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ABB Dodge Quantis BU383 Manual

Ultra kleen rhb reducer

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These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of
printing. Please see baldor.com for updated instruction manuals.
Note! The manufacturer of these products, Baldor Electric Company, became ABB Motors and Mechanical Inc. on
March 1, 2018. Nameplates, Declaration of Conformity and other collateral material may contain the company name of
Baldor Electric Company and the brand names of Baldor-Dodge and Baldor-Reliance until such time as all materials have
been updated to reflect our new corporate identity.
WARNING: To ensure the drive is not unexpectedly
started, turn off and lock-out or tag power source before
proceeding. Failure to observe these precautions could
result in bodily injury.
WARNING: All products over 25 kg (55 lbs) are noted on the
shipping package. Proper lifting practices are required for
these products.
WARNING: High voltage and rotating parts can cause
serious or fatal injury and property damage. The use
of electrical machinery, like all other utilization of
concentrated power and rotating equipment, can be
hazardous. Installation, operation and maintenance
should be performed only by qualified electrical and
mechanical maintenance personnel familiar with NEMA
safety standards, the National Electrical Code and sound
local practices. The manual is to be studied thoroughly by
personnel responsible for the installation and maintenance
of this equipment before installation is begun. Personnel
must be familiar with the potential hazards involved. If this
warning is not observed, personal injury and/or property
damage may result. Keep this document for future
reference.
WARNING: Depending on operating conditions, sound
levels for Quantis products may exceed 70 dB. Protective
measures such as hearing protection may be needed when
in close proximity to a Quantis Reducer in operation.
WARNING: Because of the possible danger to person(s)
or property from accidents which may result from the
improper use of products, it is important that correct
procedures be followed. Products must be used in
accordance with the engineering information specified
in the catalog. Proper installation, maintenance and
operation procedures must be observed. The instructions
in the instruction manuals must be followed. Inspections
should be made as necessary to assure safe operation
under prevailing conditions. Proper guards and other
suitable safety devices or procedures as may be desirable
or as may be specified in safety codes should be provided,
and are neither provided by ABB nor are the responsibility
of ABB. This unit and its associated equipment must be
installed, adjusted and maintained by qualified personnel
who are familiar with the construction and operation of
all equipment in the system and the potential hazards
involved. When risk to persons or property may be
involved, a holding device must be an integral part of the
driven equipment beyond the speed reducer output shaft.
Quantis
Ultra Kleen RHB Reducer
®
®
Gearmotors
C-Face Reducers
Separates
Sizes 38 thru 48
WARNING: Quantis products exceeding 30 lb (13.5 kg)
should be lifted using lift-assist equipment rated for
the weight of the product. Weight values for all Quantis
products are listed in the Gearing Engineering Catalog.
Lifting brackets provided on Quantis should be used when
connecting to lift-assist equipment.
WARNING: The Dodge Quantis UK RHB and its connected
equipment and accessories must be guarded. Rotating
parts such as couplings, pulleys, fans and unused shaft
extensions must be permanently guarded by the user
against accidental contact with personnel and their
clothing. The surface temperature of the Dodge Quantis
UK RHB enclosure may reach temperatures which can
cause discomfort or injury to personnel accidentally
coming into contact with hot surfaces. The user should
provide guards to prevent accidental contact with hot
surfaces. Guards must be sufficiently rigid to maintain
adequate guarding in normal service.
WARNING: Threaded hardware used to mount the The
Dodge Quantis UK RHB Unit must be 18-8 Stainless or
Metric A-2 Stainless. DO NOT USE HARDWARE OF A
LOWER GRADE.
Please read these instructions carefully. They contain vital
information on proper installation, operation, maintenance
and service for the Dodge Quantis Ultra Kleen (UK) RHB gear
reducer.
Each Dodge gear reducer is thoroughly inspected and tested at
the factory prior to shipment. Care is taken in packing of each
gear reducer. However, each gear reducer should be thoroughly
inspected before it is accepted from the transportation
company. If any of the goods called for in the bill of lading
are damaged or missing, do not accept the shipment until
the freight agent makes appropriate notation on your freight
bill. If any loss or damage is discovered later, notify the agent
at once and request an inspection. Though ABB Motors and
Mechanical Inc. will be happy to assist you with claims for
loss or damage in shipment, the transportation company is
responsible for reimbursing you for such claims. Claims for loss
or damage in shipment must not be deducted from the ABB
Motors and Mechanical Inc. invoice, nor should payment of the
ABB Motors and Mechanical Inc. invoice be withheld awaiting
claims adjustment. The carrier, not ABB, guarantees safe
delivery. If considerable damage or shortage has occurred and
the situation is urgent, contact the nearest ABB Sales Office.
1
General

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Summary of Contents for ABB Dodge Quantis BU383

  • Page 1 Please see baldor.com for updated instruction manuals. Note! The manufacturer of these products, Baldor Electric Company, became ABB Motors and Mechanical Inc. on March 1, 2018. Nameplates, Declaration of Conformity and other collateral material may contain the company name of Baldor Electric Company and the brand names of Baldor-Dodge and Baldor-Reliance until such time as all materials have been updated to reflect our new corporate identity.
  • Page 2: Warranty

    For correct oil filling procedures that will insure proper Mechanical Inc. Product Support for Assistance. oil level, see page 4. The Dodge Quantis UK RHB is warranted under the ABB NOTE: Do not mix oils from different manufacturers. If a Motors and Mechanical Inc. “Standard Terms and Conditions change to another type or brand of oil is made, the existing of Sale”.
  • Page 3 Table 1 - Approximate Lubricant Amount Mounting Position Type Pints Liters Pints Liters Pints Liters Pints Liters Pints Liters Pints Liters BU383 BU483 The list below shows lubricants that are available as factory fill in QUANTIS reducers. The standard factory fill lubricant is Chevron FM 460, which is a high performance mineral oil lubricant with special additives for use in industrial gear products.
  • Page 4 Mounting Position Diagrams A4 - Vertical Wall Mount - Motor Shaft Down Quantis UK RHB Reducer These mounting arrangements are for all output configurations and output shaft types. IMPORTANT! When ordering, please specify mounting position for correct oil quantity. In cases of mounting position other than shown here with regard to the oil quantity, please reference the Incline Mounting page in the Quantis Engineering Catalog, and contact Application Engineering.
  • Page 5: Long Term Storage

    Long Term Storage Installation of Components on Gear Reducer Shafts NOTE: Unless an extended warranty has been negotiated Use care when installing couplings, sprockets and sheaves prior to sale, time in storage is considered time in service (pulleys) on the Dodge Quantis UK RHB input and output shafts. for warranty purposes.
  • Page 6 Table 3 - Mounting Motors to C-Faced Reducers Table 3 - Mounting Motors to C-Faced Reducers For Clamp Collar Input Reducers For Clamp Collar Input Reducers (Reference Figure 4 & 5) (Reference Figure 4 & 5) NEMA Motor Bolt Tightening Prepare the motor by checking the motor shaft extension for Motor Bolt Frame...
  • Page 7: Maintenance

    Maintenance Disassembly Prior to disassembly, the dust cap, retaining bolt, spring washer, Check oil levels and oil quality regularly. Change oil at the keeper plate and retaining ring must be removed. For ease of intervals specified in the Lubricants section of this document. disassembly, it is recommended that the following tools be made Check alignments of drive components regularly.
  • Page 8 ABB Motors and Mechanical Inc. 5711 R. S. Boreham Jr. Street Fort Smith, AR 72901 Ph: 1.479.646.4711 *16022-1019* Mechanical Power Transmission Support Ph: 1.864.297.4800 new.abb.com/mechanical-power-transmission baldor.com © ABB Motors and Mechanical Inc. All Rights Reserved. Printed in USA. MN16022 10/19...

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Dodge quantis bu483