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Table of Contents
- 1 Intended Use
- 2 Description of Parts
- 3 Control Board
- 4 Cable Types and Minimum Thicknesses
- 5 Installation
- 6 Preliminary Operations
- 7 Electrical Wiring
- 8 Input Voltage
- 9 Signalling Devices
- 10 Safety Devices
- 11 Standard Connection
- 12 Getting Started
- 13 Export / Import Data
- 14 Final Operations
- 15 Error Messages
- 16 Dismantling and Disposal
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Table of Contents
Related Manuals for CAME BXV Series
Summary of Contents for CAME BXV Series
- Page 1 Sliding gate operators FA01294-EN BXV04AGS BXV06AGS BXV08AGS BXV10AGS BXV04RGS BXV06RGS BXV08RGS BXV10RGS BXV06AGM BXV10AGM BXV04ALS BXV06ALS BXV08ALS BXV10ALS INSTALLATION MANUAL EN English...
- Page 3 GENERAL PRECAUTIONS FOR INSTALLERS Important safety instructions. Follow all of these instructions. Improper installation can cause serious bodily harm. Before continuing, also read the general precautions for users. The manufacturer declines any liability for using non-original products; which would result in warranty loss • If the power- supply cable is damaged, it must be immediately replaced by the manufacturer or by an authorized technical assistance center, or in any case, by qualified staff, to prevent any risk.
- Page 4 Make sure that the operator is installed onto a sturdy surface that is protected from any collisions • Check that the temperature ranges given and those of the location match. • Before installing the operator, check that the guided part is in good mechanical condition, is balanced and that it opens and closes correctly.
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Page 5: Intended Use
PRODUCT DATA AND INFORMATION Legend This symbol shows which parts to read carefully. This symbol shows which parts describe safety issues This symbol shows which parts to tell users about. The measurements, unless otherwise stated, are in millimeters. Description BXV04AGS - Operator with 24 V motor, featuring a control board with display, on-board radio decoding, movement and obstruction detecting device for gates weighing up to 400 kg that are up to 14-m long. -
Page 6: Description Of Parts
Description of parts Operator 1 -Cover 12 - Control board 2 -Board-fitting support 13 - Control board rack 3 -Gearmotor 14 - Housing for the RLB card 4 - Anchoring plate 15 - Housing for the UR042 module 5 - Housing for two emergency batteries 16 - Housing for SMA or RGSM001 sensor 6 - Transformer 17 - Release lever... -
Page 7: Control Board
Control board The functions on the input and output contacts, the time settings and user management, are set and viewed on the display. All wiring connections are quick-fuse protected. For the system to work properly, before fitting any plug-in card, you MUST CUT OFF THE MAIN POWER SUPPLY and remove any batteries. Before working on the control panel, cut off the mains power supply and remove any batteries. - Page 8 Dimensions Limits to use MODELS BXV04AGS BXV06AGS BXV08AGS BXV10AGS BXV04RGS BXV06RGS BXV08RGS BXV10RGS Pinion module Maximum gate-leaf length (m) Maximum leaf weight (kg) 1000 1000 MODELS BXV06AGM BXV10AGM BXV04ALS BXV06ALS BXV08ALS BXV10ALS Pinion module Maximum gate-leaf length (m) Maximum leaf weight (kg) 1000 1000...
- Page 9 Technical data MODELS BXV04AGS BXV06AGS BXV08AGS BXV10AGS BXV04RGS BXV06RGS BXV08RGS BXV10RGS Power supply (V - 50/60 Hz) 230 AC 230 AC 230 AC 230 AC 110 AC 110 AC 110 AC 110 AC Motor power supply (V) 24 DC 24 DC 24 DC 24 DC 24 DC...
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Page 10: Cable Types And Minimum Thicknesses
Cable types and minimum thicknesses CABLE LENGTH (m) < 10 from 10 to 20 from 20 to 30 230 V AC Power supply 3G x 1.5 mm² 3G x 1.5 mm² 3G x 2.5 mm² 230 V AC Flashing light 2 x 1.5 mm²... -
Page 11: Installation
INSTALLATION The following illustrations are mere examples. Consider that the space available where to fit the barrier and accessories will vary depending on the area where it is installed. It is up to the installer to find the most suitable solution. The drawing show an operator fitted on the left. - Page 12 Insert the screws supplied in the anchoring plate. Lock the screws with the nuts supplied. Remove the pre-shaped clamps using a screwdriver. Fit the anchoring plate into the iron cage. The tubes must run through the existing holes. UNI 5588 M12 Ø...
- Page 13 Remove the nuts from the bolts. Fit the electric cables into the tubes so that they come out about 1500 mm. Setting up the operator Remove the operator's cover. Place the operator on top of the anchoring plate. The electric cables must pass under the operator case Drill the cable gland.
- Page 14 Fastening the rack Release the operator. Rest the rack above the gearmotor. Weld or fasten the rack to the gate along its entire length. To assemble the rack modules, use an extra piece and rest it under the joint, then fasten it using two clamps. Adjusting the pinion-rack coupling Manually open and close the gate.
- Page 15 Fastening the operator Proceed with the fastening only after adjusting the pinion-rack coupling. Fasten the operator to the anchoring plate with washers and nuts. Establishing the limit-switch points with mechanical limit-switches Open the gate. Insert the opening limit switch fin on the rack. The spring must trigger the microswitch.
- Page 16 Establishing the limit-switch points with magnetic limit-switches * * Only for BXV06AGM BXV10AGM Open the gate. Insert the magnetic opening limit switch fin on the rack. The fin magnet must be at a distance between 10 and 30 mm from the magnetic sensor. ~ 20 Fasten the support to the rack using the headless screws supplied.
- Page 17 Close the gate. Insert the magnetic closing limit switch fin on the rack. The fin magnet must be at a distance between 10 and 30 mm from the magnetic sensor. ~ 20 Fasten the support to the rack using the headless screws supplied. The limit switch magnet must be perpendicular to the magnetic sensor.
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Page 18: Electrical Wiring
ELECTRICAL WIRING Electric cables passage Connect all wires and cables in compliance with the law. The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Input voltage Make sure the mains power supply is disconnected during all installation procedures. Before working on the control panel, cut off the mains power supply and remove any batteries. -
Page 19: Signalling Devices
Signalling devices Maximum contact capacity 10 - 5 24 V AC/DC - 3W Maximum contact capacity 10 - E 24 V AC/DC - 25 10 11 E 1 - Additional light Increases the lighting in the manoeuvring area. 2 - Additional flashing light It flashes during the operator opening and closing phases. -
Page 20: Safety Devices
Safety devices During programming, configure the type of action that must be performed by the device connected to the input. Connect the safety devices to the CX and/or CY inputs. If contacts CX and CY are not used they must be deactivated during programming. Photocells Standard connection Standard connection... - Page 21 PROGRAMMING Function of the programming buttons 1 - ESC button It is used to: Exiting the menu 8 8 8 Delete the changes Return to the previous screen Stop the operator, when the operator is in operation mode 2 - < > buttons For: Navigate through the menu items Increasing or decreasing values...
- Page 22 Maintained action With the function active, the operator movement (opening or closing) is interrupted when the control device is released. Activation of the function excludes all other control devices. Maintained action 0 =Deactivated (Default) 1 = Activated Command 2-7 For the association of a command to the connected device on 2-7. Command 2-7 0 = Step-step (Default) 1 = Sequential...
- Page 23 Additional light It allows to choose the operating mode of the lighting device connected to the output. Additional light 0 = Flashing light (Default) 1 = Cycle light The light remains off if an automatic closing time is not set. Cls.
- Page 24 Opening slow-down point Sets the opening slow down start point (percentage of the total travel). This function appears only is the [Encoder] function is active. Opening slow-down point From 10% to 60% (25% Default) Closing slow-down point Sets the closing slow down start point (percentage of the total travel). This function appears only is the [Encoder] function is active.
- Page 25 RSE speed It is used to set the remote connection system communication speed on the RSE port. RSE speed 0 = 1200 bps 1 = 2400 bps 2 = 4800 bps 3 = 9600 bps 4 = 14400 bps 5 = 19200 bps 6 = 38400 bps (Default) 7 = 57600 bps 8 = 115200 bps...
- Page 26 The operation can be carried out by using a transmitter or other control device. The boards that manage the control devices (AF - R700 - R800) must be plugged into the connectors. From the docs.came.com portal, download the LIST OF REGISTERED USERS form, type L20180423. Add User...
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Page 27: Getting Started
Parameters reset The default settings are restored and the travel calibration is deleted. Parameters reset OFF (Default) Manoeuvres counter For viewing the number of maneuvers made by the operator. Manoeuvres counter 001 = 100 maneuvers 010 = 1000 maneuvers 100 = 10000 maneuvers 999 = 99900 maneuvers CSI = maintenance job Adjusting the motor torque... -
Page 28: Export / Import Data
Export / import data It is possible to save user data and system configuration in a MEMORY ROLL card. The stored data can be reused in another electronic board to configure another system in the same way. Before fitting and removing the MEMORY ROLL card, you MUST CUT OFF THE MAINS POWER SUPPLY. 1 - Fit the MEMORY ROLL card into the corresponding connector on the control board. -
Page 29: Final Operations
FINAL OPERATIONS ERROR MESSAGES Calibration error Adjustment error Encoder failure error Services test failure error Operating time error Obstacle detected during closing Obstacle detected during opening Exceeded the maximum number of obstructions consecutively detected The limit switches are both open Serial communication error Incompatible transmitter error Wireless system not communication error... - Page 30 PAIRED OPERATION Single command of two connected operators. Electrical wiring Connect the two electronic boards with a CAT 5 cable. Fit a RSE card into both control boards. Proceed with the electrical connection of the devices and accessories. The devices and accessories must be connected to the electronic board which will be set as MASTER. For electrical connections of the devices and accessories, see the ELECTRICAL CONNECTIONS chapter.
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Page 32: Dismantling And Disposal
DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 regulation standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies.
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