Ki Mobility Rogue and Rogue XP Technical Manual
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Ki Mobility Rogue and Rogue XP Technical Manual

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THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND
INTENDED TO BE USED BY A QUALIFIED TECHNICIAN
WORKING FOR AN AUTHORIZED KI MOBILITY DEALER.

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Summary of Contents for Ki Mobility Rogue and Rogue XP

  • Page 1 THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND INTENDED TO BE USED BY A QUALIFIED TECHNICIAN WORKING FOR AN AUTHORIZED KI MOBILITY DEALER.
  • Page 2 This technical manual is designed to aid in the different procedures that may be needed for the Rogue and Rogue XP wheelchairs. This technical manual does not replace, but aids the owner manual, adjustment guides and instructions. The procedures shown in this technical manual should only be performed by an Assistive Technology Practitioner (ATP) or clinical professional trained to do wheelchair repairs, adjustments and retrofits.

  • Page 3: Table Of Contents

    Table of Contents Tools........................ 3 Chair Measurement References..............4 Caster Mount ....................5 Caster Forks and Stems ................. 6 Caster Angle and Squaring ................12 Camber Mount Assembly ................13 Camber Tube and Adapters................15 Backrest Assembly - Rogue ................16 Backrest Assembly - Rogue XP ..............

  • Page 4: Tools

    Tools Please see the list below to identify the tools needed throughout this tech manual. Always check tools to ensure the ends are not stripped and that the tool can perform its function properly without damaging any parts or hardware on the chair. Tools Needed •...

  • Page 5: Chair Measurement References

    Chair Measurement References The Rogue and Rogue XP wheelchairs are capable of many adjustments to configure the chair to the user’s needs. See the diagram below for terms that are commonly used during the process of adjusting the chairs. Diagram 1 A.

  • Page 6: Caster Mount

    Caster Mount 1. Install the caster mount pinion (C) into the caster mount housing with the two caster pinion caps (B) with two screws (A & E) using two 3mm Allen wrenches. 2. Install the caster adjust (F) and the pinion housing bolt plate (G) with the two screws (D) using two 5mm Allen wrenches.

  • Page 7: Caster Forks And Stems

    Caster Forks and Stems Remove Caster Fork and Stem 1. Remove bottom nut and washer using a 19mm or ¾" socket wrench. Remove fork assembly. NOTE: Based on your configuration, the caster may need to be removed first to allow clearance for wrench (See step 3).
  • Page 8 Caster Forks and Stems 3. If you are replacing your forks continue for instructions. For a regular caster fork, remove caster wheel by removing two socket head screws and two spacers using two 4mm Allen wrenches. For a single sided fork, remove the socket head screw, axle shaft and E-Clip using a 5mm Allen wrench. Single Sided Caster Fork Regular Caster Fork Install Caster Fork and Stem...
  • Page 9 Caster Forks and Stems Single Sided Fork 1. Install stem (A) into single sided fork (B) with washer (C) and nut (D) using a ½" wrench. 2. Install caster wheel (F) onto fork (B) with a screw (E), the axle shaft (G) and secure with E-Ring (H). NOTE: There are two sizes of caster stems (standard and +3/4") and two sizes of forks (short and tall) that can be used.
  • Page 10 Caster Forks and Stems Frog Legs Ultra Sport Fork Assembly 1. Install Frog Leg Ultra Sport Fork (A) onto caster wheel (E) with axle (B), screw (C) and two spacers (D) using two 4mm Allen wrenches.
  • Page 11 Caster Forks and Stems Frog Legs Phase 2 Carbon Fork Assembly 1. Install Frog Leg Phase 2 Carbon Fork (A) onto caster wheel (E) with axle (B), screw (C) and two spacers (D) using two 4mm Allen wrenches.
  • Page 12 Caster Forks and Stems Frog Legs Ultra Sport Fork Polymer Replacement NOTE: The Ultra Sport fork has different polymers that can be used based on the chair user’s weight and preferred ride. The Phase 2 fork has one polymer that works for any configuration. If ever needed, the replacement procedure is the same for a Phase 2, but no coin is needed.

  • Page 13: Caster Angle And Squaring

    Caster Angle and Squaring To maintain optimal performance of your Rogue, the front caster housing should always be aligned perpendicular to the ground. Your Rogue is shipped aligned. It is recommended that caster squareness is checked after making adjustments to the chair configuration related to any of the following items: caster size or type, camber, rear wheel, tire, center of gravity and seat heights.

  • Page 14: Camber Mount Assembly

    COG, the camber tube clamps are rotated so the camber tube is more forward facing than rear facing. In these instances, call customer service at Ki Mobility. 1. Install the tower clamps (B & C) onto the frame with the camber mount tube (E) and the camber tube cap (F) using two screws (A) and two nuts (D) with a 4mm Allen wrench.
  • Page 15 Camber Mount Assembly 3. Install camber tube (D) into the camber tube mounting clamp and secure with screw (B) and nut (C) using a 4mm Allen wrench and an 8mm wrench. Install and tighten the two set screws (A) with a 2.5mm Allen wrench.

  • Page 16: Camber Tube And Adapters

    Camber Tube and Adapters 1. Install axle receiver, axle receiver nut, axle plate washer and camber adapter into the camber tube. NOTE: The camber adapter is available with 0°, 2°, 4°, 6° and 8° camber. 2. Secure the camber adapter into the camber tube with two screws and a threaded barrel using two 4mm Allen wrenches.

  • Page 17: Backrest Assembly - Rogue

    Backrest Assembly - Rogue NOTE: There are two backrest styles that have been used on Rogue. Each one uses different backrest tubes. The mounting holes which are used to secure the tubes to the backrest bracket vary between these two designs and are not cross compatible. The difference can be seen at the lower section of the tubes in the two images below.
  • Page 18 Backrest Assembly - Rogue 4. Install new backrest by installing pivot (F) into new backrest tubes and securing with bolt (E), back plate (D), two saddles (C), washer (B) and nut (A) using a 5mm Allen wrench and an 8mm wrench. Repeat on opposite side.

  • Page 19: Backrest Assembly - Rogue Xp

    Backrest Assembly - Rogue XP 1. Remove any cushion or seating components that may be in the way of the current backrest removal. 2. Install the back mount (B) onto the chair frame with two bolts (C) and two nuts (A) using a 4mm Allen wrench and a 10mm wrench.
  • Page 20 Backrest Assembly - Rogue XP 5. Secure backrest plate to back posts with bolt (E), washer (C), saddle (B) and nut (A) using a 4mm Allen wrench and a 10mm wrench. 6. Install the arc adjustment cam (C) onto the backrest plate with bolt (I), washer (C), saddle (B) and nut (A) using a 4mm Allen wrench and a 10mm wrench.

  • Page 21: Height Adjustable Back Post

    Height Adjustable Back Post 1. Install the height adjustable back post (F), plugs (G), sleeve (E), screws (C), threaded barrels (D) and the upper back tube assembly (A) using two 3mm Allen wrenches. NOTE: The straight upper back, standard push handle and fold down push handle upper backs are shown in the image below.

  • Page 22: Fixed Height Back Post

    Fixed Height Back Post 1. For the fixed height back post, install the rigidizer bar (D), screws (A & C), threaded barrels (B) and plugs (E) using two 3mm Allen wrenches. NOTE: The fixed height back post, standard push handle and fold down push handle upper backs are shown in the image below.

  • Page 23: Rigid Stroller Handle

    Rigid Stroller Handle 1. Install the stroller handle clamp (E & G) onto the rigidizer bar and secure with two screws (I) and a set screw (H) using a 5mm Allen wrench. The clamps can be installed in the straight mount configuration or the angled mount configuration.

  • Page 24: Bolt-On Push Handle

    Bolt-On Push Handle 1. Install the clamps (B & C) and bolt-on push handle tube (E) onto the rigidizer bar and secure with two screws (A) and two nuts (D) using a 5mm Allen wrench. NOTE: The clamps can be installed onto the rigidizer bar in the straight or angled orientation. See image below for details.

  • Page 25: Height Adjustable T-Arm

    Height Adjustable T-Arm 1. Install the T-Arm receiver (B) and the T-Arm bracket (C) onto frame with two bolts (D) and two nuts (A) using a 5mm Allen wrench and a 10mm wrench. 2. Install the T-Arm assembly into the receiver. Ensure the latch (B) "clicks" into place. Adjust the height by loosening the height lever (A) and sliding the T-Arm post up or down.

  • Page 26: Angle Adj. Locking Flip Up Extendable Armrest - Available On Rogue Xp

    Angle Adj. Locking Flip Up Extendable Armrest - Available on Rogue XP 1. Set the angle of the armrest. Tighten the bolt once angle is set. NOTE: There are 7 angle adjustments in 5° increments from -5° to 25°. 3 4 5 2.

  • Page 27: Swing Away Armrest - Available On Rogue

    Swing Away Armrest - Available on Rogue 1. Install the swing away arm mount (C) onto the end of the frame tube with two bolts (D), bushing (B) and two nuts (A) using a 4mm Allen wrench and a 10mm wrench. Repeat on opposite side. NOTE: Depending on the configuration, the backrest hardware may need to be removed to install the arm mount.

  • Page 28: Swing Away Armrest - Available On Rogue Xp

    Swing Away Armrest - Available on Rogue XP 1. Detach the backrest from the backrest plate and install the swing away receiver (A) between the backrest and backrest plate along with arc adjustment cam (D) with two screws (C& F) and two lock washers (B &...

  • Page 29: Cane And Crutch Holder

    Cane and Crutch Holder 1. Install crutch holder cup (I) onto the crutch holder tube (F) with two screws (J), two washers (H) and two nuts (G) using a 3mm Allen wrench and an 8mm wrench. 2. Install the crutch holder tube assembly onto the camber tube with the clamps (D & E) and two bolts (C) using a 5mm Allen wrench.

  • Page 30: Luggage Carrier

    Luggage Carrier NOTE: There are different sizes of clamps to fit all types of chairs and configurations. The carrier can be mounted to the frame or footrest tube on Rigid chairs. The installation is the same whether it is being installed on the frame or footrest tubes. 1.

  • Page 31: Handrim Configurations

    Handrim Configurations NOTE: Not all wheels listed below are available for specific models. See an order form or the online parts manual for more information on your specific chair model. Handrim Hardware Chart Wheel Handrim Connection Handrim Wheel Natural Connection Aluminum Plastic Natural...

  • Page 32: Handrim Construction

    Handrim Construction The sequencing of hardware for the three styles of handrims is shown below. The specific hardware used is determined in the chart on the previous page, based on the tire and handrim being used. Spacer Style Detached Tab Style Tab Style...

  • Page 33: Seat Pan

    Seat Pan NOTE: Remove any current seating or cushions before installing the seat pan. 1. Install the seat pan (B) onto the chair frame and secure with screws (A) using a Phillips screwdriver. 2. If not already done, install the tape onto the seat as shown in the image below. The tape should cover as much area as possible without hanging over the edge or covering one of the screw holes.

  • Page 34: Seat Upholstery

    Seat Upholstery 1. Install the seat rail (B) into the sleeve on the edge of the seat upholstery (C). Repeat on opposite side. The seat rail is shown outside of the sleeve to show the hole alignment in the image below. 2.

  • Page 35: Side Guards

    Side Guards Side Guard Receiver 1. There are two types of side guard receivers that may be used. The mounted side guard receiver (B) is installed onto the frame with screw (A), washer (C) and nut (D) using a 4mm Allen wrench and a 10mm wrench.
  • Page 36 Side Guards 2. Install the side guard assembly into the receiver so the side guard post stop faces the outside of the chair. Removable Pediatric Side Guard 1. Install the pediatric side guard (D) onto the side guard post (C) with two screws (A) using a 4mm Allen wrench.
  • Page 37 Side Guards Adjustable Fender Side Guard 1. Install post (B), post mount plate (A) and bolts (D) onto the fender (C) using a 3mm Allen wrench. NOTE: There are three mounting positions that can be used. Pick the holes that put the fender in the desired position for the occupant.
  • Page 38 Side Guards Angle Adjustments The angle of the fender can also be changed to align the fender if the profile of the tire if needed. 1. Remove the four bolts from the post mount with a 3mm Allen wrench. 2. Rotate the fender, either way, to align the fender with the profile of the tire. 3.

  • Page 39: Transit

    Transit NOTE: The new backrest assembly, standard and transit, uses new backrest tubes. If the chair does not already have the new backrest design, new backrest tubes are needed as the old tubes are not compatible. 1. Remove any cushion or seating components that may be in the way of the current backrest removal. Also, remove any backrest tubes and/or handles that may be used after the backrest installation process.
  • Page 40 Transit 4. Install bolt (G), lock washer (F) and strike hex (D) using a 4mm Allen wrench and a 10mm wrench. 5. Install backrest release bar (N) and secure with screw (C) using a Phillips screwdriver. Repeat on opposite side. 6.

  • Page 41: Aa. Angle Adjustable Footrest

    Angle Adjustable Footrest 1. Install the footrest extension tubes (A) into the footrest adjustable clamp (G). 2. Install the footplate (E) onto the clamp and secure with two screws (D) and two nuts (H) using a 5mm Allen wrench and a 10mm wrench. If a riser (F) is being used to elevate the footrest platform, install between the footrest platform and the footrest adjustable clamp.

  • Page 42: Ab. Angle Adjustable Flip Under Footrest

    Angle Adjustable Flip Under Footrest 1. Install the footrest tubes (A & D) through the pivots (B) into the footrest flip stop clamp (C). NOTE: The footrest tube and the footrest tube offset are shown below. The installation process is the same for both footrest tubes.

  • Page 43: Ac. High Mount Angle Adjustable Footrest

    High Mount Angle Adjustable Footrest 1. Install the footrest tubes (A) into the footrest adjustable clamp (B) and secure by installing the footrest platform (C) onto the clamp with two screws (D) and two nuts (E) using a 5mm Allen wrench. 2.

  • Page 44: Ad. High Mount Angle Adjustable Flip Under Footrest

    High Mount Angle Adjustable Flip Under Footrest 1. Install the pivots (B) and clamp (D) onto the footrest tube (A) and secure with two screws (C) using a 5mm Allen wrench. 2. Install the bracket (F) onto the end of the footrest tube and secure with screw (E) using a 4mm Allen wrench.

  • Page 45: Ae. Adjusting The Footrest

    Adjusting the Footrest NOTE: Some footrests are adjusted by moving the clamps they are attached with up or down. The standard footrest adjustment is shown below. Height Adjustment of Footrest 1. Locate the set screw on each side of the frame. 2.

  • Page 46: Ag. Anti-Tips

    Anti-Tips 1. Assemble the anti-tip by connecting the two anti-tip tubes (B & C) and ensuring they "click" together when the detent buttons (A) engage. 2. Install the wheels (B) onto the anti-tip tube with a bolt (C) and nut (A) using two 10mm wrenches. 3.

  • Page 47: Ah. Rogue Xp 5Th Wheel

    Rogue XP 5th Wheel Standard 5th Wheel 1. Assemble the 5th wheel arm mount as shown below using two ½" wrenches. 2. Install the caster (D) into the 5th wheel mount forks with two screws (A), threaded barrel (B) and two caster spacers (C) using two 4mm Allen wrenches.
  • Page 48 Rogue XP 5th Wheel 3. Loosen the camber tube mount clamps by removing the bolt and nut from both sides using a 4mm Allen wrench and an 8mm wrench. Slide the camber tube halfway out as shown below. NOTE: If you are retrofitting to the standard 5th wheel, remove the camber tube completely because a new camber tube is needed.
  • Page 49 Rogue XP 5th Wheel 5. Center the 5th wheel mounting clamp and secure in place by installing three screws (A & B) using a 4mm Allen wrench. Install the 5th wheel into the clamp and ensure the detent buttons "click" or lock into place.
  • Page 50 Rogue XP 5th Wheel 2. Install the caster (D) into the 5th wheel mount forks with two screws (A), threaded barrel (B) and two caster spacers (C) using two 4mm Allen wrenches. 3. Loosen the camber tube mount clamps by removing the bolt and nut from both sides using a 4mm Allen wrench and an 8mm wrench.
  • Page 51 Rogue XP 5th Wheel 4. Slide the 5th wheel mounting clamp (A) onto the camber tube. Slide the camber tube back to the standard position and reinstall hardware to secure the camber tube in place. 5. Center the dynamic 5th wheel mounting clamp and secure in place by installing two screws (D), two washers (B) and two nuts (A) using a 5mm Allen wrench and a 10mm wrench.
  • Page 52 Rogue XP 5th Wheel Inserting and Removing the Dynamic 5th Wheel 1. To remove, pull the release knob (A) to disengage the locking pin and slide assembly out of the tubular receiver (B). 2. To insert assembly, pull release knob (A) and insert assembly into tubular receiver (B). 3.
  • Page 53 Rogue XP 5th Wheel Adjusting Spring Force 1. Remove Dynamic 5th wheel assembly from chair. 2. Loosen 6mm screw located on the underside of assembly (Fig. 47:A). 3. To decrease spring rate, slide screw and elastomer away from caster fork assembly. To increase spring rate, slide screw and elastomer towards caster fork assembly.

  • Page 54: Ai. Wheel Locks

    Wheel Locks See image below for information on the types of wheel locks available. Installation of the wheel lock clamps is on the next page. The Under Seat Scissor Lock always comes assembled so it is not shown below. Push to Lock Flush Mount Low Profile Scissor Lock Extension Bar Short Thro Scissor Locks...
  • Page 55 Wheel Locks Installing Wheel Lock Clamps 1. The wheel lock assemblies with the wheel lock bars are mounted onto the chair using the wheel lock clamps (C & D). There are two types of wheel lock clamps that are shown below. Install hardware with the wheel lock bar and chair frame in position using a 5mm Allen wrench and a 6mm Allen wrench.

  • Page 56: Aj. Reversing Wheel Lock

    Reversing Wheel Lock 1. Identify the type of wheel lock on the chair. The process of reversing the wheel lock will be the same, but hardware and tools used are slightly different. Low Profile Scissor Lock Short Thro Scissor Lock Push and Pull to Push to Lock Flush Lock Wheel Locks...
  • Page 57 Reversing Wheel Lock 3. Remove the wheel lock assembly from the wheel lock bar. For a low profile scissor lock, use a 5mm Allen wrench to remove the two bolts. For the other three wheel locks, remove hardware using a 4mm Allen wrench and a 10mm wrench.
  • Page 58 Reversing Wheel Lock 5. Reinstall the wheel lock assembly onto the wheel lock bar. For a low profile scissor lock, use a 5mm Allen wrench to install the two bolts. For the other three wheel locks, install hardware using a 4mm Allen wrench and a 10mm wrench.

  • Page 59: Ak. Center Of Gravity Adjustment

    Center of Gravity Adjustment You can adjust your center of gravity by moving the two camber mount clamps (A) forward or rearward on the seat tube (B). Moving the camber mount clamps forward shortens the wheelbase and lightens the front end, making your chair more maneuverable.

  • Page 60: Al. Seat Height Adjustment

    Seat Height Adjustment Rear Seat Height Rear seat height can be adjusted by repositioning the Tubular Component System (TCS). 1. Remove your wheels by depressing the buttons on the quick release axle. 2. Use a 4mm Allen wrench and 8mm open end wrench to remove the two bolts (A) holding the upper and lower mounting brackets together.

  • Page 61: Am. Setting Toe To Zero

    Setting Toe to Zero NOTE: A wheelchair equipped with 0° camber plugs cannot have a toe-in toe-out condition. This adjustment is only required when using 2°, 4°, 6° and 8° camber adapters. Toe refers to how well the rear wheels of the chair are aligned relative to the ground. It affects how well the chair will roll.

  • Page 62: An. Wheelbase Width Adjustment

    Wheelbase Width Adjustment Adjusting the wheelbase width allows the rider the option to move the wheels closer or further away from the hips. It also compensates for camber adjustment and gives the proper wheel spacing to maximize pushing efficiency. To Adjust the Wheelbase Width 1.

  • Page 63: Ao. One Arm Drive (Oad)

    One Arm Drive (OAD) NOTE: Some parts are not shown in drawings for better clarity of parts that are being called out. Installing a New OAD (For converting a Hex OAD to a Blade OAD, skip ahead to Page 63) 1.
  • Page 64 One Arm Drive (OAD) 6. Install blade drive shaft to axle mounts and tighten M5 socket head cap screws and M5 nylock nuts using a 4mm Allen wrench and an 8mm wrench. See image below. 7. Install the handrim hub and OAD handrim onto your drive wheel with the key, washer and spacer and secure with four bolts.
  • Page 65 One Arm Drive (OAD) 9. Level bearings by using the machined flat areas. Tighten bolts. NOTE: If your chair has the 5th wheel option, continue with the instructions. If not, the assembly is complete. 10. Install 5th wheel assembly shown below. The assembly slides onto the towers so that they are mounted on the same towers as the one arm drive system, but just below those parts on the towers.
  • Page 66 One Arm Drive (OAD) Converting Hex OAD to Blade OAD 1. Remove washer and nut from wheel to remove the hex style axles. Swap in the blade style axles. Do not reinstall wheels, washers and nuts until after the next step. See image below. Swap the blade in for the hex Swap the blade in...

  • Page 67: Ap. Growing Your Rogue Xp In Width

    Growing Your Rogue XP in Width It is recommended that you follow the below sequence of adjustments when growing your Rogue XP in width. Remove the following assemblies from chair in order listed: 1. Upholstery - See seat upholstery section on page 33. 2.
  • Page 68 Ki Mobility 5201 Woodward Drive Stevens Point, Wisconsin 54481 715-254-0991 www.kimobility.com DCN0480.1...

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