Identification ..................................................................................................................................... 1-2

Specifications .................................................................................................................................... 1-5

2014 Product Warranty ................................................................................................................... 1-16

2 - SAFETY AND PRECAUTIONS

Safety Precautions ............................................................................................................................. 2-1

Seat Belt ............................................................................................................................................ 2-6

Rotating Beacons .............................................................................................................................. 2-6

Emergency Stop ................................................................................................................................ 2-7

Operator Presence Switch (OPS) ...................................................................................................... 2-7

Emergency Exit ................................................................................................................................. 2-8

Fire Extinguisher ............................................................................................................................... 2-8

First Aid Kit ...................................................................................................................................... 2-9

Roll-Over Protection Structure (ROPS) ........................................................................................... 2-9

Safety Decals .................................................................................................................................. 2-10

3 - CAB

Seat - Operator (Standard) ................................................................................................................ 3-1

Seat - Operator (Premium) ................................................................................................................ 3-2

Seat - Instructor ................................................................................................................................. 3-4

Operator's Station ............................................................................................................................. 3-5

Machine Display ............................................................................................................................. 3-29

4 - ENGINE AND DRIVE SYSTEMS

Engine - Starting ............................................................................................................................... 4-1

Engine Aftertreatment - Tier 4 Final ................................................................................................ 4-2

Hydrostatic Drive .............................................................................................................................. 4-9

All-Wheel Steer (AWS) .................................................................................................................. 4-13

5 - HYDRAULIC SYSTEMS

Hydraulic System Components ........................................................................................................ 5-1

Reversible Fan .................................................................................................................................. 5-5

Tread Adjustment ............................................................................................................................. 5-6

Ladder ............................................................................................................................................... 5-8

Pressure Washer ................................................................................................................................ 5-9

6 - ELECTRICAL SYSTEMS

Batteries ............................................................................................................................................ 6-1

Covers Machine Serial Numbers: SNU16121414001-200

Part No. 493591

Rev. 1409160422

Table of Contents

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Summary of Contents for Hagie STS12i Combo

Page 1: Table Of Contents
Reversible Fan ..........................5-5 Tread Adjustment ..........................5-6 Ladder ............................... 5-8 Pressure Washer ..........................5-9 6 – ELECTRICAL SYSTEMS Batteries ............................6-1 Covers Machine Serial Numbers: SNU16121414001-200 Part No. 493591 © 2013-14, 2016 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 1409160422...
Page 2 TABLE OF CONTENTS Battery Disconnect Switch ........................ 6-2 Fuses and Relays ..........................6-3 Fuse and Relay Ratings ........................6-7 Video Camera Input Connections ....................6-10 7 – SPRAY SYSTEMS Spray Booms - 90/100’ ........................7-1 Spray Booms - 120/132’ ........................7-8 Spray Boom - Rear .........................
Page 3: Introduction
Information described in this manual was product causes damage or excessive correct at the time of printing. Because of Hagie wear to other parts. Manufacturing Company’s continuous product...
Page 4: Safety Messages Used In This Manual
NOTE: A “Note” is intended to make special If you do not understand any part of this mention of, or remark on. manual or require additional information or service, contact Hagie Customer Support for SERVICE AND ASSISTANCE assistance. For service and assistance, please contact:...
Page 5 SECTION 1 – INTRODUCTION Sprayer The sprayer serial number is stamped on _________________________ Hydrostatic the right-hand side frame (behind rear leg). Pump _________________________ Sprayer Hydrostatic Pump (Drive Pump) (Located on front of the engine block) * View shown from top of machine -Typical View Wheel Motors Sprayer Serial Number...
Page 6 SECTION 1 – INTRODUCTION Wheel Hubs Aluminum Spray Booms (120/132’) The aluminum spray boom serial number Each wheel hub has an identification plate is stamped on the lower right-hand side of attached to the front of the hub. The plate also fixed transom.
Page 7: Specifications
SECTION 1 – INTRODUCTION SPECIFICATIONS NOTE: 380/90 R54 tires used for the following machine dimensions. Detail Description Specification 90-ft. 100- ft. 120-ft. 132-ft. Boom Boom Boom Boom Overall Sprayer Height (from top of cab) 154” ** 154” ** 154” ** 154”...
Page 8 SECTION 1 – INTRODUCTION NOTICE Because Hagie Manufacturing Company offers a variety of options, the illustrations in this manual may show a machine equipped other than standard. Height and weight do not consider options. Values may vary, depending on available equipment.
Page 9 SECTION 1 – INTRODUCTION Spray System GPS Specifications -If Equipped NOTE: 120-ft. boom and 380/90 R54 tires used for the following machine dimensions. Detail Description Specification Wheel Base 166” (421.6 cm) Static Loaded Hub Height ” (97.5 cm) Overall Sprayer Height (from middle of GPS unit) 156.4”...
Page 10 SECTION 1 – INTRODUCTION Settings and Calibration Record settings and calibration values used in the following spaces provided when programming your spray system console. Refer to this information for future reference. Circle the selected setting on the spray system console for the following options: Units •...
Page 11 SECTION 1 – INTRODUCTION Description Specification Engine Manufacturer ® Cummins Model QSB 6.7 Type Electronic with air-to-air cooler and turbo charger Number of Cylinders Displacement 6.7 liters (360 c.i.) Horse Power 300 hp (220.65 KW) Fuel Type Ultra-low sulfur diesel (ULSD) Fuel System Filtered, direct-injected Air Cleaner...
Page 12 SECTION 1 – INTRODUCTION Cooling Fan Hydraulic Pump Gear Pump Spray System Booms 60/80/90/100-ft. (9 sections), 20/132-ft. (optional) • Type Dry with variable row spacing (wet optional) • Controls Electro-hydraulic (fold/lift/level) • Level Shock Absorber Gas charged accumulator • 80/90/100-ft. Outer Boom Hydraulic Breakaway Self-actuated, auto-reset hydraulic •...
Page 13 SECTION 1 – INTRODUCTION Rinse System Spray System Rinse Standard (solution tanks, pump, and booms) High-Pressure Washing System Optional Electrical System General Electrical System • Battery Dual 12V, negative ground (CCA) • Alternator 200 AMP, voltage regulated • Starter 12V with solenoid Lights •...
Page 14 SECTION 1 – INTRODUCTION Fluid Capacities Solution Tank 1200 gallons (4542.5 L) Fuel Tank 135 gallons (511 L) Engine Oil Pan (including filter and cooler) 17.6 quarts (16.7 L), SAE 15W-40 Engine Oil Dipstick (L-H mark) 2 quarts (1.9 L) Engine Cooling System •...
Page 15 SECTION 1 – INTRODUCTION • Tire Size 4.10/3.50 2-ply • Tire Pressure 10 PSI (.7 bar) • Operating Speed Up to 400 RPM Cutter • Number of Rows Available 6, 8, 10, or 12 • Drive Hydraulic • Blade Size 18”...
Page 16 SECTION 1 – INTRODUCTION TIRE SPECIFICATIONS (STANDARD) Make Load Tread Load Overall Static Rolling Rating Pressure Width Capacity Diameter Load Circum. (Max PSI) (inches) (lbs.) * (inches) Radius** (inches) (inches) 380/90R46 Ultra Spray 168A8/B 15.2 12,300 31.1 ® 320/105R54 166A8/B 13.6 11,700 80.3...
Page 17 SECTION 1 – INTRODUCTION TIRE SPECIFICATIONS (METRIC) Make Load Rating Tread Load Overall Static Rolling Pressure Width Capacity Diameter Load Circum. (Max Bar) (cm) (kg) * (cm) Radius** (cm) (cm) 380/90R46 Ultra Spray 168A8/B 38.6 5,579 182.9 551.2 ® 320/105R54 166A8/B 34.5 5,307...
Page 18: 2014 Product Warranty
Hagie Manufacturing Company within thirty (30) days of the date that such defect or improper workmanship is discovered, or should have been discovered. Labor to repair said items will be covered by standard labor time rates.
Page 19: Safety And Precautions
Likewise, never let anyone operate the machine without proper instruction. Do not operate the sprayer, its attachment, or any sprayer equipment for anything other than their intended uses. Hagie Manufacturing Company shall not be liable for any damage, • Reduce machine speed before turning.
Page 20 SECTION 2 – SAFETY AND PRECAUTIONS heat goes beyond the immediate flame area. • Booms must be folded and in cradles when driving the machine on a roadway or when near power lines. Handle Fuel Safely Keep Riders Off Machine •...
Page 21 SECTION 2 – SAFETY AND PRECAUTIONS solution tank may cause erratic or • Never operate the sprayer with one boom increased stopping distance. out of the cradle, and the other boom in • Do not operate the machine at speeds the cradle.
Page 22 SECTION 2 – SAFETY AND PRECAUTIONS • Wear suitable hearing protection. Pro- If acid is swallowed: longed exposure to loud noise may result • Do NOT induce vomiting. in loss of hearing. • Drink large amounts of water. • Seek medical attention immediately! •...
Page 23 SECTION 2 – SAFETY AND PRECAUTIONS • Do not spray when wind is in excess of • Remove all chemical residue from the chemical manufacturer’s recommenda- work area before performing service/ tion. maintenance. • Store chemicals in their original contain- •...
Page 24: Seat Belt
SECTION 2 – SAFETY AND PRECAUTIONS A warning message will appear on the • Never drive near ditches, embankments, Machine Display before extending the holes, mounds, or other obstacles. outer boom extensions or when operating • Come to a complete stop before revers- in Auto Fold.
Page 25: Emergency Stop
SECTION 2 – SAFETY AND PRECAUTIONS Rotating Beacon E-Stop Switch (Located on each side of the cab) (Located on the side console) -Typical View -Typical View NOTE: When the E-Stop Switch is depressed, EMERGENCY STOP a message will appear on the (E-Stop) Machine Display to alert the operator that the E-Stop is engaged.
Page 26: Emergency Exit
SECTION 2 – SAFETY AND PRECAUTIONS In the event of an emergency, use the cab door to exit the machine. Should the cab door become inoperable, an Emergency Exit Tool (located on your key ring) is provided and is used in the rare event to shatter the glass of the cab.
Page 27: First Aid Kit
SECTION 2 – SAFETY AND PRECAUTIONS ROLL-OVER PROTECTION • Security STRUCTURE (ROPS) Latch The cab on your machine is featured with a Roll-Over Protection Structure (ROPS), which is intended to protect the operator from injuries caused by machine rollovers. The following ROPS certification decal (located inside cab on the rear right-hand b- post) indicates that your cab has met specific testing requirements and is compliant with...
Page 28: Safety Decals
Incomplete/improper installation damaged or missing. All safety decals, instructional decals, or machine striping may Other conditions may require imminent be purchased through Hagie Customer service, but may not render the unit Support. immediately unusable. Such examples are: To replace safety decals, ensure the •...
Page 29 SECTION 2 – SAFETY AND PRECAUTIONS Safety Decal Locations 650165 (Located on rear right-hand cab post) 650118 (Located near engine compartment in front of air cleaner) 650164 (Located on rear left-hand cab post) 650174 (Located on top of radiator) 2-11...
Page 30 SECTION 2 – SAFETY AND PRECAUTIONS 650176 650217 (Located near cab door handle) (Located on side of pressure washer) 650218 (2) - One located on each end of combo attachment 650178 (2) Quick-Tach - located on each side of front cross-member 650295 (Located on rear frame around booster terminals)
Page 31 SECTION 2 – SAFETY AND PRECAUTIONS 650303 650401 (Located on right-hand cab window) (Located near side-fill and front-fill) 650339 650430 (2) - Located on left-hand front cross- (Located on the hydraulic oil reservoir) member and near the hydraulic oil reservoir sight gauge 650431 (Located near fuel fill neck) 650379...
Page 32 SECTION 2 – SAFETY AND PRECAUTIONS 650819 650850 (2) - One located on each side of cutter - Front Fill: Located on solution tank head deck near fill lid - Side Fill: Located on inductor tank lid 650820 (One located on each quad puller 650851 head) (Located on left-hand side panel near...
Page 33 SECTION 2 – SAFETY AND PRECAUTIONS 650203 650210 (Located on transom) (Located on each Norac sensor) ® 650204 (2) - One located at each folding section along boom 120/132-ft. Boom Decals 650201 (2) - One located at each folding section along boom 650208 (Located on transom) 650203...
Page 34 SECTION 2 – SAFETY AND PRECAUTIONS CE Supplement 650204 (2) - One located at each folding (Export Machines) section along boom “Read the Operator’s Manual” (Located on rear left-hand cab post) 650208 (Located on fixed transom) “Refer to Service and Maintenance Instructions”...
Page 35 SECTION 2 – SAFETY AND PRECAUTIONS “Exhaust tube may be “Trip hazard at top of ladder. Use caution hot enough to burn” when climbing onto the machine and (Located on top of engine walking on service platforms” compartment near the exhaust tube) (Located on top of ladder and at each different platform level) NOTE:...
Page 36: Cab
SECTION 3 – CAB SEAT - OPERATOR (STANDARD) • (A) - Armrest Height Adjuster • (B) - Armrest Tilt Dial • (C) - Height Adjustment Switch • (D) - Recline Lever • (E) - Slide Release Lever • (F) - Fore/Aft Lockout Isolator •...
Page 37: Seat - Operator (Premium)
SECTION 3 – Recline Lever (D) • Push Document Pouch Fastener to CLOSE. (Angles back rest cushion) • Pull and hold Recline Lever UP to adjust Seat Belt back rest angle. Release lever when Refer to “Seat Belt” provided in the Safety desired angle is achieved.
Page 38 SECTION 3 – Tilt: (First Position: hold and rotate down 10- degrees; Second Position: hold and rotate down 20-degrees; Third Position: hold and rotate down 30-degrees. Hold and rotate down to return Headrest to 0-degree posi- tion). Heat/Cool Selector Switch (B) (Selects between heat and cool settings) •...
Page 39: Seat - Instructor
SECTION 3 – Slide Release Lever (G) Armrest Height/Length Adjuster (N) (Moves top of seat fore/aft) (Adjusts height and length of armrest) • Pull and hold Slide Release Lever while • Pull and hold Armrest Height/Length sliding seat forward or rearward. Release Adjuster and slide forward or rearward.
Page 40: Operator's Station
SECTION 3 – • (H) - Steering Wheel Telescope Adjust Handle • (I) - Steering Column Tilt Adjust Button (Knee Angle) • (J) - Steering Column Release Pedal • (K) - Deceleration (Decel) Pedal • (L) - Operator Foot Pegs (2) •...
Page 41 SECTION 3 – Hazard/Warning Lights -Typical View (Located on each side of the front/rear machine and hood) -Typical View * Hazard/Warning Light (bottom section of light assembly) mounted on front of machine shown. • To activate the Hazard/Warning Lights, press the Hazard/Warning Lights Switch (located on steering column) in the DOWN (On) position.
Page 42 SECTION 3 – NOTE: The ignition does not have to be on to operate the Highway Running Lights. However, prolonged use of these lights without the engine running is not recommended. Steering Wheel Telescope Adjust The Steering Wheel Telescope Adjust allows movement of the upper portion of the steering column to best suit your driving needs.
Page 43 SECTION 3 – side of the steering column) in the UP Steering Column Release Pedal position. CAUTION Ensure the steering wheel and steering column are in the locked position before attempting to operate the machine. Failure to comply may result in difficulty maintaining control of the machine.
Page 44 SECTION 3 – Deceleration (Decel) Pedal When nearing an end row and speed deceleration is desired, press the Decel Pedal (located to the lower right-hand side of the steering column) to decrease speed. NOTE: The Decel Pedal is NOT a brake! It is designated for speed reduction only.
Page 45 (BB) - Engine Diagnostic Port • To turn the High Beams ON, push the • (CC) - Hagie Diagnostic Ports (2) Turn Signal Lever (located on the left- • (DD) - 4 Pin Power Connectors hand side of the steering column) UP.
Page 46 SECTION 3 – -Typical View Hydrostatic Drive Control Handle “Rear View” -Typical View Hydrostatic Drive Control Handle -Typical View “Front View” -Typical View 3-11...
Page 47 SECTION 3 – Emergency Stop (E-Stop) The E-Stop Switch (located on the side console) provides a quick and positive method for stopping the engine in an emergency situation. NOTE: DO NOT use this button for non- emergency stopping or as a parking brake.
Page 48 SECTION 3 – Boom Solution Valve Switches The Boom Solution Valve Switches (located on the side console) each control a valve located on the boom or transom. The valves control the flow of the solution through the boom. Fence Row Switches (Located on the side console) -Typical View Refer to “Fence Row Application”...
Page 49 SECTION 3 – Refer to the Spray Systems Section elsewhere in this manual for further information. Main Tank Valve Switch The Main Tank Valve Switch (located on the side console) controls the solution tank valve. This switch must be in the ON (Open) position for spray application.
Page 50 SECTION 3 – Rinse Switch The Rinse Switch (located on the side console) is used to rinse the solution tank and spray booms. NOTE: When rinsing the boom and nozzles, ensure the Boom Solution Valve Switches (located on the side console) are in the ON position before activating the Rinse Switch.
Page 51 SECTION 3 – CAUTION • Boom Extension Switch 1 • Boom Extension When operating or positioning the Switch 2 booms, observe the following safety precautions to avoid injury or equipment Boom Extension Switches damage. (Located on the side console) • Do not fold/unfold boom extensions when -Typical View main boom is in cradle.
Page 52 SECTION 3 – Ignition Switch The Ignition Switch (located on the side console) has three positions - OFF, ON, and • L/R Lever START. Before engaging the starter, turn the ignition key to the ON position and wait for the “wait to start” message to disappear on the Machine Display.
Page 53 SECTION 3 – Parking Brake/Ladder CAUTION Do not engage the Parking Brake while the machine is in motion. Failure to comply may result in serious injury and/ or machine damage. Parking Brake Indicator NOTICE (Located on the top left-hand side of each Machine Display page) The Parking Brake is not intended for •...
Page 54 SECTION 3 – Refer to the Spray Systems Section elsewhere in this manual for further information. Transom Switches The Transom Switches (located on the Hydrostatic Drive Control Handle) are used to raise and lower the entire lift. End Row Management Switch (Located on the Hydrostatic Drive Control Handle) -Typical View...
Page 55 SECTION 3 – Shift Up/Down Switches The Shift Up/Down Switches (located on the back side of the Hydrostatic Drive Control Handle) control speed ranges within the vehicle speed setting. • Shift • Shift DOWN Throttle Switch (Located near the Hydrostatic Drive Control Handle) -Typical View NOTE: Engine speed can range between 850...
Page 56 (remove front panel to • Volume access). This port is used to connect directly Button into the engine and is to be used by Hagie • Mute Manufacturing or Cummins® personnel Button only. DO NOT attempt to plug into this port •...
Page 57 (I) - Detasseling Control Panel • (J) - Tasseltrol /LS System 12™ Control ® Panel Hagie Diagnostic Ports (2) -Typical View (Located inside the side console - remove front panel to access) -Typical View 4-Pin Power Connectors Two (2) 4-Pin Power Connectors are...
Page 58 SECTION 3 – -Typical View (Your machine may vary according to model and available equipment) Courtesy Light/Interior Work Light The Courtesy Light comes on automatically when the cab door is opened. The Interior Work Light is activated by manually by pressing the Interior Work Light Switch (located on the light housing).
Page 59 SECTION 3 – OUT” will appear and the screen for reg- • Disp istration number selection resumes. • Select Button • If registration fails due to a mismatched Button PIN number, “PAIR ERR” will appear and the screen for registration number selection resumes.
Page 60 SECTION 3 – • Press the Defrost (DEF) Switch to turn Air Conditioner Switch (C) • To activate the air conditioner, press the Air Conditioner Switch in the ON posi- NOTE: An indicator light will illuminate tion (toward switch indicator). when defrost mode is active.
Page 61 SECTION 3 – Cab Vents Your cab is equipped with adjustable vents. Rotate to desired position, or individually turn on or off with the directional fins. Norac Monitor -Typical View Refer to the manufacturer’s operation manual for complete operating instructions. Machine Display Cab Vent -Typical View...
Page 62 SECTION 3 – Refer to the Detasseling Systems Section • Tachometer elsewhere in this manual for further (RPM Gauge) information. • Fuel Gauge Tasseltrol/LS System 12 Control Panel The Tasseltrol/LS System 12 Control Panel is used for programming the • Engine Coolant Gauge detasseling heads.
Page 63 SECTION 3 – NOTE: The filtration system will activate • Field • Field automatically approximately 10 Light 2 Light 2 • Field seconds after machine start-up. Light 1 • Field Light 1 Field Lights (Located on the front of cab) -Typical View Cab Filtration System (Located on the right-hand...
Page 64: Machine Display
SECTION 3 – • Remove the charcoal filter access panel Portable Electric Cooler (located behind the exterior service -If Equipped panel). Your machine may be equipped with a Portable Electric Cooler (located beneath the NOTE: A recirculation filter is attached to Instructor Seat) for your personal the back side of the charcoal filter convenience.
Page 65 SECTION 3 – Press the corresponding Page Display Button (located on the right-hand side of the Machine Display) to navigate through the display pages. Home Page Video Auxiliary (Road/Field) Camera Page Controls Page Auxiliary Controls Page Machine Settings Diagnostics Page Page Page Display Buttons (Located on the right-hand...
Page 66 SECTION 3 – Speed Settings and Machine • Gauge Color • Language Adjustments Camera Throughout this manual, various • Backup Camera adjustments are made through the Field/Road • Aux Camera 1 Speed Settings and Machine Adjustments • Aux Camera 2 (located on the Settings Page).
Page 67 SECTION 3 – NOTE: Default Pin Number is “50525”. To Unlock Machine Settings • Press the “red illuminated” Lock Button (located on the Settings Page). Locked Parameters Button (Located on the Settings Page) • On the “Change Locked Parameters” screen, press the Up/Down Arrow But- Lock Button tons until desired setting is displayed.
Page 68 SECTION 3 – NOTE: A “Password Changed” • Parking Brake ON confirmation will appear when complete. • Machine Warning Machine Display Indicators • Check Engine To alert the operator of certain operations or when a machine system requires attention, • Stop Engine various Machine Display Indicators are located on the top of each display page and •...
Page 69 SECTION 3 – Lighting Adjustment “disabled”) position. However, the Warning Light Indicator will remain (Day Time/Night Time) illuminated until the issue has been To Adjust the Display, Keypad, and corrected. Console Lighting • Press the Brightness Button (located on the Settings Page). Warning Light Indicator (Located on the top left-hand side of each display page)
Page 70 SECTION 3 – • On the “Brightness” screen, press the Settings Button. • On the “Transition Settings” screen, press EDIT (next to Enable Time Transi- tion). Display Button (Located on the Settings Page) • On the “Display Settings” screen, press EDIT (next to Animations) and select “Yes”...
Page 71 SECTION 3 – Language Selection Screen Adjust Date and Time Screen • Press OK. NOTE: Press and hold the Settings Page Display Button (located on the right- Machine Information hand side of the Machine Display) Machine information, such as total engine/ for approximately 10 seconds to machine hours, software version, attachment navigate directly to the “Language...
Page 72 SECTION 3 – Attachment Information The machine recognizes which attachment (e.g. 90-ft. Boom, 120-ft. Boom, Detasseler Tool Bar, or Nitrogen Tool Bar, if equipped) is connected to the machine and is displayed on the Machine Information screen. Field Light Buttons (Located on the Auxiliary Controls Page) NOTE: Turn Field Lights OFF before entering a public roadway.
Page 73 SECTION 3 – Attachment Lights Button NOTE: The ignition key must be in the ON -If Equipped position to operate the Exterior The Attachment Lights are located on Lights. each side of the attachment. Video Camera • Press the Attachment Lights Button (ATCH) to turn Attachment Lights ON.
Page 74 SECTION 3 – Edit Overlay Screen Camera Button (Located on the Settings Page) • Drag display angle to desired position. • On the “Camera Settings” screen, select NOTE: Press and hold the Arrow Buttons to either BACKUP CAMERA, AUX “fine-tune” display angle. CAMERA 1, or AUX CAMERA 2.
Page 75 SECTION 3 – Service Intervals Button Field/Road Button (Located on the Settings Page) (Located on the Home Page - Road and Field Mode) • On the “Select Service Interval” screen, select desired service interval. NOTE: The Drive State of the machine cannot be changed unless the Hydrostatic Drive Control Handle is in the NEUTRAL position.
Page 76 SECTION 3 – Drive Fault The third drive state, “Drive Fault” may appear as a warning message on the display page if there is a system malfunction that affects the machine’s ability to function properly. This message will tell you why the error occurred and what, if anything, should be done to correct the issue.
Page 77 SECTION 3 – Range Target Speed • Press OK. The machine will automatically adjust the new Target Speed according to the newly entered values. Target Speed Throttle (Located on the Home Page - Road and Field Mode) Throttle Control Slope Determines how fast engine speed To Change Target Speed increases when the Throttle Switch (located...
Page 78 SECTION 3 – To Change Throttle Setting Values • Press the Throttle Button (located on the Settings Page). Throttle Button (Located on the Settings Page) • On the “Throttle Settings” screen, press Throttle Button EDIT (next to Decel Pedal Min Speed). (Located on the Settings Page) •...
Page 79 SECTION 3 – • AWS Button Field Speed Settings Adjust Button • AWS Indicator (Located on the Settings Page) All conditions must be met before AWS • On the “Adjust Field Speed Settings” will activate. First, the machine must be in screen, press EDIT (next to AWS Shutoff Field Mode, and second, machine speed must Speed).
Page 80 SECTION 3 – • Enter new value, then press ACCEPT. SASA T-Delay OFF • Press OK. Amount of time (in milliseconds) that the steering must move before Auto Steer will Slip (Traction Control) disengage. Slip Percent NOTE: Default is set to 70 ms (less than 0.1 seconds) for both delay On/Off How much slip is allowed before traction modes.
Page 81 SECTION 3 – • Enter desired slip percentage value, then press OK. • Press OK. To Adjust Slip Destroke • Press the Slip Button (located on the Set- tings Page). • On the “Adjust Slip Parameters” screen, press the Up/Down Arrow Buttons to obtain desired destroke value.
Page 82 SECTION 3 – Row Management setting). - Pause Before Activate - Display When Active - Enable Single Press - Enable Press and Hold Tire Size Screen • Press OK. Tread Width Adjustment End Row Management Settings Screen -If Equipped Tread Width can be individually adjusted •...
Page 83 SECTION 3 – • Press the Suspension Button to turn ON (Deflate). Press button again to turn OFF (Inflate). Tread Page Button (Located on the Auxiliary Controls Page) • On the Tread Adjustment Page, select the Suspension Button tread that you wish to simultaneously (Located on the Auxiliary Controls Page) adjust by pressing the desired “wheel(s)”...
Page 84 SECTION 3 – System Gauges (Engine Load, Fuel Rate, System Voltage) Electronic System Gauges for machine Engine Load, Fuel Rate (gallons per hour), and System Voltage are located on the Machine Diagnostics Page. Digital display indicators are located beneath each System Gauge.
Page 85 If this warning message appears, immediately reduce the engine speed and allow engine to idle. This will allow the cooling system to cool the engine down and prevent possible damage. Contact the Hagie Customer Support department if troubleshooting assistance is needed. Engine Diagnostics Button...
Page 86 SECTION 3 – Your engine may be equipped with a To Inhibit Regeneration Manual Regeneration feature, which creates a high exhaust temperature to burn off NOTICE excessive engine particulates and soot from the exhaust system. The following warning indicators will Only inhibit regeneration if needed to appear or flash at the top of each display page prevent high exhaust temperatures.
Page 87 SECTION 3 – Engine Shutdown Override systems. The CAN Monitor screen allows you to view CAN messages on each of the (Tier 4 Final engines only) CAN networks. CAN1/CAN2/CAN3 NOTICE • CAN1 = Engine • CAN2 = Primary/Secondary Controllers • CAN3 = Diagnostics (Primary Controller) The Engine Shutdown Override feature Rx (Display Message “Received”) is not intended as means of avoiding an...
Page 88 SECTION 3 – Enable CAN Buttons Measure Button (Located on the CAN Monitor Screen) (Located on the Settings Page) • Select system. • On the “Press to Select Signals to Mea- sure” screen, press the UP or DOWN Arrow Buttons to toggle to desired parameters.
Page 89 Press OK to acknowledge. System Faults can be viewed through the Machine Display. Refer to fault codes when speaking with a Hagie Customer Support representative. Each System Fault will display the System Faults Screen following: 1.
Page 90 In addition, a second warning message will appear informing you of the specific To Activate the Reversible Fan fault description. Contact Hagie Customer • Press the Reversible Fan Button (located Support for assistance. on the Auxiliary Controls Page).
Page 91 SECTION 3 – Master Spray Indicator down or speeding up. The fan will When the Master Spray Switch (located automatically return to Normal on the back side of the Hydrostatic Drive Operation when the reverse cycle is complete. Control Handle) has been activated, a Master Spray Indicator (located on the Home Page - Refer to “Reversible Fan”...
Page 92 SECTION 3 – Refer to the Spray Systems Section elsewhere in this manual for further information. Spray Booms Boom State - Auto/Manual (120’/132’ Spray Booms) Press the Boom State Button (located on the Auxiliary Controls Page) to the AUTO or MANUAL position.
Page 93 SECTION 3 – • Press and hold the “CW” Roll Command Button to roll the boom “clockwise”. • Press and hold the “CCW” Roll Com- mand Button to roll the boom “counter- clockwise”. NOTE: The Roll Command Buttons will illuminate when held in the ON position and the current boom alignment value will be displayed.
Page 94 SECTION 3 – Spray Time Indicators Spray Application Time The current amount of spray application time is displayed on the bottom of the Home Page - Field Mode. Press to Select Droplet Size(s) Screen • Press OK. • On the “Enter Pressures for Selected Droplet”...
Page 95 SECTION 3 – ensure the NTB is in the UNFOLDED position. Press “Acknowledge” to accept. Reset Spray Button (Located on the Settings Page) • Press OK. Float Warning Message (60’ NTB only) Nitrogen Toolbar (NTB) -If Equipped 30’/40’ NTB Setup Float •...
Page 96 SECTION 3 – NTB Adjustments Screen 60’ NTB Adjustments Screen -Typical View • Enter/select desired setting, then press • Enter/select desired setting, then press • Press OK. • Press OK. 60’ NTB Setup Further Information Various 60-ft. NTB adjustments can be Refer to your NTB operator’s manual for made through the Machine Display to allow complete feature descriptions and operating...
Page 97: Engine And Drive Systems
SECTION 4 – ENGINE AND DRIVE SYSTEMS WARNING CALIFORNIA PROPOSITION 65 WARNING WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm. Insufficient Cab Air Pressure Indicator WARNING: Battery posts, terminals, (Located on the Machine Display and related accessories contain lead...
Page 98: Engine Aftertreatment - Tier 4 Final
SECTION 4 – ENGINE AND DRIVE SYSTEMS 3. Engage the starter. (If the engine fails to start after 15 seconds, turn the key OFF, wait one minute, and repeat the procedure. If the engine does not start after three attempts, check the fuel supply system).
Page 99 SECTION 4 – ENGINE AND DRIVE SYSTEMS WARNING CAUTION DEF contains urea. Do not get the Do NOT add any chemicals/additives to substance in your eyes. In case of the DEF in an effort to prevent freezing. contact, immediately flush eyes with If chemicals/additives are added to the large amounts of water for a minimum of DEF, the Aftertreatment System may...
Page 100 SECTION 4 – ENGINE AND DRIVE SYSTEMS The Tier 4 Final diesel engine is featured with a flow-through exhaust Aftertreatment NOTICE System that delivers ultra-low emissions for cleaner air quality. DEF CAN BE CORROSIVE TO NOTE: When the ignition key is turned to the CERTAIN MATERIALS OFF position, DEF returns to the •...
Page 101 SECTION 4 – ENGINE AND DRIVE SYSTEMS Tier 4 Final Diesel Engine • Refer to “Service - Fluids” provided in the Maintenance and Storage Section elsewhere in this manual for additional information. Fluid Disposal: • Check with local authority regulations on proper DEF disposal requirements.
Page 102 SECTION 4 – ENGINE AND DRIVE SYSTEMS • SCR • DOC DEF Supply Module Filter (Located near the bottom • DRT of the DEF Supply Module) -Typical View DEF Quality Sensor -Typical View The DEF Quality Sensor (located inside the tank) detects DEF tank level, as well as quality and temperature of the DEF, which DEF Dosing Module are required for the Aftertreatment System to...
Page 103 SECTION 4 – ENGINE AND DRIVE SYSTEMS Filling the DEF Tank DEF Indicator Lamps (Located on the Machine Display) • DEF Indicator Lamp - Illuminates when the DEF level is low, and flashes when the DEF falls below a very low level. Operator should refill the DEF tank with DEF.
Page 104 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: Refill tank with DEF every other fuel Exhaust System Cleaning fill. Indicator Lamps (Located on the Machine Display) Stationary Exhaust System Cleaning • High Exhaust System Temperature (HEST) Indicator Lamp - May Your Tier 4 Final diesel engine requires illuminate due to higher than normal little or no operator interaction.
Page 105: Hydrostatic Drive
SECTION 4 – ENGINE AND DRIVE SYSTEMS Exhaust System Cleaning Indicator Exhaust System Cleaning Lamps will turn off. Indicator Lamps (Continued) Further Information • Exhaust System Cleaning Stop Refer to the Maintenance and Storage Indicator Lamp - Illuminates when the Section provided elsewhere in this manual for Exhaust System Cleaning Switch is in additional Aftertreatment service and...
Page 106 SECTION 4 – ENGINE AND DRIVE SYSTEMS Tier 3 Diesel Engine Wheel Motor -Typical View -Typical View Wheel Hub -Typical View Tier 4 Diesel Engine -Typical View Parking Brake The Parking Brake will engage when applied hydraulic pressure falls below 150 PSI (10.3 bar) or if the engine is shut off.
Page 107 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: Bring the machine to a complete stop before engaging the Parking Brake. The Parking Brake also controls the Ladder. When the Parking Brake is engaged, the Ladder will extend (lower). When the Parking Brake is disengaged, the Ladder will Decel Pedal retract (raise).
Page 108 SECTION 4 – ENGINE AND DRIVE SYSTEMS Throttle Switch Drive System Control The Throttle Switch (located near the Speed ranges are selected by pressing the Hydrostatic Drive Control Handle) is used to Shift Up/Down Switches (located on the back control engine speed (RPM). side of the Hydrostatic Drive Control Handle) to control speed ranges within the NOTE: The operator may select throttle...
Page 109: All-Wheel Steer (Aws)
All-Wheel Steer pay special atten- operate AWS. tion! Progressive AWS NOTICE Hagie Manufacturing Company’s Progressive AWS takes the original design and increases the active speed range while Become familiar with the machine in maintaining a safe turning radius. This is...
Page 110 SECTION 4 – ENGINE AND DRIVE SYSTEMS Example A: • Yellow The operator wants to do contour rows • Red with an STS10 (with 54” tires), spraying at 10 mph (16 km/h). The steering wheel is adjusting the front wheels and the rear wheels will only turn to a maximum of 33%, and therefore, follow the front tire tracks to that same value.
Page 111 SECTION 4 – ENGINE AND DRIVE SYSTEMS External Proximity Sensors External Proximity Sensor -Typical View Valve Manifold (Located on the underside of machine) Lock Valves -Typical View Each rear cylinder is equipped with two (2) Lock Valves, which lock the cylinders Operating AWS into position when in Road mode.
Page 112 SECTION 4 – ENGINE AND DRIVE SYSTEMS Recommendations for Best • AWS Button Operating Practices • Apply the Decel Pedal (located on the lower right-hand side of the steering col- umn) to decrease speed at end rows. NOTE: The Decel Pedal is NOT a brake! It is designated for speed reduction only.
Page 113 • Contact Hagie Customer Support with AWS speed range. If this occurs, the rear any questions you may have regarding wheels will shift back to the straight position the operation of the AWS System.
Page 114: Hydraulic Systems
SECTION 5 – HYDRAULIC SYSTEMS NOTE: If the hydraulic oil level in the reservoir HYDRAULIC SYSTEM drops too low for safe operation, shut COMPONENTS down the engine immediately to prevent damage to the hydraulic systems. Gear Pump The Gear Pump powers the Reversible Fan motor and control valve.
Page 115 SECTION 5 – HYDRAULIC SYSTEMS Pressure Filter Oil Cooler (Located beneath right-hand side of (Located near rear of machine - machine - lower metal shield to access) open hood to access) -Typical View -Typical View Case Drain Filter Hydraulic Oil Reservoir (Located on left-hand side of machine) (Located on left-hand side of -Typical View...
Page 116 SECTION 5 – HYDRAULIC SYSTEMS Level/Temp Sensor (Located on top of hydraulic oil reservoir) -Typical View Solution Pump Control Manifold (Located near center of machine) Hydraulic Spray System -Typical View Components * View shown from top of machine • Solution Pump •...
Page 117 SECTION 5 – HYDRAULIC SYSTEMS • Norac Hydraulic Controller • Boom Control Manifold Boom Control Manifold and Norac Hydraulic Controller (Located near center of inner transom) -Typical View * 120/132-ft. Spray Booms Refer to the Spray Systems Section elsewhere in this manual for further information.
Page 118: Reversible Fan
Improper operation, maintenance, or repair of this product can be dangerous and may result in serious injury or death. • Always use Hagie-approved parts and components. Failure to comply will result in voiding the 1-year parts warranty. • Do not operate or perform any service on...
Page 119: Tread Adjustment
SECTION 5 – HYDRAULIC SYSTEMS top side of the radiator and inside of the In moderate to extreme operating shroud before the fan guards are conditions, a visual inspection of moving installed. Obstacles in the path of rota- parts is recommended from time to time to tion can interfere with movement of the safeguard against fan blade damage, which fan and can result in damage to the fan...
Page 120 SECTION 5 – HYDRAULIC SYSTEMS Tread Adjustment Page Tread Width Adjustment Buttons (Located on the Machine Display Auxiliary Controls Page) NOTE: Press the Tread Page Button again to resume to the previous page. To Adjust Multiple Tread Widths 3. Observe tread width on each leg. The front legs use indicator decals, while the •...
Page 121: Ladder
SECTION 5 – HYDRAULIC SYSTEMS LADDER CAUTION Upright ladder is not a service platform or step. • DO NOT step on the ladder while in the upright position. • DO NOT lower the ladder while anyone is on the ground near the machine. •...
Page 122: Pressure Washer
SECTION 5 – HYDRAULIC SYSTEMS NOTE: When the Ladder is lowered, the Parking Brake will automatically NOTICE engage and the Parking Brake Indicator (located on the top left- hand side of the Machine Display) Never use the pressure washer to spray will illuminate.
Page 123 SECTION 5 – HYDRAULIC SYSTEMS Pressure Washer Switch (Located along the handrail on left-hand side of machine) -Typical View 4. The Pressure Washer is now ready for use. Extend hose as desired. • Pressure Washer Hose Reel • Pressure Washer Wand Pressure Washer Wand/ Hose Reel Assembly (Located near ladder on...
Page 124: Electrical Systems
SECTION 6 – ELECTRICAL SYSTEMS NOTE: When servicing the electrical system, always remove the batteries (removing WARNING the ground cable first). When reinstalling the batteries, connect the ground cable last. CALIFORNIA PROPOSITION 65 WARNING WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm.
Page 125: Battery Disconnect Switch
SECTION 6 – ELECTRICAL SYSTEMS • Voltage - 12V only • CCA - 30 seconds at 0° F. (950) • Reserve Capacity - 185 minutes at 25 amps Storage Refer to “Storage” provided in the Maintenance and Storage Section elsewhere in this manual for further information.
Page 126: Fuses And Relays
SECTION 6 – ELECTRICAL SYSTEMS FUSES AND RELAYS Interior Cab Functions Circuit Breakers/Fuses (Interior) (Located rear of side console - remove tray to access) -Typical View The following label is affixed beneath the side console (remove tray to access) and provides information on component fuse/relay amperage ratings.
Page 127 SECTION 6 – ELECTRICAL SYSTEMS Exterior Lights/System Functions Circuit Breakers/Fuses (Exterior) (Located beneath cab - remove panel to access) -Typical View The following label is affixed beneath the cab and provides information on component fuse/ relay amperage ratings.
Page 128 SECTION 6 – ELECTRICAL SYSTEMS Tier 4 Final Engine -If Equipped Tier 4 Final Engine Fuse/Relay Block (Located beneath batteries on Device Placement the rear left-hand side of machine) Pos. Ref. Device Part No. -Typical View * View shown from beneath machine Mini Fuse ATM-15UNP-PEC Mini Fuse...
Page 129 SECTION 6 – ELECTRICAL SYSTEMS Spare Device Placement Position Device Part No. Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC Device Totals Device Part No. Amount Hood Actuator Fuse Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC...
Page 130: Fuse And Relay Ratings
SECTION 6 – ELECTRICAL SYSTEMS FUSE AND RELAY RATINGS Fuses and Relays - Exterior (Located Beneath Cab) * Remove panel to access Fuse Rating (Amps) Function Work Lights Highway Lights (Low Beam) Highway Lights (High Beam) Horn Hand Wash RTC Battery Power Auxiliary Battery Power 1 Front-Fill Auxiliary Battery Power 2...
Page 131 SECTION 6 – ELECTRICAL SYSTEMS CR10 Switch Power 2 Fuses and Relays - Interior (Located Rear of Side Console) * Remove tray to access Fuse Rating (Amps) Function HVAC Power A-Post Gauges Boom Solution Valves (Spray Section Keypad) Radio Power Wiper/Washer Power Auxiliary Switched Power 1 Pod Switched Power...
Page 132 SECTION 6 – ELECTRICAL SYSTEMS Pod Battery Power Power Outlets Power Connector 1 and 2 Battery Power Power Connector 2/Switched Power Auxiliary Switch Power 2 Seat Power Auxiliary Switch Power 3 Power Connector 1/Switched Power SASA Kick-out Signal Primary Controller Power (beneath cab) Secondary Controller Power (beneath cab) HVAC Clutch Relay...
Page 133: Video Camera Input Connections
SECTION 6 – ELECTRICAL SYSTEMS Grid Heater Relay Rating (Amps) Function CR01 DEF Line 1 CR01 DEF Line 2 CR03 DEF Line 3 CR04 After Treatment CR05 DEF Module CR06 Starter VIDEO CAMERA INPUT CONNECTIONS Your machine is equipped with a Video Camera (operated through the Machine Display) for your convenience when operating the machine in reverse and is...
Page 134: Spray Systems
Hagie Manufacturing Company. Power Lines Hagie Manufacturing Company cannot stress enough that extreme caution must be taken when operating equipment near power lines. Ensure there is more than sufficient clearance when transporting, unfolding and folding the boom, or...
Page 135 SECTION 7 – SPRAY SYSTEMS 60’ As a safety precaution, a Power Line 60/80/90’ System with Warning Message will appear on the Extensions Folded Over Machine Display before extending the outer boom extensions. Press ACKNOWLEDGE showing that you have acknowledged that 80’...
Page 136 SECTION 7 – SPRAY SYSTEMS To Reset the Outer Boom Breakaway: • Press and hold the Reset Breakaways Button (Located on the Machine Display Auxiliary Controls Page) until the outer boom sections are in the LOCKED posi- tion. Reset Breakaways Button (Located on the Machine Display Auxiliary Controls Page) Hydraulic Breakaway Circuit...
Page 137 SECTION 7 – SPRAY SYSTEMS the UP position to unfold the left and right boom extensions all the way OUT. NOTE: Both left and right boom extensions move simultaneously when the Boom Extension Switch is pressed. Left and Right Boom Switches (Located on the Hydrostatic Drive Control Handle) -Typical View...
Page 138 SECTION 7 – SPRAY SYSTEMS • Right Boom • Right Boom UP • Right Boom IN • Right Boom • Left Boom UP DOWN • Left Boom OUT • Left Boom IN • Left Boom DOWN Boom Extension Switch * 90-ft. Spray Booms (Located on the side console) -Typical View Left and Right Boom Switch Orientation...
Page 139 - Left or Right Boom Switch (Up/Down) the Pulse Display NOTE: If the Norac System becomes -If Equipped inoperable, the Auto and Manual NOTE: Hagie Manufacturing Company Fold functions will still operate. recommends turning the Norac Monitor OFF when traveling from...
Page 140 SECTION 7 – SPRAY SYSTEMS Enabling/Disabling Norac in the Norac/Ag Leader System Ag Leader Display Settings ® -If Equipped -If Equipped (Soil/Crop Mode, Target Height, and Sensitivity) • To Enable, press the Auto/Manual But- ton (located on the main “Run Screen”) NOTE: Settings may be adjusted through the to the ON (green illuminated position).
Page 141 SECTION 7 – SPRAY SYSTEMS On the Ag Leader Monitor: NOTE: When operating in Soil Mode, the • Press the Boom Image (located on the Target Height is measured from the main “Run Screen”). spray nozzles to the soil. In Crop •...
Page 142 SECTION 7 – SPRAY SYSTEMS Power Lines Hagie Manufacturing Company cannot CAUTION stress enough that extreme caution must be taken when operating equipment near power lines. Ensure there is more than sufficient When operating or positioning the booms, observe the following safety clearance when transporting, unfolding and precautions.
Page 143 SECTION 7 – SPRAY SYSTEMS manifold, Hagie-installed modules, Norac center sensor, and the Norac lift/level hydraulic manifold. 120/132-ft. spray width with boom fully extended* 70-ft. spray width with boom folded at the 70/120/132-ft. extension fold * Recommended spray width Spray Boom Components...
Page 144 (folding and unfolding) are guided by the you a more consistent spray pattern. measured position of the different cylinders. NOTE: The Proximity Sensors are factory- positioned and should not require calibration. Contact Hagie Customer Support if boom positioning assistance is needed. Norac Sensor -Typical View...
Page 145 NOTE: The Position Sensors are factory- positioned and should not require calibration. Contact Hagie Customer Support if boom positioning assistance is needed. Accumulator -Typical View...
Page 146 SECTION 7 – SPRAY SYSTEMS NOTE: Ensure the Hydrostatic Drive Control Handle is in the NEUTRAL position. If the machine is put in gear during fold operation, boom movement will stop. 1. Press the Boom State Button (located on the Machine Display Auxiliary Controls Page) to the AUTO position.
Page 147 SECTION 7 – SPRAY SYSTEMS When the boom state displays AUTO and NOTE: Ensure the Hydrostatic Drive the Fold Extension Button is enabled, the Control Handle is in the NEUTRAL boom will operate with the Boom Extension position. If the machine is put in gear Switches (located on the side console).
Page 148 SECTION 7 – SPRAY SYSTEMS 5. Press and hold the Left and Right Boom Extension Switches (located on the side console) in the UP position to unfold the boom extensions all the way OUT. • Left Boom • Right Boom Extension Switch Extension Switch Left and Right Boom Switches...
Page 149 SECTION 7 – SPRAY SYSTEMS Boom State Button - Auto/Manual (Located on the Machine Display Auxiliary Controls Page) 2. Lower the level cylinders until the boom Left and Right Boom Switches is parallel with the ground. (Located on the Hydrostatic 3.
Page 150 (as viewed from the cab) using the Pulse Display the Roll Command Buttons (located on the -If Equipped Machine Display Auxiliary Controls Page). NOTE: Hagie Manufacturing Company recommends turning the Norac Monitor OFF when traveling from one field to the next. A power switch Clockwise is located on the back side of the monitor.
Page 151 SECTION 7 – SPRAY SYSTEMS Auto/Manual Buttons - Norac (Located on the main “Run Screen”) Auto/Manual Button - Ag Leader -Typical View (Located on the main “Run Screen”) * Your monitor may vary in -Typical View appearance, depending on model * Your monitor may vary in •...
Page 152 SECTION 7 – SPRAY SYSTEMS Soil/Crop Mode Soil Mode allows the sensors to read the height from the spray nozzles to the ground. Crop Mode allows the sensors to read the height from the spray nozzles to the top of the crop canopy.
Page 153: Spray Boom - Rear
SECTION 7 – SPRAY SYSTEMS On the Norac Pulse Monitor: • Press the Settings Button (wrench icon) (located on the main “Run Screen”) to navigate to the Settings Screen. • Press the Next Button (located next to “Height”) and increase or decrease val- ues to desired boom height.
Page 154: Solution System Components
SECTION 7 – SPRAY SYSTEMS 6. Connect the solution line with the quick- connect fittings (located beneath right- hand side of machine). -Typical View 4. Slide the boom mounting hardware (E) inside the boom tubing, ensuring holes -Typical View are aligned. 7.
Page 155 SECTION 7 – SPRAY SYSTEMS Solution System. The following information refers to components of the Solution System and is not intended to replace the manufacturer’s operating instructions. • Solution Tank • Solution Pump • Solution Pump Control Valve • Solution Pump Switch •...
Page 156 SECTION 7 – SPRAY SYSTEMS Solution Pump Switch Flow Meter (Located on the side console) -Typical View -Typical View Pressure Gauge NOTE: When the Solution Pump is ON, a The Pressure Gauge (mounted on the Solution Pump Indicator (located on boom) gives a constant visual display of the Machine Display Home Page - solution pressure being applied (measured in...
Page 157 SECTION 7 – SPRAY SYSTEMS Solution Tank Valve Main Tank Valve Status Indicator -Typical View (Located on the Machine Display Home Page - Field Mode) Main Tank Valve Switch The Main Tank Valve Switch (located on Sump Valve the side console) controls the Solution Tank The Sump Valve (located beneath the Valve.
Page 158 SECTION 7 – SPRAY SYSTEMS Agitation Valve Agitation Valve Pressure Indicator (Located near center of machine) (Located on the Machine Display -Typical View Home Page - Road and Field Mode) * View shown from top of machine Jet Agitators (4) Agitation Valve Switch The Jet Agitators (two located on each end The Agitation Valve Switch (located on...
Page 159 SECTION 7 – SPRAY SYSTEMS Boom Solution Valve Indicators NOTE: Each Boom Solution Valve Switch is (Transom) equipped with an indicator light and -If Equipped will illuminate when the Your machine may be equipped with corresponding Boom Solution Valve transom-mounted Boom Solution Valve is OFF.
Page 160 SECTION 7 – SPRAY SYSTEMS Rate Control Switches Pump Speed/Rate Switches (Located on the side console) (Located on the side console) -Typical View -Typical View NOTE: When “MAN” is selected, press the NOTE: Increasing or decreasing pump speed Pump Speed/Rate Switches (located will change the application rate on the side console) to increase (+) through the rate controller.
Page 161: Solution System - Operation
SECTION 7 – SPRAY SYSTEMS NOTE: When the Master Spray Switch is SOLUTION SYSTEM - ON, a Master Spray Indicator OPERATION (located on the Machine Display Home Page - Field Mode) will illuminate. NOTICE The Solution System has been tested using RV-type antifreeze.
Page 162 SECTION 7 – SPRAY SYSTEMS 7. Press desired Rate Control Switch (located on the side console). • Press ENABLE to allow the rate controller to control application rate. • Press MAN (Manual) for operator-controlled application rate. • Press ENABLE followed by MAN to enable manual rate control through the rate controller.
Page 163 SECTION 7 – SPRAY SYSTEMS • Main Tank • Agitation Valve Switch Valve Switch Main Tank and Agitation Valve Switches (Located on the side console) -Typical View Master Spray Switch (Located on the back side of the NOTE: Main Tank Valve status (OPEN or Hydrostatic Drive Control Handle) CLOSED) and Agitation Valve pressure are displayed on the...
Page 164: Droplet Monitoring System
SECTION 7 – SPRAY SYSTEMS coverage on the desired area. Spray tips that NOTE: Each Boom Solution Valve Switch is produce coarse or medium size droplets are equipped with an indicator light and typically used for contact and systemic will illuminate when the herbicides, pre-emergence surface-applied corresponding Boom Solution Valve herbicides, insecticides, and fungicides.
Page 165: Fence Row Applicator
SECTION 7 – SPRAY SYSTEMS Spray Tip Button Press to Select Droplet Size(s) Screen (Located on the Machine Display Settings Page) • Press OK. • On the “Enter Pressures for Selected • On the “Spray Tip” screen, select the Droplet” screen, navigate to desired first part of desired spray tip.
Page 166: Filling Your Solution Tank
SECTION 7 – SPRAY SYSTEMS sole) to turn ON. Press switch again to NOTE: When the Rear Nozzle Switch is turn OFF. activated, you may notice a drop in solution pressure. NOTE: The corresponding Fence Row Switch will illuminate when active. FILLING YOUR SOLUTION TANK •...
Page 167 SECTION 7 – SPRAY SYSTEMS the right) to unlock the Front Fill Assem- bly. Front Fill Release Lever (Located beneath front end of machine) -Typical View 3. Lower the Front Fill Assembly. Power Ports (Located near front fill assembly) -Typical View 6.
Page 168 SECTION 7 – SPRAY SYSTEMS 1. Pull the Front Fill Release Lever (located 7. Remove operator-supplied connection beneath front end of machine) OUT (to from the Rinse Tank Fill Port. the right) to unlock the Front Fill Assem- 8. Reinstall the fill port cap. bly.
Page 169 SECTION 7 – SPRAY SYSTEMS 1. Engage the parking brake. 2. Start the engine. 3. Ensure the Sump Valve (located beneath solution tank on right-hand side of machine) is OPEN. Inductor Assembly -Typical View Sump Valve (Located beneath solution tank on right-hand side of machine) -Typical View 4.
Page 170: Rinse System
SECTION 7 – SPRAY SYSTEMS 9. Push the Pump Activation Switch 3. Press the “+” Pump Speed/Rate Switch DOWN. (located on the side console) to increase solution pressure to desired PSI (bar). NOTE: The following procedures are the 4. Turn the Side Fill Rinse Valve (I) to the same for either a sprayer-mounted OPEN position.
Page 171 SECTION 7 – SPRAY SYSTEMS Step 1 - Rinsing the Solution Tank and Fill Lines (Front Fill and Side Fill) 1. Open the Side Fill Rinse Valve. 2. Press the Solution Pump Switch (located on the side console) in the UP (On) posi- tion.
Page 172 SECTION 7 – SPRAY SYSTEMS Solution Pump Switch Rinse Switch (Located on the side console) (Located on the side console) -Typical View -Typical View 2. Press the Manual (MAN) Rate Control NOTE: A Rinse Mode Indicator is located on Switch (located on the side console). the Machine Display Home Page - Field Mode and will display current rinse mode status (TANK or BOOM).
Page 173 SECTION 7 – SPRAY SYSTEMS “+” Pump Speed/Rate Switch (Located on the side console) -Typical View Main Tank Valve Switch (Located on the side console) 4. Press and hold the Agitation Valve -Typical View Switch (located on the side console) DOWN until in the fully OFF position.
Page 174: Chemical Injection System
SECTION 7 – SPRAY SYSTEMS CHEMICAL INJECTION SYSTEM WARNING CHEMICALS ARE DANGEROUS Read the chemical manufacturer’s labels to avoid injury or damage. Rinse Switch CAUTION (Located on the side console) -Typical View Wear the appropriate clothing and Personal Protective Equipment (PPE) NOTE: A Rinse Mode Indicator is located on when working with agricultural the Machine Display Home Page -...
Page 175 SECTION 7 – SPRAY SYSTEMS Assembly (where the chemical is mixed with water). From the Mixer Assembly, the solution is then applied through the booms. The following information refers to components of the Chemical Injection System and is not intended to replace the manufacturer’s operating instructions.
Page 176 SECTION 7 – SPRAY SYSTEMS Filling the Chemical Tanks 1. Connect the provided Dry Disconnect Valve to the nurse tank solution supply. • Tank Indicator • Fill Port • Fill Port • Fill Port Lights (Tank 3) (Tank 2) (Tank 1) •...
Page 177 SECTION 7 – SPRAY SYSTEMS NOTE: Open the Air Valve two times (five seconds each) to ensure adequate clearing of chemical. • Tank 1 • Tank 2 Mechanical Agitator • Tank 3 (Mounted on top of each 60-gallon tank) -Typical View * If Equipped Injection Pump Calibration Air Valves...
Page 178 SECTION 7 – SPRAY SYSTEMS tank to flow through and flush the lines NOTE: Outlet Selector Valves are and pumps. distinguished by a blue marking located on the valve. NOTE: Refer to the provided label (located near each Inlet Selector Valve) for valve handle orientation.
Page 179: Foam Marker System
SECTION 7 – SPRAY SYSTEMS 2. Connect operator-supplied drain hose to contaminating the system. With the the Drain Valve Outlet (from which plug Inlet Selector Valve in the “From was removed). Rinse Tank” position, remove cap 3. Install Drain Valve Handle (provided and clean strainer screen with your machine manuals located in periodically to ensure adequate flow.
Page 180 SECTION 7 – SPRAY SYSTEMS Foam Marker Valve (Located near rear of rinse tank) Foam Pressure Gauge -Typical View (Located on the side of the Foam Marker Tank, mounted on 2. Locate the Foam Marker Switch (located the right-hand side of machine) on the side console).
Page 181: Application
SECTION 7 – SPRAY SYSTEMS Setting the Foam Marker Foam Drop Configurations (Foam Frequency and Concentration) • Turn Foam Frequency Dial (located on the side of the Foam Marker Tank) to adjust the foam frequency. Turn dial “clockwise” to INCREASE frequency. Turn dial “counter-clockwise”...
Page 182 SECTION 7 – SPRAY SYSTEMS spacing and height of the boom, refer to the 2. The speed in which you intend to travel spray product catalog that accompanies this when applying chemical and nozzle manual. spacing (distance between nozzles). 3. Spray Tip size (refer to the following There are various types and sizes of example on how to select a proper tip nozzles.
Page 183 SECTION 7 – SPRAY SYSTEMS Examples: GPM = 22.6 x 10 x 20 = 4520 = 0.76 GPM 5940 5940 l/min = 211.3 x 16 x 50 = 169040 = 2.82 l/min 60,000 60,000 English to Metric Conversion • Gallons per Acre (GPA) x 9.354 = Liters per Hectare (l/ha) •...
Page 184 SECTION 7 – SPRAY SYSTEMS Standard Application Rate Chart Gallons per Acre (GPA) - 15” Nozzle Spacing Liquid Cap. 1 Cap. 1 Cap. Pressure Nozzle Nozzle (PSI) (GPM) (Oz./ Min.) 0.061 0.071 0.087 0.10 0.11 10.9 0.12 11.9 0.14 13.9 0.15 14.9 0.092...
Page 185 SECTION 7 – SPRAY SYSTEMS 0.18 17.8 11.9 0.21 13.9 10.4 0.26 17.2 12.9 10.3 0.30 19.8 14.9 11.9 0.34 16.8 13.5 11.2 0.37 18.3 14.7 12.2 10.5 0.41 16.2 13.5 11.6 10.1 0.45 17.8 14.9 12.7 11.1 0.24 15.8 11.9 0.28 18.5...
Page 186 SECTION 7 – SPRAY SYSTEMS 1.22 1.41 1.73 2.00 2.24 2.45 2.74 3.00 7-53...
Page 187 SECTION 7 – SPRAY SYSTEMS Metric Application Rate Chart Liters per Hectare (l/ha) - 40 cm Nozzle Spacing Liquid Cap. 1 Cap. Press. Nozzle km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h (Bar) (l/min) 0.23 86.3 57.5 43.1 34.5 28.8...
Page 188 SECTION 7 – SPRAY SYSTEMS 0.68 72.9 63.8 56.7 51.0 40.8 34.0 0.83 88.9 77.8 69.2 62.3 49.8 41.5 0.96 90.0 80.0 72.0 57.6 48.0 1.18 98.3 88.5 70.8 59.0 1.36 81.6 68.0 1.52 91.2 76.0 1.67 83.5 1.80 90.0 0.91 97.5 85.3...
Page 189 SECTION 7 – SPRAY SYSTEMS 4.56 1710 1140 5.58 2093 1395 1046 6.44 2415 1610 1208 7.89 2959 1973 1479 1184 9.11 3416 2278 1708 1367 1139 10.19 3821 2548 1911 1529 1274 1092 11.16 4185 2790 2093 1674 1395 1196 1046 12.05...
Page 190 SECTION 7 – SPRAY SYSTEMS Example: Section 1 of a 120-ft. boom with 15-inch (38 cm) nozzle spacing (Section 1 has 10 spray nozzles). 10 Nozzles x 15 (Nozzle Spacing) = 150” (Section Width) 10 Nozzles x 38 (Nozzle Spacing) = 380 cm (Section Width) Further Information Refer to the spray system console...
Page 191: Detasseling Systems
SECTION 8 – DETASSELING SYSTEMS DETASSELING SYSTEM COMPONENTS The Detasseling System is a constantly monitored and continuously adjusted system. The cab-mounted control system receives data from the photo light sensors to determine detasseling height. The following information in this section explains the detasseling components and their operation.
Page 192 SECTION 8 – DETASSELING SYSTEMS • Lift Head Tube Cutter Heads -Typical View 2. Ensure each Cutter Head measures 16” (40.6 cm) from the outside of the mount head to the outside of the cutter head mounting tube, making adjustments as necessary.
Page 193 SECTION 8 – DETASSELING SYSTEMS • Measure 30” (76.2 cm) from center of each cutter head motor • Install eight (8) Stalk Guide Bolts (4 each side) through bottom of each Cutter Head/Stalk Guide. • Install eight (8) Stalk Guide Nuts (4 each side) onto the bolts and tighten with a 7/16”...
Page 194 SECTION 8 – DETASSELING SYSTEMS NOTE: Ensure adapter plug is installed on NOTE: Inspect and tighten Retaining Bolts the “edged” side of blade, as shown. daily. • Retaining Bolt Cutter Blade Assembly • Install Cutter Blade Adapter Plug onto center (Mounted on the bottom of blade side of Cutter Head)
Page 195 SECTION 8 – DETASSELING SYSTEMS Quad Puller Bolts (Located on each Quad Puller Mounting Tube) -Typical View NOTICE 4. Install two Stalk Guides onto each Quad Puller, positioned as shown. Ensure quad puller tires have equal • Install four (4) Stalk Guide Bolts (2 each side) pressure.
Page 196 SECTION 8 – DETASSELING SYSTEMS Deflector Shield Stalk Guide Installation -Typical View -Typical View 7. Install Cotter Pin on the end of each 5. Install Deflector Shield Mounting Tube Deflector Shield Mounting Tube. onto each Quad Puller (as shown) and tighten bolts with 7/16”...
Page 197 SECTION 8 – DETASSELING SYSTEMS LS System/Depth Command LS Photo Light Sensors Assembly • Sensor Arm Pivot Bolt • Nylon Washers • Tool Bar • Depth LS Photo Lights (Upper/Lower) Command -Typical View • LS Sensor Actuator Mount Weldment -Typical View 1.
Page 198: Detasseling System - Operation
SECTION 8 – DETASSELING SYSTEMS • All • All DOWN Detasseling Control Panel -Typical View Tasseltrol/LS System 12 Control Panel All-Up/Down Switches The Tasseltrol/LS System 12 Control (Located on the Hydrostatic Panel is used for programming the Drive Control Handle) detasseling heads.
Page 199 SECTION 8 – DETASSELING SYSTEMS NOTE: Refer to the manufacturer’s operation manual for programming instructions. Field/Road Button (Located on the Machine Display Home Page - Road and Field Mode) Tasseltrol Control Panel -Typical View 6. Press the corresponding Motor Control 2.
Page 200: Detasseler Combo Attachment - Adjustable
SECTION 8 – DETASSELING SYSTEMS Throttle Switch Main Control Switch (Located near the Hydrostatic (Located on the back side of the Drive Control Handle) Hydrostatic Drive Control Handle) -Typical View -Typical View NOTE: Detasseling heads will be available NOTE: If loss of hydraulic pressure occurs for immediate use by increasing or the low oil warning indicator engine RPM.
Page 201 SECTION 8 – DETASSELING SYSTEMS (Unfold) position until outriggers fully To Adjust Sequence Valves: extend. NOTE: Sequence Valves are labeled on the 2. Continue to press and hold switch to Valve Block. extend the left and right Slide Exten- • Using a 9/16”...
Page 202: Tasseltrol®/Ls System 12
SECTION 8 – DETASSELING SYSTEMS seling Control Panel) in the UP (Fold) To Adjust Sequence Valves: position until the Slide Extensions fully NOTE: Sequence Valves are labeled on the retract. Valve Block. 2. Continue to press switch until the outrig- •...
Page 203 SECTION 8 – DETASSELING SYSTEMS • Press the On/Off Switch (located on the Tasseltrol Control Panel) in the ON posi- tion. • On the LCD display will be four lines. The top line displays the program level. The second line will flash “Select Man- ual”...
Page 204 SECTION 8 – DETASSELING SYSTEMS Match How Many Lifts Are On The • The “D” value indicates how many sec- Machine onds that the lifts will travel up after the All-Up/Down Switch (located on the (System must be in parameter mode Hydrostatic Drive Control Handle or the before proceeding) •...
Page 205 SECTION 8 – DETASSELING SYSTEMS for that lift while in the LIFT UP OFF- SET parameter. • When finished setting the offset values, return the speed setting back to approxi- mately 05. NOTE: These values can be saved by pressing the LIFT 1 DOWN Switch to exit screen and save the new parameter setting.
Page 206 SECTION 8 – DETASSELING SYSTEMS speed. • Correct the fastest and slowest lifts to Typically, these values are set to 05 for a match the average speed by changing the fairly fast speed. The values can be offset value with the Up/Down Switches changed by pressing the Up/Down for that lift while in the DOWN OFFSET Switches under the AUTO, MAN, or...
Page 207 SECTION 8 – DETASSELING SYSTEMS These parameters will always be NOTE: More corrections will occur with R1 displayed until the control panel is selected and fewer with R4 selected. reprogrammed. Once reprogrammed, the The normal or default value for this new values for the parameters will be parameter is R2, but can be set to any displayed on the control panel.
Page 208 SECTION 8 – DETASSELING SYSTEMS Tasseltrol Bottom Parameter The Top Parameter is used to adjust the sensitivity time of the top photocell. The top photocell starts the up motion when it’s light path is blocked by corn. How much corn it has to see before starting the up move can be changed by selecting one of the four values: T1, T2, T3, or T4.
Page 209 SECTION 8 – DETASSELING SYSTEMS • Press the UP Switch under the desired Switch from AUTO to MANUAL, then selection. back to AUTO. • After selecting one of the four options, 9. The control panel is set up with a feature press the LIFT 1 DOWN Switch to that if a unit loses contact during opera- escape this parameter.
Page 210 SECTION 8 – DETASSELING SYSTEMS UP or DOWN position to raise or lower NOTE: The lift will return back to normal all row units. operation when MANUAL mode is again selected. To display the current supply voltage for the controller, press the All-Up/Down Switch while in MANUAL mode.
Page 211: Tasseltrol Flowchart
SECTION 8 – DETASSELING SYSTEMS TASSELTROL FLOWCHART 8-21...
Page 212 SECTION 8 – DETASSELING SYSTEMS 8-22...
Page 213 SECTION 8 – DETASSELING SYSTEMS NOTE: With the exception of the machine type screen (which automatically reverts upon changing), you may advance through all the parameter settings while making changes without returning to the SELECT MANUAL screen each time by pressing the LIFT 1 UP Switch instead of the Down Switch.
Page 214: Maintenance And Storage
SECTION 9 – MAINTENANCE AND STORAGE Filling the Hydraulic Oil Reservoir SERVICE - FLUIDS Hydraulic oil can be added two different ways: Hydraulic Oil 1. Through the hydraulic oil fill port (located on the side of the hydraulic return filter housing);...
Page 215 Type Premium hydraulic fluids containing high To change the oil: quality rust, oxidation, and foam inhibitors NOTE: Wheel hub oil should be changed are required. Hagie Manufacturing Company after the first 50 hours of operation. recommends Mobilfluid 424. ® After that, it should be changed every...
Page 216 SECTION 9 – MAINTENANCE AND STORAGE General Maintenance NOTE: Hagie Manufacturing Company ™ recommends Mobil Delvac synthetic gear oil (75W-90) with EP NOTICE features (complying with API GL-5 specifications). 3. If oil is needed, remove the top plug and Failure to rotate the wheel hub and...
Page 217 SECTION 9 – MAINTENANCE AND STORAGE hub parts. This will prevent rusting if • Engine Oil Pan Capacity (including filter moisture inadvertently entered the wheel hub and cooler) = 17.6 quarts (16.7 L) during an oil change. Type Engine Oil •...
Page 218 SECTION 9 – MAINTENANCE AND STORAGE Diesel Exhaust Fluid (DEF) Capacity • DEF Tank Capacity = 10 Gallons (37 L) (Tier 4 Final Engines) Type • Use only DEF which meet ISO 2224101 WARNING standards. NOTE: Refill tank with DEF every other fuel Read the DEF manufacturer’s label and fill to maintain adequate fluid level.
Page 219 SECTION 9 – MAINTENANCE AND STORAGE Cooling System NOTE: To help prevent DEF deterioration when stored in the DEF tank, locate The cooling system should be sufficiently and plug the tank venting to seal tank charged with an adequate mixture of exposure against environmental antifreeze and water, regardless of climate, to elements.
Page 220 SECTION 9 – MAINTENANCE AND STORAGE A 50/50 ethylene glycol and water mixture only, as hard water contains minerals, which is a conservative mixture, which allows break down the anti-corrosion properties of protection against both overheating and the antifreeze. freezing. Further Information Refer to the engine manufacturer’s NOTE: If a stronger antifreeze mixture is...
Page 221: Service - Filters
SECTION 9 – MAINTENANCE AND STORAGE Tier 4 Final Engines NOTICE Charge with R-134A refrigerant only. Charge to 3.5 lbs. The cab is equipped with an R-134A Air Conditioning System. Recharge system with R-134A refrigerant only. NOTE: Confirm refrigerant before Windshield Washer Fluid Reservoir recharging the Air Conditioning (Located behind the left-hand side of cab)
Page 222 SECTION 9 – MAINTENANCE AND STORAGE Radiator Screen NOTICE NOTICE Do not tap filter to remove dust. A crushed filter caused by tapping may Failure to keep cooling systems clean result in engine damage. Remove and can cause overheating and damage to replace filter as recommended.
Page 223 SECTION 9 – MAINTENANCE AND STORAGE water, be careful not to damage the cooling fins, which may impair • Primary cooling capabilities. Fuel Filter (Water Engine Oil Filter Separator) The Engine Oil Filter (located along left- hand side of machine) should be replaced every 250 hours of operation or whenever the oil is changed, whichever occurs first.
Page 224 SECTION 9 – MAINTENANCE AND STORAGE DEF Supply Module Filter (Located near the bottom Return Filter Housing of the DEF Supply Module) (Located on left-hand side of -Typical View machine near hydraulic oil reservoir) -Typical View Hydraulic Filters 2. Remove Return Filter Housing cover and (Refer to your Parts Manual for specific set aside.
Page 225 SECTION 9 – MAINTENANCE AND STORAGE 4. Lubricate the seal and o-ring with hydraulic fluid. 5. Insert plug into filter bracket. 6. Using a 24mm wrench to hold the plug in place, install new Charge Pump Filter. NOTE: Hand-tighten filter until it makes contact with the o-ring, then tighten half a turn further.
Page 226 SECTION 9 – MAINTENANCE AND STORAGE Case Drain Filter (Located on left-hand side of machine) -Typical View Breather Cap Removed -Typical View 3. Remove and discard used Case Drain Filter. 3. Install new Breather Cap and turn 4. Install new Case Drain Filter, turning “clockwise”...
Page 227 SECTION 9 – MAINTENANCE AND STORAGE Cab Filters 2. Inspect Respa Cab Filtration System for damage. Respa Cab Filter ® 3. Release the four (4) Filter Latches (located on the exterior filter housing). NOTE: Replace the Respa Cab Filter every 1,000 of operation or when cab NOTE: Note the orientation of the ejection pressure drops below the minimum...
Page 228 SECTION 9 – MAINTENANCE AND STORAGE NOTE: DO NOT used compressed air to • Charcoal Filter clean the filter housing. Access Panel 7. Before installing the new filter, inspect the Respa Cab Filtration System and replacement filter for proper operation. 8.
Page 229: Service - Lubrication
SECTION 9 – MAINTENANCE AND STORAGE SERVICE - LUBRICATION NOTICE Failure to properly lubricate pivot and friction points may result in unnecessary wear and damage. Legs and Steering Tie Rod Ball (front legs) • Lubricate every 25 hours of operation, or Tower Bearing Grease Zerk as needed.
Page 230 SECTION 9 – MAINTENANCE AND STORAGE • Pressure Relief Valve • Leg Tube Grease Zerk Transom Pivot Tube Leg Tube Grease Zerk and -Typical View Pressure Relief Valve (Located on front and rear legs) -Typical View Boom Fold Lubricate the Boom Fold (where the main Ladder Pivot Tube boom section connects to the boom extension) daily, or as needed.
Page 231 SECTION 9 – MAINTENANCE AND STORAGE Pendulum -Typical View Roller Mount Assembly Boom Breakaway Lubricate the three (3) bearings on each -Typical View Roller Mount Assembly daily, or as needed. NOTE: Failure to keep the rollers properly Boom Breakaway Cylinder Rod End lubricated may result in roller Lubricate the grease zerk on the Boom seizure.
Page 232 SECTION 9 – MAINTENANCE AND STORAGE Pivot Transom Boom Adapter -Typical View -Typical View Pivot Transom Ball Joints Boom Fold Linkages Lubricate the two (2) Pivot Transom Ball Lubricate the ten (10) grease zerks on the Joint grease zerks (located on the left and Boom Fold Linkages every 50 hours of right-hand side of the Pivot Transom) every operation, or as needed.
Page 233 SECTION 9 – MAINTENANCE AND STORAGE Quad Puller Head -Typical View Outrigger Fold (Left and Right) • Lubricate each left and right Outrigger Fold grease zerk (2) a minimum of every 50 hours of operation, or as needed. Boom Fold Linkages -Typical View Outrigger Fold -Typical View...
Page 234: Service - Belts
SECTION 9 – MAINTENANCE AND STORAGE -Typical View • Lift UP and remove Engine Drive Belt. Inspection • Visually inspect the Engine Drive Belt daily. • Check the belt for intersecting cracks. Lift Arm Assembly - Mid See following illustration. -Typical View -Typical View NOTE: Transverse cracks (across the belt...
Page 235: Service - Bolt Torque
SECTION 9 – MAINTENANCE AND STORAGE 2. Align the wheel bolt holes with the SERVICE - BOLT TORQUE wheel hub studs. 3. Mount wheel on the hub. 4. Start all of the lug nuts and tighten until NOTICE snug. 5. Following the torque sequence (as shown the following illustration), turn each lug Check lug nut torque immediately after nut to a torque value of 120 dry ft.-lbs.
Page 236 SECTION 9 – MAINTENANCE AND STORAGE Hydraulic Tread Adjust Machines 3. Repeat pattern 3 to 4 times until the last sequence shows no movement of the -If Equipped bolts to achieve desired torque. With the engine turned OFF, visually 4. Tighten jam nut. inspect the tread bearing bolts on both the Typically, a torque value of 20 to 25 ft.- bottom and side tread adjust bearing plates...
Page 237: Service - Toe-In
SECTION 9 – MAINTENANCE AND STORAGE SERVICE - TOE-IN Suspension Button Setting Toe-In (Located on the Machine Display Front Wheels Auxiliary Controls Page) • .25” (.6 cm) Toe-In per side/0.5” (1.3 2. Measure the distance from the ground to cm) total Toe-In center of wheel hub.
Page 238 SECTION 9 – MAINTENANCE AND STORAGE 11. With the cylinders centered, adjust the tie-rods (located on the cylinder rods) 9. Continue to cycle between Steps 5-6 and until they line up with the bolt-down hole 7-8 until the width measurements match (located on the lower air bag plate).
Page 239: Service - Miscellaneous
Repeat the cylinder bleeding procedure, if necessary. Air Dryer Further Information (Located beneath right-hand Contact Hagie Customer Support if side of machine) additional assistance is needed. -Typical View From the collection tank, air is sent to the SERVICE - MISCELLANEOUS Air Bags as needed to maintain a level pressure.
Page 240 2. Using a 7/16” socket wrench, loosen the ture is in the tank, there may be a system hex bolt (located on the wheel access malfunction. panel) and allow panel to hang loose. Contact Hagie Customer Support if assistance is needed. • Button- Tire Pressure Head Screw...
Page 241 SECTION 9 – MAINTENANCE AND STORAGE Spray Tips The Friction Plates (located in the bottom corners between the fixed transom and the pivot transom) require daily inspection for CAUTION uneven wear and other damage. Never place a spray tip/nozzle to your mouth in an attempt to unplug it.
Page 242 SECTION 9 – MAINTENANCE AND STORAGE Replace foam pads as necessary. Contact Hagie Customer Support for replacement. Wiper Blade Do not allow the Wiper Blade to run on a dry windshield, as this will shorten the life of the blade and/or cause scratching on the windshield.
Page 243: Service Intervals
SECTION 9 – MAINTENANCE AND STORAGE SERVICE INTERVALS Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Lug Nut Torque Check Engine Oil Level Check Radiator Coolant Level Check Radiator Grille Screen Check Engine Drive Belt Check A/C Compressor Belt ®...
Page 244 SECTION 9 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Aftertreatment DEF Tank Level (Tier 4 Final Engines) Check Aftertreatment DEF Exhaust Piping (Tier 4 Final Engines) Lubricate Leg Grease Zerks Replace Windshield Wiper Blade Fill Windshield Washer Fluid...
Page 245 SECTION 9 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Tread Adjust Bearing Bolts (Visually) Lubricate Boom Transom Pivot Tube Grease Zerks (90/100’) Lubricate Outrigger Fold Grease Zerks Lubricate Lift Arm Assembly Grease Zerks Check Wheel Hub Oil Level...
Page 246 SECTION 9 – MAINTENANCE AND STORAGE Change Hydraulic Breather Check Radiator Coolant Concentration Change Hydraulic Reservoir ® Replace Respa Cab Filter Change Radiator Coolant Change Air Dryer Cartridge Change Spray Nozzle Diaphragms and Tips Exhaust Brake Service (contact engine manufacturer) * Use proper equipment.
Page 247: Storage
SECTION 9 – MAINTENANCE AND STORAGE 120/132’ Spray Boom Service Intervals Service Point Daily/Before Weekly Each Use Required Grease Roller Mount Assembly Zerks ® Inspect/Clean Norac Sensor Foam Pads Inspect Friction Plates (for wear) Grease Pendulum Zerks Grease Level Pin Adapter Plate Zerks Replace Norac Sensor Foam Pads Replace Worn Friction Plates Grease Pivot Transom Zerks...
Page 248 SECTION 9 – MAINTENANCE AND STORAGE NOTE: For paint touch-up 1. Inspect the condition of and test the air recommendations, contact the Hagie pressure of all tires. Customer Support department. 2. Carefully unseal all openings that were 10. Replace worn or missing decals. Refer to previously sealed in the “Preparing for...
Page 249: Miscellaneous
CAUTION • Contact with power lines may result in serious injury or death. Hagie Manufacturing Company does not recommend any form of transportation other than driving the sprayer. Loading the sprayer onto a trailer may result in sprayer rollover.
Page 250 SECTION 10 – MISCELLANEOUS NOTE: If your combo attachment is equipped with the 4-2 feature, refer to “4-2 Detasseler Combo Attachment - Adjustable” provided in the Detasseling Systems Section elsewhere in this manual for information on folding and sequence valve adjustments. NOTICE NOTE: When boom reaches the last 8-10 Stagger detasseling heads before...
Page 251 SECTION 10 – MISCELLANEOUS Driving the Sprayer on a Public Roadway 1. Always have the booms in the folded and cradled position when driving or trans- porting the machine. 2. Use the flashing Hazard/Warning Lights, day or night to warn other drivers, unless prohibited by law.
Page 252: Lifting Points
6. Have an attendant help guide you onto the trailer. Contact Hagie Customer Support if 7. Allow enough room between the sprayer towing is unavoidable. and the pulling vehicle for turning. 8. Secure the sprayer onto the trailer using...
Page 253: Quick-Tach System - Spray Booms
SECTION 10 – MISCELLANEOUS CAUTION WARNING Use extreme caution when supporting When connecting or disconnecting the machine by a lifting point. Failure to booms, observe the following safety obtain proper location and lifting precautions: equipment may cause the machine be •...
Page 254 SECTION 10 – MISCELLANEOUS on the front left and right-hand side of machine) OUT as far as it will go until it is in the “lock-out” position. NOTE: “Lock-out” position prevents re- locking while attaching or detaching the attachment. Suspension Button (Located on the Machine Display Auxiliary Controls Page) 4.
Page 255 SECTION 10 – MISCELLANEOUS Solution Connection Hydraulic and Electrical Connections • Electrical • Hydraulic Connection Connections Hydraulic/Electrical Connections Solution Connection “Standard” (Located on the front (Located on the front right-hand side of machine) left-hand side of machine) -Typical View -Typical View •...
Page 256 SECTION 10 – MISCELLANEOUS • Install the Hydraulic/Electrical Connec- tions (located on the left-hand side of attachment) into the Multi-Coupler Receptacle (located on front left-hand side of machine), ensuring full engage- ment. • Push the Quick Connect Handle (located on the Hydraulic/Electric Multi-Coupler Assembly) UP to engage hydraulic/elec- trical connections.
Page 257 SECTION 10 – MISCELLANEOUS NOTICE Do not operate the boom while the boom stands are in the lowered position. Failure to comply may result in property damage. Boom Stand in “Travel” Position -Typical View Disconnecting the Boom Before disconnecting the boom, determine a proper storage location.
Page 258 SECTION 10 – MISCELLANEOUS If temporarily storing the attachment on a • Right Boom • Right Boom UP soft surface (such as grass), it is recommended to place blocks or wood • Right Boom IN beneath the stand’s feet to prevent the •...
Page 259 SECTION 10 – MISCELLANEOUS suspension height warning, the Air Bags will deflate and the Suspension WARNING Button will illuminate. Lower boom to the ground before disengaging the Quick-Tach Lock Assemblies. 5. Disengage the Quick-Tach Lock Assem- blies by pulling the Lock Pins (located on the front left and right-hand side of machine) OUT as far as it will go until it is in the “lock-out”...
Page 260 SECTION 10 – MISCELLANEOUS Solution Connection Solution Connection Transom Switch - DOWN (Located on the front (Located on the Hydrostatic right-hand side of machine) Drive Control Handle) -Typical View -Typical View Foam Marker Connection NOTE: A “bounce back” effect may be felt -If Equipped when the weight of the boom has been relieved from the machine.
Page 261 -Typical View - If Equipped (Located on the front left-hand side of machine) NOTE: Contact Hagie Customer Support for replacement caps. 13. Rotate the NORAC Hand Valve - if equipped (located on the left and right- hand level cylinders) in the CLOSED (clockwise) position.
Page 262 SECTION 10 – MISCELLANEOUS Each boom stand has a leg with a “foot” on the bottom and a hex bolt in the top hole of the leg to secure it from sliding off, as well as a “snap” lock pin in the hole (located directly below the bracket) to maintain it’s position.
Page 263 SECTION 10 – MISCELLANEOUS Mounting Bolt Lock Pin (Located on the outer (Located on the outer side of transom frame) side of transom frame) -Typical View -Typical View 3. With the boom stand at desired position, reinstall the Mounting Bolt, ensuring the holes of the boom stand and transom frame are properly aligned.
Page 264: Quick-Tach System - Detasseler Combo
SECTION 10 – MISCELLANEOUS situation (e.g. boom height, ground level, etc.) Adjust in the same manner WARNING as previously described. 6. Reverse steps to store booms stands in “travel” position. Turn the engine OFF before connecting/ disconnecting any hoses or electrical Unfolding the Boom for Storage lines.
Page 265 SECTION 10 – MISCELLANEOUS NOTE: “Lock-out” position prevents re- Mounting Pins. You will notice a locking while attaching or detaching change of weight as the machine the attachment. begins to support the attachment. 7. Engage the Quick-Tach Lock Assem- blies by pushing the Lock Pins IN, ensur- ing full engagement.
Page 266 SECTION 10 – MISCELLANEOUS • Quick Connect • Quick Handle Connect Handle Hydraulic Multi-Coupler Assembly (Right-hand side of machine shown) Hydraulic/Electric Multi-Coupler Assembly -Typical View (Left-hand side of machine shown) -Typical View 15. Press and hold the red Release Button and push Quick Connect Handle UP to 11.
Page 267 SECTION 10 – MISCELLANEOUS Disconnecting the Detasseler Combo Attachment NOTICE Stagger detasseling heads before folding the outriggers. Failure to comply will result in property damage. WARNING Securement Pin (Located on the inward side of each combo attachment stand) Ensure combo attachment is in the fully -Typical View FOLDED position before detaching from machine.
Page 268 SECTION 10 – MISCELLANEOUS NOTE: It is NOT recommended to store the provided elsewhere in this manual for attachment on a soft surface for an information on folding and sequence extended period of time, due to the valve adjustments. risk of settling soil, even when blocks 2.
Page 269 SECTION 10 – MISCELLANEOUS • Securement Pin • Release Button • Quick Connect • Stop Plate Handle Hydraulic Multi-Coupler Assembly (Right-hand side of machine shown) -Typical View Stop Plate/Securement Pin Assembly -Typical View 10. Remove Hydraulic Connection from the Multi-Coupler Receptacle. 7.
Page 270 Assemblies by pushing the Lock Pins IN. NOTE: Install provided covers on disconnection points to avoid damage and contamination. Contact Hagie Customer Support for replacement covers. 18. Raise the machine by pressing the Sus- pension Button (located on the Machine...
Page 271: Air Suspension Exhaust
SECTION 10 – MISCELLANEOUS AIR SUSPENSION EXHAUST (Air Bags) The Air Suspension Exhaust System is used to manually or automatically exhaust/ inflate the air suspension on your machine, providing you with a smooth, consistent ride quality. The three main Air Suspension Exhaust System components are: Machine Display •...
Page 272: Hand Wash System
SECTION 10 – MISCELLANEOUS Exhausting/Inflating Air Suspension (Automatically) NOTICE Exhausting Air Suspension • With the ignition key in the OFF posi- Keep hand wash tank full of fresh water tion, turn the Pilot Valve (located beneath at all times for immediate use should catwalk on the left-hand side of machine) contact with hazardous chemicals occur.
Page 273 SECTION 10 – MISCELLANEOUS To Dispense Fresh Water From Lower Water Outlet • Turn Hand Wash Valve (located near bot- • Hand Wash Fill tom of Hand Wash Tank) in the “clock- wise” (Open) position. Hand Wash Tank • Hand Wash (Located beneath catwalk near ladder) Valve -Typical View...
Page 274: Hood Operation
SECTION 10 – MISCELLANEOUS HOOD OPERATION The rear hood may be opened to access many of the machine’s service points (e.g. engine and hydraulic components). To Open Hood • Unlock the two Hood Latches (located on each side of top hood). •...
Page 275: Tall Corn Package - Installation
SECTION 10 – MISCELLANEOUS Installing Belly Shields (1-3) 1. Install Securement Pin Assembly (Hanger Pin and Securement Pin) onto each Retaining Bracket (located along frame). • Retaining Bracket • Hanger Pin • Securement Pin Rear Hood (Closed position shown) -Typical View Retaining Bracket/ Securement Pin Assembly •...
Page 276 SECTION 10 – MISCELLANEOUS 5. Lift panel and align hole openings with • Retaining Hanger Pins. Attach by reinserting the Bracket Securement Pins. • Hanger Pin • Securement Pin Retaining Bracket/ Securement Pin Assembly Securement Pin -Typical View (Installed into Hanger Pin) -Typical View 2.
Page 277 SECTION 10 – MISCELLANEOUS Securement Pin (Installed into Hanger Pin) -Typical View 8. Using a 1/2” wrench or socket, tighten the belly shield nuts and bolts, as shown. Hanger Pins (Install three pins onto Panel 4 and one pin onto Panel 5, as shown) -Typical View NOTE: Ensure each Hanger Pin opening is facing UP (toward length of panel),...
Page 278 SECTION 10 – MISCELLANEOUS 11. Arrange Curtain Support Strips along the edge of Brush Curtain, aligning the pre- drilled holes. NOTE: Ensure the notches of each Curtain Support Strip are facing inward (where they will later be adjoined together). • Curtain Mounting •...
Page 279 SECTION 10 – MISCELLANEOUS Securement Pin (Installed into Hanger Pin) -Typical View 17. Remove the four (4) mounting bolts (two located on each side of hood bracket). Brush Curtain Attached to Hood -Typical View 19. Belly Shield and Brush Curtain installa- tion complete.
Page 280 SECTION 10 – MISCELLANEOUS Mounting Bolts (2) - Front/Rear Brush Guard Mounting Bracket (Located on the right-hand cross member (Right-hand side of machine shown) hose assembly mounting bracket) -Typical View -Typical View *Rear bolt shown 5. Install nut to the bottom of each Mount- ing Bracket and tighten using a 9/16”...
Page 281 SECTION 10 – MISCELLANEOUS • Brush Guard Rail • Anchor Bolt • Mounting Bracket Hardware Brush Guard Rail Assembly Brush Guard Mounting Bracket -Typical View (Left-hand side of machine shown) -Typical View 7. Assemble Mounting Bracket Hardware (bracket, hanger pin, and bolt) together. NOTE: Ensure the hanger pin hole opening is facing toward the length of the bracket.
Page 282 SECTION 10 – MISCELLANEOUS • Rail Support • Anchor Bolts Center Brush Guard Rail Assembly -Typical View -Typical View 11. Fasten each center Brush Guard Rail and 13. Once proper distance is achieved, hand- Rail Support together using a 5/16” x 1” tighten top and bottom Anchor Bolts on bolt, as shown in the following photo.
Page 283 SECTION 10 – MISCELLANEOUS Front Fill Valve Bolt -Typical View -Typical View 18. Rotate the Front Fill Valve 180° (valve 15. Repeat Step 15 on opposite side, ensur- handle facing toward front of machine) ing 24” (61 cm) distance. and reinstall bolt. 16.
Page 284 SECTION 10 – MISCELLANEOUS 21. Rotate center fill assembly UP to allow valve clearance, as shown. Brush Guard Installation -Typical View Brush Guard Extension -Typical View • Remove adjustment clip from pin (located on the end of each brush guard 22.
Page 285 SECTION 10 – MISCELLANEOUS • Support Hook • Hinge Bushing Front Shield Installation -Typical View -Typical View Installing Crop Dividers 3. Install support hook into hinge bushing on opposite side of machine (without 1. Install two (2) black caps (located on bolts and nuts).
Page 286 SECTION 10 – MISCELLANEOUS Crop Divider Mounting Bolt Mounting Plate Bolt -Typical View -Typical View 8. Repeat steps to install remaining Crop 6. Slide Crop Divider into mounting plate, Dividers. as shown. Installing Wheel Covers NOTE: Ensure the hook end of the Crop Divider is facing outward.
Page 287 SECTION 10 – MISCELLANEOUS Hub Cap Adapter Plate -Typical View Hub Cap Adapter Weldment 4. Perform Steps 1-3 to install remaining -Typical View adapter plates, ensuring only two (2) lug 6. Install 1/2” bolt through the hub cap nuts are removed from the wheel bolts at adapter assembly.
Page 288 SECTION 10 – MISCELLANEOUS 9. Install nut to mounting bolt and tighten with a 5/16” hex wrench. NOTE: Repeat for each adapter assembly location around the wheel hub. 10. Install Valve Stem Access Panel to the Wheel Cover. 11. Install a 1/4” bolt through the access panel and wheel cover.
Page 289 SECTION 10 – MISCELLANEOUS Hub Cap Access Panel -Typical View 14. Install 1/4” bolt through access panel and wheel cover, tightening with a 3/8” wrench. 15. Wheel cover installation complete. Wheel Cover Installation -Typical View 10-41...
Page 290: Troubleshooting
SECTION 10 – MISCELLANEOUS TROUBLESHOOTING Problem Possible Cause Suggested Remedy Engine will not crank • Dead battery • Recharge or replace battery • Poor battery connections • Clean and tighten • Starter or starter relay • Test (rebuild or replace) •...
Page 291 • Obstruction at inlet end of • Hydraulic failure hose, causing high vacuum on hose • Disassemble, inspect, clean, reassemble • Contact Hagie Customer Support for assistance • Engine speed too low • Set engine at operating RPM Machine will not move in either direction •...
Page 292 Fluids elsewhere in this section) • Allow adequate warm-up period • Check and replace filter • Inspect for collapsed suction hose • Contact Hagie Customer Support for assistance Noisy Hydrostatic System • Cold oil • Allow adequate warm-up • Low engine speed period •...
Page 293 Display, and restart machine NOTE: In Road mode, the rear tires are locked until the machine is put into Field mode. • Contact Hagie Customer Support for assistance • Bad cylinder • Check cylinder - remove, Lifting mechanism will not lift •...
Page 294 • Cylinder hoses are connected • Attach correct hoses to proper from photo sensor to the wrong cylinder cylinder • Electronic malfunction • Contact Hagie Customer Support for assistance No units will lift • Faulty Auto/Manual Switch • Replace switch • Blown Fuse •...
Page 295 SECTION 10 – MISCELLANEOUS Only one unit will not lift • In MANUAL mode, faulty Up/ • Replace control box Down Switch • Replace photo sensor • Light photo sensor assembly • Tighten nut or replace coil • Faulty valve, coil, or loose coil •...
Page 296 Status Sprayer/Detasseler) with 12 valves, Model Year 2010. Lights at both • Photo sensors not in line photo sensors with reflector. Contact Hagie Tasseltrol/LS System Customer Support for assistance. • Turn the ignition key to the ON position (do not start the engine).
Page 297 SECTION 10 – MISCELLANEOUS Tasseltrol Display Manual Mode Auto Mode Photo Sensor Possible Cause Light Status Lights at upper • Faulty wire in sensor photo sensor assembly (refer to your Parts Manual) • Faulty wire in connector No lights at upper photo cable (refer to your Parts sensor...
Page 298 Operator Presence Switch (OPS) ....2-7 Operator’s Station ........3-5 Pressure Washer ........... 5-9 Quick-Tach System - Detasseler Combo ..........10-16 Quick-Tach System - Spray Booms ... 10-5 Reversible Fan ..........5-5 Rinse System ..........7-37 © 2013-14, 2016 Hagie Manufacturing Company. Clarion, Iowa USA...

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Hagie STS12i Combo Manual

1 Introduction

2 Safety and Precautions

3 Cab

4 Engine and Drive Systems

5 Hydraulic Systems

6 Electrical Systems

7 Spray Systems

8 Detasseling Systems

9 Maintenance and Storage

10 Miscellaneous

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