Rexroth Indramat Mannesmann DKC21.3 Application
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Rexroth Indramat Mannesmann DKC21.3 Application

For roll feeds with elc and btv04
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DKC21.3 for Roll Feeds with
ELC and BTV04
Application
DOK-SUPPL*-BTV04*ELW**-AW01-EN-P

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Summary of Contents for Rexroth Indramat Mannesmann DKC21.3

  • Page 1 DKC21.3 for Roll Feeds with ELC and BTV04 Application DOK-SUPPL*-BTV04*ELW**-AW01-EN-P...
  • Page 2 Comments previous editions Dok-SUPPL*-BTV04*ELW**-AW01-EN-P 08/2000 © Rexroth Indramat GmbH, 1999 Copyright Copying this document and giving it to others and the use and communication of the contents hereof without express authority, are forbidden. Offenders are liable for payment of damages. All rights reserved in the event of the grant of a patent or the registration of a utility model or design.

  • Page 3: Table Of Contents

    Application Contents Contents Introduction Standard Roll Feed The Tasks of a Roll Feed ....................... 2-1 The Hardware Needed........................2-1 Program Structure in the Control ....................2-2 Feed before the Press (Program example) ................2-2 Press before feed (Program example)..................2-2 Programming with the BTV04 ......................
  • Page 4 Contents Application A117 Monitoring encoder difference (measuring wheel mode only) ........2-17 AA00 Tasks 2 & 3 ......................... 2-18 AA05 Electrical Ventilating....................2-18 AA07 Measuring wheel mode ....................2-18 B000 Display......................... 2-18 Interface Parameter ........................2-19 B001 Interface Parameter..................... 2-19 B002 Interface Parameter.....................

  • Page 5: Introduction

    This document describes the standard program for roll feed applications selected using the F functions. This makes a quick and secure integration of a Rexroth Indramat system for a functioning roll feed possible (Turnkey solution). For applications with expanded functions, all services are available via the Service menu of the single-axis control ELC for free programming.
  • Page 6 Introduction Application DOK-SUPPL*-BTV04*ELW**-AW01-EN-P...

  • Page 7: Standard Roll Feed

    Application Standard Roll Feed Standard Roll Feed The Tasks of a Roll Feed It is the task of a roll feed to transport material (sheet-metal, wiring and so on) under a press, cutter or stamper. The material may only be trans- ported if the stamping or cutting tool is open.

  • Page 8: Program Structure In The Control

    Standard Roll Feed Application Program Structure in the Control Feed before the Press (Program example) The program sequence of a standard roll feed in the ELC control. The feed takes place before the press hub (feed guides) and the press is op- erated in a single hub.
  • Page 9 Application Standard Roll Feed 0015 APE 0 0000000000 outputs (press) switched off 0016 JMP 0009 unconditional jump to block number 0009 0017 NOP 0018 NOP 0019 NOP 0020 BAC 0004 +0000 00010 item counter 0021 APE 0 0000000000 outputs (press) switched off 0022 NOP 0023 NOP 0024 NOP...

  • Page 10: Programming With The Btv04

    Standard Roll Feed Application Programming with the BTV04 Note: The DKC programming module must be set to drive address Rotary Switch S3 Rotary Switch S2 Drive Address set to: 05 Abb023_BTV_ELW_en.FH7 Fig. 2-3: Setting the Drive Address Selection Menu After the BTV 04 has been switched on, the following appears on the dis- play.

  • Page 11: Programming Feed Data (F1)

    Application Standard Roll Feed Programming Feed Data (F1) If the function „lengths and speed input“ is pre-selected, then the following picture appears: momentary length + XXXXX.XXX mm velocity % of V = XX m/min Fig. 2-4: Feed data Feed length and speeds can be programmed in the dark fields. Using the NH\V LW LV SRVVLEOH WR PRYH EHWZHHQ WKH ILHOGV (DFK LQSXW PXVW EH confirmed with “OK“.
  • Page 12 Standard Roll Feed Application 0 means the output is switched off 1 means the output is switched on 2 means the output remains unchanged NH\ 7KH LQSXW The place to be changed can be reached with the must be confirmed with the „OK“ key. DOK-SUPPL*-BTV04*ELW**-AW01-EN-P...

  • Page 13: Drive Information (F4)

    Application Standard Roll Feed Drive Information (F4) This menu can display information from the motor encoder or measuring wheel encoder. The length and speed of the relevant encoder are speci- fied. The clear key that is now illuminated can re-set the length back to „000000,00“.

  • Page 14: Free Use Inputs

    Standard Roll Feed Application Free Use Inputs The following appears if this menu is called up: free-use inputs 110110 1101 1-10 Fig. 2-9: System I/Os The switched on inputs are displayed as „1“ and the switched off ones with „0“. Outputs and markers The outputs can be switched by the customer in the user program and support the control of the external components.

  • Page 15: Markers 33 To 64

    Application Standard Roll Feed Markers 33 to 64 The following is visible in this menu: Marker 33-64 000111 110110 1101 33-48 000111 110110 1101 49-64 F1= Marker 33-64 Fig. 2-11: Marker 33-64 The switched on markers are displayed with „1“ and those off with „0“. Further markers can be displayed by actuating the F1 key.

  • Page 16: Operating Mode (F6)

    2-10 Standard Roll Feed Application Operating mode (F6) If the F6 is pressed in the main menu, then an operating mode is pre- selected and the currently valid mode displayed. The contrast can also be changed here. The following display appears. F1 = operating mode selection F2 = current operating mode F3 = contrast setting...

  • Page 17: F2 Current Operating Mode

    2-11 Application Standard Roll Feed In single step set-up mode a new start signal must come after every step. If “operating mode select” F2 for automatic mode has been selected, then the following appears: Operating mode selection F1 = feed leads / single F2 = feed leads / continuous F3 = press leads / single F4 = press leads / continuous...

  • Page 18: F3 Contrast Settings

    2-12 Standard Roll Feed Application F3 Contrast Settings If the contrast setting was selected in menu „Operating mode“ with F3, then the following appears: Parameter set-up F1-Serial Port Parameter F2-System Parameter F3-Save Values and Reboot F4-Exit without Changes 6HW /&' Contrast Fig.

  • Page 19: Service Menu

    2-13 Application Standard Roll Feed status display XX „error message“ to clear error press „CLEAR“ Fig. 2-15: Status display The presently pending error is displayed in clear text along with the error code number. The “Clear key” is also illuminated. It is not possible to leave this menu until the error has been cleared and acknowledged via the „Clear key“.

  • Page 20: Parameter Elc

    2-14 Standard Roll Feed Application Parameter ELC The most important parameters for a roll feed are listed below. These must be adapted to the situation and conditions in and at the facility. The precise definition of the parameters and the complete parameter descrip- tions are listed in the ELC documentation.

  • Page 21: A106 Maximum Speed

    2-15 Application Standard Roll Feed A106 Maximum Speed 123456.789 Material speed in EGE/sec Input min : 0.010 Input max: depends on drive and amplifier power 200000.000 A106 = maximum speed (CM03) x VK(A101) 60 X i A107 Set-up Speed 123456.789 set-up speed in EGE/sec travel speed in jog mode Input min : 0.001...

  • Page 22: A111 Switching Threshold, Positioning Window

    2-16 Standard Roll Feed Application A111 Switching Threshold, Positioning Window 000.400 switching threshold in EGE output: position reached Input min : 0.001 Input max: 9999.999 The output is set when the residual path of the feed length is smaller than the value programmed here.

  • Page 23: A117 Monitoring Encoder Difference (Measuring Wheel Mode Only)

    2-17 Application Standard Roll Feed A117 Monitoring encoder difference (measuring wheel mode only) Monitoring window in ‰ in terms of C007 000 = no monitoring The maximum allowed offset (slip) between motor encoder and measur- ing wheel encoder is entered here as a per cent value. DOK-SUPPL*-BTV04*ELW**-AW01-EN-P...

  • Page 24: Aa00 Tasks 2 & 3

    2-18 Standard Roll Feed Application AA00 Tasks 2 & 3 XXXX 0035 X number of commands in task3 per NC cycle task 3 _ start set if ‚0000‘ here, then task 3 is not switched on task 2 – start set AA05 Electrical Ventilating 12 34 output: electrical ventilating inactive...

  • Page 25: Interface Parameter

    2-19 Application Standard Roll Feed Interface Parameter B001 Interface Parameter 09600 1 Parity check 1 = none 2 = even 3 = odd baud rate (110 to 19200) 02400 baud rate 04800 baud rate 09600 baud rate 19200 baud rate 38400 baud rate 57600 baud rate B002 Interface Parameter...

  • Page 26: B009 Serial Inputs And Outputs

    2-20 Standard Roll Feed Application B009 Serial Inputs and Outputs maximum cycle time [ ms ] (200-500ms) 0 – no serial inputs/outputs active 1 – serial inputs/outputs active Via the serial interface, inputs X4 and outputs X5 can be read and written using the BTV04.

  • Page 27: Drive Parameter

    2-21 Application Standard Roll Feed Drive Parameter C000 Working Polarity 0 = Motor turning clockwise 1 = Motor turning counterclockwise C004 Interface encoder 2 (measuring wheel mode only) encoder type measuring wheel 05 = incremental encoder 5V square-wave signal C005 Position encoder type 2 (measuring wheel mode only) 00 0 0 0 encoder type 0 = rotary...

  • Page 28: C006 Resolution 2 (Measuring Wheel Mode Only)

    2-22 Standard Roll Feed Application C006 Resolution 2 (measuring wheel mode only) 00005000 divisional lines / revolutions (rotary encoder) lines / mm (linear encoder) C007 Feed constant 2 (measuring wheel mode only) 1234.5678 feed constant in EGE Extent of measuring wheel. CR07 Kv Factor 02.00 Kv factor...

  • Page 29: Parameter List Elc

    2-23 Application Standard Roll Feed Parameter List ELC Software : _ _ _ _ _ _ _ _ _ _ _ Com. no. : _ _ _ _ _ _ _ _ _ _ _ Date : _ _ _ _ _ _ _ _ _ _ _ Customer/End user _ _ _ _ _ _ _ Clerk : _ _ _ _ _ _ _ _ _ _ _...
  • Page 30 2-24 Standard Roll Feed Application Display B000 Interface parameter B001 Interface parameter B002 analogue-output 1, select signal B003 analogue-output 1, expanded signal select B004 analogue-output 1, evaluation [1/10V] B005 analogue-output 2, signal select B006 analogue-output 2, expanded signal select B007 analogue-output 2, evaluation [1/10V] B008 working polarity...
  • Page 31 2-25 Application Standard Roll Feed Motor type CM00 peak current of motor CM01 standstill current of motor CM02 maximum speed of motor CM03 pole pair number / pole pair width CM04 torque/force constant CM05 rotor moment of inertia CM06 holding brake type CM07 holding brake current CM08...
  • Page 32 2-26 Standard Roll Feed Application DOK-SUPPL*-BTV04*ELW**-AW01-EN-P...

  • Page 33: Terminal Diagrams

    Application Terminal diagrams Terminal diagrams BTV-DKC Interface and Power Connections Control voltage connection DC 24 V ± 20% +24V +24V Digital standard cable type: IKS4103/… drive controller Axis 1 DKC 21.3 ws 0,5 RS485+ RS485+ RS485- RS485- SGND Resolver bn 0,5 feedback standard cable...

  • Page 34: Elc I/Os

    Terminal diagrams Application ELC I/Os Digital drive controller DKC 21.3 X210 Parameter Hand/Automatic Start Stop jog forward jog backward input 1 input 2 input 3 input 4 input 5 input 6 input 7 input 8 input 9 input 10 Hand Automatic fault Output 1...

  • Page 35: Accessories And Firmware

    Application Terminal diagrams Accessories and Firmware BTV04 with Firmware and software Product mat. no. Note BTV04.2GN-FW 282182 FWA-BTV04*-ELW-01VRS 287128 **SWA-BTV04*-SCM-02VRS ** is in FWA-BTV04-ELW- **SWA-BTV04*-ELW-01VRS-MS 01VRS. **FWC-BTV04*-DOL-01VRS-MS Drive controller Product mat. no. Note DKC21.3-xxx-7-FW 1) Select per power data FWA-ECODR3-ELC-01VRS-MS 285683 Drive controller data and further components Product...
  • Page 36 Terminal diagrams Application DOK-SUPPL*-BTV04*ELW**-AW01-EN-P...
  • Page 38 2 8 8 0 4 8...

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