Weber Markoprint X1JET XR71 Instructions Manual For Installation, Operation And Maintenance
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Weber Markoprint X1JET XR71 Instructions Manual For Installation, Operation And Maintenance

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Translation of the original operating manual
Manual for Installation, Operation and Maintenance
Markoprint X1JET XR71
Part number of documentation: 40005722
Copyright ©, Weber Marking Systems GmbH
Software Version 2.019
As at: Mai 20, 2016
Version 04
Weber Marking Systems GmbH
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: info@webermarking.de
http://www.webermarking.de

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Summary of Contents for Weber Markoprint X1JET XR71

  • Page 1 Translation of the original operating manual Manual for Installation, Operation and Maintenance Markoprint X1JET XR71 Part number of documentation: 40005722 Copyright ©, Weber Marking Systems GmbH Software Version 2.019 As at: Mai 20, 2016 Version 04 Weber Marking Systems GmbH...
  • Page 2 Blank page...

  • Page 3: Table Of Contents

    Contents 40005722 Markoprint X1JET XR71 Contents GENERAL INFORMATION........................7 ........................7 ENERAL URVEY ......................7 IMITATION OF IABILITY ........................ 7 ARRANTY LAUSE ......................8 OPYRIGHT ROTECTION ..............8 URPOSE AND COPE OF THIS SERVICE MANUAL ..................... 9 INTS FOR SE OF THIS ANUAL ..................
  • Page 4 .......................... 32 RINT HEAD ........................ 33 YSTEM VERSIONS X1JET XR71 ..................35 OMPLETE OVERVIEW Markoprint X1JET XR71 versions ..................37 XAAR – print head module XR ..................40 ......................... 43 AME PLATE INSTALLATION AND INITIAL OPERATION ..................44 ........................46 NSTALLATION Requirements to the Site of Installation ................
  • Page 5 Contents 40005722 Markoprint X1JET XR71 ....................74 HANGING THE INK BOTTLE Remove the ink bottle ...................... 75 Insert the ink bottle ......................76 ......................... 77 RINT ........................77 RINT TART ......................78 ELECT RINT MAGE ......................79 OADING RINT MAGE Load print image with a USB-Stick ...................
  • Page 6 Contents 40005722 Markoprint X1JET XR71 Sensors ......................... 119 Encoder ......................... 119 In and Output ......................... 120 Mac address ........................121 ......................123 ECHNICAL RAWINGS System unit X1JET XR71 Compact................123 System unit X1JET XR71 Vario ..................124 System unit X1JET XR71 Top ..................125 System unit X1JET XR71 Top-Side ................

  • Page 7: General Information

    General Information 40005722 Markoprint X1JET XR71 1. General Information General Survey Congratulations! You have purchased a high-quality print system. Our concern is to make sure that you profit from this system to your entire satisfaction over many years. In order to ensure this, we strongly recommend you to let our experienced specialists perform the installation.

  • Page 8: Copyright Protection

    This documentation or parts of this documentation may only be copied, photocopied, reproduced or translated into other languages for personal use. Without previous expressed written permission of Weber Marking Systems GmbH a reproduction for circulation to a third party is not permitted.

  • Page 9: Hints For Use Of This Manual

    General Information 40005722 Markoprint X1JET XR71 Hints for Use of this Manual Please find in the following a detailed explanation of the notations and representations as used in this manual. Keys and buttons which you must push appear in squared brackets.

  • Page 10: Explanation Of Technical Terms

    General Information 40005722 Markoprint X1JET XR71 Explanation of Technical Terms Technical Term Explanation Conveyor The conveyor transports the products, which should be printed and pass them by the print head Dots Per Inch 1 Inch = 25,4mm Encoder See shaft encoder...

  • Page 11: Customer Service

    General Information 40005722 Markoprint X1JET XR71 Customer Service Please contact your local distributor for technical information. If failures at the print system occur, you should be prepared with the following information:  Detailed error description.  All information on the name plate of the print system.

  • Page 12: Safety Regulations

    Safety Regulations 40005722 Markoprint X1JET XR71 2. Safety Regulations Behavior in Case of an Emergency The operating personnel have to be familiar with the operation and the location of safety, accident notification-, first aid- and rescue devices. What to do in Case of an Emergency? ...
  • Page 13 Safety Regulations 40005722 Markoprint X1JET XR71 This symbol indicates a hazardous situation which, if not avoided, may result in damage to properties. All safety regulations have to be observed to avoid any damage to properties. Version: Mai 20, 2016 page 13 of 131...

  • Page 14: Intended Use

    The Markoprint X1JET XR71 has been designed, built and must be used exclusively for the intended purpose described. The Markoprint X1JET XR71 serves to create print images and to print these from the top or side onto smooth and absorbent product surfaces. The product must pass the Markoprint X1JET XR71, i.e.

  • Page 15: Retrofitting And Changes At The Print System

    Safety Regulations 40005722 Markoprint X1JET XR71 Retrofitting and Changes at the Print System Unauthorized retrofitting and changes at the system lead to an immediate expiration of liability and warranty covered so far by the manufacturer! This is also valid for interventions and program changes at programmable control systems as well as program changes at control units as far as they are not described in this Manual.

  • Page 16: Special Hazards

    Safety Regulations 40005722 Markoprint X1JET XR71 Special hazards The following section identifies the remaining risks, determined following a risk analysis. Observe the safety notes listed here and the warnings in other chapters of the manual to minimize health hazards and avert hazardous situations.

  • Page 17: Remaining Risks

    Safety Regulations 40005722 Markoprint X1JET XR71 doctor without delay. Edges and corners pose risk of injury! RISK OF INJURY! Sharp edges and pointed corners may cause abrasions and cuts to the skin. Therefore: – Be cautious when working near sharp edges and pointed corners.

  • Page 18: Disposal

    Safety Regulations 40005722 Markoprint X1JET XR71 Disposal This print system complies with the RoHS EU-Regulation 2002/95/EG with observance of the fixed using prohibitions and avoiding pollutants. Authorized persons Work at the print system should only be performed by reliable personnel. Please comply with the legal age! Only trained personnel are allowed to operate the print system.

  • Page 19: Personal Protective Equipment

    Safety Regulations 40005722 Markoprint X1JET XR71 Personal Protective Equipment Wear following protective equipment when performing work at the system: SAFETY SHOES Wear for protection against falling off parts and slipping. PROTECTIVE CLOTHING Are tight-fitting clothes with low tensile strength, with tight sleeve...

  • Page 20: Working Places Operator Personnel

    Safety Regulations 40005722 Markoprint X1JET XR71 Personal Protective Equipment Protective Safety Safety Protective Clothing Shoes Gloves Goggles for the following tasks Transport Setting up and connecting of the system Maintenance Work The documentation of the manufacturer of the single system components has to be observed!

  • Page 21: Technical Specifications

    Technical Specifications 40005722 Markoprint X1JET XR71 3. Technical Specifications General Dimensions See drawings in appendix. (H x W x D in mm) About 5000g without ink bottle, depending on system Weight version Environmental 5 - 40 ° C Temperature: Environmental Conditions:...

  • Page 22: Connections

    Technical Specifications 40005722 Markoprint X1JET XR71 Connections Sensor Sub-D 15 Pol Encoder Sub-D 15 Pol In-/Outputs Sub-D 15 Pol EIA 232 Sub-D 15 Pol USB-A socket for stick Ethernet RJ45 Version: Mai 20, 2016 page 22 of 131...

  • Page 23: Performance Data

    Technical Specifications 40005722 Markoprint X1JET XR71 Performance data Cable length System unit / Power supply in m Software iDesign / iDesign Text layout Touch Software iDesign / iDesign Parameter input Touch all available Windows fonts Fonts customer-specific fonts (optional) Print height in mm...

  • Page 24: Inks S

    Markoprint X1JET XR71 Pro L/R or R/L, from top (IN Print direction PREPARAION) side. Print from bottom is not possible. Not available in all Markoprint X1JET XR71 versions Inks Article No. Type 40017071 Ink XR 980 black 40017075 Flush solution XR 980...

  • Page 25: Transport, Packaging And Storage

    Initiate complaint. Scope of Delivery The scope of delivery of the Markoprint X1JET XR71 depends on the ordered options and the customer’s application. Please control the scope of delivery when receiving the systems on the basis of the delivery note.

  • Page 26: Symbols On Packaging

    Transport, Packaging and Storage 40005722 Markoprint X1JET XR71 Symbols on Packaging As part of the installation and further use it may happen that the operator put user or maintenance personnel in charge of handling of packages. Therefore note the following...

  • Page 27: Transport And Unpacking

    Transport, Packaging and Storage 40005722 Markoprint X1JET XR71 Transport and Unpacking Safety Instructions Material damage due to incorrect transport! Remove the packaging material and the transportation safety devices on installation site and transport the print system in its original packaging to the place of installation.

  • Page 28: Packaging

    Transport, Packaging and Storage 40005722 Markoprint X1JET XR71 Packaging On Packaging The individual packages are packed in accordance with the expected transport conditions. Only environmentally-friendly materials were used for packaging. Packaging serves to protect the individual components against transport damage, corrosion and other damage, up to the assembly stage.

  • Page 29: Storage

    Transport, Packaging and Storage 40005722 Markoprint X1JET XR71 Storage Controller Store the controller incl. print head under the following conditions:  Do not store outdoors.  Keep dry and free of dust.  Do not expose to aggressive media. ...

  • Page 30: Storage Ink Bottles

    Transport, Packaging and Storage 40005722 Markoprint X1JET XR71 Storage ink bottles New original ink bottles can be stored up to one year. Please have a look at the printed best before date! The shelf life can be varying with the different ink types.

  • Page 31: Construction And Function

    The print images can be created directly with PC installed iDesign software and can be loaded in/or sent to the Markoprint X1JET XR71 by means of a USB stick or a network. Up to 9 print images can call up for printing via keyboard.

  • Page 32: Print Head

    Construction and function 40005722 Markoprint X1JET XR71 Print head The ink is distributed in the ink channels through capillary action. Each ink channel contains a piezo tappet that contracts when an electrical pulse is applied. At the end of the pulse, the tappet expands suddenly and pushes the ink against the nozzle plate.

  • Page 33: System Versions

    Markoprint X1JET XR71 Print, / Basic, / Advanced and Pro. The Markoprint X1JET XR71 will be delivered as Print version standard. If the requirements exceed the scope of services of the Print version, an upgrade with costs to one of the other ...
  • Page 34 Construction and function 40005722 Markoprint X1JET XR71 SYSTEM VERSION FUNCTION Print Basic Advanced Ethernet interface Password EIA232 Internal sensor External sensor Encoder In-/ Outputs 2I / 4O 2I / 4O 2I / 4O 2I / 4O Ink level display Version: Mai 20, 2016...

  • Page 35: Complete Overview X1Jet Xr71

    Construction and function 40005722 Markoprint X1JET XR71 Complete overview X1JET XR71 Fig. 1: X1JET XR71 Description INK BOTTLE CONTROL PANEL WITH ENTRY KEYS, LED-STATUS LIGHTS, USB-A SOCKET FRONT PLATE NOZZLE PLATE VENT COCK Version: Mai 20, 2016 page 35 of 131...
  • Page 36 Construction and function 40005722 Markoprint X1JET XR71 Fig. 2: X1JET XR71 Description POWER-SOCKET NETWORK CONNECTION (RJ45), OPTION (SUB-D 15 POL) RELEASE BUTTON INK BOTTLE BOTTLE FOR EXCESS INK MOUNTING BRACKET Version: Mai 20, 2016 page 36 of 131...

  • Page 37: Markoprint X1Jet Xr71 Versions

    Construction and function 40005722 Markoprint X1JET XR71 Markoprint X1JET XR71 versions The Markoprint X1JET XR71 is available in following version:  Markoprint X1JET XR71 Compact: max. print height 71mm Fig. 3: X1JET XR71 Compact  Markoprint X1JET XR71 Vario: max. print height 54mm Fig.
  • Page 38 Construction and function 40005722 Markoprint X1JET XR71 Version: Mai 20, 2016 page 38 of 131...
  • Page 39 Construction and function 40005722 Markoprint X1JET XR71  Markoprint X1JET XR71 Top for printing from side: max print height 71 mm, Standard hose length 1m Fig. 6: X1JET XR71 Top for printing from side Version: Mai 20, 2016 page 39 of 131...

  • Page 40: Xaar - Print Head Module Xr

    Construction and function 40005722 Markoprint X1JET XR71 XAAR – print head module XR Material damage print head damaged incorrect disassembly. Therefore: – Never remove the print head - this would invalidate the warranty. The print head X1JET XR71 has 500 selectable channels / nozzles on 71 mm in the nozzle plate.
  • Page 41 Construction and function 40005722 Markoprint X1JET XR71 In the Compact - / Vario – model the print head and the ink system form a single unit. A constant difference in level between the print head and the ink system is thus ensured. For design reasons, the print head of the Compact - / Vario - model can only print from the side.
  • Page 42 Construction and function 40005722 Markoprint X1JET XR71 Fig. 9: Level system unit – print head module with top system and printing from side Only those inks listed on the gummed label of the unit may be used in the system.

  • Page 43: Name Plate

    Construction and function 40005722 Markoprint X1JET XR71 Name plate The nameplate is attached to the bottom of the system and displays the following:  System type  Serial number  MAC-address  Article number  Supply voltage  Power consumption ...

  • Page 44: Installation And Initial Operation

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 6. Installation and Initial Operation Safety notes Danger to life through electric shock! DANGER TO LIFE! Contact with live parts poses imminent danger to life. Damaged insulation or individual components can be lethal.
  • Page 45 Installation and Initial Operation 40005722 Markoprint X1JET XR71 Edges and corners pose risk of injury! RISK OF INJURY! Sharp edges and pointed corners may cause abrasions and cuts to the skin. Therefore: – Be cautious when working near sharp edges and pointed corners.

  • Page 46: Installation

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Installation Only an optimally aligned installation of the system can ensure a continuous operation with a low rate of failures and a minimum wear. For an optimized installation of the system, fine tunings adapted to environmental conditions are essential.

  • Page 47: Placing The Print System

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Placing the Print System  Look for good product guidance, so that the product can’t damage the print head.  The mounting position should be vibration-free, so that the print head can operate safely.

  • Page 48: Positioning The Print System

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Positioning the Print System Material damage due to improper print system installation! With the print system switched on, a defect may occur in the system electronics. Therefore: – Only install the system when it is switched off.
  • Page 49 Installation and Initial Operation 40005722 Markoprint X1JET XR71 Step Procedure 0 – 5mm Fig. 11: Installation of the X1JET XR71 at the production line Lock the system unit by tightening the Allen screws. A product deflector / guidance in running direction in front of the print head should be mounted to protect the print head.

  • Page 50: Connecting The Print System

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Connecting the Print System Possible material damages! To prevent faults due to potential differences, an electro- conductive connection between control unit and conveyor belt must be established. Material damage due to induced currents!

  • Page 51: Overview Of The Print System Connectors

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Overview of the print system connectors Fig. 12: Electrical connections Description USB-A ETHERNET (RJ45) OPTIONS: EIA232, SENSOR, ENCODER, IN-/OUTPUTS POWER SUPPLY GROUND BOLT Version: Mai 20, 2016 page 51 of 131...

  • Page 52: Connection Of The Grounding Cable

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Connection of the grounding cable To prevent faults due to potential differences, an electro-conductive connection between control unit and conveyor belt must be established. Requirements  The system is switched off. ...

  • Page 53: Connecting To Supply Voltage

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Connecting to Supply Voltage Requirements  Power supply according to "Technical Data" is installed close (max. 1,5 m away) to the printing site. Instruction Please connect the print system with supply voltage as follows:...

  • Page 54: Connecting The Optional Shaft Encoder

    – Print parameter) Set the shaft encoder resolution by the iDesign software. 600 dpi with the delivered shaft encoder with friction wheel from Weber (600 dpi optimized). (System settings – Print Parameter) Set the intensity by the iDesign software so, that the desired effective resolution can be reached (180 dpi is standard).
  • Page 55 Installation and Initial Operation 40005722 Markoprint X1JET XR71 Step Procedure parameter) The Sensor / Encoder LED lights red, if the shaft encoder isn’t connected or doesn‘t rotate. Version: Mai 20, 2016 page 55 of 131...

  • Page 56: Connecting The Optional Product Sensor

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Connecting the optional Product Sensor If more options will be used simultaneously, a splitter-box (Art.-No.: 72900545) can used. Requirements  The optional product sensor is mounted at the production line or at the print head directly.
  • Page 57 Installation and Initial Operation 40005722 Markoprint X1JET XR71 Step Procedure If no print image is loaded, the Sensor LED lights yellow as long as the sensor is covered. Version: Mai 20, 2016 page 57 of 131...

  • Page 58: Connection To A Network

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Connection to a network A RJ-45-connection allows a connection of the print system to the customer LAN (Local Aera Network). The LED on the top of the system lights green if a network is available. The LED flashes yellow with data communication.

  • Page 59: Installation Of The X1Jet Xr71

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Installation of the X1JET XR71 Material damages due to misuse! Unnecessary removal and re-insertion of the ink bottle can lead to overfilling of the ink system and can cause damages. Therefore: –...
  • Page 60 Installation and Initial Operation 40005722 Markoprint X1JET XR71 Instruction Please start up the X1JET XR71 as follows: Step Procedure Open the vent cock. Fig. 18: Open the vent cock Remove the locking clamp from the nozzle plate and store it in a convenient place.
  • Page 61 Installation and Initial Operation 40005722 Markoprint X1JET XR71 Step Procedure Fig. 20: Insert ink bottle Make sure that the remaining ink tank is properly screwed at the underside of the system. Fig. 21: Insert the waste tank Vent the print head (see also Vent the print head, page 62).

  • Page 62: Vent The Print Head

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Vent the print head Material damage due to ink leavings! It can come to undesirable contamination of the environment by squirting ink during the purging of the print head. Vent the system before the initial operation.
  • Page 63 Installation and Initial Operation 40005722 Markoprint X1JET XR71 Step Procedure Fig. 23: Put the locking clamp on Press the [ON-/OFF]-button and the [INK]-button and hold them pressed for approximately 30 seconds. ATTENTION, ink may leak out of the nozzle plate of the print head.

  • Page 64: Purge The Print Head

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Purge the print head Material damage due to ink leavings! Rinsing of the Top System (IN PREPARATION) results increased ink consumption and can lead to undesirable contamination of the environment. Therefore: –...

  • Page 65: Wipe The Nozzle Plate

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Wipe the nozzle plate Material damage by improper handling! The nozzle plate of the print head is extremely sensitive and can irreparable damaged by an improper handling. Therefore: – NEVER wipe over a dry nozzle plate.

  • Page 66: Installation Of An Unfilled System

    Installation and Initial Operation 40005722 Markoprint X1JET XR71 Installation of an unfilled system The systems are delivered ready filled with ink. If a system for some reason is delivered unfilled, proceed as follows: Instruction Please fill the system with ink:...
  • Page 67 Installation and Initial Operation 40005722 Markoprint X1JET XR71 Step Procedure The ink LED and status LED should light yellow after start up, because the ink tank is empty. Insert the ink bottle with a slight pushing until it clicks into place.
  • Page 68 Installation and Initial Operation 40005722 Markoprint X1JET XR71 Step Procedure Purge the print head by pressing the [ON-/OFF]-button and [INK]-button simultaneously. Look the ink, which runs out of the nozzles and will be suck off at the lower edge of the nozzle plate.

  • Page 69: Operation

    Operation 40005722 Markoprint X1JET XR71 7. Operation User interface of the print system ON-/OFF-BUTTON Short: Print start / Print stop LED STATUS Short: Text selection confirmation GREEN: O.K. Long: (>10 Sec.) Standby-mode Flashing: Standby Short: Switch off Standby-mode YELLOW: Printstop...

  • Page 70: Switching On

    Operation 40005722 Markoprint X1JET XR71 Switching ON Requirements  The print system is connected with power. Instruction Please switch the print system on as follows: Step Procedure Set the switch from 0 to I on the back of the device.

  • Page 71: Switching Off

    Operation 40005722 Markoprint X1JET XR71 Switching OFF Requirements  The print system is connected with power and switched on. Instruction Please switch the print system off as follows: Step Procedure Set the switch from I to 0 on the back of the device.

  • Page 72: Standby-Modus

    Operation 40005722 Markoprint X1JET XR71 Standby-Modus If the system is switched off in standby mode or the power supply is disconnected, the system will still in standby mode when the system is switched on or the power supply is connected again. Firstly the standby mode must switch off.
  • Page 73 Operation 40005722 Markoprint X1JET XR71 Step Procedure Fig. 32: ON-/OFF-BUTTON Version: Mai 20, 2016 page 73 of 131...

  • Page 74: Changing The Ink Bottle

    Operation 40005722 Markoprint X1JET XR71 Changing the ink bottle Material damages by misuse! The early insertion of a ink bottle can cause an overfilling of the ink system and therefore material damages. Therefore: – Change the ink bottle only when the system reports „Empty ink bottle“.

  • Page 75: Remove The Ink Bottle

    Operation 40005722 Markoprint X1JET XR71 Remove the ink bottle Instruction Please remove the ink bottle as follows Schritt Vorgehen Hold the ink bottle when you activate the unlocking button. Press the bottle unlocking button and remove the ink bottle. Fig. 33: Remove the ink bottle...

  • Page 76: Insert The Ink Bottle

    Operation 40005722 Markoprint X1JET XR71 Insert the ink bottle Requirements  The LED-ink displays „Ink empty“  The empty ink bottle was removed. Instruction Please insert the ink bottle in the system as follows: Step Procedure Place the bottle in the coupling and click the bottle into place on the bottom of the bottle by a slight pushing.

  • Page 77: Print Stop

    Operation 40005722 Markoprint X1JET XR71 Print Stop Instruction Please activate a Print Stop / a Print Pause as follows: Step Procedure Presses once short the [ON-/OFF]-Button on the top side of the print system. Fig. 35: ON-/OFF-BUTTON on the top of the system The Power LED lights yellow on print stop.

  • Page 78: Select Print Image

    Operation 40005722 Markoprint X1JET XR71 Select Print Image Up to nine print images can be saved in the memory of the Markoprint X1JET XR71 for a direct call up at the system unit. Instruction Please select a print image as follows:...

  • Page 79: Loading Print Image

    The stick must be connected once on the system to post this information, so that the iDesign software can work with the system after that. The transfer of the data and commands happen by the Markoprint X1JET XR71 directly after the connection of the stick. After this the „Status.ast“ file is created.

  • Page 80: Load Print Image With A Usb-Stick

     The print image, created with the iDesign Software, is transferred to the USB stick. Instruction Please load the print image from the USB-Stick to the memory of the Markoprint X1JET XR71 print system: Step Procedure Connect the USB-Stick to the USB-socket on the top of the print system.
  • Page 81 Operation 40005722 Markoprint X1JET XR71 If the USB-stick is removed early or during data transfer, it can happen a data loss or the USB-stick can damaged. Version: Mai 20, 2016 page 81 of 131...

  • Page 82: To Set The Print Start Delay

    Operation 40005722 Markoprint X1JET XR71 To set the print start delay It’s possible to change the print start delay at the system with a key combination. Instruction Please set the print start delay at the system as follows: Step Procedure Press the [SELECT]-Button and the [ON-/OFF]-Button to increase the print start delay.

  • Page 83: Loading Print Image With Idesign

    It’s also possible to transfer the print image to a USB-stick and connect the USB- stick with the system to load the print image. Instruction Please load a print image from iDesign to the memory of the Markoprint X1JET XR71 print system as follows: Step...
  • Page 84 Operation 40005722 Markoprint X1JET XR71 Step Procedure Fig. 44: Print image selection in iDesign Version: Mai 20, 2016 page 84 of 131...

  • Page 85: Setting Of The Parameter By Idesign Software, I.e. Print Start Delay

    The print start delay relates to the beginning of the print layout. Requirements  The Markoprint X1JET XR71 print system is connected with the iDesign software via a network or serial interface.  Or the settings can be written on the USB-stick and then transferred to the system.
  • Page 86 Operation 40005722 Markoprint X1JET XR71 Version: Mai 20, 2016 page 86 of 131...

  • Page 87: Web-Interface

    Operation 40005722 Markoprint X1JET XR71 Web-Interface The WEB Interface basically behaves like the X2JET / X4JET plus Touch operation. The WEB Interface can only be called from one terminal at the same time! If the WEB Interface of a print system should be operated by another terminal, the existing connection must stop before! An intro is displayed after starting the WEB Interface.
  • Page 88 Operation 40005722 Markoprint X1JET XR71 Version: Mai 20, 2016 page 88 of 131...
  • Page 89 Operation 40005722 Markoprint X1JET XR71 By a click on the print image, the print image name, the number of the previously print image and the number of prints of the selected print image, which can be print with a full cartridge, are displayed.
  • Page 90 Operation 40005722 Markoprint X1JET XR71 The print can start again or another print image can select with The selected print image can start with The last loaded and paused print image restarts with Variable fields are queried each time before a print image starts:...
  • Page 91 Operation 40005722 Markoprint X1JET XR71 Parameter settings can be selected and changed with Version: Mai 20, 2016 page 91 of 131...
  • Page 92 Operation 40005722 Markoprint X1JET XR71 With the button:  a print image can call up for print start  a print image can be changed  a new print image can be created. See also Operation Manual X2JET / X4JET plus Touch.
  • Page 93 Operation 40005722 Markoprint X1JET XR71 Call up and change the system settings with Version: Mai 20, 2016 page 93 of 131...

  • Page 94: Configurable In-/Outputs

    The outputs are open Collector outputs and may load with max. 100 mA. The Markoprint X1JET XR71 has at the 15-pole option socket two in- and four outputs. A variety of configurations are possible and so the connectors for output of status messages (OK, Warning, Error), ink level messages (5% low / empty), print ready and print pulse are possible to use.

  • Page 95: Settings By Idesign Software

    Operation 40005722 Markoprint X1JET XR71 Settings by iDesign software Following print parameter can set up with the iDesign software (Note the instructions of the provided iDesign software manual):  Print start delay  Print direction  Overhead  Zoom ...

  • Page 96: Idesign

    40005722 Markoprint X1JET XR71 8. iDesign Create a print image No print images can be created on the X1JET HP system unit itself. Print images can be created and processed with the iDesign software stored on the USB stick.

  • Page 97: Ethernet Connection Establishing

    40005722 Markoprint X1JET XR71 Ethernet Connection establishing To establish an Ethernet connection to the printer you have to know a free Ethernet address. Please ask your systemadministrator. Instruction How to set the Ethernet address in the system: Step Procedure Connect a USB stick to the X1JET and wait that the status LED stops blinking.

  • Page 98: Faults

    Faults 40005722 Markoprint X1JET XR71 9. Faults The following chapter describes possible causes of malfunctions and how to remedy these. In case of frequent faults, reduce the service intervals depending on the actual work load. Please contact your local distributor with regard to faults that cannot be remedied with the information provided below.
  • Page 99 Faults 40005722 Markoprint X1JET XR71 Risk of injury by improper fault remediation! WARNING! Improper fault remediation may cause severe injury to persons, or material damage. Therefore: – Ensure adequate working space before starting any work. – Keep the working area clean and tidy! Loosely stacked or scattered components and tools are potential causes of accidents.

  • Page 100: Trouble Shooting Tasks

    Faults 40005722 Markoprint X1JET XR71 Trouble shooting tasks Disorder Possible cause Troubleshooting Recovered by The print head No power supply Check voltage input Electrician does not print power on switch at all No start pulse Check photo sensor Electrician connection (LED pulse)
  • Page 101 Faults 40005722 Markoprint X1JET XR71 Disorder Possible cause Troubleshooting Recovered by Jagged type Incorrect print speed setting Check speed setting Instructed person face (intensity setting on rotary encoder) Version: Mai 20, 2016 page 101 of 131...

  • Page 102: 10. Disassembly

    Disassembly 40005722 Markoprint X1JET XR71 10. Disassembly When end of the useful life expires, the system must be disassembled and disposed in an environmentally-friendly manner. Staff Danger to life through electric shock! DANGER TO LIFE! Contact with live parts poses imminent danger to life.
  • Page 103 Disassembly 40005722 Markoprint X1JET XR71 Version: Mai 20, 2016 page 103 of 131...

  • Page 104: Disassembly Of Print Head

    – Hold the ink bottle when you activate the unlocking button and remove this out of the coupling carefully. Instruction Please disassemble the Markoprint X1JET XR71 as follows: Step Procedure Switch off the system. Close the print head with the cleaned locking clamp.
  • Page 105 Disassembly 40005722 Markoprint X1JET XR71 Step Procedure Fig. 50: Remove ink bottle Close the vent cock. Fig. 51: Close vent cock Remove the ink waste bottle. Version: Mai 20, 2016 page 105 of 131...
  • Page 106 Because any escaped ink cannot be soaked up, it spreads over the whole unit causing damage. The resulting damage and cleaning overhead unnecessarily increase repair costs. For best possible transportation, original packaging is available from Weber Marking Systems for this system. Version: Mai 20, 2016...
  • Page 107 Disassembly 40005722 Markoprint X1JET XR71 Version: Mai 20, 2016 page 107 of 131...

  • Page 108: Disposal

    Disassembly 40005722 Markoprint X1JET XR71 Disposal Environmental damage due to incorrect disposal! Electrical scrap, electronic components, lubricants and other auxiliary materials are subject to hazardous waste treatment regulations and may only be disposed of by approved specialized companies! Unless return or disposal agreements were made, submit disassembled components for recycling: ...

  • Page 109: 11. List Of Accessories And Spare Parts

    List of Accessories and Spare parts 40005722 Markoprint X1JET XR71 11. List of Accessories and Spare parts Safety hazard due to incorrect spare parts! Incorrect or faulty spare parts may affect safety and cause damage, malfunctions or failure. Therefore: –...
  • Page 110 List of Accessories and Spare parts 40005722 Markoprint X1JET XR71 Pos. Figure Assembly Description Order no. Shaft encoder Push-pull output, 5,000 pulses/rev, 72801042 Spring arm holder with spring arm and friction wheel, incl. mounting holder connecting cable (M12 to 15pin...

  • Page 111: 12. Appendix

    Remove now the USB-stick. Software-Upgrade A software upgrade with costs is comfortably possible via the Weber Marking Partner Portal Please contact you distributor for a software upgrade. You can find a detailed instruction of the software upgrade below the search key „Configuration upgrade“...
  • Page 112 Appendix 40005722 Markoprint X1JET XR71 Version: Mai 20, 2016 page 112 of 131...

  • Page 113: Usb-Stick Files

    Appendix 40005722 Markoprint X1JET XR71 USB-Stick files Following files are saved on the USB-stick:  iDesign-Software  Manual X1JET  Manual iDesign Software  Leaflet The required files for software updates:  HMI-directory  HTML-directory  System-directory Directory structure: Markoprint L12003-x1 Status.ast...

  • Page 114: Boot-Led Messages

    Appendix 40005722 Markoprint X1JET XR71 Boot-LED messages During booting of the system progress can be determined by means of the LED. If the system stops during booting the cause can be determined by means of the LED. FC means flashing. An error can be determined on the basis of the number of flashes.

  • Page 115: Plug Connections

    Appendix 40005722 Markoprint X1JET XR71 Plug connections Ethernet Connection Network input RJ45 on the back side of the system. Description Transmit+ Transmit- Receive+ Receive- USB A The USB sockets are standard sockets, as used in commercial PCs and USB devices.
  • Page 116 Appendix 40005722 Markoprint X1JET XR71 Option Option socket: 15 pol Sub-D connector Description Value Unit Output 1 (OK) Open Collector, max 24V / 100mA Input 1 Input Standard: NPN Input 2 Input Standard: NPN Output 3 Open Collector, max 24V / 100mA...

  • Page 117: Splitter Cable (72900545)

    Appendix 40005722 Markoprint X1JET XR71 Splitter cable (72900545) Pin connection: 9pol Sub-D-Connector 15 pol Sub-D-Connector (EIA232) PIN 7 PIN 3 PIN 14 PIN 2 PIN 8 PIN 5 15 pol Sub-D-Connector 4pol M12 Socket (Encoder) PIN 8 PIN 3 PIN 11...
  • Page 118 Appendix 40005722 Markoprint X1JET XR71 PIN 10 PIN 10 PIN 11 PIN 11 PIN 15 PIN 15 Version: Mai 20, 2016 page 118 of 131...

  • Page 119: Sensors

    Appendix 40005722 Markoprint X1JET XR71 Sensors Sensor input: Standard: NPN (switching to GND) Voltage: 12V (10-30V) Threshold level: 7V Is the input is switched to PNP a resistance of ca. 2kOhm must connected between the input (Pin10) and ground (Pin1).

  • Page 120: In And Output

    Appendix 40005722 Markoprint X1JET XR71 In and Output Version: Mai 20, 2016 page 120 of 131...

  • Page 121: Mac Address

    Appendix 40005722 Markoprint X1JET XR71 Mac address The MAC address of the respective Markoprint X1JET XR71 can be seen on the name plate of the system. In addition, the Mac address can be seen in the iDesign software. Instruction Please see the MAC address by the iDesign software as follows:...
  • Page 122 Appendix 40005722 Markoprint X1JET XR71 00:50:C2:A6:50:00 00:50:C2:A6:5F:FF 40:D8:55:14:50:00 40:D8:55:14:5F:FF Version: Mai 20, 2016 page 122 of 131...

  • Page 123: Technical Drawings

    Appendix 40005722 Markoprint X1JET XR71 Technical Drawings System unit X1JET XR71 Compact Version: Mai 20, 2016 page 123 of 131...

  • Page 124: System Unit X1Jet Xr71 Vario

    Appendix 40005722 Markoprint X1JET XR71 System unit X1JET XR71 Vario Version: Mai 20, 2016 page 124 of 131...

  • Page 125: System Unit X1Jet Xr71 Top

    Appendix 40005722 Markoprint X1JET XR71 System unit X1JET XR71 Top Version: Mai 20, 2016 page 125 of 131...

  • Page 126: System Unit X1Jet Xr71 Top-Side

    Appendix 40005722 Markoprint X1JET XR71 System unit X1JET XR71 Top-Side Version: Mai 20, 2016 page 126 of 131...

  • Page 127: Instruction Sheet

    Appendix 40005722 Markoprint X1JET XR71 Instruction sheet Copy the instruction sheet before completing. Date Name Type of instruction Instruction by Signature Version: Mai 20, 2016 page 127 of 131...

  • Page 128: Parameter List

    Appendix 40005722 Markoprint X1JET XR71 Parameter list Parameter After Reset Min. Max. Current value Unit Print start delay Speed 300,0 m/min Divider shaft encoder Intensity Print width Direction R -->L R -->L L--> R Nozzle row Overhead Sensor Internal Internal...

  • Page 129: Declaration Of Conformity

    STABL User 1 Declaration of Conformity The Markoprint X1JET XR71 corresponds to the design and construction as well as the system version with the essential safety requirements of the Low-Voltage- and EMV-Directives including whose changes for this time period. Version: Mai 20, 2016...
  • Page 130 Appendix 40005722 Markoprint X1JET XR71 Version: Mai 20, 2016 page 130 of 131...
  • Page 131 Appendix 40005722 Markoprint X1JET XR71 Version: Mai 20, 2016 page 131 of 131...

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