Rational iVario Pro L Original Installation Instructions
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Rational iVario Pro L Original Installation Instructions

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Original installation instructions

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Summary of Contents for Rational iVario Pro L

  • Page 1 ® iVario Pro L ® iVario Pro XL Original installation instructions...
  • Page 2 Device hand-over Dealer: Installer: Include the following information with queries: Device type: Device no.: Your device was tested by (name): 2 / 60 80.06.243_iVario Pro L_XL_IM_V01_en-US...

  • Page 3: Table Of Contents

    Contents 1 Introduction .........................  5 Information on this manual ...................... 5 Target audience.......................... 5 Copyright ............................ 6 Conformity ............................ 6 Liability and warranty conditions ................... 6 Identification of the device ....................... 7 2 Safety........................... 10 Display of warning notices .................... 10 General safety information .................... 10 Intended use.......................... 11 3 Product description .................... 12 Device description........................
  • Page 4 Aligning the device without electrical current .............. 32 Fixing the device in place .......................  35 6 Electrical connection .................... 36 Regulations for the electrical connection ................ 36 Opening the electrical compartment..................  37 Connecting the device to the power grid................ 40 Connect the device for demo mode to the power grid .......... 42 Closing the electrical compartment ..................

  • Page 5: Introduction

    The images in this manual are examples only and may differ from the device. This manual is valid for the following devices: iVario Pro L iVario Pro XL Storage Keep the installation manual and operating manual close to the device. During service work, the installation manual must be accessible to specialist personnel authorized by the manufacturer at all times.

  • Page 6: Copyright

    1 | Introduction The device must not be used, cleaned or maintained by children. The de- vice is not a toy. It must not be used as a toy even under supervision. The device must not be used, cleaned or maintained by persons with lim- ited physical, sensory or mental aptitude, or lack of experience or knowl- edge, unless they are supervised by a person responsible for their safety and have received instruction from this person in the risks associated with...

  • Page 7: Identification Of The Device

    1 | Introduction Warranty The warranty does not cover damage caused by failure to observe this installa- tion manual. The following are also excluded from the warranty: Damage caused by incorrect use, installation, maintenance, repair Using the device other than intended Modifications or technical changes to the device that are not authorized by the manufacturer Failure to use genuine service parts from the manufacturer...
  • Page 8 1 | Introduction The type plate includes the following information: Marketing name Model number Connection voltage Frequency Connected load Permissible flow pressure range Serial number Device type and model number The assignment can be found in the table below. The device type designation and the model number on the type plate are dif- ferent.
  • Page 9 1 | Introduction Device size type plate Device size LMX.100CE … iVario Pro L LMX.200CE … iVario Pro L with pressure option LMX.100DE … iVario Pro XL LMX.200DE … iVario Pro XL with pressure option 80.06.243_iVario Pro L_XL_IM_V01_en-US 9 / 60...

  • Page 10: Safety

    2 | Safety Safety Display of warning notices DANGER Type and source of danger Failure to observe these warnings will result in severe injuries or death. Measures to avoid the danger WARNING Type and source of danger Failure to observe these warnings could result in severe injuries or death. Measures to avoid the danger CAUTION Type and source of danger...

  • Page 11: Intended Use

    2 | Safety The device should only be set up in a protected environ- ment safe from frost and wind. Do not set up the device in adverse weather conditions, such as rain. The device should only be connected in accordance with the installation manual and the information on the type plate.

  • Page 12: Product Description

    3 | Product description Product description Device description NOTE Never seal or pipe the safety overflow Do not reduce the cross-section of the safety overflow. The safety overflow but be accessible and clear at all times. It is used for ventilation and as a drain in the event of blockages.

  • Page 13: Device Weight

    Device size Weight without packaging kg Weight with packaging kg [lbs] [lbs] iVario Pro L 232 [511] 271 [597] iVario Pro L with 247 [545] 288 [635] print option iVario Pro XL 289 [637] 351 [774] iVario Pro XL with...

  • Page 14: Device Dimensions

    3 | Product description 3.2.2 Device dimensions Device with base Device size L Width mm [inch] x Depth mm [inch] y Height mm [inch] z 1031 [40 4/8] 894 [35 2/8] 1078 [42 4/8] Device size XL Width mm [inch] x Depth mm [inch] y Height mm [inch] z 1365 [53 5/8]...

  • Page 15: Pan Dimensions

    3 | Product description Packaging dimensions Device with base Device size L Width mm [inch] x Depth mm [inch] y Height mm [inch] z 1250 [49 2/8] 1100 [43 2/8] 1823 [71 6/8] Device with base Device size XL Width mm [inch] x Depth mm [inch] y Height mm [inch] z 1500 [59]...

  • Page 16: Thermal Load

    280 [11] 1026 [40 3/8] 3.2.4 Thermal load Device size Thermal load latent (kJ/h) Thermal load sensi- tive (kJ/h) iVario Pro L 26827 5540 iVario Pro XL 37343 8413 We reserve the right to implement technical developments and changes. 16 / 60...

  • Page 17: Transport

    4 | Transport Transport CAUTION Risk of crushing due to the weight of the device Hands, fingers and feet may be crushed. Wear suitable protective clothing during transport. Use lifting aids such as lifting straps. CAUTION Risk of tipping during transport Risk of crushing if the device tips over onto a person.

  • Page 18: Lifting Points On The Device

    4 | Transport At least 2 people are required for the transport. 1. Remove the packaging material. Lifting points on the device NOTE Damage due to lifting incorrectly Only lift the device via the designated lifting points. Do not lift the device on the side wall of the electrical compartment. Center of mass The following graphic shows the center of mass of the device.
  • Page 19 Depth mm [inch] y Height mm [inch] z iVario Pro L 490 [19 19/64] 406 [16] 685 [26 31/32] iVario Pro L With- 484 [19 1/16] 410 [16 9/64] 275 [10 53/64] out base iVario Pro XL 640 [25 13/64]...

  • Page 20: Transport Without Pallet

    4 | Transport Device without base Transport without pallet NOTE Incorrect transport Do not push the device to the designated installation site. The device feet may be damaged. Transport the device correctly as outlined in this manual. NOTE Damage due to lifting incorrectly Only lift the device via the designated lifting points.
  • Page 21 4 | Transport 1. Place the straps around the device feet. 2. Lift the device on the left side. 3. Pull the device along the foot guides in the box to the end and set down the left side of the device. 4.

  • Page 22: Transport With Pallet

    4 | Transport 6. When setting up the device without a base, remove the transport feet be- fore setup. >> The device is set down on the designated installation surface and ready for setup and installation. Transport with pallet CAUTION Inclined plane during transport using transport aid Risk of crushing and injury during transport using a transport aid over an incline or uneven floor.

  • Page 23: Transport Without Pallet With Lift Truck

    4 | Transport Transport without pallet with lift truck NOTE Transport with transport aid without protection Transport the device on the pallet for as long as possible. Do not transport the device with a transport aid or similar transport equipment without protection.

  • Page 24: Setting Up

    5 | Setting up Setting up CAUTION Risk of crushing during setup Fingers, hands and feet may be crushed under the device. Wear suitable protective clothing during setup. Only lift the device via the designated lifting points. Requirements If you are not setting up the device on plastic feet as standard, observe the instructions and steps in the Setup options section.

  • Page 25: Distance From Heat Sources

    5 | Setting up Manufacturer recommendation 1. Set up the device with a minimum distance of 50 mm [2 inch] from the wall at the left to enable ideal cleaning of the device. 50 mm [2 inch] 5.1.2 Distance from heat sources 1.

  • Page 26: Distance From Water Sources

    5 | Setting up NOTE Open flames close to the device When setting up the device at a distance of less than 500 mm [19 3/8 inch] from an open flame, always install a heat shield. 350 mm [14 Inch] 350 mm 350 mm [14 Inch]...
  • Page 27 5 | Setting up 1. Set up the device with a minimum distance of 900 mm [35 3/8 inch] from open water sources. 900 mm [35 3/8 Inch] 1. If you can not observe the distance, install a non-flammable 350 mm [13 6/8 inch] high divider between the device and the water source. 2.

  • Page 28: Setting Up The Device

    5 | Setting up 5 . 2 Setting up the device CAUTION Risk of tipping when setting up on the installation surface Risk of crushing if the device tips over onto a person. Note the center of mass of the device. Ensure that the device does not tip over during lifting.
  • Page 29 5 | Setting up NOTE The pan is not on the pan stops On leaving the factory, the plan is on the pan stops. Do not adjust these screws. If the pan is not on the pan stops in the position below after the horizontal alignment, contact the manufacturer.
  • Page 30 5 | Setting up 1. Turn the device feet out by approximately 2 turns to ensure that there is sufficient play for the device alignment. 2. Place the spirit level on the right side of the pan and align the device hori- zontally using the device feet (1) and (2).
  • Page 31 5 | Setting up 3. Place the spirit level on the front edge of the pan and align the device hori- zontally using the device foot (3). 4. Place the spirit level on the left side of the pan and align the device horizon- tally using the device foot (4).

  • Page 32: Aligning The Device Without Electrical Current

    5 | Setting up 5. Close the device cover and check that the device cover and the pan seal flush. 6. If there is an offset between the device cover and the pan, adjust the de- vice using the device foot (4). Aligning the device without electrical current If the device is not connected to the power grid, align it on the device base frame at the bottom.
  • Page 33 5 | Setting up NOTE Incorrect positioning of the spirit level Do not place the spirit level on the pan when aligning the device at the bottom. Place the spirit level on the base frame of the device. 1. Place the spirit level on the right bottom side of the device and align the de- vice horizontally using the device feet 1 and 2.
  • Page 34 5 | Setting up 2. Place the spirit level on the bottom of the device and align the device hori- zontally using the device foot 3. 3. Place the spirit level on the bottom of the device and align the device hori- zontally using the device foot 4.

  • Page 35: Fixing The Device In Place

    5 | Setting up Fixing the device in place The manufacturer recommends fixing the device to the installation surface. The kit for fixing the device, including special adhesive, screws and dowels, is not included in the scope of supply for the device and can be ordered separately from the manufacturer under item number 60.72.905.

  • Page 36: Electrical Connection

    6 | Electrical connection Electrical connection DANGER High voltages during connection to the power grid Danger to life when working with high voltage. Disconnect the connection to the power supply. Ensure that the device is de-energized. DANGER Electric shock due to incorrect connection There is a danger to life if the cable conductors are connected incorrectly.

  • Page 37: Opening The Electrical Compartment

    6 | Electrical connection Observe the NFPA 70/NEC and CSA C22.2 regulations. Only use power cables in accordance with NEC/NEMA regulations. Notes The cross-sections of the connection cables are based on the power con- sumption and local regulations. Color coding of the conductors Observe the color coding of the conductors and country-specific deviations.
  • Page 38 6 | Electrical connection The electrical compartment is located under the control panel. The device is positioned on the designated installation surface. The device cover is closed. The device is disconnected from all power sources via a external circuit breaker. In order to protect the control panel from scratches and damage, a guard is fitted on the pan cover, e.g.
  • Page 39 6 | Electrical connection 2. Release the control panel from the electrical compartment frame 1 at the front and pull the control panel gently forwards 2. Turn and place the con- trol panel on the pan cover 3. >> The electrical compartment is open. 80.06.243_iVario Pro L_XL_IM_V01_en-US 39 / 60...

  • Page 40: Connecting The Device To The Power Grid

    The flexible power cable is at least type H07RN-F. The rigid power cable is at least type U-1000R02V. Maximum cross-section of the connecting conductor on the main contactor: iVario Pro L: 16 mm² iVario Pro XL: 35 mm² Carrying out the connection The power cable is pushed through a conduit pipe into the electrical compart- ment.
  • Page 41 6 | Electrical connection 2. Push the cable through the opening to the connection point in the electrical compartment. Take care not to damage the conductors. 3. Pull the cable gland tight in the opening. 4. Open the terminals with the relevant tool and connect the conductors. Ob- serve the color codings in the table above.

  • Page 42: Connect The Device For Demo Mode To The Power Grid

    6 | Electrical connection Connect the device for demo mode to the power grid The demo mode is used for demonstration purposes for the basic functions of the device. Observe the following table with the color codings for the connection. Color coding of the terminals for demo mode Connection Conductor color...

  • Page 43: Connected Loads Of Different Voltage Types

    3 AC 440 V Power kW Power consump- Fuse A Conductor cross-sec- tion A tion AWG iVario Pro L iVario Pro XL 3 AC 208 V Power kW Power consump- Fuse A Conductor cross-sec- tion A...

  • Page 44: Checking The Function Of The Socket In The Device

    Pro XL 3 AC 240 V Power kW Power consump- Fuse A Conductor cross-sec- tion A tion AWG iVario Pro L iVario Pro XL 3 AC 480 V Power kW Power consump- Fuse A Conductor cross-sec- tion A tion AWG...

  • Page 45: Device Options

    6 | Electrical connection The socket in the device can be equipped with an optional integrated residual current circuit breaker that switches off the socket in the event of residual cur- rent. Check the socket in the device for correct function before commissioning for the first time.

  • Page 46: Network Connection

    The WLAN adapter integrated in the device is a market-dependent option that is not available in every country. The devices from the iVario Pro L and iVario Pro XL series have WLAN as standard. Connecting the device to the network Connecting the Ethernet cable (LAN) 1.

  • Page 47: Water Connection

    8 | Water connection Water connection Regulations for water connection NOTE Connection to soft water When connecting the device to soft water, ensure that the water has a residual hardness of at least 4°dH. A soft water connection is not required. Water pipe Use a separate tap for each device on-site.

  • Page 48: Connecting The Water Inlet

    8 | Water connection Connecting the water inlet The water connection is located on the rear side of the device. The water hose fulfills the hygiene requirements for drinking water hoses in your country. Safety devices, such as check valves or CA system separators are installed in the feed line on the tap.

  • Page 49: Wastewater Connection

    9 | Wastewater connection Wastewater connection Regulations for the wastewater connection NOTE Drain pipe does not comply with the regulations Use a steam temperature resistant drain pipe that at least corresponds to a pipe of type PP. Do not use a hose. NOTE Contaminated wastewater and wastewater containing grease Ensure that a grease separator is installed on-site to treat the wastewater.

  • Page 50: Connecting The Wastewater Drain

    9 | Wastewater connection Connecting the wastewater drain The wastewater connection is located on the rear side of the device. Diameter on the device drain: DN 50 mm Installing the drain to the rear side of the device The drain pipe is designed for a DN 50 mm device drain. The drain pipe corresponds at least to type PP and is steam temperature resistant.
  • Page 51 9 | Wastewater connection 2. Connect the drain pipe and route it through the bracket to the front side of the device. 20 mm [3/4 Inch] >> The drain pipe is installed with an incline of at least 5 % or 3° with the drain to the front.

  • Page 52: Decommissioning

    10 | Decommissioning Decommissioning 10.1 Notes on decommissioning Observe the following when decommissioning the device: Ensure that the device is disconnected from the power supply and is de- energized. Remove all water and wastewater connections from the device. If the device is to be transported, remove the device from the foot locking mechanisms and from any wall mountings (mounting chain).

  • Page 53: Options

    11 | Options Options 11.1 Setup options Device with stainless steel feet The stainless steel feet can be raised by rotating them and fixed to the ground through the holes. The adjustment range is +/- 10 mm [3/8 inch]. 150 mm [6 Inch] +/- 10 mm [3/8 Inch]...
  • Page 54 11 | Options NOTE Damage to the connections during movement Disconnect all connections when moving the device. Connect the connections in accordance with the specifications again once the work is complete. When the device is in its original position again, ensure that it is horizontal. Apply the locking brake.
  • Page 55 11 | Options 2. Hook the chain into the holes and a fitting on the wall. 3. Also apply the locking brake. >> The device is secured against rolling away and fixed in place. Base with height-adjustable feet The base with height-adjustable feet has two motors on each side. In addition to the standard height, the device feet can be extended by 175 mm [6 57/64 inch] and retracted by 25 mm [63/64 inch].
  • Page 56 11 | Options Standard base depth: 750 mm [29 9/16 inch] (possible without tilt pro- tection) 650 mm 750 mm [25 5/8 Inch] [29 9/16 Inch] Securing the device against tilting The following fixing versions are possible: Fixing in the base Fixing on the wall Fixing in the base Hole distances in the base of the device:...
  • Page 57 11 | Options 1. Drill the 2 holes in the base. 50 mm [2 Inch] 2. Use chemical dowels to seal the drill holes. Observe the manufacturer’s in- structions. 3. Set up the device on the base structure. > The holes in the stand and in the base are aligned. 4.
  • Page 58 11 | Options 5. Screw a M8 threaded pin into the base on each side. Tighten the threaded pin with the corresponding nut. 6. Screw the panels onto the stand again. >> The panels are screwed on and the device is secured against tilting on the base.
  • Page 59 11 | Options Fixing on the wall The device can be fixed in place via brackets on the wall. 1. Remove the caps from the holes in the stand on each side. 2. Fix a bracket in the holes in the stand and in the wall on each side. >>...
  • Page 60 RATIONAL AG Siegfried-Meister-Straße 1 86899 Landsberg am Lech, Germany Tel. +49 (0)8191 3270 Fax +49 (0)8191 21735 info@rational-online.com rational-online.com...

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Ivario pro xl

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