Nordson ProBlue Flex Product Manual
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Nordson ProBlue Flex Product Manual

Adhesive melter with bbconn controls
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ProBlue Flex Adhesive Melter
with BBconn Controls
Core Customer Product Manual
Part 1128350_02
Issued 06/20
This document contains important safety information.
Be sure to read and follow all safety information in this
document and any other related documentation.
NORDSON CORPORATION  DULUTH, GEORGIA  USA
www.nordson.com

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Do you have a question about the ProBlue Flex and is the answer not in the manual?

Questions and answers

Franklin
January 20, 2025

OIur Problue flex is off line how do i get it on line ?

0
1 comments:
Mr. Anderson
February 4, 2025

To get the Nordson ProBlue Flex online, follow these steps:

1. Locate the Serial Number and UID: Refer to Figure 3 in the manual to find the Serial Number and Unique ID (UID) on the melter identification plate.

2. Visit the BBconn Cloud Website: Go to [https://bbconncloud.nordson.com](https://bbconncloud.nordson.com).

3. Create an Account: Select "Sign Up" and fill out all required fields, including your Serial Number and UID. Ensure your phone number is entered without special characters (e.g., no hyphens or parentheses) and includes your country code.

4. Agree to Terms: Read and agree to Nordson’s Terms of Service and Privacy Policy.

5. Complete Registration: Select "Accept and Sign Up" to finalize your account creation.

Once registered, you can access and manage your ProBlue Flex online.

This answer is automatically generated

0
Bryan
February 3, 2025

The air pump regulator doesn’t feel pressure and continues to click

0
1 comments:
Mr. Anderson
February 10, 2025

Check for low air pressure at the adhesive storage container. Ensure there are no clogged adhesive lines, hoses, or transfer pumps. Also, inspect the exhaust air filter and verify that the transfer pump air pressure is sufficient.

This answer is automatically generated

0
Cal Westervelt
March 25, 2025

Getting a F9 error code on display

0

Related Manuals for Nordson ProBlue Flex

Summary of Contents for Nordson ProBlue Flex

  • Page 1 BBconn Controls Core Customer Product Manual Part 1128350_02 Issued 06/20 This document contains important safety information. Be sure to read and follow all safety information in this document and any other related documentation. NORDSON CORPORATION  DULUTH, GEORGIA  USA www.nordson.com...
  • Page 2 This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2019. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks...

  • Page 3: Table Of Contents

    User Interface Quick Reference Guide ..... . 2-14 ProBlue Flex Manuals and Service Kit Instruction Sheets ..2-14...
  • Page 4 ........3-40 Part 1128350_02 E 2020 Nordson Corporation...
  • Page 5 ........Part 1128350_02 E 2020 Nordson Corporation...
  • Page 6 ....... 6-31 Cleaning Adhesive Bin Blockage ......6-31 Part 1128350_02 E 2020 Nordson Corporation...
  • Page 7 Wiring Diagram - Hose/Applicator Expansion Power Module #4 7-32 Wiring Diagram - Adhesive Tracking Board ....7-33 Part 1128350_02 E 2020 Nordson Corporation...
  • Page 8 ....... ProBlue Flex Melter Assembly ......
  • Page 9 MOD Insulation Service Kit ......8-84 Part 1128350_02 E 2020 Nordson Corporation...
  • Page 10 ......8-97 ProBlue Flex Jumper Pack, 3/PE, 200/240V, 25 ....
  • Page 11 Importing and Exporting Files ......Part 1128350_02 E 2020 Nordson Corporation...
  • Page 12 ....... Remote Touchscreen T50 Service Kit ..... . . Part 1128350_02 E 2020 Nordson Corporation...
  • Page 13 ........E-30 Appendix F ProBlue Flex 400/480 Volt Transformer ..... Overview .
  • Page 14 ......... . . G-24 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 15: Safety

    CAUTION! Indicates a potentially hazardous situation that, if not avoided, can result in minor or moderate personal injury. CAUTION! (Used without the safety alert symbol) Indicates a potentially hazardous situation that, if not avoided, can result in damage to equipment or property. Issued 09-19 E 2020 Nordson Corporation...

  • Page 16: Responsibilities Of The Equipment Owner

    Provide appropriate emergency and first aid equipment. Conduct safety inspections to ensure required practices are being followed. Re-evaluate safety practices and procedures whenever changes are made to the process or equipment. Issued 09- 19 E 2020 Nordson Corporation...

  • Page 17: User Qualifications

    Do not modify the equipment. Do not use incompatible materials or unapproved auxiliary devices. Contact your Nordson representative if you have any questions on material compatibility or the use of non-standard auxiliary devices. Issued 09-19 E 2020 Nordson Corporation...

  • Page 18: Instructions And Safety Messages

    Familiarize yourself with the location and meaning of the safety warning labels and tags affixed to the equipment. Refer to Safety Labels and Tags at the end of this section. If you are unsure of how to use the equipment, contact your Nordson representative for assistance. Installation Practices Install the equipment in accordance with the instructions provided in this document and in the documentation provided with auxiliary devices.

  • Page 19: Maintenance And Repair Practices

    Read and comply with the manufacturer's instructions and the SDS supplied with equipment cleaning compounds. NOTE: SDSs for cleaning compounds that are sold by Nordson are available at www.nordson.com or by calling your Nordson representative. Confirm the correct operation of all safety devices before placing the equipment back into operation.

  • Page 20: Equipment Shutdown

    2. Disconnect the input signal wiring to the applicator solenoid valve(s). 3. Reduce the air pressure to the applicator solenoid valve(s) to zero; then relieve the residual air pressure between the regulator and the applicator. Issued 09- 19 E 2020 Nordson Corporation...

  • Page 21: General Safety Warnings And Cautions

    General Safety Warnings and Cautions Table 1-1 contains the general safety warnings and cautions that apply to Nordson hot melt and cold adhesive equipment. Review the table and carefully read all of the warnings or cautions that apply to the type of equipment described in this manual.
  • Page 22 WARNING! Risk of fire or explosion! Nordson adhesive equipment is not rated for use in explosive environments and has not been certified for the ATEX directive or as nonincendive. In addition, this equipment...
  • Page 23 CAUTION! Nordson hot melt equipment is factory tested with Nordson Type R fluid that contains polyester adipate plasticizer. Certain hot melt materials can react with Type R fluid and form a solid gum that can clog the equipment.

  • Page 24: Other Safety Precautions

    3. Do NOT attempt to remove the solidified hot melt from your skin. 4. In case of severe burns, treat for shock. 5. Seek expert medical attention immediately. Give the SDS for the hot melt to the medical personnel providing treatment. Issued 09- 19 E 2020 Nordson Corporation...

  • Page 25: Safety Labels And Tags

    Table 1-2 provides an illustration of the hazard identification symbols that appear on each safety label and tag, the meaning of the symbol, or the exact wording of any safety message. Figure 1-1 Location of Safety Labels Issued 09-19 E 2020 Nordson Corporation...
  • Page 26 1100256 TAG, WARNING, HAZARDOUS VOLTS, 1025795 DURABLUE TAG,MAXIMUM AIR 90 P.S.I 6.2 BAR 1024721 PRESSURE,1.55X.287 1127475 TAG, WARNING, BURN HAZARD. HOT ADHESIVE. POWER OFF FILL SYSTEM BEFORE SERVICING 1087951 TAG,WARNING,HYD PRESSURE, TRIANGLE ONLY Issued 09- 19 E 2020 Nordson Corporation...

  • Page 27: Description

    Description This manual describes how to install and use the Series 200/240V and 400/480V ProBlue Flex Adhesive Melter with BBconn Controls. These melters are designed to be configurable, which means that each system is built according to the selection of options made by the customer at the time of purchase.

  • Page 28: Key Components

    8. Incoming air filter system) 4. Lid assembly 9. Customer I/O knockout panel 14. Fill system air filter (optional 10. Incoming AC power plate 5. Melter On/Off switch with Fill System) 11. Hose and applicator 12-pin connectors Part 1128350_02 E 2020 Nordson Corporation...

  • Page 29: Melter User Interface

    Communication a. Master Pump buttons with indicator c. Wireless LED (optional) 8. Numeric keypad b. Master Heater Control with indicator 9. Additional Master Controls button c. Master Temperature Setback with indicator 4. Home button Part 1128350_02 E 2020 Nordson Corporation...

  • Page 30: Product Description

    Description Product Description The ProBlue Flex adhesive melters are used in conjunction with Nordson hot melt hoses and applicators to create a complete hot melt application system. The melter liquifies solid-form hot melt and maintains the hot melt at the desired temperature.

  • Page 31: Intended Use

    With compatible equipment manufactured by Nordson Corporation In non-explosive environments Limitations of Use Use the ProBlue Flex adhesive melter only for the purpose for which it is designed. The melter should not be used: In a defective condition With the electrical cabinet door open...

  • Page 32: Residual Risks

    The instructions provided in this section are intended to be used by personnel who have experience in the following subjects: Hot melt application processes Industrial power and control wiring Industrial mechanical installation practices Basic process control and instrumentation Part 1128350_02 E 2020 Nordson Corporation...

  • Page 33: Theory Of Operation

    Figure 2-5 Block diagram Key to the block diagram: Temperature Control Optional Accessory Cards Power Distribution DC PS DC Power Supply PD EXP Power Distribution Expansion User Interface Low Voltage Controller Adhesive Level Sensor Part 1128350_02 E 2020 Nordson Corporation...

  • Page 34: Functional Blocks

    SD card is intended for internal use only. In general, it is best to leave the micro SD card alone. Finally, the LVC supports expansion through the use of daughter cards and the various communication mechanisms. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 35: Power Distribution And Control

    Supplies AC to the DC power supply. Connects to the power distribution expansion board when the unit is configured for more than 2 hoses and applicators. All ProBlue Flex melters with 4 to 8 hoses have this board. DC Power supply The power supply converts AC line voltage to a regulated 24 VDC.

  • Page 36: User Interface(S)

    Programmable Logic Control (PLC). This interface is also located on the E-Box door For details on the OEM user interface, refer to the ProBlue Flex OEM Users' Guide (P/N 1129255). There is a color LCD (Liquid Crystal Display) touchscreen. It connects to the LVC by Ethernet and can be located remotely.

  • Page 37: How The Blocks Operate As A System

    Communications is both within the system and outside the system. The primary function of the LVC is to interface with the user, communicate with the outside world, and direct the temperature controls. It also handles some I/O directly. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 38: Melter Configuration Codes

    X10: Setting 10 Kg Tank - No PTFE Pressure M07: Run-up Melt on Demand (MOD) Tankless, [7 Kg/hr] M14: Melt on Demand (MOD) Tankless, [14 Kg/hr] Z07: MOD 7-No PTFE Z14: MOD 14-No PTFE Part 1128350_02 E 2020 Nordson Corporation...

  • Page 39: Melter Identification

    I/O knockout panel (see Figure 2-6). XXXXXXX XXXXXX/XXX-XXX-XX-XX-XX-XXX-X-XX-XXX-XXX XXXXXXXXX Figure 2-6 Melter identification plate 1. Unique number/Part number 2. Configuration number 3. Serial number Part 1128350_02 E 2020 Nordson Corporation...

  • Page 40: Other Sources Of Information

    Description 2-14 Other Sources of Information Refer to the following resources for getting the most out of your ProBlue Flex melter. Installation Guide The installation guide shipped with the melter provides a visual quick-reference for installing the melter. User Interface Quick Reference Guide The user's guide shipped with the melter provides a visual quick-reference to the most common operator-level tasks.

  • Page 41: Installation

    The ProBlue Flex 400/480 volt melters include a transformer assembly that is shipped separately from the melter. Refer to ProBlue Flex 400/480 Volt Transformer (Appendix F) for installation instructions, parts information, and wiring details.

  • Page 42: Quick-Start

    Reference Guide (P/N 1128354) for setting up the melter using the OLED user interface. For detailed user interface setup instructions refer to one of the following manuals: ProBlue Flex Adhesive Melter Using the OLED User Interface Manual (P/N 1128351). ProBlue Flex Adhesive Melter OEM User Interface Users' Guide (P/N 1129255).

  • Page 43: Melter Installation

    5. Connect a compressed air supply. 6. Connect hot melt hoses and applicators. 7. Set up the melter to work with the manufacturing process. 8. Set up the melter's inputs and outputs. 9. Install optional equipment. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 44: Installation Requirements

    Hoses Cordsets Power cabling Tank lid E-Box door Air supply Pump NOTE: For melter dimensions and drawings, refer to Technical Data (Section 7). Figure 3-1 Installation clearances around the melter Part 1128350_02 E 2020 Nordson Corporation...
  • Page 45 Installation 5.0 in. (127 mm) 5.0 in. (127 mm) 2.0 in. (51 mm) 7.0 in. (178 mm) Figure 3-2 Installation clearances - melter top Part 1128350_02 E 2020 Nordson Corporation...

  • Page 46: Ventilation

    WARNING! Risk of electrocution! Install a lockable power disconnect switch between the electrical service and the melter. Failure to install or properly use the disconnect switch when servicing the melter can result in personal injury, including death. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 47: Compressed Air

    Average: 1.3 SCFM for a complete system [melter, 4 m transfer hose, 4.1 bar (60 psi)] operating at 11 kg/hr (25 lbs/hr) adhesive output NOTE: Nordson recommends that an isolation valve be installed in the plant air supply line just before the melter for safety and maintenance purposes.

  • Page 48: Melter Mounting Considerations

    Safety Data Sheet for the hot melt being used. The operator must be able to safely observe the level of hot melt inside the tank. The operator must be able to safely access and accurately monitor the user interface. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 49: Unpack The Melter

    P/N 1127671 Figure 3-4 Ship-with kit contents NOTE: 400/480 volt transformers are shipped with a separate installation kit. Refer to ProBlue Flex 400/480 Volt Transformer (Appendix F) for installation instructions, parts information, and wiring details. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 50: Customer-Supplied Materials

    A plant air supply with an in-line isolation valve Mount the Melter ProBlue Flex adhesive melters come factory-installed with the sub-base. At the time of mounting, the sub-base needs to be removed from the melter and mounted onto the parent machine or support structure. The melter is then remounted onto the sub-base.

  • Page 51: Removing The Melter From The Sub-Base

    1. See Figure 3-6. Remove the melter from the sub-base plate by loosening the two M8 socket head cap screws on the front of the chassis using an M6 hex wrench. Figure 3-6 Removing melter from the sub-base Part 1128350_02 E 2020 Nordson Corporation...
  • Page 52 2. Open the E-Box enclosure door and remove the enclosure side panel to access the chassis cover plate and chassis to sub-base ground wire. Figure 3-7 Opening the E-Box door and removing the side panel Part 1128350_02 E 2020 Nordson Corporation...
  • Page 53 Locate the ground wire and disconnect. Figure 3-8 Disconnecting ground wire (some components not shown) 1. Sub-base 3. Chassis cover plate screw 5. Sub-base ground wire connection 2. Chassis 4. Chassis cover plate 6. Chassis ground wire connection Part 1128350_02 E 2020 Nordson Corporation...
  • Page 54 Removing the Melter from the Sub-base (contd) 4. Push the melter backwards to disengage the locking tabs on the sub-base, and lift the melter from the sub-base. Figure 3-9 Disengaging the melter from sub-base Part 1128350_02 E 2020 Nordson Corporation...

  • Page 55: Mounting The Melter

    NOTE: Torque the M8 socket head cap screws to 17 ft-lb (23 Nm). 6. Connect the ground wire from the ground wire connection on the sub-base plate into the ground wire connection on the chassis. Reinstall the cover plate and fasten the screw. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 56: Connecting Incoming Power

    Figure 3-10. Figure 3-10 Routing incoming power 2. Install the cable clamp from the ship-with kit in the sub-base or adapter plate. 3. Route the power cable through the cable clamp. Tighten the cable clamp. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 57: Configure The Electrical Service

    Melters using optional transformers are limited to 3 kVA for external hose/applicators. The ProBlue Flex 400/480 volt melters include a transformer assembly that is shipped separately from the melter. Refer to ProBlue Flex 400/480 Volt Transformer (Appendix F) for installation instructions, parts information, and wiring details.

  • Page 58: Kg And 10 Kg Tank (T07, X07, T10, X10)

    7 Kg/Hr MOD (M07, Z07) Maximum Amperage Legacy Fast Warm Up Voltage (VAC) 2 H/A 4 H/A 6 H/A 8 H/A 2 H/A 4 H/A 6 H/A 8 H/A 200-240, 1-phase 200-240, 3-phase 400-230, 1-phase 400-230, 3-phase Part 1128350_02 E 2020 Nordson Corporation...

  • Page 59: Kg/Hr Mod (M14, Z14)

    15 Kg Tank (T15, X15) Maximum Amperage Legacy Legacy Fast Warm Up 2 H/A 4 H/A 6 H/A 2 H/A 4 H/A 6 H/A Voltage (VAC) 200-240, 1-phase 200-240, 3-phase 400-230, 1-phase 400-230, 3-phase Part 1128350_02 E 2020 Nordson Corporation...

  • Page 60: Kg/Hr Mod (M21, Z21)

    21 Kg/Hr MOD (M21, Z21) Maximum Amperage Legacy Legacy Fast Warm Up 2 H/A 4 H/A 6 H/A 2 H/A 4 H/A 6 H/A Voltage (VAC) 200-240, 1-phase 200-240, 3-phase 400-230, 1-phase 400-230, 3-phase Part 1128350_02 E 2020 Nordson Corporation...

  • Page 61: Connecting Power Cables

    230 volts or for assistance in calculating the exact power draw for specific hoses and applicators that are manufactured by Nordson Corporation. Also refer to Calculating Melter Power Requirements (Appendix A).
  • Page 62 7. When the electrical service is completely installed and inspected in accordance with local electrical codes and standards, close the E-Box door and reinstall the E-Box enclosure side panel. Switch on the local power disconnect switch. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 63 Installation 3-23 PE/G P/N 1126604 3/PE AC 200-240 V P/N 1126605 3/N/PE 400-230V P/N 1126607 1/N/PE 200-240V P/N 1126606 1/PE 200-240V Figure 3-11 Connecting the power cable, ground lead, voltage plugs, and ground jumper Part 1128350_02 E 2020 Nordson Corporation...
  • Page 64   1/PE AC (2-wire service without a 1126606 200–240V neutral) Includes the 415/240VAC 3-phase voltage 400/230VAC 3-phase service (4-wire service including neutral) Includes the 240VAC 1-phase voltage 230VAC 1-phase service (2-wire service, including neutral) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 65: Connect A Pump Control Signal

    NOTE: For a comprehensive diagnostic and repair information of the double and single acting pumps, refer to SP Pump Diagnostics and Repair (Appendix B). For a list of the pump service kit parts, refer to Pump Service Kits given in Parts (Section 8). Part 1128350_02 E 2020 Nordson Corporation...

  • Page 66: Connecting Power To The Solenoid Valve

    This will prevent the wiring from being pinched by the regulator cover. 7. Reinstall the regulator cover. Connect 24VDC pump signal here Figure 3-12 Connect 24 VDC pump signal location Part 1128350_02 E 2020 Nordson Corporation...

  • Page 67: Single Acting Pump Operation Notes

    6. System pressure will gradually decrease when the pump is not cycling frequently. Cycle the pump to pressurize the system if it has been idle for more than 5 minutes. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 68: Connect A Compressed Air Supply

    1. Use a 5 mm hex wrench to turn the air pressure adjustment screw counterclockwise until it stops (Off). Figure 3-13 Pressure regulator (gauge) and adjustment screw 1. Air pressure gauge 2. Air pressure adjustment screw Part 1128350_02 E 2020 Nordson Corporation...
  • Page 69 4. Connect a regulated plant air supply to the air filter inlet. If required, use NPTF-to-G BSPP male adapter fitting (P/N 1034145) provided in the installation kit. NOTE: The air filter inlet is threaded to receive a male G BSPP fitting. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 70 NOTE: The minimum operating air pressure is 0.7 bar (10 psi). Operating the melter with the air pressure set to less than 0.7 bar (10 psi) may cause the pump to function erratically. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 71: Connect Hoses And Applicators

    Nordson's Replacement Parts Catalog or contact your Nordson representative. Refer to the user's guide provided with each Nordson hose. The guide contains important information about routing and installing the hose. Always use hose Port 1 first. The position of Port 1 is stamped on the face of the manifold.
  • Page 72 Save all of the port plugs removed from the manifold. A port plug will need to be reinstalled into the manifold if a hose is later removed. Use the 45- or 90-degree or straight hose fittings. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 73 Installation 3-33 P/N 972646 P/N 972647 P/N 972628 Figure 3-16 Connecting hoses and applicators Part 1128350_02 E 2020 Nordson Corporation...

  • Page 74: Connecting The Applicators

    Installation 3-34 Connecting the Applicators Note the following guidelines: ProBlue Flex adhesive melters support all hand-held and automatic applicators. For information about choosing the most appropriate Nordson hot melt applicator for your manufacturing process, refer to the latest edition of Nordson's hot melt dispensing equipment Replacement Parts Catalog or contact your Nordson representative.

  • Page 75: Set Up The Melter

    Refer to the accompanying Quick Reference Guide (P/N 1128354) for an overview of the OLED user interface and the menu structure. Refer to the ProBlue Flex Adhesive Melter Using the OLED User Interface Manual (P/N 1128351) for detailed and advanced instructions on setting up the menus for operation.

  • Page 76: Set Up The Melter Inputs And Outputs (I/O)

    INPUT: 10-30VDC INPUT OUTPUT: 2A@ 30VDC or DETECT: ACTIVE 250VAC Figure 3-17 Low voltage controller board I/O connections A4 Legacy I/O Board INPUT: 10-30VDC OUTPUT: 2A@ 30VDC or 250VAC Figure 3-18 Legacy board I/O connections Part 1128350_02 E 2020 Nordson Corporation...

  • Page 77: Input Parameters

    Legacy I/O or Expanded I/O Customer will select the number of inputs to dedicate and the inputs will be automatically assigned. SA Pump Reset Used for Single Acting Pumps to reset the pump between Single Acting Pump products. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 78: Output Parameters

    Flow Monitor related stop causes output active when Flow Board and License above the stop limit Low Flow Stop Flow Monitor related stop causes output active when Flow Board and and License below the stop limit Continued... Part 1128350_02 E 2020 Nordson Corporation...
  • Page 79 Light Tower 4 (Blue) System State = Idle Audible Alarm Horn Enunciates on Fault or Stop (optionally on Alert) Adhesive Empty Used to indicate an empty tank (mod or tank unit) MOD or Tank unit condition Part 1128350_02 E 2020 Nordson Corporation...

  • Page 80: Install Optional Accessories

    For detailed user interface setup instructions, refer to one of the following manuals: ProBlue Flex Adhesive Melter Using the OLED User Interface Manual (P/N 1128351). ProBlue Flex Adhesive Melter OEM User Interface Users' Guide (P/N 1129255).

  • Page 81: Basic Melter Operation

    Installation Guide (P/N 1128353). Additional Information This section presents operating procedures in their most commonly used form. Procedural variations or special considerations are explained in the additional information that follows most procedures. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 82: Melter Operation

    Before filling the tank, confirm that the hot melt material is compatible with the melter. Refer to Intended Use in Description (Section 2) for information about hot melt materials that should not be used in ProBlue Flex melters. The tank is equipped with a sensor, which allows you to configure the system to set an alert when the volume of adhesive in the tank reaches approximately one-half of the tank's rated capacity.
  • Page 83 (.50 in.) Figure 4-1 Tank fill line 2. Fill the tank with hot melt up to the tank fill line. See Figure 4-1. 3. Close the tank lid when you are finished filling the tank. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 84: Starting The Melter For The First Time

    OLED user interface to enable the pump. 7. Allow adhesive to flow from the drain valve until there are no air bubbles present. Figure 4-2 Location of the drain chute and the drain valve 8. Close the drain valve. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 85: Oled User Interface

     or  buttons: 12-hour clock or 24-hour clock Press to select and continue.  Set Clock Use the numeric keypad to set the current time. Press to select and continue.  Continued... Part 1128350_02 E 2020 Nordson Corporation...
  • Page 86 By default, all external zones are disabled. You must individually enable each zone, one at a time. You can rerun the Commissioning Wizard at any time by navigating to: Home screen > System Settings > Preferences > Restart Wizard Part 1128350_02 E 2020 Nordson Corporation...

  • Page 87: Describing The Home Screen

    ProBlue Flex Adhesive Melter Using the OLED User Interface Manual (P/N 1128351). ProBlue Flex Adhesive Melter OEM User Interface Manual (P/N 1129255).

  • Page 88: Navigation Controls

    Figure 4-4 Navigation buttons NOTE: You can adjust system pressure if you have an optional pressure transducer. Without an optional pressure transducer, you can only view the current system pressure. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 89 Navigates to the previous menu. Move up to the previous selection in a list. Move down to the next selection in a list. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 90: Master Controls

    Master Temperature Enables or disables the Master Temperature Setback Control Setback Control. The LED is illuminated when the Temperature Setback control is On. Access Additional Enables or disables the additional Master Controls. Master Controls Part 1128350_02 E 2020 Nordson Corporation...

  • Page 91: System Led Indicators

    The LED illuminates when the fill system is actively filling the tank. System I/O or The LED illuminates when any remote interface is PLC Communications enabled, such as System I/O or PLC communications. Wireless LED Future release. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 92: System Status Chart

    A Fault condition exists, caused by a failure with either the system itself or a component. The Master Heater and Pump Fault controls are automatically toggled Off. Production is halted until the Fault condition is resolved. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 93: Toggle Switch

    The system is Off. Offline White Toggle Switch Do the following to enable or disable a component: Press X on the toggle switch to disable a component. Press on the toggle switch to enable a component.  Part 1128350_02 E 2020 Nordson Corporation...

  • Page 94: Shutting Down The Melter

    The Automatic Pressure Discharge (APD) valve relieves the hydraulic pressure back to the tank. 2. Disable the applicators as follows: Air-operated applicators: Turn off the air supply to the applicators. Electric applicators: Turn off the applicator driver, pattern controller, or timer. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 95: Maintenance

    At least quarterly Replacing the adhesive filter As needed When changing the type or grade of hot melt Cleaning the tank When changing the type or grade of hot melt When excessive charring occurs Part 1128350_02 E 2020 Nordson Corporation...

  • Page 96: Relieving System Pressure

    5. Turn the drain valve clockwise until it stops (valve closed), and then wipe off and raise the drain chute. 6. Reinstall the front panel cover of the melter by refastening the four latches 7. Trigger the applicators until hot melt no longer flows from the applicators. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 97: Locking Out External Communications

    Cleaning the melter using a direct stream of water or steam or a flammable solvent can result in property damage and personal injury, including death. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 98: Servicing The Pump

    Maintenance Clean the Exterior of the Melter Use citrus-based cleaning compounds that are compatible with polyester, or use any of the following Nordson recommended cleaning agents: Part Number Description 7334087 CLEANER C ODORLESS, 12-PCK 0.5l, NON-HZD 7334088 CLEANER C ODORLESS, 4-PCK 0.5L, NON-HZD 7334104 CLEANER C NF, 4-PACK 0.5L, NON-HAZARDOUS...

  • Page 99: Lubricating The Pump

    5. Screw the filter into the pump body and then tighten the filter to 4.5 Nm (40 in.-lb). 6. Reinstall the front panel cover of the melter by refastening the four latches. 7. Resume normal operation. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 100: Draining The Tank

    3. Lower the drain chute and place a suitable container under it to collect the material you will be pumping from the tank. Figure 5-2 Lowering the drain chute and opening the drain valve Part 1128350_02 E 2020 Nordson Corporation...
  • Page 101 7. Close the drain valve by turning the drain valve tip clockwise until it stops. 8. Wipe off the drain chute and raise it. 9. Install the front panel and secure it by tightening the four latches. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 102: Cleaning The Tank

    7. If you are changing to a different type of hot melt adhesive, flush the system by pumping a minimum of one tank of the new adhesive through the system. 8. Return the system to normal operation. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 103: Troubleshooting

    Nordson representative for technical assistance. For troubleshooting details also refer to one of the following manuals: ProBlue Flex Adhesive Melter Using the OLED User Interface Manual (P/N 1128351). ProBlue Flex Adhesive Melter OEM User Interface Manual (P/N 1129255).

  • Page 104: Troubleshooting Checklist

    Check power supply LED on power supply under the pneumatic cover Check DC output connections at LVC TB1 Check power switch on E-Box door Level Check cable connections to LVC X18 and X20 Check cable connections to the level sensor Check sensor calibration Part 1128350_02 E 2020 Nordson Corporation...

  • Page 105: Fill

    H/A 3-6 Check Nordnet cables between temperature controls Check AC supply connection at X4 Check fuses F3 – F6 on PDB Exp Check 12-position H/A connectors 3-6 on the back of the melter E-Box Part 1128350_02 E 2020 Nordson Corporation...

  • Page 106: Pump, Pneumatics And Pressure Control

    Check power LED on UI board Check two membrane panel connections to UI board Check membrane LED self-test sequence at power on Basic UI should display the splash screen with the Nordson logo after power up Standard I/O Check connections at LVC TB2...

  • Page 107: Usb

    Ensure micro SD card is present and secure in its socket (X11) Check any daughter cards attached to the LVC Check green power LEDs on LVC (DS6, DS13, DS15). Red or Off indicates a problem. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 108: Melters With 480V Transformer Base

    Refer to the documentation associated with those features. 400/480 Volt Melters The ProBlue Flex 400/480 volt melters include a transformer assembly that is shipped separately from the melter. Refer to ProBlue Flex 400/480 Volt Transformer (Appendix F) for installation instructions, parts information, and wiring details.

  • Page 109: About Built-In Diagnostics

    In many cases, enough information is presented to rapidly solve the problem. The ProBlue Flex system provides troubleshooting tools, like: Text messages (instead of error codes) For the OLED and touchscreen user interfaces, these are available on the display.

  • Page 110: About Nordnet

    4. One technique that should only be needed rarely is to add slaves to the bus one-at-a-time. You must power the unit off when connecting or disconnecting slaves. Do not connect or disconnect Nordnet with DC power applied. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 111: Electrical Box - Internal Board Connections

    9. Pump solenoid valve 14. Basic UI Board 5. 4-channel power module #1 10. Air pressure sensor board 15. On/Off switch 16. USB 1 Refer to Technical Data (Section 7) for the individual board wiring diagrams. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 112: Identifying Electrical Components

    AC power to 4 channel board #1 (H/A 3 and 4) Output AC power to 4 channel board #2 (H/A 5 and 6) Output AC power to 4 channel board #3 (H/A 7 and 8) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 113 Indicates fill control signal is active Connection Points Output Power relay control signal to power distribution board Input/Output Control signals for pump enable and direction solenoid and pump air pressure input Continued on next page Part 1128350_02 E 2020 Nordson Corporation...
  • Page 114 Basic I/O, 1 input and 1 output channel X18, X20 Input Adhesive level sensor input Input Lid position sensor input Input Input signals for over-temperature thermostats and power switch Input/Output Control signals for fill enable input and fill output Part 1128350_02 E 2020 Nordson Corporation...
  • Page 115 NordNet Communication Activity; green indicates incoming and red indicates outgoing. DS15 LED (Green/Red) Heater Status DS16 LED (Green/Red) Power Module Status DS17 LED (Green) Sync DS22 LED (Green/Red) 3.3VDC Power Supply Status Continued on next page Part 1128350_02 E 2020 Nordson Corporation...
  • Page 116 No base power board detected at startup = red solid, else no communication to ADC = yellow blink, else 1+ open/shorted RTDs detected = yellow blink, else: = green blink Continued on next page Part 1128350_02 E 2020 Nordson Corporation...
  • Page 117 AC power to 4-channel board #2 (H/A 5 and 6) Output AC power to 4-channel board #3 (H/A 7 and 8) Table 6-7: Pressure Transducer PCA Item Number Type Description Indicators LED (Green) 3.3VDC power available Connection Points Input/Output Control signals to LVC Part 1128350_02 E 2020 Nordson Corporation...

  • Page 118: Melter Pneumatic Flow Control

    6-16 Melter Pneumatic Flow Control See Figures 6-2 and 6-3. ProBlue Flex melters come with four different pressure control options: P1 – Manual Pressure Adjustment with Analog gauge pressure readout This pressure control option allows the user to manually adjust the system to the desired set point, with a 4 mm hex key.

  • Page 119: Pressure Control And Pump Compatibility

    Troubleshooting 6-17 Pressure Control and Pump Compatibility The following table details the available compatibility between the pressure control options and ProBlue Flex pump options. Pump Options Pressure Standard High Output Single Acting Low Pressure Low Viscosity Low Pressure/ Control Option...
  • Page 120 8. Pressure dump valve (PDV) 5. Pneumatic Filter 7. Tubing – PDV to Pump NOTE: For the P4 Pressure Control option (Pressure Run-Up), the P3 regulator assembly is used to control the associated pressure. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 121 4. Tubing – Filter to Regulator 2. Analog pressure gauge 7. Tubing – Regulator to Pump 5. Tubing – Regulator to PDV Bottom 8. Pressure Dump Valve (PDV) NOTE: Only P1 Configuration is shown for single acting pump. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 122: Troubleshoot The Melter

    Troubleshooting 6-20 Troubleshoot the Melter If the following procedures fail to correct the problem, contact your Nordson representative for technical assistance. Checking the Melt or Manifold RTD 1. De-energize the melter. Refer to Safety (Section 1). 2. Remove the RTD from its retention slot.

  • Page 123: Removing The Level Sensor, Melt Rtd, Or Melt Thermostat

    Figure 6-4. NOTE: For MOD systems, remove the right and rear panels. 4. Remove the pump cover by unfastening the two screws. Figure 6-4 Melter panels 1. Front panel 2. Rear panel 3. Right panel Part 1128350_02 E 2020 Nordson Corporation...

  • Page 124: Access The Components

    2. Fold the melt section bracket to a horizontal position. If required, remove from the chassis. 3. Unfasten the adhesive strips that secure the insulation and then fold the insulation down. Figure 6-5 Melt section bracket and insulation 1. Bracket 2. Insulation Part 1128350_02 E 2020 Nordson Corporation...
  • Page 125 Remove the rubber boot, disconnect the wires, and then remove the two screws. 6. To remove the level sensor: Remove the four or six retaining nuts, and then remove the level sensor and gasket from inside the tank. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 126: Removing The Manifold Rtd

    Remove the cable connected to LVC X3. c. Re-energize the melter. d. Set the Master Heater Control On. 4. Check if indicator LVC DS1 illuminates. If DS1 illuminates, replace the power distribution board or replace the LVC board. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 127: Checking The Operation Of The Tank, Grid, Or Manifold Triac

    (manifold) on the power harness plug, and then do one of the following: If the resistance is within the range shown in the following tables, go to step 4. If the resistance is not within the range shown in the following tables, go to step 8. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 128 7 kg Tank 230V, 1200W 40 – 46 ohms 7 kg Tank 480V, 1700W 122 – 142 ohms 10 kg Tank 230V, 1200W 40 – 46 ohms 10 kg Tank 480V, 1700W 122 – 142 ohms Part 1128350_02 E 2020 Nordson Corporation...
  • Page 129 If the resistance is not within the range shown in Tables 6-9 and 6-10, replace the melt reservoir or replace the manifold heater. NOTE: The melt reservoir heater cannot be replaced independently. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 130 Troubleshooting 6-28 Checking the Resistance of the Tank, Grid, and Manifold Heaters (contd) TEMPERATURE TEMPERATURE Figure 6-7 RTD resistance vs. temperature Part 1128350_02 E 2020 Nordson Corporation...

  • Page 131: Troubleshoot The Fill System

    For detailed for troubleshooting fill system problems refer to one of the following manuals: ProBlue Flex Adhesive Melter Using the OLED User Interface Manual (P/N 1128351). ProBlue Flex Adhesive Melter OEM User Interface Manual (P/N 1129255).

  • Page 132: Fill System Troubleshooting Table

    Adhesive bin solenoid valve failed Clean or replace the solenoid valve. Refill PCA failed Replace the refill PCA. Level sensor out of calibration Calibrate the level sensor at application temperature with the melter empty. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 133: Calibrating The Level Sensor

    3. Disconnect the adhesive transfer hose and use a rod with a diameter less than 19 mm (¾ in.) to break up the blockage. 4. Reconnect the hose and restore the system to normal operation. Figure 6-8 Using a rod to remove adhesive bin blockage Part 1128350_02 E 2020 Nordson Corporation...
  • Page 134 Troubleshooting 6-32 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 135: Technical Data

    2, 4, or 6 Maximum power per power module 2000 W Maximum power per pair 1200 W Minimum power per channel 1000 W Ingress Protection (IP) rating IP54 Noise 64 dB (A) at maximum pump speed Part 1128350_02 E 2020 Nordson Corporation...

  • Page 136: Pump Specifications

    4.1 bar and 4.1 bar and 4.1 bar and 4.1 bar and 4.1 bar and 4.1 bar and 0.54 kg/min 0.54 kg/min 0.91 kg/min 0.54 kg/min 0.54 kg/min maximum output) output) output) output) output) output) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 137: Melter Specifications

    570 mm x 593 mm x 367 mm (22.5 in x 23.5 in x 14.5 in) dimensions for 480V A and B Chassis for 240V and 480V Melters Chassis Type Melter Tank Type Size A 4 kg, MOD7, and MOD14 Size B 7 kg and 10 kg tank Part 1128350_02 E 2020 Nordson Corporation...

  • Page 138: Electrical Specifications

    Melters using optional transformers are limited to 3 kVA for external hose/applicators. The ProBlue Flex 400/480 volt melter transformer assembly is shipped separately. Refer to ProBlue Flex 400/480 Volt Transformer (Appendix F) for installation instructions, parts information, and wiring details. 4 Kg Tank (T04, X04)

  • Page 139: Kg And 10 Kg Tank (T07, X07, T10, X10)

    7 Kg/Hr MOD (M07, Z07) Maximum Amperage Legacy Fast Warm Up Voltage (VAC) 2 H/A 4 H/A 6 H/A 8 H/A 2 H/A 4 H/A 6 H/A 8 H/A 200-240, 1-phase 200-240, 3-phase 400-230, 1-phase 400-230, 3-phase Part 1128350_02 E 2020 Nordson Corporation...

  • Page 140: Kg/Hr Mod (M14, Z14)

    15 Kg Tank (T15, X15) Maximum Amperage Legacy Legacy Fast Warm Up 2 H/A 4 H/A 6 H/A 2 H/A 4 H/A 6 H/A Voltage (VAC) 200-240, 1-phase 200-240, 3-phase 400-230, 1-phase 400-230, 3-phase Part 1128350_02 E 2020 Nordson Corporation...

  • Page 141: Kg/Hr Mod (M21, Z21)

    6 H/A Voltage (VAC) 200-240, 1-phase 200-240, 3-phase 400-230, 1-phase 400-230, 3-phase Discrete I/O Standard Remote Input/Output Item Data Input 1 standard input - programmable for function Output 1 standard output - programmable for function Part 1128350_02 E 2020 Nordson Corporation...

  • Page 142: Communication

    10/100 Mbps Protocols supported Ethernet I/P, Profinet Pressure Management Item Data Air pressure range 103 to 689 KPa (15 to 100 psi) Maximum hydraulic Up to 11 MPa (1600 psi) depending on pump pressure Part 1128350_02 E 2020 Nordson Corporation...

  • Page 143: Fill System Specifications

    64 kg (141 lb) usable without grate IP rating (sequencer and adhesive IP54 storage bin) Adhesive Bin Factory Pressure Setting Single Feed: 65 psi (4.48 bar) Multi-Feed: 75 psi (5.17 bar) Noise Emission 76 dBa Part 1128350_02 E 2020 Nordson Corporation...

  • Page 144: Melter Dimensions

    62 mm (2.46 in.) 63 mm 114 mm (2.49 in.) (4.50 in.) 263 mm (10.35 in.) Figure 7-1 4 Kg and MOD (7 kg per hour and 14 kg per hour) tank melter dimensions Part 1128350_02 E 2020 Nordson Corporation...
  • Page 145 367 mm (14.4 in.) 50 mm (1.95 in.) 87 mm (3.44 in.) 62 mm (2.46 in.) 63 mm 114 mm (2.49 in.) (4.50 in.) 263 mm (10.35 in.) Figure 7-2 7 kg tank model dimensions Part 1128350_02 E 2020 Nordson Corporation...
  • Page 146 367 mm (14.4 in.) 50 mm (1.95 in.) 87 mm (3.44 in.) 62 mm (2.46 in.) 63 mm 114 mm (2.49 in.) (4.50 in.) 263 mm (10.35 in.) Figure 7-3 10 kg tank model dimensions Part 1128350_02 E 2020 Nordson Corporation...

  • Page 147: Melter Sub-Base Dimensions

    (9.80 in.) 249 mm (9.80 in.) 37 mm (1.44 in.) 35 mm 68 mm 87 mm (1.38 in. [Incoming Power]) (2.69 in. [with ATS]) (3.44 in.) Figure 7-5 7 and 10 kg melter chassis dimensions Part 1128350_02 E 2020 Nordson Corporation...

  • Page 148: Wiring Diagram - Electrical Box Enclosure Layout

    Technical Data 7-14 Wiring Diagram - Electrical Box Enclosure Layout Figure 7-6 Electrical cabinet layout Part 1128350_02 E 2020 Nordson Corporation...

  • Page 149: Wiring Diagram - Input Power

    Technical Data 7-15 Wiring Diagram - Input Power Figure 7-7 Input power layout Part 1128350_02 E 2020 Nordson Corporation...

  • Page 150: Wiring Diagram - Power Distribution

    Technical Data 7-16 Wiring Diagram - Power Distribution Figure 7-8 Power distribution layout Part 1128350_02 E 2020 Nordson Corporation...

  • Page 151: Wiring Diagram - Power Distribution Expansion Board

    Technical Data 7-17 Wiring Diagram - Power Distribution Expansion Board Figure 7-9 Power distribution expansion board Part 1128350_02 E 2020 Nordson Corporation...

  • Page 152: Wiring Diagram - Low Voltage Control Board

    Technical Data 7-18 Wiring Diagram - Low Voltage Control Board See Figures 7-10, 7-11, and 7-12. Figure 7-10 Low Voltage Control board (1 of 3) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 153 Technical Data 7-19 Figure 7-11 Low Voltage Control board (2 of 3) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 154 Technical Data 7-20 Wiring Diagram - Low Voltage Control Board (contd) Figure 7-12 Low Voltage Control board (3 of 3) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 155: Wiring Diagram - Melt And Manifold (Melt On Demand)

    Technical Data 7-21 Wiring Diagram - Melt and Manifold (Melt on Demand) Figure 7-13 Melt and manifold Part 1128350_02 E 2020 Nordson Corporation...

  • Page 156: Wiring Diagram - Hoses And Applicators

    Technical Data 7-22 Wiring Diagram - Hoses and Applicators See Figures 7-14 and 7-15 for hose and applicator wiring diagrams. Figure 7-14 Hoses and Applicators (1 of 2) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 157 Technical Data 7-23 Figure 7-15 Hoses and Applicators (2 of 2) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 158: Wiring Diagram - 4 Channel Power Module #2

    Technical Data 7-24 Wiring Diagram - 4 Channel Power Module #2 Figure 7-16 4 Channel power module Part 1128350_02 E 2020 Nordson Corporation...

  • Page 159: Wiring Diagram - Tb3 Variations

    Technical Data 7-25 Wiring Diagram - TB3 Variations Figure 7-17 TB3 Variations Part 1128350_02 E 2020 Nordson Corporation...

  • Page 160: Wiring Diagram - Light Tower

    Technical Data 7-26 Wiring Diagram - Light Tower Figure 7-18 Light tower board Part 1128350_02 E 2020 Nordson Corporation...

  • Page 161: Wiring Diagram - Legacy Inputs/Outputs

    Technical Data 7-27 Wiring Diagram - Legacy Inputs/Outputs Figure 7-19 Legacy Input/output Part 1128350_02 E 2020 Nordson Corporation...

  • Page 162: Wiring Diagram - Chassis Ground

    Technical Data 7-28 Wiring Diagram - Chassis Ground Figure 7-20 Chassis ground Part 1128350_02 E 2020 Nordson Corporation...

  • Page 163: Wiring Diagram - Hose/Applicator Expansion Base

    Technical Data 7-29 Wiring Diagram - Hose/Applicator Expansion Base Figure 7-21 Hose/Applicator base Part 1128350_02 E 2020 Nordson Corporation...

  • Page 164: Wiring Diagram - Hose/Applicator Ground Tree

    Technical Data 7-30 Wiring Diagram - Hose/Applicator Ground Tree Figure 7-22 Hose/Applicator drawer ground tree Part 1128350_02 E 2020 Nordson Corporation...

  • Page 165: Wiring Diagram - Hose/Applicator Expansion Power Module #3

    Technical Data 7-31 Wiring Diagram - Hose/Applicator Expansion Power Module #3 Figure 7-23 Hose/Applicator expansion power module #3 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 166: Wiring Diagram - Hose/Applicator Expansion Power Module #4

    Technical Data 7-32 Wiring Diagram - Hose/Applicator Expansion Power Module #4 Figure 7-24 Hose/Applicator expansion power module #4 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 167: Wiring Diagram - Adhesive Tracking Board

    Technical Data 7-33 Wiring Diagram - Adhesive Tracking Board Figure 7-25 Adhesive tracking board Part 1128350_02 E 2020 Nordson Corporation...
  • Page 168 Technical Data 7-34 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 169: Parts

    A dash in this column indicates that the item is an assembly. The number in the Part column is the Nordson part number you can use to order the part. A series of dashes indicates that the part is not saleable. In this case, you must order either the assembly in which the part is used or a service kit that includes the part.

  • Page 170: Problue Flex Melter Assembly

    Parts ProBlue Flex Melter Assembly See Figures 8-1 and 8-2. Item Part Description Quantity Kit P/N - - - - - - MELTER, PROBLUE FLEX - - - - - - MODULE,CHASSIS (All Sizes) - - - - - -...
  • Page 171 Parts 1800 1200 1800 Figure 8-1 Melter parts (1 of 2) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 172 Parts ProBlue Flex Melter Assembly (contd) 1600 1100 1700 1300 Figure 8-2 Melter parts (2 of 2) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 173 Parts This page intentionally left blank. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 174 982780 SCR,SKT,M5X10,ZN 1037910 SCREW, SHCS M3X8 ZINC PLATE 982006 SCR,SKT,M8X20,ZN - - - - - - TAG,ID PLATE,BLANK - - - - - - RIVET,POP, 1/8X.125,CARBON STL - - - - - - MODULE,TAG,STAMPING Part 1128350_02 E 2020 Nordson Corporation...
  • Page 175 Parts Figure 8-3 Base plate (sub base) Figure 8-4 Chassis Part 1128350_02 E 2020 Nordson Corporation...
  • Page 176 1127215 ORING,VITON,.859X1.137X1.39,-212 940141 O RING,VITON,.489ID X .070W,BR,10414 1127251 STUD,THREADED,M8x60 1091006 NUT, HEX, FLANGED, SERRATED, M8 - - - - - - INSULATION,TANK,A 1128254 - - - - - - INSULATION,TRANSFER JOINT 1017603 SPACER,BOTTOM, TANK Part 1128350_02 E 2020 Nordson Corporation...
  • Page 177 Parts NOTES 1 TIGHTEN TO 9 - 10 IN-LBS. Figure 8-5 4 Kg Tank assembly parts Part 1128350_02 E 2020 Nordson Corporation...
  • Page 178 Parts 8-10 4 Kg Tank Module (contd) 206 4X 209 4X 205 4X Figure 8-6 4 Kg Tank parts Part 1128350_02 E 2020 Nordson Corporation...
  • Page 179 Parts 8-11 This page intentionally left blank. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 180 - - - - - - INSULATION,TANK,7 KG - - - - - - INSULATION,TRANSFER JOINT 1017603 SPACER,BOTTOM, TANK NS: Not Shown. The 7 kg and 10 kg tanks are similar (see Figure 8-6). Continued... Part 1128350_02 E 2020 Nordson Corporation...
  • Page 181 Parts 8-13 NOTES 1 TIGHTEN TO 9 - 10 IN-LBS. Figure 8-7 7 Kg Tank assembly parts Part 1128350_02 E 2020 Nordson Corporation...
  • Page 182 - - - - - - INSULATION,TANK,10 KG - - - - - - INSULATION,TRANSFER JOINT 1017603 SPACER,BOTTOM, TANK NS: Not Shown. The 7 kg and 10 kg tanks are similar (see Figure 8-6). Part 1128350_02 E 2020 Nordson Corporation...
  • Page 183 Parts 8-15 NOTES 1 TIGHTEN TO 9 - 10 IN-LBS. Figure 8-8 10 Kg Tank assembly parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 184: Melt On Demand Melter

    SOC HD CAP, M4 X 0.7 X 18 (91292A013) 1031007 INSULATOR,BOOT,T-STAT,DOUBLE,SILICONE 1056021 SCREW,SET,PARTIAL THD,M6X20 983047 WASHER,FLT,M,REG,4,SSTL 1127051 TUBE,CROSSOVER,TANK 1127215 ORING,VITON,.859X1.137X.139,-212 940141 O RING,VITON,.489ID X .070W,BR,10414 1127251 STUD,THREADED,M8x60 1091006 NUT, HEX, FLANGED, SERRATED, M8 Continued... Part 1128350_02 E 2020 Nordson Corporation...
  • Page 185 - - - - - - INSULATION, MOD, HOPPER NOTES: TIGHTEN TO 9 - 10 IN-LBS TIGHTEN TO 57 - 71 IN-LBS TIGHTEN TO 10 - 15 IN-LBS Figure 8-9 MOD tank modules (1 of 2) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 186 Parts 8-18 Melt On Demand Melter (contd) Figure 8-10 MOD tank modules (2 of 2) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 187: Additional Tank Components

    TANK — - - - - - - TANK, MACHINED - - - - - - SEALANT,RTV,RED,10.3 OZ. TUBE 1127373 WASHER,.218"IDX.438"ODX.125"THK,SILICONE 1127245 INSULATOR,CERAMIC,.218 IDX.430 ODX.375LG 1127306 WASHER,FLT,.203X.406X.040,ZN 984120 NUT,HEX,MACH,#10-32,STL,ZN,14448-FA Figure 8-11 Coated tank parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 188: Manifold Modules

    S MANIFOLD INSULATION - - - - - - S S INSULATION, MANIFOLD 1128328 - - - - - - S S INSULATION, MANIFOLD, SEWN 1128329 - - - - - - S LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE Part 1128350_02 E 2020 Nordson Corporation...
  • Page 189 Parts 8-21 INSTALL WITH "O" FACING UP DETAIL A SCALE 1 : 1 NOTES INSTALL PER NORDSON SPECIFICATION DRAWING 1071551 TIGHTEN TO 30-37 IN-LBS Figure 8-12 Manifold module parts (1 of 2) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 190 Parts 8-22 Manifold Modules (contd) 302 2X 304 303 NOTES 1 TIGHTEN TO 128 - 160 IN-LBS 2 TIGHTEN TO 51 - 64 IN -LBS Figure 8-13 Manifold modules parts (2 of 2) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 191 Parts 8-23 This page intentionally left blank. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 192: Filter Manifold For Double Acting Pumps

    940141 O RING,VITON,.489ID X .070W,BR,10414 1127190 SCR,SKT,M5X60,SS 1120201 LUBRICANT,O-RING,NSF-H1,10 ML TUBE LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD - - - - - - GRADE 940141 O RING,VITON,.489ID X .070W,BR,10414 1127190 SCR,SKT,M5X60,SS - - - - - - LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE Part 1128350_02 E 2020 Nordson Corporation...
  • Page 193 Parts 8-25 NOTES TIGHTEN TO 32 - 40 IN-LBS NOTES INSTALL PER NORDSON SPECIFICATION DRAWING 1071551. TIGHTEN TO 45 - 55 IN-LBS. Figure 8-14 Manifold filter module parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 194: Filter Manifold For Single Acting Pumps

    900000 BALL,440SSTL,.375, 50 940141 O RING,VITON,.489ID X .070W,BR,10414 1128606 SEAT,PRESSURE CHECK VALVE,S/A PUMP 1108372 LUBRICANT,O-RING,NSF-H1,FOOD GRADE,4L 1108371 LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 940141 O RING,VITON,.489ID X .070W,BR,10414 1127190 SCR,SKT,M5X60,SS - - - - - - LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE Part 1128350_02 E 2020 Nordson Corporation...
  • Page 195 Parts 8-27 NOTES TIGHTEN TO 32 - 40 IN-LBS NOTES 1 INSTALL PER NORDSON SPECIFICATION DRAWING 1071551. 2 TIGHTEN TO 45 - 55 IN-LBS. Figure 8-15 Manifold assembly Part 1128350_02 E 2020 Nordson Corporation...

  • Page 196: Hose Manifold

    - - - - - - MANIFOLD,HOSE 973537 PLUG,O RING,STR THD,3/8-24,STL 973574 PLUG,O RING,STR THD,9/16-18 - - - - - - TAG,HOT SURFACE 1127194 SCREW, SKT,M6X55,SS 940141 O RING,VITON,.489ID X .070W,BR,10414 - - - - - - LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE Part 1128350_02 E 2020 Nordson Corporation...

  • Page 197: Pump Parts

    For a complete listing of pump-related parts, refer to SP Pump Diagnostics and Repair (Appendix B). For a list of the pump service kit parts, refer to Pump Service Kits given later in this section under Service Kits. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 198: Manifold Heater Module

    - - - - - - PLATE,HEATER,SEALED - - - - - - THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 1028321 1003505 SCR,SKT,M4X8,SST 311059 SCREW, ALLENHEAD, M6x35, DIN912, A2 1108371 LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1031007 INSULATOR,BOOT,T-STAT,DOUBLE,SILICONE Figure 8-17 Manifold heater module parts (1 of 2) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 199 Parts 8-31 NOTE TIGHTEN TO 38 - 48 IN-LBS Figure 8-18 Manifold heater module parts (2 of 2) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 200: Heater Plate Parts

    - - - - - - PLATE,HEATER,MACHINED - - - - - - SEALANT,RTV,RED,10.3 OZ. TUBE 940141 O RING,VITON,.489ID X .070W,BR,10414 1127245 INSULATOR,CERAMIC,.218 IDX.430 ODX.375LG 1127306 WASHER,FLT,.203X.406X.040,ZN 984120 NUT,HEX,MACH,#10-32,STL,ZN,14448-FA Figure 8-19 Heater plate parts Part 1128350_02 E 2020 Nordson Corporation...
  • Page 201 Parts 8-33 This page intentionally left blank. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 202: Lid Module

    - - - - - - MODULE,LID,SIZE B, STD 1128163 1127498 LID,COVER,SIZE A 1127365 LID,COVER,SIZE, B - - - - - - LID INNER 1127146 HANDLE, LID 1127665 SCR,FLNBTN,SKT,M5X8,ZN 986039 RETAINING RING,EXT,18,E-RING 1127619 ROD,HINGE,LID,PB FLEX 220571 SPRING,COMP,.36ODX.038X1.75LG 1093724 ACTUATOR,SWITCH,MAGNETIC Part 1128350_02 E 2020 Nordson Corporation...
  • Page 203 Parts 8-35 TORQUE 20-25 IN-LB Figure 8-20 Lid module parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 204: Fill Lid Module

    - - - - - - FILTER,AIR,FILL,LID 1128174 1098106 KNOB,BLACK PLASTIC WITH M5X10 LG STUD 1127792 KNOB,M6X35,MULTILOBE,BLK 1127148 SPACER,KNOB ASSY,FILL LID 345616 NUT,HEX,JAM,M6,SS 1098727 WASHER,LOCK,M6,316 SST 1127240 ORING,VITON,66.27X3.5 1128189 TAG,FILTER CHANGE,INLET TANK 1127475 TAG,WARNING,HOT ADH,INLET AIR TUBE Part 1128350_02 E 2020 Nordson Corporation...
  • Page 205 Parts 8-37 TORQUE 10-15 IN-LB TORQUE 20-25 IN-LB Figure 8-21 Fill lid module parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 206: Electrical Cabinet Assembly

    GROMMET,4-7mm DIA,TUBING 1108 105800 SCREW,SKTHD,M4X7X8,ZN 1109 1127278 PLATE,POWER BLANK,EBOX 1110 1128261 WIRE HARNESS,JUMPER,4TO3POS,PD/LVC 1111 1126590 HARNESS,MODULE 1,POWER 1112 1126574 HARNESS,NORDNET COMM,6CH to LVC 1113 1126599 HARNESS,GRND,6CH 1114 1126972 RIBBON,LVC TO UI 1115 1128021 HARNESS,WIRE,GND,PD/GROUND TREE Part 1128350_02 E 2020 Nordson Corporation...
  • Page 207 Parts 8-39 1107 1101 1104 1109 1108 1103 1106 1108 1105 1102 Figure 8-22 Electrical cabinet parts (1 of 2) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 208 Parts 8-40 Electrical Cabinet Assembly (contd) Figure 8-23 Electrical cabinet parts (2 of 2) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 209: Blank Hose/Applicator Module

    - - - - - - PCA,POWER DISTRIBUTION EXP,ENDEAVOUR 1128096 1206 1127000 HARNESS,JUMPER,PD EXPANSION 1207 1036625 MACHSCRM,PAN,REC,M3X8,SEMS 1208 1127078 PLUG,4 CH HA,EBOX 1209 1127156 GASKET,PLUG,4CH 1210 1127954 GUARD,EXP BOARD, FUSES 1211 1126600 HARNESS,WIRE,GND,4CHI/GROUND TREE Part 1128350_02 E 2020 Nordson Corporation...

  • Page 210: Oled Electrical Enclosure Door

    PANEL,EBOX DOOR,PAINTED 1127655 BRACKET,DOOR HINGE,EBOX 1127232 SWITCH,ROCKER,SPST,250V,16A,GOLD 1122904 PLUG,DOME,.875,2D,BLACK SCREW,M3X10,STL,ZNC,TORQ, 1127234 THREADFORMING 1127683 PCA,UI ASSY,EBOX,OLED 208498 LATCH,SPRING,MED,4MM HEX HD 1128659 GASKET,BULB SEAL,.28 X .66 1127165 MEMBRANE,PANEL,UI,EBOX 1302 105800 SCREW,SKTHD,M4X.7X8,ZN Figure 8-25 OLED electrical door Part 1128350_02 E 2020 Nordson Corporation...

  • Page 211: Oem Electrical Enclosure Door

    1127655 BRACKET,DOOR HINGE,EBOX 1127232 SWITCH,ROCKER,SPST,250V,16A,GOLD 1122904 PLUG,DOME,.875,2D,BLACK SCREW,M3X10,STL,ZNC,TORQ, 1127234 THREADFORMING 1127180 PCA,UI ,OEM 208498 LATCH,SPRING,MED,4MM HEX HD 1128659 GASKET,BULB SEAL,.28 X .66 1127796 MEMBRANE,PANEL,UI,OEM 1302 105800 SCREW,SKTHD,M4X.7X8,ZN 4X 5 Figure 8-26 OEM electrical door Part 1128350_02 E 2020 Nordson Corporation...

  • Page 212: Heater Harness

    MODULE,HARNESS,HEATER, 240V,TANK T07, X07, T10, X10 1127570 MODULE,HARNESS,HEATER, 240V,MOD M07, Z07, M14, Z14 1401 1127572 MODULE,HARNESS,HEATER, 480V,TANK T01, X01, T04, X04 1127573 MODULE,HARNESS,HEATER, 480V,TANK T07, X07, T10, X10 1127575 MODULE,HARNESS,HEATER, 480V,MOD M07, Z07, M14, Z14 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 213: Standard Double Acting Regulator

    ELBOW, MALE,6 MM TUBE X G 1/8 1607 105800 SCREW,SKTHD,M4X.7X8,ZN 1608 1127793 HARNESS,WIRE,PUMP SOL 1609 1128024 GROMMET,TUNNEL,6MM AIR LINE 1610 1127723 BRACKET,WITH 1/4BPST,6MM BULKHEAD 1607 1601 1602 1607 1610 1609 1606 1604 1605 Figure 8-27 Standard regulator parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 214: Double Acting Regulator With Transducer

    PCA, PRESSURE TRANSDUCER 1611 1127013 COVER, XDCR, CIRCUIT BOARD 1612 1127723 BRACKET, WITH 14 BPST, 6MM BULKHEAD 1607 1602 1601 1607 1612 1609 1603 1606 1604 1605 Figure 8-28 Regulator with transducer parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 215: Standard Double Acting Remote Run Up Regulator

    PCA, PRESSURE TRANSDUCER 1611 1127013 COVER, XDCR, CIRCUIT BOARD 1612 1127723 BRACKET, WITH 14 BPST, 6MM BULKHEAD 1607 1601 1607 1612 1609 1606 1603 1602 1604 1605 Figure 8-29 Regulator with transducer parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 216: P1 Single Acting Pneumatic Panel Assembly Service Kit

    GROMMET,TUNNEL,3 AIR LINES - - - - - - TUBING,PDV TO PUMP,6MM - - - - - - PLUG-TYPE THREAD-IN FTG.-G-D06-G1/8-0000 - - - - - - BAG,PLASTIC,10.5"X16" - - - - - - LABEL,BLANK,3.50"X1.375" Part 1128350_02 E 2020 Nordson Corporation...

  • Page 217: Standard Single Acting Regulator Module With Gauge

    TUBING,REGULATOR TO PDV,6MM 1607 1052021 TUBING,REGULATOR TO PUMP BOTTOM,6MM 1608 1023855 TUBING,PDV TO PUMP,6MM 1605 1605 2X 1604 1603 1601 1607 1606 1608 1602 Figure 8-30 Standard single acting regulator with gauge parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 218: Standard Single Acting Regulator Module With Transducer

    TUBING,REGULATOR TO PDV,6MM 1607 1052021 TUBING,REGULATOR TO PUMP BOTTOM,6MM 1608 1023855 TUBING,PDV TO PUMP,6MM 1605 1605 2X 1604 1603 1601 1607 1608 1606 1602 Figure 8-31 Standard single acting regulator module with transducer parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 219: Lid Switch Module

    Parts 8-51 Lid Switch Module Item Part Quantity Description 1701 1127669 COVER, LID SWITCH 1701 Figure 8-32 Lid switch cover Part 1128350_02 E 2020 Nordson Corporation...

  • Page 220: Lid Switch Replacement Parts

    - - - - - - CABLETIE,4 IN,338F/170C,PTFE,BLUE 1702 982824 SCR,PAN,REC,M3X8,W/INT LKW BZ (.38) (.38) (.38) Section A-A (26.00) Scale 2:1 Figure 8-33 Lid switch harness parts 1701 1702 Figure 8-34 Lid switch parts Part 1128350_02 E 2020 Nordson Corporation...
  • Page 221 Parts 8-53 This page intentionally left blank. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 222: Enclosure Module

    - - - - - - TAG,FILTER CHANGE/SHUT OFF VALVE 1813 - - - - - - TAG,WARNING,HOT ADH/HYD PRESS,1.6X6.5 1814 1127869 VENT,PUMP COVER,MOLDED 1815 - - - - - - TAG,MAXIMUM AIR PRESSURE,1.55X.287 Part 1128350_02 E 2020 Nordson Corporation...
  • Page 223 Parts 8-55 1806 1804 1807 1805 1808 DETAIL A SCALE 1 : 2 1803 1801 1802 1811 1810 Figure 8-35 Melter enclosure Part 1128350_02 E 2020 Nordson Corporation...
  • Page 224 - - - - - - TAG,FILTER CHANGE/SHUT OFF VALVE 1813 - - - - - - TAG,WARNING,HOT ADH/HYD PRESS,1.6X6.5 1814 1127869 VENT,PUMP COVER,MOLDED 1815 - - - - - - TAG,MAXIMUM AIR PRESSURE,1.55X.287 Part 1128350_02 E 2020 Nordson Corporation...
  • Page 225 - - - - - - TAG,FILTER CHANGE/SHUT OFF VALVE 1813 - - - - - - TAG,WARNING,HOT ADH/HYD PRESS,1.6X6.5 1814 1127869 VENT,PUMP COVER,MOLDED 1815 - - - - - - TAG,MAXIMUM AIR PRESSURE,1.55X.287 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 226: Electrical Cables And Fuses

    MODULE,HARNESS,HEATER,240V,MOD 1127973 TANK ASSEMBLY,4KG,480V,1190W,NO PTFE 1127835 WIRE HARNESS,LVC/SOL/AIR PRESSURE 1127983 HARNESS,WIRE,AIR PRESSURE,REMOTE ADJ 1128075 KIT, SERVICE, FUSE, POWER DIST. 1128076 KIT, SERVICE, FUSE, POWER DIST. EXP 1128101 KIT, SERVICE, FUSE, 3.15 AMP, 10 CT Part 1128350_02 E 2020 Nordson Corporation...
  • Page 227 Control Module Power Distribution Low Voltage Controller Electrical Door P/N 1126574 Melt Section: P/Ns 1127567 (1, 4 Kg), 1127568 (7, 10 Kg), 1127570 (MOD 7, 14) Figure 8-36 Cables and fuse connections with part numbers Part 1128350_02 E 2020 Nordson Corporation...

  • Page 228: Ship-With Kit

    ADAPTER,PNEUMATIC,MALE 1/4 BSPP X 1/4NPT 105800 SOCKET HEAD SCREW,M4X.7X8,ZN 331872 CLAMP,CABLE,1.0 KO,THRD SADDLE 173871 CONN,PLUG-IN,F,5POS,12-28AWG 1128353 PROBLUE FLEX WITH BBCONN CONTROLS MELTER INSTALLATION GUIDE 1128354 PROBLUE FLEX WITH BBCONN CONTROLS MELTER OPERATORS CARD 1128391 PROBLUE FLEX WITH BBCONN CONTROLS MELTER SAFETY GUIDE...

  • Page 229: Service Kits

    S PANEL,KNOCKOUT PLATE,EBOX - - - - - - S GASKET,KNOCKOUT,EPDM - - - - - - S BOX,HANDGUN, 8.75 L X 6.875 W X 2.00 D - - - - - - S LABEL,BLANK,3.50"X1.375" Part 1128350_02 E 2020 Nordson Corporation...

  • Page 230: E-Box Full Replacement Service Kit

    - - - - - - S MACHSCRM,PAN,REC,M3X8,SEMS - - - - - - S BOX,HANDGUN,23 X 14 X 5.25 - - - - - - S LABEL,BLANK,3.00X5.00 - - - - - - S LABEL,BLANK,3.50"X1.375" Part 1128350_02 E 2020 Nordson Corporation...

  • Page 231: 4-Channel Hose/Applicator Module Service Kit

    S MACHSCRM,PAN,REC,M3X8,SEMS - - - - - - S LABEL,BLANK,3.50"X1.375" - - - - - - S CARTON,MISC PARTS (6” X 4” x 2”) - - - - - - S BOX,POLY,KITS,ROLLS,3 1/2X5 1/2 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 232: 15 Amp Fuse Service Kit

    S COVER,FUSE,5X20MM - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S LABEL,BLANK,3.50”X1.375” - - - - - - S CARTON,MISC PARTS (6” X 4” X 2”) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 233: Pump Service Kits

    S LABEL,BLANK,3.50"X1.375" - - - - - - S BAG,POLY,KITS,ROLLS,5X7 - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S CARTON,MISC PARTS (6" X 4" X 2") Part 1128350_02 E 2020 Nordson Corporation...

  • Page 234: High Output Double Acting Pump Replacement Service Kit

    S TAG,CAUTION,OIL AIR LINE,SP PUMP LUB - - - - - - S BAG,POLY,KITS,ROLLS,6X10 Figure 8-37 Double acting standard pump service kit parts Note: Items 3, 4, 7, 8, 9, 10, 14 are not shown in the above figure. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 235: High Output Double Acting Pump Service Kit

    - - - - - - S LABEL,BLANK,3.50"X1.375" - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S CAP/PLUG,TAPERED, .302 O.D. - - - - - - S BAG,POLY,KITS,ROLLS,6X10 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 236: Single Acting High Output Pump Service Kit

    S CAP/PLUG,TAPERED, .302 O.D. S LUBRICANT,HIGH-TEMP,NSF-H1,1 OZ. - - - - - - BOTTLE - - - - - - S TAG,CAUTION,OIL AIR LINE,SP PUMP LUB - - - - - - S BAG,POLY,KITS,ROLLS,6X10 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 237: Low Viscosity Pump Service Kit

    S CAP/PLUG,TAPERED, .302 O.D. S LUBRICANT,HIGH-TEMP,NSF-H1,1 OZ. - - - - - - BOTTLE - - - - - - S TAG,CAUTION,OIL AIR LINE,SP PUMP LUB - - - - - - S BAG,POLY,KITS,ROLLS,6X10 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 238: Low Pressure Pump Service Kit

    S CAP/PLUG,TAPERED, .302 O.D. S LUBRICANT,HIGH-TEMP,NSF-H1,1 OZ. - - - - - - BOTTLE - - - - - - S TAG,CAUTION,OIL AIR LINE,SP PUMP LUB - - - - - - S BAG,POLY,KITS,ROLLS,6X10 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 239: Low Pressure Low Viscosity Pump Service Kit

    S LABEL,BLANK,3.50"X1.375" - - - - - - S BAG,POLY,KITS,ROLLS,5X7 - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S CARTON,MISC PARTS (6" X 4" X 2") Part 1128350_02 E 2020 Nordson Corporation...

  • Page 240: Magnetic Actuator Service Kit

    - - - - - - S TUBING,PDV TO PUMP,6MM - - - - - - S GROMMET,TUNNEL,6MM AIR LINE - - - - - - S BAG,PLASTIC,10.5"x16" - - - - - - S LABEL,BLANK,3.50"X1.375" Part 1128350_02 E 2020 Nordson Corporation...

  • Page 241: Pump And Pdv Fittings Service Kit

    Part Description Quantity 1128174 — KIT, SERVICE, FILTER, FF — - - - - - - S FILTER,AIR,FILL,LID - - - - - - S LABEL,BLANK,3.50”X1.375” - - - - - - S BAG,POLY,KITS,ROLLS,5X7 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 242: Ff Inlet Tube Service Kit

    S SPACER,KNOB ASSY,FILL LID - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S BOX,13.50 L X 12.75 W X 10.50 D - - - - - - S LABEL,BLANK,3.50”X1.375” Part 1128350_02 E 2020 Nordson Corporation...

  • Page 243: Size B Fill Lid Replacement Service Kit

    - - - - - - S NUT,HEX W/EXT TOOTH WASHER,M4 - - - - - - S BAG,POLY,KITS,ROLLS,5X7 - - - - - - S BOX,HANDGUN, 8.75 L X 6.875 W X 2.00 D Part 1128350_02 E 2020 Nordson Corporation...

  • Page 244: Kg 230V Tank Service Kit

    - - - - - - S LUBRICANT,O- RING,NSF- H1,10 ML TUBE - - - - - - S PACKAGING,INSTAPAK QUICK,FOAMINBAG,15X18 - - - - - - S WRENCH,HEATER TERMINAL - - - - - - S BAG,POLY,KITS,ROLLS,5X7 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 245: Kg 400/480V Tank Service Kit

    - - - - - - S LUBRICANT,O- RING,NSF- H1,10 ML TUBE - - - - - - S PACKAGING,INSTAPAK QUICK,FOAMINBAG,15X18 - - - - - - S WRENCH,HEATER TERMINAL - - - - - - S BAG,POLY,KITS,ROLLS,5X7 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 246: Grid/Hopper Service Kits

    S PACKAGING,INSTAPAK QUICK,FOAMINBAG,15X18 - - - - - - S BOX,HEATER PAD,11X9X8” - - - - - - S LABEL,BLANK,3.00X5.00 - - - - - - S BAG,POLY,KITS,ROLLS,6X10 - - - - - - S LABEL,BLANK,3.50”X1.375” Part 1128350_02 E 2020 Nordson Corporation...

  • Page 247: Mod 7 Kg, 700W, 400/480V Grid/Hopper Service Kit

    S PACKAGING,INSTAPAK QUICK,FOAMINBAG,15X18 - - - - - - S BOX,HEATER PAD,11X9X8” - - - - - - S LABEL,BLANK,3.00X5.00 - - - - - - S BAG,POLY,KITS,ROLLS,6X10 - - - - - - S LABEL,BLANK,3.50”X1.375” Part 1128350_02 E 2020 Nordson Corporation...

  • Page 248: Manifold Service Kits

    S LUBRICANT,O- RING,NSF- H1,10 ML TUBE - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S BOX,CARDBOARD, 12 x 10 x 5 - - - - - - S LABEL,BLANK,3.50”X1.375” Part 1128350_02 E 2020 Nordson Corporation...

  • Page 249: Single Acting Pump Manifold Filter Service Kit

    - - - - - - S BAG,POLY,KITS,ROLLS,5X7 - - - - - - S LABEL,BLANK,3.50”X1.375” - - - - - - S BOX,CARDBOARD, 12 x 10 x 5 - - - - - - S WRENCH,HEATER TERMINAL Part 1128350_02 E 2020 Nordson Corporation...

  • Page 250: 480V, 1000W Heater Block Service Kit

    - - - - - - S BAG,POLY,KITS,ROLLS,5X7 - - - - - - S LABEL,BLANK,3.50”X1.375” - - - - - - S BOX,CARDBOARD, 12 x 10 x 5 - - - - - - S WRENCH,HEATER TERMINAL Part 1128350_02 E 2020 Nordson Corporation...

  • Page 251: Enclosure Service Kits

    - - - - - - S SCR,SKT,M8X20,ZN - - - - - - S BOX,SUB BASE,P7/10 - - - - - - S LABEL,BLANK,3.50"X1.375" - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 252: Insulation Service Kits

    S INSULATION,MOD GRID,7/14 KG/HR,SIDE - - - - - - S INSULATION, MOD, HOPPER - - - - - - S LABEL, BLANK, 3.50"X1.375" - - - - - - S CARTON,MISC PARTS,(11.25 X 9.00 X 4.00) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 253: Manifold Insulation Service Kits

    — KIT,SERVICE,INSULATION,MANIFOLD,MOD — - - - - - - S INSULATION,MANIFOLD,SEWN - - - - - - S LABEL, BLANK, 3.50"X1.375" - - - - - - S BOX,CARDBOARD, 12 x 10 x 5 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 254: Upgrade Kits

    - - - - - - S HARNESS,SOLENOID,FULFILL RETROFIT - - - - - - S SCREW, SHCS M3X8 ZINC PLATE - - - - - - S INSTR,LID,LOCK - - - - - - S LICENSE,SOFTWARE,UPGRADE,FILL,PG BLEX Part 1128350_02 E 2020 Nordson Corporation...

  • Page 255: To 6 H/A Expansion Kit

    - - - - - - S LABEL,BLANK,3.50"X1.375" - - - - - - S HARNESS,WIRE,GND,4CHI/GROUND TREE 2 to 6 H/A Expansion Kit Use: KIT, 6 H/A EXPANSION (P/N 1127710) and KIT, 4 H/A EXPANSION (1127709). Part 1128350_02 E 2020 Nordson Corporation...

  • Page 256: Legacy I/O Kit

    - - - - - - S WASHER,LOCK,M6, 316 SST - - - - - - S NUT,HEX,JAM,M6,SS - - - - - - S INSTR,LID,LOCK - - - - - - S CARTON,MISC PARTS,(11.25 X 9.00 X 4.00) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 257: Size B Tank Lock Kit

    — - - - - - - S MODULE,TANK,MOD,14KG,200/240 V - - - - - - S CARTON,OUTER,CORR.CARDBOARD,16X16X16" - - - - - - S LABEL,BLANK,3.00X5.00 - - - - - - S BAG,POLY,KITS,ROLLS,6X10 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 258: Mod 7, 700W, 200/240V Kit

    - - - - - - CARTON,MISC PARTS,(11.25 X 9.00 X 4.00) - - - - - - BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - LABEL,BLANK,3.50"X1.375" - - - - - - Part 1128350_02 E 2020 Nordson Corporation...

  • Page 259: Pneumatic Assembly P3 Upgrade Kit

    - - - - - - CARTON,MISC PARTS,(11.25 X 9.00 X 4.00) - - - - - - BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - LABEL,BLANK,3.50"X1.375" - - - - - - Part 1128350_02 E 2020 Nordson Corporation...

  • Page 260: Spare Parts List

    S CARTON,MISC PARTS (6" X 4" X 2") - - - - - - S LABEL,BLANK,3.50"X1.375" - - - - - - S ADAPTER,PNEUMATIC,MALE 1/4 BSPP X 1/4NPT - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 261: Pneumatic Filter And Bulkhead Bracket Service Kit

    S SCR,SKT,M5X10,ZN - - - - - - S LABEL,BLANK,3.50”X1.375” - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S CARTON,MISC PARTS (6” X 4” X 2”) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 262: Drain Valve Replacement Service Kit

    100 Mesh Saturn Filter Service Kit Part Part Description Quantity 1028305 — KIT,FILTER,SATURN,MELTER,100 MESH — - - - - - - S FILTER,ASSEMBLY,100 MESH, W/ O-RING - - - - - - S LABEL,BLANK,3.50”X1.375” Part 1128350_02 E 2020 Nordson Corporation...

  • Page 263: Pneumatic Panel Assembly Service Kit

    - - - - - - S LABEL,BLANK,3.50”X1.375” - - - - - - S INST,THERMOSTAT SVCE KIT,PROBLUE - - - - - - S COMPOUND,THERMAL,NTE303,1 GRAM - - - - - - S INSULATOR,BOOT,T- STAT,DOUBLE,SILICONE Part 1128350_02 E 2020 Nordson Corporation...

  • Page 264: Single Acting P1 Pneumatic Assembly Service Kit

    S LABEL,BLANK,3.50"X1.375" Single Acting P2 Pneumatic Assembly Service Kit Part Part Description Quantity 1128904 — KIT,SERVICE,PNEUMATIC PANEL,SA,ASSY,P2 — S REGULATOR,XDCR,STD-SA,W/BKT S CARTON,MISC PARTS,(11.25 X 9.00 X 4.00) S SCREW,SKTHD,M4X.7X8,ZN S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 S LABEL,BLANK,3.50"X1.375" Part 1128350_02 E 2020 Nordson Corporation...

  • Page 265: General Parts

    - - - - - - S SCR,SKT,M5X10,ZN - - - - - - S BAG,POLY,KITS,ROLLS,6X10 - - - - - - S BOX,HANDGUN, 8.75 L X 6.875 W X 2.00 D ProBlue Flex Jumper Pack, 3/PE, 200/240V, 25 Part Part Description Quantity 1029067 —...

  • Page 266: Problue Flex Jumper Pack, 3/Pe, 200/240V

    8-98 Parts ProBlue Flex Jumper Pack, 1/N/PE, 200/240V, 25 Part Part Description Quantity 1029064 — KIT,PB FLEX,JUMPER PACK,1/N/PE,200/240V,25 — - - - - - - S HARNESS, JUMPER,1/PE,200-240V - - - - - - S LABEL,BLANK,3.00X5.00 - - - - - - S BOX,HANDGUN,23 X 14 X 5.25...

  • Page 267: Problue Flex Assorted Jumper Pack

    8-99 Parts ProBlue Flex Assorted Jumper Pack Part Part Description Quantity 1127708 — KIT,PB FLEX,JUMPER PACK,ASSORTED — - - - - - - S BOX,HANDGUN, 8.75 L X 6.875 W X 2.00 D - - - - - - S HARNESS, JUMPER, 3/PE, 200-240 V...

  • Page 268: Hydraulics Fittings Straight, 10

    1129089 — KIT,FITTINGS,HYDRAULIC,STRAIGHT,25 — - - - - - - S CONN W/O RING,HOSE,9/16-18 - - - - - - S LABEL,BLANK,3.00X5.00 - - - - - - S BOX,HANDGUN,23 X 14 X 5.25 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 269: Calculating Melter Power Requirements

    Hose/applicator module maximum—The wattage of any two hoses and two applicators (two hose/applicator pairs) If your Nordson representative has already calculated the hose/applicator power requirements and confirmed that the maximum allowable wattages will not be exceeded, then no further calculation is necessary. However, you...
  • Page 270 If any of the wattages calculated in step 3 does exceed an associated maximum allowable wattage listed in Table A-2, then the configuration or position of the hose/applicator pairs must be rearranged or shorter hoses must be used in order to reduce the power requirement. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 271 Any hose or applicator 870 W 957 W 1000 W 1043 W Any hose/applicator pair 1071 W 1179 W 1233 W 1286 W Any hose/applicator module 1740 W 1913 W 2000 W 2086 W Part 1128350_02 E 2020 Nordson Corporation...
  • Page 272 Calculating Melter Power Requirements Part 1128350_02 E 2020 Nordson Corporation...

  • Page 273: Sp Pump Diagnostics And Repair

    Introduction This appendix provides comprehensive diagnostic and repair information for the SP pump used in all ProBlue Flex adhesive melters. Before using the information provided in this appendix to diagnose or repair your pump, ensure that you have eliminated all conditions that might otherwise be mistaken for a failure of the pump.

  • Page 274: Pump Function

    SP Pump Diagnostics and Repair Pump Function The ProBlue Flex adhesive melters may have either a double acting or a single acting piston pump. Double Acting Pump The double acting pump discharges material during both the upward and downward stroke of the piston.

  • Page 275: Pump Isolation Valve

    The customer must provide 24 VDC power to the solenoid valve. When power is applied to the solenoid, the pump piston moves downward. When the power is removed, the pump piston moves upward. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 276: Pump Diagnostics

    Damaged or missing O-rings on pump Replace the pump body O-rings. Pump leaks adhesive body from between the pump frame and manifold Pump is not fastened to manifold Fasten the pump to the manifold. Continued... Part 1128350_02 E 2020 Nordson Corporation...
  • Page 277 Missing or damaged O-rings Replace the O-rings. Pump leaks air from between the air cylinder and the actuator assembly Loose screws holding the actuator as- Tighten the screws. sembly to the air cylinder Part 1128350_02 E 2020 Nordson Corporation...

  • Page 278: Single Acting Pump Diagnostics

    Damaged or missing O-rings on pump Replace the pump body O-rings. Pump leaks adhesive body from between the pump frame and manifold Pump is not fastened to manifold Fasten the pump to the manifold with the two screws. Continued... Part 1128350_02 E 2020 Nordson Corporation...
  • Page 279 Tighten the screws to 25 – 31 inch lbs. Air motor piston shaft seal missing, Replace the air motor piston shaft seal. Pump leaks air from worn, or damaged between the piston shaft and the underside of the air motor Part 1128350_02 E 2020 Nordson Corporation...

  • Page 280: Pump Disassembly And Reassembly

    Suitable vessel to heat Type R fluid WARNING! Do not heat Type R fluid with an open flame or in an unregulated heating device. Do not heat Type R fluid above 246 _C (475 _F). Part 1128350_02 E 2020 Nordson Corporation...

  • Page 281: Service Parts

    Table B-3. Table B-3 Lubricants and Compounds Description Part Number Symbol Never-Seezt 900344 O-Ring Lubricant 1120201 Loctite 272t 900470 Threadlocking Adhesive SP Lubricating Oil 1120290 Type-R Fluid (1 gal) 270755 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 282: Remove The Pump From The Melter (All Pumps

    This can be done with a ladle or similar tool. NOTE: Taking these precautions before removing the pump will prevent material from spilling out of the hole in the manifold when the pump is removed and replaced. Figure B-1 Isolation valve location Part 1128350_02 E 2020 Nordson Corporation...
  • Page 283 6. Disconnect the air line from the back of the pump. 7. Loosen, but do not remove, the two M6 screws at the base of the pump. 8. Grasp the pump and rotate it clockwise to disengage it from the two M6 screws. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 284 9. Pull the pump straight up and out of the manifold. Place it in a bench vise or other suitable mount. Check/Repair Pump-to-manifold Inspect for nicks, Apply O-ring lubricant O-rings gouging, or swelling during reassembly P/Ns 941332, 1127239, 941290 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 285: Remove The Actuator Assembly (Double Acting Pumps Only

    Magnetic Actuator Magnets are secured to Clean, tighten the the actuator shaft, magnets, or replace as P/N 164606 undamaged, and free of needed. debris Bumper assembly Check for wear Replace if worn. P/N 1014650 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 286: Remove The Air Valve Assembly (Double Acting Pumps Only

    Special Reassembly Instructions Use the flange to press the sleeve back into the air manifold. Apply one drop of lubricating oil to each spool land. Ensure that the valve spool slides freely inside the sleeve. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 287: Remove The Shifter Fork (Double Acting Pumps Only

    2. Remove the cylinder head. 3. Remove the cylinder by sliding it off the piston. Check/Repair O-ring P/Ns 940332 and Inspect for nicks,gouging, or swelling P/N 940420 O-ring for high output pump, P/N 940420 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 288: Remove The Piston Cups (All Pumps

    4. Remove the siphon seat, cage, and ball. 5. Push the piston assembly out of the bottom of the pump body. Check/Repair Inspect piston assembly for damage. Inspect siphon check valve parts for damage or deposits. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 289: Remove The Pressure Check Valve For Double Acting Pumps

    Remove the Pressure Check Valve for Double Acting Pumps NOTE: The pressure check valve seat is tightened to a high torque and thread locker is applied at the factory. Nordson does not recommend removing the pressure check valve. If it is contaminated with char or foreign material, try cleaning it with heated solvent first.

  • Page 290: Replace The Hydraulic Piston Seal (All Pumps

    9. Install a new seal by hand into the pump body retainer. When properly installed, the open side of the seal with the spring will be visible. Figure B-4 Seal in the pump body retainer Part 1128350_02 E 2020 Nordson Corporation...

  • Page 291: Installing The Pump (All Pumps

    OLED user interface to enable the pump. 10. Allow adhesive to flow from the drain valve until there are no air bubbles present. 11. Close the drain valve. 12. Install the pump covers and the front panel. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 292: Standard Double Acting Pump Assembly Parts List

    HEAD, AIR CYLINDER 1128330 ACTUATOR ASSEMBLY,PUMP 982298 SCR,HEX,CAP,M5X50,BL 983408 WASHER,FLT,M,NARROW,M5,STL,ZN 940111 O RING,VITON,.301ID X .070W,BR, 10411 SB 1108372 LUBRICANT,O-RING,NSF-H1,FOOD GRADE,4L 1108371 LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE NOTE: See the Pump Assembly Parts List drawing for torquing information. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 293 SP Pump Diagnostics and Repair B-21 Figure B-5 Standard double acting pump assembly parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 294: High Output Double Acting Pump Assembly Parts List

    SEAT,SIPHON BALL 1126627 RETAINER,PUMP BODY,HO D/A 1126628 NUT,LOCK,BRG,N-07,STL,ZN 1126625 FRAME,PUMP,HO,MACHINED 1044053 HEAD,CYLINDER PUMP,HIGH OUTPUT 1128330 ACTUATOR ASSEMBLY,PUMP 982298 SCR,HEX,CAP,M5X50,BL 983408 WASHER,FLT,M,NARROW,M5,STL,ZN 940111 O RING,VITON,.301ID X .070W,BR, 10411 SB 1108372 LUBRICANT,O-RING,NSF-H1,FOOD GRADE,4L 1108371 LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE Part 1128350_02 E 2020 Nordson Corporation...
  • Page 295 SP Pump Diagnostics and Repair B-23 Figure B-6 High output double acting pump assembly parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 296: Low Viscosity Double Acting Pump Assembly Parts List

    1127056 RETAINER,PUMP BODY,STD D/A 1126357 LOCKNUT,BEARING,PN-05,STEEL,ZINC PLTG 1127038 FRAME,PUMP,STD D/A,MACHINED 274523 HEAD, AIR CYLINDER 1128330 ACTUATOR ASSEMBLY,PUMP 982298 SCR,HEX,CAP,M5X50,BL 983408 WASHER,FLT,M,NARROW,M5,STL,ZN 940111 O RING,VITON,.301ID X .070W,BR, 10411 SB 1108372 LUBRICANT,O-RING,NSF-H1,FOOD GRADE,4L 1108371 LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE Part 1128350_02 E 2020 Nordson Corporation...
  • Page 297 SP Pump Diagnostics and Repair B-25 Figure B-7 Low viscosity double acting pump assembly parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 298: Low Pressure Double Acting Pump Assembly Parts List

    LOCKNUT,BEARING,PN-05,STEEL,ZINC PLTG 1127038 FRAME,PUMP,STD D/A,MACHINED 274523 HEAD, AIR CYLINDER 1128330 ACTUATOR ASSEMBLY,PUMP 982298 SCR,HEX,CAP,M5X50,BL 983408 WASHER,FLT,M,NARROW,M5,STL,ZN 940111 O RING,VITON,.301ID X .070W,BR, 10411 SB 1126643 SLEEVE,PUMP,LOW PRESSURE 941340 ORING,-134,VITON 1108372 LUBRICANT,O-RING,NSF-H1,FOOD GRADE,4L 1108371 LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE Part 1128350_02 E 2020 Nordson Corporation...
  • Page 299 SP Pump Diagnostics and Repair B-27 Figure B-8 Low pressure double acting pump assembly parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 300: Low Pressure/Low Viscosity Double Acting Pump Assembly Parts List

    LOCKNUT,BEARING,PN-05,STEEL,ZINC PLTG 1127038 FRAME,PUMP,STD D/A,MACHINED 274523 HEAD, AIR CYLINDER 1128330 ACTUATOR ASSEMBLY,PUMP 982298 SCR,HEX,CAP,M5X50,BL 983408 WASHER,FLT,M,NARROW,M5,STL,ZN 940111 O RING,VITON,.301ID X .070W,BR, 10411 SB 1126643 SLEEVE,PUMP,LOW PRESSURE 941340 ORING,-134,VITON 1108372 LUBRICANT,O-RING,NSF-H1,FOOD GRADE,4L 1108371 LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE Part 1128350_02 E 2020 Nordson Corporation...
  • Page 301 SP Pump Diagnostics and Repair B-29 Figure B-9 Low pressure/low viscosity double acting pump assembly parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 302: High Output Single Acting Pump Assembly Parts List

    RETAINER,PUMP BODY,HO S/A 1047747 SEAL,PUMP,HI VOL,S/A 1126633 BODY,PUMP,HO S/A 1047430 PLUNGER,PUMP,SINGLE ACTING 240533 CAGE,BALL,SIPHON 900023 BALL,440SSTL, .750, 50 240534 SEAT,SIPHON BALL 941332 O RING,VITON,BLK,1.812X2.000 1127239 ORING,VITON,1.609x1.887x139,-223 941290 O RING,VITON,BLK,1.562X1.750 1108371 LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1108372 LUBRICANT,O-RING,NSF-H1,FOOD GRADE,4L Part 1128350_02 E 2020 Nordson Corporation...
  • Page 303 SP Pump Diagnostics and Repair B-31 Figure B-10 High output single acting pump assembly parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 304: Actuator Assembly Parts List

    155067 DETENT,LOWER ,SP 155068 CAN,SP 333560 SPRING,WAVE,INCONEL,SP PUMP 155075 ACTUATOR,MAGNETIC,ASSY,SP 1108370 LUBRICANT,HIGH TEMP,NSF-H1,FOOD GRADE 982028 SCR,SKT,M5X20,BL 982059 SCR,SKT,M4X8,BL 986714 RETAINING RING,INT,156,BOWED 166885 SPECIFICATION,ACTUATOR,SP NOTE: See the Actuator Assembly Parts List drawing for torquing information. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 305 NOTES: 1 TIGHTEN TO 28 - 36 IN-LBS. 2 TIGHTEN TO 16 - 20 IN-LBS. 3 TIGHTEN TO 60 - 70 IN-LBS. 4 APPLY ITEM 9 TO O-RINGS. Figure B-11 Actuator assembly parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 306: Piston Assembly Hydraulics Parts List

    S PIN,ROLL,.125X .500,STL,ZN 900000 S BALL,440SSTL,.375, 50 503709 S SEAT,BALL,PRESSURE 900470 S ADHESIVE,LOCTITE 272,RED,HI TEMP,50ML AR: As Required SECTION A-A TIGHTEN TO 100-120 IN-LBS OF TORQUE Figure B-12 Piston pump assembly hydraulics parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 307: High Output Double Acting Hydraulic Piston Assembly

    PISTON ASSY,HYDRAULIC,HO,D/A 1128545 PISTON,PUMP,HO,D/A,PB FLEX 985302 PIN,ROLL,.125X .500,STL,ZN 900001 BALL,440SSTL,.500, 50 1050826 SEAT,PRESSURE BALL,.500 DIA 900470 ADHESIVE,LOCTITE 272,RED,HI TEMP,50ML TIGHTEN TO 100 - 120 IN LBS Figure B-13 High output hydraulic piston assembly parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 308: Low Viscosity Double Acting Hydraulic Piston Assembly

    SCALE 3 : 1 NOTES: 1 ENSURE ITEM 4 OPEN SIDE IS FACING AWAY FROM ITEM 5. 2 TIGHTEN ITEM 5 TO 100-120 IN-LBS TORQUE. Figure B-14 Low viscosity double acting hydraulic piston assembly parts drawing Part 1128350_02 E 2020 Nordson Corporation...

  • Page 309: Appendix C The Bbconn Cloud

    The BBconn Cloud BBconn Cloud is a web application designed to enhance the functionality of the ProBlue Flex control systems. The application runs in a browser on any desktop computer or handheld device. Further instructions and detailed help for BBconn Cloud can be found online within the application.

  • Page 310: Importing And Exporting Files

    Recipe files use the extension .xml. NOTE: You can also separately export the Event Log. Event log files use the extension .csv. For additional details refer to ProBlue Flex BBconn Cloud Manual (P/N 1129243). Part 1128350_02 E 2020 Nordson Corporation...

  • Page 311: Adhesive Tracking System

    Appendix Adhesive Tracking System Overview The ProBlue Flex adhesive melter can either come configured with the Adhesive Tracking System (ATS), or it can be retrofitted onto the melter. The ATS monitors the adhesive system for adhesive consumption and add-on weights, including the total amount of adhesive dispensed and the average adhesive dispensed per product, referred to as add-on weight, or just add-on.

  • Page 312: Intended Use

    Adhesive Tracking System Intended Use The ATS is specifically designed to be used: With compatible equipment manufactured by Nordson Corporation In non-explosive environments Unintended Use Use the ATS only for the purpose for which it is designed. Do not use:...

  • Page 313: Theory Of Operation

    For detailed user interface setup instructions refer to: ProBlue Flex Adhesive Melter Using the OLED User Interface Manual (P/N 1128351). And/Or ProBlue Flex Adhesive Melter OEM User Interface Manual (P/N 1129255).
  • Page 314 If the running average moves outside the alarm threshold and the number of consecutive out-of-tolerance products exceeds the user-allowed number of out-of-tolerance products, the ATS generates an alarm. The add-on data measured by the ATS can be downloaded onto a USB drive for process improvement purposes. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 315: Technical Data

    Flow meter sensors Inductance: 1 mH (+/-10%) Resistance: 15 ohm (+/-10%) Frequency: 60 kHz (+/-10%) Temperature rating 204 _C (400 _F) maximum Working temperature range -5–50 _C (23 – 122 _F) *SG = specific gravity Part 1128350_02 E 2020 Nordson Corporation...

  • Page 316: Useful Calculations And Conversion Formulas

    K-Factor parameter to fine-tune the accuracy of flow meter measurement results. Old K-Factor times (*) the displayed Add-On/Product divided () by the actual total add-on weight equals (=) the new K-Factor. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 317: Conversions

    Multiply by 2.205 Kilograms (kg) 5 kg times (*) 2.205 = 11.025 lb (1 kg = 2.205 lb) Multiply by 0.0022046 Grams (g) 700 g times (*) 0.0022046 = 1.5432358 lb 1 g = 0.0022046 lb Part 1128350_02 E 2020 Nordson Corporation...

  • Page 318: I/O Declarations On The Ats Board

    3, 7 24VDC 24 VDC @ 24VDC provided to power external photosensor device. Output 100 mA 4, 8 Trigger 24VDC Input for photosensor signal. Can support NPN (sinking) inputs logic or PNP (sourcing) signals. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 319 Adhesive Tracking System 24V EXT. RESET 3.3V FLOW STATUS 24V IN TRIGGER 2 TRIGGER 1 ENCODER 1 DS10 DS11 EJECT DS12 Figure D-1 ATS board I/O designations Part 1128350_02 E 2020 Nordson Corporation...

  • Page 320: Flow Meter Assembly Parts Lists

    NOTE A: Refer to the next parts list, Flow Meter Parts. B: To replace this part, order service kit 1125799 for a sensor with a 1.8 m (6 ft) cable. Figure D-2 Flow meter and sensor assembly parts Part 1128350_02 E 2020 Nordson Corporation...
  • Page 321 Adhesive Tracking System D-11 This page intentionally left blank. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 322: Flow Meter Parts

    - - - - - - S ADHESIVE,LOCTITE 242,BLUE,REMOVABLE, NOTE A: To replace the complete flow meter assembly, order service kit 1125294. B: For additional Loctite 242, order Nordson P/N 900200 (0.5 ml tube). Part 1128350_02 E 2020 Nordson Corporation...
  • Page 323 Adhesive Tracking System D-13 10.8–13.6 NSm (8–10 ft-lb) Figure D-3 Flow meter parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 324: Ats Service Kits

    - - - - - - S LUBRICANT,O-RING,NSF-H1,10 ML TUBE - - - - - - S BOX, C-2 TIMER - - - - - - S LABEL,BLANK,3.50"X1.375" - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 325: Ats Pca Kit

    S GUARD, MELTER MANIFOLD, ATS 1129181 S INSULATION, MANIFOLD, ATS, TOUCHSAFE 982780 S SCR,SKT,M5X10,ZN - - - - - - S LABEL, BLANK, 3.50"X1.375" - - - - - - S CARTON,MISC PARTS,(11.25 X 9.00 X 4.00) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 326: Ats Service Kit

    - - - - - - S LUBRICANT,O-RING,NSF-H1,10 ML TUBE - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S BOX,RBX PC BOARD - - - - - - S LABEL,BLANK,3.50"X1.375" Part 1128350_02 E 2020 Nordson Corporation...

  • Page 327: Appendix E Optional Accessories

    Air Pressure Relief Valve Wi-Fi Module Light Tower Communication cards Remote Touchscreen User Interface Fulfill System NOTE: For board diagrams, refer to Wiring Diagrams in Technical Data (Section 7) given earlier in this manual. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 328: Air Pressure Relief Valve

    Refer to the Air Pressure Relief Valve Kit instruction sheet included in the service kit for installation details. Air Pressure Relief Valve Kit Kit Part Part Description Quantity 1129099 — — KIT,ACCESS - - - - - - S VALVE,ASSEMBLY,ZPS Part 1128350_02 E 2020 Nordson Corporation...

  • Page 329: Wi-Fi Module

    Several configuration settings must be changed to configure the Wi-Fi AP. These configuration parameters are available in: BBconn Cloud (required usage for OEM units), for accessing the web page go to https://bbconncloud.nordson.com: Settings > Networking Navigable menus of the OLED user interface: Home screen >...

  • Page 330: Light Tower

    NOTE: If there is a remote touchscreen user interface, connect it directly onto TB1 on the light tower board. Refer to the PB Flex Light Tower PCA Kit instruction sheet included in the service kit for installation details. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 331: Light Tower Board And Light Tower Service Kit

    - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S BOX,HANDGUN, 8.75 L X 6.875 W X 2.00 D - - - - - - S LABEL,BLANK,3.50"X1.375" Part 1128350_02 E 2020 Nordson Corporation...

  • Page 332: Communication Cards

    Communications cards enable the Nordson melter to communicate with other process equipment or controllers that use standard network protocols. Refer to the ProBlue Flex Compact Communication instruction sheet included in each service kit for installation details. Profibus Communication Service Kit...

  • Page 333: Devicenet Communication Service Kit

    Description Quantity 1129167 — KIT,ACCESS, PB FLEX,COMM,CCLINK IE — - - - - - - S M40 CC-LINK IE MODULE WITHOUT HOUSING - - - - - - S MOUNTING KIT FOR M30/M40 MODULES Part 1128350_02 E 2020 Nordson Corporation...

  • Page 334: Remote Touchscreen User Interface

    (84.074 mm) Figure E-1 Remote touchscreen 1. Touchscreen dimensions 2. Touchscreen mounting pattern Refer to the ProBlue Flex Touchscreen Panel instruction sheet included in the service kit for installation details. PB Touchscreen Service Kit (Comes with 5m communication harness) Part...

  • Page 335: 5 M Communication Cable

    S PLATE,T50 MOUNT,RUI,PB FLEX 1128917 S GASKET,FRONT,RUI,PB FLEX 345610 S NUT,HEX,JAM,M4X0.7,STL,ZN 1120272 S WASHER,FLT,M,REGULAR,M4,STL,ZN - - - - - - S BAG,POLY,KITS,ROLLS,3 1/2X5 1/2 - - - - - - S BOX,CARDBOARD, 12 x 10 x 5 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 336: Fulfill System

    Optional Accessories E-10 Fulfill System The ProBlue Flex melters that are integrated with the Fulfill system, automatically transfer solid adhesive stored in an adhesive bin to the melter as needed. A vibrator on the adhesive bin helps prevent adhesive bridging and ensures consistent adhesive delivery from the bin to the melter.

  • Page 337: Adhesive Storage Bin Dimensions

    Optional Accessories E-11 Adhesive Storage Bin Dimensions 554 mm (21.8 in.) 480 mm (18.9 in.) 1400 mm (55.1 in.) 917 mm (36.1 in.) Figure E-3 Single-feed adhesive storage bin dimensions and clearances Part 1128350_02 E 2020 Nordson Corporation...
  • Page 338 Optional Accessories E-12 Adhesive Storage Bin Dimensions (contd) 667 mm (26.3 in.) 620 mm (25 in.) 1656 mm (65.2 in.) 688 mm (27 in.) Figure E-4 Multi-feed adhesive storage bin dimensions and clearances Part 1128350_02 E 2020 Nordson Corporation...

  • Page 339: Fulfill System Specifications

    40 kg (88 lb) usable with grate; 64 kg (141 lb) usable without capacity grate Multi-feed bin adhesive container 110 kg (242 lb) usable with grate; 128 kg (282 lb) usable without capacity grate Part 1128350_02 E 2020 Nordson Corporation...

  • Page 340: Single-Feed Adhesive Storage Bin

    S S GROMMET,.438 ID X .75 OD,RUBBER NOTE A: Pump box assemblies are available as a kit. For a multi-feed pump box kit, order part 1123015. B: To replace the solenoid, order service kit 1121549. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 341 Optional Accessories E-15 Figure E-5 Single-feed adhesive storage bin parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 342: Multi-Feed Adhesive Storage Bin

    S S SCREW, 5/16-18-1.5", HEX HEAD, SS 1085340 S S LOCKNUT, NYLON INSERT, 5/16-18 1121880 S S BRACKET, SOLENOID SUPPORT NOTE A: Pump box assemblies are available as a kit. For a multi-feed pump box kit, order part 1123101. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 343 Optional Accessories E-17 Figure E-6 Multi-feed adhesive storage bin parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 344: Sequencer

    S S SCR,HEX,WASHHD,TF,M5X12,BLK 983604 S S SCR,PANHD,THD FORM,M4X12,BL 939411 S S MARKER,NO. 1 939412 S S MARKER,NO. 2 939413 S S MARKER,NO. 3 939414 MARKER,NO. 4 984447 S S NUT,HEX,JAM,M5,STL,ZN 983401 S S WASHER,LK,M,SPT,M5,STL,ZN Continued... Part 1128350_02 E 2020 Nordson Corporation...
  • Page 345 Optional Accessories E-19 INCLUDED WITH BOX TYP 4 PLACES TERMINAL BLOCK FROM WIRE HARNESS (WIRES NOT SHOWN) Figure E-7 Sequencer parts (1 of 2) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 346 S S WASHER, FLAT, REG, , ZN 1123477 S S SPCLSCR,HEXHEADCAP, -20,.75, NYLON, SLOTTED 1123478 S S SPCLSCR,HEXHEADCAP, -16,.75, NYLON, SLOTTED NOTE A: Double the quantity shown for a 4-melter sequencer. B: Used only with the 4-melter sequencer Part 1128350_02 E 2020 Nordson Corporation...
  • Page 347 Optional Accessories E-21 Figure E-8 Sequencer parts (2 of 2) Part 1128350_02 E 2020 Nordson Corporation...

  • Page 348: Adhesive Transfer Hose Parts

    E: Refer to Adhesive Bin Pump Parts later in this section. The 18 m hose (part 1121956) includes a high flow pump. All other hoses include a standard flow pump. F: Present only on the high flow hose (part 1121956). Part 1128350_02 E 2020 Nordson Corporation...
  • Page 349 Optional Accessories E-23 BIN END OF MELTER END OF HOSE ASSEMBLY HOSE ASSEMBLY EXPLODED VIEW, HOSE CUFF Figure E-9 Adhesive transfer hose parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 350: Adhesive Bin Pump Parts

    NOTE A: To replace this item, order service kit 1121546 for a standard flow pump or service kit 1121947 for a high flow pump. B: Service kit 1121550 contains these O-rings. NS: Not Shown TIGHTEN AIR FITTING TO 1.1-1.4 NSM (10-12 IN.-LB) Figure E-10 Adhesive bin pump parts Part 1128350_02 E 2020 Nordson Corporation...
  • Page 351 Optional Accessories E-25 This page intentionally left blank. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 352: Suction Lance Kit

    S CONN, MALE, ELBOW, 10MM X 3/8 900613 S TUBING, 12MM OD, BLUE 7408012 S SUCTION WAND W/BOX 1122131 S BRACKET, SOLENOID MOUNT, FF2 NOTE A: Gray transfer hose B: Clear transfer hose NS: Not Shown Part 1128350_02 E 2020 Nordson Corporation...
  • Page 353 Optional Accessories E-27 Figure E-11 Suction lance kit parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 354: Transfer Hose Solenoid Harnesses

    (if applicable) or to the adhesive storage bin. Item Part Description Quantity Note — 1123391 CABLE,4M,PRO-FF-FREE BIN,SOL CONN — 1123392 CABLE,9M,PRO-FF-FREE BIN,SOL CONN — 1123393 CABLE,18M,PRO-FF-FREE BIN,SOL CONN MELTER Figure E-12 Transfer hose solenoid harness Part 1128350_02 E 2020 Nordson Corporation...

  • Page 355: Quick Disconnect Kits (Optional

    KIT, CABLE, FF2 QUICK DISC, 18M — - - - - - - S HARNESS,BIN,FREEDOM - - - - - - S CABLE,PRO-FF-FREE BIN,QUICK DISC SOL CONN MELTER Figure E-13 Quick disconnect kit parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 356: Service Kits

    MULTI FF2 1121550 KIT,TOTE BIN LOCK KIT 1121983 KIT, CABLE, FF2 QUICK DISC, 4M 1121999 KIT, CABLE, FF2 QUICK DISC, 9M 1122000 KIT, CABLE, FF2 QUICK DISC, 18M 1121806 KIT, LIGHT TOWER, FF GEN III Part 1128350_02 E 2020 Nordson Corporation...

  • Page 357: Problue Flex 400/480 Volt Transformer

    Appendix ProBlue Flex 400/480 Volt Transformer Overview The ProBlue Flex adhesive melter is installed directly above the ProBlue Flex 400/480 volt transformer. The 400/480 volt transformer provides the ability to operate the melter up to 480 VAC. The transformers are shipped separately from the ProBlue Flex adhesive melters.

  • Page 358: Intended Use

    ProBlue Flex 400/480 Volt Transformer Intended Use 3.0 kVA transformers can only be used with ProBlue Flex adhesive melters that are specifically designed for 400/480 Volt electrical service. Use an input electrical service rated at: 400 volts 3-phase without a neutral...

  • Page 359: Installation

    2. Remove the transformer from the shipping container and inspect. NOTE: Retain the two side spacers from the transformer shipping container. These are used while installing the ProBlue Flex melter on the transformer. See figure on the left (spacers highlighted in grey).

  • Page 360: Transformer Sizing

    1000. The rating should be less than 3 kVA. See the following list for wattage of common hoses and applicators that are sold by Nordson Corporation. If your hose or applicator is not listed in this table, refer to the identification tag that is affixed to the hose/applicator.
  • Page 361 ProBlue Flex 400/480 Volt Transformer Table F-1 Hose and Applicator Power Consumption Hose/Applicator Wattage (230 Volts) Hoses 51.5 Auto hose 0.6 m (2 ft.) Auto hose 1.2 m (4 ft.) Auto hose 1.8 m (6 ft.) Auto hose 2.4 m (8 ft.) Auto hose 3 m (10 ft.)

  • Page 362: Clearances

    ProBlue Flex 400/480 Volt Transformer Clearances Figures F-1, F-2, and F-3 show the recommended clearances around the melter installed on the transformer. Referring to the following figures will assure the setting of the minimum clearances that are required between the...
  • Page 363 ProBlue Flex 400/480 Volt Transformer 5.0 in. (127 mm) 5.0 in. (127 mm) 2.0 in. (51 mm) 7.5 in. (191 mm) Figure F-2 Melter top clearances 3.3 in. (83 mm) 12.7 in. (323 mm) 21.8 in. (554 mm) Service Clearance 8.1 in.

  • Page 364: Ship-With Kit Components

    ProBlue Flex 400/480 Volt Transformer Ship-with Kit Components The ship-with kit (P/N 1128419) provided with the transformer contains the components shown in Figure F-4. 1039790 1039789 1127292 331872 105800 Figure F-4 Ship-with kit contents 1. 480V voltage plug (White wires) 3.

  • Page 365: Preparing The Transformer For Installation

    ProBlue Flex 400/480 Volt Transformer Preparing the Transformer for Installation See Figures F-5 and F-6. 1. Unfasten the two screws to remove the transformer cover. NOTE: The cover is connected to the transformer chassis by a ground lead. 2. Disconnect the ground lead from the transformer chassis to the ground connection inside the transformer cover.
  • Page 366 ProBlue Flex 400/480 Volt Transformer F-10 Preparing the Transformer for Installation (contd) 3. Attach the 400 Volt plug (P/N 1039789/Black wires) or the 480 Volt plug (P/N 1039790/White wires) on the transformer PCA tray's J1 terminal. Figure F-6 Connecting the voltage plugs 1.

  • Page 367: Mounting The Transformer On The Parent Machine

    ProBlue Flex 400/480 Volt Transformer F-11 Mounting the Transformer on the Parent Machine 1. See Figure F-7. Mark the bolt pattern on the parent machine or support structure and then drill holes for four 8 mm ( in.) mounting bolts (customer-supplied).

  • Page 368: Connecting Electrical Service To The Transformer

    Cable clamp installation Connecting Electrical Service to the Transformer WARNING! Risk of electrocution! ProBlue Flex melters must be installed with a lockable power disconnect switch that completely de-energizes the melter by isolating it from its power source. Failure to de-energize the melter when required can result in personal injury, including death.
  • Page 369 ProBlue Flex 400/480 Volt Transformer F-13 Figure F-9 Wiring the transformer chassis 1. Terminal block 2. Ground lug 3. Cable clamp 2. Connect the power cable to the terminal block (terminals 1, 2, and 3). WARNING! Risk of electrical shock. Be sure that steps 3, 4, and 5 are completed before installing and using the melter.

  • Page 370: Preparing The 400/480V Melter For Installation On The Transformer

    Report any problems to your Nordson representative. The 400/480V ProBlue Flex melters come with the sub-base factory installed. Prior to mounting the melter onto the transformer, be sure to remove the sub-base from the melter.

  • Page 371: Sub-Base Removal

    ProBlue Flex 400/480 Volt Transformer F-15 Sub-base Removal 1. Loosen the two M8 socket head cap screws on the front of the chassis using an M6 hex wrench. Figure F-11 Remove melter from the sub-base 2. Open the E-Box enclosure door and remove the side enclosure panel.
  • Page 372 ProBlue Flex 400/480 Volt Transformer F-16 Sub-base Removal (contd) 3. See Figure F-12. Disconnect the ground wire from the chassis to sub-base by doing the following: a. Remove the chassis cover plate screw and then remove the cover plate. b. Locate the ground wire and disconnect.
  • Page 373 ProBlue Flex 400/480 Volt Transformer F-17 Mounting the 400/480V Melter on the Transformer CAUTION! Be sure that the transformer wire harnesses are not pinched between the transformer and the melter. 1. Position the two side spacers retained from the transformer shipping container on the installed transformer.

  • Page 374: Mounting The 400/480V Melter On The Transformer

    WARNING! Risk of personal injury or equipment damage. Installation of the melter requires two people. 3. Route cables between the transformer and the ProBlue Flex melter through the two side spacers as shown in Figure F-13. 4. Slide the melter forward so that the melter locking tabs securely connect with the transformer.
  • Page 375 ProBlue Flex 400/480 Volt Transformer F-19 Figure F-14 Connecting the electrical service in the E-Box 1. Transformer PCA tray electrical layout 3. Melter E-box power distribution 4. Melter E-box 6-Channel board power board 2. Transformer base 6. After the electrical service is completely installed and inspected in accordance with local electrical codes and standards: a.

  • Page 376: Troubleshooting

    The following table provides transformer-specific troubleshooting guidance. For melter related troubleshooting information refer to one of the following manuals: Section 6, Troubleshooting in the Core ProBlue Flex Adhesive Melter Manual (P/N 1128350) ProBlue Flex Adhesive Melter Using the OLED User Interface Manual (P/N 1128351).
  • Page 377 ProBlue Flex 400/480 Volt Transformer F-21 Problem Possible Cause Corrective Action Tank and/or manifold Blown fuse Check F2/F6 on the transformer PCA tray not heating, but power for the melt (tank or grid) section. to melter, contd. Check F1 and F5 on the transformer PCA tray for the manifold.

  • Page 378: Parts

    ProBlue Flex 400/480 Volt Transformer F-22 Parts 3 KVA 480V Transformer Assembly, Size A See Figure F-15. Item Part Description Quantity — 1128321 ASSEMBLY, XFMR, 3KVA,480V,SIZE A — CHASSIS,XFMR,3KVA,480V,SIZE A — ASSEMBLY, PCA TRAY,XFMR,3KVA,480V 1128348 ASSEMBLY,XFMR TOP,3KVA,480V,SIZE A 1127292 PLATE,POWER,ADAPTER,EBOX —...
  • Page 379 ProBlue Flex 400/480 Volt Transformer F-23 Mounting Plate Mounting Gasket Transformer Figure F-15 Transformer assembly parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 380: Kva 480V Transformer Assembly, Size B

    ProBlue Flex 400/480 Volt Transformer F-24 3 KVA 480V Transformer Assembly, Size B See Figure F-15. Item Part Description Quantity — 1128322 ASSEMBLY, XFMR, 3KVA,480V,SIZE B — CHASSIS,XFMR,3KVA,480V,SIZE B — ASSEMBLY, PCA TRAY,XFMR,3KVA,480V 1128395 ASSEMBLY,XFMR TOP,3KVA,480V,SIZE B 1127292 PLATE,POWER,ADAPTER,EBOX —...

  • Page 381: Transformer Pca Tray Assembly

    ProBlue Flex 400/480 Volt Transformer F-25 Transformer PCA Tray Assembly Item Part Description Quantity — — ASSEMBLY, PCA TRAY,XFMR,3KVA,480V — PLATE,WMT,CARRIER PLATE,XFMR — PCA, 400/480, Driver — PAD,COND,THERMAL,MODULE — PLATE,CLAMPING,TRIAC,PWR DISTRIBUTION 1023299 LUG,45,SINGLE,M5 X .032 — TAG,GROUND — INSULATION,PCA CARRIER,3KVA,480V,XFMR...

  • Page 382: Kva 480V Transformer Top Assembly, Sizes A And B

    ProBlue Flex 400/480 Volt Transformer F-26 3 KVA 480V Transformer Top Assembly, Sizes A and B Item Part Description Quantity — 1128348 ASSEMBLY,XFMR TOP,3KVA,480V,SIZE A — PANEL,TOP WMT,XFMR,3KVA,480V,SIZE A — 1128395 ASSEMBLY,XFMR TOP,3KVA,480V,SIZE B — PANEL,TOP WMT,XFMR,3KVA,480V,SIZEB 1023299 LUG,45,SINGLE,M5 X .032...

  • Page 383: Ship-With Kit

    ProBlue Flex 400/480 Volt Transformer F-27 Ship-with Kit Item Part Description Quantity — 1128419 KIT,SHIP WITH,BASE,XFMR,FLEX 1039790 PLUG ASSY,TRANSFORMER,480V 1039789 PLUG ASSY,TRANSFORMER,400V — LABEL,BLANK,3.50"X1.375" — BAG,POLY,KITS,ROLLS,5X7 1127292 PLATE,POWER,ADAPTER,EBOX 331872 CLAMP,CABLE,1.0 KO,THRD SADDLE 105800 SCREW,SKTHD,M4X.7X8,ZN 3 KVA Transformer PCA Service Kit...

  • Page 384: Transformer Solid State Relay Service Kit

    ProBlue Flex 400/480 Volt Transformer F-28 Transformer Solid State Relay Service Kit Kit Part Description Quantity Item Number 1129058 KIT,SERVICE,XFMR,SSR S RELAY,SOLID STATE,PEAK SWITCHING S PAD,THERMAL,SSR,57MM X 44MM S HARNESS, XFMR, SSR, PBFLEX S NUT,HEX,M4,STL,ZN S WASHER,FLT,M,NARROW,M4,STL,ZN Transformer 8A Fuse Service Kit...

  • Page 385: Wiring Diagrams

    ProBlue Flex 400/480 Volt Transformer F-29 Wiring Diagrams Figure F-18 ProBlue Flex 400/480V, electrical cabinet layout Part 1128350_02 E 2020 Nordson Corporation...
  • Page 386 ProBlue Flex 400/480 Volt Transformer F-30 Wiring Diagrams (contd) Figure F-19 ProBlue Flex 400/480V, input power Part 1128350_02 E 2020 Nordson Corporation...
  • Page 387 ProBlue Flex 400/480 Volt Transformer F-31 Figure F-20 ProBlue Flex 400/480V, transformer Part 1128350_02 E 2020 Nordson Corporation...
  • Page 388 ProBlue Flex 400/480 Volt Transformer F-32 Wiring Diagrams (contd) Figure F-21 ProBlue Flex 400/480V, melt and manifold Part 1128350_02 E 2020 Nordson Corporation...

  • Page 389: Hose/Applicator Expansion Base

    This appendix provides information about the hose/applicator expansion base for the ProBlue Flex adhesive melter. The expansion base expands the hose/applicator capacity of a 6-hose/applicator adhesive melter to an additional 2- or 4-hoses/applicators.

  • Page 390: Safety

    Before installing or operating the expansion base or melter, read the safety information provided in the Safety (Section 1) given earlier in the manual. Intended Use The expansion base can only be used with ProBlue Flex melters. Unintended Use Single-phase operation...

  • Page 391: Installation Clearances

    28.3 in. (719 mm) Sub base height 3.3 in. (83 mm) 12.7 in. (323 mm) Service Clearance 8.1 in. (205 mm) 21.8 in. (554 mm) 3.3 in. (83 mm) Figure G-2 Expansion base clearances Part 1128350_02 E 2020 Nordson Corporation...

  • Page 392: Power Requirements

    4. See Figure G-3. Use a 6 mm hex wrench to remove the two M8 socket-head cap screws on the front of the chassis. Retain the screws. Figure G-3 Remove melter from the sub-base Part 1128350_02 E 2020 Nordson Corporation...
  • Page 393 Locate the ground wire from the sub-base and disconnect it from the chassis. Figure G-4 Disconnecting ground wire 1. Sub-base 3. Chassis cover plate screw 5. Sub-base ground wire connection 2. Chassis 4. Cover plate (removed) 6. Chassis ground wire connection Part 1128350_02 E 2020 Nordson Corporation...
  • Page 394 Figure on the left shows the melter being disengaged from the sub-base. NOTE: Be careful not to damage the ground wire. 8. Lift the melter from the sub-base to remove. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 395: Mounting The Expansion Base To The Sub-Base

    Use a 6mm hex wrench to tighten the screws. NOTE: Torque the M8 socket-head cap screws to 17 ft-lb (23 Nm). Step 2 Step 3 Figure G-5 Mounting the expansion base to the sub-base Part 1128350_02 E 2020 Nordson Corporation...

  • Page 396: Mounting The Melter To The Expansion Base

    2. Slide the melter forward so that the expansion base locking tabs securely connect with the melter. 3. Secure the expansion base to the melter using the two M8 x 20 socket-head screws removed previously. Use a 6 mm hex wrench to tighten the screws. Part 1128350_02 E 2020 Nordson Corporation...
  • Page 397 Use a 6mm hex wrench to tighten the screws. NOTE: Torque the M8 socket-head cap screws to 17 ft-lb (23 Nm). Step 2 Step 3 Figure G-6 Mounting the melter to the expansion base Part 1128350_02 E 2020 Nordson Corporation...

  • Page 398: Connecting Expansion Base And Sub-Base Wiring To The Melter

    Figure G-7 Connecting ground wire from expansion base (some components not shown) 1. Sub-base 3. Chassis cover plate screw 5. Sub-base ground wire connection 2. Chassis 4. Chassis cover plate 6. Chassis ground wire connection Part 1128350_02 E 2020 Nordson Corporation...
  • Page 399 Technical Data (Section 7). 3. Connect the power cable to the receptacle. 4. Close the melter's E-Box door and reinstall the side enclosure panel. 5. Connect the wires from the base into the E-Box. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 400: Using Melter With Expansion Base In A Water Wash Environment

    Figure G-9 Placing stickers on the sub-base For instructions on mounting the expansion base on to the sub-base refer to Mounting the Expansion Base to the Sub-Base given earlier in this appendix. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 401: Troubleshooting

    DC cable from power module 3 (H/A 5 module 3 X6 in expansion base. power on circuit and 6) in E-Box board Check Nordnet connections at X5 in expansion base. Continued... Part 1128350_02 E 2020 Nordson Corporation...

  • Page 402: Troubleshooting Specific To Expansion Base

    Find and mitigate source of EMI temperature noise noise. fluctuations or offsets Channels 9 and 10 do Wiring between power modules Check the following connections: not work but channels X9 to X3 7 and 8 work X2 to X5 Part 1128350_02 E 2020 Nordson Corporation...

  • Page 403: Expansion Base Circuit Board Indicators

    Flashes briefly each control period DS7 (Status) RTD problems DS8 (Heaters) Heater problems DS12 Nordnet Comms (flashes red/green when communicating) DS10 Nordnet Termination ON Nordnet Downstream Power Figure G-10 Expansion base circuit board indicators and I/O declaration locations Part 1128350_02 E 2020 Nordson Corporation...

  • Page 404: I/O Declarations For The 4 Channel Temperature Control Expansion Board

    8, 9 feedback from hose and applicator. 240VAC @ 1000W per X6, X1 Heater zone, 1200W 5, 6, 11, 12 240VAC provided to hose and applicator heaters. Output per pair and 2000W for base Part 1128350_02 E 2020 Nordson Corporation...

  • Page 405: Block Diagrams

    Hose/Applicator Expansion Base G-17 Block Diagrams Power Distribution EXP AC Power Hose/Applicator Power Module #3 Nordnet Power Module E-Box Hose/Applicator Expansion Base Figure G-11 Connecting the expansion board power cables - 8 Hose/Applicator Base Part 1128350_02 E 2020 Nordson Corporation...
  • Page 406 Hose/Applicator Expansion Base G-18 Block Diagrams (contd) Figure G-12 Connecting the expansion board power cables - 10 Hose/Applicator Base Part 1128350_02 E 2020 Nordson Corporation...

  • Page 407: Expansion Base Selection

    Double - Warmup TANK 4 KG 1129029 BASE,HA EXP,SIZE A,DOUBLE,240V, 10 Hose T04,FW TANK 1129036 BASE,HA EXP,SIZE B,DOUBLE,240V, 7/10 KG T07&10,FW 1129028 BASE,HA EXP,SIZE A,DOUBLE,240V, 7 KG/HR M07,FW 1129030 BASE,HA EXP,SIZE A,DOUBLE,240V, 14 KG/HR M14,FW Part 1128350_02 E 2020 Nordson Corporation...
  • Page 408 Double - Warmup TANK 4 KG 1129031 BASE,HA EXP,SIZE A,DOUBLE,480V, 10 Hose M07,FW TANK 1129037 BASE,HA EXP,SIZE B,DOUBLE,480V, 7/10 KG T07&10,FW 1129031 BASE,HA EXP,SIZE A,DOUBLE,480V, 7 KG/HR M07,FW 1129362 BASE,HA EXP,SIZE A,DOUBLE,480V, 14 KG/HR M14,FW Part 1128350_02 E 2020 Nordson Corporation...
  • Page 409 Hose/Applicator Expansion Base G-21 This page intentionally left blank. Part 1128350_02 E 2020 Nordson Corporation...

  • Page 410: Expansion Base Parts

    SCR,SKT,M5X10,ZN 933618 LUG,45,SINGLE,.250X.032 1052143 NUT,HEX,W/EXT TOOTH WASHER,M5,STL,ZN 1094551 TBACCY,QUICK CONN,.25-IN,MALE,DUAL,5POS 1104459 SCR,SKT,M3X0.5X6,ZN 982528 SCR,SKT,M3 X 12MM,ZN 1129101 KIT,SERVICE,H/A EXP BASE,12 PIN REPL 1128744 HARNESS,10HA BASE,PWR VERT,PBFLEX 1128746 WIRE GROUP,10HA BASE, GND,PBFLEX NS: Not Shown Part 1128350_02 E 2020 Nordson Corporation...
  • Page 411 Hose/Applicator Expansion Base G-23 Figure G-13 Expansion base parts Part 1128350_02 E 2020 Nordson Corporation...

  • Page 412: Wiring Diagrams

    Hose/Applicator Expansion Base G-24 Wiring Diagrams Figure G-14 Expansion base boards Part 1128350_02 E 2020 Nordson Corporation...
  • Page 413 Hose/Applicator Expansion Base G-25 Figure G-15 Melter boards Part 1128350_02 E 2020 Nordson Corporation...
  • Page 414 Hose/Applicator Expansion Base G-26 Wiring Diagrams (contd) Figure G-16 Expansion base parts (bottom view) Part 1128350_02 E 2020 Nordson Corporation...
  • Page 415 Hose/Applicator Expansion Base G-27 Figure G-17 Power Module #3 Part 1128350_02 E 2020 Nordson Corporation...
  • Page 416 Hose/Applicator Expansion Base G-28 Wiring Diagrams (contd) Figure G-18 Power Module #4 Part 1128350_02 E 2020 Nordson Corporation...

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