Rational iVario Pro L Original Installation Manual
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Rational iVario Pro L Original Installation Manual

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Original installation manual

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  • Page 1 ® iVario Pro L ® iVario Pro XL Original installation manual...
  • Page 2 Unit handover Dealer: Installer: Specify for all queries: Unit type: Unit no.: Your unit was checked by (name): 2 / 60 80.06.561_iVario Pro L_XL_IM_V01_en-INT...

  • Page 3: Table Of Contents

    Table of contents 1 Introduction .........................  5 Information on this manual ...................... 5 Target group .......................... 5 Copyrights ............................. 6 Conformity ............................ 6 Liability and warranty provisions.................... 6 Identification of the unit ...................... 7 2 Safety........................... 10 Warning symbols........................ 10 General safety instructions .................... 10 Intended use.......................... 11 3 Product description .................... 12 Unit description ........................
  • Page 4 Align unit without electrical current.................. 32 Fixing the unit in place ...................... 35 6 Electrical connection .................... 36 Regulations for electrical connection .................  36 Open the electrical compartment.................. 37 Connect the unit to the mains.................... 39 Connect the unit to the mains for Demo mode...............  41 Close the electrical compartment ..................

  • Page 5: Introduction

    The illustrations in this manual are examples only and may differ from the unit. This manual applies to the following devices: iVario Pro L iVario Pro XL Storage Keep the installation manual and operating instructions close to the unit.

  • Page 6: Copyrights

    1 | Introduction The unit may not be used, cleaned, or maintained by children. The unit may not be used for play. This is prohibited even under supervision. The unit may not be used, cleaned, or maintained by people with limited physical, sensory, or mental capacity or those without the necessary ex- perience or knowledge, unless such people are supervised by a person who is responsible for their safety and who has been informed of the haz-...

  • Page 7: Identification Of The Unit

    1 | Introduction Damage resulting from improper use, installation, maintenance or repair Use of the unit for purposes other than those for which it is intended Modifications or technical alterations to the unit not authorised by the man- ufacturer Use of non manufacturer-original service components Identification of the unit Type plate The type plate is located on the basic frame of the unit between the pan and...
  • Page 8 1 | Introduction The type plate contains the following information: Marketing name Model number Connection voltage Frequency Connected load approved flow pressure range Serial number Unit type and model number Take the classification from the table below. The name of the unit type and the model number are different on the type plate.
  • Page 9 1 | Introduction Unit size type plate Unit size LMX.100CE … iVario Pro L LMX.200CE … iVario Pro L with print option LMX.100DE … iVario Pro XL LMX.200DE … iVario Pro XL with print option 80.06.561_iVario Pro L_XL_IM_V01_en-INT 9 / 60...

  • Page 10: Safety

    2 | Safety Safety Warning symbols DANGER Type and source of danger Non-compliance will lead to very serious injury or death. Preventative measures WARNING Type and source of danger Non-compliance can lead to serious injury or death. Preventative measures CAUTION Type and source of danger Non-compliance can lead to minor or moderate injuries.

  • Page 11: Intended Use

    2 | Safety Wear appropriate protective clothing, such as protective gloves and safety gloves, when transporting and installing the unit. The appliance must be installed in a frost-resistant, non- windy and protected environment. Do not expose the unit to weather conditions such as rain. Only connect the unit in accordance with the installation manual and the information on the type plate.

  • Page 12: Product Description

    3 | Product description Product description Unit description NOTICE Never close or cover the safety overflow Do not reduce the safety overflow in the cross section. The safety overflow must always be accessible and free. This is used for ventilation and drainage as a drain. The installations connections are on the left side of the unit: Safety overflow (no connection) Ethernet network connection...

  • Page 13: Unit Weight

    Unit size Weight without packaging kg Weight with packaging kg [lbs] [lbs] iVario Pro L 232 [511] 271 [597] iVario Pro L with 247 [545] 288 [635] print option iVario Pro XL 289 [637] 351 [774] iVario Pro XL with...

  • Page 14: Unit Dimensions

    3 | Product description 3.2.2 Unit dimensions Unit with substructure Unit size L Width mm [inches] x Depth mm [inches] y Height mm [inches] z 1031 [40 4/8] 894 [35 2/8] 1078 [42 4/8] Unit size XL Width mm [inches] x Depth mm [inches] y Height mm [inches] z 1365 [53 5/8]...

  • Page 15: Pan Measurements

    3 | Product description Packaging dimensions Units with substructure unit size L Width mm [inches] x Depth mm [inches] y Height mm [inches] z 1250 [49 2/8] 1100 [43 2/8] 1823 [71 6/8] Units with substructure unit size XL Width mm [inches] x Depth mm [inches] y Height mm [inches] z 1500 [59]...

  • Page 16: Thermal Load

    570 [22 4/8] 280 [11] 1026 [40 3/8] 3.2.4 Thermal load Unit size Thermal load latent (kJ/h) Thermal load sensitive (kJ/h) iVario Pro L 26827 5540 iVario Pro XL 37343 8413 We reserve the right to make technical developments/modifications. 16 / 60...

  • Page 17: Transport

    4 | Transport Transport CAUTION Risk of crushing due to the weight of the unit Hands, fingers and feet can be crushed. Use appropriate protective clothing during transport. Use carrying aids, e.g. a carrying strap. CAUTION Risk of tipping during transport Risk of crushing if the unit tips onto persons.

  • Page 18: Lifting Points On The Unit

    4 | Transport The unit top cover is closed. At least 2 persons are required for transportation. 1. Remove the packaging material. Lifting points on the unit NOTICE Risk of damage if lifted incorrectly Only lift the unit at the lifting points provided. Do not lift the unit by the side wall of the electrical component.
  • Page 19 Width mm [inches] Depth mm [inches] Height mm [inches] iVario Pro L 490 [19 19/64] 406 [16] 685 [26 31/32] iVario Pro L without 484 [19 1/16] 410 [16 9/64] 275 [10 53/64] substructure iVario Pro XL 640 [25 13/64]...

  • Page 20: Transport Without Pallet

    4 | Transport Unit without substructure Transport without pallet NOTICE Improper transport Do not push the unit to the intended installation location. The unit feet may be damaged. Transport the unit according to this manual. NOTICE Risk of damage if lifted incorrectly Only lift the unit at the lifting points provided.
  • Page 21 4 | Transport 1. Place the straps around the feet of the unit. 2. Lift up the unit on the left side. 3. Pull the unit to the end along the feet guides in the box and set aside the left side of the unit.

  • Page 22: Transport With Pallet

    4 | Transport 6. If you set up the unit without a substructure, remove the transport feet prior to installation. >> The unit is standing on its intended installation surface and is ready for as- sembly and installation. Transport with pallet CAUTION Inclinations when transporting with a transport aid Risk of crushing and injury during transport with a transport aid over...

  • Page 23: Transporting Without A Pallet With A Pallet Truck

    4 | Transport Transporting without a pallet with a pallet truck NOTICE Transporting with a transport aid without protection Transport the unit as far as you can on the pallet. Do not transport the unit without protection with a transport aid or a similar transport tool. For protection, you can use a wooden pallet.

  • Page 24: Placement

    5 | Placement Placement CAUTION Risk of crushing when positioning the unit Fingers, hands and feet could be crushed beneath the unit. Wear appropriate protective clothing when positioning the unit. Only lift the unit at the intended lifting points. Pre-requisites If you do not place the device on plastic feet by default, follow the instruc- tions and steps in the chapter Installation options.

  • Page 25: Distance To Heat Sources

    5 | Placement Manufacturer's recommendation 1. Place the unit on the left side with a minimum distance of 50 mm [2 inches] to the wall to allow ideal cleaning of the unit. 50 mm [2 inches] 5.1.2 Distance to heat sources 1.

  • Page 26: Distance To Water Sources

    5 | Placement NOTICE Open flame near the unit If the unit is placed at a distance of less than 500 mm [19 3/8 inches] from an open flame, always install a heat shield. 350 mm [14 Inch] 350 mm 350 mm [14 Inch] [14 Inch]...
  • Page 27 5 | Placement 1. Position the unit with a minimum clearance of 900 mm [35 3/8 inches] to open water sources on all sides. 900 mm [35 3/8 Inch] 1. If you cannot adhere to the clearance, mount a non-flammable 350 mm [13 6/8 inches] high separator between the unit and the water source.

  • Page 28: Stand The Unit Up

    5 | Placement Stand the unit up CAUTION Risk of tipping when installed on installation surface Risk of crushing if the unit tips onto persons. Note the centre of mass of the unit. Make sure that the unit does not tip over during lifting. The installation surface is horizontally level.
  • Page 29 5 | Placement NOTICE The pan does not rest on pan stops The pan is located on the pan stops after delivery from the factory. Do not adjust these screws. If the pan does not rest on the pan stops in the downwards position after horizontal alignment, contact the manufacturer.
  • Page 30 5 | Placement 1. Turn all unit feet out by approximately 2 turns to ensure sufficient clear- ance for the alignment of the unit. 2. Place the spirit level on the right side of the pan and align the unit hori- zontally with the unit feet (1) and (2).
  • Page 31 5 | Placement 3. Place the spirit level on the front edge of the pan and align the unit horizont- ally using the unit base (3). 4. Place the spirit level on the left side of the pan and align the unit horizontally using the unit base (4).

  • Page 32: Align Unit Without Electrical Current

    5 | Placement 5. Close the unit cover and check whether the unit cover and pan are aligned. 6. If the unit cover and pan are not aligned, readjust the unit using the unit foot (4). Align unit without electrical current If the unit is not connected to the mains, align it with the unit base frame at the bottom.
  • Page 33 5 | Placement NOTICE Incorrect placing of the spirit level Do not place the spirit level on the pan when aligning the unit with the bottom part. Place the spirit level on the unit base frame. 1. Place the spirit level on the bottom right side of the unit and align the unit horizontally using the unit feet 1 and 2.
  • Page 34 5 | Placement 2. Place the spirit level on the underside of the unit and align the unit with the unit foot 3. 3. Place the spirit level on the underside of the unit and align the unit with the unit foot 4.

  • Page 35: Fixing The Unit In Place

    5 | Placement Fixing the unit in place The manufacturer recommends that the unit be fixed to the installation surface. The kit for fixing the unit in place, including special glue, screws and dowels, is not included in the scope of delivery of the unit and can be ordered separately from the manufacturer under article number 60.72.905 .

  • Page 36: Electrical Connection

    6 | Electrical connection Electrical connection DANGER High voltages when connecting to the mains power Danger to life due to high voltage. Disconnect from the power supply. Make sure the unit is disconnected from the power. DANGER Electric shock from incorrect connection There is a danger to life if the wires are incorrectly connected.

  • Page 37: Open The Electrical Compartment

    6 | Electrical connection Adhere to the regulations of IEC 60364 or those of the local version of IEC 60364. Notes The cross-sections of the connection lines depend on current consumption and local regulations. Colour coding of wires: Note the colour coding of wires and local deviations. Wire colour Wire function Yellow/green...
  • Page 38 6 | Electrical connection The electrical compartment is located below the control panel. The unit is standing on its intended installation surface. The unit top cover is closed. All power sources are switched off by way of an external circuit breaker. To protect the control panel against scratching and damage, there is a pro- tective layer on the pan lid, for example cardboard or bubble wrap.

  • Page 39: Connect The Unit To The Mains

    The flexible power cable is at least a type H07RN-F. The rigid power cable is at least a type U-1000R02V. Maximum cross-section of the connecting conductor on the main fuse: iVario Pro L: 16 mm² iVario Pro XL: 35 mm² Establish the connecction The power cable is pushed through a conduit pipe into the electrical compart- ment.
  • Page 40 6 | Electrical connection The electrical compartment is open. 1. Unscrew the cable gland. 2. Push the cable through the opening to the connection point in the elec- trical compartment. Make sure that the wires are not damaged. 3. Tighten the cable screw in the opening. 4.

  • Page 41: Connect The Unit To The Mains For Demo Mode

    6 | Electrical connection Connection Wire colour Connector ter- Tool minal Protective con- Yellow/green Slot sccrewdriver ductor Connect the unit to the mains for Demo mode The Demo mode is used for demonstration purposes for the basic functions of the unit. Refer to the table below with the colour codes for the connection.

  • Page 42: Power Ratings Of Different Voltage Types

    6 | Electrical connection 1. Insert the control panel at the front (1) and push it at the back (2) until it snaps into place. > The cover is placed evenly onto the frame of the electrical compartment at all points. 2.
  • Page 43 3N AC 400 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm² iVario Pro L iVario Pro XL 3N AC 415 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm²...

  • Page 44: Check The Function Of The Socket In The Unit

    6 | Electrical connection 3 AC 400 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm² iVario Pro L iVario Pro XL 3 AC 415 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm²...

  • Page 45: Unit Options

    6 | Electrical connection Optionally, the socket in the unit is equipped with an integrated residual current circuit breaker that shuts off the socket in the event of fault current. Check the socket in the unit before first use. Check the function When the unit is switched on, the socket is inactive.

  • Page 46: Network Connection

    7 | Network connection Network connection Notes on network connection The network connection allows you to connect the unit to your network, in or- der to connect the unit to ConnectedCooking. Ethernet connection (Local Area Network) Optionally, the unit can be ordered or retrofitted with an Ethernet connec- tion.

  • Page 47: Water Connection

    8 | Water connection Water connection Regulations for water connection NOTICE Connection to soft water Make sure the residual hardness of the water is at least 4°dH if you connect the unit to soft water. A soft water connection is not necessary. Water hose Supply and use a separate water tap for each unit.

  • Page 48: Connecting Water Inlet

    8 | Water connection Connecting water inlet The water connection is on the rear of the unit. Cold water connection Hot water connection (optional) The water hose meets the hygiene requirements for drinking water hoses in your country. Cable for the joint cold water connection: 3/4 Inch The water hardness is at least 4°dH.

  • Page 49: Waste Water Connection

    9 | Waste water connection Waste water connection Regulations for waste water connection NOTICE The drain pipe does not meet requirements Use a drain pipe with a high temperature resistance which corresponds at least to a type PP pipe. Do not use a hose. NOTICE Dirty and greasy waste water Make sure that a grease trap is installed by the owner to clarify the waste...

  • Page 50: Connect Waste Water Drain

    9 | Waste water connection Connect waste water drain The drain connection is on the rear of the unit. Diameter at unit drain: DN 50 mm Install the drain to the rear of the unit The drain pipe is designed as a DN 50 mm unit drain. The drain pipe corresponds to at least type PP and is resistant to high tem- peratures.
  • Page 51 9 | Waste water connection 2. Connect the drain pipe and pass it through the bracket to the front of the unit. 20 mm [3/4 Inch] >> The drain pipe is installed with a fall of at least 5% or 3° with the outlet to- wards the front.

  • Page 52: Decomissioning

    10 | Decomissioning Decomissioning 10.1 Notes on decommissioning Note the following information on decommissioning the unit: Make sure that the unit is disconnected from the power supply. Remove all water and waste water connections from the unit. If the unit is to be transported, remove the unit from the foot locks and from any wall brackets (fastening chain).

  • Page 53: Options

    11 | Options Options 11.1 Positioning options Unit with stainless steel feet The stainless steel feet can be raised by turning and fixed through the holes in the bottom. The adjustment range is +/- 10 mm [3/8 inches]. 150 mm [6 Inch] +/- 10 mm [3/8 Inch]...
  • Page 54 11 | Options NOTICE Damage to the connections due to moving If you move the unit, disconnect all connections. After the work has been carried out, reconnect them in accordance with the instructions. When the unit returns to its original position, make sure it is level. Apply the parking brakes.
  • Page 55 11 | Options 2. Mount the chain in the holes on the wall and the unit. 3. In addition, tighten the parking brakes. >> The unit is secured to prevent slipping or rolling away. Substructure with height-adjustable feet The substructure with height-adjustable feet has two motors on each side. The unit feet can be extended in addition to the standard height of 175 mm [6 57/64 inches] and retracted 25 mm [63/64 inches].
  • Page 56 11 | Options Standard base depth: 750 mm [29 9/16 inches] (without tilt protection possible) 650 mm 750 mm [25 5/8 Inch] [29 9/16 Inch] Secure the device against tipping The following attachment variants are possible: Attachment to the base Attachment to the wall Attachment to the base Hole distances in the substructure of the unit:...
  • Page 57 11 | Options 1. Drill 2 holes in the base. 50 mm [2 Inch] 2. To seal the drill holes, use chemical dowels. Please note the instructions of the manufacturer. 3. Place the unit on the base installation. > The holes in the substructure and in the bottom of the base overlap one an- other.
  • Page 58 11 | Options 5. Screw an M8 grub screw into the base on each side. Tighten the grub screw with the corresponding nut. 6. Screw the covers on the base again. >> The panels are screwed on and the unit is attached on the base to prevent tipping.
  • Page 59 11 | Options Attachment to the wall The unit can be attached to the wall using brackets. 1. Remove the cover caps from the holes in the base on each side. 2. Fasten a bracket in the holes on each side in the base and in the wall. >>...
  • Page 60 RATIONAL AG Siegfried-Meister-Straße 1 86899 Landsberg am Lech, Germany Tel. +49 (0)8191 3270 Fax +49 (0)8191 21735 info@rational-online.com rational-online.com...

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Ivario pro xl

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