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ELAU SB Series Instruction Manual

Positioning motor controller, motors and accessories
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Instruction
Manual
PMC-2
Positioning
Motor Controller,
SB - motors
and
accessories
V20.XX.XX
Edition BA * PMC-2 * EN * 01/98
Article number: 17130054-001

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Summary of Contents for ELAU SB Series

  • Page 1 Instruction Manual PMC-2 Positioning Motor Controller, SB - motors accessories V20.XX.XX Edition BA * PMC-2 * EN * 01/98 Article number: 17130054-001...
  • Page 2 ELAU AG. Disclaimer ELAU AG makes no representations or warranties with respect to the contents or use of this manual or with respect to the PMC-2 and specifically disclaims any express or implied warranties of merchantibility or fitness for any particular purpose.

  • Page 3: Table Of Contents

    Instruction Manual PMC-2 Table of contents WHAT IS THE PURPOSE OF THIS INSTRUCTION MANUAL?............. 5 THE PMC-2 IN AN OVERVIEW ......................6 ..........................6 NTRODUCTION ......................... 7 PPLICATION RANGE ......................... 7 ERFORMANCE FEATURES ..........................8 OMMUNICATION BE-7........................8 PERATION WITH 2.5.1 Menu selection ..........................
  • Page 4 PMC-2 Instruction Manual WIRING OF THE PMC-2 IN THE SYSTEM..................54 .......................54 AINS AND MOTOR CONNECTION ........................55 HE CONTROL CIRCUIT COMMISSIONING ..........................56 ............................56 ROCEDURE (P)....................58 IST OF PARAMETER VARIABLES 7.2.1 General parameters ........................58 7.2.2 Positioning control parameters....................58 7.2.3 Parameter group 2 - speed regulators..................59 7.2.4 Parameter group 3 - encoder data ....................59 7.2.5...

  • Page 5: What Is The Purpose Of This Instruction Manual

    For the sake of clarity, the instruction manual does not contain all details on all versions of the PMC-2 and cannot cover any feasible case of installation, operation or maintenance. In case of specific problems not sufficiently explained here, please contact ELAU. Further Literature:...

  • Page 6: The Pmc-2 In An Overview

    PMC-2 Instruction Manual 2 The PMC-2 in an overview The PMC-2 digital positioning motor controller is the cost optimal and complete solution in future- oriented technology for your positioning and synchro tasks. 2.1 Introduction Until now a servo positioning has been realized by means of a positioning control and a separate motor controller.

  • Page 7: Application Range

    Instruction Manual PMC-2 2.2 Application range All applications requiring a high dynamic, flexible, and precise positioning of brushless AC servo motors. Typical applications are in tact and angle-synchronous machines: - food and packaging machines e. g. measurers, foil transport, cut into sections referred to labels, rotating blades - printing and paper machines e.

  • Page 8: Communication

    PMC-2 Instruction Manual 2.4 Communication The PMC-2 positioning motor controller communicates: - with a PLC via inputs/outputs, - with a PLC via serial data transfer, - with operational and display units via serial data transfer - with the Industrial I/O-Lightbus over option module - with the INTERBUS-S (Remote bus) over option module - with the PROFIBUS-DP 2.5 Operation with BE-7...

  • Page 9: Menu Selection

    Instruction Manual PMC-2 2.5.1 Menu selection BA * PMC-2 * EN * 01/98 Page 9...

  • Page 10: Key Input

    PMC-2 Instruction Manual 2.5.2 Key input The keys cannot be modified in menu "key input“. „NEW“ means here the entry to another authorisation level, but not the modification of the key. The keys are set in "General Parameters" P0.18 „Code_Foreman“ and P0.19 „Code_Installer“. Page 10 BA * PMC-2 * EN * 01/98...

  • Page 11: Status Information

    Instruction Manual PMC-2 2.5.3 Status information /T1: standard operation set up, LOW-Power-operation active Operating mode: parameter 1st initialisation Error1 class 1 error inactive no enable or class 2 error -> active dc-circuit tension builds up active PMC-2 in automatic control, but without operating mode ->...

  • Page 12: Variable And Parameter Menu

    PMC-2 Instruction Manual 2.5.4 Variable and parameter menu After the input of a parameter (Pxxx), the BE-7 will ask you, if you want the modified parameter record to be transferred to the PMC-2. A transferred parameter record will only be accepted into the working memory with a positive edge (LOW ->...

  • Page 13: I/Os And Flags

    Instruction Manual PMC-2 2.5.5 I/Os and flags Inputs can only be read. System outputs can only be read. Programmable outputs can be read and influenced. Flags can be read and influenced. 2.5.6 Reset keys With the BE-7 certain behaviour patterns of the PMC-2 can be selected for reset of the PMC-2. During RESET the BE-7 key must be pressed down.

  • Page 14: Operating Unit Be-8

    PMC-2 Instruction Manual 2.6 Operating unit BE-8 2.6.1 Mechanics BA_BE8.cdr Page 14 BA * PMC-2 * EN * 01/98...

  • Page 15: Initial Operation

    Instruction Manual PMC-2 2.6.2 Initial operation Power supply of the BE-8 (article number 13130205) is via the COM1 or COM2 interfaces of the PMC-2. Jumper occupation: free used free not fitted The serial interface of the BE-8 is connected to the COM1 or COM2 interface of the PMC-2. (Setting of the serial interface: 9600, N, 8, 1) Cables for RS 485 Plug PMC-2...

  • Page 16: Variable Menu

    PMC-2 Instruction Manual 2.6.3 Variable menu 20 V variables (V0 to V19) can be edited with EPAS-3. Display text, lower limit, upper limit and format are set in parameter group 6. • The variables must be inputted in a row with no gap, because all following variables after format 0.0 are ignored.
  • Page 17 Instruction Manual PMC-2 • select next-lower variable • cancel input (old value is retained) • select next-higher variable • cancel input (old value is retained) • deletes the last digit as long as the input is not completed ENTER • takes over the inputted value ERROR •...

  • Page 18: Programming

    2.7 Programming EPAS-3 is responsible for the programming of the PMC-2. Tailor-made installations are realised with the ECL-ELAU Control Language, which has been successfully used many times in the positioning controls SX-1, SX-2, and SX-3. ECL-3, for the product family PMC-2, gives the user a powerful tool due to its multitasking capabilities.

  • Page 19: Motors

    Instruction Manual PMC-2 2.8 Motors Since ELAU defines itself as a system supplier, it includes high dynamic brushless servo motors SB- 056...205 to its range of products. Performance features of the servo motors: - torque range from 0,5 to 90 Nm - Fe Nd B magnets for high temperatures - resolver feedback;...

  • Page 20: Safety

    PMC-2 Instruction Manual 3 Safety 3.1 Symbol and note explanations Safety symbol You will find this symbol with all safety instructions in this instruction manual which could be a danger to life and limb of persons. Therefore observe these notes thoroughly and act extremely carefully in those cases.

  • Page 21: General Safety Instructions

    • The PMC-2 and the SB-XXX servo motor may only by used for the installations intended in this manual and only in connection with external units and components recommended and authorised by ELAU. • The flawless and safe function of the product presupposes appropriate transport, storage, arrangement and installation as well as careful service and maintenance.

  • Page 22: Assembly And Handling

    PMC-2 Instruction Manual 3.4 Assembly and handling There is a risk of injuries by squeezing, shearing, cutting or hitting! Observe rules for the prevention of accidents! 3.5 Safely separated extra-low voltages Signal voltage and control voltage are <33 Volt and must be executed as extra-low voltages with safe separation.

  • Page 23: Protection Of Dangerous Movements

    Instruction Manual PMC-2 The PMC-2 leads increased leakage current and may be operated only with connected earth conductor. The leakage current exceeds 3.5 mA. Therefore appliances require a fixed mains connection (according to draft DIN EN 50178/ed. 11.94, section 5.2.11). CAUTION 3.7 Protection of dangerous movements There may be various causes of dangerous movements:...

  • Page 24: Installation Notes

    PMC-2 Instruction Manual 4 Installation notes This instruction manual gives you the most important basic requirements for the commissioning of the PMC-2 positioning motor controller. However, before you start with the commissioning, there are some instructions to be observed. 4.1 Protection method For the protection of the unit (especially from metallic powder deposit, oil, humidity and strong electromagnetic interference as well as for the observance of the admissible ambient temperature) a system of protection corresponding...

  • Page 25: Mounting

    Instruction Manual PMC-2 4.3 Mounting - Mount the units vertically with the power connections on the top side. - Only connect one motor to each PMC-2. WARNING HIGH VOLTAGE! Disconnect from mains supply, before working on this equipment. Electric discharge > 1min Caution! When exploiting the maximum brake power, the air outlet temperature of the PMC-2 can become >100°C.
  • Page 26 PMC-2 Instruction Manual Example of a switching cupboard with ventilation Notes: • Distance between casings: short form 2A, 4A, 5A, 8A >40mm (casing to casing) long form 2A, 5A, 8A >30mm short form 16A, 25A >10mm • If a DPS-1 option module (PROFIBUS-DP) is used, the minimum distance of the long form may have to be increased due to the PROFIBUS plugs.
  • Page 27 Instruction Manual PMC-2 BA * PMC-2 * EN * 01/98 Page 27...
  • Page 28 PMC-2 Instruction Manual Mounting drawing for the motor filter with minimum distances: Motorfilter Motorfilter (alos here possible) (also here possible) Output Output Ausgang Ausgang to the motor to the motor * contact surfacesoft mounting clamps on assembly plate bare U V W U V W Eingang Eingang...

  • Page 29: Wiring Notes

    ELAU as a system supplier provides the ready-made cables. CAUTION Minimum bending radius for all ELAU cables is 10 times the cable diameter If no ELAU cables are used, please watch the following cross sections: Admissible cable cross sections in dependence of current (VDE 0113), installation type C:...

  • Page 30: Electromagnetic Tolerance

    PMC-2 Instruction Manual 4.4.2 Electromagnetic Tolerance In general To control and regulate motors, the mains voltage is stored in the DC-circuit of the PMC-2 by ac-dc conversion. This stored energy is fed to the motor by deliberate switch-on and switch-off of six semiconductor switches.
  • Page 31 Instruction Manual PMC-2 Motor cable 0 - 10m 10 - 20m 20 - 40m over 40m SB056 (up to 25m) (up to 50m) application mains filter FI07838 FI07838 specific motor filter FI07837 filters (from 50m) SB070 (up to 25m) (up to 50m) application mains filter FI07838...
  • Page 32 PMC-2 Instruction Manual Shielding, earthing, potential balancing for the wiring of several PMC-2 Page 32 BA * PMC-2 * EN * 01/98...

  • Page 33: Mains

    Instruction Manual PMC-2 4.4.3 Mains Fuse protection of mains The PMC-2 is directly contacted to the 3 AC 400 Volt. A filter is integrated into CAUTION the PMC-2. The power supply has to be safed by fuses or a power safety switch.
  • Page 34 PMC-2 Instruction Manual Control voltage The control voltage can be earthed. With the 24 V DC for the control voltage also other sinks can be supplied. Please make sure that the tolerances for the 24 V DC control voltage have to be met. This is especially important for applications with inductivities (magnetic valves, brake, etc.).

  • Page 35: Dc-Circuit

    Instruction Manual PMC-2 4.4.4 DC-circuit The rectification of the power supply and the storage of the electrical energy in the PMC-2 takes place in the so-called direct current circuit. The DC-circuit essentially consists of a rectification and capacitors. With the PMC-2 the DC-circuit voltage is laid on the power plug X1. DC-Voltage can be up to 725V! Isolation of the flexes has to be sufficient! Do not earth the DC-circuit!
  • Page 36 PMC-2 Instruction Manual DC-circuit short circuit With this drive a high safety at standstill of the drive is achieved with little expenditure. The monitorings installed in the drive system are most effectively used. In cases of EMERGENCY STOP, enable LOW and severe PMC-2 errors the mains contactor will drop and the DC-circuit short circuit contactor will fall-in after a deceleration time (parameter P0.16).
  • Page 37 Instruction Manual PMC-2 If the option DC-circuit short circuit is used, the contacts O_DC-c_short circuit will have to be switched in series (see drawings on next page; K7). With T1-operation the digital outputs must be connected to auxiliary relays (K5). (The contacts of the auxiliary relays must be switched in series to the spool of K2 ->...
  • Page 38 PMC-2 Instruction Manual Wiring (external bleeder): Bleeder is simultaneously DC-circuit short circuit resistance Wiring (external bleeder): As above, but with connection to 16A or 25A compact unit Page 38 BA * PMC-2 * EN * 01/98...
  • Page 39 Instruction Manual PMC-2 BA * PMC-2 * EN * 01/98 Page 39...

  • Page 40: Interfaces

    PMC-2 Instruction Manual 5 Interfaces 5.1 Overview external motor Bleeder power part EXT .BLEEDER MOTO R netz -> -> indirekt voltage B LO control voltage -> +24V 0V 2,5 AT communication -> BE-7 X 10 control panel X 9 memory modul ->...

  • Page 41: X1 And X2 Power Parts

    Instruction Manual PMC-2 5.2 X1 and X2 power parts Connector Pin Meaning Mains connection Mains connection Mains connection Mains connection DC - dc-circuit (basic voltage 510-735 V) DC + dc-circuit (basic voltage 510-735 V) “bleeder on” control signal for bridging of dc-circuits +24V Control voltage (I_max.

  • Page 42: X4 Inputs And Outputs Of The Positioning Level

    PMC-2 Instruction Manual 5.3 X4 Inputs and outputs of the positioning level Connector Meaning Variable Factory setup X4.3 Outputs O0.0 Automatic active O0.1 Manual active O0.2 Ready for operation O0.3 Disturbance O0.4 Warning O0.5 TP1 active O0.6 homed O0.7 Homing active O0.8 O0.9 O.10...

  • Page 43: X5 Inputs And Outputs Of The Motor Controller

    Instruction Manual PMC-2 5.4 X5 Inputs and outputs of the motor controller Connector Pin Meaning Variable X5.3 Connection motor temperature switch S0.16 Mϑ1 or PTC Mϑ2 X5.2 O_disturbance (normally-closed contact) S1.03 O_warning (normally-closed contact) S1.04 O_brake (normally-open contact) S0.06 O_mains contactor (normally-open contact) S0.07 O_ZK_short circuit (normally-open contact) S0.08...

  • Page 44: X6 Resolver

    PMC-2 Instruction Manual 5.5 X6 Resolver Connector Meaning SB-Motor free D-Sub free outlet SIN - E Resolver connection COS - C Resolver connection EXCT - B Resolver connection free SIN + F Resolver connection COS + D Resolver connection EXCV + A Resolver connection Note: The shield is laid on both sides of the plug casing.

  • Page 45: Interfaces Of The Additional Cards

    Instruction Manual PMC-2 5.7 Interfaces of the additional cards Occupation of places for the option modules (-> see also S9.12 - S9.15) Plug Encoder Communication Analog I/O Encode DSUB 15pole ANA-1 BHS-1 DSUB 9pole DSUB 9pole IBS-2 socket (outgoing (ingoing interface) interface) DSUB 9pole...

  • Page 46: X12 Encoder

    PMC-2 Instruction Manual 5.7.1 X12 encoder SINCOS module SCI-1 The PMC-2 can read high-resolution rotation encoders (SINCOS encoders) via the option module SCI-1. In addition, the SCI-1 has an incremental encoder input. Two SINCOS encoders or one SINCOS and one incremental encoder can be connected. SINCOS encoder inputs (X12/X16) 15 pole D-Sub pin...
  • Page 47 Instruction Manual PMC-2 BA * PMC-2 * EN * 01/98 Page 47...
  • Page 48 PMC-2 Instruction Manual Incremental encoder simulation module IKA-1 The option module converts the position values from the resolver into incremental encoder signals and passes them on to other positioning controls (e.g. SX-2, PMC-2). In addition, the module has an analog set value input which can additionally read in voltage (-10 ... +10V) or power (0 ... 20mA). In addition an incremental encoder input was realised.
  • Page 49 Instruction Manual PMC-2 BA * PMC-2 * EN * 01/98 Page 49...
  • Page 50 PMC-2 Instruction Manual Incremental encoder module INK-1 Absolute value encoder module SSI-1 Connector Meaning X12/X12.1 D-Sub free socket free free free free free free Uabs (U = 15V DC; I = 0.4A) free loop in + loop in - loop out + loop out - free Notes:...

  • Page 51: X14 Analog I/O Module

    Instruction Manual PMC-2 5.7.2 X14 Analog I/O module 5.7.3 Other option modules For the settings for other option mot mentioned here, please see chapter 8 “Technical data” of the user documentation. BA * PMC-2 * EN * 01/98 Page 51...

  • Page 52: Motor Connector Sb-056

    PMC-2 Instruction Manual 5.8 Motor connector SB-056...205 5.8.1 Motor Connector Meaning PMC-2 Earth conductor Earth conductor Mϑ1 temperature contact X5.3 Mϑ1 Mϑ2 temperature contact X5.3 Mϑ2 free Cable shielding connector case 5.8.2 Resolver or SINCOS Connector Meaning (resolver) PMC-2 EXCT + EXCT - COS - COS +...
  • Page 53 Instruction Manual PMC-2 BA * PMC-2 * EN * 01/98 Page 53...

  • Page 54: Wiring Of The Pmc-2 In The System

    PMC-2 Instruction Manual 6 Wiring of the PMC-2 in the system 6.1 Mains and motor connection Page 54 BA * PMC-2 * EN * 01/98...

  • Page 55: The Control Circuit

    Instruction Manual PMC-2 6.2 The control circuit Note: The contactor relays K6 and K7 can be omitted, if the working current of K1 and K3 < 200mA. When switching enable, no additional external lock must be active. BA * PMC-2 * EN * 01/98 Page 55...

  • Page 56: Commissioning

    Resolver or SINCOS encoder The PMC-2 positioning motor controller and the SB-XXX servo motors are both provided factory-set by ELAU. The measuring in of the resolver or SINCOS on the scene is therefore not necessary. Check of cables and wiring Identity with the valid ELAU connection plans.
  • Page 57 Instruction Manual PMC-2 End of 1st commissioning Lay of mains supply First the emergency stop should be actuated. If all status displays are o.k., release the emergency stop. Positioning of axis For the first positioning of the axis choose "Manual operation slow" •...

  • Page 58: List Of Parameter Variables (P)

    PMC-2 Instruction Manual 7.2 List of parameter variables (P) Parameter variables are data in which machine parameters and drive specific information are filed. The transfer of new parameters is done at the switch of enable. Parameters are power failure safe. They are filed into the Memory Module and are copied into the RAM memory with the switch on of the unit.

  • Page 59: Parameter Group 2 - Speed Regulators

    Instruction Manual PMC-2 7.2.3 Parameter group 2 - speed regulators Number Designation Unit Data Access Min-Max Default type level 2.00 V_P_gain Foreman 0-200 2.01 V_I_time Foreman 0-2500 2.02 V_feed_forward Foreman 0-120 2.03 Filter_Param.1 msec Foreman 0.0-10.0 2.04 Filter_Param.2 msec Foreman 0.0-10.0 7.2.4 Parameter group 3 - encoder data Number...

  • Page 60: Parameter Group 5 - Setup

    PMC-2 Instruction Manual 7.2.6 Parameter group 5 - setup Number Designation Unit Data Access Min-Max Default type level 5.00 Wiring VTAB Foreman see 8.6.2 5.01 TEST_switches R&D 00000000 5.02 I_Group_0 Foreman PMC X4.2 5.03 I_Group_1 Foreman 5.04 I_Group_2 Foreman 5.05 I_Group_3 Foreman 5.06...

  • Page 61: Parameter Group 7 - Communication

    Instruction Manual PMC-2 7.2.8 Parameter group 7 - communication Number Designation Unit Data Access Min-Max Default type level 7.00 KOM_Mode Foreman 00000000 7.01 Start_Timeout Foreman 0 - 999999 10000 7.02 BUS_Timeout Foreman 0 - 999999 7.03 KOM_Timeout Foreman 0 - 999999 7.04 KOM_Address Foreman...

  • Page 62: Diagnosis And Operation

    PMC-2 Instruction Manual 8 Diagnosis and operation 8.1 In general The PMC-2 features a differentiated error treatment to enable of carefully directed reactions to certain events. All errors and warnings have to be confirmed. Fatal errors of error class 1 can only be confirmed by a renewed switch off/on of the unit, if the cause of error is eliminated.

  • Page 63: List Of All Errors

    Instruction Manual PMC-2 8.3 List of all errors Error class 1: Fatal error -> contact our service department Error class 1 PMC-2 text short explanation Ojob timeout internal error Ampl. shortcircuit high-level short circuit Bleeder error bleeder resistor defective MEM no module no MEM module plugged MEM no parameter no parameters on MEM module...
  • Page 64 PMC-2 Instruction Manual Error class 3: normal errors -> remove error cause Error class 3 PMC-2 text short explanation HW limit switch - driven to neg. HW limit switch HW limit switch + driven to pos. HW limit switch SW_limit switch - driven to neg.

  • Page 65: Chart With Error Reactions

    Instruction Manual PMC-2 8.4 Chart with error reactions Action Error class Mains separation The relay_output "Mains on" (normally-open contact) opens High level disactivated no EMK braking Brake active The relay_output "brake release" (normally-open contact) opens Indirect short circuit external discharging resistor, decelerated (time_DC_short circuit), switched via intermediate circuit.

  • Page 66: Variables

    PMC-2 Instruction Manual 8.5 Variables 8.5.1 Access protection There is a general mechanism for the control of the accesses to all variables. Each variable has an access authorisation for writing; reading, however, has no access protection. We differ between six authorisation levels: Level Meaning Key deposit...

  • Page 67: System Variables (S)

    Instruction Manual PMC-2 8.6 System variables (S) Via system variable you have access to internal sizes. There are the following data types of system variables: • logical which can become the states high and low • numerical which contain the corresponding numerical values •...

  • Page 68: Wirable Logical System Variables

    PMC-2 Instruction Manual 8.6.2 Wirable logical system variables Number Designation Unit Data Access level Factory setup type Function Number 1.00 O_manuell_active Bool Nobody X4.3 DIG.OUT 1.01 O_auto_active Bool Nobody X4.3 DIG.OUT 1.02 O_controller_ok Bool Nobody X4.3 DIG.OUT 1.03 O_error Bool Nobody X4.3 DIG.OUT 1.04...

  • Page 69: System Variables Group 3

    Instruction Manual PMC-2 8.6.4 System variables group 3 Number Designation Unit Data type Access level Min-Max 3.00 I_DAW_1_select A_type Foreman 3.01 I_DAW_2_select A_type Foreman ±99999.999 3.02 I_analog_1_ANA-1 Nobody ±99999.999 3.03 I_analog_2_ANA-1 Nobody ±99999.999 3.04 I_analog_3_IKA-1 Nobody ±99999.999 3.05 I_analog_4 Nobody ±99999.999 3.06 O_analog_1_ANA-1...

  • Page 70: System Variables Group 4

    PMC-2 Instruction Manual 8.6.5 System variables group 4 Number Designation Unit Data type Access level Min-Max 4.00 O_Act_error Nobody 0 - 599 4.01 O_Last_error Foreman 0 - 499 4.02 O_Last_warning Foreman 0 - 599 4.03 O_operating_mode Nobody ±9999 4.04 O_PT_block_1 Nobody ±9999 4.05...

  • Page 71: System Variables Group 5

    Instruction Manual PMC-2 8.6.6 System variables group 5 Number Designation Unit Data type Access level Min-Max 5.00 I_SYN_counter Foreman 1,..,32767 5.01 I_SYN_denomin Foreman 1,...,32767 ±99999.999 5.02 I_SYN_offset Unit Foreman 5.03 I_SYN_period Unit Foreman 0,...,999999.999 ±999999.999 5.04 I_SYN_end Unit Foreman ±99999.9 5.05 O_SYN_vel Unit/sec...

  • Page 72: System Variables Group 7 - Communication

    PMC-2 Instruction Manual 8.6.8 System variables group 7 - communication Number Designation Unit Data type Access level Min-Max 7.00 O_BUS_State Nobody -99 - +99 7.01 O_KOM_State Nobody -99 - +99 7.02 O_KOM_Error Nobody -999 - +999 7.03 O_KOM_Info1 Nobody 4 Byte 7.04 O_KOM_Info2 Nobody...
  • Page 73 Instruction Manual PMC-2 BA * PMC-2 * EN * 01/98 Page 73...

  • Page 74: Maintenance

    This work must be carried out by qualified maintenance staff only. In case you return the defective unit to the ELAU customer support, please fill the distortion report following this chapter.

  • Page 75: Repairs

    It is absolutely necessary that the components are packed in an ESD packaging or foil, since otherwise the claim for guarantee will expire. For spare parts orders and repairs, please contact the following address: ELAU AG Address: Dillberg 12...

  • Page 76: Unit Exchange

    PMC-2 Instruction Manual 9.2.2 Unit exchange Risk of accident due to possibly fatal voltage! 1. Before working at electrical installations, open main switch and secure against switch-on. The drives must safely stand still because servo motors in generator operation may carry potentially fatal voltage on the motor cables. CAUTION 2.
  • Page 77 Instruction Manual PMC-2 Exchanging the PMC-2 • open main switch • secure against switch-on • ACHTUNG HOCHSPANNUNG! warning high voltage! Vor Arbeiten am Gerät, Netzanschluß trennen. Entladezeit > 1 min. disconnect from mains supply, before working CAUTION on this equipment. Discharge time > 1 min •...
  • Page 78 Connect power connectors only if both ends are dry and clean! CAUTION If no ready commissioned cables from ELAU are used: Check the use of new cables for compatibility with the connection plan of the machine manufacturer! Page 78...
  • Page 79 Instruction Manual PMC-2 BA * PMC-2 * EN * 01/98 Page 79...

  • Page 80: Technical Data

    PMC-2 Instruction Manual 10 Technical data 10.1 PMC-2 general data Input mains Nominal a.c. voltage 3 x 360 ... 460V (400V -10%/+15%) Mains frequency 48 ... 62 Hz Control voltage 22 ... 33V DC/2A (supply of logics) Standard inputs Input voltage/power 20 ...
  • Page 81 Instruction Manual PMC-2 PMC-2/2 PMC-2/4 PMC-2/5 PMC-2/8 PMC-2/16 PMC-2/25 Motor controller Nominal current (root mean square) Inc Peak current (root mean square for 1 sec) Nominal output 1.3kVA 2.8kVA 3.4kVA 5.5kVA 11kVA 17kVA 235µF 235µF 235µF 470µF 940µF 940µF Cycle frequency 12kHz 0 ...

  • Page 82: Combinations Pmc-2 And Sb-Motors

    PMC-2 Instruction Manual 10.2 Combinations PMC-2 and SB-motors Definitions [Nm] Standstill torque of the motor Constant torque (100% ED) with speed n . With an ambient temperature of 40°C, an excess temperature of 60°C on the motor case in dependence of the thermal motor time constant will appear.
  • Page 83 Instruction Manual PMC-2 PMC-2/02 = 2A = 40°C ambient ∆T = 4A = 60°C Case Motor type P4.02 P4.08 W100 M100 Ω 1/min Nm/A kgcm SB 0565006 0.78 0.67 0.78 0.67 3.31 5000 29.230 0.92 0.21 0.35 0.732 SB 0704005 0.68 0.65 0.68...
  • Page 84 PMC-2 Instruction Manual PMC-2/05 = 5A = 40°C ambient ∆T = 10A = 60°C Case Motor type P4.02 P4.08 W100 M100 Ω 1/min Nm/A kgcm SB 0704005 0.68 0.65 0.68 0.65 2.84 4000 59.709 1.09 0.26 0.27 0.614 SB 0704010 1.25 1.14 1.25...
  • Page 85 Instruction Manual PMC-2 PMC-2/16 = 16A = 40°C ambient ∆T = 32A = 60°C Case Motor type P4.02 P4.08 W100 M100 Ω 1/min Nm/A kgcm SB 1452008 10.74 10.35 10.74 10.35 36.06 2000 3.547 2.19 10.5 2.17 4.877 SB 1452015 19.01 17.75 19.01...

  • Page 86: Appendix

    EN 50082-2 generic standard interference-resistant norme générique résistance Fachgrundnorm Störfestigkeit brouillage Manufacturer: Fabricant: Hersteller: ELAU AG Dillberg 12 ELAU AG ELAU AG D-97828 Marktheidenfeld Dillberg 12 Dillberg 12 D-97828 Marktheidenfeld D-97828 Marktheidenfeld Stellung im Betrieb / Position : Vorstand/Chairman 1.6.1997...
  • Page 87 été déclarée conforme aux directive. dispositions de la directive. Hersteller: Manufacturer: Fabricant: ELAU AG Dillberg 12 ELAU AG ELAU AG D-97828 Marktheidenfeld Dillberg 12 Dillberg 12 D-97828 Marktheidenfeld D-97828 Marktheidenfeld...
  • Page 88 PMC-2 Instruction Manual Page 88 BA * PMC-2 * EN * 01/98...
  • Page 89 ELAU resolver cable With the ELAU resolver cable, the shield connection on the motor side is done via a contact of the resolver cable. On the PMC-2 the shield is connected to the casing via metal case of the D-sub- connector.

  • Page 90: Modifications

    PMC-2 Instruction Manual 11.2 Modifications 01/97 • Instruction manual was adapted to V20 07/97 • 1.8 Motors SB 056 50 06 was newly added • 3. Installation notes was revised • 4.8 Motor connector SINCOS was added • 5. Wiring of the PMC-2 in the system was revised •...
  • Page 91 Instruction Manual PMC-2 Index Modifications..........90 Monitor outputs .......... 62 Absolute value encoder module SSI-1..50 Motors............19 Access protection........66 Motor connector SB-056...205....52 Application range ......... 7 Mounting ............ 25 BE-7............. 8 Overview ............. 6 Chart with error reactions ......65 Parameter ..........

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