Electrical Installation Requirements and Procedures for Electrical Connection WARNING! Please observe the relevant national safety regulations for the construction and operation of electrical installations as well as the following safety instructions. Before connecting the power supply, check that the operating voltage on the rating plate is the same as the mains voltage. -
Page 17: Electrical Connections For Probe 2
Electrical Connections for Probe 2 WARNING Corrosion risk! The probe tube heater of probe 2 must be switched on immediately after assembly has been completed, since otherwise there is a risk of corrosion. Design of the Electrical Connections Probe Version Catalog No. - Page 18 The following figure shows the power cable led through the wall tube with the Harting connector mounted on the mounting plate: Mounting plate for Harting connector Harting connector, degree of protection IP55 Step Action Connect the cables of the current lead to the Harting connector as shown in the above connector pin assignment .
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Page 19: Inspection And Maintenance
H A P T E R Inspection and Maintenance Maintainance of the Filter Element of Probe 2 WARNING Danger of burns! The gas sampling probe becomes hot during operation. Touching this component can cause burns. Interval for Cleaning the Filter Element WARNING Health hazard! Dependent on the substances which it comes into contact with during... -
Page 20: Technical Data
H A P T E R Technical Data Probe 2 Permissible Operating Parameters max. 400 kPa (4 bar) Process gas pressure pabs Temperature max. 450 °C (Probe tube partially heated), max. 130 °C (Probe tube heated) Flow rate max. 2000 l/h, relative to 100 kPa (1 bar) and 0 °C Dust content max. -
Page 21: Putting Out Of Service And Packing
H A P T E R Putting out of Service and Packing Putting out of Service WARNING Danger of burns! The work described in this chapter requires specialist knowledge. As a result, it may only be carried out by persons who are qualified and specially trained. The metal parts may have high temperatures as a result of operation. -
Page 22: Packing For Return
Packing for Return Packing Probe 2 If the original packing material is no longer available, wrap the device in bubble foil or corrugated cardboard. When shipping overseas, also heat-seal the device air-tight in 0.2 mm thick polyethylene, including a desiccant (e.g. silica gel). -
Page 23: Index
Index Assembling Probe 2 • 13 Packing for Return • 22 Assembly • 12 Preamble • 4 Preparing for Installation • 8, 9 Probe 2 • 20 Putting out of Service • 21 Choosing the Sampling Point • 10 Putting out of Service and Packing • 21 Electrical Connections for Probe 2 •... - Page 24 ABB has Sales & Customer Support expertise The Company’s policy is one of continuous product in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com Printed in the Fed. Rep. of Germany (03.09) ©...