Toyota 8FBE18T Operator's Manual
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Toyota 8FBE18T Operator's Manual

Toyota 8FBE18T Operator's Manual

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Summary of Contents for Toyota 8FBE18T

  • Page 2: Table Of Contents

    Charge away cles promotes performance and extends life. Drive This manual explains the proper operation and maintenance of Toyota industrial vehicles as well as daily lubrica- from open flames in a well- ventilated place. with special caution while becoming familiar with tion and periodic inspection procedures.
  • Page 3 Should an error code ding on the load tilt control. Confirm with a Toyota dealer in be indicated by a warning indicator, park the vehi- advance. cle in a safe location and have it inspected at a Toyota dealer.
  • Page 4 Active mast front tilt angle • An error code will be displayed. inspected by your Toyota dealer. Also, in any of the Low lift control. following cases, stop operation and have the vehicle Regenerative brake same as that of the accelereator pedal off height •...

  • Page 5: Caution Plate

    When the working life of the battery in the truck is at an end (exchange to a new battery) or if the entire truck is to be scrapped, special regard to the environment risks shall be taken when disposing/recycling batteries. Consult your Toyota dealer about exchange or discarding the batteries.

  • Page 6: Main Components

    MAIN COMPONENTS DRIVING CONTROLS AND INSTRUMENTS PANEL Backrest Steering wheel Forks Horn button Head guard Parking brake lever Battery Brake pedal Operator's seat Accelerator pedal Steering wheel PIN code entry system (OPT) Mast Multi-function display Front wheel Cup holder Armrest 10.

  • Page 7: General Screen

    Enclosing all of "SPH" indicates that the original mode is selected. Caution Caution Caution If the indicator does not go out when the parking brake is released, stop operating the vehicle and have it inspected at a Toyota dealer. switch (2) (En-6)
  • Page 8 Caution Caution Caution If the diagnosis mode indicator is displayed, have the vehicle inspected at a Toyota dealer. Overheat warning indicator Travel and load handling control indicator Overheat indicator lights and buzzer sounds for five (Deluxe model with auto speed control only)

  • Page 9: Display

    • If the battery capacity indicator blinks, stop operation early and charge the battery. • To change the set level, consult with a Toyota Initial screen dealer. Initial screen is displayed for two seconds after key- switch is turned on.

  • Page 10: Screen Functions

    Direction indicator SCREEN FUNCTIONS The pre-set traveling direction (by direction switch) is indicated. Power select F ..Forward Every time the switch (2) is pushed in the general Upward arrow is also shown if vehicle is sta- screen, the power select mode will shift to the right in tionary.
  • Page 11 Date and time display Multi meter display screen Press switch (3) in the general screen, the date and Press switch (4) on the general screen, the display time are displayed alternately. changes over in sequence of Key-ON hour meter, Lap time meter ->...
  • Page 12 Load meter and over set load alarm Setting screen (Multi-function Display Deluxe Only) Press switch (1) on the general screen for more than 2 seconds will display the setting menu screen. Load Meter Select an item with switch (1), and press switch (4) to Pressing the load display switch on the lift lever display each setting screen.

  • Page 13: Optional Features

    OPTIONAL FEATURES Protection from password attacks The system has a protection function from the pass- word attacks. PIN code entry system (OPT) This function processes the following operations depending on counts to enter wrong PINs continu- With this feature, the key switch is replaced with a ten- ously.
  • Page 14 Height Selector (OPT) Height limiter This feature activates only when the height limiter This option consists of three functions that automati- position is memorized and the height limiter switch (2) cally stop the forks at the appropriate height as fol- is pushed down.
  • Page 15 Cancel of the target and activation Automatic height control Displaying the general screen by clicks can cancel the target before lift-up operation. Target selection before lift-up operation The target and the assistant screen are canceled if nei- The operator can memorize up to three favorite height ther click nor lift-up operation is done over 10 seconds.
  • Page 16 Target change while lifting up Interference avoidance with the load meter Only before the forks have stopped at the target, extra If the multi-function display deluxe is taken as an clicks can change the target to the next level up to the option, the load display switch plays two roles for load highest target memory.
  • Page 17 Auto speed control (OPT) Lift-height and load-sensing acceleration and decel- eration control This function automatically limits the maximum This feature can improve the stability while driving speed, the acceleration and the deceleration by detect- with the heavy load at the high lift position, by limiting ing the forks height (Low/High) and the loaded weight, the acceleration (deceleration) depending on the load.
  • Page 18 Shock sensor (OPT) Shock detection and alarm operation If the detected shock exceeds the preset alarm value on When this feature detects the intense shock on the either front-back or lateral direction while the vehicle vehicle, it warns the operator with the buzzer sound, is operating, the “Shock Alarm”...

  • Page 19: Switches And Levers

    SWITCHES AND LEVERS Horn button Press the button in the center of the steering wheel to sound the horn. Key switch Insert the key with the teeth facing upward. ARMREST OFF ..The key can be inserted and pulled out Note: in this position.
  • Page 20 Height limiter (OPT) Joystick (OPT) Press the button (3) to set ON/OFF the forks height limiter. When the height limiter is ON, forks can’t be raised over the pre-set height limit, and a buzzer wil Load handling joystick warn the operator if the limit is reached. Lateral and push-pull operations correspond to lifting up/down and tilting, respectively.
  • Page 21 Fork automatic leveling switch Automatic height control (OPT) If changing mast tilting from backward to forward Note: while pressing this switch, the mast will be stopped • Automatic height control is part of the Height automatically when the forks is level. This switch can selector option.
  • Page 22 (1) Accelerator pedal • Always chock the wheels when parking on a (2) Brake pedal slope. • If you fail to release the parking brake and travel, it may deteriorate the braking effect. Have the vehicle inspected at a Toyota dealer. (En-21)
  • Page 23 D2 pedal (OPT) Switch compartment This pedal adjusts the forward/backward traveling and Rear work light switch (OPT) controls accelerator. Front wiper switch (OPT) Forward .... Step on the left side of the forward Rear wiper switch (OPT) traveling pedal Beacon lamp switch (OPT) Backward ..

  • Page 24: Body Components

    If the manual is missing, and stay in the vehicle. be sure to ask a Toyota dealer for a copy. Please always fasten your seat belt when operating the vehicle.
  • Page 25 Battery hood - opening Battery hood - closing Lift the battery hood and press the damper stay lock 8FBET15, 8FBEKT16, 8FBEKT18, 8FBEMT15 release button. Check that the battery cable is kept in Set the mast in the vertical position. the cable guard and then close the battery hood, lock- ing the catch.
  • Page 26 Check the conditions of the side doors / gates and locks. If any anomaly is found, have the vehicle • Use fiber belt and wire rope of sufficient inspected at a Toyota dealer. strength. • Never use the holes on the upper side of the counterweight to hoist the vehicle.

  • Page 27: Battery

    Relationship between fluid specific grav- ity and temperature Note: When using a local battery, contact your Toyota dealer Specific gravity conversion equation for information. S20 = St. + 0.0007 (t-20) S20: Specific gravity at 20°C conversion St: Measured specific gravity at t°C...
  • Page 28 Battery replacement Battery replacement (Battery fork pocket model) Open the battery hood. Open the battery hood. Disconnect the battery plug. Disconnect the battery plug. Remove the side hood. Remove the side hood. Remove the vertical direction battery stopper to open. Remove the vertical direction battery stopper to open.
  • Page 29 BATTERY CHARGING Handling the battery When the vehicle is to be withdrawn from use for two weeks or longer, all batteries should be fully charged and stored with the battery plug disconnected to avoid battery discharge. When the vehicle is to be stored for a further period, the battery should be charged regu- larly every two months.

  • Page 30: Pre-Operation Check

    If there is any difference in tire wear between the front and rear or left and right tires, or if damage or a bent rim is found, have the vehicle inspected at a Toyota dealer. Caution Caution...
  • Page 31 Remove the oil cap. In any of the following cases, stop operation and have the vehicle inspected by your Toyota dealer: Wipe the level gauge attached to the oil cap with clean cloth, and insert it again into the tank.

  • Page 32: Weekly Maintenance

    Add the following items to the pre-operation inspec- WHILE TRAVELING SLOWLY tion items. Have necessary adjustments and replace- ments performed at a Toyota dealer. Brake performance Weekly (every 40-hour) inspection items Depress the brake pedal, and see if there is any abnor- Battery electrolyte....

  • Page 33: Self Servicing

    • Always replace with a fuse with the same capac- ity. • If the new fuse is blown immediately after replacement, ask Toyota dealer for inspection. • When the fuse is being replaced, never short between terminals. (1) Hub nuts...

  • Page 34: Periodic Maintenance

    6-week, 3-month, 6-month and Daily (pre-operation check) ..Every 8 hours annual inspections should be performed at a Toyota EVERY 6 WEEKS months REPLACEMENT CYCLE (Based on total operating hours or months, dealer, as high skill and special tools are required.
  • Page 35 EVERY 6 WEEKS months EVERY 6 WEEKS months REPLACEMENT CYCLE (Based on total operating hours or months, REPLACEMENT CYCLE (Based on total operating hours or months, whichever comes first) whichever comes first) EVERY 1000 2000 hours EVERY 1000 2000 hours Wiring (including charging cord) BRAKING SYSTEM ←...
  • Page 36 EVERY 6 WEEKS months EVERY 6 WEEKS months REPLACEMENT CYCLE (Based on total operating hours or months, REPLACEMENT CYCLE (Based on total operating hours or months, whichever comes first) whichever comes first) EVERY 1000 2000 hours EVERY 1000 2000 hours HYDRAULIC SYSTEM Backrest ←...

  • Page 37: Service Data

    SERVICE DATA Adjustment value table Item Vehicle model 8FBET15 8FBE(K)T16 8FBE(K)T18 8FBET20 8FBMT15 8FBMT16 8FBMT18 8FBMT20 ← ← ← ← ← ← ← Steering wheel play mm (in.) 20-50 (0.79-1.97) ← ← ← ← ← ← ← Standard 1.280 ← ←...

  • Page 38: Battery Case & Minimum Weight Required

    Fuse capacity table BATTERY CASE & MINIMUM WEIGHT REQUIRED Fuse All models When purchasing the battery locally, adjust its weight to satisfy the minimum required weight by referring to the F1 (drive) 400A table below. F4 (lamp) Case dimensions mm Minimum required battery F5 (control circuit) weight...

  • Page 39: Wheels & Tires (3W)

    WHEELS & TIRES (3W) WHEELS & TIRES (4W) Tire pres- Tire pres- Vehicle model Type Tire size Wheel size sure Remarks Vehicle model Type Tire size Wheel size sure Remarks − − Pneumatic Pneumatic J-LUG 18×7-8 4.33R-8 Standard J-LUG 18×7-8 4.33R-8 Standard Shaped Cushion...

  • Page 40: Lubrication Chart (3W)

    LUBRICATION CHART (3W) Mast strip Tilt cylinder front pin Mast support bushing Lift chain Drive unit Brake pedal link Steering rack & pinion gear Oil tank Tilt steering lock mechanism 10. Rear wheel bearing 11. Rear axle bearing 12. Wet disc brake 13.

  • Page 41: Lubrication Chart (4W)

    LUBRICATION CHART (4W) Mast strip Tilt cylinder front pin Mast support bushing Lift chain Drive unit Brake pedal link Rear axle beam front pin Oil tank Tilt steering lock mechanism 10. Swing lock cylinder crank and rod pin 11. Steering knuckle king pin 12.

  • Page 42: Vehicle Dimensions

    VEHICLE DIMENSIONS 3 WHEELS 8FBET15 8FBEKT16 8FBET16 8FBEKT18 8FBET18 8FBET20 ← ← ← ← 1050mm 1122mm ← ← ← ← 894mm 914mm ← ← ← ← ← 920mm ← ← ← 200mm 240mm ← ← ← 100mm 120mm 1434mm 1542mm 1650mm 1542mm 1650mm...

  • Page 43: Frame Serial Number

    FRAME SERIAL NUMBER HOW TO READ THE NAME PLATE Frame serial number location The frame serial number is stamped on the front cross For certain areas, instead of on the load capacity chart, plate. Please refer to the frame serial number when the vehicle's allowable load is engraved on the name making inquiries about your vehicle.

  • Page 44: Mast Specifications And Rated Capacities

    MAST SPECIFICATIONS AND RATED CAPACITIES Overall Height Free Lift (Top of Forks) Standard tread Wide Tread Maximum Extended Tilt Range Load capacity Tilt Range Load capacity lifting height Lowered Without Load Backrest With Standard Load Backrest 500 mm 500 mm Without Load Backrest With Standard Load Backrest Forward...
  • Page 45 8FBET15 500 mm LC 500 mm LC 3000 2000 3545 4260 1500 1500 3300 2150 3845 4560 1500 1500 3500 2250 4045 4760 1500 1500 3700 2350 4245 4960 1500 1500 4000 2550 4545 5260 1500 1450 4200 2650 4745 5460 1500 1400...
  • Page 46 8FBEKT16 - 8FBET16 500 mm LC 500 mm LC 3000 2000 3545 4260 1600 1600 3300 2150 3845 4560 1600 1600 3500 2250 4045 4760 1600 1600 3700 2350 4245 4960 1600 1600 4000 2550 4545 5260 1600 1550 4200 2650 4745 5460...
  • Page 47 8FBEKT18 - 8FBET18 500 mm LC 3000 2000 3545 4260 1800 3300 2150 3845 4560 1800 3500 2250 4045 4760 1800 3700 2350 4245 4960 1800 4000 2550 4545 5260 1800 4200 2650 4745 5460 1750 4500 2800 5045 5760 1700 4700 2900...
  • Page 48 8FBET20 500 mm LC 3000 2000 3545 4260 2000 3300 2150 3845 4560 2000 3500 2250 4045 4760 2000 3700 2350 4245 4960 2000 4000 2550 4545 5260 2000 4200 2650 4745 5460 2000 4500 2800 5045 5760 2000 4700 2900 5245 5960...
  • Page 49 8FBMT15 500 mm LC 500 mm LC 3000 2000 3545 4260 1500 1500 3300 2150 3845 4560 1500 1500 3500 2250 4045 4760 1500 1500 3700 2350 4245 4960 1500 1500 4000 2550 4545 5260 1500 1500 4200 2650 4745 5460 1480 1480...
  • Page 50 8FBMT16 500 mm LC 500 mm LC 3000 2000 3545 4260 1600 1600 3300 2150 3845 4560 1600 1600 3500 2250 4045 4760 1600 1600 3700 2350 4245 4960 1600 1600 4000 2550 4545 5260 1600 1600 4200 2650 4745 5460 1600 1600...
  • Page 51 8FBMT18 500 mm LC 500 mm LC 3000 2000 3545 4260 1800 1800 3300 2150 3845 4560 1800 1800 3500 2250 4045 4760 1800 1800 3700 2350 4245 4960 1800 1800 4000 2550 4545 5260 1800 1800 4200 2650 4745 5460 1800 1800...
  • Page 52 8FBMT20 500 mm LC 3000 2000 3545 4260 2000 3300 2150 3845 4560 2000 3500 2250 4045 4760 2000 3700 2350 4245 4960 2000 4000 2550 4545 5260 2000 4200 2650 4745 5460 2000 4500 2800 5045 5760 1900 4700 2900 5245 5960...
  • Page 53 (En-52)

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