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Preface and general information Contents Preface Contents How to use this System Manual ....... 1.1−1 1.1.1 Information provided by the System Manual...
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Preface and general information How to use this System Manual Information provided by the System Manual 1.1.1 How to use this System Manual 1.1.1 Information provided by the System Manual This System Manual is intended for all persons who design, install, Target group commission, and adjust the 9300 vector frequency inverter.
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ƒ Descriptions and data of other Lenze products (Drive PLC, Lenze geared motors, Lenze motors, ...) can be found in the corresponding catalogs, Operating Instructions and manuals. The required documentation can be ordered at your Lenze sales partner or downloaded as PDF file from the Internet. Tip!
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Preface and general information How to use this System Manual Products to which the System Manual applies 1.1.3 1.1.3 Products to which the System Manual applies This documentation applies to 9300 frequency inverters as of version: Nameplate 93xx ˘...
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Preface and general information How to use this System Manual 1.1.3 Products to which the System Manual applies Nameplate 93xx ˘ Vxxx Product series Frequency inverter EVM... EVL... EVM: Master of EVF EVL: Slave of EVF Type no. / power 400 V 500 V 9381...
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Legal regulations Legal regulations Labelling Lenze controllers are unambiguously designated by the contents of the nameplate. Manufacturer Lenze Automation GmbH, Hans−Lenze−Str. 1, D−31855 Aerzen, Germany CE conformity Conforms to the EC Low−Voltage Directive 9300 vector frequency inverter and accessories Application as directed ƒ...
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The specifications, processes, and circuitry described in this System Manual are for guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals. The specifications in this System Manual describe the product features without guaranteeing them.
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Preface and general information Conventions used Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Identification Examples/notes Spelling of numbers Decimal separator language−depen In each case, the signs typical for dent the target language are used as decimal separators.
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Preface and general information Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word...
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Safety instructions Contents Safety instructions Contents General safety information ........2.1−1 Thermal motor monitoring .
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The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals. ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and automation components. According to IEC 60364 or CENELEC HD 384, these are persons ...
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Safety instructions General safety information ƒ Install the product according to the regulations of the corresponding Mechanical installation documentation. In particular observe the section "Operating conditions" in the chapter "Technical data". ƒ Provide for a careful handling and avoid mechanical overload. During handling neither bend components, nor change the insulation distances.
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Safety instructions General safety information ƒ The components are maintenance−free if the required operating Maintenance and servicing conditions are observed. ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air vents may be blocked. Under these operating conditions, the cooling surfaces and air vents must be cleaned at regular intervals.
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Safety instructions Thermal motor monitoring Description 2.2.1 Thermal motor monitoring 2.2.1 Description Note! From software version 8.1 onwards, the 9300 vector controllers are provided with an I xt function for sensorless thermal monitoring of the connected motor. xt monitoring is based on a mathematical model which ƒ...
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Thermal motor monitoring 2.2.2 Parameter setting 2.2.2 Parameter setting Parameter setting Code Meaning Value range Lenze setting C0066 Display of the I xt utilisation of the 0 ... 250 % − motor C0120 Threshold: Triggering of an "OC6" error 0 ... 120 % C0127 Threshold: Triggering of an "OC8"...
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Residual hazards Residual hazards Protection of persons ƒ According to their enclosure, Lenze controllers (frequency inverters, servo inverters, DC speed controllers) and their components can carry a voltage, or parts of the controllers can move or rotate during operation. Surfaces can be hot.
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– We recommend to use PTC thermistors or thermal contacts for motor temperature monitoring. (Lenze three−phase AC motors are equipped with thermal contacts (NC contacts) as standard) – PTC thermistors or thermal contacts can be connected to the controller.
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Technical data Contents Technical data Contents General data and operating conditions ......3.1−1 Weights ........... 3.2−1 Open and closed loop control .
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Technical data General data and operating conditions General data and operating conditions General data Conformity and approval Conformity 2006/95/EC Low−Voltage Directive Protection of persons and equipment Type of protection EN 60529 IP20 NEMA 250 Protection against accidental contact according to type 1 Earth leakage current IEC/EN 61800−5−1 >...
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Technical data General data and operating conditions Operating conditions Ambient conditions Climatic Storage IEC/EN 60721−3−1 1K3 (−20 ... +60 °C) < 6 months 1K3 (−25 ... +40 °C) > 6 months > 2 years: form DC bus capacitors Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C) Operation IEC/EN 60721−3−3 EVF9335...
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Technical data Weights Weights 9300 Without RFI filter A With integrated RFI filter A Type [kg] [kg] EVF9335−EV EVF9336−EV EVF9337−EV EVF9338−EV EVF9381−EV EVF9382−EV EVF9383−EV 3.2−1 EDSVF9383V EN 4.0−11/2007...
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Technical data Open and closed loop control Open and closed loop control Field Values Control methods V/f characteristic control (linear, square), vector control Switching frequency 1 kHz, 2 kHz or 4 kHz Torque behaviour in case of vector control Maximum torque 1.5 ×...
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Technical data Safety relay K Safety relay K Terminal Description Field Values X11/K32 Safety relay K Coil voltage at +20 °C DC 24 V (20 ... 30 V) X11/K31 1st disconnecting path 823 W ±10 % Coil resistance at +20 °C X11/33 Rated coil power Approx.
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EVF9384−EVVxxx The currents for EVF9381 ... EVF9383 are to be considered as total currents of master and slave Bold print = Lenze setting Switching frequency of the inverter The currents apply to a periodic load change with an overcurrent time of 1 minute at a maximum...
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Rated data (devices for 400/500V mains) Note! Types EVF9335 ... EVF9383 for 400 V/500 V mains voltage are suitable for DC supply or DC−bus operation together with controllers of the 9300 series. 3.6.1 Rated data for 400 V mains voltage Basis of the data...
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1125 The currents for EVF9381 ... EVF9383 are to be considered as total currents of master and slave Bold print = Lenze setting Switching frequency of the inverter The currents apply to a periodic load change with an overcurrent time of 1 minute at a maximum...
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Installing of the standard device Contents Installation of the standard device Contents Important notes ..........4.1−1 Basic devices in the power range 110 ...
Installing of the standard device Important notes Important notes Transport ƒ Manual lifting is only permitted up to the following weight limitations: – max. 30 kg [max. 66 lbs] for men – max. 10 kg [max. 22 lbs] for women –...
Dimensions 4.2.1 Basic devices in the power range 110 ... 200 kW Tip! Lenze recommends to install an air lock. It serves to dissipate ƒ the heated cooling air directly from the control cabinet. – Order no. E93ZWL A drilling jig for marking the bore holes is available as dxf−file ƒ...
Installing of the standard device Basic devices in the power range 110 ... 200 kW 4.2.2 Drilling the holes into the mounting plate 4.2.2 Drilling the holes into the mounting plate Assembly space Minimum clearance Left/right of other controllers 30 mm Left/right of a non−heat−conducting wall 100 mm Top/bottom...
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Installing of the standard device Basic devices in the power range 110 ... 200 kW Fasten the mounting rails on the mounting plate 4.2.3 4.2.3 Fasten the mounting rails on the mounting plate 93vec071 Fig. 4.2−3 Fastening the mounting rails on the mounting plate Mounting rail Mounting plate Hexagon socket screw M8 ×...
Installing of the standard device Basic devices in the power range 110 ... 200 kW 4.2.4 Fasten controller on mounting plate 4.2.4 Fasten controller on mounting plate Danger! Risk of injury due to the high weight of the controller. The controller has to be carried using the eyebolts and an adequate lifting tool.
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Dimensions 4.3.1 Basic devices in the power range 250 ... 400 kW Tip! Lenze recommends to install an air lock. The air lock serves to ƒ dissipate the heated cooling air directly from the control cabinet. – Order no. E93ZWL2 A drilling jig for marking the bore holes is available as dxf−file...
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Installing of the standard device Basic devices in the power range 250 ... 400 kW 4.3.2 Drilling the holes into the mounting plate 4.3.2 Drilling the holes into the mounting plate Assembly space Minimum clearance Left/right of other controllers 30 mm Left/right of a non−heat−conducting wall 100 mm Top/bottom...
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Installing of the standard device Basic devices in the power range 250 ... 400 kW Fasten the mounting rails on the mounting plate 4.3.3 4.3.3 Fasten the mounting rails on the mounting plate 9300vec080 Fig. 4.3−3 Fastening the mounting rails on the mounting plate Mounting rail Mounting plate Hexagon socket screw M8 ×...
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Installing of the standard device Basic devices in the power range 250 ... 400 kW 4.3.4 Fasten controller on mounting plate 4.3.4 Fasten controller on mounting plate Danger! Risk of injury due to the high weight of the controller. The controller has to be carried using the eyebolts and an adequate lifting tool.
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Wiring of the standard device Contents Wiring of the standard device Contents Important notes ..........5.1−1 5.1.1 Protection of persons...
Wiring of the standard device Contents Basic devices in the power range 250 ... 400 kW ....5.5−1 5.5.1 Wiring according to EMC (CE−typical drive system) .
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Important notes Protection of persons 5.1.1 Important notes Stop! The drive controller contains electrostatically sensitive components. The personnel must be free of electrostatic charge when carrying out assembly and service operations. 5.1.1 Protection of persons Danger! Before working on the controller, check that no voltage is applied to the power terminals: The power terminals U, V, W, +U , −U...
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Important notes 5.1.1 Protection of persons Electrical isolation The terminals X1 and X5 have a double (reinforced) insulation in accordance with EN 61800−5−1. The protection against accidental contact is ensured without any further measures. Danger! Terminals X3, X4, X6, X8, X9, X10, X11 have a single basic ƒ...
– When using motors with an unknown insulation resistance, please contact your motor supplier. Note! To avoid bearing currents, Lenze recommends to use motors with insulated non−drive end bearings. Optionally, motor chokes can be used to reduce bearing currents. 5.1−3...
Notes on project planning Supply forms / electrical supply conditions 5.2.1 Notes on project planning 5.2.1 Supply forms / electrical supply conditions Please observe the restrictions of each mains type! Mains Controller operation Notes With insulated No restrictions Comply with controller ratings. neutral point Effective mains current: See (TT/TN systems)
Notes on project planning 5.2.3 Operation at earth−leakage circuit breaker (e.l.c.b.) 5.2.3 Operation at earth−leakage circuit breaker (e.l.c.b.) Danger! The controllers are internally fitted with a mains rectifier. In case of a short circuit to frame a pulsating DC residual current can prevent the AC sensitive or pulse current sensitive earth−leakage circuit breakers from being activated, thus cancelling the protective function for the entire equipment being operated on...
Notes on project planning Discharge current for mobile systems 5.2.5 5.2.5 Discharge current for mobile systems Frequency inverters with internal or external RFI filters usually have a discharge current to PE potential that is higher than 3.5 mA AC or 10 mA DC. Therefore, fixed installation as protection is required (see EN 61800−5−1).
Notes on project planning 5.2.6 Dimensioning of mains and motor cables 5.2.6 Dimensioning of mains and motor cables Danger! Observe all national and regional regulations for the cables. You can use single and multi−core cables. If a cable consists of several cores per phase, it can be necessary to connect the controller by means of common cable glands.
Basics for wiring according to EMC Shielding 5.3.1 Basics for wiring according to EMC 5.3.1 Shielding The shielding quality is determined by a good shield connection: ƒ Connect the shield with a surface as large as possible. ƒ Use a conductive clamp to connect the shield to the conductive and grounded mounting plate with a surface as large as possible.
ƒ The cable for the motor temperature monitoring (PTC or thermal contact) must be shielded and separated from the motor cable. – With Lenze system cables, the cable for the motor temperature monitoring is integrated into the motor cable. ƒ Always place the shield of the motor cable at both sides − at the drive controller and at the motor.
Basics for wiring according to EMC Control cables 5.3.4 5.3.4 Control cables ƒ Control cables must be shielded to minimise interference injections. ƒ For lengths of 200 mm and more, use only shielded cables for analog and digital inputs and outputs. Under 200 mm, unshielded but twisted cables may be used.
Basics for wiring according to EMC 5.3.5 Installation in the control cabinet 5.3.5 Installation in the control cabinet Mounting plate requirements ƒ Only use mounting plates with conductive surfaces (zinc−coated or V2A−steel). ƒ Painted mounting plates are not suitable even if the paint is removed from the contact surfaces.
Basics for wiring according to EMC Wiring outside of the control cabinet 5.3.6 5.3.6 Wiring outside of the control cabinet Notes for cable routing outside the control cabinet: ƒ The longer the cables the greater the space between the cables must ƒ...
Basics for wiring according to EMC 5.3.7 Detecting and eliminating EMC interferences 5.3.7 Detecting and eliminating EMC interferences Fault Cause Remedy Interferences of Unshielded motor cable Use shielded motor cable analog setpoints of Shield contact is not extensive Carry out optimal shielding as your own or other enough specified...
Basic devices in the power range 110 ... 200 kW Wiring according to EMC (CE−typical drive system) 5.4.1 Basic devices in the power range 110 ... 200 kW 5.4.1 Wiring according to EMC (CE−typical drive system) The drives comply with the EC Directive on "Electromagnetic Compatibility" if they are installed in accordance with the specifications for the CE−typical drive system.
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Basic devices in the power range 110 ... 200 kW 5.4.1 Wiring according to EMC (CE−typical drive system) F1 … F3 101 102 103 104 L1 L2 L3 EVF9335-EV … EVF9338-EV DC 24 V – T1 T2 PE U BR1BR2+UG -UG X8/8 X8/5 J>...
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Basic devices in the power range 110 ... 200 kW Mains connection 400 V devices 5.4.2 5.4.2 Mains connection 400 V devices Stop! The user is responsible for sufficient strain relief! L3 PE PE U 40 mm L1, L2, 25-30 Nm 221-264 lb-in 15-20 Nm 133-176 lb-in...
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DC supply 400/500 V devices Stop! The user is responsible for sufficient strain relief! ƒ For compliance with EMC requirements, Lenze recommends to use shielded DC−bus cables. ƒ Shield clamps are not included in the scope of supply. L3 PE...
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Basic devices in the power range 110 ... 200 kW Fan connection 400/500 V devices 5.4.5 Fan connection when controller is supplied via the Danger! DC bus When the fan is externally supplied with voltage, the terminal L2 carries dangerous mains voltage! When the controller is supplied via the DC bus, the fan must be separately supplied with mains voltage (see 1).
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Basic devices in the power range 110 ... 200 kW 5.4.6 Fuses and cable cross−sections 5.4.6 Fuses and cable cross−sections Installation in accordance Supply conditions with EN 60204−1 Range Description Fuses Utilisation category: only gG/gL or gRL Cables Laying systems B2 and C: Use of PVC−insulated copper cables, conductor temperature <...
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Motor connection 5.4.7 5.4.7 Motor connection ƒ To comply with the EMC regulations, Lenze recommends to use shielded motor cables. ƒ Shield clamps are not included in the scope of supply. Stop! The user is responsible for sufficient strain relief! 40 mm max.
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Basic devices in the power range 110 ... 200 kW 5.4.8 Wiring of motor temperature monitoring 5.4.8 Wiring of motor temperature monitoring The drive controller features 2 connections for motor temperature monitoring: ƒ Terminals T1, T2 for connecting a PTC thermistor or thermal contact (NC contact).
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PTC: R 1600 Configurable as warning or error (TRIP) Notes Monitoring is not active in the Lenze setting. If you do not use a Lenze motor, we recommend the use of a PTC thermistor up to 150°C. 5.4−9 EDSVF9383V EN 7.1−04/2012...
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Basic devices in the power range 110 ... 200 kW 5.4.8 Wiring of motor temperature monitoring Motor with KTY thermal sensor Note! We recommend to use Lenze system cables for wiring. ƒ For self−made cables only use cables with shielded cores ƒ twisted in pairs. X8/8...
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Basic devices in the power range 250 ... 400 kW Wiring according to EMC (CE−typical drive system) 5.5.1 Basic devices in the power range 250 ... 400 kW 5.5.1 Wiring according to EMC (CE−typical drive system) The drives comply with the EC Directive on "Electromagnetic Compatibility" if they are installed in accordance with the specifications for the CE−typical drive system.
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Basic devices in the power range 250 ... 400 kW 5.5.1 Wiring according to EMC (CE−typical drive system) F1 … F3 F4 … F6 DC– EVM9381-EV … EVL9381-EV … EVM9383-EV EVL9383-EV DC 24 V – T1 T2 X8/8 X8/5 J> 9300VEC082 Fig.
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– Check all plugs selected in Fig. 5.5−5 for damage and correct fit. – Check all cables involved for damages. – If the plugs do not fit correctly, or the plugs or cables are damaged, commissioning is prohibited. Contact the Lenze service. Preliminary work 9300vec164 Fig.
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Basic devices in the power range 250 ... 400 kW 5.5.2 Master and slave connection Installation of the DC busbars 9300VEC024 Fig. 5.5−3 Mounting of +DC/−DC busbars 1. Mount +DC busbar 3 : How to mount the DC busbars – Remove hexagon socket screws M8 0. –...
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Basic devices in the power range 250 ... 400 kW Master and slave connection 5.5.2 Connection of the control cables between master and slave 9300VEC028 Fig. 5.5−4 Connection of the control cables between master and slave 1. Installation and connection of the ribbon cable 0: How to connect the control cables By default the ribbon cable is inside the master.
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1. Check the control cables (plugs and cables) for correct fit and possible damages. (H) – If the plugs do not fit correctly, or the plugs or cables are damaged, commissioning is prohibited. Contact the Lenze service. 9300vec164 Fig. 5.5−6 Fastening the covers to the master and slave 2.
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Basic devices in the power range 250 ... 400 kW Mains connection 400 V devices 5.5.3 5.5.3 Mains connection 400 V devices Stop! The user is responsible for sufficient strain relief! ƒ Both, the master and the slave must be supplied! 40 mm 40 mm 25-30 Nm...
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DC supply 400/500 V devices Stop! The user is responsible for sufficient strain relief! ƒ For compliance with EMC requirements, Lenze recommends to use shielded DC−bus cables. ƒ Shield clamps are not included in the scope of supply. ƒ Both, the master and the slave must be supplied! max.
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Basic devices in the power range 250 ... 400 kW Fan connection 400/500 V devices 5.5.6 Fan connection when controller is supplied via the Danger! DC bus When the fan is externally supplied with voltage, the terminal L2 carries dangerous mains voltage! When the controller is supplied via the DC bus, the fan must be separately supplied with mains voltage (see 1).
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Basic devices in the power range 250 ... 400 kW 5.5.7 Fuses and cable cross−sections 5.5.7 Fuses and cable cross−sections Installation in accordance Supply conditions with EN 60204−1 Range Description Fuses Utilisation category: only gG/gL or gRL Cables Laying systems B2 and C: Use of PVC−insulated copper cables, conductor temperature <...
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Motor connection 5.5.8 5.5.8 Motor connection ƒ To comply with the EMC regulations, Lenze recommends to use shielded motor cables. ƒ Shield clamps are not included in the scope of supply. Stop! The user is responsible for sufficient strain relief!
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Basic devices in the power range 250 ... 400 kW 5.5.8 Motor connection Motor connection 40 mm max. 40 mm max. 300 mm 300 mm 25-30 Nm 25-30 Nm U, V, W U, V, W 221-264 lb-in 221-264 lb-in 15-20 Nm 15-20 Nm 133-176 lb-in 133-176 lb-in...
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Basic devices in the power range 250 ... 400 kW Wiring of motor temperature monitoring 5.5.9 5.5.9 Wiring of motor temperature monitoring The drive controller features 2 connections for motor temperature monitoring: ƒ Terminals T1, T2 for connecting a PTC thermistor or thermal contact (NC contact).
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PTC: R 1600 Configurable as warning or error (TRIP) Notes Monitoring is not active in the Lenze setting. If you do not use a Lenze motor, we recommend the use of a PTC thermistor up to 150°C. 5.5−14 EDSVF9383V EN 7.1−04/2012...
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Basic devices in the power range 250 ... 400 kW Wiring of motor temperature monitoring 5.5.9 Motor with KTY thermal sensor Note! We recommend to use Lenze system cables for wiring. ƒ For self−made cables only use cables with shielded cores ƒ twisted in pairs. X8/8...
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Control terminals Important notes 5.6.1 Control terminals 5.6.1 Important notes Stop! The control card will be damaged if the voltage between X5/39 and PE or X6/7 and PE is greater ƒ than 50 V, the voltage between voltage source and X6/7 exceeds 10 V ƒ...
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Control terminals 5.6.1 Important notes Terminal data Stop! Connect or disconnect the terminal strips only if the controller ƒ is disconnected from the mains! Wire the terminal strips before connecting them! ƒ Unused terminal strips must also be plugged on to protect the ƒ...
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Control terminals Connection terminal of the control card 5.6.2 5.6.2 Connection terminal of the control card 9300VEC001 Fig. 5.6−2 Connection terminal of the control card 2 light−emitting diodes (red, green) for status display Automation interface (AIF) Slot for communication modules (e.g. keypad XT) Preselection of signal type with jumper for input signal at X6/1, X6/2 Connection for system bus (CAN), terminal strip Connection for digital inputs and outputs, terminal strips...
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Control terminals 5.6.3 With function "Safe torque off" active 5.6.3 With function "Safe torque off" active Safety instructions for the ƒ The installation and commissioning of the Safe torque off" function installation of the "Safe must be carried out by skilled personnel only. torque off"...
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NO contact or NC contact Load Minimum wiring required for operation Terminal assignment in the Lenze setting: ^ 5.6−9 Note! If you load a basic configuration C0005 = xx1x (e.g. 1010 for speed control with control via terminals), the following terminals are switched to a fixed signal level: Terminal X5/A1 to FIXED1 (corresponds to DC 24 V).
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ƒ ³ 1 A. The starting current of the external voltage source is not ƒ limited by the controller. Lenze recommends the use of voltage sources with current limitation or with an internal impedance of Z > 1 W. 5.6−6...
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NO contact or NC contact Load Minimum wiring required for operation Terminal assignment in the Lenze setting: ^ 5.6−9 Note! If you load a basic configuration C0005 = xx1x (e.g. 1010 for speed control with control via terminals), the following terminals are switched to a fixed signal level: Terminal X5/A1 to FIXED1 (corresponds to DC 24 V).
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ƒ ³ 1 A. The starting current of the external voltage source is not ƒ limited by the controller. Lenze recommends the use of voltage sources with current limitation or with an internal impedance of Z > 1 W. 5.6−8...
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Control terminals Terminal assignment 5.6.5 5.6.5 Terminal assignment Terminal Function Level / state Technical data Bold print = Lenze setting X11/K32 Safety relay K Feedback − pulse inhibit See chapter "Technical Open contact: Pulse inhibit is inactive (operation) data" X11/K31...
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Wiring of the system bus (CAN) Wiring of the system bus (CAN) Wiring 93XX 93XX 93XX 9300VEC054 Fig. 5.7−1 System bus (CAN) wiring Bus device 1 (controller) Bus device 2 (controller) Bus device 3 (controller) Bus device n (e. g. PLC), n = max. 63 X4/GND CAN−GND: System bus reference potential X4/LO...
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– Incremental encoders with HTL level are connected to X9. ƒ The incremental encoder signal can be output for slave drives at the digital frequency output X10. Note! We recommend to use Lenze system cables for wiring. ƒ For self−made cables only use cables with shielded cores ƒ...
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Wiring of the standard device Wiring of the feedback system 5.8.2 Incremental encoder with TTL level at X8 5.8.2 Incremental encoder with TTL level at X8 Technical data Field Values Connection at drive controller Connector: Pin, 9−pole, Sub−D Connectable incremental Incremental encoder with TTL level encoder Encoder with two 5 V complementary signals electrically...
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Wiring of the standard device Wiring of the feedback system Incremental encoder with HTL level at X9 5.8.3 5.8.3 Incremental encoder with HTL level at X9 Technical data Field Values Connection at drive controller Connector: Pin, 9−pole, Sub−D Connectable incremental Incremental encoder with HTL−level encoder Two−track with inverse signals and zero track...
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Wiring of digital frequency input / digital frequency output Wiring of digital frequency input / digital frequency output Installation material required from the scope of supply: Description Quantity Protective cover Protection for unused Sub−D connections Technical data Field Digital frequency output X10 Connection at drive controller Connector: female, 9−pole, Sub−D Pin assignment Dependent on the selected basic configuration...
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Wiring of digital frequency input / digital frequency output Wiring Note! We recommend to use Lenze system cables for wiring. ƒ For self−made cables only use cables with shielded cores ƒ twisted in pairs. < 50 m Lamp Enable (EN)
Communication modules 5.10 5.10 Communication modules Further information ..on wiring and application of communication modules can be found in the corresponding Mounting Instructions and Communication Manuals. Possible communication Communication module Type/order number modules Keypad XT EMZ9371BC LECOM−A/B (RS232/485) EMF2102IBV001 LECOM−B (RS485) EMF2102IBV002 LECOM−LI (optical fibre)
Commissioning Contents Commissioning Contents Before switching on ......... 6.1−1 Selection of the correct operating mode .
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Adapt the DC bus voltage threshold to the mains voltage via ƒ C0173. – The Lenze setting of C0173 = 1 (OU = 770 V) is only permissible for controller operation with a mains voltage of 400 V. ƒ Only the variants V210, V240, V270, V300: Adapt the brake transistor threshold to the mains voltage via C0174.
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Selection of the correct operating mode Selection of the correct operating mode Description The control mode of the controller can be selected via the operating mode. You can select between the following modes: ƒ V/f characteristic control ƒ Vector control The V/f characteristic control is the classic operating mode for standard Selection of the correct operating mode...
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Selection of the correct operating mode Recommended operating The frequency inverter is mainly designed for the applications listed in the modes below table. The table helps you to select the correct operating mode for your application: ƒ C0006 = 5: V/f characteristic control with constant V boost ƒ...
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Only for the variants V060, V110, V270, V300 in the See code table power range of 110 ... 400 kW: Adapt the brake transistor threshold (C0174) Lenze setting: 3 (500 V mains voltage, 885 V brake voltage) Enter the motor data See motor nameplate and chapter "Commissioning"...
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If required, adapt the slip compensation (C0021) Due to changes in C0086, C0087, C0089 the rated slip is recalculated and Lenze setting: Rated slip in [%] with regard to N automatically entered into C0021 in C0011. The value is calculated from the data of (see chapter "Commissioning"...
Set your type of the speed feedback system "Feedback type" (C0025) "Setting of speed feedback" Lenze setting: 1 (no feedback) When using a TTL encoder: Select the encoder used under C0025 When using a TTL encoder with a number of...
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Parameter setting with the XT EMZ9371BC keypad 6.3.1 Commissioning example in V/f characteristic control mode Switch−on sequence Note The drive is running now CW rotation: X5/E1 = HIGH and X5/E2 = LOW CCW rotation: X5/E1 = LOW and X5/E2 = HIGH If the drive does not start, press U in addition (see chapter "Commissioning"...
Only for the variants V060, V110, V270, V300 in the See code table power range of 110 ... 400 kW: Adapt the brake transistor threshold (C0174) Lenze setting: 3 (500 V mains voltage, 885 V brake voltage) Enter the motor data See motor nameplate and chapter "Commissioning"...
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Stator inductance "Mot Ls" (C0092) (see chapter "Commissioning" ® Set the operating mode "vector ctrl" (C0006) "Operating mode" ® "Vector control") Lenze setting: 5 (V/f characteristic control) See chapter "Commissioning" ® Set the switching frequency "fchop" (C0018) "Switching frequency of the inverter"...
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When using a HTL encoder: Set C0025 = 101 Enter the number of increments under C0420 See chapter "Commissioning" ® Set the maximum speed (C0011) C0011 Lenze setting: 3000 rpm "Acceleration, deceleration, braking, stopping" C0010 100% C0011 Set the acceleration time T...
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Parameter setting with the XT EMZ9371BC keypad 6.3.2 Commissioning example in vector control mode Switch−on sequence Note The drive is running now CW rotation: X5/E1 = HIGH and X5/E2 = LOW CCW rotation: X5/E1 = LOW and X5/E2 = HIGH If the drive does not start, press U in addition (see chapter "Commissioning"...
The drive could start again any time. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0040 Ctrl enable Controller enable 6.4−1 Controller can only be enabled if X5/28 = HIGH Ctrl inhibit...
DC injection braking at the same time). Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0114 High active HIGH level is Inversion of digital input signals at X5, function block DIGIN 6.5−1...
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Changing the assignment of the control terminals X5 and X6 6.5.1 Free configuration of digital input signals Linking signals The internal digital signal can be linked with an external signal source by entering the selection figure of the external signal into the configuration code of the internal digital signal.
ƒ One signal source can be linked with several targets. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 2 C0117 Configuration of digital inputs 6.5−3 signals, function block DIGOUT See System A change of the basic...
– Analog inputs X3/1, X3/2 and X3/3, X3/4 ƒ One signal source can be linked with several targets. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0026 −199.99 {0.01 %} 199.99 Free control code FCODE 26/1 and 6.5−4 FCODE26/2...
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Changing the assignment of the control terminals X5 and X6 Free configuration of analog input signals 6.5.3 Adjustment Gain and offset Set gain (C0027) and offset (C0026) to adapt the input signal to the application. Input range of X6/1, X6/2 Input range C0034 Position of jumper at X3...
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ƒ One signal source can be linked with several targets. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0108 −199.99 {0.01 %} 199.99 Free control code FCODE108/1 6.5−6 and FCODE108/2...
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(C0021), maximum torque (C0057), number of motor pole pairs (C0059) always conclusively and enter them into the corresponding codes. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection à C0081 Mot power 0.01 {0.01 kW} 500.00 Rated motor power à...
Adjusting the motor 6.6.1 Entry of motor data Code Possible settings IMPORTANT Name Lenze Selection à C0090 Mot voltage {1 V} 1000 Rated motor voltage à 6.6−1 depending on C0086 Motor selection in C0086 sets the corresponding rated motor voltage in C0090 Change of C0090 sets C0086 = 1.00 Motor cos j...
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Adjusting the motor Entry of motor data 6.6.1 Lenze motor which is included By selecting the motor in C0086 all required motor data are automatically in C0086 entered into the following codes. Code Description Code Description C0022 Limit current for operation in motor mode C0087 Rated motor speed...
The following table contains all asynchronous motors, which can be selected motors via C0086. The "reference list of asynchronous motors" contains the asynchronous motors, the data of which must be entered manually. (¶ 6.6−6) 9300VEC058 Fig. 6.6−2 Nameplate of a Lenze motor Lenze type C0081 C0087 C0088 C0089 C0090...
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Adjusting the motor Motor selection list 6.6.2 Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor [Hz] [kW] [rpm] DXRAXX071−12−50 DXRAXX071−12 0.25 1410 DXRAXX071−22−50 DXRAXX071−22 0.37 1398 DXRAXX080−12−50 DXRAXX080−12 0.55 1400 DXRAXX080−22−50 DXRAXX080−22 0.75 1410 DXRAXX090−12−50 DXRAXX090−12 1.10 1420 DXRAXX090−32−50...
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Adjusting the motor 6.6.2 Motor selection list Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor [Hz] [kW] [rpm] MDXMAXM−071−12−87 MDXMAXM−071−12 0.43 2510 1.40 MDXMAXM−071−32−87 MDXMAXM−071−32 0.64 2510 2.10 MDXMAXM−080−12−87 MDXMAXM−080−12 0.95 2510 2.80 MDXMAXM−080−32−87 MDXMAXM−080−32 1.30 2490 3.50...
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Adjusting the motor Motor selection list 6.6.2 Information on the motor Motor data nameplate Field C0086 C0022 C0081 C0084 C0085 C0087 C0088 C0089 C0090 C0091 C0070 C0071 C0075 C0076 cos j Type Imax [kW] [mH] [rpm] [Hz] 1032 MDXMAxx−180−12 49.20 18.50 0.40 4.00...
T1 and T2. The motor temperature is measured and integrated into the drive monitoring. A thermal contact (NC contact) can also be connected to T1 and T2. Lenze three−phase AC motors provide thermal contacts as default. When using motors equipped with PTC resistors or thermostats, we recommend to always activate the PTC input.
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See System Manual PTC input (T1, T2) (extension) Activation Note! In the Lenze setting the motor temperature monitoring is ƒ switched off! If you work with several parameter sets, the monitoring must ƒ be activated separately in each parameter set! 1.
ƒ monitoring with separate evaluation must be installed. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0121 OH7 limit {1 °C} 150 Setting of the operating temperature for monitoring OH7 6.6−10 Only for KTY at X8 See System...
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6.6−10 Selection of the characteristic for PTC thermistors at X7 or X8 for detecting the motor temperature Standard Characteristic for PTC thermistors in Lenze motors Characteristic Characteristic for application−specific PTC thermistors C1191 Temperature {1 °C} 255 Temperature range for PTC...
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Adjusting the motor 6.6.4 Motor temperature monitoring with KTY Activation Note! In the Lenze setting, the motor temperature monitoring is ƒ switched off! If you work with several parameter sets, the monitoring must ƒ be activated separately in each parameter set! Use C0594 = 0 or C0594 = 2 to activate the motor temperature monitoring via X8.
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Adjustment of KTY operating The temperature and resistance range can be adapted to the KTY used. range ƒ C1190 = 0: Fixed operating range for KTY in Lenze motors (Lenze setting) ƒ C1190 = 1: Adjustable operating range R [ O h m ]...
ƒ If a sudden load is built up at the motor shaft (e. g. the drive is blocked), the overcurrent disconnection can respond (fault message OCx). Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection à C0022 Imax current {0.1 A} − I limit in motor mode 6.6−14 à...
C0594 = 2) before you execute the motor data identification. V/f characteristic control (C0006 = 5) In the Lenze setting, the controllers are defined for a power−adapted motor with 10 m of motor cable. Therefore the motor data identification is not essential.
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Adjusting the motor 6.6.6 Automatic collection of motor data Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection à C0084 Mot Rs 0.00 {0.01 mW} 100000. Motor stator resistance 6.6−1 à Value is determined by motor parameter identification (C0148, C0149) 6.6−15...
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Adjusting the motor Automatic collection of motor data 6.6.6 Code Possible settings IMPORTANT Name Lenze Selection C0148 ident run Ready Motor data identification 6.6−15 stop 1. Inhibit controller, wait until drive has stopped 2. Enter the correct values of the...
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Adjusting the motor 6.6.6 Automatic collection of motor data Adjustment The identification is only executed for the parameter set which is activated at the moment: ƒ If you want to identify the motor data for another parameter set, you must switch to this parameter set and restart the identification. Note! During the identification the motor is supplied with current.
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1. 1. Inhibit controller (X5/28 = LOW). 2. Switch on the mains. 3. Select a Lenze motor under C0086 or enter motor data of the nameplate. 4. If required, select C0149 = 1 and confirm with v.
DFIN to the following function block must be removed. Remove the function block DFIN from the processing table. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0025 Feedback type Speed feedback 6.7−1 no feedback No feedback IT (C420) − X8...
Setting the speed feedback 6.7.1 Incremental encoder with TTL level at X8 Code Possible settings IMPORTANT Name Lenze Selection C0420 Encoder const {1 inc/rev} 8192 Number of increments for 6.7−1 incremental encoder at X8 or X9 Connect incremental encoders with HTL−level on X9 only...
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Setting the speed feedback Incremental encoder with HTL level at X9 6.7.2 Adjustment The incremental encoder must be operated with an external supply voltage. C0421 has no influence. ƒ Incremental encoders with HTL level require DC 8 ... 30 V supply voltage.
Operating mode Operating mode Description The control mode of the controller can be selected via the operating mode. You can select between the following modes: ƒ V/f characteristic control ƒ Vector control The V/f characteristic control is the classic operating mode for standard Selection of the correct operating mode applications.
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Operating mode Speed/ torque characteristics V/f characteristic control No feedback With feedback 9300vec092 9300vec093 Fig. 6.8−1 Speed/ torque characteristics Operation in motor mode (CW rotation) Operation in generator mode (CCW rotation) Operation in motor mode (CCW rotation) Operation in generator mode (CW rotation) Vector control without feedback with feedback...
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Operating mode Recommended operating The frequency inverter is mainly designed for the applications listed in the modes below table. The table helps you to select the correct operating mode for your application: ƒ C0006 = 5: V/f characteristic control with constant V boost ƒ...
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{1 Hz} 5000 V/f−rated frequency 8.2−25 In C0015 you can set a base frequency which differs from the rated motor frequency (C0089) Lenze setting: C0015 = C0089 Changing C0086 or C0089 overwrites the value in C0015 6.8−4 EDSVF9383V EN 7.1−04/2012...
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Operating mode V/f characteristic control 6.8.1 Code Possible settings IMPORTANT Name Lenze Selection C0016 Umin boost 0.00 0.00 {0.01 %} 100.00 U boost (FCODE) 6.8−4 C0016 = 1 % corresponds to a boost of 1 % of the rated motor...
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Operating mode 6.8.1 V/f characteristic control Set U boost Load−independent boost of the motor voltage for output frequencies below the V/f rated frequency. This serves to optimise the torque behaviour. C0016 must be adapted to the asynchronous motor used. Otherwise the motor may be destroyed by overtemperature or the controller may be operated with overcurrent: 1.
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Operating mode V/f characteristic control 6.8.1 Optimising V/f characteristic In general the V/f characteristic control can be operated without any further control measures. The V/f characteristic control must only be optimised in case of the following drive behaviour: Drive behaviour Remedy Does not rotate concentrically at low Executing motor identification...
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The motor data identification is essential. ƒ Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0006 Op mode Selection of the operating mode for the motor control vector ctrl Vector control In case of the first selection enter...
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Operating mode Vector control 6.8.2 Code Possible settings IMPORTANT Name Lenze Selection ^ 6.6−1 à C0087 Mot speed {1 rpm} 36000 Rated motor speed à depending on C0086 Motor selection in C0086 set the corresponding rated motor speed in C0087...
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Operating mode 6.8.2 Vector control Set vector control C0006 = 1 set the vector control mode. Note! When setting the vector control mode, the slip compensation (C0021) is automatically set to 0.0 %. When you switch back to the V/f characteristic control mode, ƒ...
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Operating mode Vector control 6.8.2 In general the vector control can be operated without any further measures. Optimising vector control The vector control must only be optimised in case of the following drive behaviour: Drive behaviour Remedy Operation without feedback: 1.
The switching frequency of the inverter influences the smooth running behaviour, the power loss in the controller and the noise generation in the connected motor. The Lenze setting is the optimal value for standard applications. The following general rule applies: The lower the switching frequency, the ƒ...
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Switching frequency of the inverter Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0018 fchop Switching frequency of the inverter 6.9−1 General rule: The lower the 1 kHz sin loss−optimised switching frequency the – lower the power loss 2 kHz sin concentricity−opti...
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100 % 9300vec097 Fig. 6.10−1 Relation between setpoint and minimum and maximum output frequency Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection Reference value C0010 N {1 rpm} 36000 Minimum for the absolute 6.10−1 speed and relative...
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6.10 Acceleration, deceleration, braking, stopping 6.10.1 Speed range C0011 Features "maximum output frequency" (n ƒ For defining fixed setpoints (JOG) C0011 acts as limitation. ƒ C0011 is an internal scaling value! Therefore, changes must only be made when the controller is inhibited! Stop! Set C0011 so that the maximum motor speed is not exceeded.
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The acceleration and deceleration times determine the controller response time after a setpoint change. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0012 Tir (acc) 5.00 0.00 {0.01 s} 9999.90 Acceleration time T of the main 6.10−3...
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Quick stop brakes the drive to standstill with the deceleration time set in C0105. ƒ DC−injection braking (GSB) has priority over quick stop. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0105 QSP Tif 5.00 0.00 {0.01 s} 999.90 Quick stop deceleration time 8.2−25 The deceleration time refers to a speed variation of C0011 ...
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Acceleration, deceleration, braking, stopping 6.10 Changing the direction of rotation 6.10.4 6.10.4 Changing the direction of rotation Description In the basic configurations (C0005) the direction of rotation of the motor is reversed in a fail−safe way via the X5/E1 and X5/E2 and the function block R/L/Q.
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In the V/f characteristic control mode the slip compensation is only active at operation without feedback (C0025 = 1). Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection à C0021 slipcomp −20.00 {0.01 %} 20.00 Slip compensation 6.11−1 à...
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6.11 Optimising the operating behaviour 6.11.1 Slip compensation Adjustment V/f characteristic control The slip compensation (C0021) is automatically calculated from the rated motor speed (C0087) and the rated motor frequency (C0089). The entered slip constant [%] is the rated slip of the motor in [%] relating to the synchronous speed of the motor.
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). This may result in an unstable operation (current and speed variations). Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0234 damp value −100 {1 %} 100 Influence of the oscillation damping, function block MCTRL 8.2−25 Minimising a tendency to oscillation of the drive 8.2−40...
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Adjustment The Lenze setting is designed for power−adapted motors. Usually, the speed oscillations can be reduced by changing the Lenze setting of the codes C0234 oder C0236 by the factor 2 ... 5. 1. Approach the range with speed oscillations.
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OC1 can trip. Note! If the motor magnetising current is too low, Lenze recommends to operate the controller with sine−wave modulated switching frequency (C0018 = 0, 1, 4, 5 oder 6) only.
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3. If required, set the desired motor magnetising current (standstill current) in C0095 which is to be achieved by the boost correction. – The value in the Lenze setting has been evaluated by the controller from the entered motor data of the motor nameplate.
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Fig. 6.11−2 Adaptation of boost correction Adaptation of boost correction Characteristic when C1583 = 100 % (Lenze setting). The output frequency corresponds to half the rated motor frequency in C0089. Characteristic when C1583 = 199.99 %. The output frequency corresponds to the rated motor frequency in C0089.
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6.11 Optimising the operating behaviour 6.11.3 Boost correction with V/f characteristic control Example A motor connected to a controller has a rated motor voltage of 400 V (C0090 = 400 V). The voltage boost U is set to 2 % (C0016 = 2 %). ƒ...
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OC1 can be activated. ƒ The machine runs irregularly as the motor is underexcited. Note! If the motor magnetising current is too low, Lenze recommends to operate the controller with sine−wave modulated switching frequency (C0018 = 0, 1, 4, 5 oder 6) only.
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Change of C0095 sets C0086 = 0 C1583 fset high 100.0 0.00 {0.01 %} 199.99 Alterations by Lenze service only! 6.11−5 Adaptation of the motor magnetising current set in C0095 (with V/f characteristic control: influence limit of the boost correction; with vector control:...
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Optimising the operating behaviour 6.11 Motor magnetising current with vector control 6.11.4 Adjustment Stop! A longer operation of the motor in standstill may destroy the motor by overheating, especially in case of small motors. Connect the thermal contact (NC contact), PTC, or KTY of the ƒ...
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3. If required, select a setpoint for the motor magnetising current in C0095. – The value in the Lenze setting has been evaluated by the controller from the entered motor data of the motor nameplate. 4. The influence, the setpoint of the motor magnetising current is to have, can be set in C0080.
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Parameter setting Contents Parameter setting Contents Important notes ..........7.1−1 Parameter setting with the XT EMZ9371BC keypad .
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Parameter setting Important notes Important notes Adapting the controller The controller functions can be adapted to your applications by means of functions to the application parameterisation. You can either parameterise via keypad, PC or via the parameter channel of a bus system. The function library contains a detailed description of the functions, the signal flow diagrams contain all configurable signals.
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ƒ Serial interface for LECOM: – Communication module LECOM−A/B (RS232/RS485) EMF2102IB−V001 The parameter setting /operating software of the Global Drive Control family are easy−to−understand and tools for the operation, parameter setting and diagnostics or Lenze drive controllers. GDC easy ESP−GDC2−E ESP−GDC2 Supply...
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Parameter setting Parameter setting with the XT EMZ9371BC keypad General data and operating conditions 7.2.1 Parameter setting with the XT EMZ9371BC keypad 7.2.1 General data and operating conditions SHPRG Menu 0050 Code Para 50.00_Hz M C T R L - N O U T 9371BC011 Feature Values...
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Parameter setting Parameter setting with the XT EMZ9371BC keypad 7.2.2 Installation and commissioning 7.2.2 Installation and commissioning SHPRG Menu 0050 Code Para 50.00_Hz M C T R L - N O U T EMZ9371BC SHPRG Menu 0050 E82ZBBXC Code Para G L O B A L D R I V E...
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Parameter setting Parameter setting with the XT EMZ9371BC keypad Display elements and function keys 7.2.3 Speed controller 1 in the limitation Drive is torque−controlled (Only active for operation with standard devices of the 9300 series) Active fault 1 Acceptance of the parameters Display Meaning Explanation...
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Parameter setting Parameter setting with the XT EMZ9371BC keypad 7.2.4 Changing and saving parameters Function keys Note! Shortcuts with T: Press and hold T, then press the second key in addition. Function Menu level Code level Parameter level Operating level Change to the Change to the Change to the code...
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13. Set parameters for another Restart the "loop" with step 1. or 3. parameter set The function of the S key can be programmed: C0469 = 1: Controller inhibit C0469 = 2: Quick stop (Lenze setting) 7.2−5 EDSVF9383V EN 7.1−04/2012...
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Parameter setting Parameter setting with the XT EMZ9371BC keypad 7.2.5 Loading a parameter set 7.2.5 Loading a parameter set The keypad serves to load a saved parameter set into the main memory when the controller is inhibited. After the controller is enabled, it operates with the new parameters.
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Parameter setting Parameter setting with the XT EMZ9371BC keypad Transferring parameters to other standard devices 7.2.6 7.2.6 Transferring parameters to other standard devices Parameter settings can be easily copied from one standard device to another by using the keypad. For this purpose use the "Load/Store" menu Danger! During the parameter transfer from the keypad to the standard device the control terminals can adopt undefined states!
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Parameter setting Parameter setting with the XT EMZ9371BC keypad 7.2.6 Transferring parameters to other standard devices Copying parameter sets fom Step Action keypad into the standard sequence device Connect the keypad to standard device 2 Inhibit controller Terminal X5/28 = LOW The "IMP"...
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Parameter setting Parameter setting with the XT EMZ9371BC keypad Activating password protection 7.2.7 7.2.7 Activating password protection Note! If the password protection is activated (C0094 = 1 ... 9999), you ƒ only have free access to the user menu. To access the other menus, you must enter the password. By ƒ...
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Parameter setting Parameter setting with the XT EMZ9371BC keypad 7.2.8 Diagnostics 7.2.8 Diagnostics In the "Diagnostic" menu the two submenus "Actual info" and "History" contain all codes for ƒ monitoring the drive ƒ fault/error diagnosis In the operating level, more status messages are displayed. If several status messages are active, the message with the highest priority is displayed.
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Parameter setting Parameter setting with the XT EMZ9371BC keypad Menu structure 7.2.9 7.2.9 Menu structure For simple, user−friendly operation, the codes are clearly arranged in function−related menus: Main menu Submenus Description Display Display User−Menu Codes defined in C0517 Code list All available codes All available codes listed in ascending order (C0001 ...
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Parameter setting Parameter setting with the XT EMZ9371BC keypad 7.2.9 Menu structure Main menu Submenus Description Description Display Display LECOM/AIF Configuration of operation with communication modules LECOM A/B Serial interface AIF interface Process data Status word Display of status words System bus Configuration of system bus (CAN) Management CAN communication parameters...
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Configuration Contents Configuration Contents Important notes ..........8.1−1 Function blocks .
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Configuration Important notes Important notes The "Configuration" chapter consists of two parts. The "Configuration" chapter in the System Manual contains the following: System Manual ƒ Monitoring ƒ Monitoring functions ƒ Description of the following function blocks: – Diameter calculator (DCALC) –...
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C1326/2 C1311 fb_dcalc1 Fig. 8.2−1 Diameter calculator (DCALC1) Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C1300 N−motor/ −32767 {1 rpm} 32767 Motor speed at D , function 8.2−1 Dmax block DCALC1 Nominal speed of the winding...
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Configuration Function blocks 8.2.1 Diameter calculator (DCALC) Code Possible settings IMPORTANT Name Lenze Selection C1309 Dmin {1 mm} 10000 Minimum diameter, function 8.2−1 block DCALC1 C1310 DCALC1−Titime 0.000 0.000 {0.001 s} 999.900 Acceleration and deceleration time, function block DCALC1 C1311 window D−calc 1.00...
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Configuration Function blocks Diameter calculator (DCALC) 8.2.1 Calculating the diameter By division of the speed signals at DCALC1−N−LINE and DCALC1−N−WIND, the current diameter is calculated. ƒ The signal at DCALC1−N−LINE has to correspond to the circumferential speed of the reel. ƒ...
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Configuration Function blocks 8.2.1 Diameter calculator (DCALC) Converting the diameter (d) In configurations with a speed forward control it is common to multiply the to 1/d precontrol signal with the reciprocal value of the diameter (d). This value is output at DCALC1−OUT. ƒ...
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Fig. 8.2−2 Digital frequency input (DFIN) Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0425 DFIN const Constant of the master frequency 256 inc/rev input, function block DFIN 8.2−5 512 inc/rev Output signal at the connected...
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Configuration Function blocks 8.2.2 Master frequency input (DFIN) Evaluating input signals In C0427 the different modes for the evaluation of the input signals can be selected. C0427 = 0 (phase−displaced signal sequence) Fig. 8.2−3 Phase−displaced signal sequence (CW rotation) Clockwise Track A leads track B by 90 °...
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Configuration Function blocks Master frequency input (DFIN) 8.2.2 Adjusting the output signal In C0425 the output signal can be adapted: ƒ To the encoder at X9 or ƒ To the upstream controller with master frequency cascade/master frequency bus. Transfer function Calculating the output signal: DFIN−OUT [rpm] + f [Hz] @ C0425...
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C0545 fb_dfout Fig. 8.2−7 Digital frequency output (DFOUT) Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0030 DFOUT const 256 inc/rev Function block DFOUT 8.2−8 Setting of the constant 512 inc/rev (increments per revolution) for 1024 inc/rev...
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Configuration Function blocks Master frequency output (DFOUT) 8.2.3 Code Possible settings IMPORTANT Name Lenze Selection C0540 Function Function selection, function block 8.2−8 DFOUT Output signal at X10 Analog input Analog input Signal at DFOUT−AN−IN is output. Zero track can be input externally.
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Configuration Function blocks 8.2.3 Master frequency output (DFOUT) Output signals at X10 fb_dfout_01 Fig. 8.2−8 Signal sequence for CW rotation (definition) ƒ The output signals correspond to the simulation of an incremental encoder: – Track A and track B and, if required, the zero track and the corresponding inverted tracks are output.
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Configuration Function blocks Master frequency output (DFOUT) 8.2.3 Output of analog signal as Setting: C0540 = 0 frequency ƒ The analog signal at the input DFOUT−AN−IN is converted into a frequency and output to X10. ƒ Frequency calculation: f [Hz] + DFOUT−AN−IN [%] @ C0030 @ C0011 Example: The input signal at DFOUT−AN−IN amounts to 50 %, the number of...
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Configuration Function blocks 8.2.3 Master frequency output (DFOUT) Signal at X8 is directly output ƒ The input signals at X8 are amplified electrically and output directly. at X10 ƒ The signals depend on the assignment of the input X8. ƒ The codes C0030, C0545 and the output DFOUT−OUT have no function. ƒ...
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C0764/3 fb_dfrfg Fig. 8.2−9 Digital frequency ramp function generator (DFRFG1) Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0751 DFRFG1 Tir 1.000 0.001 {0.001 s} 999.999 Acceleration time T , function block DFRFG1 8.2−13 C0752 Max speed...
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Configuration Function blocks 8.2.4 Master frequency ramp−function generator (DFRFG) Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 4 C0758 CFG: IN 1000 FIXEDPHI−0 Configuration of input signal, 8.2−13 function block DFRFG1 Speed/phase setpoint signal ^ Selection list 2...
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Configuration Function blocks Master frequency ramp−function generator (DFRFG) 8.2.4 Profile generator Stop! Do not operate the drive with this function at the torque limitation M The profile generator creates ramps which automatically compensate the resulting phase displacement. If you do not need this compensation, set DFRFG−RESET = HIGH.
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Configuration Function blocks 8.2.4 Master frequency ramp−function generator (DFRFG) Quick stop (QSP) Quick stop takes the drive out of the system and brings it to standstill. Setpoints and actual values are continued to be detected. DFRFG-OUT C0751 C0751 DFRFG-IN C0752 C0753 DFRFG-QSP Fig.
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Configuration Function blocks Master frequency ramp−function generator (DFRFG) 8.2.4 Monitoring the phase The profile generator can accept a phase difference between the set phase difference and the actual phase of up to ±2140000000 inc (= 32000 revolutions). ƒ A limit value can be set for the permissible phase difference via C0754. ƒ...
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DFSET à depending on C0005, C0025, C0490 Change of C0005, C0025 or C0490 resets C0253 to the corresponding Lenze setting 1 rev. = 65536 inc Value in C0253 is reached at 15000 rpm 8.2−18 EDSVF9383V EN 7.1−04/2012...
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Configuration Function blocks Master frequency processing (DFSET) 8.2.5 Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 4 C0520 CFG: IN 1000 FIXEDPHI−0 Configuration of input signal, 8.2−18 function block DFSET Input of speed / phase setpoint signal ^ Selection list 1 C0521 CFG: VP−DIV...
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Configuration Function blocks 8.2.5 Master frequency processing (DFSET) Code Possible settings IMPORTANT Name Lenze Selection C0529 Multip offset −20000 20000 Offset multiplier, function block 8.2−18 DFSET Multiplier for the phase offset (C0252) C0530 DF evaluation with factor With gearbox Master frequency evaluation,...
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Configuration Function blocks Master frequency processing (DFSET) 8.2.5 Code Possible settings IMPORTANT Name Lenze Selection C0536 −32767 32767 Function block DFSET 8.2−18 Display of the signals linked in 1 DIS: VP−DIV C0521, C0522 and C0523 2 DIS: RAT−DIV 3 DIS: A−TRIM C0537 DIS: N−TRIM...
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Configuration Function blocks 8.2.5 Master frequency processing (DFSET) Setpoint conditioning with Stretching factor stretching and gearbox factor The stretching factor defines the ratio with which the drive is to run faster or slower than the setpoint. The setpoint at DFSET−IN is evaluated. The result is output to DFSET−POUT. DFSET−POUT + DFSET−IN @ DFSET−VP−DIV C0533 The stretching factor results from numerator and denominator.
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Configuration Function blocks Master frequency processing (DFSET) 8.2.5 Processing of correction Speed trimming values The speed trimming serves to add correction values, e. g. by a superimposed control loop. This enables the drive to accelerate or decelerate. ƒ At the speed trimming, an analog value at DFSET−N−TRIM is added to the speed setpoint.
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Configuration Function blocks 8.2.5 Master frequency processing (DFSET) Synchronising to zero track or touch probe Stop! When the synchronisation via the terminals X5/E4 and X5/E5 (C0532 = 2) is activated, these terminals must not contain any other signal connections. When selecting a basic configuration via C0005, the terminals contain a basic setting.
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The function block MCTRL1 controls the motor. It is always carried out so that it does not need to be entered into the processing table. In the Lenze setting, the controller is set to V/f characteristic control (C0006 = 5). Without other settings and with analog setpoint selection via X6/1, X6/2 and connected asynchronous standard motor (50 Hz/400 V) commissioning can be executed immediately.
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5000 V/f−rated frequency 8.2−25 In C0015 you can set a base frequency which differs from the rated motor frequency (C0089) Lenze setting: C0015 = C0089 Changing C0086 or C0089 overwrites the value in C0015 ^ 6.8−4 C0016 Umin boost 0.00 0.00...
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Configuration Function blocks Internal motor control with V/f characteristic control (MCTRL1) 8.2.6 Code Possible settings IMPORTANT Name Lenze Selection ^ 6.9−1 C0018 fchop Switching frequency of the inverter General rule: The lower the 1 kHz sin loss−optimised switching frequency the –...
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Configuration Function blocks 8.2.6 Internal motor control with V/f characteristic control (MCTRL1) Code Possible settings IMPORTANT Name Lenze Selection C0056 MCTRL−MSET2 −100.00 {0.01 %} 100.00 Read only. The output signal depends on the operating mode: 8.2−25 Current motor current in case of V/f characteristic control, 8.2−40...
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Mot Io {0.1 A} 1000.0 Motor magnetising current à dependent on C0086, C0088 and C0091 Change of C0086 sets C0095 to the Lenze setting Change of C0095 sets C0086 = 0 C0105 QSP Tif 5.00 0.00 {0.01 s} 999.90 Quick stop deceleration time 8.2−25...
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Configuration Function blocks 8.2.6 Internal motor control with V/f characteristic control (MCTRL1) Code Possible settings IMPORTANT Name Lenze Selection C0234 damp value −100 {1 %} 100 Influence of the oscillation damping, function block MCTRL 8.2−25 Minimising a tendency to oscillation of the drive 8.2−40...
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MCTRL−VP−N−ADAPT. The set gain in C0070 is the reference value for an input signal of 100 %. ƒ You can influence the gain (C0070) by adapting a function block (e.g. CURVE) to MCTRL−VP−N−ADAPT. ƒ The adaptation is switched off in the Lenze default setting. 8.2−31 EDSVF9383V EN 7.1−04/2012...
Page 248
Configuration Function blocks 8.2.6 Internal motor control with V/f characteristic control (MCTRL1) Limitation of the output The limitation of the output current is mainly used for the protection of the current controller and the stabilisation of the control. When the maximum permissible motor load is exceeded, you can adapt the max.
Page 249
Configuration Function blocks Internal motor control with V/f characteristic control (MCTRL1) 8.2.6 Quick stop (QSP) After a signal request, the motor is decelerated to standstill when an internal ramp function generator has been activated. Mode of operation ƒ Quick stop is active –...
Page 250
Configuration Function blocks 8.2.6 Internal motor control with V/f characteristic control (MCTRL1) Function procedure C0036 9300vec089 Fig. 8.2−16 Signal sequence with DC injection braking Actual speed value of the motor (e. g. MCTRL−NACT) Controller output current (e. g. MCTRL−IACT) Pulse inhibit (e.
Page 251
Configuration Function blocks Internal motor control with V/f characteristic control (MCTRL1) 8.2.6 When the speed falls below a settable speed setpoint threshold, the function Automatic DC injection braking "DC injection braking" is activated. Note! Automatic DC−injection braking has priority over quick stop. Setting Selection Code...
Page 252
Configuration Function blocks 8.2.6 Internal motor control with V/f characteristic control (MCTRL1) Function procedure Automatic DC injection braking provides two function procedures, each with a different reaction of the controller. The parameter setting is identical for both function procedures. Function procedure 1: ƒ...
Page 253
Configuration Function blocks Internal motor control with V/f characteristic control (MCTRL1) 8.2.6 Function procedure 2: ƒ If you define a speed setpoint > speed threshold (C0019) before the hold time elapses, DC−injection braking is deactivated and the drive follows the speed setpoint. If the speed falls below the threshold again, DC−injection braking is reactivated and the hold time is restarted.
Page 254
Adjustment The Lenze setting is designed for power−adapted motors. Usually, the speed oscillations can be reduced by changing the Lenze setting of the codes C0234 oder C0236 by the factor 2 ... 5. 1. Approach the range with speed oscillations.
Page 255
Configuration Function blocks Internal motor control with V/f characteristic control (MCTRL1) 8.2.6 Slip compensation The speed of an asynchronous machine decreases when being loaded. This load−dependent speed drop is called slip. By setting C0021 the slip can be partly compensated. In the V/f characteristic control mode the slip compensation is only active at operation without feedback (C0025 = 1).
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Configuration Function blocks 8.2.7 Internal motor control with vector control (MCTRL2) 8.2.7 Internal motor control with vector control (MCTRL2) Description The function block MCTRL2 controls the motor. Since it is always executed, it does not need to be entered into the processing table. Compared with the V/f characteristic control the vector control (C0006 = 1) has a much higher torque efficiency at the same motor current.
Page 257
Function blocks Internal motor control with vector control (MCTRL2) 8.2.7 Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0006 Op mode Selection of the operating mode for the motor control ^ 6.8−8 vector ctrl Vector control In case of the first selection enter...
Page 258
Configuration Function blocks 8.2.7 Internal motor control with vector control (MCTRL2) Code Possible settings IMPORTANT Name Lenze Selection à C0021 slipcomp −20.00 {0.01 %} 20.00 Slip compensation à 6.11−1 Change of C0086, C0087 or C0089 sets C0021 to the calculated rated slip of the 8.2−25...
Page 259
Configuration Function blocks Internal motor control with vector control (MCTRL2) 8.2.7 Code Possible settings IMPORTANT Name Lenze Selection C0056 MCTRL−MSET2 −100.00 {0.01 %} 100.00 Read only. The output signal depends on the operating mode: 8.2−25 Current motor current in case of V/f characteristic control, 8.2−40...
Page 260
Configuration Function blocks 8.2.7 Internal motor control with vector control (MCTRL2) Code Possible settings IMPORTANT Name Lenze Selection à ^ 6.6−1 C0084 Mot Rs 0.00 {0.01 mW} 100000. Motor stator resistance à Value is determined by motor parameter identification 6.6−15...
Page 261
Mot Io {0.1 A} 1000.0 Motor magnetising current à dependent on C0086, C0088 and C0091 Change of C0086 sets C0095 to the Lenze setting Change of C0095 sets C0086 = 0 C0105 QSP Tif 5.00 0.00 {0.01 s} 999.90 Quick stop deceleration time 8.2−25...
Page 262
Configuration Function blocks 8.2.7 Internal motor control with vector control (MCTRL2) Code Possible settings IMPORTANT Name Lenze Selection ^ 6.7−1 C0420 Encoder const {1 inc/rev} 8192 Number of increments for incremental encoder at X8 or X9 Connect incremental encoders with HTL−level on X9 only...
Page 263
Configuration Function blocks Internal motor control with vector control (MCTRL2) 8.2.7 Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 2 C0904 CFG: DC−BREAK 1000 FIXED0 Configuration of digital input 8.2−25 signal, function block MCTRL HIGH = Motor is braked 8.2−40...
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ƒ By adapting a function block (e.g. CURVE) to MCTRL−VP−N−ADAPT you can influence the gain (C0070). ƒ In the Lenze setting the adaptation is deactivated. Behaviour when speed setpoint = 0 If the speed setpoint = 0 (MCTRL−N−SET = 0) and actual speed value » 0 (MCTRL−NACT »...
Page 265
Configuration Function blocks Internal motor control with vector control (MCTRL2) 8.2.7 Temperature detection For motors with temperature detection (KTY83−110) the controller can consider temperature changes in its motor model. The accuracy and stability of the vector control are improved considerably. ƒ...
Page 266
Configuration Function blocks 8.2.7 Internal motor control with vector control (MCTRL2) The function is suitable for applications which also require a constant torque Torque limitation in the field weakening range in the field weakening range. ƒ With quick stop (QSP) the torque limitation becomes inactive. ƒ...
Page 267
Selection Code Description Evaluation of the torque C0898 = 0 Lenze setting limit in the field The input signals at MCTRL−LO−M−LIM and weakening range MCTRL−HI−M−LIM are evaluated with 1/f C0898 = 1 An "internal limit characteristic" which corresponds to a maximum torque limit of ±199,99 % is evaluated...
Page 268
Configuration Function blocks 8.2.7 Internal motor control with vector control (MCTRL2) Limitation of the output The output current is mainly limited for protecting the controller and current stabilising the drive control. If the maximum permissible motor load is exceeded, the maximum output current of the controller must be adjusted accordingly.
Page 269
Configuration Function blocks Internal motor control with vector control (MCTRL2) 8.2.7 Torque control with speed As an alternative to the speed control, the vector control can be switched to limitation torque control with speed limitation. Note! In the basic configurations C0005 = 4xxx the torque control with speed limitation is already set.
Page 270
Configuration Function blocks 8.2.7 Internal motor control with vector control (MCTRL2) Quick stop (QSP) After a signal, the motor is decelerated to standstill when an internal ramp function generator has been activated. Mode of operation ƒ Quick stop is active –...
Page 271
Configuration Function blocks Internal motor control with vector control (MCTRL2) 8.2.7 ƒ After a signal, the motor is braked by injecting a DC current. Manual DC injection braking ƒ Braking in generator mode must be used for controlled brake ramps. ƒ...
Page 272
Configuration Function blocks 8.2.7 Internal motor control with vector control (MCTRL2) Function procedure C0036 9300vec089 Fig. 8.2−21 Signal sequence with DC injection braking Actual speed value of the motor (e. g. MCTRL−NACT) Controller output current (e. g. MCTRL−IACT) Pulse inhibit (e.
Page 273
Configuration Function blocks Internal motor control with vector control (MCTRL2) 8.2.7 When the speed falls below a settable speed setpoint threshold, the function Automatic DC injection braking "DC injection braking" is activated. Note! Automatic DC−injection braking has priority over quick stop. Special features of vector control with feedback ƒ...
Page 274
Configuration Function blocks 8.2.7 Internal motor control with vector control (MCTRL2) Function procedure Automatic DC injection braking provides two function procedures, each with a different reaction of the controller. The parameter setting is identical for both function procedures. Function procedure 1: ƒ...
Page 275
Configuration Function blocks Internal motor control with vector control (MCTRL2) 8.2.7 Function procedure 2: ƒ If you define a speed setpoint > speed threshold (C0019) before the hold time elapses, DC−injection braking is deactivated and the drive follows the speed setpoint. If the speed falls below the threshold again, DC−injection braking is reactivated and the hold time is restarted.
Page 276
Adjustment The Lenze setting is designed for power−adapted motors. Usually, the speed oscillations can be reduced by changing the Lenze setting of the codes C0234 oder C0236 by the factor 2 ... 5. 1. Approach the range with speed oscillations.
Page 277
Configuration Function blocks Internal motor control with vector control (MCTRL2) 8.2.7 Slip compensation Vector control Use C0021 to change the influence of the rotor resistance (C0082) proportionally: ƒ Reduce the value in C0021 at an increasing speed (negative values) ƒ Increase the value in C0021 at a decreasing speed Note! When setting the vector control mode, the slip compensation (C0021) is automatically set to 0.0 %.
Page 279
Configuration Monitoring Fault responses 8.3.1 Monitoring Various monitoring functions (¶ 8.4−1) protect the drive system against impermissible operating conditions. If a monitoring function responds, ƒ the set fault response is triggered to protect the drive and ƒ the fault message is entered at position 1 in the fault history buffer (C4168/x) (¶...
Page 280
Configuration Monitoring 8.3.2 Monitoring times for process data input objects 8.3.2 Monitoring times for process data input objects Each process data input object can monitor whether a telegram has been received within a time set. As soon as a telegram arrives, the corresponding monitoring time (C0357) is restarted ("retriggerable monoflop"...
Page 281
Configuration Monitoring Maximum speed 8.3.3 8.3.3 Maximum speed Stop! Destruction of the drive! If the fault is triggered, the drive is without torque. ƒ In the event of an actual speed value encoder failure it is not ƒ guaranteed that the monitoring responds. Protective measures: Use a mechanical brake if necessary.
Page 282
Configuration Monitoring 8.3.5 Controller current load (I x t monitoring) Failure of a motor phase (LP1) If a current−carrying motor phase fails, a motor winding is broken or the current limit value set in C0599 is too high, the LP1 fault is triggered. The monitoring is not appropriate for field frequencies >...
Page 283
Configuration Monitoring Motor temperature 8.3.6 8.3.6 Motor temperature KTY at X7 or X8 The motor temperature is monitored by means of a KTY. Connect the thermal sensor to the resolver cable at X7 or the encoder cable at X8. ƒ Warning threshold (OH7) can be set via C0121 –...
Page 284
Configuration Monitoring 8.3.7 Current load of motor (I x t monitoring: OC6, OC8) 8.3.7 Current load of motor (I x t monitoring: OC6, OC8) The I × t−load of the motor is constantly calculated by the drive controller and displayed in C0066. The I x t−monitoring is designed in a way, that a motor with a thermal motor time factor of 5 min, a motor current of 1.5 x I...
Page 285
Configuration Monitoring Heatsink temperature 8.3.8 Reading the release time off Diagram for the determination of the release times of a motor with a the diagram thermal motor time factor of 5 min: I t [%] = 3 × I = 2 × I = 1.5 ×...
Page 286
/ no ExV060 only ExV110 C0173 = 1: Lenze setting If the DC−bus voltage exceeds the upper switch−off threshold set in C0173, Overvoltage warning OU is activated. Undervoltage If the DC−bus voltage falls below the lower switch−off threshold set in C0173, the LU message is triggered.
Page 287
Overview of monitoring functions The responses of monitoring functions can be partly parameterised via codes ˘ in GDC in the parameter menu under Monitoring ˘. Monitoring Possible responses l Lenze setting ü Setting possible CoDe TRIP Message Warning Error message...
Page 288
Checksum error in parameter set 4 Internal 0079 Fault during the parameter initialisation Internal Representation of the error number: 0 = TRIP, 1 = message, 2 = warning E. g. "2091": An external monitoring has triggered EEr warning Setting only permitted by Lenze service...
Page 289
Changed parameter of the code or subcode is accepted after pressing T V, if the controller is inhibited Name Name of the code Lenze Lenze setting (value on delivery or after restoring the delivery status with C0002) à The column "IMPORTANT" contains further information Selection 99 min. value {unit} max.
Page 290
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0005 Signal CFG Selection of the basic configuration 1000 0 The first two digits indicate the Common Modified basic predefined basic function, e. g.: configuration 01xxx: Speed control CFG: emty...
Page 291
5000 V/f−rated frequency 8.2−25 In C0015 you can set a base frequency which differs from the rated motor frequency (C0089) Lenze setting: C0015 = C0089 Changing C0086 or C0089 overwrites the value in C0015 ^ 6.8−4 C0016 Umin boost 0.00 0.00...
Page 292
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ 6.9−1 C0018 fchop Switching frequency of the inverter General rule: The lower the 1 kHz sin loss−optimised switching frequency the – lower the power loss 2 kHz sin concentricity−opti –...
Page 293
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ 6.5−4 C0026 −199.99 {0.01 %} 199.99 Free control code FCODE 26/1 and FCODE26/2 See System Manual 1 FCODE (offset) 0.00 Offset of AIN1 (X6/1, X6/2) (extension) 2 FCODE (offset) 0.00...
Page 294
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0039 −36000 {1 rpm} 36000 JOG setpoints for the speed Manual setpoint conditioning, function 1 JOG set−value 1500 (extension) block NSET 2 JOG set−value 1000 Parameter setting of the fixed 3 JOG set−value...
Page 295
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0054 Imot {0.1 A} 5000.0 Actual motor current, function block MCTRL 8.2−25 Read only 8.2−40 MCTRL−IACT = 100 % = C0022 C0056 MCTRL−MSET2 −100.00 {0.01 %} 100.00 Read only. The output signal depends on the operating mode: 8.2−25...
Page 296
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 10 C0067 Act trip Momentary fault message Display only C0070 Vp speed CTRL 10.0 {0.1 } 255.9 Gain of speed controller 8.2−25 C0071 Tn speed CTRL {1 ms} 6000 Integral−action time of speed...
Page 297
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection {0.0001 W} ^ 6.6−1 à C0082 Mot Rr 0.0000 65.5350 Motor rotor resistance à Value is determined by motor parameter identification from 6.6−15 C0087, C0088, C0089, C0090 and C0091 Selection of a motor in C0086...
Page 298
Mot Io {0.1 A} 1000.0 Motor magnetising current à dependent on C0086, C0088 and C0091 Change of C0086 sets C0095 to the Lenze setting Change of C0095 sets C0086 = 0 C0096 Parameter access protection no protection No password protection...
Page 299
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0101 0.00 {0.01 s} 999.90 Additional acceleration times for Manual speed setpoint conditioning, (extension) function block NSET 1 add Tir 0.00 Additional acceleration and deceleration times for the main 2 add Tir 0.00...
Page 300
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 2 See System C0116 Configuration of free digital Manual outputs (FDO) (extension) Signals can only be evaluated 1 CFG: FDO−0 1000 FIXED0 when being networked with ..
Page 301
(C0101, C0103) Tir14/Tif14 Activation via binary coding of Tir15/Tif15 C0788/1 ... C0788/4 C0132 RFG fly delay May only be changed by Lenze service personnel! C0133 HLG fly delay May only be changed by Lenze service personnel! C0134 RFG charac Ramp function generator...
Page 302
Switch on Switch−over is OH4), the controller switches active to 2 kHz C0145 select ref May only be changed by Lenze service personnel! C0146 fly current May only be changed by Lenze service personnel! C0147 fly dt−f May only be changed by Lenze...
Page 303
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0151 DIS: FDO (DW) Read only Manual Free digital outputs (FDO) (extension) Hexadecimal representation of the digital output signals configured in C0116 Binary interpretation indicates the bit states...
Page 304
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0168 Display of the fault messages in Manual the history buffer (extension) Keypad: LECOM error number 1 Fail no. act Active fault 2 Fail no. old1 Last fault 3 Fail no.
Page 305
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ 12−1 C0173 UG limit Check during commissioning and adapt, if necessary! See System Manual All controllers in the system must (extension) have the same threshold! Adaptation of UG thresholds...
Page 306
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0183 Diagnostics Diagnostics 7.2−10 Display only If several items or fault or status information are to be shown, the information with the smallest number is displayed No fault Initialisation TRIP/fault...
Page 307
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0195 BRK1 T act 99.9 {0.1 s} 99.9 Brake closing time, function block Manual BRK1 (extension) C0195 = 99.9 s: infinite After the time has elapsed in C0195, the status "brake applied"...
Page 308
DFSET à depending on C0005, C0025, C0490 Change of C0005, C0025 or C0490 resets C0253 to the corresponding Lenze setting 1 rev. = 65536 inc Value in C0253 is reached at 15000 rpm 8.5−20 EDSVF9383V EN 4.0−03/2006...
Page 309
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0260 MPOT1 high 100.0 −199.99 {0.01 %} 199.99 Upper limit, function block MPOT1 Manual Condition: C0260 > C0261 (extension) C0261 MPOT1 low −100.0 −199.99 {0.01 %} 199.99 Lower limit, function block MPOT1 Condition: C0261 <...
Page 310
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0325 Vp2 adapt {0.1 } 500.0 Function block PTCTRL1 Manual Adaptation of gain V (extension) C0326 Vp3 adapt {0.1 } 500.0 Function block PTCTRL1 Adaptation of gain V C0327 Set2 adapt 100.0...
Page 311
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0352 CAN mst Slave Configuration of the system bus nodes Change is effective after ˜Reset Master node˜ command C0353 Source of the system bus address C0350 is the source C0354 is the source 1 CAN addr sel1 CAN IN1, CAN−OUT1...
Page 312
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0360 65535 Telegram counter Read only For count values > 65535 the counter starts at 0 1 Message OUT All telegrams sent 2 Message IN All telegrams received 3 Message OUT1 Telegrams sent on CAN−OUT1...
Page 313
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0368 Sync Tx ID 256 Transmission identifier (Tx) Identifier for generating a sync telegram C0369 Sync Tx Time 65000 Sync transmission time (Tx) Transmission interval for the object set in C0368...
Page 314
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ 8.2−5 C0425 DFIN const 256 inc/rev Constant of the master frequency input, function block DFIN 512 inc/rev Output signal at the connected 1024 inc/rev encoder or at the upstream...
Page 315
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0443 DIS: 255 Terminal signals, function block Manual DIGIN−OUT DIGIN (extension) Read only Binary interpretation of the terminal signals at X5 Assignment DIGIN1 X5/E1 DIGIN2 X5/E2 DIGIN3 X5/E3...
Page 316
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ® ^ Selection list 5 C0465 Function block − processing list Defining the sequence in which the function blocks are to be 1 FB list DFIN processed internally 2 FB list à...
Page 317
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0472 −199.99 {0.01 %} 199.99 Configuration of free control codes for analog signals 1 FCODE analog 0.00 2 FCODE analog 0.00 3 FCODE analog 100.0 6 FCODE analog 0.00 ..
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Lenze Selection C0517 0.00 {0.01 } 1999.00 The user menu contains in the Lenze setting the most important codes for 1 User menu 51.00 Actual speed value (MCTRL−NACT) commissioning the operating 2 User menu 54.00 Actual motor current (MCTRL−IACT) mode ˜V/f characteristic...
Page 319
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 4 C0520 CFG: IN 1000 FIXEDPHI−0 Configuration of input signal, 8.2−18 function block DFSET Input of speed / phase setpoint signal ^ Selection list 1 C0521 CFG: VP−DIV...
Page 320
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0529 Multip offset −20000 20000 Offset multiplier, function block 8.2−18 DFSET Multiplier for the phase offset (C0252) C0530 DF evaluation with factor With gearbox Master frequency evaluation, function block DFSET...
Page 321
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0536 −32767 32767 Function block DFSET 8.2−18 Display of the signals linked in 1 DIS: VP−DIV C0521, C0522 and C0523 2 DIS: RAT−DIV 3 DIS: A−TRIM C0537 DIS: N−TRIM −199.99 {0.01 %}...
Page 322
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ 8.2−8 C0547 DIS: AN−IN −199.99 {0.01 %} 199.99 Function block DFOUT Display of the signal linked in C0541 C0548 DIS: SYN−RDY 1 Function block DFOUT Display of the signal linked in C0544 C0549 DIS: DF−IN...
Page 323
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0582 MONIT OH4 Warning Configuration monitoring OH4, Manual heatsink temperature (extension) The operating temperature can be set in C0122 C0583 MONIT OH3 Configuration of motor TRIP temperature monitoring with 6.6−10...
Page 324
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0595 MONIT CE4 TRIP Configuration of monitoring CE4, Manual BUS−OFF (system bus) Warning (extension) C0596 NMAX limit 4000 0 {1 rpm} 36000 Configuration of monitoring N See System...
Page 325
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 1 See System C0610 Configuration of analog input Manual signals, function block ADD1 (extension) 1 CFG: IN 1000 FIXED0% Addition input ADD1−IN1 2 CFG: IN 1000 FIXED0% Addition input ADD1−IN2...
Page 326
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0640 Delay T 20.00 0.01 {0.01 s} 50.00 Time constant, function block Manual PT1−1 (extension) Time period by which the output of analog signal is delayed ^ Selection list 1...
Page 327
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0671 RFG1 Tir 0.00 0.00 {0.01 s} 999.90 Acceleration time T Manual deceleration time T , function (extension) block RFG1 C0672 RFG1 Tif 0.00 0.00 {0.01 s} 999.90...
Page 328
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0685 Function IN1 = IN 2 Function selection, function block Manual CMP2 IN1 > IN2 (extension) Compare input signals at IN1 < IN2 CMP2−IN1 and CMP2−IN2 |IN1IN2| |IN1IN2|...
Page 329
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 1 See System C0703 CFG: IN 19523 FCODE−472/3 Configuration of analog input Manual signal, function block ANEG2 (extension) The value at ANEG2−IN is multiplied by −1 and output C0704 DIS: IN −199.99...
Page 330
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0715 Function Function selection, function block Manual TRANS2 (extension) Rising trans Rising edge 1. LOW−HIGH edge at TRANS2−IN switches TRANS2−OUT = HIGH 2. After the time has elapsed (C0716), TRANS2−OUT switches...
Page 331
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0725 Function Function selection, function block Manual DIGDEL2 (extension) On delay On delay 1. LOW−HIGH edge at DIGDEL2−IN starts a timing element 2. After the time has elapsed (C0726), DIGDEL2−OUT...
Page 332
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0738 Sampling 1 ms Oscilloscope function Manual period Time base 2 ms (extension) 5 ms 10 ms 20 ms 50 ms 100 ms 200 ms 500 ms 10 s...
Page 333
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0749 65535 Information about storing the Manual measured values, function block (extension) Read only 1 Abort index Measured value no. of the abort time 2 Trigger index Measured value no. of the trigger...
Page 334
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 4 C0758 CFG: IN 1000 FIXEDPHI−0 Configuration of input signal, 8.2−13 function block DFRFG1 Speed/phase setpoint signal ^ Selection list 2 C0759 CFG: QSP 1000 FIXED0 Configuration of digital input...
Page 335
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 1 See System C0780 CFG: N 5250 NLIM1−OUT Configuration of analog input Manual signal, function block NSET (extension) Main setpoint ^ Selection list 2 C0781 CFG: N−INV 10251 R/L/Q−R/L...
Page 336
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 2 See System C0789 CFG: RFG−0 1000 FIXED0 Configuration of digital input Manual signal, function block NSET (extension) HIGH: Guides the main setpoint integrator to 0 via the...
Page 337
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0808 −199.99 {0.01 %} 199.99 Function block PCTRL Manual Display of the signals linked in 1 DIS: SET (extension) C0801, C0802, C0803 and 2 DIS: ACT C0804 3 DIS: INFLU...
Page 338
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 2 See System C0822 Configuration of digital input Manual signals, function block AND2 (extension) 1 CFG: IN 1000 FIXED0 AND2−IN1 2 CFG: IN 1000 FIXED0 AND2−IN2 3 CFG: IN 1000 FIXED0 AND2−IN3...
Page 339
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 2 See System C0830 Configuration of digital input Manual signals, function block OR1 (extension) 1 CFG: IN 1000 FIXED0 OR1−IN1 2 CFG: IN 1000 FIXED0 OR1−IN2 3 CFG: IN 1000 FIXED0 OR1−IN3...
Page 340
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 2 See System C0838 Configuration of digital input Manual signals, function block OR5 (extension) 1 CFG: IN 1000 FIXED0 OR5−IN1 2 CFG: IN 1000 FIXED0 OR5−IN2 3 CFG: IN 1000 FIXED0 OR5−IN3...
Page 341
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0852 Type OUT.W2 Output of the signal type, Manual function block AIF (extension) analog Analog signal AIF−OUT.W2 (C0850/2) is output to X1 digital 0−15 Digital signal via FDO−00 ... FDO−15 (LOW word, bit 0 ...
Page 342
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 1 See System C0860 Configuration of analog input Manual signals, function block CAN−OUT (extension) CAN−OUT1 1 CFG: OUT1.W1 1000 FIXED0% 2 CFG: OUT1.W2 1000 FIXED0% 3 CFG: OUT1.W3 1000 FIXED0% 4 CFG: OUT2.W1...
Page 343
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0866 −32768.00 {0.01 %} 32767.00 Process input words, function Manual block CAN−IN (extension) Read only 100% = 16384 CAN−IN1 1 DIS: IN1.W1 2 DIS: IN1.W2 3 DIS: IN1.W3 CAN−IN2...
Page 344
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection C0879 Resetting control words C0879 = 1 performs one reset 1 Reset C135 Ready 2 Reset AIF Reset 3 Reset CAN ^ Selection list 2 Configuration of digital input See System...
Page 345
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 2 C0899 CFG: N/M−SWT 1000 FIXED0 Configuration of digital input signal, function block MCTRL 8.2−40 LOW = active speed control HIGH = active torque control ^ Selection list 2...
Page 346
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0940 Numerator −32767 32767 Configuration of conversion factor Manual with numerator and denominator, (extension) function block CONV1 C0941 Denominator 32767 C0940 OUT [%] + IN [%] @ C0941...
Page 347
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0961 y0 0.00 0.00 {0.01 %} 199.99 Configuration of base point y0, Manual function block CURVE1 (extension) Ordinate of the value pair (x = 0 % / y0) C0962 y1 50.00 0.00...
Page 348
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 1 See System C0970 CFG: SET 1000 FIXED0% Configuration of analog input Manual signal, function block MFAIL (extension) Starting value for the controlled deceleration in [%] of C0011...
Page 349
Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C0988 Input signals −199.99 {0.01 %} 199.99 Function block MFAIL Manual Display of the signals linked in 1 DIS: N−SET (extension) C0970, C0973, C0974, C0975, 2 DIS: ADAPT...
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Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C1093 Numerator 1.000 0.0001 {0.0001} 100000.0000 Numerator, function block Manual FEVAN1 (extension) Scaling of the input signal C1094 Denominator 0.000 0.0001 {0.0001} 100000.0000 Denominator, function block FEVAN1 Scaling of the input signal...
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Selection of the characteristic for PTC thermistors at X7 or X8 for detecting the motor temperature Standard Characteristic for PTC thermistors in Lenze motors Characteristic Characteristic for application−specific PTC thermistors C1191 Temperature {1 °C} 255 Temperature range for PTC...
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Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ 8.2−1 C1304 Dmax {1 mm} 10000 Maximum diameter, function block DCALC1 Nominal winding diameter C1305 lower D−limit {1 mm} 10000 Lower diameter limit, function block DCALC1 Minimum winding diameter C1306 upper D−limit...
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Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection See System C1330 PCTRL2 Tir {0.1 s 6000.0 Acceleration time t , function Manual block PCTRL2 (extension) Acceleration time for the setpoint The acceleration time refers to a setpoint change of 0 ... 100 % C1331 PCTRL2 Tif {0.1 s}...
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Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 2 See System C1341 Configuration of digital input Manual signals, function block PCTRL2 (extension) 1 CFG: RFG−LOAD 1000 FIXED0 HIGH = function of PCTRL2−RFG−SET is active 2 CFG: I−OFF...
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Configuration Code table Code Possible settings IMPORTANT Name Lenze Selection ^ Selection list 3 See System C1364 CFG: REF 1000 FIXED0INC Input signal configuration Manual Reference value (extension) ^ Selection list 4 C1365 CFG: IN 1000 FIXEDPHI−0 Configuration of input signal,...
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Name Lenze Selection C1583 fset high 100.0 0.00 {0.01 %} 199.99 Alterations by Lenze service only! 6.11−5 Adaptation of the motor magnetising current set in C0095 (with V/f characteristic control: influence limit of the boost correction; with vector control: influence limit of the field...
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Configuration Selection lists Selection list 1: Analog output signals 8.6.1 Selection lists 8.6.1 Selection list 1: Analog output signals Parameter Analog output signal (H) Parameter Analog output signal (H) 000050 AIN1−OUT 005700 ANEG1−OUT 000055 AIN2−OUT 005705 ANEG2−OUT 000100 DFSET−NOUT 005750 FIXSET1−OUT 001000 FIXED0%...
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Configuration Selection lists 8.6.1 Selection list 1: Analog output signals Parameter Analog output signal (H) Parameter Analog output signal (H) 019513 FCODE−109/2 019552 FCODE−473/2 019515 FCODE−141 019553 FCODE−473/3 019521 FCODE−472/1 019554 FCODE−473/4 019522 FCODE−472/2 019555 FCODE−473/5 019523 FCODE−472/3 019556 FCODE−473/6 019524 FCODE−472/4 019557...
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Configuration Selection lists Selection list 2: Digital output signals 8.6.2 8.6.2 Selection list 2: Digital output signals Parameter Digital output signal (G) Parameter Digital output signal (G) 000051 DIGIN1 010520 AND5−OUT 000052 DIGIN2 010550 OR1−OUT 000053 DIGIN3 010555 OR2−OUT 000054 DIGIN4 010560 OR3−OUT...
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Configuration Selection lists 8.6.2 Selection list 2: Digital output signals Parameter Digital output signal (G) Parameter Digital output signal (G) 015018 MONIT−OH4 019545 FCODE−471.B24 015019 MONIT−OH7 019546 FCODE−471.B25 015020 MONIT−OH8 019547 FCODE−471.B26 015022 MONIT−SD3 019548 FCODE−471.B27 015026 MONIT−CE0 019549 FCODE−471.B28 015027 MONIT−NMAX 019550...
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Configuration Selection lists Selection list 2: Digital output signals 8.6.2 Parameter Digital output signal (G) Parameter Digital output signal (G) 020113 CAN−IN1.B12 020223 CAN−IN2.B22 020114 CAN−IN1.B13 020224 CAN−IN2.B23 020115 CAN−IN1.B14 020225 CAN−IN2.B24 020116 CAN−IN1.B15 020226 CAN−IN2.B25 020117 CAN−IN1.B16 020227 CAN−IN2.B26 020118 CAN−IN1.B17 020228...
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Configuration Selection lists 8.6.3 Selection list 3: Angle signals Parameter Digital output signal (G) Parameter Digital output signal (G) 020400 CAN−SYNC−OUT 025111 AIF−IN.B10 025001 AIF−CTRL.B0 025112 AIF−IN.B11 025002 AIF−CTRL.B1 025113 AIF−IN.B12 025003 AIF−CTRL.B2 025114 AIF−IN.B13 025005 AIF−CTRL.B4 025115 AIF−IN.B14 025006 AIF−CTRL.B5 025116 AIF−IN.B15...
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Configuration Selection lists Selection list 5: Function blocks 8.6.5 8.6.5 Selection list 5: Function blocks Parameter Function block Parameter Function block 000000 empty 006300 S&H1 000050 AIN1 006350 CURVE1 000055 AIN2 006400 FCNT1 000070 AOUT1 010000 BRK1 000075 AOUT2 010250 R/L/Q 000100 DFSET...
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How to read the table of attributes Column Abbreviation Meaning Code Cxxxx Name of the Lenze code Index 24575 − Lenze code Index under which the Is only required for control via INTERBUS, number parameter is addressed...
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Troubleshooting and fault elimination Contents Troubleshooting and fault elimination Contents Display of operating data, diagnostics ......9.1−1 9.1.1 Display of operating data...
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(e.g. pressure, temperature, speed). Note! The calibration always affects all specified codes simultaneously. Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0051 MCTRL−NACT −36000 {1 rpm} 36000 Actual speed value, function block MCTRL 8.2−25 Read only 8.2−40...
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9.1.2 Diagnostics Display codes for diagnostics Description Codes for parameter setting Code Possible settings IMPORTANT Name Lenze Selection C0093 Drive ident Controller identification Read only Invalid Defective power section None No power section 9335VC 400V Display of the controller used...
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Troubleshooting and fault elimination Troubleshooting Status display via controller LEDs 9.2.1 Troubleshooting Detecting breakdowns A breakdown can be detected quickly via the LEDs at the controller or via the status information at the keypad. Analyse the error using the history buffer. The list of fault messages gives Analysing errors you advice how to remove the fault.
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Troubleshooting and fault elimination Troubleshooting 9.2.2 Fault analysis with the history buffer Structure of the history buffer Code Memory location Entry Note C0168/1 C0169/1 C0170/1 Memory location 1 Active fault If the fault is no longer pending or has been acknowledged: C0168/2 C0169/2 C0170/2 Memory location 2 Last fault...
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Troubleshooting and fault elimination Drive behaviour in the event of faults Drive behaviour in the event of faults The controller responds differently to the three possible fault types TRIP, message, or warning: TRIP (display in keypad XT: c A) TRIP ƒ...
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– The motor rotates faster than the speed setpoint by the value set in C0074 (influence of the speed controller, Lenze setting 10 % of n ). After the controller is enabled, it does not stop at zero speed setpoint or quick stop (QSP).
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Troubleshooting and fault elimination Fault elimination 9.4.2 Controller in clamp operation 9.4.2 Controller in clamp operation The clamp operation is a permissible operating mode. But since, however, pulse inhibit is set again and again, the controller cannot provide the optimum power. If the output power is optimal, the output current mainly is right below the clamp threshold.
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Brake transistor 800 V 785 V 500 V Operation with or 900 V 885 V without brake transistor Lenze setting Types EVF93xx−EV, EVF93xx−EVV060 and EVF93xx−EVV110 Mains voltage range C0173 Switch−off threshold Switch−on threshold 400 V Operation with or Read only...
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OU is lower than the delay time set in C0912. The pulse inhibit is deactivated after the delay time in C0912 has elapsed. ƒ The delay time in [ms] is set under C0912. The Lenze setting can be changed by the factor 0.5 ... 2. 9.4−4...
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Troubleshooting and fault elimination System error messages General error messages 9.5.1 System error messages 9.5.1 General error messages Note! In the case of a query via system bus (CAN), the fault messages are represented as numbers (see first column of the table). Description Cause Remedy...
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Troubleshooting and fault elimination System error messages 9.5.1 General error messages Fault message Description Description Cause Cause Remedy Remedy Display 2020 Overvoltage in the DC bus Braking energy is too high. Use a braking unit or regenerative module. (DC−bus voltage is higher than set in C0173.) Check dimensioning of the brake resistor.
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Fault while loading a Set the required parameters set 2 parameter set. and save them with C0003 = 2. PLEASE NOTE: The Lenze setting is Interruption during the loaded automatically! transfer of the parameter set via keypad. The parameters saved do not...
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Fault while loading a Set the required parameters set 3 parameter set. and save them with C0003 = 3. PLEASE NOTE: The Lenze setting is Interruption during the loaded automatically! transfer of the parameter set via keypad. The parameters saved do not...
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Troubleshooting and fault elimination System error messages Resetting system error messages 9.5.2 Fault message Description Description Cause Cause Remedy Remedy Display 0140 Error during motor data No motor connected. Check motor connection. identification. Stator resistance too high. Check entered motor data. Controller inhibited externally.
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Note! Centralised supply (one input module): ƒ – Configure the multi−axis application using the Lenze »Drive Solution Designer« (DSD). – DSD provides support for the selection of suitable components and for the optimisation of the DC−bus system. Decentralised supply (several input modules): ƒ...
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Fuses and cable cross−sections 10.2 10.2 Fuses and cable cross−sections A DC supply is only possible for the variants V210, V240, V270, V300. Installation in accordance Supply conditions with EN 60204−1 Range Description Mains DC 480 ... 800 V Fuses Only semiconductor fuses.
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Braking operation in the network 10.4 10.4 Braking operation in the network ƒ Controllers EVF9335 ... EVF9383 in variants V270 and V300 are equipped with an integrated brake transistor. ƒ Controllers EVF9381 ... EVF9383 in variants V270 and V300 consist of a master and a slave.
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Safety engineering Important notes 11.1 11.1 Important notes Stop! In the case of the devices EVF9335 ... EVF9383 of variants V060, V110, V270, and V300, the integrated brake transistor is deactivated if the "Safe torque off" function is active. The controllers support the safety functions "Safe torque off" (former designation "Safe standstill"), "Protection against unexpected start−up", in accordance with the requirements of control category 3 of ISO 13849−1 (former EN 954−1).
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Safety engineering 11.1 Important notes ƒ After the installation the operator has to check the function of the "Safe torque off" circuit. – The functional test must be repeated at regular intervals. – Basically, the inspection intervals depend on the application, the related risk analysis, and the overall system.
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Safety engineering Operating mode 11.2 11.2 Operating mode X11/34 X11/33 X11/K32 X11/K31 X5/28 µC DIGOUT 9300vec100 Fig. 11.2−1 Internal connection of the "Safe torque off" function with 3 electrically isolated circuits Area : Pulse inhibit via safety relay K ;...
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Safety engineering 11.2 Operating mode The "Safe torque off" status is activated via two different disconnecting Activating "Safe torque off" paths which are independent of each other: 1. disconnecting path: Pulse inhibit via safety relay K (terminal X11/33, X11/34) ƒ In the case of LOW level at terminals X11/33, X11/34, the safety relay is deactivated.The driver supply of the power section drivers is interrupted.
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Safety engineering Safety relay K 11.3 11.3 Safety relay K Technical data Terminal Description Field Values X11/K32 Safety relay K Coil voltage at +20 °C DC 24 V (20 ... 30 V) X11/K31 1st disconnecting path 823 W ±10 % Coil resistance at +20 °C X11/33 Rated coil power...
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9300vec103 Fig. 11.3−1 Safety relay K Terminal Function Level / state Electrical data Bold print = Lenze setting X11/K32 Safety relay K Feedback − pulse inhibit Open contact: Pulse inhibit is See technical data of the inactive (operation) safety relay K...
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Safety engineering Functional test 11.4 Important notes 11.4.1 11.4 Functional test 11.4.1 Important notes Danger! Unexpected start−up of the machine possible The "Safe torque off" safety function provides protection against an unexpected start−up of the drive and therefore is an important item within the safety concept for a machine.
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Safety engineering 11.4 Functional test 11.4.2 Manual safety function check 11.4.2 Manual safety function check For the functional test, check both disconnecting paths separately. 1. disconnecting path: Pulse inhibit via safety relay K How to proceed during the test: 1. Alternately apply LOW and HIGH level to input X11/34 and check the states given in the table below.
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Safety engineering Functional test 11.4 Monitoring the safety function with a PLC 11.4.3 11.4.3 Monitoring the safety function with a PLC DC 24 V 9300 IN 1 X11/34 IN 2 X11/33 IN 3 X11/K32 IN 4 X11/K31 X5/28 µC DIGOUT 9300vec104 Fig.
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Enter function block CMP3 in the processing table Select a free space in the C0465/2 = 10660 processing table In the Lenze setting, for instance space 2 of the processing table is free = 0 ® DIGOUT4 = HIGH Set the current threshold C0472/1 = 2.00...
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Safety engineering Functional test 11.4 Monitoring the safety function with a PLC 11.4.3 Functional test within the For the functional test, check both disconnecting paths separately. inspection interval 1. disconnecting path: Pulse inhibit via safety relay K The individual tests are passed if the correct states given in the table result. Specification Correct status Individual test...
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Braking operation Brake operation with external brake resistor 12.1 Selection of the brake resistors 12.1.1 12.1 Brake operation with external brake resistor Larger moments of inertia or longer generator−mode operation require an external brake resistor. It converts mechanical brake energy into heat. The brake transistor integrated into the controller switches the external brake resistor in addition when the DC−bus voltage exceeds a threshold.
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Braking operation Lenze brake resistors 12.2 Rated data 12.2.1 12.2 Lenze brake resistors 12.2.1 Rated data Field Data 15 W Resistance R Continuous power 4.0 kW Thermal capacity 600.0 kWs Switch−on cycle Braking for max. 19/15/14/11 s, then at least 131/135/136/139 s break Cable cross−section to be...
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Braking operation 12.2 Lenze brake resistors 12.2.2 Dimensions 12.2.2 Dimensions 6.5 x 15.5 > 25 mm > 100 mm > 200 mm > 25 mm 9300VEC041 Fig. 12.2−1 Dimensions of the ERBD015R04K0 brake resistor Type ERBD015R04K0 66.5 All values in [mm] 12.2.3...
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Braking operation Lenze brake resistors 12.2 Connection of external brake resistor 12.2.4 12.2.4 Connection of external brake resistor BR1 BR2 9300VEC033 Fig. 12.2−2 Brake resistor connection RB1, RB2 Controller terminals for connecting the brake resistor Brake resistor HF−shield end by PE connection through shield bracket.
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Braking operation Rated data of the integrated brake transistor 12.3 12.3 Rated data of the integrated brake transistor Rated data for types EVF93xx−EVV060 and EVF93xx−EVV110 at 400 V rated mains voltage Brake transistor 9300 vector EVF9335−EVV060 EVF9336−EVV060 EVF9337−EVV060 EVF9338−EVV060 EVF9335−EVV110 EVF9336−EVV110 EVF9337−EVV110 EVF9338−EVV110...
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Braking operation 12.3 Rated data of the integrated brake transistor Rated data for types EVF93xx−EVV270 and EVF93xx−EVV300 at 400 V or 460 V rated mains voltage Brake transistor 9300 vector EVF9335−EVV270 EVF9336−EVV270 EVF9337−EVV270 EVF9338−EVV270 EVF9335−EVV300 EVF9336−EVV300 EVF9337−EVV300 EVF9338−EVV300 Threshold V [V DC] Peak brake current [A DC]...
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Braking operation Rated data of the integrated brake transistor 12.3 Rated data for types EVF93xx−EVV270 and EVF93xx−EVV300 at 480 V rated mains voltage Brake transistor 9300 vector EVF9335−EVV270 EVF9336−EVV270 EVF9337−EVV270 EVF9338−EVV270 EVF9335−EVV300 EVF9336−EVV300 EVF9337−EVV300 EVF9338−EVV300 Threshold V [V DC] Peak brake current [A DC] Max.
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Braking operation 12.3 Rated data of the integrated brake transistor Rated data for types EVF93xx−EVV270 and EVF93xx−EVV300 at 500 V rated mains voltage Brake transistor 9300 vector EVF9335−EVV270 EVF9336−EVV270 EVF9337−EVV270 EVF9338−EVV270 EVF9335−EVV300 EVF9336−EVV300 EVF9337−EVV300 EVF9338−EVV300 Threshold V [V DC] Peak brake current [A DC] Max.
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Braking operation Braking operation in the network 12.4 12.4 Braking operation in the network Basic circuit diagram F1 … F3 F4 … F6 F7, F8 F9, F10 EVx9335 EVx9335 RB2 RB1 9300VEC034 Fig. 12.4−1 Controller with decentralised supply in DC−bus operation and with brake resistor F1...F6 Mains fuses F7 ...
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C0173. Set the brake transistor thresholds for the controllers under ƒ C0174. Code Possible settings IMPORTANT Name Lenze Selection ^ 12−1 C0173 UG limit Check during commissioning and adapt, if necessary! See System Manual All controllers in the system must...
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Accessories (overview) General accessories 13.1 13.1 General accessories Accessories Designation Order number Communication LECOM−LI (optical fibre) EMF2102IBCV003 modules LECOM−B (RS485) EMF2102IBCV002 LECOM−A/B (RS232/485) EMF2102IBCV001 EMF2141IB INTERBUS EMF2113IB INTERBUS−Loop EMF2112IB PROFIBUS−DP EMF2133IB DeviceNet/CANopen EMF2175IB Operating module keypad XT EMZ9371BC Diagnosis terminal (keypad XT in handheld design, IP20) E82ZBBXC Other Connecting cable...
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Accessories Designation Order number Connecting cable for digital frequency coupling 2.5 m EWLD002GGBS93 Additional connecting cable required Tip! Information and auxiliary devices related to the Lenze products can be found in the download area at http://www.Lenze.com 13.1−2 EDSVF9383V EN 7.1−04/2012...
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(e. g. C0404/2 = subcode 2 of code C0404) DC current or DC voltage Deutsches Institut für Normung(German Institute for Standardization) Drive Lenze controller in combination with a geared motor, a three−phase AC motor, and other Lenze drive components Electromagnetic compatibility European standard [Hz] Rated motor frequency...
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Appendix 14.1 Glossary 14.1.1 Terminology and abbreviations used [kW] Rated motor power R [W] Resistance [kVA] Controller output power DC supply voltage Underwriters Laboratories Output voltage Mains voltage mains Verband deutscher Elektrotechniker (Association of German Electrical Engineers) Xk/y Terminal y on terminal strip Xk (e. g. X5/28 = terminal 28 on terminal strip X5) 14.1−2 EDSVF9383V EN 7.1−04/2012...
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Appendix Index 14.2 14.2 Index Brake operation, with external brake resistor, 12.1−1 Brake resistors, Selection, 12.1−1 Acceleration, 6.10−1 Brake transistor, 12.3−1 Acceleration time Tir, additional setpoint of NSET, 8.5−19 Braking, 6.10−1 , 12−1 Accessories, 13−1 − external brake resistor, 12.1−1 Braking operation, 12−1 −...
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Appendix 14.2 Index Configuration, 8−1 Current load of controller, Ixt monitoring, 8.3−4 − Analog input signals, 6.5−4 Current load of motor, I2 x t−monitoring, 2.2−1 , 8.3−6 − Analog output signals, 6.5−6 − Analog outputs, 6.5−6 − changing the direction of rotation, 6.10−5 DC bus −...
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Appendix Index 14.2 Display Fan connection EVx9335 ... EVx9383 − Application datum, 9.1−1 − Controller is supplied via the DC bus, 5.4−5 , 5.5−9 − controller is supplied with mains voltage, 5.4−4 , 5.5−8 − operating status, 9.2−1 Fault analysis, Via history buffer, 9.2−1 Display functions, 9.1−1 −...
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Appendix 14.2 Index Imax limit in motor mode, 6.6−14 , 8.2−27 , 8.2−42 , 8.5−4 Legal regulations, 1.2−1 Incremental encoder Liability, 1.2−2 − At X8, 5.8−2 , 6.7−2 Light−emitting diodes, 9.2−1 − at X9, 5.8−3 , 6.7−2 − operation with, 8.2−48 −...
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Appendix Index 14.2 Monitoring functions − Motor temperature, 2.2−1 Operating behaviour − Overview, 8.4−1 − Optimise, 6.8−1 − responses, 8.3−1 − Optimising, 6.11−1 Monitoring times for process data input objects, 8.3−2 Operating conditions, 3.1−2 , 7.2−1 Motor, thermal monitoring, with PTC thermistor, 6.6−8 , −...
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Appendix 14.2 Index Power system, 3.1−2 Safety, safety engineering, 11−1 Protection against unexpected start−up, 11.1−1 Safety engineering, 11−1 − operating mode, 11.2−2 Safety function − safety relay, 3.4−1 , 11.3−1 − functional test, 11.4−2 , 11.4−5 Protection of persons, 2.3−1 −...
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Appendix Index 14.2 Supply conditions, 5.4−6 , 5.5−10 , 10.2−1 Troubleshooting, 9.2−1 − Drive behaviour in the event of faults, 9.3−1 Supply forms / electrical supply conditions, 5.2−1 − Drive errors, 9.4−1 Switching frequency, automatic current−dependent Troubleshooting and fault elimination, 9−1 change−over, 6.9−2 , 8.2−27 , 8.2−41 , 8.5−4 −...
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Appendix 14.2 Index XT EMZ9371BC keypad, Menu structure, 7.2−11 14.2−8 EDSVF9383V EN 7.1−04/2012...
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