for choosing one of its products. We have prepared this booklet to help you to get the very best from your scooter. Please read it carefully before riding
the scooter for the first time. It contains information, tips and precautions for using your scooter. It also describes features, details and devices to assure
you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and it will serve you
well for a long time to come. This booklet forms an integral part of the scooter; should the scooter be sold, it must be transferred to the new owner.
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GILERA WOULD LIKE TO THANK YOU for choosing one of its products. We have prepared this booklet to help you to get the very best from your scooter. Please read it carefully before riding the scooter for the first time. It contains information, tips and precautions for using your scooter. It also describes features, details and devices to assure you that you have made the right choice.
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The instructions given in this booklet are intended to provide a clear, simple guide to using your scooter; details are also given of routine maintenance procedures and regular checks that should be carried out on the vehicle at an Authorised PIAGGIO Dealer or Service Centre. The booklet also contains instructions for simple repairs.
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Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.
B = Turn indicator switch; C = Horn button; D = Lights switch; E = Warning lights; F = Rpm indicator; G = Digital instrument panel; H = Start-up button; L = Throttle control; M = Front brake control; Instruments (01_02) A= High-beam warning light;...
P= Coolant temperature gauge S= Fuel gauge; Digital lcd display (01_03) A= Fuel level gauge; B= Coolant temperature gauge; C= Digital clock; D= Speedometer; E= Odometer; F= Partial odometer gauge; 01_03 G= Total odometer gauge; Setting the total and trip odometers Pushing the "MODE"...
CAUTION IT IS STRONGLY ADVISED NOT TO USE THE FUNCTIONS OF THE DIGITAL DISPLAY PANEL WHILE THE VEHICLE IS MOVING. Setting the hour/minutes function To set the clock push and hold the «CLOCK» button for longer than three seconds. The figures showing the hours start to flash. Set the hours using the «SET»...
Key switch (01_04) LOCK = Ignition disabled, extractable key, steering lock engaged, seat cannot be opened. OFF = Ignition disabled, extractable key, steering lock disengaged, seat can be opened. ON = Ignition enabled, antitheft protection disconnected, non-extractable key, seat can be opened. To open the seat the key switch must be set to either the «OFF»...
Switch direction indicators (01_05) To set the left turn indicators flashing, move lever «B» to the left; to set the right turn indicators flashing, move it to the right. The lever automatically returns to the central position and the indicators remain on. To turn the indicators off, press the lever towards the switch.
Start-up button (01_08) Press the button «E» to start the engine, after pulling one of the two brake levers 01_08 The immobilizer system In order to enhance theft protection, the scooter is equipped with a «PIAGGIO IM- MOBILIZER » electronic engine locking device that is activated automatically when the starter key is removed.
Turn directly to an Au- thorised Piaggio-Gilera Service Centre, bringing the brown key and all the red ones. The codes of keys not submitted for the new storage procedure are deleted from the memory.
SHOULD THE VEHICLE CHANGE OWNERS, IT IS ABSOLUTELY NECESSARY THAT THE NEW OWNER GET POSSESSION OF THE KEY WITH THE BROWN GRIP (AS WELL AS ALL OTHER KEYS) AND THE «CODE CARD» Programming the immobilizer system In the following is described the procedure to follow to program the "PIAGGIO IM- MOBILIZER"...
BEEN CARRIED OUT, IT IS NECESSARY TO REPEAT THE PROCESS FROM THE BEGINNING. Fuel tank (01_13) Tilt up the lock protection cover; Insert the key and turn it counter-clockwise, then pull out the cover. 01_13 Opening the saddle (01_14, 01_15) Push the key switch when it is in the «ON»...
01_15 Identification (01_16, 01_17) The identification numbers consist of a prefix stamped on the chassis and on the en- gine, followed by a number. They should always be given when requesting spare parts. We recommend that you check that the prefix and chassis number stamped on the vehicle correspond with those in the vehicle documents.
Checks Before using the vehicle, check: 1. There is enough fuel in the fuel tank. 2. The correct fluid level for front and rear brakes. 3. That tyres are properly inflated. 4. The correct functioning of tail lights, headlamp, turn indicators, stop light and license plate light.
CAUTION THE USE OF OILS AND SPARK PLUGS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE. CAUTION IF ONLY THE FIRST AND THE LAST SEGMENTS OF THE FUEL LEVEL INDICA- TOR FLASH, CONTACT AN AUTHORISED PIAGGIO SERVICE CENTRE TO 02_02 CHECK THE INDICATOR.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW. Characteristic Front wheel pressure: 1.7 bar Rear tyre pressure: 2 bar Rear tyre pressure (rider and luggage) 2.2 bar Running in (02_03) WARNING DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAXIMUM SPEED.
Starting up the engine (02_04) The vehicle is equipped with an automatic transmission system with a speed variator and centrifugal clutch. For this reason, the throttle must be slightly untwisted while the engine is being started; to start-off from stationary position, progressively twist the throttle grip.
«A» and keeping the gas hand grip at the minimum. If you cannot start the scooter using the above methods then turn to an Authorised Piaggio-Gilera Service Centre. 3. If the engine overheats. Follow the same sequence of procedures, keeping the gas slightly open.
Proceed as follows: a) Keeping all other systems off, start the scooter with the auxiliary battery and bring the engine speed to a level slightly above the minimum to ensure a good charge for the battery, then turn off the engine. b) Turn off everything and turn the scooters' key switch to "OFF."...
Catalytic silencer CAUTION TAMPERING WITH THE CATALYTIC MUFFLER MAY CAUSE SEVERE DAMAGE TO THE ENGINE CAUTION WHEN PARKING THE VEHICLE, DUE TO THE HIGH TEMPERATURES THE CAT- ALYTIC CONVERTER CAN REACH, ALWAYS BE CAREFUL THAT THE MUF- FLER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.
friction of the clutch parts on the clutch bell. It is therefore recommended to avoid conditions of prolonged clutch slippage leading to clutch overheating (for example, as well as the situation described above, riding uphill fully laden on steep slopes or start- ing off on slopes greater than 25%, etc.): 1.
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6. Avoid starting off by mounting the scooter while it is still resting on its stand. In any case, the rear wheel should not be turning when in comes into contact with the ground, in order to avoid abrupt departures. 7.
Air conveyors (02_07) The vehicle is equipped with 2 air vents designed to draw hot air coming from the radiator to the rider, to make riding in winter or in low-temperature conditions more comfortable. To open or close the air vents use the control "A" located on one of the wings. 02_07...
Engine oil level In 4T engines, the engine oil is used to lubricate the distribution elements, the bench bearings and the thermal group. An insufficient quantity of oil can cause serious damage to the engine. In all four-stroke engines, a loss of efficiency in oil perform- ance and consumption should be considered normal.
or while turning a corner, it will be necessary to take your vehicle to an Author- ised Piaggio Service Centre. Engine oil change (03_03, 03_04) The engine oil and cartridge filter, "C", must be replaced after the first km, and every 6.000 km thereafter, by an Authorised Piaggio Service Centre.
AS THEY ARE EQUIPPED TO DISPOSE OF SPENT OILS IN AN ENVIRONMEN- TALLY FRIENDLY AND LEGAL WAY. CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE. Recommended products AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil Characteristic Engine oil...
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CAUTION USING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH THE WRONG LUBRICANTS MAY INCREASE WEAR AND TEAR ON THE MOVING PARTS AND MAY CAUSE SERIOUS DAMAGE. CAUTION 03_06 USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOR OIL REPLACEMENT, CONTACT AN AUTHORISED SERVICE CENTRE, WHICH IS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIEND- LY AND LEGAL WAY.
Tyres (03_08) CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR- RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID- ING DANGEROUS. TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS 03_08 SET FORTH BY LAW. WARNING THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED.
Spark plug dismantlement (03_09, 03_10, 03_11) Remove one of the two sides of the footrest, unscrewing the four fastening screws, one of which is under the passenger footrest. Detach the spark plug shielded cap and remove the plug with the box-spanner sup- plied.
CHAMPION RG 6 YC NGK CR 8 EB Spark plug: electrode distance 0.7 mm ÷ 0.8 mm Removing the air filter (03_12) Proceed as follows: - Loosen the 9 clamping screws and remove the air filter cover; - Remove the filter element and clean it with water and shampoo; then dry it with a clean cloth and slight blows of compressed air.
Mineral oil with specific additives for increased adhesiveness Secondary air system (03_13, 03_14) In order to reduce polluting emissions, the vehicle is furnished with a catalytic con- verter in the muffler. To favour the catalytic process, an extra amount of oxygen is added to the exhaust through a secondary air system (SAS).
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correct, contact an Authorised Piaggio Service Centre to find the fault that caused the system to fail. The fluid level must be carried out when the engine is cold, the first time after the first 1,000 km and thereafter every 6,000 km of use following this procedure: a) Put the vehicle in vertical position on its centre stand.
MIN level. The brake fluid level may fall due to wear on the brake pads. Should the level appear to be below the minimum mark, please contact your nearest PIAGGIO-GILERA Deal- 03_17 er or Authorised Service Centre in order to carry out a thorough inspection of the braking system.
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to tilt the vehicle in order to keep the brake fluid reservoir in horizontal position when checking the fluid level. CAUTION TOP UPS SHOULD ONLY BE CARRIED OUT WITH DOT 4 CLASSIFIED BRAKE FLUID. CAUTION 03_18 THE BRAKING CIRCUIT FLUID IS HIGHLY CORROSIVE. THEREFORE, WHEN TOPPING IT UP, AVOID LETTING IT COME INTO CONTACT WITH THE PAINTED PARTS OF THE VEHICLE.
Battery (03_19) The saddle should be lifted in order to reach the battery. Loosen the four clamping screws "A" fitted on the cover. To remove the battery disconnect the positive and negative cables from the vehicle's system. The battery is the electrical device that requires the most frequent inspections and diligent maintenance.
WARNING DO NOT TIP THE VEHICLE TOO MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE FROM THE BATTERY ELECTROLYTE. CAUTION WHEN REFITTING A REMOVED BATTERY, MAKE SURE THAT THE VENT PIPES ARE PROPERLY CONNECTED. Long periods of inactivity Battery performance will decrease if the vehicle is not used for a long time. This is the result of the natural phenomenon of battery discharging plus residual absorption by vehicle components with constant power consumption.
WARNING DO NOT DISCONNECT THE BATTERY CABLES WITH THE ENGINE RUNNING, THIS CAN CAUSE PERMANENT DAMAGE TO THE VEHICLE ELECTRONIC CON- TROL UNIT. WARNING USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS.
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FUSE TABLE Fuse No. 1 Position on fuse box: 1 Capacity: 20A Protected circuits: System protection main fuse Location: battery compartment Fuse No. 2 Position on fuse box: 2 Capacity: 7.5 A Protected circuits: High- and low- beam light bulbs. Location: battery compartment Fuse No.
Quantity: 2 Front light group (03_23, 03_24, 03_25) In order to reach the headlamp bulb remove the snap-on Gilera shield by inserting the blade of a small screwdriver in the corresponding lateral notch, paying attention not to scratch the paint. Then loosen the screw underneath and lift up the front shield centre cover.
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STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE ve- hicle IS USED. 03_25 03_26 03_27...
Front direction indicators (03_28) To replace the front turn signal bulbs loosen the locking screws that fasten the bulb and then remove the rubber cap to be able to take off the bulb socket; gently turn the bulb around 30º and remove it. Follow the process in reverse order to refit. 03_28 Rear optical unit (03_29, 03_30, 03_31, 03_32) To reach the taillight assembly bulbs remove the two screws "D", then pull out the...
03_31 03_32 Rear turn indicators (03_33) Loosen the screws fitted on the back of the turn indicator and remove the glass. Hold the bulb gently and make a 30º anticlockwise turn; then remove it from the sup- port and replace it. 03_33...
Number plate light (03_34) Loosen the locking screws fitted on the license plate light support and remove it. Remove the rubber bulb socket from its housing; then remove the bulb and replace 03_34 Rear-view mirrors (03_35) The mirrors can be set to the desired position by adjusting the mirror frame. The mirrors must be adjusted so that the shafts are perpendicular to the vehicle's direction axis.
In this case, mainly due to the importance of brakes to guarantee safe riding conditions, the vehicle should be taken to an Authorised Piaggio-Gilera Service Centre in order to be checked. CAUTION...
-unlike balloon tyres- go flat very slowly. This offers greater riding safety. A tyre that goes flat very slowly can be repaired with an "INFLATE AND REPAIR" spray. Tyres should be later fully repaired at an Authorised Piaggio-Gilera Service Centre. 03_40...
Periods of inactivity (03_41) We recommend carrying out the following operations: 1. General cleaning of the vehicle. 2. With the engine off and the piston at the bottom dead centre position, remove the spark plug, and pour 1÷ 2 cm³ of recommended oil through its opening. Press the engine start pedal 3 or 4 times letting the engine perform a few revolutions slowly, then replace the spark plug.
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WARNING NEVER WASH THE VEHICLE UNDER DIRECT SUNLIGHT, ESPECIALLY IN SUM- MER WHEN THE BODYWORK IS STILL HOT, AS THE CAR SHAMPOO MAY DRY BEFORE BEING RINSED OFF, AND COULD DAMAGE THE PAINTWORK. NEVER USE RAGS SOAKED IN PETROL OR DIESEL OIL TO CLEAN THE PAINTED OR PLASTIC SURFACES, TO PREVENT THEM LOSING THEIR SHINE AND ME- CHANICAL CHARACTERISTICS.
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DIFFICULT START-UP No fuel in tank Refuelling Filters, jets or carburettor dirty or Contact an Authorised Service clogged. Centre. Flat battery Recharge the battery (maximum current 1/10 the capacity of the battery itself), if necessary top up with distilled water. In case of emergency try starting up with an auxiliary battery as described in the chapter "USE."...
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(section «Removing the air filter») INSUFFICIENT BRAKING Greasy disc. Worn pads. Contact an Authorised Piaggio- Gilera Service Centre. Air in the brake assembly. Contact an Authorised Piaggio- Gilera Service Centre. INEFFICIENT SUSPENSION Oil leak; worn limit switch bumpers;...
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STAND DOES NOT RETURN TO POSITION Presence of dirt Clean and grease STARTER LEVER DOES NOT RETURN TO CORRECT POSITION Presence of dirt Clean and grease...
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ENGINE TECHNICAL DATA Engine single-cylinder, four-stroke Bore x stroke (125) 57 x 48.6 mm Cubic capacity (125) 124 cm³ Compression ratio (125) 11.5 - 12.5 1 Bore x stroke (200) 72 x 48.6 mm Cubic capacity (200) 197 cm³ Compression ratio (200) 11 ÷...
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Spark plug (125) Champion RG 4 HC NGK CR 8 EB Spark plug (200) CHAMPION RG 6 YC NGK CR 8 EB Air Filter Sponge, impregnated with mixture (50% SELENIA Air Filter Oil and 50% unleaded petrol). Fuel supply with unleaded petrol; carburettor and vacuum pump.
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Fuel tank Plastic, 8.5 l tank (estimated value) including the fuel reserve ~ 1.7 l Front suspension hydraulic double-acting telescopic fork with 35 mm stems Front brake Ø 240 mm disc brake (vehicle LHS), with hydraulic control activated by handlebar right lever. Front tyre Tubeless 120/70-14'' 55P Rear suspension...
Maximum load Driver + passenger + baggage (180 Kg) Kit equipment Wrenches: socket wrench (16 mm); a double ended screwdriver, a shock absorber wrench. The tools are stored under the seat in an appropriate container.
IT SHOULD BE REMEMBERED THAT USING NON-ORIGINAL SPARE PARTS CAUSES YOUR WARRANTY RIGHTS TO EXPIRE. CAUTION PIAGGIO-GILERA MARKETS ITS OWN LINE OF ACCESSORIES, WHICH ARE COVERED BY A MANUFACTURER'S WARRANTY ON THE BASIS OF THEIR USE. IT IS THEREFORE ABSOLUTELY NECESSARY TO CONTACT AN AU-...
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Scheduled maintenance table Adequate maintenance is fundamental to ensure long-lasting, optimum operation and performance of your vehicle. To this end, a series of checks and maintenance operations (at the owner's expense) have been suggested, which are included in the summary table on the following page. Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it.
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Safety locks - check Electrical system and battery - check Tyre pressure and wear - check Vehicle and brake test - test ride (*) See instructions in the «Idle speed adjustment» section 6,000 FTER Engine oil - replacement Hub oil level - check Spark plug/ electrode gap - check Valve clearance - check Air filter - clean...
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Headlight - adjustment Driven pulley roller casing - Greasing Tyre pressure and wear - check Vehicle and brake test - test ride (*) See instructions in «Idle speed adjustment» section VERY YEARS Coolant - change Brake fluid - change Secondary air filter (external / internal) - Clean RECOMMENDED PRODUCTS TABLE Product Description...
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Product Description Specifications AGIP GREASE SM 2 Grease for the tone wheel revolving ring Soap-based lithium grease containing NLGI 2 Molybdenum disulphide; ISO-L-XBCHB2, DIN KF2K-20 AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid MONTBLANC MOLYBDENUM GREASE Grease for driven pulley shaft adjusting ring Grease with Molybdenum disulphide and movable driven pulley housing AGIP GREASE PV2...
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The technology and quality of FL Selenia for a range of high performance products. Thanks to the co-operation between FL Selenia and Piaggio Engineering, the Selenia Moto Rider products give the Piaggio/Gilera scooters protection and safety in every operating situation.
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The descriptions and illustrations given in this publication are not binding. While the basic specifications as described and illustrated in this manual remain unchanged, PIAGGIO-GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or construction reasons.
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