Toyota Corolla 2002 Repair Manual Supplement

Toyota Corolla 2002 Repair Manual Supplement

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BACK TO SUB INDEX
This supplement has been prepared to provide information covering general service repairs for COROLLA
which underwent changes in August, 2004.
Applicable models:
For the service specifications and repair procedures of the above model other than those listed in the supple-
ment, refer to the following manuals.
COROLLA Repair Manual
S
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COROLLA Repair Manual Supplement (Jan., 2002)
COROLLA Repair Manual Supplement (Jan., 2003)
S
S
COROLLA Repair Manual Supplement (May, 2004)
S
1ND--TV Engine Repair Manual
C53, C53A Manual Transaxle Repair Manual
S
S
COROLLA Electrical Wiring Diagram Supplement (Aug., 2004)
S
COROLLA New Car Featurer Supplement (May, 2004)
All information in this manual is based on the latest product information at the time of publication. However,
specifications and procedures are subject to change without notice.
This manual does not include all the necessary items about repair and service. This manual is made
for the purpose of the use for the persons who have special techniques and certifications. In the
cases that non--specialized or uncertified technicians perform repair or service only using this manu-
al or without proper equipment or tool, that may cause severe injury to you or other people around
and also cause damage to your customer's vehicle.
In order to prevent dangerous operation and damages to your customer's vehicle, be sure to follow
the instruction shown below.
Must read this manual thoroughly. It is especially important to have a good understanding of
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all the contents written in the PRECAUTION of "INTRODUCTION" section.
The service method written in this manual is very effective to perform repair and service. When
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performing the operations following the procedures using this manual, be sure to use tools spe-
cified and recommended. If using non--specified or recommended tools and service method,
be sure to confirm safety of the technicians and any possibility of causing personal injury or
damage to the customer's vehicle before starting the operation.
If part replacement is necessary, must replace the part with the same part number or equivalent
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part. Do not replace it with inferior quality.
It is important to note that this manual contains various "Cautions" and "Notices" that must be
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carefully observed in order to reduce the risk of personal injury during service or repair, or the
possibility that improper service or repair may damage the vehicle or render it unsafe. It is also
important to understand that these "Cautions" and "Notices" are not exhaustive, because it is
important to warn of all the possible hazardous consequences that might result from failure to
follow these instructions.
TOYOTA MOTOR CORPORATION
FOREWORD
NDE 120 series
Manual Name
CAUTION
TOYOTA COROLLA REPAIR MANUAL SUPP 1129E
TOYOTA MOTOR CORPORATION
2004
All rights reserved. This book may not be repro-
duced or copied, in whole or in part, without the
written permission of Toyota Motor Corporation.
First Printing: Aug. 2, 2004 01--040802--00
TO MODEL INDEX
Pub. No.
RM925E
RM939E
RM1028E
RM1106E
RM1118E
RM1117E
EWD626E
NCF266E

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Did the 02 Corolla have a lighted ignition switch

Summary of Contents for Toyota Corolla 2002

  • Page 1 BACK TO SUB INDEX TOYOTA COROLLA REPAIR MANUAL SUPP 1129E TO MODEL INDEX TOYOTA MOTOR CORPORATION FOREWORD This supplement has been prepared to provide information covering general service repairs for COROLLA which underwent changes in August, 2004. TOYOTA MOTOR CORPORATION 2004 All rights reserved.
  • Page 2 BACK TO FOREWORD & SUB INDEX TOYOTA COROLLA REPAIR MANUAL SUPP 1129E TO MODEL INDEX TOYOTA COROLLA REPAIR MANUAL SUPPLEMENT 1129E MAIN INDEX INTRODUCTION PREPARATION SERVICE SPECIFICATIONS DIAGNOSTICS ENGINE CONTROL SYSTEM FUEL EMISSION CONTROL INTAKE ENGINE MECHANICAL EXHAUST COOLING LUBRICATION STARTING &...
  • Page 3: Table Of Contents

    ....... . . 01--37 ABBREVIAT IONS USED IN MANUAL ..01 -- 37/41 GLOSSARY O F SAE AND TOYOTA T ERMS 01 -- 42/44...
  • Page 4: Introduction

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -1 INTRODUCTION HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL 010XJ--02 GENERAL INFORMATION GENERAL DESCRIPTION This manual is written in accordance with SAE J2008.
  • Page 5 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -2 INTRODUCTION HOW TO USE THIS MANUAL Torque specifications, grease application areas and non--reusable parts are emphasized in the proce- dures.
  • Page 6: Identification Information

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -3 INTRODUCTION IDENTIFICATION INFORMATION IDENTIFICATION INFORMATION 010XK--02 VEHICLE IDENTIFICATION AND SERIAL NUMBERS VEHICLE IDENTIFICATION NUMBER The vehicle identification number is stamped on the ve- hicle identification number plate and certification label, as shown in the illustration.
  • Page 7: Repair Instruction

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -4 INTRODUCTION REPAIR INSTRUCTION REPAIR INSTRUCTION 010XL--02 PRECAUTION BASIC REPAIR HINT HINTS ON OPERATIONS B84157 S Always wear a clean uniform.
  • Page 8 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -5 INTRODUCTION REPAIR INSTRUCTION JACKING UP AND SUPPORTING VEHICLE Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the vehicle at the proper locations (see page 01 -- 19 ).
  • Page 9 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -6 INTRODUCTION REPAIR INSTRUCTION FUSES When inspecting a fuse, check that the wire of the fuse is not broken. When replacing fuses, be sure that the new fuse has the correct amperage rating.
  • Page 10 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -7 INTRODUCTION REPAIR INSTRUCTION CLIPS The removal and installation methods of typical clips used for vehicle body parts are shown in the table below.
  • Page 11 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -8 INTRODUCTION REPAIR INSTRUCTION Removal/Installation Shape (Example) Removal Installation Screwdriver Push Clip Remover Remove rivet by pushing the center pin through and prying out the rivet shell.
  • Page 12 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -9 INTRODUCTION REPAIR INSTRUCTION REMOVAL AND INSTALLATION OF VACUUM HOSES To disconnect a vacuum hose, pull and twist from INCORRECT CORRECT the end of the hose.
  • Page 13 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01 - - 10 INTRODUCTION REPA IR INSTRUCTION FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER The COROLLA is equipped with a Supplemental Restraint System (SRS).
  • Page 14 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01 - - 11 INTRODUCTION REPA IR INSTRUCTION SPIRAL CABLE (in Combination Switch) The steering wheel must be fitted correctly to the...
  • Page 15 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01 - - 12 INTRODUCTION REPA IR INSTRUCTION F RONT PASSENGER AIRBAG ASSEMBLY Always place a removed or new airbag assembly with the airbag inflation direction facing up.
  • Page 16 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01 - - 13 INTRODUCTION REPA IR INSTRUCTION Store the airbag assembly in an area where the ambient temperature is below 93 ˚ C (200 ˚ F), the humidity is not high and electrical noise is not nearby.
  • Page 17 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01 - - 14 INTRODUCTION REPA IR INSTRUCTION Example: NEVER USE AN OHMMETER ON AN AIRBAG OR PRETENSIONER D30924 NEVER USE AN OHMMETER ON AN AIRBAG OR PRETENSIONER...
  • Page 18 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -15 INTRODUCTION REPAIR INSTRUCTION AIRBAG SENSOR ASSEMBLY Never reuse an airbag sensor assembly that has been involved in a collision where the SRS has deployed.
  • Page 19 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -16 INTRODUCTION REPAIR INSTRUCTION When measuring the resistance of a wire connector, insert the tester probe carefully to prevent terminals from bending.
  • Page 20 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -17 INTRODUCTION REPAIR INSTRUCTION communication equipment from affecting vehicle equip- ment and vice--versa. Check that the antenna and feeder are correctly adjusted.
  • Page 21 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -18 INTRODUCTION REPAIR INSTRUCTION NOTICES OF RELATED OPERATIONS TO VSC Do not carry out unnecessary installation and re- moval as it might affect the adjustment of the VSC related parts.
  • Page 22: Vehicle Lift And Support Locations

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -19 INTRODUCTION REPAIR INSTRUCTION 010XM--02 VEHICLE LIFT AND SUPPORT LOCATIONS NOTICE ABOUT VEHICLE CONDITION WHEN JACKING UP The vehicle must be unloaded before jacking up the vehicle. Never jack up/lift up a heavily loaded ve- hicle.
  • Page 23 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -20 INTRODUCTION REPAIR INSTRUCTION NOTICE FOR USING SWING ARM TYPE LIFT Follow safety procedures outlined in its instruction manual. Use a swing arm equipped with a rubber attachment, as shown in the illustration.
  • Page 24: How To Troubleshoot Ecu Controlled Systems

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01 - - 21 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS HOW TO TROUBLESHOOT ECU C ONTROLLED SYSTEMS 010X N -- 02 GENERAL INFORMATION A large number of ECU c ontrolled systems are used in the COROLLA.
  • Page 25: How To Proceed With Troubleshooting

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01 - - 22 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS 010X O -- 02 HOW TO PROCEED WITH TROUBLESHOOTING HINT: Perform troubleshooting in accordance with the procedures below.
  • Page 26 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -23 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS REPAIR Repair the malfunctioning circuit or part. NEXT CONFIRMATION TEST After completing repairs, confirm that the malfunction no longer exists. If the malfunction does not reoc- cur, perform a confirmation test under the same conditions and in the same environment as when it occurred the first time.
  • Page 27 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -24 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS CUSTOMER PROBLEM ANALYSIS HINT: In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconcep- tions should be discarded in order to give an accurate judgement.
  • Page 28 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01 - - 25 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS SYMPT OM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE HINT: The diagnostic system in the COROLLA has various functions.
  • Page 29 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01 - - 26 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS DTC CHECK Result: Result Proceed to DTC i s output...
  • Page 30 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -27 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS SYMPTOM SIMULATION HINT: The most difficult case in troubleshooting is when no problem symptoms occur. In such cases, a thorough problem analysis must be carried out.
  • Page 31 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -28 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS WATER SPRINKLING METHOD: When the malfunc- tion seems to occur on a rainy day or in high- -humid- ity.
  • Page 32 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -29 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS DIAGNOSTIC TROUBLE CODE CHART Use Diagnostic Trouble Codes (DTCs) (from the DTC checks) in the table below to determine the trouble area and proper inspection procedure.
  • Page 33 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -30 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS PROBLEM SYMPTOMS TABLE The suspected circuits or parts for each problem symptom are shown in the table below. Use this table to troubleshoot when, during a DTC check, a ”Normal”...
  • Page 34 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -31 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS CIRCUIT INSPECTION How to read and use each page is shown below.
  • Page 35: Electronic Circuit Inspection Procedure

    INCORRECT When connecting a connector, press firmly until you hear the lock close with a ”click” sound. If checking a connector with a TOYOTA electrical INCORRECT tester, check the connector from the backside (har- ness side) using a mini test lead.
  • Page 36 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -33 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS Checking the contact pressure of the terminal: Prepare a spare male terminal. Insert it into a fe- male terminal, and check for ample tension when in- serting and after full engagement.
  • Page 37 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -34 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS Check the resistance. Fig. 2 Disconnect connectors A and C, and measure the resistance between them.
  • Page 38 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -35 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS CHECK SHORT CIRCUIT Fig. 5 If the wire harness is ground shorted (Fig. 5), locate the...
  • Page 39 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -36 INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS Measure the resistance between the ECU ground Example terminal and body ground.
  • Page 40: Terms

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -37 INTRODUCTION TERMS TERMS 010XQ--02 ABBREVIATIONS USED IN MANUAL Abbreviations Meaning Anti--Lock Brake System Air Conditioner Alternating Current Accessory ACIS...
  • Page 41 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -38 INTRODUCTION TERMS Abbreviations Meaning Direct Current Defogger Deflector DIFF. Differential DIFF. LOCK Differential Lock D/INJ Direct Injection Data Link Connector...
  • Page 42 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -39 INTRODUCTION TERMS Abbreviations Meaning High Altitude Compensator Hatchback H--FUSE High Current Fuse High High Intensity Discharge (Headlamp) Housing Hard Top...
  • Page 43 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -40 INTRODUCTION TERMS Abbreviations Meaning Oxygen Sensor Overdrive Original Equipment Manufacturing Overhead Camshaft Overhead Valve Option ORVR On--board Refilling Vapor Recovery Oversize P &...
  • Page 44 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -41 INTRODUCTION TERMS Abbreviations Meaning TEMS TOYOTA Electronic Modulated Suspension TOYOTA Free--Tronic Total Information System For Vehicle Development Transmission TOYOTA Motor Corporation TMMIN PT.
  • Page 45: Glossary Of Sae And Toyota Terms

    INTRODUCTION TERMS 010XR--02 GLOSSARY OF SAE AND TOYOTA TERMS This glossary lists all SAE--J1930 terms and abbreviations used in this manual in compliance with SAE rec- ommendations, as well as their TOYOTA equivalents. TOYOTA TERMS SAE TERMS ABBREVIATIONS ( )----ABBREVIATIONS...
  • Page 46 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -43 INTRODUCTION TERMS Idle Air Control Idle Speed Control (ISC) Intake Air Temperature Intake or Inlet Air Temperature Ignition Control Module...
  • Page 47 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 01- -44 INTRODUCTION TERMS Throttle Position Throttle Position Transmission Range Bimetallic Vacuum Switching Valve (BVSV) Thermal Vacuum Valve Thermostatic Vacuum Switching Valve (TVSV)
  • Page 48 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX PREPARATION ENGINE CONTROL SYSTEM ... . . 02--1 PREPARATION ......
  • Page 49 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -1 PREPARATION ENGINE CONTROL SYSTEM ENGINE CONTROL SYSTEM 0249N--01 PREPARATION 09817- -33190 Sensor Socket Wrench ENGINE COOLANT TEMPERATURE SENSOR(1ND--TV) Recommended Tools...
  • Page 50 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -2 PREPARATION FUEL FUEL 0249W--01 PREPARATION 09023- -38401 Union Nut Wrench 14mm INJECTOR ASSY(1ND--TV) INJECTION SUPPLY PUMP ASSY(1ND--TV) COMMON RAIL ASSY(1ND--TV)
  • Page 51 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -3 PREPARATION EMISSION CONTROL EMISSION CONTROL 024A4--01 PREPARATION Equipment Intelligent tester II Ohmmeter Service wire harness Torque wrench Radiator cap testor...
  • Page 52 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -4 PREPARATION INTAKE INTAKE 0249M--01 PREPARATION 09992- -00242 Turbocharger Pressure Gauge TURBOCHARGER SYSTEM (1ND--TV) Recommended Tools 09082- -00040 TOYOTA Electrical Tester...
  • Page 53 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -5 PREPARATION ENGINE MECHANICAL ENGINE MECHANICAL 0249Y--01 PREPARATION 09023- -38401 Union Nut Wrench 14mm CAMSHAFT(1ND--TV) CYLINDER HEAD GASKET(1ND--TV) PARTIAL ENGINE ASSY(1ND--TV) 09223- -15030 Oil Seal &...
  • Page 54 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -6 PREPARATION ENGINE MECHANICAL (09963- -01000) Pin 10 CHAIN SUB--ASSY(1ND--TV) OIL PUMP SEAL(1ND--TV) ENGINE REAR OIL SEAL(1ND--TV) CYLINDER HEAD GASKET(1ND--TV)
  • Page 55 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -7 PREPARATION ENGINE MECHANICAL Dial indicator with magnetic base Tire pressure gauge Alignment tester Toe--in gauge Sandpaper (#400) Chain block...
  • Page 56 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -8 PREPARATION EXHAUST EXHAUST 0249I--01 PREPARATION Equipment Plastic--faced hammer Torque wrench Vernier calipers Wooden block COROLLA Supplement (RM1129E)
  • Page 57 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -9 PREPARATION COOLING COOLING 0249Z--01 PREPARATION 09960- -10010 Variable Pin Wrench Set WATER PUMP ASSY(1ND--TV) (09962- -01000) Variable Pin Wrench Arm Assy...
  • Page 58 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -10 PREPARATION LUBRICATION LUBRICATION 024A0--01 PREPARATION 09223- -22010 Crankshaft Front Oil Seal OIL PUMP ASSY(1ND--TV) Replacer 09228- -07501 Oil Filter Wrench...
  • Page 59 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -11 PREPARATION STARTING & CHARGING STARTING & CHARGING 0249L--01 PREPARATION Recommended Tools 09082- -00040 TOYOTA Electrical Tester PRE--HEATING SYSTEM(1ND--TV) STARTING SYSTEM(1ND--TV)
  • Page 60 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -12 PREPARATION DRIVE SHAFT / PROPELLER SHAFT DRIVE SHAFT / PROPELLER SHAFT 024A3--01 PREPARATION 09240- -00020 Wire Gauge Set FRONT DRIVE SHAFT(1ND--TV)
  • Page 61 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -13 PREPARATION DRIVE SHAFT / PROPELLER SHAFT 09726- -40010 Lower Control Shaft Bearing FRONT DRIVE SHAFT(1ND--TV) Replacer 09930- -00010 Drive Shaft Nut Chisel...
  • Page 62 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -14 PREPARATION BRAKE BRAKE 02487--01 PREPARATION 09023- -00101 Union Nut Wrench 10 mm BRAKE BOOSTER ASSY(1ND--TV) BRAKE MASTER CYLINDER SUB--ASSY(1ND--TV)
  • Page 63 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -15 PREPARATION MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSMISSION/TRANSAXLE 024A2--01 PREPARATION 09023- -00101 Union Nut Wrench 10 mm MANUAL TRANSAXLE ASSY(C53) 09308- -00010...
  • Page 64 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -16 PREPARATION MANUAL TRANSMISSION/TRANSAXLE 09991- -00510 Lance Canceling Tool M FLOOR SHIFT SHIFT LEVER ASSY(C53A) Recommended Tools 09082- -00050 TOYOTA Electrical Tester Set...
  • Page 65 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -17 PREPARATION CLUTCH CLUTCH 024A1--01 PREPARATION 09023- -00101 Union Nut Wrench 10 mm CLUTCH MASTER CYLINDER ASSY(C53) CLUTCH RELEASE CYLINDER...
  • Page 66 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -18 PREPARATION HEATER & AIR CONDITIONER HEATER & AIR CONDITIONER 02493--01 PREPARATION 07110- -58060 Air Conditioner Service Tool Set COOLER...
  • Page 67 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 02- -19 PREPARATION HEATER & AIR CONDITIONER Recommended Tools 09904- -00010 Expander Set COOLER COMPRESSOR ASSY(1ND--TV) (09904- -00050) No. 4 Claw...
  • Page 68 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX SERVICE SPECIFICATIONS STANDARD BOLT ......
  • Page 69 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -1 SERVICE SPECIFICATIONS STANDARD BOLT STANDARD BOLT 032AI--02 HOW TO DETERMINE BOLT STRENGTH B06431 COROLLA Supplement (RM1129E)
  • Page 70 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -2 SERVICE SPECIFICATIONS STANDARD BOLT 032AJ--02 SPECIFIED TORQUE FOR STANDARD BOLTS Specified torque Diameter Pitch Hexagon head bolt Hexagon flange bolt...
  • Page 71 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -3 SERVICE SPECIFICATIONS STANDARD BOLT 032AK--02 HOW TO DETERMINE NUT STRENGTH *: Nut with 1 or more marks on one side surface of the nut.
  • Page 72 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -4 SERVICE SPECIFICATIONS ENGINE CONTROL SYSTEM ENGINE CONTROL SYSTEM 032IK--01 SERVICE DATA Accelerator pedal assy Voltage Standard (Accelerator POS No. 1) 0.5 to 1.1 V for released...
  • Page 73 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -5 SERVICE SPECIFICATIONS ENGINE CONTROL SYSTEM 032IL--01 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Negative battery terminal x Battery 44 in.⋅lbf Engine coolant temperature sensor x Cylinder head sub--assy 19.6...
  • Page 74 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -6 SERVICE SPECIFICATIONS FUEL FUEL 032IQ--01 SERVICE DATA Supply pump assy Resistance (Fuel mertering unit) at 20_C (68_F) 2.60 to 3.15 Ω...
  • Page 75 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -7 SERVICE SPECIFICATIONS FUEL 032IR--01 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Battery negative terminal x Battery 48 in.⋅lbf Nozzle holder camp x Cylinder head sub--assy Injection pipe sub--assy No.
  • Page 76 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -8 SERVICE SPECIFICATIONS EMISSION CONTROL EMISSION CONTROL 032AL--02 SERVICE DATA 1ND- -TV: EGR valve assy Resistance +B1 -- EGR1 19.6  1.4 Ω at 20_C (68_F) +B1 -- EGR3 19.6 ...
  • Page 77 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -9 SERVICE SPECIFICATIONS EMISSION CONTROL 032IU--01 TORQUE SPECIFICATION 1ND- -TV: Part Tightened N⋅m kgf⋅cm ft⋅lbf Battery negative terminal x Battery 48 in.⋅lbf...
  • Page 78 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -10 SERVICE SPECIFICATIONS INTAKE INTAKE 032II--01 SERVICE DATA Turbo pressure sensor Pressure Standard 15 to 45 kPa (0.15 to 0.46 kgf/cm2, 2.2 to 6.5 psi)
  • Page 79 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -11 SERVICE SPECIFICATIONS INTAKE 032IJ--01 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Intercooler assy x Body 62 in.⋅lbf Air hose No. 3 x Air tube No. 2 53 in.⋅lbf...
  • Page 80 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -12 SERVICE SPECIFICATIONS ENGINE MECHANICAL ENGINE MECHANICAL 0329T--03 SERVICE DATA New drive belt deflection Pressing force: 98 N (10 kgf, 22 lbf) 5.0 to 6.0 mm (0.197 to 0.236 in.)
  • Page 81 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -13 SERVICE SPECIFICATIONS ENGINE MECHANICAL 0329U--03 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Generator V belt x Fan belt adjusting bar...
  • Page 82 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -14 SERVICE SPECIFICATIONS EXHAUST EXHAUST 032IG--01 SERVICE DATA Compression spring Free length Minimum Front 41.5 mm (1.634 in.) Rear 38.5 mm (1.516 in.)
  • Page 83 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -15 SERVICE SPECIFICATIONS EXHAUST 032IH--01 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Exhaust pipe assy front x Exhaust manifold converter sub--assy...
  • Page 84 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -16 SERVICE SPECIFICATIONS COOLING COOLING 0329V--02 SERVICE DATA Thermostat Valve opening temperature 80 to 84_C (176 to 183_F) Valve lift at 95_C (203_F) 8.5 mm (0.33 in.)
  • Page 85 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -17 SERVICE SPECIFICATIONS COOLING 0329W--02 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Water pump assy x Cylinder block assy Water pump pulley x Water pump assy Water inlet x Cylinder block assy 80 in.⋅lbf...
  • Page 86 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -18 SERVICE SPECIFICATIONS LUBRICATION LUBRICATION 032IS--01 SERVICE DATA Oil pressure at idle speed 29 kPa (0.3 kgf/cm , 4.3 psi) or more at 3000 rpm 150 to 550 kPa (1.5 to 5.6 kgf/cm...
  • Page 87 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -19 SERVICE SPECIFICATIONS LUBRICATION 032AO--02 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Oil pressure switch x Cylinder block assy Oil cooler assy x Oil pan Timing chain cover No.
  • Page 88 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -20 SERVICE SPECIFICATIONS STARTING & CHARGING STARTING & CHARGING 032IE--01 SERVICE DATA Starter assy Current Standard 90 A or less 11.5 V for 1.4 kW 100 A or less 11.5 V for 2.0 kW...
  • Page 89 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -21 SERVICE SPECIFICATIONS STARTING & CHARGING 032IF--01 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Starter assy x Front transaxle case Starter wire x Starter assy 52 in.⋅lbf...
  • Page 90 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -22 SERVICE SPECIFICATIONS DRIVE SHAFT / PROPELLER SHAFT / AXLE DRIVE SHAFT / PROPELLER SHAFT / AXLE 032IT--01 TORQUE SPECIFICATION Part Tightened N⋅m...
  • Page 91 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -23 SERVICE SPECIFICATIONS BRAKE BRAKE 032I2--01 SERVICE DATA Negative pressure of vacuum pump assy More than 86 kPa (650 mmHg)
  • Page 92 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -24 SERVICE SPECIFICATIONS BRAKE 032I3--01 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Brake booster clevis lock nut Brake master cylinder x Reservoir 71 in.⋅lbf...
  • Page 93 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -25 SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE MANUAL TRANSMISSION / TRANSAXLE 03267--02 SERVICE DATA C53A, C53 Transmission case oil seal drive in depth 9.6 to 10.2 mm (0.378 to 0.402 in.)
  • Page 94 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -26 SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE 03268--02 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf TRANSMISSION CONTROL CABLE ASSY (C53A) Floor shift transmission control cable assy x Body 44 in.⋅lbf...
  • Page 95 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -27 SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE Part Tightened N⋅m kgf⋅cm ft⋅lbf Transaxle x Wire harness clamp Bolt A: Bolt B: Fuel heater assy set bolt Air tube No.1 x Transaxle...
  • Page 96 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -28 SERVICE SPECIFICATIONS CLUTCH CLUTCH 030L1--05 SERVICE DATA Pedal height from asphalt sheet LHD steering position type 139.5 to 149.5 mm (5.492 to 5.886 in.)
  • Page 97 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -29 SERVICE SPECIFICATIONS CLUTCH 030L2--06 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf Clutch pedal support x Stopper bolt Clutch pedal sub--assy x Clutch pedal support...
  • Page 98 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -30 SERVICE SPECIFICATIONS HEATER & AIR CONDITIONER HEATER & AIR CONDITIONER 032AQ--02 SERVICE DATA Refrigerant charge volume Standard: 450  30 g (15.9  1.1 oz.) Magnetic clutch clearance (1ND--TV) 0.20 -- 0.45 mm (0.008 -- 0.018 in.)
  • Page 99 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 03- -31 SERVICE SPECIFICATIONS HEATER & AIR CONDITIONER 032AR--02 TORQUE SPECIFICATION Part Tightened N⋅m kgf⋅cm ft⋅lbf COOLER COMPRESSOR ASSY (1CD--FTV) Magnet clutch hub x Cooler compressor assy Compressor and magnetic clutch x Engine Cooler refrigerant discharge hose No.1 x Compressor and magnetic clutch...
  • Page 100 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX DIAGNOSTICS PAGE 1 OF 2 ECD SYSTEM (1ND--TV) ....
  • Page 101 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX DIAGNOSTICS PAGE 2 OF 2 P0909/37 ....... . .
  • Page 102: Ecd System (1Nd--Tv)

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 1 DIAGNOSTICS ECD SYSTEM (1ND -- TV) ECD SYSTEM (1ND - - TV) 05DV P -- 10 PRECAUTION...
  • Page 103: Location

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -2 DIAGNOSTICS ECD SYSTEM (1ND--TV) 054JE--32 LOCATION R/B No. 3: F Atmospheric Pressure Sensor F ST Relay R/B No. 6:...
  • Page 104: How To Proceed With Troubleshooting

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 3 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 054J B -- 38 HOW TO PROCEED WITH TROUBLESHOOTING The intelligent tester II can be used at steps 3, 4, 5, 7 and 10.
  • Page 105 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 4 DIAGNOSTICS ECD SYSTEM (1ND -- TV) SIMULATE SYMPTOMS NEXT CHECK DTC ( See page 05 - - 33 )
  • Page 106 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 5 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CONDUCT CIRCUIT I NSPECTION Result Proceed To Malfunction not confirmed Malfunction confirmed...
  • Page 107: Customer Problem Analysis Check

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -6 DIAGNOSTICS ECD SYSTEM (1ND--TV) 054JC--40 CUSTOMER PROBLEM ANALYSIS CHECK Inspector’s ENGINE CONTROL SYSTEM Check Sheet Name Driver’s Name Date Vehicle...
  • Page 108: Check For Intermittent Problems

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 7 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05DV Y -- 11 CHECK FOR INTERMITTENT PROBLEMS HINT: Inspect the vehicle’s ECM using check mode. Intermittent problems are easier to detect with an intelligent tester II when the ECM is in check mode.
  • Page 109: Basic Inspection

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 8 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05I 7H -- 10 BASIC INSPECTION When a malfunction is not confirmed by the DTC (Diagnostic Trouble Code) check, troubleshooting should be carried out in all circuits considered to be possible causes of the problem.
  • Page 110 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 9 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK FUEL PIPES AND HOSES Check that the fuel pipes and fuel hoses are not blocked, damaged, disconnected and bent.
  • Page 111: Problem Symptoms Table

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 10 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 054J F -- 41 PROBLEM SYMPT OMS TABLE When a malfunction is not confirmed by a DTC (Diagnostic Trouble Code) check and the c ause of the prob - lem c annot be identified through a basic inspection, troubleshoot according to the priority order indicated in the table below.
  • Page 112 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 11 DIAGNOSTICS ECD SYSTEM (1ND -- TV) Symptom Suspect Area See P age 1. EC power source circuit 05--161 2.
  • Page 113 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -12 DIAGNOSTICS ECD SYSTEM (1ND--TV) Symptom Suspect Area See Page 1. Injector 11--8 2. EC power source circuit 05--161 3. Compression 14--1 4.
  • Page 114 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -13 DIAGNOSTICS ECD SYSTEM (1ND--TV) Symptom Suspect Area See Page 1. EGR system 12--4 2. Injector 11--8 3. Fuel filter 11--25 4.
  • Page 115: Reading Registered Data

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 14 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05L6N -- 07 READING REGISTERED DATA NOTICE: When an injector is replaced, the injector ’s code number must be input into the ECM. When the ECM is changed, all of the existing injector code numbers must be input into the new ECM.
  • Page 116 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -15 DIAGNOSTICS ECD SYSTEM (1ND--TV) How t o R ead and Save Injector Compensation C odes U sing Intelligent Tester ll...
  • Page 117 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -16 DIAGNOSTICS ECD SYSTEM (1ND--TV) HINT: The following operation is available with ECMs that can transmit the registered injector compensation codes to the intelligent tester II.
  • Page 118 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -17 DIAGNOSTICS ECD SYSTEM (1ND--TV) Select the following menu items: Read Compensation Code. Press the Next button. A96462 Select the number of the cylinder corresponding to the in- jector compensation code that you want to read.
  • Page 119 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -18 DIAGNOSTICS ECD SYSTEM (1ND--TV) If no injector compensation code for the cylinder exists in the tester: Ascertain that the compensation code displayed on the tester screen is correct.
  • Page 120: Registration

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 19 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05L6O -- 07 REGISTRATION NOTICE: When an injector is replaced, the injector ’s compensation code must be input into the ECM.
  • Page 121 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -20 DIAGNOSTICS ECD SYSTEM (1ND--TV) How to Register Injector Compensation Codes Using Intelligent Tester ll (Conduct prior to replacing injector)
  • Page 122 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -21 DIAGNOSTICS ECD SYSTEM (1ND--TV) REGISTER COMPENSATION CODES Sample: Connect the intelligent tester II to the DLC3. Turn the ignition switch to ON.
  • Page 123 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -22 DIAGNOSTICS ECD SYSTEM (1ND--TV) Select the following menu items: Set Compensation Code. Press the Next button. A96463 Select the number of the cylinder corresponding to the in- jector compensation code that you want to read.
  • Page 124 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -23 DIAGNOSTICS ECD SYSTEM (1ND--TV) Manually input the compensation code, in the form of a 10--digit alphanumeric code imprinted on injec- tor’s head portion, for the cylinder, using the key-...
  • Page 125 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 24 DIAGNOSTICS ECD SYSTEM (1ND -- TV) Ascertain that the c ompensation c ode displayed on the screen is correct, by c omparing with the 10 -- digit alphanu - meric c ode on the head portion of the injector.
  • Page 126: Terminals Of Ecm

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -25 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRK--01 TERMINALS OF ECM G34810 HINT: The standard normal voltage between each pair of ECM terminals is shown in the table below. The appropri- ate conditions for checking each pair of terminals is also indicated.
  • Page 127 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 26 DIAGNOSTICS ECD SYSTEM (1ND -- TV) Symbols (Terminals No.) Wiri ng Color Terminal Description Condition STD Voltage (V)
  • Page 128 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 27 DIAGNOSTICS ECD SYSTEM (1ND -- TV) Symbols (Terminals No.) Wiri ng Color Terminal Description Condition STD Voltage (V)
  • Page 129 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -28 DIAGNOSTICS ECD SYSTEM (1ND--TV) WAVEFORM 3 EGR valve signal 10 V/ Division (a) Between EGR1 and E1 (b) Between EGR2 and E1...
  • Page 130 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -29 DIAGNOSTICS ECD SYSTEM (1ND--TV) WAVEFORM 7 Vehicle speed signal 1 V/DIV ECM Terminal Name Between SPD and E1 Tester Range 1 V/Division, 10 msec./Division...
  • Page 131: Diagnosis System

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 30 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05L7I -- 04 DIAGNOSIS SYSTEM DESCRIPTION When troubleshooting Euro -- OBD (On -- Board Diagnostic) ve - hicle, an intelligent tester ll or OBD scan tool must be connected to the DLC3 (Data Link Connector 3) of the vehicle.
  • Page 132 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -31 DIAGNOSTICS ECD SYSTEM (1ND--TV) FREEZE FRAME DATA The freeze frame data record the engine conditions (fuel sys- tem, calculated engine load, engine coolant temperature, fuel trim, engine speed, vehicle speed, etc) when a malfunction is detected.
  • Page 133 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -32 DIAGNOSTICS ECD SYSTEM (1ND--TV) MIL (Malfunction Indicator Lamp) The MIL illuminates when the ignition switch is turned to ON and the engine is not running.
  • Page 134: Dtc Check/Clear

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 33 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05L6Q -- 04 DTC CHECK/CLEAR NOTICE: When the diagnosis system is changed from normal mode to check mode, or vice versa, all the DTCs and freeze frame data recorded in normal mode are erased.
  • Page 135: Check Mode Procedure

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 34 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05L6R -- 07 CHECK MODE PROCEDURE HINT: Compared to normal mode, check mode is more sensitive to malfunctions.
  • Page 136 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -35 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05DVX--11 FAIL- -SAFE CHART FAIL- -SAFE CHART If any of the following DTCs are set, the ECM enters fail--safe mode to allow the vehicle to be driven tempo- rarily.
  • Page 137 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -36 DIAGNOSTICS ECD SYSTEM (1ND--TV) DTC No. Detection Item Fail--Safe Operation Fail--Safe Deactivation Conditions Injection Pump Fuel Metering Control P0252 ”A”...
  • Page 138 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -37 DIAGNOSTICS ECD SYSTEM (1ND--TV) DTC No. Detection Item Fail--Safe Operation Fail--Safe Deactivation Conditions P1121 Accelerator Pedal Position Sensor Limits engine power...
  • Page 139: Data List/Active Test

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -38 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05DVU--11 DATA LIST/ACTIVE TEST DATA LIST HINT: By reading the Data List displayed on an intelligent tester ll, you can check values, including those of the switches, sensors, and actuators, without removing any parts.
  • Page 140 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -39 DIAGNOSTICS ECD SYSTEM (1ND--TV) Intelligent Tester II Display Measurement Item: Range Normal Conditions * Diagnostic Notes (Abbreviation) (Display) Injection volume correction for cyl-...
  • Page 141 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -40 DIAGNOSTICS ECD SYSTEM (1ND--TV) ACTIVE TEST HINT: Performing an Active Test enables components including the relays, VSV (Vacuum Switching Valve), and actuators, to be operated without removing any parts.
  • Page 142: Diagnostic Trouble Code Chart

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 41 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 054J D -- 37 DIAGNOSTIC TROUBLE CODE CHART HINT: The parameters listed in the chart are for reference only. Factors such as instrument type may c ause read - ings to differ slightly from the s tated v alues.
  • Page 143 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -42 DIAGNOSTICS ECD SYSTEM (1ND--TV) DTC No. MIL* Detection Item Trouble Area Memory (See Page) S Intake shutter position sensor...
  • Page 144 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -43 DIAGNOSTICS ECD SYSTEM (1ND--TV) DTC No. MIL* Detection Item Trouble Area Memory (See Page) Main Trouble Area S Injector S Open or short in engine wire harness.
  • Page 145 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 44 DIAGNOSTICS ECD SYSTEM (1ND -- TV) DTC No. MIL* Detection Item Trouble Area Memory (See Page) Main Trouble Area S Injector S Open or short in engine wire harness.
  • Page 146 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -45 DIAGNOSTICS ECD SYSTEM (1ND--TV) DTC No. MIL* Detection Item Trouble Area Memory (See Page) S Accelerator pedal position sensor P0652 Sensor Reference Voltage ”B”...
  • Page 147 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -46 DIAGNOSTICS ECD SYSTEM (1ND--TV) DTC No. MIL* Detection Item Trouble Area Memory (See Page) S Open or short in +B terminal circuit...
  • Page 148 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 47 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MRL--01 P0016 CRANKSHAFT POSITION - - CAMSHAFT POSITION CORRELATION (BANK 1 SENSOR...
  • Page 149 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 48 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK CAMSHAFT TIMING G EAR ASSY(TOOTH O F SENSOR PLATE) Check the tooth of the sensor plate.
  • Page 150 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -49 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRM--01 P0045 TURBO/SUPER CHARGER BOOST CONTROL SOLENOID CIRCUIT / OPEN CIRCUIT DESCRIPTION The ECM optimizes the balance between the back pressure and boost pressure so that the balance is most appropriate for the engine speed and load, by performing two functions.
  • Page 151 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - -50 DIAGNOSTICS ECD SYSTEM (1ND-- TV) I NSPECT VACUUM REGULATING VALVE ASSY (See page 13 - - 5 ) The VRV (Vacuum Regulating Valve) resistance is within the standard range and the VRV oper- ates normally.
  • Page 152 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 51 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05CPY--13 P0046 TURBO/SUPER CHARGER BOOST CONTROL SOLENOID CIRCUIT RANGE/PERFORMANCE P0605 INTERNAL CONTROL MODULE READ O NLY...
  • Page 153 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -52 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRN--01 P0089 FUEL PRESSURE REGURATOR 1 PERFORMANCE P1271 FUEL REGULATOR CIRCUIT MALFUNCTION (EDU DRIVE) CIRCUIT DESCRIPTION Based on signals from the ECM, the pressure control valve opens when sudden deceleration occurs, or when the ignition switch is OFF, to prevent the fuel pressure from becoming too high.
  • Page 154 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 53 DIAGNOSTICS ECD SYSTEM (1ND -- TV) INSPECTION PROCEDURE HINT: Read freeze frame data using an intelligent tester ll. Freeze frame data record the engine condition when malfunctions are detected.
  • Page 155 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 54 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(PRESSURE CONTROL VALVE - - ECM, PRESSURE CONTROL VALVE valve - - EFI M AIN RELAY) Disconnect the V9 pressure control v alve connector.
  • Page 156: P0100

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -55 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRO--01 P0100 MASS OR VOLUME AIR FLOW CIRCUIT CIRCUIT DESCRIPTION The Mass Air Flow (MAF) meter is a sensor that measures the amount of air flowing through the throttle valve.
  • Page 157 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -56 DIAGNOSTICS ECD SYSTEM (1ND--TV) HINT: When DTC P0100 is detected, check the air--flow ratio by selecting Powertrain / Engine and ECT / Data List / AFM on the intelligent tester II.
  • Page 158 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 57 DIAGNOSTICS ECD SYSTEM (1ND -- TV) READ VALUE USING I NTELLIGENT TESTER II(MASS AIR FLOW RATE) Connect an intelligent tester II to the DLC3.
  • Page 159 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 58 DIAGNOSTICS ECD SYSTEM (1ND -- TV) I NSPECT M ASS AIR FLOW M ETER Remove the mass air flow meter.
  • Page 160 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 59 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(MASS AIR FLOW M ETER - - EFI RELAY) Disconnect the A8 mass air flow meter connector.
  • Page 161 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 60 DIAGNOSTICS ECD SYSTEM (1ND -- TV) I NSPECT M ASS AIR FLOW M ETER Remove the mass air flow meter.
  • Page 162: P0101

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 61 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MRP--01 P0101 MASS OR VOLUME AIR FLOW CIRCUIT RANGE/PERFORMANCE PROBLEM CIRCUIT DESCRIPTION Refer to DTC P0100 on page 05 -- 55 DTC No.
  • Page 163 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -62 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK CONNECTION OF VACUUM HOSES HINT: Check the vacuum hose connection of the manifold absolute pressure sensor.
  • Page 164 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 63 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK INTAKE SHUTTER ASSY (See page 10 - - 2 )
  • Page 165: P0110

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -64 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05CPL--13 P0110 INTAKE AIR TEMPERATURE CIRCUIT CIRCUIT DESCRIPTION The Intake Air Temperature (IAT) sensor is built into the Mass (Figure 1) Air Flow (MAF) meter, and monitors the intake air temperature.
  • Page 166 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 65 DIAGNOSTICS ECD SYSTEM (1ND -- TV) WIRING DIAGRAM Intake Air Temperature Sensor (Built into Mass Air Flow Meter)
  • Page 167 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 66 DIAGNOSTICS ECD SYSTEM (1ND -- TV) READ VALUE USING I NTELLIGENT TESTER II(CHECK FOR O PEN IN WIRE HARNESS) Disconnect the A8 mass air flow meter connector.
  • Page 168 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 67 DIAGNOSTICS ECD SYSTEM (1ND -- TV) READ VALUE USING I NTELLIGENT TESTER II(CHECK FOR SHORT IN WIRE HARNESS) Disconnect the A8 mass air flow meter connector.
  • Page 169: P0115

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -68 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05CPM--14 P0115 ENGINE COOLANT TEMPERATURE CIRCUIT P0116 ENGINE COOLANT TEMPERATURE CIRCUIT RANGE/PERFORMANCE PROBLEM CIRCUIT DESCRIPTION A thermistor is built into the engine coolant temperature sensor and changes its resistance value according to the engine coolant temperature.
  • Page 170 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -69 DIAGNOSTICS ECD SYSTEM (1ND--TV) WIRING DIAGRAM Engine Coolant Temperature Sensor B--W ETHW G34817 INSPECTION PROCEDURE HINT: If different DTCs related to different systems that have terminal E2 as the ground terminal are output simultaneously, terminal E2 may have an open circuit.
  • Page 171 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 70 DIAGNOSTICS ECD SYSTEM (1ND -- TV) READ VALUE USING I NTELLIGENT TESTER II(ENGINE COOLANT TEMPERATURE) Connect the intelligent tester ll to the DLC3.
  • Page 172 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 71 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(ENGINE COOLANT TEMPERAYURE SENSOR - - ECM) Disconnect the E22 engine coolant temperature s ensor Wire Harness Side: connector.
  • Page 173 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 72 DIAGNOSTICS ECD SYSTEM (1ND -- TV) READ VALUE USING I NTELLIGENT TESTER II(CHECK FOR SHORT IN ECM) Disconnect the E22 engine coolant temperature s ensor connector.
  • Page 174: P0121

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -73 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRQ--01 P0121 THROTTLE/PEDAL POSITION SENSOR/SWITCH ”A” CIRCUIT RANGE/PERFORMANCE PROBLEM P0487 EXHAUST GAS RECIRCULATION THROTTLE POSITION CONTROL CIRCUIT...
  • Page 175 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -74 DIAGNOSTICS ECD SYSTEM (1ND--TV) WIRING DIAGRAM Intake Shutter Junction Junction B--W Junction Connector DUTY LUSL Connector Connector B--W B--W...
  • Page 176 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 75 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK OTHER DTC OUTPUT(IN ADDITION TO P0121, P0487 AND/OR P0488) Connect an intelligent tester ll to the DLC3.
  • Page 177 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 76 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(INTAKE SHUTTER ( THROTTLE VALVE) - - ECM) Disconnect the I10 intake s hutter c onnector.
  • Page 178: P0122

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -77 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRR--01 P0122 THROTTLE/PEDAL POSITION SENSOR/SWITCH ”A” CIRCUIT LOW INPUT P0123 THROTTLE/PEDAL POSITION SENSOR/SWITCH ”A” CIRCUIT HIGH INPUT HINT: These DTCs related to the intake shutter (throttle valve) position sensor.
  • Page 179 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -78 DIAGNOSTICS ECD SYSTEM (1ND--TV) WIRING DIAGRAM Intake Shutter (Throttle Valve) Position Sensor VVLU EVLU A91219 INSPECTION PROCEDURE HINT: Read freeze frame data using an intelligent tester ll. Freeze frame data record the engine condition when malfunctions are detected.
  • Page 180 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 79 DIAGNOSTICS ECD SYSTEM (1ND -- TV) I NSPECT ECM(VC VOLTAGE) Turn the ignition switch to ON. Wire Harness Side:...
  • Page 181: P0182

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -80 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRS--01 P0182 FUEL TEMPERATURE SENSOR ”A” CIRCUIT LOW INPUT P0183 FUEL TEMPERATURE SENSOR ”A” CIRCUIT HIGH INPUT CIRCUIT DESCRIPTION The fuel temperature sensor monitors the fuel temperature.
  • Page 182 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 81 DIAGNOSTICS ECD SYSTEM (1ND -- TV) WIRING DIAGRAM Fuel Temperature Sensor ETHAF A10940 INSPECTION PROCEDURE HINT: If different DTCs related to different systems that have terminal E2 as the ground terminal are output simultaneously, terminal E2 may have an open circuit.
  • Page 183 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 82 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(FUEL TEMPERATURE SENSOR - - ECM) Disconnect the F20 fuel temperature s ensor connector.
  • Page 184: P0190

    BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -83 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRT--01 P0190 FUEL RAIL PRESSURE SENSOR CIRCUIT CIRCUIT DESCRIPTION The ECM monitors the internal fuel pressure of the common rail using the fuel pressure sensor and controls the fuel metering unit to regulate the internal pressure and maintain it at the target pressure.
  • Page 185 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 84 DIAGNOSTICS ECD SYSTEM (1ND -- TV) INSPECTION PROCEDURE HINT: If different DTCs related to different systems that have terminal E2 as the ground terminal are output simultaneously, terminal E2 may have an open circuit.
  • Page 186 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -85 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(FUEL PRESSURE SENSOR - - ECM) Disconnect the F19 fuel pressure sensor connector.
  • Page 187 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 86 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MRU--01 P0191 FUEL RAIL PRESSURE SENSOR CIRCUIT RANGE/PERFORMANCE CIRCUIT DESCRIPTION The ECM c ontrols the internal fuel pressure of the c ommon rail by using the s upply pump and pressure con - trol valve.
  • Page 188 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -87 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRV--01 P0201 INJECTOR CIRCUIT / OPEN - - (CYLINDER 1) P0202 INJECTOR CIRCUIT / OPEN - - (CYLINDER 2)
  • Page 189 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -88 DIAGNOSTICS ECD SYSTEM (1ND--TV) WIRING DIAGRAM Injector No. 1 R (*1, *2) R--B (*3) *1: TMUK Made PINJ1 *2: TMC Made *3: TMMT Made Injector No.
  • Page 190 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 89 DIAGNOSTICS ECD SYSTEM (1ND -- TV) READ O UTPUT DTC(DTC P0201, P0202, P0203, P0204 AND/OR P2146) Connect an intelligent tester ll to the DLC3.
  • Page 191 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 90 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(ECM - - INJECTOR ASSY) Disconnect the I5, I6, I7 and/or I8 injector connector.
  • Page 192 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 91 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MRW--01 P0234 TURBO/SUPER CHARGER OVERBOOST CONDITION P0299 TURBO/SUPER CHARGER UNDERBOOST CIRCUIT DESCRIPTION Refer to DTC P0045 on page 05 -- 49 DTC No.
  • Page 193 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 92 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK CONNECTION OF VACUUM HOSES HINT: Check the vacuum hose c onnection of the turbocharger system.
  • Page 194 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -93 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(VRV - - ECM, VRV - - EFI MAIN RELAY) Disconnect the V2 VRV connector.
  • Page 195 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 94 DIAGNOSTICS ECD SYSTEM (1ND -- TV) I NSPECT M ANIFOLD ABSOLUTE PRESSURE SENSOR ( See page 13 - - 3 ) OK: The manifold absolute pressure sensor resistance is within the standard range.
  • Page 196 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -95 DIAGNOSTICS ECD SYSTEM (1ND--TV) REPAIR REPLACE HARNESS CONNECTOR INSPECT EGR VALVE ASSY Disconnect E21 EGR valve connector. Component Side:...
  • Page 197 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 96 DIAGNOSTICS ECD SYSTEM (1ND -- TV) INSPECT ECM(EGR VOLTAGE) Disconnect the E21 EGR valve c onnector. Wire Harness Side: Inspect the ECM using an oscilloscope.
  • Page 198 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -97 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MSF--01 P0236 TURBO/SUPER CHARGER BOOST SENSOR ”A” CIRCUIT RANGE/PERFORMANCE P0237 TURBO/SUPER CHARGER BOOST SENSOR ”A” CIRCUIT LOW...
  • Page 199 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 98 DIAGNOSTICS ECD SYSTEM (1ND -- TV) WIRING DIAGRAM Manifold Absolute Pressure Sensor VPIM W--R W--R EPIM A99071...
  • Page 200 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 99 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(MANIFOLD ABSOLUTE PRESSURE SENSOR - - ECM) Disconnect the T3 manifold absolute pressure sensor Wire Harness Side: connector.
  • Page 201 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -100 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRX--01 P0252 INJECTION PUMP FUEL METERING CONTROL ”A” RANGE/PERFORMANCE (CAM/ROTOR/INJECTOR) P1228 INJECTION PUMP FUEL METERING CONTROL ”A”...
  • Page 202 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 101 DIAGNOSTICS ECD SYSTEM (1ND -- TV) WIRING DIAGRAM Fuel Metering Unit B--W B--W B--W B--O MREL Engine Room R/B and J/B...
  • Page 203 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 102 DIAGNOSTICS ECD SYSTEM (1ND -- TV) I NSPECT I NJECTION OR SUPPLY PUMP ASSY (FUEL M ETERING UNIT) Disconnect the M6 fuel metering unit c onnector.
  • Page 204 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -103 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MRY--01 P0263 CYLINDER 1 CONTRIBUTION/BALANCE P0266 CYLINDER 2 CONTRIBUTION/BALANCE P0269 CYLINDER 3 CONTRIBUTION/BALANCE P0272 CYLINDER 4 CONTRIBUTION/BALANCE...
  • Page 205 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 104 DIAGNOSTICS ECD SYSTEM (1ND -- TV) INSPECTION PROCEDURE HINT: If any DTCs other than P0263, P0266, P0269, P0272 and/or P0300 are s et simultaneously, trouble - shoot those DTCs first.
  • Page 206 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 105 DIAGNOSTICS ECD SYSTEM (1ND -- TV) READ VALUE USING I NTELLIGENT TESTER II(COMPENSATO RY INJECTION VOLUME BETWEEN CYLINDERS FOR I DENTIFYING MALFUNCTIONING CYL - INDER) Connect the intelligent tester ll to the DLC3.
  • Page 207 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 106 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK VALVE CLEARANCE OF MALFUNCTIONING CYLINDER (See page 14 - - 6 ) OK: The valve clearance is within the standard range.
  • Page 208 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -107 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05LG5--03 P0335 CRANKSHAFT POSITION SENSOR ”A” CIRCUIT CIRCUIT DESCRIPTION The crankshaft position sensor system consists of a crankshaft position sensor plate and a pickup coil. The sensor plate has 58 teeth and is installed on the crankshaft.
  • Page 209 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -108 DIAGNOSTICS ECD SYSTEM (1ND--TV) WIRING DIAGRAM Camshaft Position Sensor Intake Camshaft Crankshaft Position Sensor (Shielded) NE-- Crankshaft Position Sensor Plate No.1...
  • Page 210 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 109 DIAGNOSTICS ECD SYSTEM (1ND -- TV) I NSPECT CRANKSHAFT POSITION SENSOR(RESISTANCE) Disconnect the C4 crankshaft position s ensor connector.
  • Page 211 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 110 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK SENSOR I NSTALLATION(CRANKSHAFT POSITION SENSOR) Check the crankshaft position s ensor installation.
  • Page 212 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 111 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MRZ--01 P0340 CAMSHAFT POSITION SENSOR ” A” CIRCUIT (BANK 1 OR SINGLE SENSOR) CIRCUIT DESCRIPTION The Camshaft Position (CMP) sensor installed on the cylinder head.
  • Page 213 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 112 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(CAMSHAFT POSITION SENSOR - - ECM) Disconnect the C1 camshaft position s ensor connector.
  • Page 214 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 113 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK IF DTC O UTPUT RECURS(DTCS P0340) Start the engine. Stop the engine and wait for at least 10 s econds.
  • Page 215 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -114 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MS0--01 P0380 GLOW PLUG/HEATER CIRCUIT ”A” CIRCUIT DESCRIPTION The glow plug is mounted inside the engine combustion chamber. To ensure efficient engine starting with a cold engine, the ECM calculates the time interval the current needs to flow through the glow plug, depend- ing on the starting engine coolant temperature when the ignition switch is turned to ON.
  • Page 216 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -115 DIAGNOSTICS ECD SYSTEM (1ND--TV) INSPECTION PROCEDURE HINT: Read freeze frame data using an intelligent tester ll. Freeze frame data record the engine condition when malfunctions are detected.
  • Page 217 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 116 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(GLOW PLUG RELAY - - GLOW PLUG, AND GLOW PLUG RELAY - - BATTERY) Remove the glow plug relay.
  • Page 218 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -117 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MS1--01 P0400 EXHAUST GAS RECIRCULATION FLOW CIRCUIT DESCRIPTION The EGR (Exhaust Gas Recirculation) system recirculates exhaust gases, which are controlled to the proper volume in accordance with driving conditions.
  • Page 219 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 118 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK OTHER DTC OUTPUT(IN ADDITION TO P0400) Connect an intelligent tester ll to the DLC3.
  • Page 220 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 119 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(EGR VALVE ASSY - - ECM) Disconnect the E21 EGR valve c onnector.
  • Page 221 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 120 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK FOR DEPOSIT(EGR VALVE ASSY) OK: No deposit REMOVE FOREIGN OBJECT AND CLEAN EGR...
  • Page 222 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 121 DIAGNOSTICS ECD SYSTEM (1ND -- TV) INSPECT M ASS AIR FLOW M ETER Remove the mass air flow meter.
  • Page 223 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 122 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MS2--01 P0403 EXHAUST G AS RECIRCULATION CONTROL CIRCUIT CIRCUIT DESCRIPTION Refer to DTC P0400 on page 05 -- 117 DTC No.
  • Page 224 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 123 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(EGR VALVE ASSY - - ECM) Disconnect the E21 EGR valve c onnector.
  • Page 225 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -124 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05B5L--26 P0500 VEHICLE SPEED SENSOR ”A” CIRCUIT DESCRIPTION The vehicle speed sensor outputs a 4--pulse signal for every revolution of the rotor shaft, which is rotated by the transmission output shaft via the driven gear.
  • Page 226 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -125 DIAGNOSTICS ECD SYSTEM (1ND--TV) WIRING DIAGRAM Combination Meter Assy Diode (Speed) V--R W (V--W) W (V--W) G34771 INSPECTION PROCEDURE HINT: Read freeze frame data using an intelligent tester ll.
  • Page 227 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 126 DIAGNOSTICS ECD SYSTEM (1ND -- TV) READ VALUE USING I NTELLIGENT TESTER II(VEHICLE SPEED) Connect an intelligent tester ll to the DLC3.
  • Page 228 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 127 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05CQ2--11 P0603 INTERNAL CONTROL MODULE KEEP ALIVE MEMORY (KAM) ERROR NOTICE: When an injector is replaced, the injector ’s compensation code must be input into the ECM.
  • Page 229 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 128 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MS3--01 P0642 SENSOR REFERENCE VOLTAGE ” A” CIRCUIT LOW P0643 SENSOR REFERENCE VOLTAGE ” A”...
  • Page 230 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 129 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(INTAKE SHUTTER ( THROTTLE VALVE) POSITION SENSOR - - ECM)
  • Page 231 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 130 DIAGNOSTICS ECD SYSTEM (1ND -- TV) I NSPECT ACCELERATO R PEDAL ASSY(ACCELERATO R PEDAL POSITION SENSOR) Disconnect the A21 accelerator pedal position s ensor Component Side: connector.
  • Page 232 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 131 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MS4--01 P0652 SENSOR REFERENCE VOLTAGE ” B” CIRCUIT LOW P0653 SENSOR REFERENCE VOLTAGE ” B”...
  • Page 233 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 132 DIAGNOSTICS ECD SYSTEM (1ND -- TV) I NSPECT ACCELERATO R PEDAL ASSY(ACCELERATO R PEDAL POSITION SENSOR) Disconnect the A21 accelerator pedal position s ensor Component Side: connector.
  • Page 234 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -133 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05CPX--10 P0685 ECM/PCM POWER RELAY CONTROL CIRCUIT / OPEN CIRCUIT DESCRIPTION The battery supplies power to terminal +B of the ECM even when the ignition switch is turned to OFF (up to 15 seconds).
  • Page 235 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -134 DIAGNOSTICS ECD SYSTEM (1ND--TV) INSPECTION PROCEDURE CHECK FUSE(EFI FUSE) Remove the EFI fuse from the engine room R/B. Engine Room R/B: Check the EFI fuse resistance.
  • Page 236 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -135 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(EFI FUSE - - ECM, EFI FUSE - - BATTERY) Check the harness and connectors between the EFI fuse Engine Room R/B: and ECM.
  • Page 237 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 136 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MS5--01 P0698 SENSOR REFERENCE VOLTAGE ” C” CIRCUIT LOW P0699 SENSOR REFERENCE VOLTAGE ” C”...
  • Page 238 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 137 DIAGNOSTICS ECD SYSTEM (1ND -- TV) REPLACE COMMON RAIL ASSY (FUEL PRES - SURE SENSOR) (See page 11 - - 20 ) CHECK HARNESS AND CONNECTOR(FUEL PRESSURE SENSOR - - ECM) Disconnect the F19 fuel pressure sensor connector.
  • Page 239 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 138 DIAGNOSTICS ECD SYSTEM (1ND -- TV) CHECK HARNESS AND CONNECTOR(MANIFOLD ABSOLUTE PRESSURE SENSOR - - ECM) Disconnect the T3 manifold absolute pressure sensor Wire Harness Side: connector.
  • Page 240 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -139 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MS6--01 P0704 CLUTCH SWITCH INPUT CIRCUIT MALFUNCTION (Only M/T vehicle) CIRCUIT DESCRIPTION The clutch switch is mounted on the clutch pedal. The switch is turned ON when depressing the clutch pedal, and transmits a signal to the ECM.
  • Page 241 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -140 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK FOR INTERMITTENT PROBLEMS (See page 05 - - 7 ) INSPECT CLUTCH SWITCH ASSY Remove the C20 clutch switch.
  • Page 242 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -141 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MS7--01 P1120 ACCELERATOR PEDAL POSITION SENSOR CIRCUIT MALFUNCTION HINT: This DTC relates to the accelerator pedal position sensor.
  • Page 243 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -142 DIAGNOSTICS ECD SYSTEM (1ND--TV) HINT: When DTC P1120 is set, check the accelerator pedal position sensor output voltage by selecting the follow- ing menu items on the intelligent tester ll: Powertrain / Engine and ECT / Data List / Accel Position.
  • Page 244 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -143 DIAGNOSTICS ECD SYSTEM (1ND--TV) INSPECTION PROCEDURE READ VALUE USING INTELLIGENT TESTER II(ACCEL POSITION) Connect an intelligent tester ll to the DLC3.
  • Page 245 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -144 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(ACCELERATOR PEDAL POSITION SENSOR - - ECM) Disconnect the A21 accelerator pedal position sensor Wire Harness Side: connector.
  • Page 246 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 145 DIAGNOSTICS ECD SYSTEM (1ND -- TV) 05MS8--01 P1121 ACCELERATO R PEDAL POSITION SENSOR RANGE/PERFORMANCE PROBLEM CIRCUIT DESCRIPTION Refer to DTC P1120 on page 05 -- 141 .
  • Page 247 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -146 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MS9--01 P1229 FUEL PUMP SYSTEM P1272 FUEL PRESSURE REGULATOR SYSTEM MALFUNCTION CIRCUIT DESCRIPTION Refer to DTC P0089 on page 05 -- 52 DTC P0252 on page 05 -- 100 DTC No.
  • Page 248 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -147 DIAGNOSTICS ECD SYSTEM (1ND--TV) WIRING DIAGRAM Pressure Regulator Valve B--W Fuel Metering Unit B--W B--W B--W B--O MREL B--W...
  • Page 249 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -148 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK OTHER DTC OUTPUT(IN ADDITION TO DTC P1229 AND/OR P1272) Connect an intelligent tester ll to the DLC3.
  • Page 250 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -149 DIAGNOSTICS ECD SYSTEM (1ND--TV) CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST Ask the customer whether the fuel has run out recently.
  • Page 251 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -150 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(PRESSURE REGULATOR VALVE - - ECM, PRESSURE REGULATOR VALVE - - EFI MAIN RELAY) Disconnect the V9 pressure regulator valve connector.
  • Page 252 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -151 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(FUEL METERING UNIT - - ECM) Disconnect the M6 fuel metering unit connector.
  • Page 253 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -152 DIAGNOSTICS ECD SYSTEM (1ND--TV) READ OUTPUT DTC(DTC P1229 AND/OR P1272) Connect an intelligent tester ll to the DLC3. Turn the ignition switch to ON and turn the intelligent tester ll ON.
  • Page 254 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -153 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MSA--01 P1520 STOP LIGHT SWITCH CIRCUIT MALFUNCTION CIRCUIT DESCRIPTION In this system, the signal transmitted from the stop lamp switch is used to determine whether or not the brake system is normal.
  • Page 255 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -154 DIAGNOSTICS ECD SYSTEM (1ND--TV) WIRING DIAGRAM Instrument Panel J/B (G--W) (G--W) (G--W) STP1 (*1) (*1) (*2) (*1) (*2) G--R (*1)
  • Page 256 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -155 DIAGNOSTICS ECD SYSTEM (1ND--TV) INSPECTION PROCEDURE HINT: Read freeze frame data using an intelligent tester ll. Freeze frame data record the engine condition when malfunctions are detected.
  • Page 257 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -156 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(STOP LAMP SWITCH - - ECM) Disconnect the S14 stop lamp switch connector.
  • Page 258 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -157 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MSB--01 P1600 ECM BATT MALFUNCTION CIRCUIT DESCRIPTION Refer to DTC P0685 on page 05--133. DTC No.
  • Page 259 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -158 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(ECM - - EFI FUSE, EFI FUSE - - BATTERY) Check the harness and connectors between the EFI fuse Engine Room R/B: and ECM.
  • Page 260 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -159 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK BATTERY (See page 19- -6) REPAIR OR REPLACE BATTERY REPLACE ECM (See page 10- -15)
  • Page 261 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -160 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MSC--01 P2227 BAROMETRIC PRESSURE CIRCUIT RANGE/PERFORMANCE CIRCUIT DESCRIPTION To detect atmospheric pressure, the built--in atmospheric pressure sensor in the ECM is used for the com- mon rail system.
  • Page 262 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -161 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MSD--01 ECM POWER SOURCE CIRCUIT CIRCUIT DESCRIPTION When the ignition switch is turned to ON, the battery voltage is applied to terminal IGSW of the ECM. The ECM MREL output signal causes a current to flow to the coil, closing the contacts of the EFI MAIN relay and supplying power to terminal +B of the ECM.
  • Page 263 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -162 DIAGNOSTICS ECD SYSTEM (1ND--TV) INSPECTION PROCEDURE CHECK HARNESS AND CONNECTOR(ECM - - BODY GROUND) Disconnect the E24 ECM connector.
  • Page 264 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -163 DIAGNOSTICS ECD SYSTEM (1ND--TV) INSPECT FUSE(EFI FUSE) Remove the EFI fuse from the engine room R/B. Engine Room R/B: Check the EFI fuse resistance.
  • Page 265 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -164 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(EFI FUSE - - ECM, EFI FUSE - - BATTERY) Check the harness and connectors between the EFI fuse Engine Room R/B: and ECM.
  • Page 266 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -165 DIAGNOSTICS ECD SYSTEM (1ND--TV) CHECK HARNESS AND CONNECTOR(EFI MAIN RELAY - - ECM) Check the resistance between the EFI MAIN relay and...
  • Page 267 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -166 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05MSE--01 STARTER SIGNAL CIRCUIT CIRCUIT DESCRIPTION While the engine is being cranked, a current flows from terminal ST2 of the ignition switch to the ST relay fuse and also flows to terminal STA of the ECM (STA signal).
  • Page 268 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -167 DIAGNOSTICS ECD SYSTEM (1ND--TV) TMC Made: Instrument Panel J/B Ignition Switch Short Pin B--R Instrument Panel J/B SB (B--W)
  • Page 269 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -168 DIAGNOSTICS ECD SYSTEM (1ND--TV) INSPECTION PROCEDURE HINT: This chart assumes that the engine is cranked normally. If the engine is not cranked, proceed to the problem symptoms table on page 05--10.
  • Page 270 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -169 DIAGNOSTICS ECD SYSTEM (1ND--TV) 05B62--26 MIL CIRCUIT CIRCUIT DESCRIPTION If the ECM detects a malfunction, the MIL is illuminated. At this time, the ECM records the DTC in its memory.
  • Page 271 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -170 DIAGNOSTICS ECD SYSTEM (1ND--TV) INSPECTION PROCEDURE HINT: Troubleshoot each trouble symptom in accordance with the chart below. Reference: Condition...
  • Page 272 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -171 DIAGNOSTICS ECD SYSTEM (1ND--TV) INSPECT COMBINATION METER ASSY(MIL CIRCUIT) OK: The combination meter circuit is normal. REPAIR OR REPLACE BULB OR COMBINATION...
  • Page 273 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -172 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM MULTI- -MODE MANUAL TRANSMISSION SYSTEM 05MPX--01 PRECAUTION PRECAUTION FOR ON- -VEHICLE INSPECTION When racing the engine, make sure that the gear is in neutral.
  • Page 274 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -173 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM NOTICE: Make sure to always replace the clutch disc and the clutch disc cover together. If either is re- placed without the other, the adjustment system of the clutch disc cover does not function prop- erly.
  • Page 275 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -174 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MPY--01 LOCATION R/B No.6 D ALT Fuse Crankshaft Position Sensor D AMT Relay D AMT Fuse...
  • Page 276 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -175 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM LHD: R/B No.3 Combination Meter Assy D ST Relay D Buzzer D Warning Light...
  • Page 277 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -176 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Instrument Panel J/B RHD: Combination Meter Assy D ECU--B Fuse D Buzzer D ECU--IG Fuse...
  • Page 278 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -177 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Neutral Position Switch Back Up Lamp Switch Assy Clutch Stroke Sensor Transmission Revolution Sensor...
  • Page 279 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -178 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MPZ--01 SYSTEM DIAGRAM Transmission Select Stroke Sensor Control ECU Select Motor MSL+ VSL1 Hall IC...
  • Page 280 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -179 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM IG1 Relay To Combination Transmission Meter Control ECU DLC3 ECU--B Ignition Switch Combination INDC...
  • Page 281 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -180 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L3V--02 SYSTEM DESCRIPTION MULTI- -MODE MANUAL TRANSMISSION SYSTEM OUTLINE The multi--mode manual transmission has been developed from the conventional manual transmis- sion by adding actuators directly controlled by electric motors.
  • Page 282 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -181 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Component Outline Detects the amount of the clutch stroke from rotational angle of the worm wheel in the clutch ac-...
  • Page 283 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -182 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Shift control: When upshifting with the accelerator pedal depressed, the ECM restrains engine rev--up by reducing the fuel injection volume according to the request signal from the multi--mode manual transmission.
  • Page 284 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -183 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Control when the vehicle is parked (parking control): When the ignition switch is turned off, the transmission control ECU locks the shift lever at the current position, and 1 second later engages the clutch to park the vehicle with the gear engaged.
  • Page 285 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -184 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM REMOVAL AND INSTALLATION PROCEDURES OF MULTI- -MODE MANUAL TRANSMISSION SYSTEM HINT: The multi--mode manual transmission differs from the conventional manual transmission. The following op- erations are necessary when removing and installing the component parts.
  • Page 286 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -185 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM *1: The stopper position is where the clutch actuator push rod is fully extended.
  • Page 287 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -186 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ0--01 CLAMP POSITION ADJUSTMENT USING INTELLIGENT TESTER II: CLAMP POSITION ADJUSTMENT (CLUTCH POSITION AD-...
  • Page 288 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -187 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Read information. After checking the vehicle condition, press the ”Next” key. Next D32494 Read information.
  • Page 289 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -188 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM NOT USING INTELLIGENT TESTER II: CLAMP POSITION ADJUSTMENT (CLUTCH POSITION ADJUSTMENT) HINT: The multi--mode manual transmission system has a load controlled clutch cover (adjustment system).
  • Page 290 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -189 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Prepare the vehicle: Depress the brake pedal. Shift lever operation: ”N → E → M → + → M → + → M → + → M → + → M → E → N”...
  • Page 291 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -190 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ1--01 INITIALIZATION AND LEARNING USING INTELLIGENT TESTER II: INITIALIZATION OF TRANSMISSION CONTROL ECU AND LEARNING OF MULTI- -MODE MANU-...
  • Page 292 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -191 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Read information. After checking the vehicle condition, press the ”Next” key. Next D32494 Read information.
  • Page 293 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -192 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Read information. HINT: The corresponding display appears. Press the ”Next” key. D33219 Wait 10 seconds.
  • Page 294 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -193 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM NOT USING INTELLIGENT TESTER II: INITIALIZATION OF MULTI- -MODE MANUAL TRANSMISSION SYSTEM HINT: The calibration values and the DTC history of the multi--mode manual transmission system are stored in the EEP ROM in the transmission control ECU.
  • Page 295 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -194 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Depress the brake pedal 7 times or more within 3 se- conds. The buzzer sounds twice at intervals of 0.25 se- conds.
  • Page 296 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -195 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM HINT: Wait at least 15 seconds after turning the ignition switch off and perform the procedures from step (a) again if the buzzer does not sound as specified.
  • Page 297 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -196 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L3Y--02 SYNCHRONIZATION POSITION CALIBRATION SYNCHRONIZATION POSITION CALIBRATION Drive the vehicle and shift up in order from 1st to 5th. Then, shift down in order from 5th to 1st.
  • Page 298 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -197 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L3Z--02 HOW TO PROCEED WITH TROUBLESHOOTING VEHICLE BROUGHT TO WORKSHOP NEXT CUSTOMER PROBLEM ANALYSIS...
  • Page 299 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -198 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM PROBLEM SYMPTOM CONFIRMATION SYMPTOM DOES NOT OCCUR: Go to step 10 SYMPTOM OCCURS: Go to step 11...
  • Page 300 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -199 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L40--02 CUSTOMER PROBLEM ANALYSIS CHECK Inspector’s MULTI--MODE MANUAL TRANSMISSION SYSTEM Name Check Sheet Customer’s Name Production Date Driver’s Name...
  • Page 301 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -200 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ2--01 DIAGNOSIS SYSTEM DESCRIPTION Multi--mode Manual Transmission The transmission control ECU has a self--diagnosis sys- Warning Light tem.
  • Page 302 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 201 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM To check the DTCs, connect the intelligent tester II LHD: or OBD scan tool to the Data Link Connector 3 (DLC3) of the vehicle.
  • Page 303 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -202 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM DLC3 (Data Link Connector 3) The transmission control ECU uses the ISO 9141--2 DLC3 (Euro--OBD) communication protocol.
  • Page 304 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -203 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ3--01 DTC CHECK/CLEAR CHECK DTC (Using intelligent tester II) LHD: DTCs which are stored in the transmission control ECU...
  • Page 305 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -204 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Read and record DTCs from the multi--mode manual transmission warning light on the combination meter.
  • Page 306 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -205 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ4--01 CHECK MODE PROCEDURE DESCRIPTION Check mode has a higher sensitivity to malfunctions and can detect malfunctions that normal mode cannot detect.
  • Page 307 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -206 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L44--02 FAIL- -SAFE CHART FAIL- -SAFE CHART If any of the following codes is recorded, the transmission control ECU enters the fail--safe mode.
  • Page 308 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -207 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM (a) All of the following conditions S P0807/25 S Clutch stroke sensor circuit S Limit to 3rd or lower gears...
  • Page 309 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -208 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L45--02 DATA LIST/ACTIVE TEST DATA LIST When using the intelligent tester II: HINT: By accessing the DATA LIST displayed by the intelligent tester II, the value and status of the switch, sensor, actuator and so on can be checked without removing any parts.
  • Page 310 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -209 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Measurement Item/ Item Normal Condition Diagnostic Note Display Shift Position (Current) Shift position (current)/...
  • Page 311 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -210 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Measurement Item/ Item Normal Condition Diagnostic Note Display 2nd Gear Position (Select) 2nd gear position (select position)/ Learning value is shown The differences between ”4th Gear...
  • Page 312 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -211 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Measurement Item/ Item Normal Condition Diagnostic Note Display Reverse Gear Pos (Select) R gear position (select position)/ Learning value is shown The differences between ”4th Gear...
  • Page 313 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -212 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Measurement Item/ Item Normal Condition Diagnostic Note Display STA Switch Signal STA signal/ When starting engine: ON...
  • Page 314 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -213 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM ACTIVE TEST HINT: Perform the ACTIVE TEST using the intelligent tester II to operate the relays, VSV, actuator and so on with- out removing any parts.
  • Page 315 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -214 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L46--02 TERMINALS OF ECU Transmission Control ECU: D32439 Symbols Wiring Color Terminal Description Condition Specified Condition (Terminal No.)
  • Page 316 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 215 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM Symbols Wiri ng Color Terminal Description Condition Specified Condition (Terminal No.)
  • Page 317 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -216 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Symbols Wiring Color Terminal Description Condition Specified Condition (Terminal No.) E2R1 -- GND Clutch stroke sensor...
  • Page 318 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -217 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Waveform 2: 1V/DIV CAN Communication Terminal Terminal: CAN+ -- CAN-- Gauge set: 1 V/DIV, 50 µs/DIV Condition: Ignition switch ON ←...
  • Page 319 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 218 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM ECM: G34810 Symbols Wiri ng Color Terminal Description Condition Specified Condition (Terminal No.)
  • Page 320 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -219 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L47--02 PROBLEM SYMPTOMS TABLE If a normal code is displayed during the DTC check but the problem still occurs, check the circuit for each problem symptom in the order given in the table below and proceed to the relevant troubleshooting page.
  • Page 321 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -220 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Poor acceleration 1. Pattern select switch 05--358 1. Transmission revolution sensor 41--29 Engine stalls when starting off or stopping.
  • Page 322 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 221 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM 05L48 -- 02 DIAGNOSTIC TROUBLE CODE CHART HINT: If a trouble c ode is displayed during the DTC c heck, check the circuit indicated by the DTC. For details of each c ode, turn to the page for the respective ”DTC No.”...
  • Page 323 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -222 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM S Clutch stroke sensor S Clutch actuator assy (Clutch mo- tor) S Open or short in clutch stroke sen-...
  • Page 324 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -223 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM S AMT fuse S AMT relay P0885/17 S Open in MREL signal circuit TCM POWER RELAY CONTROL CIRCUIT (OPEN)
  • Page 325 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -224 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM S Shift stroke sensor P0916/47 S Open or short in shift stroke sen- GEAR SHIFT POSITION CIRCUIT (LOW)
  • Page 326 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -225 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ5--01 P0500/42 VEHICLE SPEED SENSOR ”A” CIRCUIT DESCRIPTION The speed sensor for the skid control ECU detects wheel speed and sends the appropriate signals to the skid control ECU.
  • Page 327 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 226 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Combination Meter Assy Transmission Control ECU W (V--W)
  • Page 328 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 227 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM READ VALUE OF INTELLIGENT TESTER II Connect the intelligent tester ll to the DLC3.
  • Page 329 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 228 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY (SPD VOLTAGE) Turn the ignition switch on.
  • Page 330 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -229 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (TRANSMISSION CONTROL ECU - - COM- BINATION METER) Disconnect the M9 connector of the transmission control Transmission Control ECU ECU and the C11 connector of the combination meter.
  • Page 331 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 230 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (TRANSMISSION CONTROL ECU - - BODY...
  • Page 332 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -231 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4A--02 P0562/96 SYSTEM VOLTAGE CIRCUIT DESCRIPTION This is the power source for the transmission control ECU.
  • Page 333 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -232 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE INSPECT TRANSMISSION CONTROL ECU ASSY Disconnect the transmission control ECU M8 and M7 con- Wire Harness View: nectors.
  • Page 334 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 233 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM 05L4B--02 P0603/98 INTERNAL CONTROL MODULE KEEP ALIVE MEMORY (KAM) ERROR...
  • Page 335 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -234 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4C--02 P0703/95 BRAKE SWITCH ”B” CIRCUIT CIRCUIT DESCRIPTION The stop lamp switch signal (STP) turns on and the stop lamp switch (ST1--) negative (--) signal turns off by depressing the brake pedal.
  • Page 336 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -235 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Instrument Panel J/B SB (G--W) (*1) (*2) (*1) (*2)
  • Page 337 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -236 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 338 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 237 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (STO P LAMP SWITCH - - BATTERY)
  • Page 339 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -238 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L50--02 P0715/19 INPUT/TURBINE SPEED SENSOR ”A” CIRCUIT CIRCUIT DESCRIPTION The transmission revolution sensor is located in the transmission. The transmission control ECU calculates the input shaft speed of the transmission using the sensor.
  • Page 340 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -239 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE HINT: By accessing the DATA LIST displayed by the intelligent tester II, the value and status of the switch, sensor, actuator and so on can be read without removing any parts.
  • Page 341 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 240 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (TRANSMISSION REVOLUTION SENSOR - - TRANSMISSION CONTROL ECU) Reconnect the transmission revolution connector.
  • Page 342 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -241 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4D--02 P0725/13 ENGINE SPEED INPUT CIRCUIT CIRCUIT DESCRIPTION The ECM detects the engine revolution signals (NE) using the crankshaft position (CKP) sensor. The trans- mission control ECU receives two engine revolution signals to control the transmission.
  • Page 343 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -242 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU D32535 COROLLA Supplement (RM1129E)
  • Page 344 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 243 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE If DTC P0335 is set, perform the inspection procedure for DTC P0335 first (see page 05--368).
  • Page 345 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 244 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Turn the ignition switch on.
  • Page 346 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 245 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (TRANSMISSION CONTROL ECU - - ECM)
  • Page 347 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -246 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4E--02 P0806/29 CLUTCH POSITION SENSOR CIRCUIT (RANGE/PERFORMANCE) P0807/25 CLUTCH POSITION SENSOR (LOW) P0807/27 CLUTCH POSITION SENSOR (LOW)
  • Page 348 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -247 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Hall IC Output Voltage 4.5 V 2.5 V Sensor Arm Magnetic Yoke 0.5 V...
  • Page 349 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -248 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Clutch Stroke Sensor Hall IC (Sub) R--Y R--Y VCR2...
  • Page 350 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -249 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 351 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 250 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT CLUTCH STROKE SENSOR Remove the clutch stroke sensor.
  • Page 352 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 251 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (CLUTCH STROKE SENSOR - - TRANSMIS -...
  • Page 353 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -252 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4F--02 P0810/35 CLUTCH POSITION CONTROL ERROR CIRCUIT DESCRIPTION Refer to DTC P0806/29 on page 05 -- 246 DTC P0900/21 on page 05 -- 288 .
  • Page 354 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -253 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Clutch Stroke Sensor Hall IC (Sub) R--Y R--Y VCR2...
  • Page 355 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 254 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 356 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -255 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT CLUTCH ACTUATOR ASSY Disconnect the clutch motor connector. Connector Front View: Measure the resistance according to the value(s) in the table below.
  • Page 357 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 256 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the transmission control ECU connector and Wire Harness View: clutch motor c onnector.
  • Page 358 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 257 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT CLUTCH STROKE SENSOR Remove the clutch stroke sensor.
  • Page 359 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -258 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (CLUTCH STROKE SENSOR - - TRANSMIS- SION CONTROL ECU) Disconnect the M9 connector of the transmission control Clutch Stroke Sensor ECU.
  • Page 360 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -259 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the transmission control ECU connector. Wire Harness View: Turn the ignition switch on.
  • Page 361 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -260 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (CLUTCH ACTUATOR ASSY - - TRANSMIS- SION CONTROL ECU) Disconnect the M7 connector of the transmission control Transmission Control ECU ECU.
  • Page 362 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -261 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT CLUTCH STROKE SENSOR Remove the clutch stroke sensor. Main: Check the voltage of the clutch stroke sensor (main).
  • Page 363 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -262 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (CLUTCH STROKE SENSOR - - TRANSMIS- SION CONTROL ECU) Disconnect the M9 connector of the transmission control Clutch Stroke Sensor ECU.
  • Page 364 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 263 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the transmission control ECU connector and Wire Harness View: clutch motor c onnector.
  • Page 365 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -264 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4G--02 P0812/67 REVERSE INPUT CIRCUIT (OPEN) P0812/68 REVERSE INPUT CIRCUIT (SHORT) CIRCUIT DESCRIPTION Receiving the signal from the back up lamp switch, the transmission control ECU detects the reverse signal.
  • Page 366 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -265 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Shift Stroke Sensor VCS2 L--B VSS2 E2S2 VCS1 VSS1...
  • Page 367 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 266 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 368 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -267 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (BACK UP LAMP SWITCH - - TRANSMIS- SION CONTROL ECU, BATTERY)
  • Page 369 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 268 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT SHIFT STROKE SENSOR Remove the shift s troke s ensor.
  • Page 370 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -269 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SHIFT STROKE SENSOR - - TRANSMIS- SION CONTROL ECU) Measure the resistance according to the value(s) in the Shift Stroke Sensor table below.
  • Page 371 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -270 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT SELECT STROKE SENSOR Remove the select stroke sensor. Main: Check the voltage of the select stroke sensor (main).
  • Page 372 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -271 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS OR CONNECTOR (SELECT STROKE SENSOR - - TRANSMIS- SION CONTROL ECU) Measure the resistance according to the value(s) in the Select Stroke Sensor table below.
  • Page 373 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -272 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4H--02 P0820/71 GEAR LEVER X- -Y POSITION SENSOR CIRCUIT P0820/72 GEAR LEVER X- -Y POSITION SENSOR...
  • Page 374 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -273 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Shift Lever Position Contact Point t P i t SWRC SWSC Li k 1...
  • Page 375 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -274 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM DTC No. DTC Detecting Condition Trouble Area The transmission control ECU detects the following condition (a), (b) or (c).
  • Page 376 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -275 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Shift Lever Position Sensor E, M +, -- SWRC...
  • Page 377 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 276 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 378 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 277 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT SHIFT LEVER POSITION SENSOR Disconnect the shift lever position s ensor connector.
  • Page 379 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -278 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (TRANSMISSION CONTROL ECU - - SHIFT LEVER POSITION SENSOR) Disconnect the M8 connector of the transmission control Transmission Control ECU ECU.
  • Page 380 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 279 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR Disconnect the shift lever position s ensor connector.
  • Page 381 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 280 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM 05L4I--02 P0821/79 GEAR LEVER X POSITION CIRCUIT CIRCUIT DESCRIPTION Based on the signal from the transmission shift main switch, the transmission control ECU detects whether the s hift lever position is in the ”E”...
  • Page 382 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 281 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE I NSPECT TRANSMISSION SHIFT M AIN SWITCH Disconnect the shift main s witch c onnector.
  • Page 383 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -282 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4J--02 P0885/17 TCM POWER RELAY CONTROL CIRCUIT(OPEN) P0887/18 TCM POWER RELAY CONTROL CIRCUIT(SHORT) CIRCUIT DESCRIPTION When the ignition switch is on, battery positive voltage is applied to terminal MREL in the transmission control ECU.
  • Page 384 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -283 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU L--R L--R MREL R/B No.6 AMT Relay L--B B--R...
  • Page 385 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 284 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE I NSPECT RELAY (AMT) Remove the AMT relay from the engine room R/B No.4.
  • Page 386 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 285 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Turn the ignition switch on.
  • Page 387 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -286 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (TRANSMISSION CONTROL ECU - - BODY GROUND) Disconnect the M9 connector of the transmission control Transmission Control ECU ECU.
  • Page 388 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -287 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the M9 connector to the transmission control Wire Harness View: ECU.
  • Page 389 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -288 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4K--02 P0900/21 CLUTCH ACTUATOR CIRCUIT CIRCUIT DESCRIPTION Detecting the signal from the shift lever position sensor or the speed sensor, the transmission control ECU starts the clutch motor.
  • Page 390 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 289 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 391 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -290 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT CLUTCH ACTUATOR ASSY Disconnect the clutch motor connector. Connector Front View: Measure the resistance according to the value(s) in the table below.
  • Page 392 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -291 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4L--02 P0905/59 GATE SELECT POSITION CIRCUIT (RANGE/PERFORMANCE) P0906/55 GATE SELECT POSITION CIRCUIT (LOW) P0906/57 GATE SELECT POSITION CIRCUIT (LOW)
  • Page 393 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -292 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Hall IC Output Voltage 4.5 V 2.5 V Sensor Arm Magnetic Yoke 0.5 V...
  • Page 394 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -293 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Select Stroke Sensor Hall IC (Sub) R--L R--L VCL2...
  • Page 395 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 294 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 396 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 295 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT SELECT STROKE SENSOR Remove the select stroke sensor.
  • Page 397 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -296 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SELECT STROKE SENSOR - - TRANSMIS- SION CONTROL ECU) Disconnect the M9 connector of the transmission control Select Stroke Sensor ECU.
  • Page 398 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 297 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM 05L4M--02 P0909/37 GATE SELECT CONTROL ERROR CIRCUIT DESCRIPTION Refer to DTC P0905/59 on page 05 -- 291 DTC P0910/51 on page 05 -- 309 .
  • Page 399 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -298 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Select Stroke Sensor Hall IC (Sub) R--L R--L VCL2...
  • Page 400 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 299 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 401 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -300 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT SHIFT & SELECT ACTUATOR ASSY Disconnect the select motor connector. Connector Front View: Measure the resistance according to the value(s) in the table below.
  • Page 402 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 301 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the M7 connector to the transmission control Wire Harness View: ECU and select motor c onnector.
  • Page 403 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -302 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT SELECT STROKE SENSOR Remove the select stroke sensor. Main: Check the voltage of the select stroke sensor (main).
  • Page 404 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -303 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SELECT STROKE SENSOR - - TRANSMIS- SION CONTROL ECU) Disconnect the M9 connector of the transmission control Select Stroke Sensor ECU.
  • Page 405 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 304 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the M9 connector to the transmission control Wire Harness View: ECU.
  • Page 406 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -305 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SELECT MOTOR - - TRANSMISSION CON- TROL ECU) Disconnect the M7 connector of the transmission control Transmission Control ECU ECU.
  • Page 407 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -306 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT SELECT STROKE SENSOR Remove the select stroke sensor. Main: Check the voltage of the select stroke sensor (main).
  • Page 408 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -307 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SELECT STROKE SENSOR - - TRANSMIS- SION CONTROL ECU) Reconnect the M7 connector.
  • Page 409 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 308 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the M9 connector to the transmission control...
  • Page 410 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -309 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4N--02 P0910/51 GATE SELECT ACTUATOR CIRCUIT CIRCUIT DESCRIPTION Detecting the signal from the shift lever position sensor, the transmission control ECU starts the select motor.
  • Page 411 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -310 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 412 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -311 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT SHIFT & SELECT ACTUATOR ASSY Disconnect the select motor connector. Connector Front View: Measure the resistance according to the value(s) in the table below.
  • Page 413 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 312 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SELECT M OTOR - - TRANSMISSION CON -...
  • Page 414 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -313 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4O--02 P0915/49 GEAR SHIFT POSITION CIRCUIT (RANGE/PERFORMANCE) P0916/45 GEAR SHIFT POSITION CIRCUIT (LOW) P0916/47 GEAR SHIFT POSITION CIRCUIT (LOW)
  • Page 415 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -314 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM Hall IC Output Voltage 4.5 V 2.5 V Sensor Arm Magnetic Yoke 0.5 V...
  • Page 416 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -315 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Shift Stroke Sensor Hall IC (Sub) VCS2 L--B VSS2...
  • Page 417 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 316 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 418 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 317 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT SHIFT STROKE SENSOR Remove the shift s troke s ensor.
  • Page 419 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 318 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SHIFT STROKE SENSOR - - TRANSMIS -...
  • Page 420 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 319 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM 05L4P--02 P0919/36 GEAR SHIFT POSITION CONTROL ERROR CIRCUIT DESCRIPTION Refer to DTC P0915/49 on page 05 -- 313 DTC P0920/41 on page 05 -- 331 .
  • Page 421 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -320 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Shift Stroke Sensor Hall IC (Sub) VCS2 L--B VSS2...
  • Page 422 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -321 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 423 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -322 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT SHIFT & SELECT ACTUATOR ASSY Disconnect the shift motor connector. Connector Front View: Measure the resistance according to the value(s) in the table below.
  • Page 424 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 323 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the M7 connector of the transmission control Wire Harness View: ECU and shift motor connector.
  • Page 425 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 324 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT SHIFT STROKE SENSOR Remove the shift s troke s ensor.
  • Page 426 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -325 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SHIFT STROKE SENSOR - - TRANSMIS- SION CONTROL ECU) Disconnect the M9 connector of the transmission control Shift Stroke Sensor ECU.
  • Page 427 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 326 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the M9 connector to the transmission control Wire Harness View: ECU.
  • Page 428 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -327 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SHIFT MOTOR - - TRANSMISSION CON- TROL ECU) Disconnect the M7 connector of the transmission control Transmission Control ECU ECU.
  • Page 429 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 328 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECT SHIFT STROKE SENSOR Remove the shift s troke s ensor.
  • Page 430 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -329 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SHIFT STROKE SENSOR - - TRANSMIS- SION CONTROL ECU) Reconnect the M7 connector.
  • Page 431 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 330 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the M9 connector of the transmission control...
  • Page 432 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -331 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4Q--02 P0920/41 GEAR SHIFT FORWARD ACTUATOR CIRCUIT CIRCUIT DESCRIPTION Detecting the signal from the shift lever position sensor, the transmission control ECU starts the shift motor.
  • Page 433 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 332 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE READ VALUE ON INTELLIGENT TESTER II Connect the intelligent tester II to the DLC3.
  • Page 434 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -333 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECT SHIFT & SELECT ACTUATOR ASSY Disconnect the shift motor connector. Connector Front View: Measure the resistance according to the value(s) in the table below.
  • Page 435 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 334 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (SHIFT MOTOR - - TRANSMISSION CON -...
  • Page 436 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 335 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM 05L4R--02 P1875/22 BUZZER MALFUNCTION CIRCUIT DESCRIPTION The buzzer inside the transmission control ECU sounds an alarm when the s hift lever is moved into reverse or upon mis -- operation.
  • Page 437 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -336 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ6--01 U0001/A2 HIGH SPEED CAN COMMUNICATION BUS CIRCUIT DESCRIPTION The transmission control ECU and ECM communicate with each other via the CAN communication line.
  • Page 438 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -337 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU CAN-- CAN+ Skid Control ECU with Actuator (*1) (*1)
  • Page 439 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -338 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE HINT: If the CAN communication line malfunctions, there is no data output from the ECM. In this case, some of the freeze frame data is not correct or identical to the ECM data, even though the ECM data is correct.
  • Page 440 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -339 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK CAN BUS LINE(MAIN BUS LINE FOR DISCONNECTION, BUS LINES FOR SHORT CIRCUIT, DLC3 SUB BUS LINE FOR DISCONNECTION) Turn the ignition switch to the LOCK position.
  • Page 441 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -340 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM CHECK CAN BUS LINE (CAN- -L) FOR SHORT TO +B Measure the resistance according to the value(s) in the DLC3: table below.
  • Page 442 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 341 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Turn the ignition switch on.
  • Page 443 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -342 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4T--02 IG SIGNAL CIRCUIT CIRCUIT DESCRIPTION When the ignition switch is turned on, positive battery voltage is applied to terminal IG of the transmission control ECU.
  • Page 444 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 343 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE I NSPECT TRANSMISSION CONTROL ECU ASSY Disconnect the M8 connector of the transmission control Wire Harness View: ECU.
  • Page 445 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -344 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4U--02 SHIFT LOCK SOLENOID CIRCUIT CIRCUIT DESCRIPTION Receiving the shift lock cancellation signal from the transmission control ECU, the shift lock solenoid (built into shift lever assy) starts working.
  • Page 446 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 345 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE I NSPECT SHIFT LOCK SOLENOID Disconnect the shift lock s olenoid c onnector.
  • Page 447 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 346 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the transmission control ECU connector and Wire Harness View: shift lock s olenoid c onnector.
  • Page 448 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -347 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ7--01 NEUTRAL POSITION SWITCH ASSY CIRCUIT CIRCUIT DESCRIPTION The neutral switch detects the ”neutral” of the transmission gear position and sends a signal to the transmis- sion control ECU.
  • Page 449 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 348 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE I NSPECT NEUTRAL POSITION SWITCH ASSY Remove the neutral position s witch.
  • Page 450 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -349 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4W--02 MULTI- -MODE MANUAL TRANSMISSION WARNING LIGHT CIRCUIT CIRCUIT DESCRIPTION DTCs can be read from the multi--mode manual transmission warning light on the combination meter by shorting terminals TC and CG of the DLC3 (see page 05--203).
  • Page 451 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -350 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM When ignition switch is OFF: When inconsistent signal is received for When communication interruption signal INDA circuit state When signal is normal.
  • Page 452 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -351 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Combination Meter Assy Transmission Control ECU SB (L--Y) SB (L--Y) From +B...
  • Page 453 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -352 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE HINT: Before performing circuit inspection, check that the multi--mode manual transmission warning light and shift position indicator light come on.
  • Page 454 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 353 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT COMBINATION METER ASSY Reconnect the combination meter connector.
  • Page 455 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -354 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4X--02 TC TERMINAL CIRCUIT CIRCUIT DESCRIPTION This circuit outputs trouble codes on the combination meter when terminals TC and CG of the DLC3 are con- nected.
  • Page 456 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -355 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU (P--B) EMPS ECU (P--B) Skid Control ECU Instrument Panel J/B...
  • Page 457 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -356 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM HINT: When a particular warning light stays blinking, a ground short in the wiring of terminal TC of the DLC3 or an internal ground short in the relevant ECU is suspected.
  • Page 458 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 357 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (CG of DLC3 - - BODY G ROUND)
  • Page 459 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -358 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4Y--02 PATTERN SELECT SWITCH CIRCUIT CIRCUIT DESCRIPTION When the shift lever is in the E position, the most appropriate gear is automatically selected according to the accelerator pedal opening angle and vehicle speed.
  • Page 460 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 359 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE I NSPECT PATTERN SELECT SWITCH ASSY Disconnect the pattern select switch connector.
  • Page 461 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 360 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the transmission control ECU connector.
  • Page 462 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -361 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05L4Z--02 KICK DOWN SWITCH CIRCUIT CIRCUIT DESCRIPTION LHD vehicles are equipped with a kick--down switch along with the normal automatic shift control (E position).
  • Page 463 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -362 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE INSPECT KICK DOWN SWITCH Disconnect the kick down switch connector. Measure the resistance according to the value(s) in the table below.
  • Page 464 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 363 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM I NSPECT TRANSMISSION CONTROL ECU ASSY Reconnect the transmission control ECU connector.
  • Page 465 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -364 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ8--01 STARTER SIGNAL CIRCUIT CIRCUIT DESCRIPTION Engine Starting Control When the ignition switch is turned on and the brake pedal is pressed, the transmission control ECU turns on the shift lock solenoid in order to release shift lock.
  • Page 466 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -365 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM WIRING DIAGRAM Transmission Control ECU Instrument Panel J/B B--W STRL (*1) (*2) B--R B--R...
  • Page 467 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 366 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM INSPECTION PROCEDURE I NSPECT RELAY (ST) Remove the ST relay from the R/B No.3.
  • Page 468 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 367 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (TRANSMISSION CONTROL ECU - - BAT -...
  • Page 469 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -368 DIAGNOSTICS MULTI--MODE MANUAL TRANSMISSION SYSTEM 05MQ9--01 PARKING BRAKE SWITCH CIRCUIT CIRCUIT DESCRIPTION The transmission control ECU detects the ON/OFF status of the parking brake switch.
  • Page 470 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 369 DIAGNOSTICS MULTI -- MODE MANUAL TRANSMISSION SYSTEM CHECK HARNESS AND CONNECTOR (TRANSMISSION CONTROL ECU - - BODY GROUND) Reconnect the parking brake s witch c onnector.
  • Page 471 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -370 DIAGNOSTICS COMBINATION METER (1ND--TV) COMBINATION METER (1ND- -TV) 05MSK--01 SYSTEM DIAGRAM I43802 COROLLA Supplement (RM1129E)
  • Page 472 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -371 DIAGNOSTICS COMBINATION METER (1ND--TV) BEAM ILLUMINATION C11--14 (BEAM+) C11--13 (BEAM--) ILLUMINATION (MMT LCD) TAIL C12--7 (TAIL) C11--2 (POWER EARTH)
  • Page 473 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -372 DIAGNOSTICS COMBINATION METER (1ND--TV) C11--6 (P--BELT OUT) BUZZER DIESEL/FILTER C12--9 (WATER LEVEL) CHARGE C11--31 (CHARGE) C11--32 (IG2) GLOW C12--6 (GLOW)
  • Page 474 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -373 DIAGNOSTICS COMBINATION METER (1ND--TV) Terminal No. Wire harness side Ground (Signal Ground) Ground (Power Ground) GAUGE Fuse DOME Fuse...
  • Page 475 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 374 DIAGNOSTICS COMBINATION M ETER (1ND -- TV) 05M S L -- 01 TERMINALS OF ECU COMBINATION METER ASSY I43825 Symbols (Terminals No.)
  • Page 476 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 375 DIAGNOSTICS COMBINATION M ETER (1ND -- TV) KEY SW (C11 -- 16) -- Ignition key i s i nserted →...
  • Page 477 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 376 DIAGNOSTICS COMBINATION M ETER (1ND -- TV) WATER LEVEL (C12 -- 9) (*4) -- DIESEL/FILTER i ndicator light OFF 10 to 14 V →...
  • Page 478 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -377 DIAGNOSTICS COMBINATION METER (1ND--TV) Wave Form 4: Reference: Using oscilloscope: Item Condition Tool setting 5 V/ DIV, 10 ms/ DIV...
  • Page 479 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 378 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND -- TV) ENGINE IMMOBILIZER SYSTEM (1ND - - TV) 054CF -- 16...
  • Page 480 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 379 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND -- TV) PROBLEM SYMPTOMS TABLE ( See page 05 - - 392 )
  • Page 481 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -380 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 054CG--16 CUSTOMER PROBLEM ANALYSIS CHECK ENGINE IMMOBILIZER SYSTEM Check Sheet Inspector’s Name Production Date Customer’s Name...
  • Page 482 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -381 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05LVD--02 PRE- -CHECK DIAGNOSIS SYSTEM Description Engine immobilizer system data and Diagnostic Trouble Codes (DTCs) can be read through the ve- hicle’s Data Link Connector 3 (DLC3).
  • Page 483 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -382 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) Check the battery voltage. Standard: 11 to 14 V If the voltage is below 11 V, replace the battery before proceed- ing.
  • Page 484 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -383 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) As an example, the blinking patterns for codes 11 and 12 are shown on the illustration below.
  • Page 485 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -384 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 054CI--16 DIAGNOSTIC TROUBLE CODE CHART ECM DTC CHART NOTICE: The DTC for the immobilizer system is specified. If other codes are output, check the DTC chart of the ECD system.
  • Page 486 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -385 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05MPV--01 LOCATION R/B No. 6 Engine Room R/B, J/B F AM1 Fuse F AM2 Fuse...
  • Page 487 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -386 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) Front Door Courtesy Switch Assy R/B No. 6 Engine Room R/B, J/B F AM1 Fuse...
  • Page 488 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 387 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND -- TV) 05LV E -- 02 TERMINALS OF ECU CHECK TRANSPONDER KEY AMPLIFIER...
  • Page 489 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -388 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) Waveform 2 (Reference): Terminal RXCK -- GND Tool Setting 10 V/DIV., 10 msec./DIV. Condition No key in ignition key cylinder →...
  • Page 490 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 389 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND -- TV) Reconnect the T7 ECU connector. Measure the voltage of the connector.
  • Page 491 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -390 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) Waveform 2 (Reference): Terminal CODE -- GND Tool Setting 10 V/DIV., 20 msec./DIV. Condition No key in ignition key cylinder →...
  • Page 492 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 391 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND -- TV) CHECK ECM G34810 Measure the voltage of the connectors. Standard: Symbols (Terminal No.)
  • Page 493 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -392 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 054CK--16 PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of the problem symptom. The potential causes of the symp- toms are listed in order of probability in the ”Suspected Area”...
  • Page 494 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -393 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05B0J--12 B2799 ENGINE IMMOBILISER SYSTEM MALFUNCTION CIRCUIT DESCRIPTION This DTC is output when: 1) the ECM detects errors in its own communications with the transponder key ECU;...
  • Page 495 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -394 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) INSPECTION PROCEDURE HINT: Before troubleshooting for this DTC, make sure no transponder key ECU codes are present. If a transponder key ECU code is present, troubleshoot it first.
  • Page 496 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -395 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05B0G--13 CODE 31 IS OUTPUT (UNMATCHED KEY CODE) CIRCUIT DESCRIPTION This code is output when a key with a key code that has not been registered in the ECU is inserted into the ignition key cylinder.
  • Page 497 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -396 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05B0H--13 CODE 32 IS OUTPUT (NO COMMUNICATION IN IMMOBILIZER SYSTEM) CODE 33 IS OUTPUT (COMMUNICATION IN MALFUNCTION)
  • Page 498 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -397 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) INSPECTION PROCEDURE CHECK WHETHER ENGINE STARTS WITH OTHER KEYS Try to start the engine with each of the vehicle’s other keys.
  • Page 499 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -398 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) CHECK OPERATION OF TRANSPONDER KEY AMPLIFIER After replacing the transponder key amplifier with a normally functioning transponder key amplifier, check that the engine starts.
  • Page 500 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 399 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND -- TV) 05KGT--06 UNLOCK WARNING SWITCH CIRCUIT CIRCUIT DESCRIPTION The unlock warning switch is ON while the key is in the ignition key cylinder.
  • Page 501 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -400 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) INSPECT UNLOCK WARNING SWITCH ASSY Remove the switch. Not Pushed Measure the resistance of the switch.
  • Page 502 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -401 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05KGV--06 ECU POWER SOURCE CIRCUIT CIRCUIT DESCRIPTION This circuit provides power to the transponder key ECU.
  • Page 503 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -402 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) INSPECTION PROCEDURE INSPECT FUSE (ECU- -B) Remove the ECU--B fuse from the instrument panel J/B.
  • Page 504 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -403 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05MPW--01 IGNITION SWITCH CIRCUIT CIRCUIT DESCRIPTION This circuit provides power to operate the transponder key ECU.
  • Page 505 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -404 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) INSPECTION PROCEDURE CHECK FOR CODE Turn the ignition switch ON. Check for code (see page 05--381).
  • Page 506 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -405 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) CHECK WIRE HARNESS(TRANSPONDER KEY ECU - - BATTERY AND BODY GROUND) Disconnect the T7 ECU connector.
  • Page 507 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05 - - 406 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND -- TV) 05LVG--02 TRANSPONDER KEY AMPLIFIER CIRCUIT CIRCUIT DESCRIPTION Inserting the key into the ignition key cylinder will activate the transponder key ECU,and it will begin commu - nication with the transponder key amplifier.
  • Page 508 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -407 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) CHECK WHETHER ENGINE STARTS WITH OTHER KEYS Insert the vehicle’s other key into the ignition key cylinder.
  • Page 509 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -408 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05LVH--02 SECURITY INDICATOR CIRCUIT CIRCUIT DESCRIPTION The transponder key ECU operates the security indicator.
  • Page 510 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -409 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) CHECK WIRE HARNESS (SECURITY INDICATOR - - TRANSPONDER KEY ECU ASSY AND BODY GROUND) Disconnect the S10 indicator connector.
  • Page 511 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -410 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05LVI--02 OPA AND CG TERMINAL CIRCUIT CIRCUIT DESCRIPTION Connecting terminals OPA and CG of the DLC3 causes the transponder key ECU to display the DTC through security indicator blinking patterns.
  • Page 512 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -411 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) INSPECTION PROCEDURE CHECK WIRE HARNESS (DLC3 - - TRANSPONDER KEY ECU ASSY AND BODY GROUND) Disconnect the T7 ECU connector.
  • Page 513 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -412 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) 05LVJ--02 FRONT DOOR COURTESY LAMP SWITCH ASSY CIRCUIT (DRIVER SIDE) CIRCUIT DESCRIPTION The switch turns ON when the driver side door is opened and turns OFF when the driver side door is closed.
  • Page 514 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 05- -413 DIAGNOSTICS ENGINE IMMOBILIZER SYSTEM (1ND--TV) CHECK WIRE HARNESS (TRANSPONDER KEY ECU - - FRONT DOOR COURTESY LAMP SWITCH ASSY) Disconnect the T7 ECU connector.
  • Page 515 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX ENGINE CONTROL SYSTEM ECD SYSTEM (1ND--TV) ....
  • Page 516 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -1 ENGINE CONTROL SYSTEM ECD SYSTEM (1ND--TV) ECD SYSTEM (1ND- -TV) 100SR--01 ON- -VEHICLE INSPECTION INSPECT THROTTLE BODY ASSY Listen to the throttle control motor operating sounds.
  • Page 517 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -2 ENGINE CONTROL SYSTEM ECD SYSTEM (1ND--TV) 100SS--01 INSPECTION INSPECT MASS AIR FLOW METER Voltmeter Check the operation. Apply battery voltage across terminals 1 (+B) and 2 (EG2).
  • Page 518 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -3 ENGINE CONTROL SYSTEM ECD SYSTEM (1ND--TV) INSPECT ENGINE COOLANT TEMPERATURE SENSOR Ohmmeter Check the resistance. Using an ohmmeter, measure the resistance be- tween the terminals.
  • Page 519 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -4 ENGINE CONTROL SYSTEM ECD SYSTEM (1ND--TV) INSPECT CRANKSHAFT POSITION SENSOR Check the resistance. Using an ohmmeter, measure the resistance be- tween the terminals.
  • Page 520 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -5 ENGINE CONTROL SYSTEM MASS AIR FLOW METER (1ND--TV) MASS AIR FLOW METER (1ND- -TV) 100SJ--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE MASS AIR FLOW METER Disconnect the mass air flow meter connector.
  • Page 521 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -6 ENGINE CONTROL SYSTEM ENGINE COOLANT TEMPERATURE SENSOR (1ND--TV) ENGINE COOLANT TEMPERATURE SENSOR (1ND- -TV) 100SK--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL...
  • Page 522 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -7 ENGINE CONTROL SYSTEM DIESEL THROTTLE BODY ASSY (1ND--TV) DIESEL THROTTLE BODY ASSY (1ND- -TV) 100SO--01 COMPONENTS Engine Cover Sub--assy No. 1...
  • Page 523 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -8 ENGINE CONTROL SYSTEM DIESEL THROTTLE BODY ASSY (1ND--TV) z Venturi Gasket Diesel Throttle Body Assy Throttle Position Sensor Connector...
  • Page 524 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -9 ENGINE CONTROL SYSTEM DIESEL THROTTLE BODY ASSY (1ND--TV) 100SP--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE ENGINE COVER SUB- -ASSY NO.1 (See page 13- -17) REMOVE AIR HOSE NO.4...
  • Page 525 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -10 ENGINE CONTROL SYSTEM DIESEL THROTTLE BODY ASSY (1ND--TV) Remove the 4 bolts, diesel throttle body and gasket. Gasket A98267...
  • Page 526 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10 - - 11 ENGINE CONTROL SYSTEM DIESEL THROTTLE B ODY ASSY (1ND -- TV) INSTALL AIR HOSE NO.4 Vi e w A Rib Mark Install the air hose No.
  • Page 527 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -12 ENGINE CONTROL SYSTEM CAMSHAFT POSITION SENSOR (1ND--TV) CAMSHAFT POSITION SENSOR (1ND- -TV) 100SM--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE CAMSHAFT POSITION SENSOR Disconnect the camshaft position sensor connector.
  • Page 528 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -13 ENGINE CONTROL SYSTEM CRANKSHAFT POSITION SENSOR (1ND--TV) CRANKSHAFT POSITION SENSOR (1ND- -TV) 100SN--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL...
  • Page 529 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -14 ENGINE CONTROL SYSTEM ACCELERATOR PEDAL ASSY (1ND--TV) ACCELERATOR PEDAL ASSY (1ND- -TV) 100SL--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE INSTRUMENT PANEL UNDER COVER SUB- -ASSY NO.1...
  • Page 530 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10 - - 15 ENGINE CONTROL SYSTEM ECM (1ND -- TV) ECM (1ND - - TV) 100S Q -- 01 REPLACEMENT...
  • Page 531 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -16 ENGINE CONTROL SYSTEM ECM (1ND--TV) Remove the 2 bolts and ECM. A98529 Remove the 2 screws and ECM bracket No. 1.
  • Page 532 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10- -17 ENGINE CONTROL SYSTEM ECM (1ND--TV)  Using Torx socket wrench T25, remove the 4 screws. Then remove the ECM bracket No.1.
  • Page 533 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 10 - - 18 ENGINE CONTROL SYSTEM ECM (1ND -- TV) Install the ECM with the 2 bolts. Torque: 3.0 N⋅ m (30 kgf⋅ cm, 27 in.⋅ lbf) G39056 Connect the 2 ECM connectors, then slide the slider.
  • Page 534 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX FUEL FUEL SYSTEM (1ND--TV) ....
  • Page 535 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11 - - 1 FUEL FUEL SYSTEM (1ND -- TV) FUEL SYSTEM (1ND - - TV) 1117R -- 01 PRECAUTION FUEL SYSTEM...
  • Page 536 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -2 FUEL FUEL SYSTEM (1ND--TV) If the fuel tube connector and pipe are stuck, pinch the pipe, then push and pull the fuel tube connector to release and disconnect the fuel tube connector.
  • Page 537 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -3 FUEL FUEL SYSTEM (1ND--TV) Take the following precautions when connecting the fuel tube connector (quick type B). Check the disconnected part of the pipe for any Push damage or foreign objects.
  • Page 538 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11 - - 4 FUEL FUEL SYSTEM (1ND -- TV) Check for fuel leakage. CHECK FOR F UEL L EAKAGE Check that there are no fuel leakage after doing maintenance on the fuel system (see page 11 -- 8 ).
  • Page 539 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -5 FUEL FUEL SYSTEM (1ND--TV) 1117S--01 INSPECTION INSPECT INJECTION OR SUPPLY PUMP ASSY Fuel Mertering Unit Check the resistance of the fuel mertering unit.
  • Page 540 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -6 FUEL FUEL SYSTEM (1ND--TV) INSPECT FUEL HEATER ASSY Check the resistance. Switch Body Apply a vacuum of 34.7  5.3 kPa (260  40 mmHg, 10.24 ...
  • Page 541 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -7 FUEL INJECTOR ASSY (1ND--TV) INJECTOR ASSY (1ND- -TV) 1117T--01 COMPONENTS Engine Cover Sub--assy No. 1 z Nozzle Leakage Pipe Assy...
  • Page 542 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11 - - 8 FUEL INJECTOR ASSY (1ND -- TV) 1117U -- 01 REPLACEMENT NOTICE: If an incorrect injector compensation code is registered with the ECM, the engine assembly may rattle or the engine idling may become rough.
  • Page 543 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -9 FUEL INJECTOR ASSY (1ND--TV) REMOVE INJECTION PIPE CLAMP NO.2 Remove the nut, then remove the injection pipe clamp No. 2.
  • Page 544 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11 - - 1 0 FUEL INJECTOR ASSY (1ND -- TV) REMOVE INJECT OR ASSY HINT: Washer Each injector assembly has its own fuel injection part number.
  • Page 545 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -11 FUEL INJECTOR ASSY (1ND--TV) Using a cloth and solvent, wipe away any carbon from the Injector sealing surface of the injector and injector installation hole, as shown in the illustration.
  • Page 546 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -12 FUEL INJECTOR ASSY (1ND--TV) Using SST, tighten the injection pipe union nut of the in- jection pipe on the common rail side.
  • Page 547 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11 - - 1 3 FUEL INJECTOR ASSY (1ND -- TV) Push the new nozzle leakage pipe into each injectors and supply pump.
  • Page 548 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11 - - 1 4 FUEL INJECTOR ASSY (1ND -- TV) While cranking or s tarting the engine, check that there are no leakage from any part of the fuel system.
  • Page 549 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -15 FUEL INJECTION OR SUPPLY PUMP ASSY (1ND--TV) INJECTION OR SUPPLY PUMP ASSY (1ND- -TV) 1117V--01 COMPONENTS Engine Cover Sub--assy No. 1...
  • Page 550 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11 - - 1 6 FUEL INJECTION OR S UPPLY P UMP ASSY (1ND -- TV) 1117W -- 01 REPLACEMENT DISCONNECT CABLE F ROM NEGAT IVE BATTERY TERMINAL...
  • Page 551 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -17 FUEL INJECTION OR SUPPLY PUMP ASSY (1ND--TV) Temporality install the supply pump with the 3 bolts. Remove the vinyl bag and rubber band from the supply pump.
  • Page 552 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -18 FUEL INJECTION OR SUPPLY PUMP ASSY (1ND--TV) Using a spanner (17 mm), hold the supply pump steadily, Fulcrum Length and using SST, tighten the fuel inlet pipe union nut of the 30 cm (11.81 in.)
  • Page 553 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -19 FUEL COMMON RAIL ASSY (1ND--TV) COMMON RAIL ASSY (1ND- -TV) 1117X--01 COMPONENTS * 23 (235, 17) 25 (255, 18)
  • Page 554 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -20 FUEL COMMON RAIL ASSY (1ND--TV) 1117Y--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL DRAIN ENGINE COOLANT (See page 16- -7) REMOVE ENGINE COVER SUB- -ASSY NO.1...
  • Page 555 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -21 FUEL COMMON RAIL ASSY (1ND--TV) Using SST, remove the fuel inlet pipe from the common rail side. 09023--38401 After removing the fuel inlet pipe, cover the common rail...
  • Page 556 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -22 FUEL COMMON RAIL ASSY (1ND--TV) Using SST, tighten the fuel inlet pipe union nut of the fuel inlet pipe on the common rail side.
  • Page 557 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -23 FUEL COMMON RAIL ASSY (1ND--TV) Using SST, tighten the injection pipe union nut of the in- jection pipe on the common rail side.
  • Page 558 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -24 FUEL COMMON RAIL ASSY (1ND--TV) CHECK FOR FUEL LEAKAGE (See page 11- -8) CHECK FOR ENGINE COOLANT LEAKAGE (See page 16- -1) INSTALL ENGINE COVER SUB- -ASSY NO.1...
  • Page 559 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -25 FUEL FUEL FILTER ASSY (1ND--TV) FUEL FILTER ASSY (1ND- -TV) 1117Z--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE AIR CLEANER CAP SUB - - ASSY...
  • Page 560 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -26 FUEL FUEL FILTER ASSY (1ND--TV) INSTALL FUEL FILTER ELEMENT Check and clean the fuel filter installation surface. Apply fuel to the gasket of a new fuel filter element.
  • Page 561 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -27 FUEL FUEL HEATER ASSY (1ND--TV) FUEL HEATER ASSY (1ND- -TV) 11180--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE AIR CLEANER CAP SUB - - ASSY...
  • Page 562 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -28 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) FUEL TANK ASSY (1ND- -TV(HATCH BACK)) 11181--01 COMPONENTS 5 Door Hatch Back: Rear Seat Back...
  • Page 563 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -29 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) 3 Door Hatch Back: Rear Seat Back Rear Seat Assy RH Back Assy LH...
  • Page 564 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -30 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) Fuel Tank to Filler Pipe Hose Fuel Tank to Breather Hose Fuel Tank Return Tube Fuel Evaporation Tube Sub--assy No.
  • Page 565 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -31 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) Screw Rear Floor Service Hole Cover z Fuel Pump Gauge Retainer Tube Joint Clip...
  • Page 566 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11 - - 3 2 FUEL FUEL TA NK ASSY (1ND -- TV(HATCH BACK)) 11182 -- 01 Removal & Installation and D isassembly & Reassembly...
  • Page 567 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -33 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) DISCONNECT FUEL TANK RETURN TUBE Remove the tube joint clip, then pull out the fuel tank re- turn tube.
  • Page 568 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -34 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) DISCONNECT FUEL EVAPORATION TUBE SUB- -ASSY NO.2 Pinch the tube connector then pull out the fuel evapora- tion tube sub--assembly No.
  • Page 569 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -35 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) REMOVE EXHAUST PIPE ASSY FRONT Remove the 4 bolts and 4 compression springs.
  • Page 570 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -36 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) DISCONNECT PARKING BRAKE CABLE ASSY NO.3 Remove the 2 bolts, then disconnect the parking brake cable No.
  • Page 571 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -37 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) Disconnect the fuel tank main tube sub--assembly. Pinch the tab of the retainer of the fuel tube connec-...
  • Page 572 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -38 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) REMOVE FUEL TANK MAIN TUBE SUB- -ASSY Disengage the 4 claws, then remove the fuel tank main tube from the fuel tank.
  • Page 573 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -39 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) Connect the fuel tank main tube. Align the fuel tube connector with the pipe, then...
  • Page 574 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -40 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) Install a new gasket into the exhaust pipe front. NOTICE: Make sure that the gasket is in the correct direction when installing.
  • Page 575 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -41 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) CONNECT FUEL EVAPORATION TUBE SUB- -ASSY NO.2 Push the quick connector into the pipe until the connector makes a ”click”...
  • Page 576 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -42 FUEL FUEL TANK ASSY (1ND--TV(HATCH BACK)) INSTALL REAR SEAT BACK ASSY LH (See Pub No. RM925E on page 72- -26)
  • Page 577 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -43 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) FUEL TANK ASSY (1ND- -TV(SEDAN/STATION WAGON)) 11183--01 COMPONENTS Sedan: Rear Seat Cushion Assembly...
  • Page 578 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -44 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) Station Wagon: Rear Seat Back Assy RH Rear Seat Back Assy LH 30 (303, 22)
  • Page 579 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -45 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) Fuel Tank Breather Tube Sub--assy Fuel Tank to Filler Pipe Hose Fuel Hose Protector 39 (398, 29) Fuel Tank Band No.
  • Page 580 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -46 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) Fuel Tank Return Tube Fuel Tank Main Tube Sub--assy z Gasket Rear Floor Service Hole Cover Fuel Evaporation Tube Sub--assy No.
  • Page 581 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -47 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) 11184--01 Removal & Installation and Disassembly & Reassembly DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE REAR SEAT CUSHION ASSEMBLY (SEDAN BODY TYPE) (See Pub No.
  • Page 582 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -48 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) DISCONNECT FUEL TANK MAIN TUBE SUB- -ASSY Remove the tube joint clip, then pull out the fuel tank main tube.
  • Page 583 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11 - - 4 9 FUEL FUEL TA NK ASSY (1ND -- TV(SEDAN/STATION WA GON)) REMOVE FUEL SENDER GAGE ASSY Pull out the fuel tank sender gauge.
  • Page 584 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -50 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) DISCONNECT PARKING BRAKE CABLE ASSY NO.2 Remove the 2 bolts, then disconnect the parking brake cable No.
  • Page 585 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -51 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) Disconnect the fuel tank return tube. Checker Remove the checker of the fuel tube connector from the pipe.
  • Page 586 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -52 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) REMOVE FUEL TANK RETURN TUBE Remove the fuel tank return tube from the fuel tube clamp No.
  • Page 587 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -53 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) REMOVE FUEL TANK CUSHION NO.1 Remove the 7 fuel tank cushion No. 1 from the fuel tank.
  • Page 588 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -54 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) INSTALL FUEL TANK ASSY Set the fuel tank on a transmission jack. Operate the transmission jack, then install the fuel tank into the vehicle.
  • Page 589 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -55 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) Using a wooden block and plastic--faced hammer, tap a Wooden Block new gasket into the exhaust manifold.
  • Page 590 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 11- -56 FUEL FUEL TANK ASSY (1ND--TV(SEDAN/STATION WAGON)) CONNECT FUEL TANK RETURN TUBE Connect the fuel tank return tube with the tube joint clip.
  • Page 591 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX EMISSION CONTROL EMISSION CONTROL SYSTEM (1ND--TV) ......
  • Page 592 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 12- -1 EMISSION CONTROL EMISSION CONTROL SYSTEM (1ND--TV) EMISSION CONTROL SYSTEM (1ND- -TV) 120FU--02 ON- -VEHICLE INSPECTION VISUALLY INSPECT HOSES, CONNECTIONS AND GASKETS Check for cracks, leakage and damage.
  • Page 593 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 12- -2 EMISSION CONTROL EMISSION CONTROL SYSTEM (1ND--TV) 120FV--02 INSPECTION INSPECT FUEL TANK CAP ASSY Check the appearance. Visually check whether the fuel tank cap and gasket are deformed or damaged.
  • Page 594 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 12 - - 3 EMISSION CONTROL EGR SYSTEM (1ND -- TV) EGR SYSTEM (1ND - - TV) 120H2 -- 01 ON - - VEHICLE INSPECTION...
  • Page 595 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 12- -4 EMISSION CONTROL EGR SYSTEM (1ND--TV) 120FT--02 INSPECTION INSPECT EGR VALVE ASSY EGR4 EGR2 Using an ohmmeter, measure the resistance between the terminals.
  • Page 596 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 12 - - 5 EMISSION CONTROL EGR VALVE ASSY (1ND -- TV) EGR VALVE ASSY (1ND - - TV) 120FW -- 02...
  • Page 597 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 12- -6 EMISSION CONTROL EGR VALVE ASSY (1ND--TV) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N⋅m (55kgf⋅cm, 48 in.⋅lbf) ADD ENGINE COOLANT...
  • Page 598 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX INTAKE TURBOCHARGER SYSTEM (1ND--TV) ..13--1 PRECAUTION ......
  • Page 599 If necessary, replace the oil pipe, too. Thoroughly remove any old gasket sticking to the lubrica- tion oil pipe flange and turbocharger oil flange. If replacing the bolt(s) or nut(s), Toyota genuine parts must be used to prevent breakage or deformation. A98585 If replacing the turbocharger, put 20 cm (1.2 cu in.) of...
  • Page 600 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -2 INTAKE TURBOCHARGER SYSTEM (1ND--TV) Since the turbine wheels run at an extremely high speed, running the engine without the air cleaner, case cover and hose damages the turbine wheel due to the introduction of foreign particles.
  • Page 601 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -3 INTAKE TURBOCHARGER SYSTEM (1ND--TV) 130AI--01 ON- -VEHICLE INSPECTION INSPECT INTAKE AIR SYSTEM Check for leakage and clogging between the air cleaner housing and turbocharger inlet and between the turbocharger outlet and cylinder head.
  • Page 602 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -4 INTAKE TURBOCHARGER SYSTEM (1ND--TV) Using a voltmeter, measure the voltage between the terminals of the wire harness side. Voltage:...
  • Page 603 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -5 INTAKE TURBOCHARGER SYSTEM (1ND--TV) 130AJ--01 INSPECTION INSPECT VACUUM REGULATING VALVE Ohmmeter Check the resistance. Using an ohmmeter, measure the resistance be- tween the terminals.
  • Page 604 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -6 INTAKE INTERCOOLER ASSY (1ND--TV) INTERCOOLER ASSY (1ND- -TV) 130AK--01 COMPONENTS Except TMC Made: Clip Engine Under Cover RH Clip...
  • Page 605 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -7 INTAKE INTERCOOLER ASSY (1ND--TV) Hatchback: 5.0 (50, 44 in.⋅lbf) Clip Radiator Support Opening Cover w/ Head Lamp Cleaner: Head Lamp Cleaner Hose No.
  • Page 606 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -8 INTAKE INTERCOOLER ASSY (1ND--TV) Sedan / Station Wagon: Clip Radiator Support Opening Cover 5.0 (50, 44 in.⋅lbf) Radiator Grille w/ Head Lamp Cleaner: Head Lamp Cleaner Hose No.
  • Page 607 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -9 INTAKE INTERCOOLER ASSY (1ND--TV) 7.0 (70, 62 in.⋅lbf) Hose Clamp 7.0 (70, 62 in.⋅lbf) 6.0 (60, 53 in.⋅lbf) Intercooler Assy Vacuum Transmitting Air Hose No.
  • Page 608 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13 - - 10 INTAKE INTERCOOLER ASSY (1ND -- TV) 130A L -- 01 REPLACEMENT DISCONNECT CABLE F ROM NEGAT IVE BATTERY TERMINAL...
  • Page 609 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -11 INTAKE INTERCOOLER ASSY (1ND--TV) REMOVE AIR HOSE NO.3 Peel off the vinyl tape. Remove the vacuum transmitting hose from the intercool- er and vacuum transmitting pipe.
  • Page 610 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -12 INTAKE INTERCOOLER ASSY (1ND--TV) Install the air hose No. 3 with the 2 hose clamps. Torque: 6.0 N⋅m (60 kgf⋅cm, 53 in.⋅lbf)
  • Page 611 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13 - - 13 INTAKE INTERCOOLER ASSY (1ND -- TV) I NS TALL I NTE RCO O L E R CO O L I NG AI R DUCT...
  • Page 612 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -14 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) TURBOCHARGER SUB- -ASSY (1ND- -TV) 130AO--01 COMPONENTS Except TMC Made: Clip Engine Under Cover RH...
  • Page 613 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -15 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) Engine Cover Sub--assy No. 1 Mass Air Flow Meter Connector Air Cleaner Cap Sub--assy Air Cleaner Filter Element Sub--assy...
  • Page 614 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -16 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) 6.0 (60, 53 in.⋅lbf) Turbo Insulator No. 1 z Turbin Outlet Elbow Gasket 53 (540, 39)
  • Page 615 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -17 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) 130AP--01 REPLACEMENT REMOVE ENGINE UNDER COVER (TMC MADE) Remove the 4 screws, 4 clips and engine under cover.
  • Page 616 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13 - - 18 INTAKE TURBOCHARGER SUB -- ASSY (1ND -- TV) REMOVE ENGINE UNDER COVER RH (EXCEPT TMC MADE) Remove the 4 screws, 9 clips and engine under cover.
  • Page 617 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -19 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) REMOVE EXHAUST PIPE (W/ COLD AREA) Remove the 4 nuts and exhaust pipe. A98292 REMOVE ENGINE COVER SUB- -ASSY NO.1 Disengage the 4 pins and remove the engine cover No.
  • Page 618 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -20 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) Lock the air cleaner hose clamp No. 1 and disconnect the air cleaner hose No. 1 from the turbocharger.
  • Page 619 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -21 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) REMOVE EXHAUST MANIFOLD CONVERTER SUB- -ASSY Remove the 3 bolts and manifold support bracket. Remove the 3 nuts and exhaust manifold converter.
  • Page 620 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -22 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) REMOVE TURBOCHARGER SUB- -ASSY Remove the 2 nuts. G38744 Disconnect the vacuum hose from the turbocharger.
  • Page 621 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -23 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) Remove the gasket from the cylinder block. G38745 INSTALL TURBO OIL OUTLET PIPE Install a new gasket onto the cylinder block.
  • Page 622 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -24 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) Install the turbocharger with the 3 nuts. Torque: 53 N⋅m (540 kgf⋅cm, 39 ft⋅lbf) Connect the vacuum hose to the turbocharger.
  • Page 623 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -25 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) INSTALL TURBO OIL INLET PIPE Install 4 new gaskets and the turbo oil inlet pipe with 2 union bolts.
  • Page 624 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -26 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) INSTALL AIR CLEANER CAP SUB- -ASSY Install the air cleaner filter element onto the air cleaner case.
  • Page 625 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -27 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) Fit the wire harness into the air cleaner cap. Install the 2 wire harness clamps.
  • Page 626 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13 - - 28 INTAKE TURBOCHARGER SUB -- ASSY (1ND -- TV) Using a wooden block and plastic -- faced hammer, tap in a new gasket until it is flush with the exhaust pipe front.
  • Page 627 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -29 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) INSTALL ENGINE UNDER COVER RH (EXCEPT TMC MADE) Install the engine under cover with the 4 screws and 9 clips.
  • Page 628 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -30 INTAKE TURBOCHARGER SUB--ASSY (1ND--TV) INSTALL ENGINE UNDER COVER (TMC MADE) Install the engine under cover with the 4 screws and 4 clips.
  • Page 629 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13 - - 31 INTAKE VA CUUM REGULATING VA LV E (1ND -- TV) VACUUM REGULATING VALVE (1ND - - TV)
  • Page 630 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -32 INTAKE VACUUM REGULATING VALVE (1ND--TV) INSTALL CYLINDER HEAD COVER NO.2 (See page 13 - - 17 ) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N⋅m (55 kgf⋅cm, 48 in.⋅lbf)
  • Page 631 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -33 INTAKE TURBO PRESSURE SENSOR ASSY (1ND--TV) TURBO PRESSURE SENSOR ASSY (1ND- -TV) 130AN--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL...
  • Page 632 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 13- -34 INTAKE TURBO PRESSURE SENSOR ASSY (1ND--TV) INSTALL RADIATOR SUPPORT OPENING COVER (See page 14 - - 6 ) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N⋅m (55 kgf⋅cm, 48 in.⋅lbf)
  • Page 633 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX ENGINE MECHANICAL ENGINE (1ND--TV) ..... . .
  • Page 634 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14 - - 1 ENGINE MECHANICAL ENGINE (1ND -- TV) ENGINE (1ND - - TV) 141ZZ -- 01 INSPECTION INSPECT ENGINE COOLANT...
  • Page 635 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -2 ENGINE MECHANICAL ENGINE (1ND--TV) Inspect the engine idling speed. Idling speed: 720 to 820 rpm Depress the accelerator pedal all the way fully de- press the accelerator pedal.
  • Page 636 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14 - - 3 ENGINE MECHANICAL ENGINE (1ND -- TV) Install the attachment into the glow plug hole. 09992 -- 00025 (09992 -- 00121) Torque: 13 N⋅...
  • Page 637 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -4 ENGINE MECHANICAL FAN AND GENERATOR V BELT (1ND--TV) FAN AND GENERATOR V BELT (1ND- -TV) 141ZW--01 REPLACEMENT REMOVE ENGINE UNDER COVER RH (TMC MADE)
  • Page 638 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -5 ENGINE MECHANICAL FAN AND GENERATOR V BELT (1ND--TV) INSPECT FAN AND GENERATOR V BELT (See page 14 - - 1 )
  • Page 639 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -6 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) VALVE CLEARANCE (1ND- -TV) 141ZV--01 ADJUSTMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE ENGINE UNDER COVER RH (TMC MADE)
  • Page 640 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -7 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) Disengage the wire harness clamps shown in the illustra- tion. G36388 Disconnect the VSV connector shown in the illustration, and disengage the wire harness clamp shown in the il- lustration.
  • Page 641 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -8 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) Disconnect the hose shown in the illustration. G36392 Disconnect the hose shown in the illustration.
  • Page 642 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -9 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) Remove the 2 bolts, then remove the connector to vacu- um reservoir tube. G36397...
  • Page 643 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -10 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) Check the valve clearance of the No. 1 cylinder exhaust No. 1 No. 2 valve and the No.
  • Page 644 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -11 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) Check the valve clearance of the No. 3 cylinder intake No. 4 No. 3 valve and No.
  • Page 645 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -12 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) Adjust the valve clearance (intake side). Adjusting Feeler Gauge Insert a thickness gauge (0.14 mm (0.006 in.)) be- Screw tween the camshaft and valve rocker arm No.
  • Page 646 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -13 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) Install the connector to vacuum reservoir tube with the 2 bolts. Torque: 11 N⋅m (112 kgf⋅cm, 8 ft⋅lbf) G36397 Connect the ventilation hose to the cylinder head.
  • Page 647 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -14 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) Connect the hose shown in the illustration. G36392 Install the 3 bolts and wire harness clamp shown in the il- lustration, and connect the engine wire harness.
  • Page 648 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -15 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) Connect the wire harness clamps shown in the illustra- tion. G36388 Connect the supply pump connector.
  • Page 649 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -16 ENGINE MECHANICAL VALVE CLEARANCE (1ND--TV) INSTALL RADIATOR SUPPORT OPENING COVER Install the radiator support opening cover with the 4 clips.
  • Page 650 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -17 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) PARTIAL ENGINE ASSY (1ND- -TV) 14202--01 COMPONENTS Clip Except TMC Made: Engine Under Cover RH...
  • Page 651 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -18 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) Air Cleaner Cap Sub--assy Engine Cover Sub--assy No. 1 Air Cleaner 7.0 (71, 5.2 in.⋅lbf)
  • Page 652 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -19 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) Engine Mounting 52 (530, 38) Insulator Sub--assy 52 (530, 38) 52 (530, 38)
  • Page 653 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -20 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) Engine Cover Bracket No. 3 20 (204, 15) 52 (530, 38) 87 (887, 64)
  • Page 654 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -21 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) Crankshaft Position Sensor Plate No. 1 Flywheel Sub--assy Clutch Disc Assy Clutch Cover Assy 25 (255, 18) Air Tube No.
  • Page 655 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -22 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) Oil Level Gage Sub--assy Vacuum Pump z O--ring 11 (112, 8.1) 21 (214, 16) 5.5 (56, 49 in.⋅lbf)
  • Page 656 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -23 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) Vacuum Regulating Valve 20 (204, 15) 11 (112, 8) 20 (204, 15) 20 (204, 15)
  • Page 657 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -24 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) 11 (112, 8) Connector To Vacuum Reservoir Tube z Nozzle Leakage 11 (112, 8)
  • Page 658 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -25 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) 6.0 (60, 53 in.⋅lbf) 6.0 (60, 53 in.⋅lbf) Turbo Insulator No. 1 6.0 (60, 53 in.⋅lbf) 37 (377, 27) Exhaust Manifold Heat Insulator No.
  • Page 659 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -26 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) 14203--01 REPLACEMENT REMOVE FRONT WHEELS REMOVE ENGINE UNDER COVER LH (TMC MADE) (See page 13- -17)
  • Page 660 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14 - - 27 ENGINE MECHANICAL PA RTIAL E NGINE ASSY (1ND -- TV) DISCONNECT AIR HOSE NO.2 Disconnect the air hose No. 2 from the air tube No. 1.
  • Page 661 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -28 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) REMOVE EXHAUST PIPE ASSY FRONT (See page 15- -2) REMOVE FRONT AXLE HUB LH NUT...
  • Page 662 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -29 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) Remove the through bolt and nut, then separate the en- gine mounting insulator LH.
  • Page 663 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14 - -30 ENGINE MECHANICAL PA RTIAL E NGINE ASSY (1ND -- TV) Remove the through bolt and nut, then detach the engine...
  • Page 664 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -31 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) REMOVE VACUUM REGULATING VALVE (See page 11 - - 8 ) REMOVE EGR VALVE ASSY...
  • Page 665 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -32 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) REMOVE WATER BY- -PASS PIPE NO.1 Remove the 2 nuts and 2 bolts, then remove the water by--pass pipe No.
  • Page 666 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -33 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) REMOVE EXHAUST MANIFOLD Remove the 2 bolts, then remove the manifold stay. Remove the 2 bolts, then remove the exhaust manifold heat insulator No.1.
  • Page 667 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14 - - 34 ENGINE MECHANICAL PA RTIAL E NGINE ASSY (1ND -- TV) INSTALL ENGINE OIL LEVEL SENSOR Install the engine level sensor with the 4 bolts.
  • Page 668 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14 - - 35 ENGINE MECHANICAL PA RTIAL E NGINE ASSY (1ND -- TV) 107. I N S TA L L D I ESEL ENGINE...
  • Page 669 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -36 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) 124. INSTALL OIL COOLER HOSE SUB- -ASSY Install the oil cooler hoses. G36731 125.
  • Page 670 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -37 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) 135. INSTALL ENGINE WIRE 136. INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 (See page 14- -82) 137.
  • Page 671 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -38 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) Install the 2 bolts as shown in the illustration. Torque: 39 N⋅m (398 kgf⋅cm, 29 ft⋅lbf)
  • Page 672 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -39 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) 157. INSTALL SPEED SENSOR FRONT RH HINT: Perform the same procedure as above on the opposite side.
  • Page 673 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -40 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) 170. INSTALL AIR HOSE NO.2 Connect the air hose No. 2 to the air tube No. 1.
  • Page 674 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -41 ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ND--TV) 190. INSTALL ENGINE UNDER COVER RH (TMC MADE) (See page 13- -17) 191. INSTALL ENGINE UNDER COVER LH (TMC MADE) (See page 13- -17) 192.
  • Page 675 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -42 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) CHAIN SUB- -ASSY (1ND- -TV) 141ZR--01 COMPONENTS Fan And Generator V Belt Engine Cover Sub--assy No. 1...
  • Page 676 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -43 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) 11 (112, 8) Connector To Vacuum Reservoir Tube Vacuum Pump z O--ring 13 (133, 10)
  • Page 677 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -44 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) Camshaft Timing Sprocket 20 (204, 15) Chain Sub--assy Crankshaft Timing Sprocket 20 (204, 15) 9.0 (92, 80 in.⋅lbf)
  • Page 678 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -45 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) 141ZS--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE FRONT WHEEL RH REMOVE ENGINE UNDER COVER RH (TMC MADE)
  • Page 679 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -46 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) REMOVE CHAIN TENSIONER ASSY NO.1 Plunger NOTICE: Do not rotate the crankshaft without the chain tensioner.
  • Page 680 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -47 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) REMOVE CHAIN VIBRATION DAMPER NO.1 Remove the 2 bolts and chain vibration damper. A99124 REMOVE CHAIN SUB- -ASSY Using SST, hold the camshaft timing sprocket.
  • Page 681 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -48 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) Align the yellow mark plates on the chain with the timing Mark Plate marks on the camshaft timing sprocket and crankshaft timing sprocket.
  • Page 682 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -49 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) INSTALL CHAIN VIBRATION DAMPER NO.1 Install the chain vibration damper with the 2 bolts.
  • Page 683 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -50 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) Install the chain tensioner with the 2 bolts. Torque: 9.0 N⋅m (92 kgf⋅cm, 80 in.⋅lbf) Remove the 2.5 mm (0.098 in.) diameter bar from the...
  • Page 684 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -51 ENGINE MECHANICAL CHAIN SUB--ASSY (1ND--TV) CHECK FOR ENGINE COOLANT LEAKAGE (See page 16- -1) INSPECT ENGINE OIL LEVEL CHECK FOR ENGINE OIL LEAKAGE INSTALL ENGINE COVER SUB- -ASSY NO.1...
  • Page 685 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -52 ENGINE MECHANICAL CAMSHAFT (1ND--TV) CAMSHAFT (1ND- -TV) 141ZT--01 COMPONENTS Engine Cover Sub--assy No. 1 Air Cleaner Cap Sub--assy Clip...
  • Page 686 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -53 ENGINE MECHANICAL CAMSHAFT (1ND--TV) Injection or Supply Pump Assy z Nozzle Leakage Pipe Assy Supply Pump z Retainer Drive Coupring...
  • Page 687 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -54 ENGINE MECHANICAL CAMSHAFT (1ND--TV) 11 (112, 8) Connector To Vacuum Reservoir Tube Cylinder Head Cover 13 (133, 10) Sub--assy...
  • Page 688 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14 - - 55 ENGINE MECHANICAL CAMSHAFT (1ND -- TV) 141ZU -- 01 REPLACEMENT DISCONNECT CABLE F ROM NEGAT IVE BATTERY TERMINAL...
  • Page 689 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -56 ENGINE MECHANICAL CAMSHAFT (1ND--TV) Using 8 mm socket hexagon wrench, remove the service hole screw plug. G36400 Insert a flathead screwdriver from the chain tensioner ser- vice hole and hold the chain tensioner stopper plate in a raised position.
  • Page 690 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -57 ENGINE MECHANICAL CAMSHAFT (1ND--TV) Remove the flathead screwdriver from the chain tension- er service hole. Insert a 2.5 mm (0.098 in.) diameter bar into the hole of the stopper plate with the stopper plate lowered.
  • Page 691 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -58 ENGINE MECHANICAL CAMSHAFT (1ND--TV) INSTALL CAMSHAFT Paint Mark Timing Mark Apply engine oil to the camshaft journal portion and cam portion.
  • Page 692 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14 - - 59 ENGINE MECHANICAL CAMSHAFT (1ND -- TV) Check that the timing mark of the camshaft timing s prock -...
  • Page 693 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -60 ENGINE MECHANICAL CAMSHAFT (1ND--TV) INSTALL ENGINE UNDER COVER RH (TMC MADE) (See page 13 - - 17 ) INSTALL ENGINE UNDER COVER RH (EXCEPT TMC MADE)
  • Page 694 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -61 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) CYLINDER HEAD GASKET (1ND- -TV) 14200--01 COMPONENTS Clip Except TMC Made: Engine Under Cover RH...
  • Page 695 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -62 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) Fan And Generator V Belt Battery Clamp 52 (530, 38) 52 (530, 38)
  • Page 696 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -63 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) Engine Cover Sub--assy No. 1 Mass Air Flow Meter Connector Air Cleaner Cap Sub--assy...
  • Page 697 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -64 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) 6.0 (60, 53 in.⋅lbf) Turbo Insulator No. 1 z Turbo Outlet Elbow Gasket...
  • Page 698 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -65 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) z Nozzle Leakage Pipe Assy z Retainer Spring Glow Plug Cap Glow Plug 1.6 (16, 14 in.⋅lbf)
  • Page 699 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -66 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) Injection or Supply Pump Assy Supply Pump Drive Coupring 20 (204, 15) * 23 (235, 17)
  • Page 700 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -67 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) 11 (112, 8) Connector To Vacuum Reservoir Tube Vacuum Pump z O--ring 13 (133, 10)
  • Page 701 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -68 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) Camshaft Timing Sprocket 20 (204, 15) Chain Sub--assy Crankshaft Timing Sprocket 20 (204, 15) 9.0 (92, 80 in.⋅lbf)
  • Page 702 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -69 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) 6.0 (61, 53 in.⋅lbf) 37 (377, 27) Exhaust Manifold Heat Insulator No. 1...
  • Page 703 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -70 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) 14201--01 REPLACEMENT REMOVE RADIATOR SUPPORT OPENING COVER (See page 14- -6) REMOVE BATTERY...
  • Page 704 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -71 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) REMOVE NOZZLE LEAKAGE PIPE ASSY (See page 11- -8) REMOVE INJECTOR ASSY (See page 11- -8)
  • Page 705 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -72 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) REMOVE VALVE ROCKER ARM SUB- -ASSY NO.1 Remove the 8 valve rocker arms from the cylinder head.
  • Page 706 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -73 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) Disconnect the radiator inlet hose and the heater water hose. G36471 Remove the bolt, then separate the water by--pass pipe.
  • Page 707 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -74 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) INSTALL CYLINDER HEAD GASKET Inspect the protrusion height of the piston heads. Place a dial indicator on the cylinder block as shown in the illustration.
  • Page 708 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -75 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) Install the cylinder head gasket. Apply seal packing (Diameter 3.5 to 4.5 mm (0.138 to 0.177 in.)) to the cylinder block side as shown in...
  • Page 709 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -76 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) Mark the front of he cylinder head bolts with paint. Using the same sequence as step (b), retighten the cylin- der head bolts by additional 90_ and one more additional 90_ as shown in the illustration.
  • Page 710 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -77 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) Connect the vacuum hose shown in the illustration. G36468 INSTALL OIL LEVEL GAGE GUIDE Apply engine oil to a new O--ring, then install it onto the oil level gage guide.
  • Page 711 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -78 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) Using several steps, temporarily tighten the bolts in the sequence shown in the illustration, and then tighten the bolts to the specified torque.
  • Page 712 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -79 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) INSTALL FUEL INLET PIPE SUB- -ASSY (See page 11- -16) 09023--38401 INSTALL INJECTOR ASSY...
  • Page 713 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -80 ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV) 114. CHECK FOR ENGINE COOLANT LEAKAGE (See page 16- -1) 115. CHECK FOR FUEL LEAKAGE 116.
  • Page 714 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -81 ENGINE MECHANICAL OIL PUMP SEAL (1ND--TV) OIL PUMP SEAL (1ND- -TV) 141ZX--01 REPLACEMENT REMOVE FRONT WHEEL RH REMOVE ENGINE UNDER COVER RH (TMC MADE)
  • Page 715 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -82 ENGINE MECHANICAL ENGINE REAR OIL SEAL (1ND--TV) ENGINE REAR OIL SEAL (1ND- -TV) 141ZY--01 REPLACEMENT REMOVE MANUAL TRANSAXLE ASSY...
  • Page 716 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -83 ENGINE MECHANICAL ENGINE REAR OIL SEAL (1ND--TV) INSTALL ENGINE REAR OIL SEAL Apply multi--purpose grease to a new oil seal lip.
  • Page 717 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 14- -84 ENGINE MECHANICAL ENGINE REAR OIL SEAL (1ND--TV) INSTALL CLUTCH DISC ASSY (See page 42- -29) 09301--00220 INSTALL CLUTCH COVER ASSY...
  • Page 718 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX EXHAUST EXHAUST PIPE ASSY (1ND--TV) ..15--1 COMPONENTS ......
  • Page 719 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 15- -1 EXHAUST EXHAUST PIPE ASSY (1ND--TV) EXHAUST PIPE ASSY (1ND- -TV) 150DX--01 COMPONENTS z Exhaust Pipe Gasket Exhaust Pipe Assy Front Exhaust Pipe Support No.
  • Page 720 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 15- -2 EXHAUST EXHAUST PIPE ASSY (1ND--TV) 150DY--01 Removal & Installation and Disassembly & Reassembly REMOVE FLOOR PANEL BRACE FRONT Remove the 2 nuts and floor panel brace front.
  • Page 721 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 15- -3 EXHAUST EXHAUST PIPE ASSY (1ND--TV) Remove the gasket from the exhaust manifold. A98223 REMOVE EXHAUST PIPE SUPPORT NO.4 Remove the 2 exhaust pipe supports No. 4 from the body.
  • Page 722 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 15- -4 EXHAUST EXHAUST PIPE ASSY (1ND--TV) INSTALL EXHAUST PIPE ASSY FRONT Vernier Calipers Check the free length. Using vernier calipers, measure the free length of the compression spring.
  • Page 723 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 15- -5 EXHAUST EXHAUST PIPE ASSY (1ND--TV) Using a wooden block and plastic--faced hammer, top in a new gasket until it is flush with the exhaust pipe front.
  • Page 724 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX COOLING COOLING SYSTEM (1ND--TV) ... . 16--1 ON -- VEHICLE INSPECTION .
  • Page 725 The engine coolant should be between the LOW and FULL lines when the engine is cold. If low, check for leakage and add Toyota Super Long Life Coolant or similar high quality ethylene glycol based non--silicate, non--amine, non--nitrite, and non--borate coolant with long--life hybrid organic acid technology up to the FULL line.
  • Page 726 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -2 COOLING COOLING SYSTEM (1ND--TV) CHECK FIN BLOCKAGE If the fins are clogged, wash them with water or a steam cleaner, then dry them with compressed air.
  • Page 727 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -3 COOLING COOLING SYSTEM (1ND--TV) 160ZS--01 INSPECTION INSPECT THERMOSTAT HINT: The valve opening temperature is inscribed on the thermostat. P13560 Immerse the thermostat in water, then gradually heat the water.
  • Page 728 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -4 COOLING COOLING SYSTEM (1ND--TV) Pump the tester, then measure the relief valve opening pressure. Pumping speed: 1 push every 1 second...
  • Page 729 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -5 COOLING COOLING FAN SYSTEM (1ND--TV) COOLING FAN SYSTEM (1ND- -TV) 160ZT--01 ON- -VEHICLE INSPECTION HINT: If is normal for the cooling fan sometimes to rotate when the engine switch is turned ON (IG).
  • Page 730 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -6 COOLING COOLING FAN SYSTEM (1ND--TV) 160ZU--01 INSPECTION INSPECT COOLING FAN RELAY Check the resistance. Using an ohmmeter, measure the resistance be- tween the terminals.
  • Page 731 Without heater: 5.3 liters (5.6 US qts, 4.7 lmp. qts) HINT: Use of improper coolants may damage the engine cooling system. Only use Toyota Super Long Life Coolant or similar high quality ethlene glycol based non--silicate, non--amine, A99109 non--nitrite, and non--borate coolant with long--life hybrid...
  • Page 732 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -8 COOLING ENGINE COOLANT (1ND--TV) Do the above operation for 7 minutes or more. After the engine cools down, check that the coolant level is between LOW and FULL lines.
  • Page 733 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -9 COOLING WATER PUMP ASSY (1ND--TV) WATER PUMP ASSY (1ND- -TV) 160ZW--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE RADIATOR SUPPORT OPENING COVER...
  • Page 734 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -10 COOLING WATER PUMP ASSY (1ND--TV) INSTALL WATER PUMP PULLEY Temporarily install the water pump pulley with the 4 bolts.
  • Page 735 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -11 COOLING THERMOSTAT (1ND--TV) THERMOSTAT (1ND- -TV) 160ZX--01 REPLACEMENT REMOVE RADIATOR SUPPORT OPENING COVER (See page 14- -6) REMOVE ENGINE UNDER COVER RH (TMC MADE)
  • Page 736 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -12 COOLING RADIATOR ASSY (1ND--TV) RADIATOR ASSY (1ND- -TV) 160ZY--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE RADIATOR SUPPORT OPENING COVER (See page 14- -6) REMOVE ENGINE COVER SUB- -ASSY NO.1...
  • Page 737 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -13 COOLING RADIATOR ASSY (1ND--TV) Disconnect the fan motor connector. Disconnect the 2 wire harness clamps from the fan shroud.
  • Page 738 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -14 COOLING RADIATOR ASSY (1ND--TV) REMOVE RADIATOR SUPPORT LOWER Remove the radiator support lower from the radiator. A99101 REMOVE RADIATOR DRAIN COCK PLUG Remove the radiator drain cock plug from the radiator.
  • Page 739 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -15 COOLING RADIATOR ASSY (1ND--TV) INSTALL W/MOTOR FAN ASSY Install the w/motor fan with the 2 bolts. Torque: 7.5 N⋅m (76 kgf⋅cm, 66 in.⋅lbf) A99103 Connect the water by--pass hose to the radiator.
  • Page 740 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -16 COOLING RADIATOR ASSY (1ND--TV) Connect the 2 wire harness clamps to the fan shroud. Connect the fan motor connector.
  • Page 741 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 16- -17 COOLING RADIATOR ASSY (1ND--TV) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N⋅m (55 kgf⋅cm, 48 in.⋅lbf) ADD ENGINE COOLANT...
  • Page 742 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX LUBRICATION LUBRICATION SYSTEM (1ND--TV) ..17--1 ON -- VEHICLE INSPECTION ....
  • Page 743 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -1 LUBRICATION LUBRICATION SYSTEM (1ND--TV) LUBRICATION SYSTEM (1ND- -TV) 170MZ--01 ON- -VEHICLE INSPECTION CHECK ENGINE OIL LEVEL Warm up the engine. Then stop the engine, and wait for 5 minutes.
  • Page 744 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -2 LUBRICATION LUBRICATION SYSTEM (1ND--TV) Apply adhesive to 2 or 3 threads of the oil pressure switch. Adhesive Adhesive: Part No. 08833- -00080, THREE BOND 1344, LOCTITE...
  • Page 745 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -3 LUBRICATION OIL PUMP ASSY (1ND--TV) OIL PUMP ASSY (1ND- -TV) 170N1--01 COMPONENTS Fan And Generator V Belt Engine Cover Sub--assy No. 1...
  • Page 746 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -4 LUBRICATION OIL PUMP ASSY (1ND--TV) 11 (112, 8) Connector To Vacuum Reservoir Tube Vacuum Pump z O--ring 13 (133, 10)
  • Page 747 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -5 LUBRICATION OIL PUMP ASSY (1ND--TV) 170N2--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE FRONT WHEEL RH REMOVE ENGINE UNDER COVER RH (TMC MADE)
  • Page 748 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -6 LUBRICATION OIL PUMP ASSY (1ND--TV) REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET Remove the 4 bolts, then remove the engine mounting bracket.
  • Page 749 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -7 LUBRICATION OIL PUMP ASSY (1ND--TV) Remove the 2 O--rings from the cylinder block and oil pan. A99119 REMOVE OIL PUMP SEAL Using a screwdriver with its tip wrapped in tape, remove the oil pump seal.
  • Page 750 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -8 LUBRICATION OIL PUMP ASSY (1ND--TV) Apply seal packing to the engine body and oil pump as shown in the illustration below.
  • Page 751 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -9 LUBRICATION OIL PUMP ASSY (1ND--TV) Align the keyway of the oil pump drive rotor with the rect- angular portion of the crankshaft, then slide the oil pump into place.
  • Page 752 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -10 LUBRICATION OIL PUMP ASSY (1ND--TV) INSTALL ENGINE MOUNTING INSULATOR SUB- -ASSY RH Install the engine mounting insulator RH with the 4 bolts and 2 nuts.
  • Page 753 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -11 LUBRICATION OIL FILTER SUB--ASSY (1ND--TV) OIL FILTER SUB- -ASSY (1ND- -TV) 170N0--01 REPLACEMENT CAUTION: Prolonged and repeated contact with engine oil will cause removal of natural oils from the skin, leading to dryness, irritation and dermatitis.
  • Page 754 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -12 LUBRICATION OIL FILTER SUB--ASSY (1ND--TV) ADD ENGINE OIL Fill the engine with fresh engine oil. Capacity: Drain and refill with oil filter change 4.3 liters (4.5 US qts, 3.8 lmp.
  • Page 755 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -13 LUBRICATION OIL COOLER ASSY (1ND--TV) OIL COOLER ASSY (1ND- -TV) 170N3--01 COMPONENTS Clip Except TMC Made: Engine Under Cover RH...
  • Page 756 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -14 LUBRICATION OIL COOLER ASSY (1ND--TV) Oil Cooler Hose Sub--assy Oil Cooler Assy 66 (673, 49) z Oil Filter Sub--assy N∙m (kgf∙cm, ft∙lbf) : Specified torque...
  • Page 757 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -15 LUBRICATION OIL COOLER ASSY (1ND--TV) 170N4--01 REPLACEMENT REMOVE ENGINE UNDER COVER RH (TMC MADE) (See page 13- -17) REMOVE ENGINE UNDER COVER RH (EXCEPT TMC MADE)
  • Page 758 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 17- -16 LUBRICATION OIL COOLER ASSY (1ND--TV) Connect the oil cooler hose to the oil cooler. G36377 INSTALL OIL FILTER SUB- -ASSY...
  • Page 759 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX STARTING & CHARGING STARTING SYSTEM (1ND--TV) ... . 19--1 INSPECTION ......
  • Page 760 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -1 STARTING & CHARGING STARTING SYSTEM (1ND--TV) STARTING SYSTEM (1ND- -TV) 1911Y--01 INSPECTION INSPECT STARTER ASSY NOTICE: These tests must be performed within 3 to 5 seconds to prevent burnout of the coil.
  • Page 761 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -2 STARTING & CHARGING STARTING SYSTEM (1ND--TV) Perform the no--load performance test. Connect the lead wire to terminal C. Make sure that the lead is not grounded.
  • Page 762 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -3 STARTING & CHARGING STARTER ASSY (1ND--TV) STARTER ASSY (1ND- -TV) 1911Z--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE ENGINE UNDER COVER (TMC MADE)
  • Page 763 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -4 STARTING & CHARGING STARTER ASSY (1ND--TV) Install the wire harness clamp. Connect the starter connector. Connect the starter terminal with the nut.
  • Page 764 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -5 STARTING & CHARGING CHARGING SYSTEM (1ND--TV) CHARGING SYSTEM (1ND- -TV) 19120--01 PRECAUTION PRECAUTION Check that the battery cables are connected to the correct terminals.
  • Page 765 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -6 STARTING & CHARGING CHARGING SYSTEM (1ND--TV) 19121--01 ON- -VEHICLE INSPECTION INSPECT BATTERY (MAINTENANCE - - FREE BAT- TERY) Check the battery electrolyte level.
  • Page 766 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -7 STARTING & CHARGING CHARGING SYSTEM (1ND--TV) INSPECT V- -RIBBED BELT Visually check the belt for excessive wear, frayed cords, etc..
  • Page 767 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -8 STARTING & CHARGING CHARGING SYSTEM (1ND--TV) INSPECT CHARGING CIRCUIT WITH LOAD With the engine running at 2,000 rpm, turn the high beam headlights ON and turn the heater blower switch to the HI position.
  • Page 768 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -9 STARTING & CHARGING GENERATOR ASSY (1ND--TV) GENERATOR ASSY (1ND- -TV) 19122--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE ENGINE COVER SUB- -ASSY NO.1...
  • Page 769 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -10 STARTING & CHARGING GENERATOR ASSY (1ND--TV) Remove the bolt and generator. A98260 INSTALL GENERATOR ASSY Temporarily install the generator with the bolt.
  • Page 770 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -11 STARTING & CHARGING GENERATOR ASSY (1ND--TV) Insert the adjusting bar between the engine mounting Adjusting Bar bracket and generator. Push the adjusting bar towards the vehicle front to adjust the fan and generator V--ribbed belt tension.
  • Page 771 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -12 STARTING & CHARGING PRE--HEATING SYSTEM (1ND--TV) PRE- -HEATING SYSTEM (1ND- -TV) 19123--01 ON- -VEHICLE INSPECTION NOTICE: Turn the ignition switch to OFF for 60 seconds before performing the following procedures.
  • Page 772 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -13 STARTING & CHARGING PRE--HEATING SYSTEM (1ND--TV) 19124--01 INSPECTION INSPECT GLOW PLUG ASSY Check the resistance. Ohmmeter Using an ohmmeter, measure the resistance be- tween the glow plug terminal and ground.
  • Page 773 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -14 STARTING & CHARGING GLOW PLUG ASSY (1ND--TV) GLOW PLUG ASSY (1ND- -TV) 19125--01 REPLACEMENT DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE ENGINE COVER SUB- -ASSY NO.1...
  • Page 774 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 19- -15 STARTING & CHARGING GLOW PLUG ASSY (1ND--TV) INSTALL GLOW PLUG NO.1 CONNECTOR Install the glow plug connector No. 1 with the 4 nuts.
  • Page 775 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT ( 1ND -- TV) ..
  • Page 776 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -1 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) FRONT DRIVE SHAFT (1ND- -TV) 3008U--04 COMPONENTS 64 (650, 47)
  • Page 777 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -2 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) Front Drive Outboard Joint Assy Outboard Joint Boot Drive Shaft...
  • Page 778 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -3 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) 300S0--01 OVERHAUL HINT: Use the same procedures for the RH side and LH side.
  • Page 779 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -4 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) SEPARATE TIE ROD END SUB- -ASSY LH Turn Remove the cotter pin and nut.
  • Page 780 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -5 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) FIX FRONT AXLE ASSY LH NOTICE: The hub bearing could be damaged if it is subjected to the vehicle weight, such as when moving the vehicle with the drive shaft removed.
  • Page 781 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -6 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) Using a snap ring expander, remove the inner LH shaft snap ring.
  • Page 782 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -7 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) REMOVE FRONT DRIVE SHAFT LH HOLE SNAP RING Using a screwdriver, remove the LH hole snap ring.
  • Page 783 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -8 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) REMOVE FRONT DRIVE SHAFT DUST COVER (RH DRIVE SHAFT) Using SST and a press, remove the dust cover.
  • Page 784 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -9 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) INSTALL DRIVE SHAFT BEARING CASE SUB ASSY (RH DRIVE SHAFT) Using SST and a press, install the bearing case sub--assy to the inboard joint.
  • Page 785 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -10 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) INSTALL FRONT DRIVE SHAFT DUST COVER LH Using SST and a press, install a new dust cover LH as shown in the illustration.
  • Page 786 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -11 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) INSTALL FRONT AXLE OUTBOARD JOINT BOOT LH Hold CLAMP Secure the clamp onto the boot.
  • Page 787 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -12 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) INSTALL FRONT DRIVE INBOARD JOINT ASSY LH Install new parts to the outboard joint shaft assy in the fol- lowing order.
  • Page 788 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -13 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) INSTALL FRONT AXLE INBOARD JOINT BOOT LH Turn Hold CLAMP Mount the drive shaft in a soft vise between two aluminum plates.
  • Page 789 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -14 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) HINT: For dimension (A), refer to the following table. 845.0 to 855.0 mm (33.268 to 33.661 in.) 558.7 to 568.7 mm (21.996 to 23.390 in.)
  • Page 790 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -15 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) INSTALL TIE ROD END SUB- -ASSY LH Install the tie rod end sub--assy LH to the steering knuckle with the nut.
  • Page 791 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 30- -16 DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT (1ND--TV) INSTALL FRONT WHEEL Torque: 103 N⋅m (1,050 kgf⋅cm, 76 ft⋅lbf)
  • Page 792 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX BRAKE VACUUM PUMP ASSY (1ND--TV) ..32--1 ON--VEHICLE INSPECTION ....
  • Page 793 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -1 BRAKE VACUUM PUMP ASSY (1ND--TV) VACUUM PUMP ASSY (1ND- -TV) 321CK--01 ON- -VEHICLE INSPECTION OPERATION CHECK Vacuum Gauge Disconnect the vacuum hose and connect the vacuum gauge to the vacuum pump.
  • Page 794 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -2 BRAKE VACUUM PUMP ASSY (1ND--TV) 321CL--01 COMPONENTS Vacuum Hose Bolt 21 (214, 15) O--ring 9.0 (92, 80 in.) O--ring...
  • Page 795 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -3 BRAKE VACUUM PUMP ASSY (1ND--TV) 321CM--01 REPLACEMENT REMOVE VACUUM PUMP ASSY Slide the clip, then disconnect the vacuum hose and cam position sensor connector.
  • Page 796 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -4 BRAKE VACUUM PUMP ASSY (1ND--TV) INSTALL CAM POSITION SENSOR Install a new O--ring to the cam position sensor. Install the cam position sensor to the vacuum pump.
  • Page 797 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -5 BRAKE BRAKE MASTER CYLINDER SUB--ASSY (1ND--TV) BRAKE MASTER CYLINDER SUB- -ASSY (1ND- -TV) 321CN--01 COMPONENTS LHD Steering Position Type:...
  • Page 798 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -6 BRAKE BRAKE MASTER CYLINDER SUB--ASSY (1ND--TV) Screw Strainer 8.0 (82, 71 in.⋅lbf) Master Cylinder Reservoir Straight Pin Grommet Grommet...
  • Page 799 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -7 BRAKE BRAKE MASTER CYLINDER SUB--ASSY (1ND--TV) 321CO--01 REPLACEMENT DRAIN BRAKE FLUID REMOVE AIR CLEANER ASSY (LHD STEERING POSITION TYPE)
  • Page 800 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -8 BRAKE BRAKE MASTER CYLINDER SUB--ASSY (1ND--TV) REMOVE BRAKE MASTER CYLINDER SUB- -ASSY (LHD STEERING POSITION TYPE) Disconnect the brake fluid level switch connector.
  • Page 801 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -9 BRAKE BRAKE MASTER CYLINDER SUB--ASSY (1ND--TV) Push in the piston by hand and remove the snap ring with snap ring pliers.
  • Page 802 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -10 BRAKE BRAKE MASTER CYLINDER SUB--ASSY (1ND--TV) INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB- -ASSY Apply lithium soap base glycol grease to the 2 brake master cylinder reservoir grommets and install them to the master cylinder.
  • Page 803 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -11 BRAKE BRAKE MASTER CYLINDER SUB--ASSY (1ND--TV) M/T: Connect the clutch reservoir tube. Connect the brake fluid level switch connector.
  • Page 804 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -12 BRAKE BRAKE MASTER CYLINDER SUB--ASSY (1ND--TV) BLEED CLUTCH PIPE LINE (MANUAL TRANSAXLE) (SEE PAGE 42- -14) CHECK FLUID LEVEL IN RESERVOIR...
  • Page 805 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -13 BRAKE BRAKE BOOSTER ASSY (1ND--TV) BRAKE BOOSTER ASSY (1ND- -TV) 321CP--01 ON- -VEHICLE INSPECTION INSPECT BRAKE BOOSTER GOOD NO GOOD Airtightness check.
  • Page 806 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -14 BRAKE BRAKE BOOSTER ASSY (1ND--TV) 321CQ--01 COMPONENTS LHD Steering Position Type: Brake Booster Assy Clevis Pin Vacuum Check Valve...
  • Page 807 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -15 BRAKE BRAKE BOOSTER ASSY (1ND--TV) RHD Steering Position Type: Clevis Pin Brake Booster Assy Brake Master z Gasket Cylinder Sub--assy...
  • Page 808 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -16 BRAKE BRAKE BOOSTER ASSY (1ND--TV) 321CR--01 REPLACEMENT DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it comes into contact with any painted surface.
  • Page 809 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -17 BRAKE BRAKE BOOSTER ASSY (1ND--TV) Using SST and a spanner, disconnect the brake tube from the flexible hose of the front brake RH.
  • Page 810 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -18 BRAKE BRAKE BOOSTER ASSY (1ND--TV) INSTALL FRONT WHEEL LH (LHD STEERING POSITION TYPE) CONNECT MASTER CYLINDER PUSH ROD CLEVIS...
  • Page 811 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 32- -19 BRAKE BRAKE BOOSTER ASSY (1ND--TV) BLEED BRAKE LINE (SEE PUB. NO. RM925E, PAGE 32- -5) CHECK FLUID LEVEL IN RESERVOIR...
  • Page 812 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE SYSTEM (C53A) ..41 -- 1 SHIFT STROKE SENSOR ( C53A) ..
  • Page 813 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -1 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE SYSTEM (C53A) MANUAL TRANSAXLE SYSTEM (C53A) 410GQ--02 PRECAUTION When racing the engine, make sure that the gear is in neutral.
  • Page 814 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41 - - 2 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE SYSTEM (C53A) 410GR -- 02 PROBLEM SYMPT OMS TABLE HINT: Use the table below to help find the cause of the problem. The numbers indicate the priority of the likely cause of the problem.
  • Page 815 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -3 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE SYSTEM (C53) MANUAL TRANSAXLE SYSTEM (C53) 4100Y--10 PROBLEM SYMPTOMS TABLE Use the table below to help find the cause of the problem. The numbers indicate the priority of the likely cause of the problem.
  • Page 816 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -4 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE OIL (C53A/C53) MANUAL TRANSAXLE OIL (C53A/C53) 4100Z--10 ON- -VEHICLE INSPECTION INSPECT MANUAL TRANSAXLE OIL Stop the vehicle on a level place.
  • Page 817 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -5 MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (C53A/C53) FRONT DIFFERENTIAL OIL SEAL (C53A/C53) 41046--18 REPLACEMENT REMOVE FRONT WHEELS REMOVE ENGINE UNDER COVER LH...
  • Page 818 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -6 MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (C53A/C53) INSTALL TRANSAXLE CASE OIL SEAL Coat a new oil seal lip with MP grease.
  • Page 819 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -7 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53A) FLOOR SHIFT SHIFT LEVER ASSY (C53A) 410GS--02 ON- -VEHICLE INSPECTION REMOVE SHIFT LEVER KNOB SUB- -ASSY...
  • Page 820 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -8 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53A) INSPECT SHIFT LEVER POSITION SENSOR Shift Lever Position Sensor Disconnect the shift lever position sensor connector.
  • Page 821 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -9 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53A) 410GT--02 COMPONENTS Console Panel Upper Console Box Carpet Parking Brake Hole Cover Sub--assy...
  • Page 822 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -10 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53A) Floor Shift Position Indicator Housing Sub--assy Shift Lever Knob Sub--assy Position Indicator Light Guide...
  • Page 823 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -11 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53A) 410JU--01 OVERHAUL DISCONNECT BATTERY NEGATIVE TERMINAL REMOVE CONSOLE PANEL UPPER (SEE PUB. NO. RM1106E, PAGE 71- -6) REMOVE PARKING BRAKE HOLE COVER SUB- -ASSY (SEE PUB.
  • Page 824 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -12 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53A) REMOVE POSITION INDICATOR HOUSING LOWER Disconnect the indicator lamp wire from the position indi- cator housing lower.
  • Page 825 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -13 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53A) Put marks on wire harnesses 2 and 4. Using SST, release the locking lugs of terminals 2, 4, 6 and 8, and pull out the terminals.
  • Page 826 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -14 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53A) INSTALL SHIFT LOCK RELEASE BUTTON Shift Lock Apply MP grease to the shift lock release button and com- Release pression spring.
  • Page 827 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -15 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53A) INSTALL SHIFT LEVER KNOB SUB- -ASSY Install the shift lever knob.
  • Page 828 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -16 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53) FLOOR SHIFT SHIFT LEVER ASSY (C53) 4105U--07 COMPONENTS Console Panel Upper...
  • Page 829 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -17 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53) 4105V--02 REPLACEMENT REMOVE SHIFT LEVER KNOB SUB- -ASSY REMOVE CONSOLE PANEL UPPER (SEE PUB. NO. RM1106E, PAGE 71- -6) REMOVE PARKING BRAKE HOLE COVER SUB- -ASSY (SEE PUB.
  • Page 830 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -18 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53) REMOVE FLOOR SHIFT SHIFT LEVER ASSY Remove the 4 bolts and shift lever assy.
  • Page 831 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -19 MANUAL TRANSMISSION/TRANSAXLE FLOOR SHIFT SHIFT LEVER ASSY (C53) CONNECT TRANSMISSION CONTROL CABLE ASSY (TMC MADE) Serrated Part Connect the end of the select cable to the shift lever assy, and install the clip.
  • Page 832 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -20 MANUAL TRANSMISSION/TRANSAXLE TRANSMISSION CONTROL CABLE ASSY (C53) TRANSMISSION CONTROL CABLE ASSY (C53) 410JV--01 REPLACEMENT HINT: COMPONENTS: SEE PAGE 41--16 REMOVE AIR CONDITIONER UNIT ASSY (SEE PUB.
  • Page 833 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -21 MANUAL TRANSMISSION/TRANSAXLE TRANSMISSION CONTROL CABLE ASSY (C53) Turn the locks and separate the control cable assy from the shift lever retainer.
  • Page 834 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -22 MANUAL TRANSMISSION/TRANSAXLE TRANSMISSION CONTROL CABLE ASSY (C53) Install the cable clamp with the 2 nuts. Torque: 5.0 N⋅m (51 kgf⋅cm, 44 in.⋅lbf)
  • Page 835 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -23 MANUAL TRANSMISSION/TRANSAXLE TRANSMISSION CONTROL CABLE ASSY (C53) CONNECT TRANSMISSION CONTROL CABLE ASSY (TMC MADE) Serrated Part Connect the end of the select cable to the shift lever assy, and install the clip.
  • Page 836 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -24 MANUAL TRANSMISSION/TRANSAXLE SHIFT STROKE SENSOR (C53A) SHIFT STROKE SENSOR (C53A) 410GX--02 COMPONENTS Cylinder Head Cover No.2 Air Cleaner Assy Clamp 6.0 (61, 53 in.⋅lbf)
  • Page 837 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -25 MANUAL TRANSMISSION/TRANSAXLE SHIFT STROKE SENSOR (C53A) 410GY--02 REPLACEMENT DISCONNECT BATTERY NEGATIVE TERMINAL REMOVE FRONT WHEEL LH REMOVE ENGINE UNDER COVER LH REMOVE CYLINDER HEAD COVER NO.2...
  • Page 838 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -26 MANUAL TRANSMISSION/TRANSAXLE SHIFT STROKE SENSOR (C53A) CONNECT FUEL FILTER ASSY (SEE PAGE 41- -36) INSTALL AIR TUBE NO.1 (SEE PAGE 41- -36) INSTALL AIR TUBE NO.2...
  • Page 839 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -27 MANUAL TRANSMISSION/TRANSAXLE SELECT STROKE SENSOR (C53A) SELECT STROKE SENSOR (C53A) 410GZ--02 REPLACEMENT HINT: COMPONENTS: SEE PAGE 41--24 DISCONNECT BATTERY NEGATIVE TERMINAL...
  • Page 840 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -28 MANUAL TRANSMISSION/TRANSAXLE SELECT STROKE SENSOR (C53A) INSTALL ENGINE UNDER COVER LH INSTALL FRONT WHEEL LH CONNECT BATTERY NEGATIVE TERMINAL...
  • Page 841 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -29 MANUAL TRANSMISSION/TRANSAXLE TRANSMISSION REVOLUTION SENSOR (C53A) TRANSMISSION REVOLUTION SENSOR (C53A) 410H0--02 REPLACEMENT DISCONNECT BATTERY NEGATIVE TERMINAL REMOVE FRONT WHEEL LH...
  • Page 842 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -30 MANUAL TRANSMISSION/TRANSAXLE TRANSMISSION REVOLUTION SENSOR (C53A) INSTALL TRANSMISSION REVOLUTION SENSOR Install the transmission revolution sensor to the transaxle. Install the transmission revolution sensor wire harness to the 2 clamps.
  • Page 843 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -31 MANUAL TRANSMISSION/TRANSAXLE BACK UP LAMP SWITCH ASSY (C53A/C53) BACK UP LAMP SWITCH ASSY (C53A/C53) 410H1--02 REPLACEMENT DISCONNECT BATTERY NEGATIVE TERMINAL REMOVE AIR CLEANER ASSY REMOVE AIR TUBE NO.2...
  • Page 844 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -32 MANUAL TRANSMISSION/TRANSAXLE PARK/NEUTRAL POSITION SWITCH ASSY (C53A) PARK/NEUTRAL POSITION SWITCH ASSY (C53A) 410H3--02 REPLACEMENT DISCONNECT BATTERY NEGATIVE TERMINAL REMOVE AIR CLEANER ASSY REMOVE AIR TUBE NO.2...
  • Page 845 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -33 MANUAL TRANSMISSION/TRANSAXLE TRANSMISSION CONTROL ECU ASSY (C53A) TRANSMISSION CONTROL ECU ASSY (C53A) 410JW--01 REPLACEMENT DISCONNECT BATTERY NEGATIVE TERMINAL REMOVE GLOVE COMPARTMENT DOOR ASSY (SEE PUB.
  • Page 846 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -34 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) MANUAL TRANSAXLE ASSY (C53A) 410H5--02 COMPONENTS Hood Sub--assy 13 (133, 10) 3.5 (36, 31 in.⋅lbf) 5.0 (51, 44 in.⋅lbf)
  • Page 847 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -35 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) Engine Mounting Engine Mounting Bracket LH Insulator LH Front Drive Shaft Assy RH...
  • Page 848 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -36 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) 410JT--01 REPLACEMENT CLUTCH POSITION ADJUSTMENT(CLUTCH CLAMP POSITION) (SEE PAGE 05- -186) DISCONNECT BATTERY NEGATIVE TERMINAL...
  • Page 849 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -37 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) REMOVE AIR TUBE NO.1 Remove the bolt and nut from the air tube No.1.
  • Page 850 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -38 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) Disconnect the transmission revolution sensor connector. D32737 DISCONNECT CONNECTOR Disconnect the back up lamp switch connector and park/ neutral position switch connector.
  • Page 851 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -39 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) REMOVE STARTER ASSY (SEE PAGE 19- -3) REMOVE FRONT DRIVE SHAFT ASSY LH...
  • Page 852 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -40 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) REMOVE MANUAL TRANSAXLE ASSY Remove the 7 bolts and transaxle from the engine.
  • Page 853 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -41 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) REMOVE CLUTCH ACTUATOR BRACKET NO.1 Remove the 3 bolts and clutch actuator bracket No.1 from the transaxle.
  • Page 854 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -42 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) INSTALL MANUAL TRANSAXLE ASSY Align the input shaft with the clutch disc and install the transaxle to the engine.
  • Page 855 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -43 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) Connect the shift stroke sensor connector and select Wire Tube Color (Gray) stroke sensor connector.
  • Page 856 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -44 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) Install the 2 wire harness to the transaxle with the 2 bolts. Torque: 13 N⋅m (130 kgf⋅cm, 9 ft⋅lbf) D33464 Connect the transmission revolution sensor connector.
  • Page 857 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -45 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53A) INSTALL BATTERY TRAY INSTALL BATTERY INSTALL BATTERY CLAMP SUB- -ASSY Torque: Bolt: 5.0 N⋅m (51 kgf⋅cm, 44 in.⋅lbf) Nut: 3.5 N⋅m (36 kgf⋅cm, 31 in.⋅lbf)
  • Page 858 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -46 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) MANUAL TRANSAXLE ASSY (C53) 4105W--04 COMPONENTS Hood Sub--assy 13 (133, 10) 13 (133, 10) 3.5 (36, 31 in.⋅lbf)
  • Page 859 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -47 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) Engine Mounting TMUK, TMMT Made: Engine Mounting Bracket LH Insulator LH Front Drive Shaft Assy RH...
  • Page 860 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -48 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) Engine Mounting TMC Made: Engine Mounting Bracket LH Insulator LH Front Drive Shaft Assy RH...
  • Page 861 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -49 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) 410JS--01 REPLACEMENT PLACE FRONT WHEELS FACING STRAIGHT AHEAD REMOVE HORN BUTTON ASSY TMC made (See pub. No. RM1106E, page 60--21) TMUK, TMMT made (See pub.
  • Page 862 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -50 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) REMOVE AIR TUBE NO.1 Remove the bolt and nut from the air tube No.1.
  • Page 863 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -51 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) REMOVE CLUTCH ACCUMULATOR ASSY (SEE PAGE 42- -26) 09023--00101 REMOVE CLUTCH RELEASE CYLINDER ASSY...
  • Page 864 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -52 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) REMOVE ENGINE MOUNTING BRACKET LH Remove the 3 bolts and engine mounting bracket LH from the transaxle.
  • Page 865 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -53 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) REMOVE ENGINE MOUNTING BRACKET RR Remove the 3 bolts and engine mounting bracket RR from the transaxle.
  • Page 866 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -54 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) INSTALL MANUAL TRANSAXLE ASSY Align the input shaft with the clutch disc and install the transaxle to the engine.
  • Page 867 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -55 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) INSTALL CLUTCH RELEASE CYLINDER ASSY (SEE PAGE 42- -17) 09023--00101 INSTALL CLUTCH ACCUMULATOR ASSY...
  • Page 868 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -56 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) INSTALL AIR TUBE NO.1 Install the air tube No.1 with the bolt, nut and 2 clamps as shown in the illustration.
  • Page 869 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 41- -57 MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY (C53) CONNECT STEERING SLIDING YOKE SUB- -ASSY (LHD STEERING POSITION TYPE) (SEE PUB. NO. RM1106E, PAGE 50- -6) INSTALL COLUMN HOLE COVER SILENCER SHEET (SEE PUB.
  • Page 870 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX CLUTCH CLUTCH SYSTEM (C53A) ....42 -- 1 PRECAUTION .
  • Page 871 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -1 CLUTCH CLUTCH SYSTEM (C53A) CLUTCH SYSTEM (C53A) 42080--02 PRECAUTION When racing the engine, make sure that the gear is in neutral.
  • Page 872 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -2 CLUTCH CLUTCH SYSTEM (C53A) 4209D--01 PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of the problem. The numbers indicate the priority of the likely causes of the problem.
  • Page 873 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -3 CLUTCH CLUTCH SYSTEM (C53) CLUTCH SYSTEM (C53) 42081--02 PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of the problem. The numbers indicate the priority of the likely causes of the problem.
  • Page 874 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -4 CLUTCH CLUTCH PEDAL SUB--ASSY (C53) CLUTCH PEDAL SUB- -ASSY (C53) 42082--02 ADJUSTMENT INSPECT AND ADJUST CLUTCH PEDAL HEIGHT Turn back the floor carpet to expose the asphalt sheet un- der the pedal.
  • Page 875 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -5 CLUTCH CLUTCH PEDAL SUB--ASSY (C53) INSPECT PEDAL FREE PLAY AND PUSH ROD PLAY Check that pedal free play and push rod play are correct.
  • Page 876 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -6 CLUTCH CLUTCH PEDAL SUB--ASSY (C53) 4209E--01 COMPONENTS RHD Steering Position Type: Clutch Master Cylinder Push Rod Clevis w/ Hole Pin...
  • Page 877 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -7 CLUTCH CLUTCH PEDAL SUB--ASSY (C53) 42084--02 OVERHAUL REMOVE INSTRUMENT PANEL SUB- -ASSY LOWER (LHD STEERING POSITION TYPE) (SEE PUB. NO. RM1106E, PAGE 71- -6) REMOVE COMBINATION METER ASSY (RHD STEERING POSITION TYPE) (SEE PUB.
  • Page 878 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -8 CLUTCH CLUTCH PEDAL SUB--ASSY (C53) REMOVE CLUTCH START SWITCH ASSY RHD Steering Position Type: Remove the nut and clutch start switch assy.
  • Page 879 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -9 CLUTCH CLUTCH PEDAL SUB--ASSY (C53) REMOVE CLUTCH PEDAL PAD REMOVE CLUTCH PEDAL BUSH Remove the 2 bushes from the clutch pedal.
  • Page 880 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -10 CLUTCH CLUTCH PEDAL SUB--ASSY (C53) INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH Apply MP grease to the inside of a new clevis bush.
  • Page 881 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -11 CLUTCH CLUTCH PEDAL SUB--ASSY (C53) INSTALL CLUTCH PEDAL SUB- -ASSY Install the clutch pedal to the clutch pedal support with the bolt and nut.
  • Page 882 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -12 CLUTCH CLUTCH PEDAL SUB--ASSY (C53) INSTALL CLUTCH PEDAL SUPPORT SUB- -ASSY LHD Steering RHD Steering LHD steering position type:...
  • Page 883 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -13 CLUTCH CLUTCH MASTER CYLINDER ASSY (C53) CLUTCH MASTER CYLINDER ASSY (C53) 4202V--08 COMPONENTS LHD Steering Position Type: Clutch Master Cylinder To Flexible Hose Tube...
  • Page 884 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -14 CLUTCH CLUTCH MASTER CYLINDER ASSY (C53) 4206E--04 REPLACEMENT DRAIN CLUTCH FLUID NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.
  • Page 885 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -15 CLUTCH CLUTCH MASTER CYLINDER ASSY (C53) INSTALL CLUTCH MASTER CYLINDER PUSH ROD Hole Pin CLEVIS W/HOLE PIN Apply MP grease to the contact surfaces of the hole pin and clevis bush.
  • Page 886 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -16 CLUTCH CLUTCH RELEASE CYLINDER ASSY (C53) CLUTCH RELEASE CYLINDER ASSY (C53) 4202X--05 COMPONENTS 12 (120, 9) 15 (155, 11)
  • Page 887 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -17 CLUTCH CLUTCH RELEASE CYLINDER ASSY (C53) 4209F--01 OVERHAUL REMOVE CYLINDER HEAD COVER NO.2 REMOVE AIR CLEANER ASSY REMOVE BATTERY CLAMP SUB- -ASSY...
  • Page 888 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -18 CLUTCH CLUTCH RELEASE CYLINDER ASSY (C53) Coat the piston with lithium soap base glycol grease, as shown in the illustration.
  • Page 889 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -19 CLUTCH CLUTCH ACTUATOR ASSY (C53A) CLUTCH ACTUATOR ASSY (C53A) 42085--02 COMPONENTS Cylinder Head Cover No.2 Air Cleaner Assy 6.0 (61, 53 in.⋅lbf) 25 (255, 18) 6.0 (61, 53 in.⋅lbf)
  • Page 890 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -20 CLUTCH CLUTCH ACTUATOR ASSY (C53A) 42086--02 REPLACEMENT CLUTCH POSITION ADJUSTMENT(CLUTCH CLAMP POSITION) (SEE PAGE 05- -186) DISCONNECT BATTERY NEGATIVE TERMINAL...
  • Page 891 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -21 CLUTCH CLUTCH ACTUATOR ASSY (C53A) Install the 3 bolts to the clutch actuator assy after placing the rod in the U--shaped part of the release fork.
  • Page 892 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -22 CLUTCH CLUTCH STROKE SENSOR (C53A) CLUTCH STROKE SENSOR (C53A) 42087--02 COMPONENTS Cylinder Head Cover No.2 Air Cleaner Assy 6.0 (61, 53 in.⋅lbf) 25 (255, 18) 6.0 (61, 53 in.⋅lbf)
  • Page 893 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -23 CLUTCH CLUTCH STROKE SENSOR (C53A) REPLACEMENT DISCONNECT BATTERY NEGATIVE TERMINAL REMOVE CYLINDER HEAD COVER NO.2 REMOVE AIR CLEANER ASSY REMOVE AIR TUBE NO.2...
  • Page 894 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -24 CLUTCH CLUTCH STROKE SENSOR (C53A) INSTALL AIR TUBE NO.1 (SEE PAGE 41- -36) INSTALL AIR TUBE NO.2 (SEE PAGE 41- -36) INSTALL AIR CLEANER ASSY INSTALL CYLINDER HEAD COVER NO.2...
  • Page 895 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -25 CLUTCH CLUTCH ACCUMULATOR ASSY (C53) CLUTCH ACCUMULATOR ASSY (C53) 4202Z--05 COMPONENTS RHD Steering Position Type: 15 (155, 11) Clutch Accumulator Assy 5.0 (51, 44 in.⋅lbf)
  • Page 896 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -26 CLUTCH CLUTCH ACCUMULATOR ASSY (C53) 4209H--01 REPLACEMENT REMOVE CYLINDER HEAD COVER NO.2 REMOVE AIR CLEANER ASSY REMOVE BATTERY CLAMP SUB- -ASSY...
  • Page 897 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -27 CLUTCH CLUTCH ACCUMULATOR ASSY (C53) INSTALL CLUTCH ACCUMULATOR ASSY (RHD STEERING POSITION TYPE) Install the clutch accumulator assy with the nut and the 2 bolts.
  • Page 898 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -28 CLUTCH CLUTCH UNIT (C53A/C53) CLUTCH UNIT (C53A/C53) 4209G--01 COMPONENTS Clutch Disc Assy 19 (194, 14) Clutch Release Fork Sub--assy...
  • Page 899 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -29 CLUTCH CLUTCH UNIT (C53A/C53) 4200G--07 OVERHAUL REMOVE MANUAL TRANSAXLE ASSY HINT: Manual transaxle type C53A: (See page 41--36) Manual transaxle type C53:...
  • Page 900 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -30 CLUTCH CLUTCH UNIT (C53A/C53) INSPECT CLUTCH DISC ASSY Using vernier calipers, measure the rivet head depth. Minimum rivet depth: 0.3 mm (0.012 in.) HINT: Replace the clutch disc assy as necessary.
  • Page 901 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -31 CLUTCH CLUTCH UNIT (C53A/C53) INSTALL CLUTCH DISC ASSY Insert SST in the clutch disc assy, then insert them in the flywheel sub--assy.
  • Page 902 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -32 CLUTCH CLUTCH UNIT (C53A/C53) INSTALL CLUTCH RELEASE BEARING ASSY Apply clutch spline grease to the input shaft spline. Sealant: Part No.
  • Page 903 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -33 CLUTCH CLUTCH START SWITCH ASSY (C53) CLUTCH START SWITCH ASSY (C53) 4208B--02 ON- -VEHICLE INSPECTION CHECK CLUTCH START SYSTEM...
  • Page 904 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -34 CLUTCH CLUTCH START SWITCH ASSY (C53) 4208C--02 INSPECTION INSPECT CLUTCH START SWITCH ASSY Measure the resistance between the terminals when the switch is ON and when it is OFF.
  • Page 905 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 42- -35 CLUTCH CLUTCH START SWITCH ASSY (C53) 4208D--02 REPLACEMENT REMOVE CLUTCH START SWITCH ASSY Disconnect the clutch start switch connector.
  • Page 906 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX HEATER & AIR CONDITIONER REFRIGERANT LINE ( 1ND -- TV) ...
  • Page 907 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 55- -1 HEATER & AIR CONDITIONER REFRIGERANT LINE (1ND--TV) REFRIGERANT LINE (1ND- -TV) 551J0--01 COMPONENTS LHD: Piping Clamp (Quick Joint) 9.8 (100, 87 in.∙lbf) Cooler Refrigerant Suction Hose No.1...
  • Page 908 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 55- -2 HEATER & AIR CONDITIONER REFRIGERANT LINE (1ND--TV) RHD: Piping Clamp (Quick Joint) Cooler Refrigerant Discharge Hose No.1 Air Conditioning Tube Assy 9.8 (100, 87 in.∙lbf)
  • Page 909 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 55- -3 HEATER & AIR CONDITIONER COOLER COMPRESSOR ASSY (1ND--TV) COOLER COMPRESSOR ASSY (1ND- -TV) 551J1--01 COMPONENTS Magnet Clutch Assy Cooler Compressor Assy...
  • Page 910 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 55- -4 HEATER & AIR CONDITIONER COOLER COMPRESSOR ASSY (1ND--TV) 551J2--01 REPLACEMENT HINT: COMPONENTS: See page 55--3. Installation is in the reverse order of removal.
  • Page 911 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 55- -5 HEATER & AIR CONDITIONER COOLER COMPRESSOR ASSY (1ND--TV) REMOVE ENGINE UNDER COVER RH (SEE PAGE 14- -4) REMOVE FAN AND GENERATOR V BELT...
  • Page 912 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 55- -6 HEATER & AIR CONDITIONER COOLER COMPRESSOR ASSY (1ND--TV) INSTALL MAGNET CLUTCH ASSY Matching the parts shown in the illustration, install the magnet clutch stator.
  • Page 913 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 55- -7 HEATER & AIR CONDITIONER COOLER COMPRESSOR ASSY (1ND--TV) INSPECT MAGNETIC CLUTCH CLEARANCE Set the dial indicator to the magnet clutch hub.
  • Page 914 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 55- -8 HEATER & AIR CONDITIONER COOLER COMPRESSOR ASSY (1ND--TV) INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1 Remove the attached vinyl tape from the hose.
  • Page 915 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 55- -9 HEATER & AIR CONDITIONER COOLER COMPRESSOR ASSY (1ND--TV) CHARGE REFRIGERANT (SEE PUB. NO. RM1106E, PAGE 55- -7) 07110--58060 (07117--58060, 07117--58070, 07117--58080, 07117--58090, 07117--78050,...
  • Page 916 BACK TO MAIN INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX INSTRUMENT PANEL/METER COMBINATION METER ....
  • Page 917 BACK TO CHAPTER INDEX To Alphabetical Index TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 71- -1 INSTRUMENT PANEL/METER COMBINATION METER COMBINATION METER 710PT--01 PROBLEM SYMPTOMS TABLE Indicator Lights: Symptom Suspected Area See page 1. Refer to troubleshooting procedures 05--219 2.
  • Page 918 BACK TO MAIN INDEX TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 00 - - 1 ALPHABETICAL INDEX (A - - C) Page COMPONENTS (CLUTCH MASTER CYLINDER ASSY (C53)) ..42--13 COMPONENTS...
  • Page 919 BACK TO CHAPTER INDEX TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 00 - - 2 ALPHABETICAL INDEX (D - - I) Page FRONT DOOR COURTESY LAMP SWITCH ASSY CIRCUIT (DRIVER SIDE) (ENGINE IMMOBILIZER SYSTEM (1ND--TV)) .
  • Page 920 BACK TO CHAPTER INDEX TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 00 - - 3 ALPHABETICAL INDEX (I - - P) Page Page INSPECTION (ENGINE (1ND--TV)) ....
  • Page 921 BACK TO CHAPTER INDEX TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 00 - - 4 ALPHABETICAL INDEX (P - - R) Page Page PREPARATION P0806/29 (MANUAL TRANSMISSION/TRANSAXLE) ..
  • Page 922 BACK TO CHAPTER INDEX TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 00 - - 5 ALPHABETICAL INDEX (R - - S) Page Page REPLACEMENT REPLACEMENT (RADIATOR ASSY (1ND--TV)) ..16--12 (CLUTCH ACCUMULATOR ASSY (C53)) .
  • Page 923 BACK TO CHAPTER INDEX TOYOTA COROLLA REPAIR MANUAL SUPP 1129E To Sub Index TO MODEL INDEX 00 - - 6 ALPHABETICAL INDEX (S - - W) Page STARTER SIGNAL CIRCUIT (MULTI--MODE MANUAL TRANSMISSION SYSTEM) .....

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