Summary of Contents for Weber Markoprint integra PP108
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Translation of the original operating manual Markoprint integra PP108 Part number of documentation 40075165 (GB) English Version: 02.01.2019/HJE Weber Marking Systems GmbH Maarweg 33 D-53619 Rheinbreitbach E-Mail: info@webermarking.de http://www.webermarking.de...
Contents 40075165 Markoprint integra PP 108 Contents GENERAL INFORMATION........................6 ........................6 ENERAL URVEY ......................6 IMITATION OF IABILITY ........................ 6 ARRANTY LAUSE ....................7 LEANING AND MAINTENANCE ......................7 OPYRIGHT ROTECTION ..............7 URPOSE AND COPE OF THIS SERVICE MANUAL .....................
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Contents 40075165 Markoprint integra PP 108 INSTALLATION AND INITIAL OPERATION ..................37 ........................39 NSTALLATION Requirements to the Site of Installation ................39 Placing the Print System ....................40 ................... 41 OSITIONING THE RINT YSTEM ..................43 ONNECTING THE RINT YSTEM Overview of the print system connectors ................
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Input / output connection for 15 pin Sub-D socket with examples ........98 Examples input: ....................... 98 Hose system ........................100 Mac address ........................101 ......................102 ECHNICAL DRAWINGS System unit Markoprint integra PP108 ................102 ......................103 NSTRUCTION SHEET ........................ 104 ARAMETER LIST Page 5 of 104...
General Information 40075165 Markoprint integra PP 108 General Information General Survey Congratulations! You have purchased a high-quality print system. Our concern is to make sure that you profit from this system to your entire satisfaction over many years. In order to ensure this, we strongly recommend you to let our experienced specialists perform the installation.
Purpose and Scope of this service manual This manual enables safe and effective use of the Markoprint integra PP108. The Operating manual is a component of the device and must be stored close to the device to be accessible to the staff at all times.
General Information 40075165 Markoprint integra PP108 Hints for Use of this Manual Please find in the following a detailed explanation of the notations and representations as used in this manual. Keys and buttons which you must push appear in squared brackets.
General Information 40075165 Markoprint integra PP108 Explanation of Technical Terms Technical Term Explanation The conveyor transports the products, which should be Conveyor printed and pass them by the print head Dots Per Inch 1 Inch = 25,4mm See shaft encoder...
General Information 40075165 Markoprint integra PP108 Customer Service Please contact your local distributor for technical information. If failures at the print system occur, you should be prepared with the following information: Detailed error description. All information on the name plate of the print system.
Safety Regulations 40075165 Markoprint integra PP108 Safety Regulations Behavior in Case of an Emergency The operating personnel have to be familiar with the operation and the location of safety, accident notification-, first aid- and rescue devices. What to do in Case of an Emergency? ...
The Markoprint integra PP108 has been designed, built and must be used exclusively for the intended purpose described. The Markoprint integra PP108 serves to create print images and to print these from the top or side onto smooth and absorbent product surfaces. The product must pass the Markoprint integra PP108, i.e.
Safety Regulations 40075165 Markoprint integra PP108 Retrofitting and Changes at the Print System Unauthorized retrofitting and changes at the system lead to an immediate expiration of liability and warranty covered so far by the manufacturer! This is also valid for interventions and program changes at programmable control systems as well as program changes at control units as far as they are not described in this Manual.
Safety Regulations 40075165 Markoprint integra PP108 Special hazards The following section identifies the remaining risks, determined following a risk analysis. Observe the safety notes listed here and the warnings in other chapters of the manual to minimize health hazards and avert hazardous situations.
Safety Regulations 40075165 Markoprint integra PP108 Edges and corners pose risk of injury! RISK OF INJURY! Sharp edges and pointed corners may cause abrasions and cuts to the skin. Therefore: – Be cautious when working near sharp edges and pointed corners.
Safety Regulations 40075165 Markoprint integra PP108 Disposal This print system complies with the RoHS EU-Regulation 2002/95/EG with observance of the fixed using prohibitions and avoiding pollutants. Authorized persons Work at the print system should only be performed by reliable personnel. Please comply with the legal age! Only trained personnel are allowed to operate the print system.
Safety Regulations 40075165 Markoprint integra PP108 Personal Protective Equipment Wear following protective equipment when performing work at the system: SAFETY SHOES Wear for protection against falling off parts and slipping. PROTECTIVE CLOTHING Are tight-fitting clothes with low tensile strength, with tight sleeve...
Safety Regulations 40075165 Markoprint integra PP108 Working Places Operator Personnel The print system is an automatic working system and does not require any operation for the printing procedure. Page 18 of 104...
Technical Specifications 40075165 Markoprint integra PP108 Technical Specifications General Dimensions ( H x W x D in mm) See drawings in appendix Weight About 6000g, without ink Environmental 15 - 40 ° C Temperature: Environmental Conditions: 30-85 % relative humidity (non-condensing)
Technical Specifications 40075165 Markoprint integra PP108 Performance data Cable length System unit / Power supply in m Text layout Software iDesign / iDesign Touch Parameter input Software iDesign / iDesign Touch Fonts all available Windows fonts (optional) customer-specific fonts Print height in mm...
Markoprint integra PP108 Pro Print direction L/R or R/L, from top (IN PREPARAION) side. Print from bottom is not possible. Not available in all Markoprint integra PP108 versions Inks Article No. Type Ink PP108 MOF Black Flush solution PP108 Page 22 of 104...
Initiate complaint. Scope of delivery The scope of delivery of the Markoprint integra PP108 depends on the ordered options and the customer’s application. Please control the scope of delivery when receiving the systems on the basis of the delivery note.
Transport, Packaging and Storage 40075165 Markoprint integra PP108 Symbols on Packaging As part of the installation and further use it may happen that the operator put user or maintenance personnel in charge of handling of packages. Therefore note the following...
Transport, Packaging and Storage 40075165 Markoprint integra PP108 Transport and Unpackaging Safety Instructions Material damage due to incorrect transport! Remove the packaging material and the transportation safety devices on installation site and transport the print system in its original packaging to the place of installation.
Transport, Packaging and Storage 40075165 Markoprint integra PP108 Packaging On Packaging The individual packages are packed in accordance with the expected transport conditions. Only environmentally-friendly materials were used for packaging. Packaging serves to protect the individual components against transport damage, corrosion and other damage, up to the assembly stage.
Transport, Packaging and Storage 40075165 Markoprint integra PP108 Storage Controller Store the controller incl. print head under the following conditions: Do not store outdoors. Keep dry and free of dust. Do not expose to aggressive media. ...
Transport, Packaging and Storage 40075165 Markoprint integra PP108 Storage ink bottles New original ink bottles can be stored up to one year. Please have a look at the printed best before date! The shelf life can be varying with the different ink types.
The print images can be created directly with PC intsalled iDesign software installed and can be sent to the Markoprint integra PP108 via USB stick, network connection or serial EIA 232 connection. Up to 9 print images can call up for printing via keyboard.
Construction and function 40075165 Markoprint integra PP108 Print head The print head works with piezo technology. Ink channels are behind the nozzle plate. The ink circulate in the ink channels by the capillary effect. Each ink channel consists of piezo crystals that contract by an electrical impulse, pressing ink against the nozzle plate.
The Markoprint integra PP108 print system is in five different versions available: Markoprint integra PP108 -Print, -Basic, -Advanced, -Pro and -Ultimate. The Markoprint integra PP108 will be delivered as Print version standard. If the requirements exceed the scope of services of the Print version, an upgrade with costs to ...
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Construction and function 40075165 Markoprint integra PP108 SYSTEM VERSION FUNCTION Print Basic Advanced Ultimate Internal sensor External sensor Encoder 4E / 4A 4E / 4A 4E / 4A 4E / 4A 4E / 4A In-/ Outputs Ink level display Page 32 of 104...
Never remove the print head - this would invalidate the warranty. The print head Markoprint integra PP108 has 1536 individually controllable nozzles on 108mm in the nozzle plate. The nozzle plate is fixedly connected to the print head module and can’t be disassembled.
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Construction and function 40075165 Markoprint integra PP108 The print head is connected to its own ink system via a special flexible hose containing the ink line and the control cable. The hose is 1.2m long as standard. The ink system can be mounted higher or lower.
Construction and function 40075165 Markoprint integra PP108 Name plate The nameplate is attached at the bottom of the system and displays the following: System type Serial number MAC-address Article number Supply voltage Power consumption ...
Installation and Initial Operation 40075165 Markoprint integra PP108 Installation and Initial Operation Safety notes Danger to life through electric shock! DANGER TO LIFE! Contact with live parts poses imminent danger to life. Damaged insulation or individual components can be lethal.
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Installation and Initial Operation 40075165 Markoprint integra PP108 Edges and corners pose risk of injury! RISK OF INJURY! Sharp edges and pointed corners may cause abrasions and cuts to the skin. Therefore: – Be cautious when working near sharp edges and pointed corners.
Installation and Initial Operation 40075165 Markoprint integra PP108 Installation Only an optimally aligned installation of the system can ensure a continuous operation with a low rate of failures and a minimum wear. For an optimized installation of the system, fine tunings adapted to environmental conditions are essential. For the fine tunings, a complex expert knowledge is required basing on experience with print technique.
Installation and Initial Operation 40075165 Markoprint integra PP108 Placing the Print System Look for good product guidance, so that the product can’t damage the print head. The mounting position should be vibration-free, so that the print head can operate safely.
Installation and Initial Operation 40075165 Markoprint integra PP108 Positioning the Print System Material damage due to improper print system installation! With the print system switched on, a defect may occur in the system electronics. Therefore: – Only install the system when it is switched off.
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Step Procedure 0 – 3mm Fig. 6: Markoprint integra PP108 mounted on production line Lock the system unit by tightening the Allen screws. A product deflector / guidance in running direction in front of the print head should be mounted to protect the print head.
Installation and Initial Operation 40075165 Markoprint integra PP108 Connecting the Print System Possible material damages! To prevent faults due to potential differences, an electro- conductive connection between control unit and conveyor belt must be established. Material damage due to induced currents!
Installation and Initial Operation 40075165 Markoprint integra PP108 Connection of the grounding cable To prevent faults due to potential differences, an electro-conductive connection between control unit and conveyor belt must be established. Requirements The system is switched off. ...
Installation and Initial Operation 40075165 Markoprint integra PP108 Connecting to Supply Voltage Requirements Power supply according to "Technical Data" is installed close (max. 1,5 m away) to the print system. Instruction Please connect the print system with supply voltage as follows:...
– Print parameter) Set the shaft encoder resolution by the iDesign software. 600 dpi with the delivered shaft encoder with friction wheel from Weber (600 dpi optimized). (System settings – Print Parameter) Set the intensity by the iDesign software so, that the desired effective resolution can be reached (180 dpi is standard).
Installation and Initial Operation 40075165 Markoprint integra PP108 Connecting the optional Product Sensor If more options will be used simultaneously, a splitter-box (Art.-No.: 72900545) can used. Requirements The optional product sensor is mounted at the production line or at the print head directly.
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Fig. 12: Ethernet-socket (RJ 45) on the system-back and network LED on the top side of the system. Connect the USB-stick to the Markoprint integra PP108 to write a system image on the stick. Connect the USB-stick to a PC with iDesign and set the desired free IP address for the system by the iDesign software.
The print system is installed correctly, solid and vibration-free. All electronic connections are connected. Instruction Please start up the Markoprint integra PP108 as follows: Step Procedure Switch on the system and wait one minute until the ink circuit is completely filled with ink.
Installation and Initial Operation 40075165 Markoprint integra PP108 Rinsing / Cleaning Print head Material damage due to ink leavings! Rinsing of the MX-Top print head results increased ink consumption and can lead to undesirable contamination of the environment. Therefore: –...
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Installation and Initial Operation 40075165 Markoprint integra PP108 Requirements The nozzle plate is NOT dry (Rinsing or spary on the cleaning agent, leave to act briefly and carry out the rinsing process) Instruction Please wipe the nozzle plate as follows:...
Instruction Please fill the system with ink as folows: Step Procedure Install the Markoprint integra PP108 (head and ink system) stable and horizontal on a mounting bracket. Connect the system with the power supply. Switch on the power. The ink LED and status LED should light yellow after start up, because the ink tank is empty.
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Installation and Initial Operation 40075165 Markoprint integra PP108 Step Procedure Fig. 16: Insert ink bottle The ink should run in the ink tank. If the tank is full, the ink LED lights green. (This takes up to 30 sec.) Wait 1 -2 minutes until the ink circuit is completely filled and the pumps work regularly.
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Installation and Initial Operation 40075165 Markoprint integra PP108 Step Procedure Make a test print: Press short the [INK]-button. If the nozzles don’t print at all, repeat the purge procedure. Page 55 of 104...
Operation 40075165 Markoprint integra PP108 Operation User interface of the print system ON-/OFF-BUTTON Print start / Print stop LED STATUS Text selection confirmation >10 Sec. Standby-mode GREEN: O.K. Flashing: Standby ON-/OFF-BUTTON YELLOW: Printstop Flashing: Read/Write USB-data transfer INK-BUTTON RED: Failure print head not identified...
Operation 40075165 Markoprint integra PP108 Switch on Requirements The print system is connected with power. Instruction Please switch the print system on as follows: Step Procedure Set the switch from 0 to I on the back of the system. Fig. 19: ON-/OFF-BUTTON on the back side of the system The system must conduct a self-test and is ready for operation after ca.
Operation 40075165 Markoprint integra PP108 Switch off Requirements The print system is connected with power and switched on Instruction Please switch the print system off as follows: Step Procedure Press the Power button for approx. 10 seconds. The Status, 123 and Ink LEDs will flash yellow.
Operation 40075165 Markoprint integra PP108 Filling the system Material damages by misuse! The early insertion of a ink bottle can cause an overfilling of the ink system and therefore material damages. Therefore: – Change the ink bottle only when the system reports „Empty ink bottle“.
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Operation 40075165 Markoprint integra PP108 Step Procedure Fig. 22: Screw in the ink bottle The ink should flow into the ink tank now. When the tank is full, the ink LED lights green. (This takes up to 30 seconds.) Unscrew and close the ink bottle.
Operation 40075165 Markoprint integra PP108 Print stop Instruction Please activate a Print Stop / a Print Pause as follows: Step Procedure Presses once short the [ON-/OFF]-Button on the top side of the print system. Fig. 23: ON-/OFF-BUTTON on the top of the system The Power LED lights yellow on print stop.
Operation 40075165 Markoprint integra PP108 Select print image Up to nine print images can be saved in the memory of the Markoprint integra PP108 or a direct call up at the system unit. Instruction Please select a print image as follows:...
The stick must be connected once on the system to post this information, so that the iDesign software can work with the system after that. The transfer of the data and commands happen by the Markoprint integra PP108 directly after the connection of the stick. After this the „Status.ast“ file is created.
Operation 40075165 Markoprint integra PP108 Load print image with a USB-Stick Needed tools USB-Stick Requirements The used USB stick was connected for an initialization to the Markoprint integra PP108 print system. The print image, created with the iDesign Software, is transferred to the USB stick.
Operation 40075165 Markoprint integra PP108 To set the print start delay It’s possible to change the print start delay at the system with a key combination. Instruction Please set the print start delay at the system as follows: Step Procedure Press the [SELECT]-Button and the [ON-/OFF]-Button to increase the print start delay.
It’s also possible to transfer the print image to a USB-stick and connect the USB- stick with the system to load the print image. Instruction Please load a print image from iDesign to the memory of the Markoprint integra PP108 print system as follows: Step...
The print start delay relates to the beginning of the print layout. Requirements The Markoprint integra PP108 print system is connected with the iDesign software via a network or serial interface. Or the settings can be written on the USB-stick and then transferred to the system.
Operation 40075165 Markoprint integra PP108 Web-Interface The WEB Interface basically behaves like the X2JET / X4JET plus Touch operation. The WEB Interface can only be called from one terminal at the same time! If the WEB Interface of a print system should be operated by another terminal, the existing connection must stop before! An intro is displayed after starting the WEB Interface.
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Operation 40075165 Markoprint integra PP108 By a click on the print image, the print image name, the number of the previously print image and the number of prints of the selected print image, which can be print with a full cartridge, are displayed.
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Operation 40075165 Markoprint integra PP108 The print can start again or another print image can select with The selected print image can start with The last loaded and paused print image restarts with Variable fields are queried each time before a print image starts:...
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Operation 40075165 Markoprint integra PP108 Parameter settings can be selected and changed with Page 71 of 104...
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Operation 40075165 Markoprint integra PP108 With the button: a print image can call up for print start a print image can be changed a new print image can be created. See also Operation Manual X2JET / X4JET plus Touch. Change the ink settings with...
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Operation 40075165 Markoprint integra PP108 Call up and change the system settings with Page 73 of 104...
The outputs are open Collector outputs and may load with max. 100 mA. The Markoprint integra PP108 has at the 15-pole option socket two in- and four outputs. A variety of configurations are possible and so the connectors for output of status messages (OK, Warning, Error), ink level messages (5% low / empty), print ready and print pulse are possible to use.
Operation 40075165 Markoprint integra PP108 Settings by iDesign software Following print parameter can set up with the iDesign software (Note the instructions of the provided iDesign software manual): Print start delay Print direction Overhead Zoom ...
Create a print image No print images can be created on the Markoprint integra PP108. Print images can be created and processed with the iDesign software stored on the USB stick. For this purpose, this must be installed on a commercially available PC (follow the enclosed iDesign operating instructions).
Please set an Ethernet address in the system as follows: Step Procedure Connect a USB stick to the Markoprint integra PP108 and wait that the status LED stops blinking. Connect the USB stick to a PC with iDesign software. The system will be shown in iDesign.
Faults 40075165 Markoprint integra PP108 Faults The following chapter describes possible causes of malfunctions and how to remedy these. In case of frequent faults, reduce the service intervals depending on the actual work load. Please contact your local distributor with regard to faults that cannot be remedied with the information provided below.
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Faults 40075165 Markoprint integra PP108 Risk of injury by improper fault remediation! WARNING! Improper fault remediation may cause severe injury to persons, or material damage. Therefore: – Ensure adequate working space before starting any work. – Keep the working area clean and tidy! Loosely stacked or scattered components and tools are potential causes of accidents.
Faults 40075165 Markoprint integra PP108 Troubleshooting tasks Disorder Possible cause Troubleshooting Recovered by The print head No power supply Check voltage input Electrician does not print power on switch at all No start pulse Check photo sensor Electrician connection (LED pulse)
Disassembly 40075165 Markoprint integra PP108 Disassembly When end of the useful life expires, the system must be disassembled and disposed in an environmentally-friendly manner. Staff Danger to life through electric shock! DANGER TO LIFE! Contact with live parts poses imminent danger to life.
Because any escaped ink cannot be soaked up, it spreads over the whole unit causing damage. The resulting damage and cleaning overhead unnecessarily increase repair costs. For best possible transportation, original packaging is available from Weber Marking Systems for this system. Page 82 of 104...
Disassembly 40075165 Markoprint integra PP108 Disposal Environmental damage due to incorrect disposal! Electrical scrap, electronic components, lubricants and other auxiliary materials are subject to hazardous waste treatment regulations and may only be disposed of by approved specialized companies! Unless return or disposal agreements were made, submit disassembled components for recycling: ...
List of Accessories and Spare parts 40075165 Markoprint integra PP108 List of Accessories and Spare parts Safety hazard due to incorrect spare parts! Incorrect or faulty spare parts may affect safety and cause damage, malfunctions or failure. Therefore: – Only use original spare parts from the manufacturer.
Sub D connector of the Y-cable with the print system Activate the HMI function via iDesign with the PC Settings >> System >> Special settings >> Markoprint integra PP108 HMI Now the system properties of the print system and the variables of the print...
List of Accessories and Spare parts 40075165 Markoprint integra PP108 Description of the HMI-Display Start Restart after Stop. Device Indicates the status of the connected device. status Error, No Cartridge in the System. Yellow Printstop Green HMI-status Status of the HMI-Display...
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List of Accessories and Spare parts 40075165 Markoprint integra PP108 Sensor Indicates the status of the sensor. The LED is only active when the sensor is triggered. Encoder-signal lost Yellow Sensor active at printstop Green Print busy Ink cartridge Indicates the status of the ink cartridge...
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List of Accessories and Spare parts 40075165 Markoprint integra PP108 Pos. Figure Assembly Description Order no. Mounting bracket For a fixing on a conveyor from the 71800027 Compact side. Mounting bracket For a fixing on a conveyor from the top.
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List of Accessories and Spare parts 40075165 Markoprint integra PP108 Pos. Figure Assembly Description Order no. Measuring wheel Measuring wheel with O-ring for 72900454 shaft encoder, optimized for 600 dpi O-Ring O-Ring encoder measuring 72900455 wheel (600 dpi) Dimensions: 55x5; NBR...
Please proceed the software-update as follows: Step Procedure Connect the Markoprint integra PP108 with the power supply and press the [Ink]-button simultaneously and press it as long as the Sensor LED flashes green/red. Connect the USB-stick in the USB socket on the top side of the system.
Appendix 40075165 Markoprint integra PP108 Boot-LED messages During booting of the system progress can be determined by means of the LED. If the system stops during booting the cause can be determined by means of the LED. FC means flashing. An error can be determined on the basis of the number of flashes.
Appendix 40075165 Markoprint integra PP108 Plug connections Ethernet Connection Network input RJ45 on the back side of the system. Description Transmit+ Transmit- Receive+ Receive- USB A The USB sockets are standard sockets, as used in commercial PCs and USB devices.
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Appendix 40075165 Markoprint integra PP108 Option Option socket: 15 pol Sub-D connector Description Value Unit Output 1 (Alarm) Open Collector, max 24V / 100mA Input 1 Input Standard: NPN Input 2 Input Standard: NPN Output 3 (Ok) Open Collector, max 24V / 100mA...
Appendix 40075165 Markoprint integra PP108 Sensors Sensor input: Standard: NPN (switching to GND) Voltage: 12V (10-30V) Threshold level: 7V Is the input is switched to PNP a resistance of ca. 2kOhm must connected between the input (Pin10) and ground (Pin1).
Appendix 40075165 Markoprint integra PP108 Mac address The MAC address of the respective Markoprint integra PP108 can be seen on the name plate of the system. In addition, the Mac address can be seen in the iDesign software. Instruction Please see the MAC address by the iDesign software as follows:...
Appendix 40075165 Markoprint integra PP108 Instruction sheet Copy the instruction sheet before completing. Date Name Type of instruction Instruction Signature Page 103 of 104...
Appendix 40075165 Markoprint integra PP108 Parameter list Parameter After Reset Min. Max. Current value Unit Print start delay Speed 300,0 m/min Divider shaft encoder Intensity Print width Direction R -->L R -->L L--> R Nozzle row Overhead Sensor Internal Internal...
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