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Manual No: 576013-879 ● Revision: W Veeder-Root TLS-3XX Consoles Gilbarco EMC Series Consoles ProPlus/ProMax Series Consoles Site Prep and Installation Manual...
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Customer Service will work with production facility to have the replacement product shipped as soon as possible. If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking fee.
Table of Contents Introduction Fixed-Feature Consoles .........................1 Modular Consoles ...........................1 Contractor Certification Requirements ....................1 Related Documents ...........................2 Documents Required to Install Equipment ................2 Related Documents ...........................2 Safety Precautions ............................3 National Electrical Code Compliance ....................3 Probe- and Sensor-to-Console Wiring ..................3 Power Wiring............................4 Sensor and Probe Junction Boxes ....................4 Permissible Console Input/Output Connections ................5 TLS-300/ProPlus/EMC Basic Consoles..................5...
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Table of Contents Installing the Stainless Steel Tube into the Tank..............32 Sealing the Stainless Steel Tube in the Tank Opening ............32 Installing the Probe in the Stainless Steel Tube..............32 Entering Custom Float Size (In-Tank Setup - Ver. 22 or later)........... 34 Installing a LPG-ISO Mag Probe ......................
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Table of Contents Appendix A: Wiring Record Wiring Record ............................A-1 Module Position ...........................A-1 Module Type ..........................A-1 Probe/Sensor Identification.......................A-1 Terminal Identification.........................A-1 Color Code or Marking.......................A-1 Appendix B: Universal Sensor Mounting Kit Introduction ............................B-1 Product Description ..........................B-1 Kit Contents ..........................B-1 Mounting Sensors ..........................
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Table of Contents Figure 37. Example Containment Sump Sensor Installation ............42 Figure 38. Example Dispenser Pan Sensor Installation ..............42 Figure 39. Example Dispenser Pan Sensor Installation in a Containment Sump ....... 43 Figure 40. Typical Oil/Water Separator Sensor Installation............43 Figure 41.
Attaching sensor wiring to the console. Contractor Certification Requirements Veeder-Root requires the following minimum training certifications for contractors who will install and setup the equipment discussed in this manual: Installer (Level 1) Certification: Contractors holding valid Installer Certification are approved to perform wiring and conduit routing;...
Introduction Related Documents • Wireless – ISD/PMC Wireless • A current Veeder-Root Technician Certification is a prerequisite for the VR Vapor Products course. Warranty Registrations may only be submitted by selected Distributors. Related Documents DOCUMENTS REQUIRED TO INSTALL EQUIPMENT This equipment must be installed according to the applicable installation document:...
PROBE- AND SENSOR-TO-CONSOLE WIRING Wire Type To ensure the best operating systems available, Veeder-Root REQUIRES the use of shielded cable for all probes and sensors regardless of conduit material or application. In these installations, shielded cable must be rated less than 100 picofarad per foot and be manufactured with a material suitable for the environment, such as Carol™...
Splices Veeder-Root recommends that no splices be made in the wire run between a sensor or probe junction box and the console. Each splice degrades signal strength and could result in poor system performance. Wire Gauges - Color coded •...
Introduction Permissible Console Input/Output Connections Permissible Console Input/Output Connections TLS-300/PROPLUS/EMC BASIC CONSOLES Figure 1 illustrates the permissible devices that can be connected to the console. Note that the number of inputs/ outputs in your console may differ from those shown below. Conduits attached to this area must Conduits attached to this area must consoles\30-003.eps...
Introduction Permissible Console Input/Output Connections TLS-350/PROMAX/EMC CONSOLES Figure 2 illustrates the console’s plug in module locations and the maximum number allowed in each of the three module sections of the console: Communications Bay, Power Bay, and Intrinsically Safe Bay. Input/output cables to the console’s Comm modules attach to connectors on each module’s end plate, and are accessible through an opening in the base of the console.
Planning Probe and Sensor Installations The contractor should diagram, all proposed trench and conduit runs between the console’s intended location and its deployed sensors and probes. A site diagram will help you to calculate conduit and wiring lengths, and necessary quantities of junction boxes, sealing boxes, clamps, brackets, etc. Throughout this planning process and in the actual installation, you must follow the latest National Electric Codes, federal, state, and local codes, as regards conduit type, depth below grade, sealing, grounding, wire capacities, etc.
Circuitry within the Console barrier forms an intrinsically safe, energy-limited system. This system makes probes and sensors safe for use in a Class I, Group D hazardous location. Probe and sensor wiring is intrinsically safe only when connected to Veeder-Root's Consoles, reference Form Numbers 8485. Non-Hazardous Area...
This system makes probes and sensors safe for use in a Class I, Group D hazardous location. Probe and sensor wiring is intrinsically safe only when connected to Veeder-Root's Console Form Numbers 8470 and 8482. Hazardous Non-Hazardous...
Console Installation Locating the Console WARNING Explosive vapors or flammable liquids could be present near locations where fuels are stored or being dispensed. This console is not explosion proof. Do not install this console in a volatile, combustible, or explosive atmosphere. An explosion or fire resulting in serious injury or death, property loss and equipment damage could occur if the console is installed in a volatile, combustible or explosive atmosphere (Class I, Division 1 or 2).
Console Installation Mounting the Console 19-3/4'' 3-9/16'' 2-1/16'' 13-1/16'' 2-1/2'' Conduit Entry Conduit Entries To Intrinsically Safe Area TOP VIEW Mounting Flanges W/ 1/4'' x 3/8'' 1/2'' TYP. 16'' 1-7/8'' 13'' 12'' 11'' 11-1/4'' 1/2'' TYP. 1'' TYP. FRONT VIEW knockout for Conduit Entry To Power Area 7/8'' x 2-3/8'' knockout -...
Console Installation Mounting the Console 3-1/8'' 2-1/2'' To remove a knockout, insert a flat 3-1/8'' head screwdriver into the slot in the 9-3/4'' center of the knockout and gently move the screwdriver up and down to remove the inner knockout, or left and right to remove the middle knockout.
Console Installation Wiring the Console Wiring the Console WARNING This console contains high voltages which can be lethal. It is also connected to low power devices that must be kept intrinsically safe. 1. Turn power Off at the circuit breaker. Do not connect the console AC power supply wires at the breaker until all devices are installed.
Console Installation Wiring the Console AC Line (hot) AC Neutral Chassis Ground Barrier Ground (#12 AWG or larger) 2A, Slo-Blo (5 mm x 20 mm) Rigid Conduit (enters Through Top of a Power Bay Console knockout) Use ground lug POWER MODULE closest to conduit entry INTRINSICALLY...
Console Installation Wiring Conduit Safety Issues Wiring Conduit Safety Issues WARNING Probes and sensors operate in areas where flammable liquids and explosive vapors may be present. Improper installation may result in fire or explosion causing serious injury or death. Practice the following: 1.
19) are normally fitted at the time of probe installation. If the probes are not to be installed immediately, cap the riser. Table 1 lists minimum riser dimensions for use with Veeder-Root mag probe float sizes. Table 1. Dimensions for Steel Riser Pipes and Mag Probe Floats...
Determining Mag Probe Length Determining Mag Probe Length 1. Measure the distance from the bottom of the tank to the top of the probe manway, or the 2-, 3- or 4-inch tank opening- this is the minimum probe length (ref. Figure 9). 2.
Determining Mag Probe Length Determining Mag Probe Length for Media-Isolated Installations 3. Measure from the top of the riser to the bottom of the tank and record this distance as “D2”. 4. Subtract “D1” from “D2”, then add 7 inches, to determine the correct probe length. Manhole Cover (Concrete) (Backfill)
Special Mag Probe Installation Kits In addition to the Mag Probe installation kits shipped with each probe (containing floats, spacer rings, cable, etc.), your installation may also require one or more of the special kits described in this section. AST Installation Kit This kit is recommended when installing Mag Probes into an above ground storage tank (AST).
Special Mag Probe Installation Kits Vapor Extraction Riser Kit w/ Coupling Adaptor Vapor Extraction Riser Kit w/ Coupling Adaptor This kit contains parts needed to install a Mag Probe into a Vapor Extractor Riser that has a Coupling Adapter (parts listed in Table 3 and shown in Figure 13): Table 3.
Special Mag Probe Installation Kits Vapor Extraction Riser Kit w/o Coupling Adaptor Vapor Extraction Riser Kit w/o Coupling Adaptor This kit contains parts needed to install a probe in a Vapor Extractor Riser that does not have a coupling adapter (parts listed in Table 4 and shown in Figure 14): Table 4.
The parts listed in Table 5 and shown in Figure 15 below are included in the Installation kit ( and are required to install a Veeder-Root Form No. 8463 Series Mag Probe into a tank. Table 5. Chem-ISO Kit, P/N 331824-000 Qty.
P/N 331807-000 The parts listed in Table 6 and shown in Figure 16 below are included in the installation kit ( and are required to install a Veeder-Root Form No. 8463 Series Mag Probe into a liquefied petroleum gas (LPG) tank.
Special Mag Probe Installation Kits Riser Cap Kit for Mag Probe Installations Riser Cap Kit for Mag Probe Installations The cap on the riser containing the Mag Probe must be modified to allow the probe’s cable to exit the riser. This modification requires making a 1/2”-14 NPT tapped hole in the cap for a cord grip.
Special Mag Probe Installation Kits Riser Cap Kit for Mag Probe Installations Table 8. Metal cap and ring kit - Part No. 312020-952 Quantity Description Part Number Adapter ring and gasket 514100-332 Cap and gasket 327869-003 Group Cord Grip 331028-001 probes\cap&ring.eps Note: watch orientation Metal cap...
Mag Probe Installation UST/AST Tank - Dedicated Riser 1. Turn OFF power to the console. 2. Remove any sludge from the bottom of the tank. 3. Check that floats, boot, and cable are assembled correctly on probe (ref. Mag Probe Assembly Manual). 4.
At sites that require installation of a riser adaptor (Phil-Tite M/F 4X4 or equivalent) at the top of the riser, do so following the manufacturer’s instructions. Next screw the adapter ring from the Veeder-Root kit ( 312020- 952) onto the riser adaptor by hand until the gasket contacts the sealing surface.
Mag Probe Installation UST Installation - Vapor Extractor Riser w/ Coupling Adaptor 3. Make sure there is a minimal amount of slack between the probe and cap, then tighten the cord grip nut until the cable is held firmly. Push the end of the cable through the field J-box cord grip, then tighten that cord grip nut as well.
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Mag Probe Installation UST Installation - Vapor Extractor Riser w/ Coupling Adaptor 1. Remove any existing hardware from the Vapor Extractor Riser so that it’s 4” NPT riser threads are exposed. 2. Use the extractor wrench tool (OPW Part Number: 89-0044) to remove the Ball Float Check Valve and Extractor Cage inside the bottom of the 4”...
Mag Probe Installation Installing a Chem-ISO Mag Probe CAUTION: If Ball Float Check Valve was part of your Overfill Protection System, you now need to consider another form of overfill protection (i.e. a console alarm, a drop tube with overfill protection valve, or some other accepted means).
5. Circuitry within the probe and console barrier form an intrinsically safe, energy limited system. The probe wiring is intrinsically safe only when connected to Veeder-Root consoles having form numbers 8470, 8482, 8485, or 8560. ATTACHING THE FLOAT TO THE TUBE Slide the large shipping washer off of the stainless steel tube and discard it.
Mag Probe Installation Installing a Chem-ISO Mag Probe over the top of the gland nut. Note: the rain shield is intended to keep water out from between the probe’s shaft and the inside of the tube so you don’t want to force the shield down below the top end of the tube (see Figure 27).
(see Figure 28). WARNING The Veeder-Root Mag Plus probe is installed and operated in the highly combustible environment of an LPG tank. Fire or explosion resulting in serious injury or death could result if the equipment is improperly installed or modified.
Mag Probe Installation Entering Custom Float Size (In-Tank Setup - Ver. 22 or later) INSTALLING THE PROBE IN THE STAINLESS STEEL TUBE 1. Slide the rubber rain shield onto the probe shaft (narrow end up) and push it all the way up to the probe canister.
Sensor Installation Sensor Installation Diagrams General installation diagrams for various Veeder-Root sensors are shown in Figure 30 through Figure 47. When installing sensors you must adhere to the procedures shown in these figures, unless a separate manual is shipped with your sensor, in which case you should follow that manual’s installation guidelines. For those sensor installations requiring the Universal Mounting Kit (P/N 331144-001), refer to Appendix B for suggested attachment configurations.
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Sensor Installation Sensor Installation Diagrams Containment sump sensor Weatherproof junction box with 1/2-inch N.P.T. Submersible threads (16 cubic inch pump Cord grip volume minimum) Containment Seal-off sump 1/2'' Rigid conduit IMPORTANT! IMPORTANT! to console DO NOT MOUNT SENSOR TO DO NOT MOUNT SENSOR TO FLEXIBLE PRODUCT LINE.
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Sensor Installation Sensor Installation Diagrams U-channel Brackets, clamp, etc., from Universal sensor mounting kit Cord grip Weatherproof junction box with 1/2-inch N.P.T. threads (16 cubic inch volume minimum). Product line Seal-off Dispenser containment Rubber grommet seal sump clamped on inside - or as recommended by dispenser pan manufacturer.
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Sensor Installation Sensor Installation Diagrams Existing conduit or piping Product pipe Cable to junction box Cable to junction and seal-off box and seal-off (see below) (see below) Sump sensor* (installation examples) Sump base Weatherproof junction box with 1/2-inch N.P.T. *Sump sensor should: threads (16 cubic inch 1.
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Sensor Installation Sensor Installation Diagrams Submersible Sensor Cord grip Weatherproof pump junction box Containment Seal-off sump 1/2'' Rigid conduit to console IMPORTANT! IMPORTANT! Brackets, clamp, etc. DO NOT MOUNT SENSOR TO DO NOT MOUNT SENSOR TO from optional Universal FLEXIBLE PRODUCT LINE. FLEXIBLE PRODUCT LINE.
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Sensor Installation Sensor Installation Diagrams 14'' min. dia. manhole Cord grip Seal-off Sensor well cap 1/2'' rigid conduit (to Console) w/ locking handle Weatherproof junction box with 1/2-inch N.P.T. threads (16 cubic inch volume minimum) Extra sensor length should not exceed 2-feet Perforated PVC monitoring well...
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Sensor Installation Sensor Installation Diagrams PRODUCT LINE TO DISPENSER VAPOR RETURN FROM DISPENSER vacsensors/fig1.eps Figure 46. Simplified Vacuum Sensor Installation...
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Sensor Installation Sensor Installation Diagrams 2-conductor cable (comes preattached to liquid switch in CSTP Cord grip housing) CSTP Seal-off 1/2'' rigid conduit (to Console) 14'' min. dia. Weatherproof junction box with manhole 1/2-inch N.P.T. threads (16 Cubic inch volume minimum) sensors\cstplsinst.eps Figure 47.
Probe and Sensor Conduit Installation WARNING Probes and sensors operate in areas where flammable liquids and explosive vapors may be present. Improper installation may result in fire or explosion causing serious injury or death. Practice the following: 1. Read thoroughly and follow the instructions shipped with each probe and sensor. 2.
Probe and Sensor Field Wiring Figure 50 contains diagrams for connecting, at the field junction box, cables from the probe and sensor to cables from the console. Check diagrams closely for polarity requirements. Black Groundwater Black From Green From Type B From Type B Seal-off...
Probe and Sensor Field Wiring Sealing Field Connections Black Black Black Type A Type A From Smart From Seal-off Seal-off Interface Interface From Sensor Sensor Seal-off Sensor White Module Module Flow Meter Interface White White Module 1/2” rigid 1/2” rigid 1/2”...
Probe and Sensor Field Wiring Sealing Field Connections gloves, eye, and face protection. Use only in well ventilated areas. Wash thoroughly before eating, drinking, or smoking. 4. Do NOT terminate shield or drain wire in the field junction box, ground shield and drain wires at console only. 5.
Connecting Probe/Sensor Wiring to Consoles WARNING The equipment is used in location where lethal voltages and explosive vapors or flammable fuels may be present. Care must be taken when installing, servicing or replacing parts in the system or serious injury or death from explosion, fire or shock may occur. For this system: 1.
Connecting Probe/Sensor Wiring to Consoles TLS-300/ProPlus/EMC Basic Consoles INTRINSICALLY SAFE AREA POWER AREA GROUND GROUND INPUT 1 Connected to: SENSOR LOCATIONS BACKUP GENERATOR TANK 1 - INTERSTIAL TANK 1 - SUMP TANK 2 - INTERSTIAL TANK 2 - SUMP TANK 3 - INTERSTIAL TANK 3 - SUMP INPUT 2 Connected to:...
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Connecting Probe/Sensor Wiring to Consoles TLS-300/ProPlus/EMC Basic Consoles INTRINSICALLY POWER AREA POWER AREA SAFE AREA Sensor Sensor Up to 8 Sensors Rigid conduit (enters console through an intrinsically safe area knockout) SENSOR Attach cable shields to ground lug + - + - + - + - + - + - + - MAXIMUM SENSOR...
Connecting Probe/Sensor Wiring to Consoles TLS-300/ProPlus/EMC Basic Consoles CONNECTING DEVICES TO POWER AREA I/O TERMINALS Relay Outputs Depending on the model console installed, you may have one or two Form-C relay outputs which you can connect to overfill alarms and external audible/visual warning devices. Note – there are important output relay connection restrictions: 1.
Connecting Probe/Sensor Wiring to Consoles TLS-350/ProMax/EMC Consoles TLS-350/ProMax/EMC Consoles MODULE/CONNECTOR POSITIONS AND LABELING Modular consoles have three bays in which interface modules can be installed; Comm bay (left door) and Power and Interstitially Safe bays (right door). Comm Bay Power Bay I.S.
Connecting Probe/Sensor Wiring to Consoles TLS-350/ProMax/EMC Consoles Grounding Probe and Sensor Shields Connect probe and sensor cable shields to ground at the console only. Do not ground both ends of the shield. CIRCUIT DIRECTORY A circuit directory is adhered to the inside of the right-hand door. It should be filled out by the installer as the module’s connectors are being wired.
Connecting Probe/Sensor Wiring to Consoles TLS-350/ProMax/EMC Consoles TYPE B INTERFACE MODULE - I.S. BAY MAXIMUM SENSOR SENSOR A G B A G B A G B A G B A G B A G B OUTPUT RATINGS: 13 VDC .20 AMP TYPE B INTERFACE MODULE Attach Cable Shields to Ground Lug Closest to Conduit Entry...
Connecting Probe/Sensor Wiring to Consoles TLS-350/ProMax/EMC Consoles TYPE A INTERFACE MODULE - I.S. BAY SENSOR MAXIMUM SENSOR OUTPUT RATINGS: 13 VDC .20 AMP TYPE A INTERFACE MODULE Attach Cable Shields to Ground Lug Closest to Conduit Entry Console Rigid Conduit (enters Console Up to 8 through an I.S.
Connecting Probe/Sensor Wiring to Consoles TLS-350/ProMax/EMC Consoles GROUNDWATER SENSOR INTERFACE MODULE - I.S. BAY GROUND MAXIMUM SENSOR WATER F G W F G W F G W F G W F G W OUTPUT RATINGS: SENSOR 15 VDC .15 AMP GROUNDWATER SENSOR INTERFACE MODULE Not Used Attach Cable Shields to Ground...
Connecting Probe/Sensor Wiring to Consoles TLS-350/ProMax/EMC Consoles VAPOR SENSOR INTERFACE MODULE - I.S. BAY VAPOR MAXIMUM SENSOR V G W V G W V G W V G W V G W SENSOR OUTPUT RATINGS: 15 VDC .15 AMP VAPOR SENSOR INTERFACE MODULE Not Used Attach Cable Shields to Ground Lug Closest to Conduit Entry...
Connecting Probe/Sensor Wiring to Consoles TLS-350/ProMax/EMC Consoles 4-RELAY OUTPUT MODULE - POWER BAY The 4-Relay Output Module incorporates four Form-C relay outputs and the I/O Combination Module incorporates two Form-C relay outputs. Important Output Relay Connection Restrictions 1. Do not connect output relays to a device that draws more than 2 amperes of current. Output power: output relay contact, resistive load - 120 Vac, 2 A max.;...
Connecting Probe/Sensor Wiring to Consoles TLS-350/ProMax/EMC Consoles I/O COMBINATION MODULE - POWER BAY The I/O Combination Module can accept two dry-contact switch closure inputs from an external device such as a line leak detector or well monitoring system [Figure 67].] For each external input, connect a shielded cable consisting of two #18 AWG conductors to the appropriate input terminals on the module.
Connecting Probe/Sensor Wiring to Consoles TLS-350/ProMax/EMC Consoles PUMP RELAY MONITOR MODULE - POWER BAY The Pump Relay Monitor Module can accept ac inputs from the STP’s Remote Control Box [Figure 68].] For each STP to be monitored, connect a shielded cable consisting of two #14 AWG conductors to the appropriate input terminals on the module.
Figure 69. Pump Sense Module Wiring WIRING ADDITIONAL POWER BAY MODULES The wiring diagrams for Power Bay modules not covered in this manual can be found in the separate Veeder-Root manuals listed below. Follow the instructions in the manual shipped with the module.
Connecting Probe/Sensor Wiring to Consoles Before Applying Power to the Console CONNECTING SERIAL COMM MODULES The Comm cage, in the Communication Bay (left compartment of the console), can accept a wide variety of modules; Serial Comm modules, miscellaneous modules, such as the WPLLD Communications Module, and Dispenser Interface Modules (except Mechanical Dispenser Interface Modules which install in the Power Bay of the console).
Appendix A: Wiring Record Wiring Record The wiring record forms in this appendix are intended for the installer’s use to accurately record the wiring scheme and wiring identification for probes and sensors connected to the console. A definition of each record heading is given below.
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Appendix A: Wiring Record Wiring Record Module Position # Module Position # Module Type: Module Type: consoles\mdposdwg.eps...
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Appendix A: Wiring Record Wiring Record Module Position # Module Position # Module Type: Module Type: consoles\mdposdwg.eps...
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Appendix A: Wiring Record Wiring Record Module Position # Module Position # Module Type: Module Type: consoles\mdposdwg.eps...
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Appendix A: Wiring Record Wiring Record Module Position # Module Position # Module Type: Module Type: consoles\mdposdwg.eps...
Appendix B: Universal Sensor Mounting Kit Introduction This addendum describes installation procedures for the Universal Mounting Kit for Dispenser Pan and Containment Sump Sensors, Part Number 331144-001. Since you can use the Universal Mounting Kit in a variety of ways, only the most commonly used mounting methods are described.
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Appendix B: Universal Sensor Mounting Kit Mounting Sensors tube to prevent excess clamping pressure on the sensor (see Figure B-2). Support bar Extender bracket Sensor 3/8-16 x 7/8 hex bolt 3/8-16 Spring nut 1/4-20 x 3/4 hex bolt w/ washer and nut (not shown) Spacer w/ 1/4-20 x 1-1/2"...
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Appendix B: Universal Sensor Mounting Kit Mounting Sensors Support bar 1/4-20 x 3/4 hex bolt Sensor w/ washer and nut (not shown) 3/8-16 Spring nut Extender Clamp bracket 3/8-16 x 7/8 hex bolt 1/4-20 x 1-1/2 machine screw w/ washer and nut sensors\mntsndp.eps Figure B-3.
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Appendix B: Universal Sensor Mounting Kit Mounting Sensors 3/8-16 Spring nut Support bar 3/8-16 x 7/8 hex bolt 1/4-20 x 3/4 hex bolt w/ washer and nut Extension bracket Sensor Extension bracket Clamp 1/4-20 x 3/4 hex bolt w/ washer and nut (not shown) 1/4-20 x 1-1/2 machine screw w/...
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Appendix B: Universal Sensor Mounting Kit Mounting Sensors U-Bolt U-bolt Rigid conduit Sensor 1/4-20 x 3/4 hex bolt w/ washer and nut Clamp (not shown) L-bracket 1/4-20 x 1-1/2 sensors\snlbkt.eps machine screw w/ washer and nut Figure B-5. Mounting the Sensor to Rigid Conduit...
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Appendix B: Universal Sensor Mounting Kit Mounting Sensors Supply line Sensor Clamp U-bolt L-bracket 1/4-20 x 1-1/2 machine screw w/ washer and nut 1/4-20 x 3/4 hex bolt w/ washer and nut sensors\snsupln.eps (not shown) Figure B-6. Mounting the Sensor to a Supply Line...
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Appendix B: Universal Sensor Mounting Kit Mounting Sensors Containment sump wall Sensor L-bracket 1/4-20 x 3/4 hex bolt Clamp w/ washer and nut (not shown) 1/4-20 x 1-1/2 machine screw w/ sensors\sncntmnt.eps washer and nut Figure B-7. Mounting the Sensor in a Containment Sump...
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