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Valtra 6000 Workshop Manual

Valtra 6000 Workshop Manual

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VALTRA – VALMET

MEGA MEZZO HI-TEC

WORKSHOP MANUAL

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john cann

April 1, 2025

WIRING DIAGRAM .2002 , 6750 IS IT WIRED READY TO TAKE SIDE WORKING LIGHTS ON HAND CAB HANDLES?

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Ralph Muller

April 17, 2025

Valtra 6550H There is a separate fuse box on the right hand side of the engine compartment with 4 fuses and 2 relays. What are these for?

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April 25, 2025

Where is the fuse for brakelights on valmet 365 tractor.. brake lights not working.

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Summary of Contents for Valtra 6000

Page 1 VALTRA – VALMET MEGA MEZZO HI-TEC WORKSHOP MANUAL...
Page 2: Electrical System
General Engine Electrical 6000, 6100, 6200 system 6250, 6300, 6350 6400, 6550, 6600 Power transmission 6650, 6800, 6850 6900, 8000, 8100 8200, 8400, 8050 Brake system 8150, 8450, 8550 8750, 8950 Steering sys- tem and Front 6600E---8750E axle Frame and...
Page 3 Order no 39 210 211 ENGLISH...
Page 4 11. Layout 10. General 12. Repairs 13. Maintenance...
Page 6 To the reader The Service Manual for the Valmet tractors is intended to be a practical reference source to be used in work- shop. The repair instructions in the manual are based on methods which have been worked out in practice during normal workshop conditions and which are based on the use of special tools from the manufacturer when stated in the instructions.
Page 8 Model Code Page 1. 8. 2000 11. General 6000-- 8950 1. 9. 2002 The following supplements have been published for the Valmet 6000---8950 Service Manual: Ordering number Date Notes 39 256 211 15. 6. 1992 39 256 212 1. 9. 1992 39 256 213 15.
Page 10 Model Code Page 11. Layout 6000-- 8750 8. 11. 1990 Layout of Service Manual 1. Division into groups The manual is divided into groups (10 ---100) which are based on the make ---up of the tractor. The groups are listed on the first index leaf.
Page 11 Model Code Page 11. Layout 6000-- 8750 8. 11. 1990 3. Code designation Three ---digit code designations are used to distinguish the different document groups for the respective components. The same code is also used in the Time List as a reference to the text in this Manual. The code designation numbers appear both in the box at the top of the page and also in the headings.
Page 12 Model Code Page 8. 11. 1990 11. Layout 6000-- 8750 1. 4. 1997 Code designation in the Service Manual 10. General 110 Layout 120 Repairs 130 Maintenance 20 Engine 21. Engine 210 Technical data, tools, description 211 Cylinder block and flywheel housing...
Page 13 Model Code Page 8. 11. 1990 11. Layout 6000-- 8750 1. 4. 1997 50. Brakes 510 Technical data, description 511. Service brakes 520 Parking brake 60. Steering system and front axle 61. Steering system 610 Technical data, tools, description 611 Steering valve...
Page 14 Model Code Page 12. Repairs 6000-- 8750 8. 11. 1990 General instructions for repairs Outer oil seals The Service Manual contains instructions for changing all outer oil seals, (e.g. oil seals on the PTO shaft end, on the output shaft to the front wheel drive and on the pinion shaft on the powered front axle, and so on).
Page 15 Model Code Page 12. Repairs 6000-- 8750 8. 11. 1990 Handling of heavy components Cleanliness Unless otherwise specified, all removals should be accom- To ensure long life of a machine, it is important to keep dirt and plished using adjustable lifting equipment. All supporting foreign material out of its vital working components.
Page 16 Model Code Page 12. Repairs 6000-- 8750 8. 11. 1990 Correct and incorrect method of fitting and bending locking The main parts of lip ---type seal: tabs. 1. Case 2. Sealing element 3. Ring spring Slackening of nuts and bolts is prevented by mechanical...
Page 17 Model Code Page 12. Repairs 6000-- 8750 8. 11. 1990 Table Table 1. Tightening torques, metric standard thread (ISO) Tightening torques Nm Dim. Quality, surface treatment, material and so on 10.9 12.9 lubr. tol.± tol± tol. ± lubr. tol. ±...
Page 18 Model Code Page 12. Repairs 6000-- 8750 8. 11. 1990 Conversion table for common units Quantities and units Conversion factors Overall and detail dimensions millimetres (mm) 100 mm=3,94 inches 1 inch=25,4 mm Short distances e.g. turning circles metres (m) 1 m=3,28 ft...
Page 20 Model Code Page 1. 1. 1994 13. Maintenance 6000-- 8750 15. 5. 1996 Maintenance Valmet 6000---8750 Greasing lubricating points fitted with N.B. Detailed maintenance instructions, see Operator’s Man- grease nipples ual. Always clean the grease nipples before applying the General grease gun.
Page 21: Maintenance Schedule
Model Code Page 15. 5. 1996 13. Maintenance 6000-- 8750 1. 4. 1997 Maintenance schedule 11 12 16 17 6084--- 67 Every 250 hours Daily/every 10 hours 1. Check engine oil level 12. Clean engine air filter 2. Check coolant level and radiator fins 13.
Page 22 Model Code Page 1. 4. 1997 13. Maintenance 6000-- 8750 1. 11. 1998 27 29 31 36 28 33 42 40 43 33 25 38 37 20 6084--- 68 Every 500 hours Every 2000 hours/every other year Clean water trap (fuel system) (on 6 ---cylinder engines.
Page 23: Recommended Fuel And Lubricants
--- hubs, Dana 80W/90 GL ---5 (LS) --- hubs, ind. front axle Dana+Carraro 2x1,5 Fuel tank: --- 6000---8000 Hi Trol, 6250Hi ---6650Hi HiTrol --- other models diesel fuel --- extra fuel reservoir, metallic / plastic +82 / +121 Cooling system:...
Page 24 21. Engine 20. Engine 22. Fuel system 23. Cooling system...
Page 26 Model Code Page 15. 6. 1992 21. Engine 6000-- 8750 1. 9. 1992 Contents General (Op. no. 210): Specifications ..............
Page 27 Page 15. 6. 1992 21. Engine 6000-- 8750 1. 9. 1992 D. Connecting rods, weight classes ..........
Page 28 Model Code Page 1. 8. 2000 21. Engine 6000-- 6800 1. 9. 2002 Specifications Engine designations 1. Basic markings: 320, 420, 620 and 634. The first digit indicates the number of cylinders and the two last digits the stroke (---20=120 mm, ---34=134 mm).
Page 29 Model Code Page 1. 8. 2000 21. Engine 6800-- 8400 1. 9. 2002 Specifications Tractor 6800 6850 Hi 6900 8000 8050 8050 (L23517--- ) (--- L23317) (L23318--- ) Designation 420 DWRIE 420 DWRIE 620 DRE 620 D 620 DSR 620DSRE Turbocharger yes (+interc..) yes (+interc..)
Page 30 Model Code Page 1. 8. 2000 21. Engine 8450-- 8950 1. 9. 2002 Specifications Tractor 8450 8450E 8450 8450 Hi 8550 8550E 8550 (--- L24134) (L24135--- ) (--- L24115) (L24116--- ) Designation 620 DWR 620 DWR 620 DWRE 620DWRE 634 DSR 634 DSR 634DSRE Turbocharger...
Page 31 Page 1. 1. 1994 21. Engine 6000-- 8750 1. 8. 1998 Inside diameter of valve guide before fitting ......... .
Page 32: Connecting Rod
............. . 39,991...40,000 mm Width of ring grooves: --- 1st groove (right---angled ring; 6000, 6200, 6300, 8000R, 8000, 8100, 8050, 8150) ..2,560...2,580 mm --- 2nd grove .
Page 33 Page 8. 11. 1990 21. Engine 6000-- 8750 1. 9. 1992 --- 3. undersize 1,00 mm ............
Page 34 Model Code Page 1. 1. 1994 21. Engine 6000-- 8750 1. 8. 1998 Timing marks: Timing marks on gears are in alignment when the 1st cylinder piston is at its top dead centre between compression and power strokes. On crankshaft gear .
Page 35 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 1. 1. 1994 Lubricating system Oil pressure at normal running temperature: --- at idling speed (min.) ............
Page 36 Model Code Page 1. 6. 1999 21. Engine 6000-- 8950 1. 10. 1999 Balancing unit (420 engines) Tooth backlash: --- crankshaft ring gear ---balancer weight gear wheel ........
Page 37 Model Code Page 1. 1. 1994 21. Engine 6000-- 8750 1. 11. 1998 Special tools Order no Description 1 9051 73100 Puller for cylinder liner 2 9101 65600 Milling cutter for cylinder liner seat 3 9052 46400 Centring tool for flywheel housing...
Page 38 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 1. 11. 1998...
Page 39 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 Engine, description The lower face of the flywheel housing functions as a sealing surface for the oil sump gasket. This means that the lower face of the cylinder block must be level with the flywheel housing.
Page 40 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 Crank mechanism The crankshaft is forged from chrome alloy special steel and is induction hardened at the bearing and sealing surfaces. This makes it possible to grind bearings four times without a new heat treatment.
Page 41 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 15. 5. 1993 Timing gears The timing gear train consists of hardened, helically cut gear wheels. The gears are encased by the timing gear casing which is fitted to the front of the engine. The timing gear drives the camshaft, fuel injection pump and oil pump.
Page 42 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 Lubricating system (620-- engines) 1. Lubricating oil pump 2. Pressure ---relief valve 3. Oil filter 4. Turbocharger (not 8000 and 8100 tractors) 5. Main oil gallery 6. Oil pressure sensor...
Page 43 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 Induction and exhaust sys- The filter system for the engine inlet air comprises a cyclone An electric service indicator is located in the filter body. This type precleaner, and a paper filter which acts as the main filter.
Page 44 Code Page 1. 4. 1997 21. Engine 6000-- 8950 1. 6. 1999 The picture above shows the air intake system of the 8400 tractor. 8400 has a turbocharged, 6---cylinder engine with an output of 140 hp (103 kW). The turbocharger type is Schwitzer S2B.
Page 45 Model Code Page 1. 8. 2000 21. Engine 6250-- 8950 1. 9. 2002...
Page 46 Model Code Page 1. 8. 2000 21. Engine 6200-- 8400 1. 9. 2002...
Page 48 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 Repair instructions 9051 73100 Cylinder block and flywheel housing (Op no 211) 1. Cylinder block and cylinder liners A. Measuring cylinder liner wear Note! Cylinder liner wear can be measured when the engine is attached to the tractor.
Page 49 Code Page 1. 9. 1992 21. Engine 6000-- 8750 1. 1. 1994 0,1 ---0,4 mm 3. Press in a new bushing. Note the position of the oil hole. It is unnecessary to ream the bushing because it has a correct inner diameter when it is fitted in place.
Page 50 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 1. 1. 1994 134 mm 272 mm 6---7 mm Order no Hole diameter 1. 8363 24661 56,02...56,05 2. 8368 52460 55,42...55,45 Camshaft oversize bearing bushings for 420---engines. 3. 8368 52460 55,42...55,45...
Page 51 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 G. Fitting pipe for oil dipstick 9101 65600 1. Clean the seat for the pipe. 2. Apply locking fluid Loctite 601 to the lower end of the pipe. 3. Tap the pipe in to the correct fitting height with tool 9025 95900.
Page 52 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 6. If the cylinder liner height is too low, a liner with a higher flange is fitted. Order no Marking grooves +0,02 8266 47420 9,03 --- (norm) +0,02 8366 47933 9,08 9.
Page 53 Model Code Page 1. 4. 1997 21. Engine 6000-- 8950 1. 10. 1999 2. Flywheel housing 8360 20054 A. Fitting flywheel housing The flywheel housing is centred on the cylinder block by two tension pins. Even the flywheel housings which are delivered as spare parts have ready ---made holes for the pins.
Page 54 Code Page 1. 8. 1998 21. Engine 6000-- 8750 1. 11. 1998 C. Changing starter ring gear on flywheel Note! If a flywheel must be changed on the E ---engines, an If the ring gear is worn, change it with a new one. The ring gear...
Page 56 Model Code Page 8. 11. 1990 21. Engine 6000-- 8750 1. 9. 1992 Cylinder head and valve 2. Compress the valve springs using lever 9101 66200. Re- mechanism (Op no 212) move the valve cotters, spring guide and spring. Remove the valves.
Page 57 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 1. 1. 1994 9101 65900 5. Measure the clearance between the valve stem and the 21 mm valve guide with a dial gauge. Lift the valve so that the valve head is 15 mm from the face of the cylinder head, and measure the clearance.
Page 58 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 1. 4. 1997 G. Grinding valves F. Changing valve seat inserts In order to ensure that there is a proper seal around the valves, Exhaust valves are fitted with separate valve seat inserts. If the there is a difference in the sealing surface angles.
Page 59 Model Code Page 1. 8. 1998 21. Engine 6000-- 8750 1. 6. 1999 I. Fitting cylinder head 1. Measure the length of the cylinder head bolts. Compare with dimensions shown in figure below. Change too long bolts. max. 142 320, 620, 634 max.
Page 60 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 2. Valve mechanism 60˚ A. Reconditioning rocker arm mechanism 1. Check the valve tappets, especially the contact surface against the camshaft. Worn or damaged tappets should be discarded. 5. Fit the plug to the other end of the rocker arm shaft. Lubri- cate the shaft and fit various parts in a correct order.
Page 61 Model Code Page 1. 1. 1995 21. Engine 6000-- 8750 15. 5. 1996 6. Crank the engine until the aligning marks on the idler gear 320 ---engines and camshaft gear are facing each other. Extract the cam- Check the valve clearances in the injection order of the en- shaft.
Page 62 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 1. 4. 1997 Crank mechanism (Op. no 3. Refit the bearing caps with new bearing shells and tighten them to the correct torque. Measure the I.D. with a dial gauge 213) which has been zeroed to the dimensions obtained in point 2.
Page 63 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 2. Fit the bearing shells into the cylinder block and the bearing 2. Clean the seat on the crankshaft with, for example, a wire caps. Ensure that the bearing shell clamping claws fit into their brush.
Page 64 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 2. Connecting rods and pistons 3. If the piston pin bushing is worn, it should be driven out using a suitable drift. A. Removing pistons together with con- necting rods Note! Pistons and connecting rods can be removed from the 40,025...
Page 65 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 3. Check that the connecting rod is not twisted by positioning 5. Also check the S ---bending of the connecting rod by using the measuring tool with the horizontally placed measuring sliding calipers to measure the distance between the edge of points against the face of the fixture.
Page 66 Change worn parts. Note! The uppermost ring is square on tractors 6000, 6200, 6300, 8000R, 8000, 8100, 8050 and 8150. The uppermost ring is wedge ---shaped on tractors 6100, 6400, 6600, 6800, 8200,...
Page 67 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 1. 1. 1994 F. Checking pistons H. Fitting piston together with connecting rod. Check the condition of the pistons and piston pins. Pay special attention to possible cracks on the edge of the com- bustion chamber and on the upper edge of the piston pin 1.
Page 68 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 . Balancer unit, 420---engines 4. Place the weights in the body, observing the notch mark- ings. The gear wheel with the punch mark runs against the crankshaft and should therefore be placed highest. Insert the A.
Page 69 Model Code Page 15. 5. 1996 21. Engine 6000-- 8750 1. 4. 1997 C. Fitting balancer unit A. Checking element of the rubber damper 1. Fit the tension pins in the balancer unit body. 1. Check the alignment marks (A) on both sides of the rubber 2.
Page 70 Model Code Page 1. 1. 1994 21. Engine 6000-- 8950 1. 8. 2000 Timing gears (Op no 214) 6. Unscrew the idler gear bolts (17 and 22 mm). Remove the A. Removing timing gear casing flange, gear wheel and bearing journal.
Page 71 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 C. Fitting timing gear casing 4. Fit the idler gear with shaft stud and ensure that the mark- ings are in the correct position. Fit the washer and tighten the The position of the timing gear casing and cover is deter- bolts to the correct torque.
Page 72 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 1. 1. 1994 9025 98700 9025 98800 9025 98900 6. Fit the oil deflector ring on the crankshaft and fit the timing gear casing cover using a new gasket. Drive in the tension pins with drifts 9025 98700 and 9025 98800 respectively (the tubular pin round the screw stud).
Page 74 Model Code Page 1. 10. 1999 21. Engine 6000-- 8950 1. 8. 2000 Lubricating system (Op no B. Removing and dismantling lubricating 215) oil pump A. Reconditioning of oil relief valve for Note! Concerning the latest type oil pump in 6---cyl. engines lubricating oil pressure from engine no.
Page 75 Model Code Page 1. 6. 1999 21. Engine 6000-- 8950 1. 8. 2000 C. Assembling and fitting lubricating oil Note! When measuring the tooth backlash, the engine should be the correct way up as the crankshaft bearing clearance af- pump fects the tooth backlash.
Page 76 API CD ACEA E2 ---96/E3 ---96 --- turbocharged engines CCMC D4/D5 ) API ---CD can also be used in conventionally aspirated engines. NOTE! “Valtra Engine” oil 10W30 or 15W40 is recommended for engines (see page 130/4). TEMPERATURE ˚C ---30 ---10...
Page 77 G. Latest lubricating oil pressure relief val- 8550, 8750 and 8950 The cooling nozzles can be removed after removing the oil J7595 --- (6000---8150), without piston cooling nozzles. sump. The nozzles have a ball valve with an opening pressure J14016 --- (8400---8950), with piston cooling nozzles of 3±0,25 bar.
Page 78 Model Code Page 21. Engine 6900-- 8950 1. 8. 2000 F. Lubricating oil pump from engine no. J7034 incl. in 6---cyl. engines From engine no. J7034 incl. the lubricating oil pump in 620--- and 634--- engines has been replaced with 645---engine’s pump.
Page 80 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 Inlet and exhaust system, 4. Check that the exhaust manifold is air tight. Tighten the turbocharger (Op no 216) bolts to 50 Nm and inspect for any damage (cracks, deforma- tion, corrosion etc.).
Page 81 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 4. Check the shaft end float. Place the stylus of the dial gauge against the end of the shaft and move the shaft axially. Refer to the clearance given in the specifications on page 210/9.
Page 82 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 15. 5. 1993 D. Reconditioning turbocharger (Schwitzer S1A, S1B, S2B) N.B! The same degree of cleanliness should be observed when removing the turbocharger as with repairing the fuel system. Only remove the compressor and turbine covers if the requisite special tools, e.g.
Page 83 Model Code Page 1. 9. 1992 21. Engine 6000-- 8750 15. 5. 1993 Cleaning parts of the turbocharger Assembling the turbocharger N.B. Use conventional cleaning agents. Do not clean with cor- It is recommended to use a repair kit when assembling the rosive substances as parts of the turbocharger may be dam- turbocharger.
Page 84 Model Code Page 1. 11. 1998 21. Engine 6000-- 8750 1. 9. 2002 E. Fitting turbocharger F. Adjusting by ---pass turbo (S1BG) Locate the cause of the defects on the turbocharger. Remedy The by ---pass turbo is fitted on 6400DW, 6400 DWRE, the fault before fitting the new turbocharger.
Page 85 Model Code Page 1. 11. 1998 21. Engine 6800 1. 9. 2002 G. Intercooler on 6800 tractor Valmet 6800 tractor has an intercooler, which cools the engine Note! On tractor 8400 (model 2001) and on HiTech ---tractors 6750 and 6850 (420 DWRIE) and on 8350 and 8950 (634 intake air.
Page 86 Model Code Page 21. Engine 6800 15. 5. 1996 H. Exhaust pipe on 6800 trac- IMPORTANT! On 6800 tractor there is as standard an exhaust pipe which has been drawn up along the cab LH side front pillar. Near the Concerning tractors with the ejector pipe: cab there is a protective outer jacket round the exhaust pipe.
Page 88 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 Working orders D. Lubricating oil pump A. Crankshaft seals (Lubricating oil pump, see page 215/1) (Rear seal, see page 211/6). --- Drain the engine coolant and the engine oil. Detach the (Front seal, see page 214/3).
Page 89 Model Code Page 21. Engine 6000-- 8750 1. 9. 1992 I. Camshaft H. Timing gears (Camshaft, see page 212/5) (Timing gears, see page 214/1) As the timing gear casing forms a seal against the oil sump, Before removing the camshaft the following steps should be...
Page 90 Model Code Page 1. 11. 1998 22. Fuel system 6000-- 8950 1. 6. 1999 Contents General (Op no 220) Specifications ..............
Page 91 Bosch fuel injection pump Type (pump/governor), 6000 ---8750 ..........
Page 92 Model Code Page 1. 4. 1997 22. Fuel system 6000-- 8950 1. 11. 1998 Special tools 9052 47800 Pressure gauge for checking delivery valve 9052 48900 Puller for injection pump drive gear 9025 99100 Locator for timing mark on the flywheel...
Page 93 Model Code Page 1. 1. 1994 22. Fuel system 6000-- 8750 1. 6. 1999 1. Fuel tank 2. Water trap (not 8200/8400, 8750 and 8950) 3. Fuel feed pump 4. Fuel filter (+ water trap, 8200/8400, 8750, 8950: double filter with water traps) 5.
Page 94: Fuel Injection Pump
6000-- 8750 1. 6. 1999 Fuel injection pump Valmet 6000---8400 , 8750 and 8950 tractors have a Bosch ---make injection pump which is an in ---line pump and its basic construction is similar on engines with the different number of cylinders.
Page 95 Model Code Page 22. Fuel system 6000-- 8750 1. 9. 1992 The pump element consists of one plunger and one cylinder which are a matched pair and because of the fine tolerances the whole element should be changed as a complete unit.
Page 96 Model Code Page 1. 6. 1999 22. Fuel system 8950 1. 8. 2000 Fuel injection pump (Bosch P-- pump) on 8950 tractor. 1. Boost control (for SigmaPower system) Function is similar to the boost control on 6800 and 8750 tractors, see page 223/9. 2.
Page 98 This letter should always be quoted when ordering a replacement pump or when looking for setting values. The letters for different pumps on 6000---8950 tractors can be found in the tables on pages 220/8, 8B. 1. Governor weight 2.
Page 99 1. 8. 2000 22. Fuel system 6000-- 6800 1. 9. 2002 Table of the fuel metering 6000---6800 (3 and 4 cyl.) Test equipment ISO 4008, Fluid ISO 4113 Nozzle ISO 7440 207 bar/0,60 orifice plate Pipe diam. ø6x2x600 ISO 4093...
Page 100 Model Code Seite 1. 8. 2000 22. Fuel system 8000-- 8950 1. 9. 2002 Table of the fuel metering, 8000---8950 (6 cyl.) Test equipment ISO 4008. Fluid ISO 4113. Nozzle ISO 7440 207 bar/0,60 orifice plate. Pipe diam. ø6x2x600 ISO 4093. Engine Tractor Injection...
Page 102 Model Code Page 1. 8. 2000 22. Fuel system 6000-- 8950 1. 9. 2002 Table of fuel equipment parts 6000---8950 Engine/Tractor Injection Element Delivery Governor Injector Nozzle Nozzle hol- pump valve spring compl. 420 D 8367 8353 8353 8353 8366...
Page 103 Model Code Page 1. 8. 2000 22. Fuel system 6200-- 8550 1. 9. 2002 Specifications with Stanadyne distributor pump Note! 6200, 8000R, 8050, 8150, 8450 and 8550 (also latest 6300 and 6400 from week 24/01 incl.) tractors have Stanadyne distributor pump. Also 6250Hi ---8550 Hi tractors have this pump.The pump is equipped with an electric running solenoid (ignition switch stop) and with an automatic bleeding system.
Page 104 Model Code Page 1. 6. 1999 22. Fuel system 6200-- 8550 1. 9. 2002 Fuel system with distributor pump 6200, 6900, 8000R, 6300---6400 from week 24/01 incl. All HiTech models. All latest Mezzo/Mega 1. Fuel tank 2. Water trap. 6200, 6900, 6300, 6400, 8000R and HiTech tractors have a diffe- rent water trap.
Page 105 Model Code Page 22. Fuel system 8050-- 8550 15. 5. 1996 Stanadyne distributor pump 1. Drive shaft 2. Governor weights 3. Governor spring 4. Stop solenoid 5. Overflow valve 6. Metering valve 7. Cam ring rollers 8. Hydraulic head 9. Pressure regulator valve 10.
Page 106 Model Code Page 1. 10. 1999 22. Fuel system 6200-- 8550 1. 8. 2000 Stanadyne distributor pump 1. Type plate with ordering number 2. Timing marks under the cover 3. Fuel inlet 4. Fuel return flow/overflow valve 5. Revolution lever 6.
Page 107 Model Code Page 22. Fuel system 8350 1. 8. 2000 Electric advancing of the injection (CCA), wiring diagram...
Page 108 Model Code Page 22. Fuel system 8050-- 8550 15. 5. 1996 Stanadyne distributor pump Housing pressure Transfer pump pressure Injection pressure 1. Fuel tank 10. Regulator spring 2. Water trap 11. Centrifugal weights 3. Fuel feed pump 12. Overflow valve 4.
Page 109 Model Code Page 1. 8. 2000 22. Fuel system 6200-- 8550 1. 9. 2002...
Page 110 Model Code Page 1. 8. 2000 22. Fuel system 6000-- 8950 1. 9. 2002...
Page 112 Model Code Page 1. 4. 1997 22. Fuel system 6000-- 8750 1. 6. 1999 Repair instructions B. Bleeding thermostart system Always remove air from the glow plug fuel pipe when the pipe Fuel feed pump and fuel filter (Op no 222) or reservoir has been emptied during repair work etc.
Page 113 Model Code Page 22. Fuel system 6000-- 8750 1. 9. 1992 D. Checking overflow valve E. Changing fuel feed pump valves If the fuel feed pressure deviates from the prescribed value, 1. Clean the feed pump. Disconnect fuel pipes to the feed check the opening pressure of the overflow valve.
Page 114 Model Code Page 1. 8. 1998 22. Fuel system 6000-- 8750 1. 6. 1999 Fuel injection pump and injectors (Op no 223) (Bosch in ---line pump) Note! Concerning fuel injection pumps with a new type gov- ernor, see page 223/8.
Page 115 Model Code Page 8. 11. 1990 22. Fuel system 6000-- 8750 1. 9. 1992 9052 48900 5. Use puller 9052 48900 and loosen the gear from the injec- tion pump camshaft front end. 6. Remove the injection pump attaching nuts (17 mm).
Page 116 Model Code Page 22. Fuel system 6000-- 8750 1. 9. 1992 E. Checking/changing delivery valve 5. Bleed the fuel system (Op no 222 A). 6. Adjust the injection timing (Op B). 1. Clean the injection pump, injectors and surrounding parts.
Page 117 Model Code Page 22. Fuel system 6000-- 8750 1. 9. 1992 2. Ensure that the throttle lever is in the idling position and that the engine is at normal operating temperature. 3. Start the engine and loosen the adjusting screw of the addi- tional spring so that it does not affect the idling speed.
Page 118 Model Code Page 22. Fuel system 6000-- 8750 1. 9. 1992 G. Removing injectors 1. Clean the injectors and the area around them. Disconnect the delivery pipes and the leak ---off pipes. 9051 71300 2. Secure the injector in a test bench and check the follow-...
Page 119 Model Code Page 22. Fuel system 6000-- 8750 1. 9. 1992 Tightness of nozzle Press down the tester pump lever until the pressure rises to approx. 20 bar below the adjusting value. Maintain this pres- sure for approximately 10 seconds and check whether drops of fuel are formed on the point of the nozzle.
Page 120 Model Code Page 22. Fuel system 6000-- 8750 1. 9. 1992 K. Fitting delivery pipes J. Fitting injector in engine 1. Check the state of the pipes. If there are kinks, damage by chafing, or if the tapered sealing end is damaged, the pipes 1.
Page 121 Model Code Page 1. 8. 1998 22. Fuel system 6800, 8750 1. 6. 1999 8950 L. Adjusting injection timing on 6800, 8750 and 8950 tractors Important! Adjusting fuel injection timing on 6800, 8750 and 8950 tractors and later on all tractors which have Bosch in --- line pump (G4720 --- (320), G2358 --- (420) and G5294 --- (620, 634), the injection timing is adjusted according to this instruc- tion.
Page 122 Model Code Page 15. 5. 1996 22. Fuel system 6800 1. 6. 1999 Manifold pressure compensator on 6800 tractor (Bosch LDA) Note! Boost control is fitted also on 8750 and 8950 tractors which have SigmaPower system. The boost control unit on the governor housing has been connected via a hose to the engine inlet manifold.
Page 123 Model Code Page 1. 4. 1997 22. Fuel system 8050-- 8550 1. 11. 1998 2. Stanadyne distributor pump. A. Removing pump 1. Clean the pump and the surrounding parts carefully. Remove the delivery pipes, the throttle cable wire from the rev- olution lever and the stop solenoid wire from the pump.
Page 124 Model Code Page 1. 4. 1997 22. Fuel system 8050-- 8550 1. 8. 1998 C. Bleeding fuel system D. Fuel feed pump Note! This fuel system removes automatically small amounts For the membrane type fuel feed pump no spare parts are of air bubbles from the filter and the pump when the engine supplied.
Page 125 Model Code Page 1. 8. 1998 22. Fuel system 8050-- 8550 1. 6. 1999 F. Adjusting low idling speed Fitting new fuel feed pump Revolution lever Max. revs Low idling speed --- Remove the old feed pump and fuel pipes The low idling speed can be adjusted with a limiting screw in --- Clean the sealing surface on the cylinder block front of the revolution lever.
Page 126 Model Code Page 1. 11. 1998 22. Fuel system 6200-- 8550 1. 9. 2002 I. Dynamic adjustment of injection timing 1. Let the engine run to a normal working temperature before Note! Ensure before engine start that the wires do not to- adjustment.
Page 127 Model Code Page 22. Fuel system 6200, 6900 1. 11. 1998 Possible disturbances If the injection timing deviates much from the specified value, check the following points: 1. Vibrating delivery pipe, hold to the pipe with one hand. 2. The distance between the magnetic sensor and the flyw- heel is incorrect, reposition the sensor.
Page 128 Model Code Page 15. 5. 1996 23. Cooling system 6000-- 8950 1. 8. 2000 Contents General (Op no 230): Specifications ..............
Page 129 8200, 8050 and 8150 has 8 cooling fan blades, other models 6 blades. Thermostat Spare part number Type Opening Fully Max stroke begins at open at 8361 15646 (6000---8400) ø67/79˚C 79˚±2˚C 94˚C 8361 15718 (6000---8400) ø67/83˚C 83˚±2˚C 97˚C 8360 15156 (8050---8750) ø54/79˚C...
Page 130 Model Code Page 1. 1. 1994 23. Coolant pump 6000-- 8950 1. 8. 2000 Special tools Order no Description 9101 93200 Puller for coolant pump impeller, 620---engines 9022 03500 Puller for coolant pump impeller, 320--- and 420---engines (earlier no 8360 85499) 9104 27700 Puller for coolant pump impeller, new coolant pump (420, K6491---), see page 230/8.
Page 131 Model Code Page 1. 9. 1992 23. Cooling system 6000-- 8750 1. 6. 1999 Cooling system 1. Coolant pump 2. Thermostat 3. By ---pass passage 4. Radiator Caution! Open the radiator cap carefully, if the coolant is hot Description as there will be pressure in the system. Carefully turn the radi- ator cap to the first stop.
Page 132 Model Code Page 1. 8. 2000 23. Cooling system 6200-- 8950 1. 9. 2002 Expansion tank 6200---6800 (K41106---) 6250---6850 Picture 2. Cooling system on 8200 ---8400 tractors from ser. The level of hot coolant is upper. Before filling the expan- no.
Page 133 Model Code Page 15. 5. 1996 23. Cooling system 8400-- 8950 1. 9. 2002 Viscous fan (Ø 600, 8 pcs blades) Picture 3. Viscous fan on 8350, 8400 (model 2001), 8450, 8550, 8750 and 8950. 1. Reservoir (filled with silicone fluid). 2.
Page 134 Model Code Page 1. 6. 1999 23. Cooling system 6000-- 8950 1. 9. 2002 Temperature sensor, engine coolant temperature: The sensor is placed on the engine beside the thermostat housing: Temperature gauge pin Warning light Resistance value, temperature gauge side: 60˚C=134±...
Page 135 Code Page 1. 8. 2000 23. Cooling system 6250-- 6850 1. 9. 2002 Coolant pump Valtra 6250Hi--6850Hi (K16108--). From engine number K6491 incl. Valtra 6200--6400 (K41106--). 8367 64215 Expansion tank Note! left hand thread Heating unit 25 Nm Oil cooler...
Page 136 Model Code Page 15. 5. 1996 23. Coolant system 6000-- 8950 1. 8. 2000 Repair instructions (Op no 231) B. Reconditioning coolant pump (320---, and 420---engines), ---K6490. A. Thermostat 1. Drain the engine coolant. Disconnect the water hoses from the thermostat housing and from the coolant pump. Remove the thermostat housing and the by ---pass hose.
Page 137 Model Code Page 1. 1. 1995 23. Cooling system 6000-- 8750 15. 5. 1996 178,5 mm 6. Tap out the shaft seal in the body using a suitable drift. Clean all parts and inspect their condition. Replace damaged 174,5 mm parts with new ones.
Page 138 Code Page 1. 9. 1992 23. Cooling system 6000-- 8750 1. 1. 1995 5. Remove the circlip in the pump body. Press the shaft together with bearings in the direction of the fan. Use e.g. a hydraulic press. Support the pump body so that the bearings have enough space for releasing.
Page 139 Model Code Page 15. 5. 1996 23. Cooling system 8050, 8150 1. 9. 2002 E. Coolant pump and thermostat housing on 8050 and 8150 The coolant pump is the same as on 8000 ---8400 tractors, see instr. C on page 231/2. 8050 and 8150 tractors have two thermostats.
Page 140 Model Code Page 15. 5. 1996 23. Cooling system 8450-- 8750 1. 9. 2002 F. Coolant pump on 8450---8750 tractors 0,8---1,2 mm On 8450, 8550 and 8750 tractors the coolant pump pulley bearing is different compared with other 6---cylinder en- gines.
Page 142 Page Model PRE---CLEANER, FITTING INSTRUCTION 17.05.1994 29.1 08.04.1998 8100, 8400 Pre-- cleaner ..32938500 (8400, vertical air filter) Pre-- cleaner ..33267100 (8100, vertical air filter) --- The self---cleaning precleaner of a cyclone type is intended to be used in very dusty conditions.
Page 143 Page 17.05.1994 Model PRE---CLEANER, FITTING INSTRUCTION 29.1 08.04.1998 8100, 8400 Tee lovi Skär skåra Cut notch...
Page 144 Tractor electrical system Autocontrol II (662343 ---) Autocontrol 2.1 (668103 ---) 30. Electrical system Σ---power Autocontrol 2.2 / 2.3 (J05133---) AC power lift ACD power lift ACB power lift Agrodata Agrodata---instrument FieldMaster Agroline ---instrument Autocontrol III (6600E, 8100E) Autocontrol IV (6600E---8750E) CareTel Autocontrol 5...
Page 146 Autocontrol---III, see section 34, Autocontrol IV, see section 35. CareTel is described in section 36 and AC V in section 37. Valmet 6000---8750 tractors have 12 V electrical system (negative earthing). Battery (12 V, 160 Ah) is fitted in the engine com- partment in front of the cab.
Page 147 Model Code Page 1. 6. 1999 31. Tractor electrical system 6000-- 8950 1. 9. 2002 Fuses and relays K14 relay, starter motor (in engine compartment) Relays K11, K12, K13, K15 and K16, see Autocontrol II under code 311 or Autocontrol 2.2 under code 314.
Page 148 Model Code Page 8. 11. 1990 31. Tractor electrical system 6000-- 8750 1. 8. 1998 Headlight adjustment Standard trailer socket 1. Brake light (red) 2. LH side direction indicator (yellow) 3. Earthing (white) 4. RH side direction indicator (violet) 5. RH side parking light (brown) 6.
Page 149 38 mm Note! Tractors 8050---8750 have starter motor ISKRA 12 V 3,6 kW (F2858---). Mezzo---tractors which have Bosch in---line fuel injection pump, have a new starter motor ISKRA 12 V 3,1 kW (6000---6800: F3792---), (8000---8400: F3818---). Alternator Magneti Marelli (Lucas) A127---65...
Page 150 111 A --- 6000 r/min ..............
Page 151 Model Code Page 31. Tractor electrical system 6000-- 8750 1. 8. 1998 Starter motor Iskra AZJ3234 12 V 3,1 kW (Sisu Diesel no. 8366 40949) Test values, unloaded: Rotation speed .............
Page 152 4,8 meter (Dickey ---john) or from 60 cm to 1,2 meter (see picture above). (Vansco). The recommended height of the radar in Valtra tractors is about 60 cm. The ground figure C must be situated so that in this area there are no moveable points e.g.
Page 153 Model Code Page 31. Tractor electrical system 6000-- 8950 1. 6. 1999 Radar fastening parts (e.g. ACD ---power lift) (these parts can be ordered from the Spare Part Center): 62=radar=31702100 63=bracket=32912800 64=plate=32891600 65=bolt=HA8351 (2 pcs) 66=washer=JD0412 (2 pcs) 67=nut=JB8906 (2 pcs)
Page 154 Model Code Page 15. 5. 1993 31. Tractor electrical system 6000-- 8750 1. 1. 1994 Position of electric components on frame Note! Symbols, see component lists on pages 310/7 ---8, 310/11 ---12 and 310/16 ---17.
Page 155 Model Code Page 8. 11. 1990 31. Tractor electrical system 6000-- 8750 15. 5. 1993...
Page 156 Model Code Page 15. 4. 1995 31. Tractor electrical system 6000-- 8750 1. 4. 1997...
Page 157 Model Code Page 1. 4. 1997 31. Tractor electrical system 6000-- 8750 1. 10. 1999...
Page 158 Model Code Page 1. 10. 1999 31. Tractor electrical system 6200-- 8550 1. 9. 2002 Not HiTech...
Page 159 Model Code Page 1. 10. 1999 31. Tractor electrical system 6250-- 8950 1. 8. 2000...
Page 160 Model Code Page 1. 10. 1999 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech...
Page 161 Model Code Page 1. 10. 1999 31. Tractor electrical system 6200-- 8750 1. 9. 2002 Not HiTech...
Page 162 Model Code Page 1. 10. 1999 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech...
Page 164 Model Code Page 1. 9. 1992 31. Tractor electrical system 6100-- 8400 15. 5. 1993 Wiring diagram up to serial no 660070 Sym--- (E -- models, see section 34) . Diagram no. 318 716 10 Component Code 32E. Battery See diagrams on pages 310/9 ---10 Alternator Sym--- Ind.
Page 165 Model Code Page 8. 11. 1990 31. Tractor electrical system 6100-- 8400 1. 9. 1992 Sym--- Earth lead, rear lights Component Earth lead, roof Code Earth lead, Autocontrol Safety circuit breaker Earth lead, cable harness instr. panel Brake light contact, right Earth lead, battery Earth lead, headlights Fuel gauge sender unit...
Page 166 Model Code Page 8. 11. 1990 31. Tractor electrical system 6100-- 8400 1. 9. 1992...
Page 167 Model Code Page 8. 11. 1990 31. Tractor electrical system 6100-- 8400 1. 9. 1992...
Page 168 Model Code Page 15. 5. 1993 31. Tractor electrical system 6000-- 8400 1. 1. 1994 Wiring diagram from tractor serial no 660071 up to ser. no 662342 (E-- models, section Diagram Alternator 31871620---32. See diagrams on pages 310/13---15. Pilot light, direction indicator III...
Page 169 Model Code Page 31. Tractor electrical system 6100-- 8400 15. 5. 1993 Sym--- Code Solenoid valve, diff lock Component Solenoid valve pto Solenoid valve 4WD (S19) Air cond. compressor press. switch (Y 4) Solenoid valve, quick ---shift gear, lower range, Brake light contact, left 2 ---step Switch, differential lock...
Page 170 Model Code Page 31. Tractor electrical system 6100-- 8400 15. 5. 1993 318 716 20--- 32 6184--- 127 6184--- 128...
Page 171 Model Code Page 31. Tractor electrical system 6100-- 8400 15. 5. 1993 6184--- 130...
Page 172 Model Code Page 31. Tractor electrical system 6100-- 8400 15. 5. 1993 6184--- 132...
Page 173 Model Code Page 1. 1. 1994 31. Tractor electrical system 6000-- 8400 15. 4. 1995 Wiring diagram from tractor serial number 662343 up to no 668102. Sym--- Code Component (E-- models, see section 35) . Diagram no 318 716 30B.
Page 174 Model Code Page 31. Tractor electrical system 6000-- 8400 1. 1. 1994 Sym--- Code Sym--- Code Component Component Combination control Solenoid valve, diff lock 25, 34, 52 Switch, front working lights Solenoid valve pto (S 6) Switch, rot. warning light...
Page 175 Model Code Page 31. Tractor electric system 6000-- 8400 1. 1. 1994 318 716 30 B...
Page 176 Model Code Page 31. Tractor electric system 6000-- 8400 1. 1. 1994...
Page 177 Model Code Page 31. Tractor electric system 6000-- 8400 1. 1. 1994 Autocontrol...
Page 178 Model Code Page 31. Tractor electrical system 6000-- 8400 15. 4. 1995 Wiring diagram from ser. no 668103. Sym--- Code Diagram Component no 318 716 40A. See diagrams on pages 310/23 ---25. 10 A Brake lights, diff. lock., trailer brakes This diagram includes also Autocontrol 2.1 system, Agro-...
Page 179 Model Code Page 31. Tractor electrical system 6000-- 8400 15. 4. 1995 Sym--- Code Sym--- Code Componenet Component (X29) Connector, 2 pin., STOP---alarm (max. 2 W) Switch, head lights Socket, 2 pin, PTO ---emerg. stop Switch, rear working lights (X32) Connector, 1 pin, electric stop...
Page 180 Model Code Page 31. Tractor electrical system 6000-- 8400 15. 4. 1995 AC2.1--- 1/6 318 716 40 A AC2.1--- 2/6...
Page 181 Model Code Page 31. Tractor electrical system 6000-- 8400 15. 4. 1995 AC2.1--- 3/6 AC2.1--- 4/6...
Page 182 Model Code Page 31. Tractor electrical system 6000-- 8400 15. 4. 1995 AC2.1--- 5/6 AC2.1--- 6/6...
Page 184 Model Code Page 15. 5. 1996 31. Tractor electrical system 6000-- 8750 1. 4. 1997 Wiring diagram, F17107---. Sym--- Code Component 10 A Brake lights, diff. lock., trailer brakes Diagram no 318 716 40D. Diagrams on pages 310/29---31. 10 A Telephone...
Page 185 Model Code Page 15. 5. 1996 31. Tractor electrical system 6000-- 8750 1. 4. 1997 Sym--- Code Sym--- Code Componenet Component Connector, 9 pin., upwards Switch, head lights (X25) Connector, 9---pin. Agrodata ---instrument Switch, rear working lights Connector, 26 pin., instr. left, white.
Page 186 Model Code Page 31. Tractor electrical system 6000-- 8750 15. 5. 1996 318 716 40D ACD2.1--- 1/8 ACD2.1--- 1/ ACD2.1--- 2/8 ACD2.1--- 2/8...
Page 187 Model Code Page 31. Tractor electrical system 6000-- 8750 15. 5. 1996 ACD2.1--- 3/8 ACD2.1--- 4/8...
Page 188 Model Code Page 15. 5. 1996 31. Tractor electrical system 6000-- 8750 1. 4. 1997 ACD2.1--- 7/8 ACD2.1--- 8/8...
Page 190 Model Code Page 31. Electrical system 6000-- 8750 1. 4. 1997 Wiring diagram F 50112--- Sym--- Code Component Diagram no 318 716 40F. Diagrams on pages 310/35 ---38. 10 A Brake lights, diff. lock. 10 A Telephone Sym--- Code 10 A Cigarette lighter, power socket...
Page 191 Model Code Page 31. Electrical system 6000-- 8750 1. 4. 1997 Sym--- Code Componenet Sym--- Code Component Connector, 9 pin., upwards (X25) Connector, 9---pin. Agrodata ---instrument Switch, head lights Connector, 26 pin., instr. left, white. Switch, rear working lights Connector, 26 pin., instr. right, blue Switch, fan (X29) Connector, 2 pin., STOP---alarm (max.
Page 192 Model Code Page 31. Electrical system 6000-- 8750 1. 4. 1997 PT97, 1/9 318 716 40 F PT97, 2/9...
Page 193 Model Code Page 31. Electrical system 6000-- 8750 1. 4. 1997 PT97, 3/9 PT97, 4/9...
Page 194 Model Code Page 31. Electrical system 6000-- 8750 1. 4. 1997 PT97, 7/9 PT97, 8/9...
Page 195 Model Code Page 31. Electrical system 6000-- 8750 1. 4. 1997 PT97, 9/9...
Page 196 Model Code Page 1. 6. 1999 31. Tractor electric system 6250-- 8950 1. 10. 1999 Wiring diagram, HiTech models Sym--- Code bole Component H49112---J38342. Fuses The diagrams on pages 310/43---47. Diagram no 33563500. Incl. also FieldMaster, CareTel and AC V--- system. F 1 15/20A Hazard warning flashers, water pump 31, 97 5/16A Radio, clock, tachograph, CareTel...
Page 197 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 11. 1998 Sym--- Code bole Component Sym--- Code bole Component (S32) Switch, rear window washer/wiper (S33) Toggle switch, headlights up Relay, fan III ---speed (S34) Switch, water pump Relay, four wheel braking (S35) Switch, reverse drive control lock Relay, interval wiper (S36) Switch, control stop...
Page 198 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 11. 1998 CareTel Sym--- Code bole Component Sym--- Code (X33) 3 pins, rear fog light bole Component (X35) 9 pins, SIGMA supply X39 9 pins, shuttle lever A1L CareTel, data gathering unit (X41) 2 pins, front PTO (X42) 4 pins, front PTO, supply B1L Pressure sensor, CareTel, 18 Bar...
Page 199 Model Code Page 31. Tractor electric system 6250-- 8950 1. 11. 1998...
Page 200 Model Code Page 1. 11. 1998 31. Tractor electric system 6250-- 8950 1. 9. 2002 HiTech, H49112---J38342 33563500...
Page 201 Model Code Page 1. 11. 1998 31. Tractor electric system 6250-- 8950 1. 9. 2002 HiTech, H49112---J38342...
Page 202 Model Code Page 1. 11. 1998 31. Tractor electric system 6250-- 8950 1. 9. 2002 HiTech, H49112---J38342...
Page 203 Model Code Page 1. 11. 1998 31. Tractor electric system 6250-- 8950 1. 9. 2002 HiTech, H49112---J38342...
Page 204 Model Code Page 1. 11. 1998 31. Tractor electric system 6250-- 8950 1. 9. 2002 HiTech, H49112---J38342...
Page 206 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 6. 1999 Wiring diagram 6200---8750 (AC 2.2), Sym--- Code bol Component J05133--- . Diagram no. 31871650A (not HiTech) F20 10A Rear window wiper/washer F21 15A Fan (I, II), air conditioner, floor fan Sym--- Code F22 10A 4WD, PTO, DPS...
Page 207 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 6. 1999 Sym--- Code Sym--- Code bol Component bol Component M1 Starter motor Diodes Y1, Y2, Y3, Y4, Y6 M2 Fan Diodes, AC---2 M3 Windscreen wiper Diodes, 4WD M4 Windscreen washer Diodes, Y11, Y12, (Y17) (M5) Rear window wiper (V5) Diodes, HiShift...
Page 208 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 6. 1999 Sym--- Code bol Component CareTel, information collecting system A1L CareTel, data logger B1L Pressure sensor, CareTel, 18 Bar (B2L) Pressure sensor, CareTel, 190 Bar B3L Sensor, gearbox temperature B4L Temperature sensor, engine H1L Indicator light, CareTel X1L Connector housing, 9 pin, CareTel,...
Page 210 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 6. 1999 31871650A AC 2.2.1 AC 2.2.2...
Page 211 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 6. 1999 AC 2.2.3 AC 2.2.4...
Page 212 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 6. 1999 AC 2.2.5 AC 2.2.6...
Page 213 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 6. 1999 AC 2.2.7 AC 2.2.8...
Page 214 Model Code Page 1. 10. 1999 31. Tractor eletrical system 6250-- 8950 1. 8. 2000 Wiring diagram, HiTech, Sym--- Haku bol Component J38343---K41106. Fuses Diagram no. 33563500A on pages 310/61---66. New wire 15A Hazard blinkers, water pump 31, 97 loom 33412510 and Twin Trac. 5A Radio, clock, tachograph, CareTel 2, 120 Code...
Page 215 Model Code Page 31. Tractor eletrical system 6250-- 8950 1. 10. 1999 Sym--- Code bol Component Sym--- Code bol Component S31 Switch, floor fan (S32) Switch, rear window wiper and washer Auxiliary relay, starter switch (S33) Change over switch, head lights up Relay, fan III (S34) Switch, water pump Control relay, 4---wheel brake...
Page 216 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 10. 1999 CareTel, information collecting system Sym--- Code bol Component A1L CareTel, data logger B1L Pressure sensor, CareTel, 18 Bar (X32) 1 pin, electric stop (B2L) Pressure sensor, 190 Bar (X33) 3 pin, fog light, rear B3L Sensor, gearbox temperature (X35) 9 pin, SIGMA supply...
Page 218 Model Code Page 31. Tractor eletrical system 6250-- 8950 1. 10. 1999 33563500A ACV I ACV II...
Page 219 Modell Code Page 1. 10. 1999 31. Tractor electrical system 6250-- 8950 1. 9. 2002 ACV III ACV IV...
Page 220 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 10. 1999 ACV V ACV VI...
Page 221 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 10. 1999 ACV VII ACV VIII...
Page 222 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 10. 1999 ACV IX ACV X...
Page 223 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 10. 1999 ACV XI...
Page 224 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 8. 2000 Wiring diagram HiTech, K41107--- Sym--- Code bole Component Diagram no. 33563510C. Incl. e.g. AC 5.2 unit. Diagrams on pages 310/71---77. Fuses 15A Hazard blinkers, water pump 31, 97 Sym--- Code 5A Radio, clock, tachograph, CareTel...
Page 225 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 8. 2000 Sym--- Code bole Component Sym--- Code bole Component (S33) Change over switch, head lights up (S34) Switch, water pump Control relay, 4---wheel brake (S35) Switch, rear steering prevention Relay, interval wiper (S36) Switch, control stop K10 Direction indicator relay...
Page 226 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 8. 2000 Sym--- Code bole Component Sym--- Code bole Component S7E Switch, lowering speed 85B, 85D S8E Switch, transport height 85B, 85D X43 8 pin, RS ---232 bus S9E Switch, draft control 85B, 85D (X45) 9 pin, Fieldmaster, extra equipment (X46) 7 pin, Fieldmaster, current socket...
Page 228 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 8. 2000 33563510C AC 5.2 1 AC 5.2 2...
Page 229 Model Code Page 31. Trcator electrical system 6250-- 8950 1. 8. 2000 AC 5.2 3 AC 5.2 4...
Page 230 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 8. 2000 AC 5.2 5 AC 5.2 6...
Page 231 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 8. 2000 AC 5.2 7 AC 5.2 8...
Page 232 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 8. 2000 AC 5.2 9 AC 5.2 10...
Page 233 Model Code Page 1. 8. 2000 31. Tractor electrical system 6250-- 8950 1. 9. 2002 AC 5.2 11 AC 5.2 12...
Page 234 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 8. 2000 AC 5.2 13 AC 5.2 14...
Page 236 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 8. 2000 Wiring diagram 6200---8750 (AC 2.3), Sym--- Code bol Component K44242---, (not HiTech). Diagram no. 318 716 60A. Diag- rams on pages 310/83 ---88. F17 10A Direction indicators, Fieldmaster 32, 153 F18 5A Instruments, warning lights, Autocontrol 17, 166...
Page 237 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 8. 2000 Sym--- Code bol Component Sym--- Code bol Component Diodes Y1, Y2, Y3, Y4, Y6 Diodes, AC---2 M1 Starter motor 3, 167 Diodes Y1, Y2, Y3, Y4, Y6 M2 Fan (V5) Diodes, HiShift M3 Windscreen wiper M4 Windscreen washer...
Page 238 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 8. 2000 Sym--- Code bole Component Sym--- Code bol Component S7E Switch, lowering speed 83B, 83D S8E Switch, transport height 83B, 83D CareTel, information collecting system S9E Switch, draft control 83B, 83D A1L CareTel, data logger S10E Autocontrol---Switch, lift/stop/lower...
Page 240 Model Code Page 1. 8. 2000 31. Tractor electrical system 6200-- 8750 1. 9. 2002 31871660A AC 2.3 1 AC 2.3 2...
Page 241 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 8. 2000 AC 2.3 3 AC 2.3 4...
Page 242 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 8. 2000 AC 2.3 5 AC 2.3 6...
Page 243 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 8. 2000 AC 2.3 7 AC 2.3 8...
Page 244 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 8. 2000 AC 2.3 9 AC 2.3 10...
Page 245 Model Code Page 31. Tractor electrical system 6200-- 8750 1. 8. 2000 AC 2.3 11...
Page 246 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 Wiring diagram, HiTech, L18105---. Sym--- Code bol Component Diagram no. 33563520A. Diagram incl. e.g. Agroline ---instru- ment. Diagrams on pages 310/93---100. Fuses Sym--- Code 15A Hazard blinkers, water pump 31, 97 bol Component 5A Radio, clock, tachograph, CareTel...
Page 247 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 Sym--- Code bol Component Sym--- Code bol Component S18 Engine temperature sender unit (stop) (S19) Switch, compressor pressure Relay, front working lights S20 Switch braking lights, left Relay, rear working lights S22 Switch, differential lock (K3) Relay, fog light, rear S23 Extra switch, Delta Power Shift, selector...
Page 248 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 Sym--- Code bol Component Sym--- Code bol Component ACB/ACD Autocontrol power lift: (X18) 2 pin, rear window washer A1E Autocontrol electronic unit 82B, 82D X19 37 pin, engine X20 9 pin, front direction indicator A2E Autocontrol, switch panel 85B, 85D...
Page 249 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002...
Page 250 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech, L18105--- 33563520A...
Page 251 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech, L18105---...
Page 252 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech, L18105---...
Page 253 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech, L18105---...
Page 254 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech, L18105---...
Page 255 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech, L18105---...
Page 256 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech, L18105---...
Page 257 Model Code Page 31. Tractor electrical system 6250-- 8950 1. 9. 2002 HiTech, L18105---...
Page 258 Model Code Page 31. Tractor electrical system 6200-- 8550 1. 9. 2002 Wiring diagram, 6200---8550 Sym--- Code (AC 2.3), bol Component L17307---, Diagram no. 318 716 70A (not HiTech). Dia- gram incl. e.g. Agroline ---instrument. Diagrams on pages Fuses 310/105 ---109. 15A Hazard blinkers, water pump 31, 97 5A Radio, clock, tachograph, CareTel...
Page 259 Model Code Page 31. Tractor electrical system 6200-- 8550 1. 9. 2002 Sym--- Code bol Component Sym--- Code bol Component Switch, head lights Switch, rear working lights Relay, front working lights Switch, fan Relay, rear working lights Combined switch 25, 34, 52 (K3) Relay, fog light, rear Switch, front working lights Auxiliary relay, starter switch...
Page 260 Model Code Page 31. Tractor electrical system 6200-- 8550 1. 9. 2002 Sym--- Code bol Component Sym--- Code bol Component ACB/ACD Autocontrol power lift Ground leads A1E Autocontrol electronic unit 82B, 82D A2E Autocontrol, switch panel 83B, 83D GR1 Rear lights, solenoid valves GR2 Roof B1E Position sensor 81B, 81D...
Page 261 Model Code Page 31. Tractor electrical system 6200-- 8550 1. 9. 2002...
Page 262 Model Code Page 31. Tractor electrical system 6200-- 8550 1. 9. 2002 Mezzo/Mega, L17307--- 31871670A...
Page 263 Model Code Page 31. Tractor electrical system 6200-- 8550 1. 9. 2002 Mezzo/Mega, L17307---...
Page 264 Model Code Page 31. Tractor electrical system 6200-- 8550 1. 9. 2002 Mezzo/Mega, L17307---...
Page 265 Model Code Page 31. Tractor electrical system 6200-- 8550 1. 9. 2002 Mezzo/Mega, L17307---...
Page 266 Model Code Page 31. Tractor electrical system 1. 9. 2002 6200-- 8550 Mezzo/Mega, L17307---...
Page 267 Model Code Page 31. Tractor electrical system 1. 9. 2002 6200-- 8550...
Page 268 31. Autocontrol II 6000-- 8750 1. 8. 1998 From the beginning of 1994 (662343---) all 6000---8400 trac- In addition, Autocontrol II has a three ---position lift/lower tors (except E ---models) have Autocontrol II as standard switch for the hydraulic power lift. Autocontrol II also controls equipment.
Page 269 Model Code Page 1. 1. 1994 31. Autocontrol II 6000-- 8750 1. 8. 1998 3. Power take ---off The PTO is controlled with a lever and a three ---position rocking switch on the driver’s right. PTO 540 or 1000 (or 540E) is selected mechanically with the lever at which time a pilot light comes on in the instrument panel.
Page 270 Model Code Page 31. Autocontrol II 6000-- 8750 1. 1. 1994 Picture 1. Components of the Autocontrol II A. Differential lock rocking switch on the right hand side of the seat. B. PTO rocking switch on the right hand side of the seat.
Page 271 Model Code Page 31. Autocontrol II 6000-- 8750 1. 1. 1994...
Page 272 Model Code Page 1. 1. 1994 31. Autocontrol II 6000-- 8750 1. 4. 1997 A. Delta Powershift Picture 2. Delta Powershift control. 1. Powershift control buttons: S23A=change down S23B=change up 2. Electronic control unit A10. 3. The circuit card A9 of the buzzer and the pilot lights. The...
Page 273 Model Code Page 31. Autocontrol II 6000-- 8750 1. 1. 1994 Circuit card of buzzer and ind. lights A. Buzzer test: --- Ground connector pin 5 and feed voltage of 12 V to pin 7. --- Ground pin 9 and feed voltage of 12 V to pin 8 at which time the buzzer should alarm continuously.
Page 274 Model Code Page 35. Autocontrol II 6000-- 8750 1. 1. 1994 B. Differential lock control Picture 5. Differential lock components on tractor K12: Switches on voltage to the solenoid valve, when the Y1: Differential lock solenoid valve rocking switch rear edge is depressed. Ind. light comes K11, K12 and K13: control relays on.
Page 275 Model Code Page 31. Autocontrol II 6000-- 8750 1. 1. 1994 Checking function of the differential lock control (engine at idling speed) --- Depress the rocking switch front edge at which time the lock indicator light comes on. --- Turn the switch to the middle position at which time the indicator light goes out.
Page 276 Model Code Page 31. Autocontrol II 6000-- 8750 1. 1. 1994 C. 4WD control Checking function (engine at low idling speed) --- Move the switch in the range gear lever knob to the front position at which time the 4WD ind. light comes on.
Page 277 Model Code Page 31. Autocontrol II 6000-- 8750 1. 1. 1994 D. PTO control Checking function: Make sure that the plug is fitted in the rear emergency socket. Move the control lever in the middle position. Check that the PTO rocking switch front edge is depressed (OFF). Switch off tractor current.
Page 278 Model Code Page 15. 4. 1995 31. Autocontrol 2.1 6000-- 8750 1. 9. 2002 1. Differences between AC II and AC D. Power lift Compared with AC II system, the power lift has one rocker Autocontroll 2.1 replaces under code 311 shown Autocontrol switch more.
Page 279 Model Code Page 15. 5. 1996 31. Autocontrol 2.1 6000-- 8750 1. 4. 1997 Picture 1. AC 2.1, control of Delta Powershift E. PTO emergency stop socket at the rear of the tractor (as on AC II system) A. Differential lock switch (as on AC II).
Page 280 Model Code Page 15. 4. 1995 31. Autocontrol 2.1 6000-- 8750 1. 4. 1997 DPS circuit card INPUT signals Pin 3: Permanent earthing Pin 4: 12 V via starter switch and fuse F22. Pin 5: 12 V, when the foremost push button is pressed.
Page 281: Control Stop
Modell Code Page 15. 4. 1995 31. Autocontrol 2.1 6000-- 8750 1. 8. 1998 Control stop Picture 3. Wiring diagram of control stop (optional) Note! Stop ---light wire must be equipped with a diod. Other- Q1=starter switch (number 32553200) wise, when driver uses the direction indicator lever S4 or...
Page 282 Engine (634 DS/634DSBIE) on Valtra 8750 and 8950 trac- tors has as a standard equipment Σ ---power system The torque of the PTO unit is measured by two sensors.
Page 283 Model Code Page 1. 6. 1999 31. Σ---power system 8750, 8950 1. 10. 1999 337 450 00 34008010 34008110 Picture 1. Components for Σ ---power system 5. Solenoid valve Y13. 6. ETB ---light and output % display 1. Engine speed sensor B4 7.
Page 284 Model Code Page 1. 10. 1999 31. Σ---power 8750, 8950 1. 9. 2002 Version markings of SigmaPower (see picture on page 313/2) Sigma ---ver- Tractor Used in pro- Sigma control unit A13, Sensors B4 Wire loom Modificati- sion duction part number and B5 In producti- As a spare...
Page 286 Model Code Page 1. 10. 1999 31. Σ---power system 8750, 8950 1. 8. 2000 B. Control unit A13 IMPORTANT! If on 8750 tractor is fitted the control unit of version 2.0 in place of the versions’ 1.0 or 1.1 units, con- nector A13 wires to pins 4, 7 and 12 (on tractor wire loom Marking side) must be disconnected and the ends of the wires must...
Page 287 Model Code Page 1. 6. 1999 31. Σ---power system 8750, 8950 1. 10. 1999 D. Sensors B4 and B5, versions 1.0, 1.1 and 2.0 Version 1.0 ---G22506 1=+12 V (Brown)=A 2= Earth (Green)=B 3=Sign (White)=C Versions 1.1 an 2.0 G22507 --- H02431--- A, C and D In connection with sensor...
Page 288 Model Code Page 1. 10. 1999 31. Σ---Power system 8950Hi 1. 9. 2002...
Page 290 Model Code Page 1. 10. 1999 31. Σ---power system 8750 1. 8. 2000 2. Electric connections, versions 1.0, 1.1 and 2.0 *) 8750 with has ver- sions 1.0 or 1.1: These wires must be discon- nected from connector A13 on the tractor wire loom side, if version 2.0 control unit is fitted (if not disconnected...
Page 292 Model Code Page 1. 8. 2000 31. Σ---power system 1. 9. 2002...
Page 293 Model Code Page 1. 6. 1999 31. Σ---power system 8750, 8950 1. 10. 1999 3. Fault tracing, adjustments and repairs If the Sigma Power - system has malfunctions, the function is checked in the following order:A. Checking function with the aid of the ETB ---light B.
Page 294 Model Code Page 1. 10. 1999 31. Σ---power system 8750, 8950 1. 9. 2002 C. Fault tracing by measuring voltages The latest connectors (G22507 ---) are tight, and connector rubber seals must not be opened, but the voltage measurements are done by connecting ETV 894 310 into the wire loom. On the earlier connectors (---G22506) the measurements can be done through the holes in connector A13 and/or through the holes in connectors B4 and B5.
Page 295 Model Code Page 1. 10. 1999 31. Σ---power system 8750, 8950 1. 9. 2002 Incorrect voltage readings may be caused by: Pins +<> ---: battery cable shoes, bad battery or faulty alternator. 1<>5: fuse F26, connectors X35, A13, or X4 or earth point GR9 in the cab front wall. 1<>7: Versions 1.0 and 1.1: connector A13 or earth point GR9.
Page 296 Model Code Page 31. Σ---power system 8750 1. 8. 1998 D. Checking and adjusting sensors with Fluke123 ---oscilloscope (if necessary) 1. Connect the measuring cable ETV 894310 (requires later connectors, G22507---) to the connector (A13) of the control unit. Connect the oscilloscope (FLUKE 123 Scopemeter) to the measuring cable connector with cables ETV 894 400. A red wire to connector pin 6 (foremost sensor channel A) and blue wire to connector pin 3 (rear sensor channel B).
Page 297 Model Code Page 1. 8. 1998 31. Σ---power system 8750 1. 10. 1999 INTERPRETATION OF OSCILLOSCOPE WAVES AND SPECIFIED VALUES 2. Select oscilloscope settings; channel A DUTY (pulse The phase difference indicates the time difference of ratio %) and channel B PHASE (phase difference B>A the waves in channels A and B as degrees within (deg)) and DUTY (pulse ratio %).
Page 298 Model Code Page 1. 8. 1998 31. Σ---power system 8750 1. 10. 1999 Figures below show two different measuring results from 3. Start the engine and let it run about 20 s at the low idling two different tractors with different PTO units (widths of speed, PTO disengaged and the hydraulic pump in unload- waves).
Page 299 Model Code Page 31. Σ---power system 8750 1. 8. 1998 More detailed instruction on how to carry out the oscilloscope settings: 2x ”PEEP” (=RESET)
Page 300 Model Code Page 1. 8. 1998 31. Σ---power system 8750, 8950 1. 6. 1999 5 V/d 5 V/d 5 V/d 5 V/d 2 ms/d...
Page 302 Model Code Page 1. 6. 1999 31. Autocontrol 2.2/2.3 6200-- 8150 1. 8. 2000 Autocontrol 2.2 replaces under code 312 presented Autocontol 2.1 from ser. no. J05133 incl. on tractors 6200 ---8150 (not Hi- Tech). Autocontrol 2.2 includes also ACB power lift which is a standard equipment on these tractors, see code 321. Note! AC 2.3 replaces AC 2.2.
Page 303 Model Code Page 31. Autocontrol 2.2 / 2.3 6200-- 8150 1. 6. 1999 3. Power take ---off The PTO is controlled with a lever and a three ---position rocker switch on the driver’s right. PTO 540 or 1000 (or 540E) is selected mechanically with the lever at which time a pilot light comes on in the instrument panel.
Page 304 Model Code Page 1. 6. 1999 31. Autocontrol 2.2 / 2.3 6200-- 8150 1. 8. 2000 Picture 1. AC 2.2 / 2.3, components A. Diff. lock rocker switch Relays K11 ---K13: Diff. lock control relays (relay K12 is not fitted in AC 2.3). B.
Page 305 Model Code Page 31. Autocontrol 2.2 / 2.3 6200-- 8150 1. 6. 1999 1. Fault tracing B. Buzzer functions A. General The buzzer notifies, when parking, that the parking brake must be applied (engine stopped) or that a driver does not Note! In connection with malfunctions fuses F6, F8, F11, drive with applied parking brake (engine running).
Page 306 Model Code Page 31. Autocontrol 2.2 / 2.3 6000-- 8750 1. 6. 1999 C. DPS---circuit card A10 Pins 1 and 2: Current to DPS solenoid valves (Y4, Y6), battery voltage (12 V) Pin 3: Continuous ground Pin 4: voltage of 12 V via ignition switch and fuse F22.
Page 307 Model Code Page 1. 6. 1999 31. Autocontrol 2.2 / 2.3 6000-- 8750 1. 8. 2000 D. 4WD control Checking function (engine is run- ning) --- Depress the 4WD rocker switch rear edge, at which time the 4WD pilot light must light...
Page 308 Model Code Page 1. 6. 1999 31. Autocontrol 2.2 / 2.3 6000-- 8750 1. 8. 2000 E. Differential lock control Picture 3. Differential lock component K12: Switches on voltage to the solenoid valve, when the Y1: Diff. lock solenoid rocker switch rear edge is depressed. Ind. light K11, K12 (not in AC 2.3) and K13: control relays...
Page 309 Model Code Page 1. 6. 1999 31. Autocontrol 2.2 6000-- 8750 1. 8. 2000 Checking function of the differential lock control (engine at idling speed). Concerning AC 2.3, see page 314/10. --- Depress the rocker switch front edge at which time the lock indicator light comes on.
Page 310 Model Code Page 31. Autocontrol 2.2 / 2.3 6000-- 8750 1. 6. 1999 F. PTO control Checking function: Make sure that the plug is fitted in the rear emergency socket. Move the control lever in the middle position. Check that the PTO rocker switch front edge is depressed (OFF).
Page 311 Model Code Page 31. Autocontrol 2.3 6000-- 8750 1. 8. 2000 The function of the differential lock has been changed in the latest tractors (AC 2.3): (concerns also HiTech models 6250Hi ---8950Hi). Note! Manufacturing of AC 2.3, K44242 ---. In connection with modification of the differential lock function, relay K12 has been removed and diodes V3 are for solenoid valves.
Page 312 Model Code Page 32. Electro---hydraulic power lift 6000-- 8400 8. 11. 1990 Fig. 1 Autocontrol power lift system 1. Hydraulic pump 2. Control valve 3. Lifting cylinder 4. Electronic unit 5. Draft sensor 6. Position sensor 7. Switch panel 1. Autocontrol --- hydraulic lift, elec-...
Page 313 Model Code Page 1. 9. 1992 32. Electro---hydraulic power lift 6000-- 8400 1. 1. 1994 Wiring diagram, electro---hydraulic power lift, ---662342...
Page 314: Wiring Diagram
32. Electro---hydraulic power lift 6000-- 8400 1. 1. 1994 Wiring diagram, ---662342 (E-- models, see section34) Note! See also picture on page 310/6. This diagram concerns 6000---8400 tractors up till the end of the year 1993. Sym--- Component Code Autocontrol electronic unit 70---73...
Page 315 Model Code Page 32. Electro---hydraulic power lift 6000-- 8400 1. 1. 1994 Wiring diagram,662343---...
Page 316 6000-- 8400 15. 4. 1995 Wiring diagram 662343---F17106 Note! On 6000---8400 models the diff. lock is disengaged when the lift/lower switch is turned to the transport position, see Autocontrol II under code 311. In addition, the lift/lower switch has a middle position which stops the movement of the lower links.
Page 317 Model Code Page 15. 5. 1996 32. Autocontrol power lift 6000-- 8400 1. 4. 1997 AC power lift, F17107---.
Page 318 Model Code Page 32. Autocontrol power lift 6000-- 8400 15. 5. 1996 AC power lift, F17107---. Sym--- Code Component Autocontrol electronic unit Autocontrol, switch panel Compensator Position sensor Draft sensor, right Draft sensor, left Illumination, switch panel Illumination, position control knob...
Page 319 Model Code Page 1. 4. 1997 32. Electro---hydraulic power lift 6000-- 8750 1. 8. 2000 0.2 MPa Fig. 2. Electro ---hydraulic power lift AC/ACD Connectors (B1E, B2E and B3E) for position sensor and draft 1. Control valve sensors are placed in the lever console in the cab and they are 2.
Page 320 Model Code Page 15. 4. 1995 32. Electro---hydraulic power lift 6000-- 8400 15. 5. 1996 Fig. 3. Control switches for power lift 5. Position control/draft control: Note! For detailed instructions on how to use Autocontrol--- --- position P is position control power lift, see Operator’s Manual.
Page 321 Model Code Page 15. 6. 1992 32. Electro---hydraulic power lift 6000-- 8750 1. 8. 1998 SIGNAL Supply SIGNAL 10 mm Supply (max. 13 View A Fig. 4. Position sensor 1. Locking nut 2. On threads sealant Permatex Super 300 3. Eccentric on lifting arm shaft 4.
Page 322 Model Code Page 1. 1. 1994 32. Electro---hydraulic power lift 6000-- 8400 1. 8. 1998 View A SIGNAL SUPPLY 45 Nm Figure 5. Draft sensor 1. Pressure resistant grease Draft sensors Measuring the draft sensor internal volt- ages See page 320/13.
Page 323 Model Code Page 8. 11. 1990 32. Electro---hydraulic power lift 6000-- 8400 15. 6. 1992 Functional checks c) If the lower links e.g. lift but will not lower: If a malfunction should occur, the reasons may be either in the...
Page 324 Model Code Page 8. 11. 1990 32. Electro---hydraulic power lift 6000-- 8400 15. 4. 1995 D. Checking the indicator lights on switch G. Checking the draft control operation panel When the draft control is in use (Eg. during ploughing), the lift --- Check that the position control indicator light (7) is lit when and lower indicator lights will flash.
Page 325 Model Code Page 8. 11. 1990 32. Electro---hydraulic power lift 6000-- 8400 15. 4. 1995 1. Checking switch panel A2E sharp ends so that they can be pricked through protective lac- quer. If lowering speed (S7E), transport height (S8E) or draft control...
Page 326 Model Code Page 32. Electro---hydraulic power lift 6000-- 8400 8. 11. 1990 B. Voltage measurements Checking transport height selector Turn the current on with the ignition switch and activate the control system with the lift/lower switch (do not detach the connector from the switch panel).
Page 327 Model Code Page 32. Electro---hydraulic power lift 6000-- 8400 8. 11. 1990 C. Changing switch panel N.B: If the voltage measurements show that the switch panel is defective the panel must be replaced as a complete unit as follows: 1. Detach the switch panel from the bracket by removing se- lector knobs and by unscrewing ring nuts.
Page 328 Code Page 15. 5. 1996 32. Electro---hydraulic power lift 6000-- 8400 1. 9. 2002 2. Measuring internal voltages of position sensor and draft sensors The condition of the sensors can be checked by measuring the sensor supply and signal voltages with the aid of a spe- cial tool.
Page 329 Model Code Page 1. 6. 1999 32. Electro---hydraulic power lift 6000-- 8400 1. 9. 2002 3. Checking the position control potentio- 4. Checking control valve and its solenoid meter valves If the lifting or lowering speeds do not function correctly, it is necessary to clear up whether the fault lies in the electric sys- tem or in the control valve (valve spools can get trapped etc.).
Page 330 Model Code Page 15. 5. 1996 32. Electro---hydraulic power lift 6000-- 8400 1. 8. 1998 Forced ---lowering switch, 668103---. Picture 2. Forced ---lowering switch 1. Without switch 2. With switch S11E=forced lowering switch S10E=lift/lower switch A1E=control unit A2E=switch panel R1E=position control potentiometer...
Page 331 This new wire loom can be fitted as a spare --- Unit 31287215: 6000---8750 up to 7.96 part in place of the earlier loom. --- Unit 31287220: 6000---8750 *) from 8.96 incl (also earlier tractors, which have AD ---instrument). When using this wire loom, the forced lowering function can be fitted as an option also on all earlier manufactured trac- *) Modification in instrument, instrument no.
Page 332 1. 6. 1999 Valtra ---Valmet 8450, 8550, 8750 and 8950 tractors have as standard ACD power lift. Basic functions of the ACD are the same as described under code 320 showing Autocontrol power lift. ACD power lift is available as an alternative equipment also for other Mezzo---tractors.
Page 333 Model Code Page 1. 8. 1998 32. ACB / ACD electro---hydraulic power lift 8450-- 8750 1. 11. 1998 B. Position sensor, ACB and ACD SIGNAL SUPPLY Picture 2. Position sensor on ACB/ACD power lift 4. Permatex Super 300 to threads 5.
Page 334 Model Code Page 15. 5. 1996 32. ACB / ACD electro---hydraulic power lift 8450-- 8750 1. 11. 1998 C. Function of diagnostic light and fault codes (ACB and ACD) When the current is switched on with an ignition switch, the diagnostic light is lit for a while (book symbol). This is the self --- testing of the ACD system.
Page 335 Model Code Page 15. 5. 1996 32. ACD electro---hydraulic power lift 8450-- 8750 1. 6. 1999 2. Medium serious faults Fault code Fault Control Description number unit con- nector pin Position sensor Signal from sensor faulty --- Poor contact or position sensor disconnected --- Possible short circuit or earthing --- Position sensor faulty adjusted Position control...
Page 336 Model Code Page 32. ACB power lift 6250-- 8150 1. 11. 1996 Fault codes of ACB power lift 1. Serious fault Fault code Fault Control Description number unit con- nector pin Output/lifting Output signal to lifting solenoid faulty or poor contacts in solenoid wire to pin 6.
Page 338 Model Code Page 15. 5. 1996 32. ACB / ACD electro---hydraulic power lift 8450-- 8750 1. 11. 1998 D. Drive Balance Control (DBC) The switch ---on driving speed can be changed as follows: a) Adjust with the lowering speed selector to the minimum Not slip contr.
Page 339 Model Code Page 15. 5. 1996 32. ACD electro---hydraulic power lift 8450-- 8750 1. 11. 1998 E. Clip control (option) (not on ACB) Functional check (on E ---models as standard) --- disengage the diff. lock and the 4WD --- raise the RH side rear wheel --- activate the ACD and adjust the lower links to the work- ing position, in which they follow accurately the position control potentiometer.
Page 340 Model Code Page 1. 4. 1997 32. ACD electro---hydraulic power lift 8450-- 8750 1. 11. 1998 F. 1. Checking switch panel of ACD 3. Checking transport height selector S8E Remove the switch panel from the lever console (do not disconnect the connector). Switch on currrent and activate the ACD power lift.
Page 341 Model Code Page 1. 11. 1998 32. ACD electro---hydraulic power lift 8450-- 8750 1. 9. 2002 5. Checking DBC/slip control selector S12E Picture e) Measure voltage between pin 8 and pins 1 (DBC) and 2 (slip control) with all selector positions: Position Pin 1 Pin 2...
Page 342 Model Code Page 32. ACB power lift 8250-- 8150 1. 11. 1998 F.2. Checking switch panel of ACB 3. Checking transport height selector S8E Remove the switch panel from the lever console (do not dis- connect the connector). Switch on currrent and activate the ACB power lift.
Page 343 Model Code Page 1. 11. 1998 32. ACB / ACD power lift 8250-- 8150 1. 9. 2002 G. Changing switch panel, ACB/ACD 5. Checking DBC selector S12E Note! If the voltage measurements show that the switch panel is defective the panel must be replaced as a complete unit as follows: 1.
Page 344 Model Code Page 1. 10. 1999 32. ACB / ACD power lift 8250-- 8750 1. 9. 2002 H. Checking switch panel indicator lights Lowering speed positions: ... . . approx 0,90 A approx 1,25 A If the ACB/ACD functions properly, but the indicator lights .
Page 345 Model Code Page 1. 8. 1998 32. ACD power lift 8450-- 8750 1. 11. 1998 Wiring diagram, ACD ACD2.1--- 6/7...
Page 346 Model Code Page 1. 11. 1998 32. ACD power lift 8450-- 8750 1. 6. 1999 ACD: List of components Connectors: Connector X1E for the radar (B10), for the gearbox speed sensor (B6) and for the possible position sensor on imple- Sym--- Code ment (B4E) are placed in the cab lever console.
Page 347 Model Code Page 32. ACB power lift 8450-- 8750 1. 11. 1998 Circuit diagram, ACB...
Page 348 Model Code Page 1. 11. 1998 32. ACB power lift 6200-- 8750 1. 6. 1999 ACB: List of components Connector X2E for supply and for the rear push buttons is placed in the lever console. If the ACD does not respond when the push buttons are used, check then fuse F11.
Page 349 Model Code Page 1. 11. 1998 32. ACD Power lift 8450-- 8750 1. 6. 1999 ACD Power lift...
Page 350 Model Code Page 1. 6. 1999 32. ACB Power lift 6200-- 8150 1. 9. 2002 ACB Power lift...
Page 351 Model Code Page 32. ACB/ACD Power lift 6200-- 8950 1. 6. 1999 K. Checking function of ACB and ACD Power lifts Note! The slip control is an optio- nal equipment on ACD Power lift. ACB Power lift has not a pilot light (7) for the draft control mo- de.
Page 352 Model Code Page 32. ACB/ACD power lift 6200-- 8950 1. 10. 1999 0.2 MPa Fig. 3. Electro ---hydraulic power lift ACB/ACD, J05133 ---. 1. Control valve 2. Draft sensors 3. Lower links 4. Electronic unit (different on ACB and ACD) 5.
Page 354 Model Code Page 33. Valmet Agrodata 6000-- 8400 8. 11. 1990 Valmet Agrodata performance monitor N.B. ! These instructions deal with trouble shooting on the Agrodata unit. For detailed instructions concerning the use of the Agrodata system, please see the Operator’s Manual.
Page 355 Model Code Page 33. Valmet Agrodata 6000-- 8400 8. 11. 1990 (F17) 5 mm X55=supply voltage connector X54=connector for sensors and implement socket Fig. 2. Agrodata monitor and sensors B8=wheel sensor 1. Agrodata unit X7C=connector to lift/lower switch of power lift 2.
Page 356: Trouble Shooting
Model Code Page 33. Valmet Agrodata 6000-- 8400 8. 11. 1990 sign. sign. sign. Earth Supply Implement sensor Wheel Lift/lower voltage RPM sensor sensor switch Figure 3. Cable terminal panel (monitor unit rear panel) Terminal 1; earth (no lead) Terminal 2; Signal from lift/lower switch of power lift Terminal 3 and 4;...
Page 357 Model Code Page 33. Valmet Agrodata 6000-- 8400 8. 11. 1990 B. Checking the sensors and signal from 8. Set the lift/lower switch to the lifting position and measure the voltage between terminals 1 (---) and 2 (+); this voltage lift/lower switch should be close to zero.
Page 358 Model Code Page 33. Valmet Agrodata 6000-- 8400 8. 11. 1990 Spare part numbers for sensors and plug Wheel sensor/sensor for detecting movement of part of imple- ment: 31703200 (2 ---pole sensor) Piece counter/flow meter: 31703000 (3---pole sensor) Plug: 31702900 C.
Page 360 Model Code Page 15. 4. 1995 33. Agrodata---instrument 6000-- 8950 1. 8. 2000 Agrodata---instrument Note! This is a different device as Agrodata performance monitor shown under code 330. Agrodata is a factory --- mounted option. Standard equipment in HiTech tractors.
Page 361 Model Code Page 15. 4. 1995 33. Agrodata---instrument 6000-- 8950 1. 8. 2000 Agrodata---instrument, sensors and wiring...
Page 362 Model Code Page 15. 4. 1995 33. Agrodata---instrument 6000-- 8950 1. 8. 2000 Agrodata---instrument, sensors and wiring Zeroing the travelling distance (See picture on previous page) --- select travelling distance into the display by pressing the switch rear edge. Agrodata ---instrument P5 (upper display) --- press the switch front edge until the display is zeroed.
Page 363 Model Code Page 15. 4. 1995 33. Agrodata---instrument 6000-- 8950 1. 8. 2000 1. Sensors B. PTO speed sensor B7 A. Gearbox speed sensor B6 Note! The sensor resistance should be 1,0 ---1,10 kΩ. The resistance can be measured on the pins shown below. If the...
Page 364 Modell Code Page 15. 4. 1995 33. Agrodata---instrument 6000-- 8950 1. 8. 2000 2. Calibrating the instrument for dif- C. Gearbox temperature sensor B3 ferent tyres 1. Remove the switch C by prying it carefully. Do not discon- nect the wires.
Page 365 Model Code Page 1. 4. 1997 33. Agrodata---instrument 6000-- 8950 1. 6. 1999 Code numbers with different tyre sizes and transmission types DPS300 DPS300 DPS460, 550, 650 Rear wheel r dyn T300/40 T300/40 T450/30 T450/40 T450/50 T450/40 T450/50 13.6---38/8N 13.6R ---38/8M 14.9R ---38/8M...
Page 366 Model Code Page 33. Agrodata---instrument 6000-- 8750 1. 4. 1997 Note! If a tractor has tyres which are not listed on the previous page, the code number can passably be calculated as fol- lows: Y x V in which X= correct code number Y=actual code number in AD ---instrument V= tractor’s constructional speed (30, 40 or 50 km/h)
Page 368 Model Code Page 33. FieldMaster 6200-- 8750 1. 8. 1998 1. Description Picture 1. FieldMaster display unit in the cab on the RH side. The display shows three different functions at a time. Function keys Bushing this key returnes to the previous menu. This button shows the tractor functions.
Page 369 Model Code Page 33. FieldMaster 6200-- 8750 1. 8. 1998 Connectors Picture 2. FieldMaster components on the tractor 1. Display unit (A16). It has in ---built electronics for all func- X7C: connector for the lift/lower switch of the AC/ACD tions of FieldMaster. power lift.
Page 370 Model Code Page 1. 8. 1998 33. FieldMaster 6200-- 8950 1. 10. 1999 FieldMaster wiring diagram Ru=brown Mu=black Ke=yellow Si=blue Vi=green Viol=mauve Li=lilac Pu=red Ha=grey Va=white...
Page 371 Model Code Page 33. FieldMaster 6200-- 8750 1. 8. 1998 2. General functions A. Calibrating gearbox speed sensor and 8. Drive straight ahead 100 meters on the marked course. During driving the display starts to show flashing text radar (radar is an optional equipment) CALC.
Page 372 Model Code Page 33. FieldMaster 6200-- 8750 1. 8. 1998 3. Fault tracing A. General FieldMaster is supplied via fuse F17 (10 A). Supply voltage connector X55 is placed in the lever console. When the current is switched on to the tractor, the main menu must appear in the display unit. If nothing appears in the disp- lay, check the fuse and supply connector X55 and earthing point GR4.
Page 373 Model Code Page 33. FieldMaster 6200-- 8750 1. 8. 1998 C. Test mode 2. Fertilizer TEST INPUT TEST OUTPUT A test mode can be selected in the diplay. In this mode there are shown signals from various sensors when they RADAR are activated.
Page 374 Model Code Page 1. 8. 1998 33. FieldMaster 6200-- 8950 1. 8. 2000 4. Baler D. Checking wire connections between rear socket and display unit TEST INPUT TESTING INPUTS: RADAR 1. Switch off current with the ignition switch. WHEEL 2. Connect a test lamp to poles 5 (---) and 6 (+, battery TRACTOR voltage) of the rear socket.
Page 375 Model Code Page 1. 8. 1998 33. FieldMaster 6200-- 8950 1. 8. 2000 E. Connecting sensor wires to plug Drill Sensor Wire color Plug pin RPM sensor on blue drill shaft drill shaft brown (2 wires) RPM sensor on blue drill shaft drill shaft brown...
Page 376 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 General Mezzo/Mega/HiTech 6200---8950Hi tractors will be fitted The Agroline ---instrument cannot be repaired but a spare part with Agroline ---instrument (Mezzo/Mega: L17307 ---. Hi- instrument is fitted in place. However, internal light bulbs and Tech: L18105 ---).
Page 377 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 Agroline---instrument 1. Revolution counter 27. Hydraulic pressure filter blocked 2. Fuel gauge 28. Gearbox oil temperature 4. Engine temperature gauge 29. High beams 5. Direction indicator flasher 30. Switch (S80) to select functions in LCD ---display (17) 6.
Page 378 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 1. Agroline---instrument LCD---display The display (17) can monitor the following functionst: Upper row shows: Zeroing distance travelled (the function can be changed by pressing the RH side edge --- select the “distance travelled” to the upper row by pres- of the switch 30): sing the right edge of the switch (30).
Page 379 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 2. Calibrating Agroline for different tyres The calibration of the instrument must be done if a new instru- ment or the rear tyre sizes have been changed. With the help Note! The code number could be between 100 ---400.
Page 380 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 Code numbers with different tyre sizes and transmission types (HiTech 6250Hi ---6550Hi 6850Hi ---8150Hi 8350Hi ---8950Hi Rear wheel 50 km/h 50 km/h 40 km/h 40 km/h 40 km/h traffic model traffic model 13.6---38 13.6R38...
Page 381 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 3. Others 4. Fault codes Agroline ---instrument can show fault codes for a damaged Changing speed and distance units sensor, at which time the spanner symbol is visible in the (km/h ---miles/h) display.
Page 382 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 5. Sensors and switches B. Rear PTO speed sensor B7 A. Gearbox speed sensor B6 (For monitoring the speed and distance) (for monitoring PTO revs.). Note! The sensor is placed in the lower part of the shuttle housing on the RH side of the gearbox.
Page 383 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 C. Gearbox oil temperature B3 (for monitoring gearbox oil temperature) If the display does not show the temperature value, check the sensor wires and the sensor. IMPORTANT! Agroline ---instrument shows a fault code, if this sensor is faulty, see page 333/6.
Page 384 Model Code Page 34. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 D. Engine temperature sensor B1 (for monotoring the engine temp. and to control the STOP--- light) Note! The sensor is placed on the engine beside the ther- mostat housing. IMPORTANT! Agroline ---instrument shows a fault code, if this sensor malfunctions, see page 333/5.
Page 385 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 H. Gearbox oil pressure S17 J. Switch S44 for blocked pressure filter (for warning light) (for warning light) The warning light comes on, when the pressure is too low (20 ---50 kPa).
Page 386 Model Code Page 33. Agroline ---instrument 6200-- 8950Hi 1. 9. 2002 6. Others E. Σ---light in 8950Hi. A. Direction indicator flashers There are three indicator lights in the instrument: When the higher output range of the engine is engaged, --- tractor flashers there is a light Σ...
Page 388 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 Valmet Autocontrol---III Tractor control system is a standard Additionally AC---III measures: equipment on tractors 6600E, 6600E Hi ---Trol and 8100E --- rotation speeds AC---III controls automatically the following functions: --- battery voltage --- temperatures --- front wheel drive...
Page 389 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 3. Differential lock (Also manual control can be selected with a switch) Diff. lock engages Diff. lock disengages --- when the rear wheel slip is less than 10 % during a period of one second.
Page 390 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 AC---III controls also the following functions: 5. Cold starting (Ignition switch has also a normal glowing position) Automatic afterglowing Notify readiness for start if needed --- indicator lamp is lit=glowing --- indicator lamp is lit continuously=afterglowing --- indicator lamp flashes=ready for starting --- glowing time has been programmed according...
Page 391 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992...
Page 392 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 15. 5. 1996 Components for AC---III system H. Sockets at the rear of the tractor (see figure 1 on previous page) Socket X12C (for connecting implement sensors to the AC---III system) A.
Page 393 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 Note! Display shows first time and Valmet name after the current is switched on. When starting driving the display shows first the driving speed (if other keys are not pressed). AUTO AUTO AUTO...
Page 394 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 Function keys Area Area Distance Speed Trip area Distance Radar speed Starting/stopping Total area travelled counter Working width Calibrating Average speed input distance Gearbox speed Rear wheel speed Note! One key can have several functions.
Page 395 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 Figure 3. Autocontrol ---III harness looms and connectors (concerning component symbols, see component list on pages 340/10 ---12).
Page 396 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 1. 9. 1992 Harness looms and connectors Position of connectors (see figure 3 on previous page) The following connectors are placed in the cab lever console 1. Display unit (A3C). To the display unit rear side is connected and are accessible after removing the console side panel: connector X11C.
Page 397 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 1. 9. 1992 Component list for wiring diagram Sym--- Code (E-- models) . Diagram no. 325 499 00 32B. Component Sym--- Code Battery Alternator Component Ind. light, direction indicator III (A2) Radio Ind.
Page 398 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 1. 9. 1992 Sym--- Code Earth lead, rear lights Component Earth lead, roof Earth lead, Autocontrol Safety circuit breaker Earth lead, cable harness instr. panel Brake light contact, right Earth lead, battery Fuel gauge sender unit Earth lead, headlights...
Page 399 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 Autocontrol Wire colours Sym--- Code Ru = brown Component Pu = red Ke = yellow Si = blue Autocontrol central unit Mu = black Autocontrol switch panel Vi = green Compensator Va = white...
Page 400 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 1. 9. 1992...
Page 401 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 1. 9. 1992...
Page 402 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 1. 9. 1992 Autocontrol...
Page 403 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 1. 9. 1992...
Page 404 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 Trouble shooting and repairs 8. After successful calibration, change display to the calibrat- ing mode for the hidden functions (see page 340/6) and (Computer ---aided trouble shooting, see Code 342) continue driving straight ahead.
Page 405 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 E. Potentiometer on the fuel injection G. Sensor for outdoor temperature pump Press the temperature ---key twice and the display will show the outdoor temperature. Compare the display reading with The potentiometer must be adjusted so that when the accel- a reading measured with a separate thermometer.
Page 406 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 2. Fault tracing without microcom- A. Supply voltages puter --- Switch on current to the tractor --- If Valmet---name and time appears on the AC III display, the A.
Page 407 Model Code Page 8. 11. 1990 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 3. Functional check (Fault tracing with a microcomputer, see under code no 342) A. Front wheel drive --- start the engine (tractor stationary and the brake pedals are not pressed).
Page 408 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 1. 9. 1992 C. Quick-- shift gear --- set the quick ---shift gear rocker switch to M ---position --- drive the tractor and engage and disengage the quick --- shift gear with a switch on the speed gear lever knob --- in HARE ---position, a light comes on in the A/M ---switch --- set the lever knob switch to the HARE ---position...
Page 409 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 15. 5. 1996 E. Slip control Slip percent can be programmed. Slip control system is con- trolled with a selector which has six different positions. In the first position (0), the slip control is not in function. Other posi- tions (1---5) determine the lift movement.
Page 410 Model Code Page 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 3. Counter functions Calibrating display for three -- point linkage position --- press the position ---key twice and the text CAL LIFT ap- Setting working width: pears in the display --- Press the AREA ---key twice, and the display shows the text --- press the SET ---key and the display shows text LOW WIDTH?
Page 412 Model Code Page 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 Computer---aided fault tracing Starting fault tracing In this instruction the Program is in the hard disk (C:). If it is in A computer program has been made for Autocontrol III (Ser- the floppy disk drive, use a correct prompt (e.g.
Page 413 Model Code Page 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 Fault tracing chart on PC monitor hh:mm:ss AC Communication link ver 1.0 FREQUENCY INPUTS DIGITAL INPUTS DIGITAL OUTPUTS Flow J1:26 XXXX Steering angle J2:15 X Slip control J1:18 X Radar J1:7 XXXX...
Page 414 Model Code Page 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 In the tables below the marks above the thick line and the Important! If the tables below and the computer display corresponding marks on the PC display should be similar with chart do not agree, check first that the cable between the the given switch and pedal positions under the thick line.
Page 415 Model Code Page 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 B. Fault tracing, quick ---shift gear control Input signals to ECS for controlling quick---shift gear power shift (DIGITAL INPUTS). PS algorithm (A2C/17) PS A/M (A2C/36) PS MANUAL 1/0 (A2C/37) PS algorithm---switch (M/A PS MANUAL 1/0 (T=TORTOISE, H=HARE)
Page 416 Model Code Page 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 MAIN CLUTCH (A2C/18) CLUTCH PEDAL (U=UP , D=DOWN) STEERING ANGLE (A2C/15) FRONT WHEELS STRAIGHT TO RIGHT 10˚ TO LEFT 10˚ --- If the marks above the thick lines agree with the corresponding marks on the computer display, the input signals are OK. --- If the marks on the computer do not agree with the marks above the thick lines with given switch, pedal and steering wheel positions, the fault lies in the switch or sensor in question or their wirings are faulty.
Page 417 Model Code Page 15. 6. 1992 34. Autocontrol ---III 6600E, 8100E 1. 9. 1992 Output signals from ECS for controlling power take ---off (DIGITAL OUTPUTS) PTO 540 LAMP (A1C/1) PTO 1000 LAMP (A1C/39) PTO SOLENOID (A1C/21) PTO 540 ON/OFF PTO 1000 ON/OFF PTO ON/OFF ) 1 is seen only momentarily when the ON/OFF switch is moved to the ON position and then it changes to 0.
Page 418 Model Code Page 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 F. Fault tracing, speed sensors (FREQUENCY INPUTS) The following speed sensors are fitted on E ---models: --- Radar (Radar) (A1C/7) --- Gearbox speed sensor (Gearbox) (A1C/30, 10) --- Front axle speed sensor (Front axle) (A1C/29, 9) --- Rear wheel rotation speed sensor (Rear wheel) (A1C/27, 8) --- Engine rotation speed sensor (RPM engine) (A1C/31, 12) --- PTO rotation speed sensor (RPM Pto) (A1C/28, 11)
Page 419 Model Code Page 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 G. ANALOG INPUTS Here are given some base values for certain analog inputs. These values were measured from the AC---III unit, which functioned perfectly: Power lift (A2C/32): a) signal is about 194 when the lower links are in the lowest position b) lower links in max transport height, signal is about 014.
Page 420 Model Code Page 34. Autocontrol ---III 6600E, 8100E 15. 6. 1992 AC---III, implement socket Implement sensors Flow meter RPM sensor Piece counter Working position Signals for controlling linear actuator When the limit of count is reached Checking line from implement socket to to the lowering position.
Page 422 Model Code Page 34. Autocontrol ---III 6100E, 8100E 15. 6. 1992 Copying parameter file into AC---III unit One qualification for the correct function of the AC---III:n unit is that the central processing unit (ECS) knows the tractor which it is fitted on. For that reason certain data must be input into the ECS. A parameter file includes this data. Already in the factory a parameter file has been input into the AC---III unit.
Page 423 Model Code Page 34. Autocontrol ---III 6100E, 8100E 15. 6. 1992 Alternative parameter files Model Transmission Language Parameter file name 6600E 420GL 40 km/h Finnish AC01086M.44S Swedish AC01086M.44R English AC01086M.44E 6600EH 420GL 40 km/h Finnish AC01046H.44S Swedish AC01046H.44R English AC01046H.44E 8100E 420GL 40 km/h Finnish...
Page 424 Model Code Page 34. Autocontrol ---III 6100E, 8100E 15. 6. 1992 Error messages in Service Program Service Program has the following error messages which appear in the MESSAGE WINDOW in the RH side lower corner of the fault tracing chart. If other error messages appear, switch off current and start from the beginning. ERROR IN CHECKSUM If this message appears on the PC display when you are programming the AC---III unit, You must start from the beginning after switching off and on current.
Page 426 Model Code Page 1. 1. 1994 6600E 35. Autocontrol IV 1. 1. 1995 8100E-- 8750E Valmet Autocontrol IV Tractor Control System is standard equipment on tractors 6600E --- 8750E from the beginning of the year 1994 (662343---). Autocontrol IV replaces Autocontrol III which is shown in section 34. Autocontrol IV is in many points the same as Autocontrol III.
Page 427 Model Code Page 1. 1. 1994 35. Autocontrol IV 6600E 1. 1. 1995 8100E-- 8750E PTO control AC I V (Always automatic functions on) PTO engages PTO disengages 1. PTO is engaged manually with the control --- if the PTO has been engaged before starting the engine, lever the PTO shaft does not start to rotate.
Page 428 Model Code Page 1. 1. 1994 6600E 35. Autocontrol IV 8100E-- 8750E 1. 1. 1995 Autocontrol IV display unit and function keys AUTO AUTO AUTO 6681E_4 Diff. lock switch Delta Powershift switch 4WD switch Picture 1. Display unit and function keys Diff.
Page 429 Model Code Page 6600E 35. Autocontrol IV 8100E-- 8750E 1. 1. 1994...
Page 430 Model Code Page 1. 1. 1994 6600E 35. Autocontrol IV 8100E-- 8750E 15. 5. 1996 Components for AC IV system G. Display unit Display unit A3C and the function keys are the same as on AC See picture 2 on previous page. III.
Page 431 Model Code Page 35. Autocontrol IV 6600E 1. 1. 1994 8100E-- 8750E Differences between Autocontrol III and IV In the automatic mode, AC IV engages the best possible gear ratio according to the loading conditions. When changing the --- The front wheel steering angle sensor is different to Auto- gear, ECS sends a current signal to the control unit A10 to the control III.
Page 432 Model Code Page 1. 1. 1994 35. Autocontrol IV 6600E 15. 4. 1995 8100E-- 8750E Electric stop of the engine E ---models have not a stop control knob but the engine stops when the ignition switch is turned to the 0 ---position. The fuel injection pump is moved to the stop position by a solenoid spring when the current to the solenoid is cut---off.
Page 433 Model Code Page 1. 1. 1994 6600E 35. Autocontrol IV 8100-- 8750E 15. 5. 1996 Connectors and wiring Picture 4. Autocontrol IV, wiring and components...
Page 434 Model Code Page 1. 1. 1995 6600E 35. Autocontrol IV 8100E-- 8750E 15. 5. 1996 Wiring and connectors Note! With effect from ser. no. F17107 the PTO control system has been modified. In this new system the PTO has a relay control (compare AC II and AC 2.1).
Page 435 Model Code Page 1. 1. 1994 35. Autocontrol IV 6600E 15. 5. 1996 8100E-- 8750E Position of connectors...
Page 436 Model Code Page 1. 1. 1994 6600E 35. Autocontrol IV 8100E-- 8750E 15. 5. 1996 Position of connectors See picture 7 on previous page. The ECS connectors A1C (red) and A2C (see also page 350/9) are placed in the cab lever console on the driver’s right. In the lever console, there are also the following connectors: --- X1C: ECS supply and solenoid valve wires --- X2C: speed sensors and radar wires...
Page 437 Model Code Page 1. 1. 1995 6600E 35. Autocontrol IV 8100E-- 8750E 15. 4. 1995 Wiring diagram, E---models, Sym--- Cod- Component ---F17106 Warning light, direction indicator III Diagram no 32549920A on pages 350/14---16. Warning light, direction indicator II Sym--- Cod- Warning light, direction indicator I Component Warning light, air filter...
Page 438 Model Code Page 1. 1. 1995 6600E 35. Autocontrol IV 8100E-- 8750E 15. 4. 1995 Sym--- Cod- Component Sym-- Cod- Component Compensator Engine temperature sender unit (stop) Position sensor (S19) Air cond. compressor press. switch Draft sensor, R.H Brake light contact, left Draft sensor, L.H Switch, Delta Power Shift, selector (S23) Extra sw., Delta Power Shift, selector...
Page 439 Model Code Page 6600E 35. Autocontrol IV 8100E-- 8750E 1. 1. 1995...
Page 440 Model Code Page 1. 1. 1995 6600E 35. Autocontrol IV 8100E-- 8750E 15. 4. 1995 AC4--- 1/6 325 499 20A AC4--- 2/6...
Page 441 Model Code Page 1. 1. 1995 6600E 35. Autocontrol IV 8100E-- 8750E 15. 4. 1995 AC4--- 3/6 AC4--- 4/6...
Page 442 Model Code Page 1. 1. 1995 6600E 35. Autocontrol IV 8100E-- 8750E 15. 4. 1995 AC4--- 5/6 AC4--- 6/6...
Page 444 Model Code Page 15. 5. 1996 35. Autocontrol IV 6600E-- 8750E 1. 4. 1997 15A Seat with air suspension, seat Wiring diagram, E---models, heating, rear steering prevention F17107--- F50111 10 A Back buzzer, trailer brakes, Sigma 10 A Braking lights Diagrams on pages 350/23 ---25.
Page 445 Model Code Page 35. Autocontrol IV 6600E-- 8750E 15. 5. 1996 Sym--- Code Solenoid valve, diff. lock Component Solenoid valve PTO Switch, hazard warning flashers Solenoid valve 4WD (S 8) Switch, air conditioner Solenoid valve, Delta Power Shift, Starter safety switch (Y 5) Solenoid valve compressor Brake light contact, right...
Page 446 Model Code Page 35. Autocontrol IV 6600E-- 8750E 15. 5. 1996 Sym--- Code Component AC IV UNIT: ACIV --- control unit (red connector) 62---71 ACIV --- control unit 62---71 Speed sensor, rear wheel Speed sensor, gearbox Speed sensor, PTO Speed sensor, engine Velocity sensor, front axle Radar Potentiometer, accelerator...
Page 447 Model Code Page 35. Autocontrol IV 6600E-- 8750E 15. 5. 1996...
Page 448 Model Code Page 35. Autocontrol IV 6600E-- 8750E 15. 5. 1996 E1/7...
Page 449 Model Code Page 35. Autocontrol IV 6600E-- 8750E 15. 5. 1996...
Page 450 Model Code Page 35. Autocontrol IV 6600E-- 8750E 15. 5. 1996...
Page 452 Model Code Page 35. Autocontrol IV 6600E-- 8750E 1. 4. 1997 Wiring diagram, E---models, 15A Seat with air suspension, seat heating, rear steering prevention F50112--- 10 A Back buzzer, trailer brakes, Sigma Diagrams on pages 350/31 ---34. Incl. modifications of dis- 10 A Braking lights tribution box.
Page 453 Model Code Page 35. Autocontrol IV 6600E-- 8750E 1. 4. 1997 Sym--- Code Solenoid valve, diff. lock Component Solenoid valve PTO Switch, hazard warning flashers Solenoid valve 4WD (S 8) Switch, air conditioner Solenoid valve, Delta Power Shift, Starter safety switch (Y 5) Solenoid valve compressor Brake light contact, right...
Page 454 Model Code Page 35. Autocontrol IV 6600E-- 8750E 1. 4. 1997 Sym--- Code Component AC IV UNIT: ACIV --- control unit (red connector) 62---71 ACIV --- control unit 62---71 Speed sensor, rear wheel Speed sensor, gearbox Speed sensor, PTO Speed sensor, engine Velocity sensor, front axle Radar Potentiometer, accelerator...
Page 455 Model Code Page 35. Autocontrol IV 6600E-- 8750E 1. 4. 1997...
Page 456 Model Code Page 35. Autocontrol IV 6600E-- 8750E 1. 4. 1997 E1/7 E2/7...
Page 457 Model Code Page 35. Autocontrol IV 6600E-- 8750E 1. 4. 1997 E3/7 E4/7...
Page 458 Model Code Page 35. Autocontrol IV 6600E-- 8750E 1. 4. 1997 E5/7 E6/7...
Page 459 Model Code Page 35. Autocontrol IV 6600E-- 8750E 1. 4. 1997 E7/7...
Page 460 Model Code Page 6600E 35. Autocontrol IV 8100E-- 8750E 1. 1. 1994 1. Fault tracing without microcom- puter (central processing unit) (Computer aided trouble shooting, see code 352) If some control function functions in the manual control but not in the automatic control, the ECS can be damaged. The usual malfunctions are caused by poor contacts in vari- ous connectors (moisture, impurities etc).
Page 461 Model Code Page 1. 1. 1994 35. Autocontrol IV 6600E 1. 1. 1995 8100E-- 8750E 2. Checking and changing sensors B. Changing gearbox, front axle and rear axle speed sensors A. Checking radar, gearbox, rear axle and Note! The resistance of the speed sensors (not a radar) is front axle speed sensors 1,0 ---1,10 kΩ.
Page 462 Model Code Page 1. 1. 1994 35. Autocontrol IV 6600E 1. 1. 1995 8100E-- 8750E Changing gearbox speed sensor B2C: If there is not the engine speed display or it is incorrect, check the sensor and its wiring: The sensor resistance should be 1,0 ---1,10 kΩ. The resis- tance can be measured on the pins shown below.
Page 463 Model Code Sivu 1. 1. 1994 35. Autocontrol IV 6600E 1. 1. 1995 8100E-- 8750E E. Potentiometer on the injection pump G. Sensor for outdoor temperature The potentiometer must be adjusted so that when the accele- lator pedal is in its extreme positions, the pedal movement is not limited by the potentiometer because it does not resist that kind of load.
Page 464 Model Code Page 35. Autocontrol IV 6600E 1. 1. 1994 8100E-- 8750E 3. Functional check A. 4WD --- Start the engine (tractor stationary and brake pedals are nor depressed) --- Depress the rear edge of the 4WD rocking switch --- The 4WD should be disengaged and the ind. light does not light.
Page 465 Model Code Page 1. 1. 1994 6600E 35. Autocontrol IV 8100E-- 8750E 1. 1. 1995 C. Delta Powershift (the gear has three ratios) --- Depress the Delta PS rocking switch rear edge: Manual mode. --- Start the engine. The lowest ratio should be on, at which time one ind.
Page 466 Model Code Page 1. 1. 1994 35. Autocontrol IV 6600E 15. 5. 1996 8100E-- 8750E D. PTO ( ---F17106) --- Ensure that the PTO emergency plug is placed in the rear socket. --- Start the engine. --- Set the display to show the PTO shaft revs. --- Move the PTO lever to the front position (540 r/min), at which time the ind.
Page 468 Model Code Page 6600E 35. Autocontrol IV 1. 1. 1994 8100E-- 8750E Starting fault tracing Computer---aided fault tracing A computer program has been made for Autocontrol IV (Ser- In this instruction the Program is in the hard disk (C:). If it is in the floppy disk drive, use a correct prompt (e.g.
Page 469 Model Code Page 35. Autocontrol IV 6600E 8100E-- 8750E 1. 1. 1994 Fault tracing chart on PC monitor hh:mm:ss AC Communication link ver 2.1 FREQUENCY INPUTS DIGITAL INPUTS DIGITAL OUTPUTS Flow J1:26 XXXX Steering angle J2:15 X Slip control J1:18 X Radar J1:7 XXXX...
Page 470 Model Code Page 35. Autocontrol IV 6600E 1. 1. 1994 8100E-- 8750E In the tables below the marks above the thick line and the Important! If the tables below and the computer display corresponding marks on the PC display should be similar with chart do not agree, check first that the cable between the the given switch and pedal positions under the thick line.
Page 471 Model Code Page 35. Autocontrol IV 6600E 1. 1. 1994 8100E-- 8750E B. Delta Powershift control Input signals (DIGITAL INPUTS). --- The Service program does not show the input signals from the A/M ---switch or push buttons to the Powershift control unit A10 (concerning control unit A10, see Autocontrol II under code 311).
Page 472 Model Code Page 1. 1. 1994 35. Autocontrol IV 6600E 1. 4. 1997 8100E-- 8750E MAIN CLUTCH (A2C/18) CLUTCH PEDAL (U=UP , D=DOWN) STEERING ANGLE (A2C/15) FRONT WHEELS STRAIGHT RIGHT. 15˚ LEFT 15˚ --- If the marks above the thick lines agree with the corresponding marks on the PC, the input signals are OK. If not, the fault lies in the switch or sensor in question or their wirings are faulty.
Page 473 Model Code Page 35. Autocontrol IV 6600E 8100E-- 8750E 1. 1. 1994 Output signals from ECS (DIGITAL OUTPUTS) PTO 540 LAMP (A1C/1) PTO 1000 LAMP (A1C/39) PTO SOLENOID (A1C/21) PTO 540 ON/OFF (ON=lever in front pos., OFF=middle pos.) PTO 1000 ON/OFF (ON=lever in rear pos., OFF=middle pos.) PTO ON/OFF (ON=lever knob switch in front pos., OFF=switch in rear pos.) ) 1 is seen only momentarily when the ON/OFF switch is moved to the ON position and then it changes to 0.
Page 474 Model Code Page 35. Autocontrol IV 6600E 1. 1. 1994 8100E-- 8750E F. Fault tracing, speed sensors (FREQUENCY INPUTS) The following speed sensors are fitted on E ---models: --- Radar (Radar) (A1C/7) --- Gearbox speed sensor (Gearbox) (A1C/30, 10) --- Front axle speed sensor (Front axle) (A1C/29, 9) --- Rear wheel rotation speed sensor (Rear wheel) (A1C/27, 8) --- Engine rotation speed sensor (RPM engine) (A1C/31, 12) --- PTO rotation speed sensor (RPM Pto) (A1C/28, 11)
Page 475 Model Code Page 6600E 35. Autocontrol IV 1. 1. 1994 8100E-- 8750E G. ANALOG INPUTS Here are given some base values for certain analog inputs. These values were measured from the AC---IV unit, which functioned perfectly: Power lift (A2C/32): a) signal is about 194 when the lower links are in the lowest position b) lower links in max transport height, signal is about 014.
Page 476 Model Code Page 6600E 35. Autocontrol IV 8100E-- 8750E 1. 1. 1994 H. AC IV, implement socket Checking line from implement socket to 2 and 9. A signal (1 changes to 0) appears on the PC at point AC---IV unit Implement pos.
Page 478 Model Code Page 6600E 35. Autocontrol IV 1. 1. 1994 8100E-- 8750E Copying parameter file into AC IV unit One qualification for the correct function of the AC---IV unit is that the central processing unit (ECS) knows the tractor which it is fitted on.
Page 479 Model Code Page 1. 1. 1994 35. Autocontrol IV 6100E 8100E-- 8750E 1. 4. 1997 Alternative parameter files Tractors 6600E, 8100E, 8200E and 8400E have files which are selected according to the PTO type and display language: Tractor Gearbox Language Parameter file name 6600E ---8400E 30/40/50 km/h...
Page 480 Model Code Page 6100E 35. Autocontrol IV 8100E-- 8750E 1. 1. 1994 Error messages in Service Program Service Program has the following error messages which appear in the MESSAGE WINDOW in the RH side lower corner of the fault tracing chart. If other error messages appear, switch off current and start from the beginning. ERROR IN CHECKSUM If this message appears on the PC display when you are programming the AC---IV unit, You must start from the beginning after switching off and on current.
Page 482 Code Page 31. CareTel 6000-- 8750 1. 4. 1997 CareTel (option) can receive questions from a remote GSM phone and send answers to the GSM phone about different trac- tor functions. One condition is that the GSM phone is in the phone service area and another that the GSM phone has a short message (SMS) function.
Page 483 Model Code Page 31. CareTel 6000-- 8750 1. 4. 1997 Data logger Note! In the dashboard there is an indicator light (DATA), which shows the status of the data logger (A1L) as follows when current is switched on: --- lights continually = normal status...
Page 484 Model Code Page 31. CareTel 6000-- 8750 1. 4. 1997 1. Remote use of CareTel with GSM phone To/from CareTel can be sent/received SMS ---messages with a GSM phone. All GSM phones with the SMS ---function can be used. In the CareTel design has been used Nokia 2110 GSM phone. In the display of this phone can be seen 10 characters in three lines.
Page 485 Model Code Page 31. CareTel 6000-- 8750 1. 4. 1997 Answers In the answer of one value there is always the tractor serial number in the beginning (fed into the data logger in the factory). In the same line, there is an asterisk, if the engine is running and a log identifier, in which S=standard log, A=alarm log and E=special tracking log.
Page 486 Model Code Page 31. CareTel 6000-- 8750 1. 4. 1997 B. Query of all measurements TO[---n][---A] ---n=which value in order from the last value backwards (1---195 values in memory) ---A=query is directed to the alarm log. If ---A is not given, the query is directed to the standard log.
Page 487 Model Code Time 31. CareTel 6000-- 8750 1. 4. 1997 D. Query of number of exceeding times of alarm limits AL [---H| ---L] ---H=exceedings of upper limits ---L=undershoots of lower limits If these parameters are not given, CareTel shows the excee- dings of the upper limits.
Page 488 Model Code Page 31. CareTel 6000-- 8750 1. 4. 1997 F. Query from special tracking log The measuring values, which are gathered in the special tracking log, are initiated with ST message. Note! In the special tracking is gathered 2000 different measuring values from certain sensor in frequency of normal standard log.
Page 489 Model Code Page 31. CareTel 6000-- 8750 1. 4. 1997 2. Measuring logs Standard log Measuring data from all sensors is gathered in the stan- dard log with frequency determined in the set values. The measuring frequency can vary between 1---255 seconds. In the standard log, there are stored 195 last measuring values.
Page 490 Model Code Page 31. CareTel 6000-- 8750 1. 4. 1997 1. Checking function of CareTel If the system does not function: --- check fuse F2 and F30 in the fuse box --- switch on current to the tractor and check the status of the data logger with aid of the ind.
Page 491 Model Code Page 31. CareTel 6000-- 8750 1. 4. 1997 2. Sensors In the dashboard there is a warning light for too high tem- perature in the transmission. Transmission oil working tem- perature varies between +60...+85 ˚C according to the loading.
Page 492 Model Code Page 31. CareTel 6000-- 8750 1. 4. 1997 Wiring diagram (see also diagrams on pages 310/33---38) Position of connectors: X34: Connector in the rear part of the lever console (9 pins) X35: Connector in the lever console (9 pins) X43: Socket on the lever console on the driver’s right (8 pins)
Page 494 Model Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 Contents Code 370: 1. AC 5, description A. AC 5 control buttons and levers ..........B.
Page 495 Model Code Page 1. 10. 1999 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 1. AC 5 and 5.2, description Autocontrol 5 (---K41106) or 5.2 (K41107---) includes: --- Electric engagement control of HiTech shuttle --- Engagement control of DPS and PTO with electro---proportional valves --- Automatic speed change of DPS.
Page 496 Model Code Page 1. 10. 1999 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 Picture 1. Autocontrol 5 / 5.2 components 20. Limit switch 1. Reverse shuttle lever/parking brake lever IMPORTANT! In the reverse drive controls (TwinTrac) there 2.
Page 497 Model Code Page 1. 11. 1998 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 One arrow is blinking, if a driver does Tractor image is visible B. AC 5 / 5.2 display unit not sit on the seat and driving always, when the current is direction (F or R) has been selected.
Page 498 Model Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 2. Fault tracing A. General AC 5 / 5.2 unit has an in ---built function for self ---diagnosis. If fault/faults appear in the AC 5 when working with a tractor, the fault code of the fault in question is shown in the diplay.
Page 499 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 Fault codes in AC 5. Note! Fault codes in AC 5.2, see pages 371/5 and 6. Fault Pins Fault identification Tests Repairs, Fault code settings funk- tion le- P101 A1A2/12...
Page 500 Model Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 C. Working orders, AC 5 and 5.2 --- If the display unit shows a fault code: Measures: 1. Decode the fault code according to instr. 370/5 ---6 (self ---diagnosis) 2.
Page 501 Model Code Page 1. 10. 1999 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 D. Fault tracing in test mode 2. Fault tracing in the test mode F II. It is possible in the test mode to check the electric function of various com- 1.
Page 502 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 1) If detector switch S60 does not function, it can temporar- ily be by ---passed by connecting switch wires with an auxili- E.g. I.D nummer 5142: ary wire (connector beside the seat holder).
Page 503 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 I.D. numbers of programs used in Pro- duction, in Spare Parts and in Service (AC 5 only): Main program no. 43 (J38343 ---J47541). Note! Sorted according to the main program version. These can be replaced with program version 65.
Page 504 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 Main program no. 60 (J38343 ---K02115). Main program no. 66 (J38343 ---K41106). These can be replaced with program version 65. Used only in service in some tractors. These must no more be used in Service.
Page 505 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 9. 2002 F. Functional differences of program versions, comparison, AC 5 only HiTech ---PROGRAMS DIFFERENCES BETWEEN MAIN PROGRAM VERSIONS: VERSION 41 VERSIONS 42, 43, 50, 52, 60, 62 ** GENERAL ** Reverse drive controls can be fitted as an option.
Page 506 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 9. 2002 VERSION 41 VERSIONS 42, 43, 50, 52, 60, 62 ** TEST --- AND SETTING MODE ** In the service mode there are two modes: In the service mode there are three modes: test mode FII (for service man) test mode FII (for serviceman and driver) setting mode FIII (for srvice man)
Page 507 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 G. Testing various switches and buttons (d01---d16) in the test mode in AC 5 NOTE! In AC 5.2 there are more test points, see page 371/8. FII=test mode symbol...
Page 508 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 H. Testing temperature sensors and position sensors (A1---A4) in the test mode in AC 5 NOTE! Corresponding tests in AC 5.2, see page 371/9. FII=test mode symbol Module A=AC 5 A3=gas pedal...
Page 509 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 I. Testing RPM ---sensors (F1---F7) in the test mode in AC 5 NOTE! Corresponding tests in AC 5.2, see page 371/9A. Note! If the display shows e.g. F1 51, it means the engine rpm sensor frequency of 5100 Hz (value x100=Hertz number). Example: FII=test mode...
Page 510 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 J. Testing proportional valves (P1---P6) in the test mode in AC 5 NOTE! Corresponding tests in AC 5.2, see page 371/9B. Note! When the proportional valves are tested, all solenoid outputs are connected automatically unenergised. Note! The PTO proportional valve cannot be tested in the test mode in AC 5, but the solenoid is checked by measuring the resistance value.
Page 512 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 K. Counter functions, J38343---, (program versions 42---), AC 5 NOTE! Corresponding tests in AC 5.2, see page 371/9C. With effect from ser. no. J38343 there are 12 pcs counters in the test mode menu (see page 370/8). The counter symbols are placed below the symbols for the proportional valves, see table below: Note! The counters has not been connected in all control units, since the function has been under testing.
Page 513 Model Code Page 1. 10. 1999 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 Menu of setting mode F III in AC 5 (AC 5.2: see page 3. Settings 371/10): IMPORTANT! Always before settings, the AC 5 / 5.2 must Symbol Description be tested in the test mode and it must be sure that the trac-...
Page 514 Model Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 B. Gas pedal calibration in AC 5 and 5.2 IMPORTANT! Escape from this mode by switching off cur- rent. Gas pedal is calibrated, if: --- DPS has malfunctions --- Test mode indicated (table b on page 370/10), that the C.
Page 515 Model Code Page 1. 10. 1999 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 6. Press again the pre ---programming button, at which time D. Checking pressures in shuttle the index digit stops blinking and read off the pressure clutches in AC 5 and 5.2 gauge reading, which should be 1,8 ---2,8 bar (AC 5) or about 3,5 bar (AC 5.2).
Page 516 Model Code Page 1. 10. 1999 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 E. Checking DPS clutch pressures in AC 5 and 5.2 33743900 31965400 See also the setting orders on page 370/24D. Note! If the DPS has malfunctions or if the DPS has been repaired or the proportional valves have been changed, the function of the control system must be checked.
Page 517 Model Code Page 1. 10. 1999 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 G. Resetting prefilling time of shuttle H. Resetting driving speed parameters clutches, AC 5 and 5.2 AC 5 and 5.2 See also working orders in instr. 370/24D) Note! Driving speed parameter means the pulse parameter (pulses/m) of sensor F2 (gearbox speed sensor).
Page 518 Model Code Page 1. 11. 1998 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 I. Changing temperature unit of outdoor J. Changing driving speed unit, AC 5 and temperature display, AC 5 and 5.2 The outdoor temperature unit can be changed between F˚ The driving speed unit can be either km/h or miles/h.
Page 520 Model Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 K. Setting PTO parameters (ratios), in program versions 42---, AC 5 and 5.2 PTO index values shall always be checked and set after programming or assembling the control unit. Index value = PTO ratio x 100 Speed 1 Speed 2 Index P Index L Tractor model...
Page 522 Malli Koodi Sivu 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 L. Check of the gas pedal sensor calibration with the computer , AC 5 and 5.2 The check with the computer, if: 10. From the values can be seen all the pedal position values --- Calibration has not succeeded.
Page 523 Model Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 B. Switches: 4. Checking AC 5 / 5.2 components Note! The switches and their wires can be checked in the A. Control unit and display: test mode FII, see table a on page 370/10 (AC 5) or page If the control unit is damaged, the conditions of other com- 371/8 (AC 5.2).
Page 524 Model Code Page 1. 10. 1999 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 Note! The end 5 Nm of the spool must be near 20 Nm flush with the valve body P4 (Y11) P3 (Y17) Note! Before removing valve Y2 (P6), the temperature P5 (Y12) switch S17 must be removed...
Page 525 Model Code Page 1. 10. 1999 37. Autocontrol 5 / 5.2 6250-- 8950 1. 8. 2000 2. The resistance of the shuttle sensors F4 and F5 cannot be measured. These sensors are tested in the test mode FII. Check first sensor fuse (F22, AC 5 only) and measure D.
Page 526 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 E. Temperature sensors in AC 5 F. Clutch pedal position sensor B16 in (AC 5.2, see AC 5 page 371/13). (AC 5.2, see page 371/13). 1. Gearbox oil temperature sensor B14 Punch mark Note! The position sensor informs the control unit the posi-...
Page 527 Model Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 G. Gas pedal (fuel injection pump) posi- H. Detection of driver in AC 5 and 5.2 tion sensor B15 in AC 5 (AC 5.2, see page 371/14).
Page 528 Modell Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 5. Working orders, AC 5 and 5.2 A. Fitting AC 5 / 5.2 control unit on the tractor READY---PROGRAMMED UNPROGRAMMED UNIT AC 5 CONTROL UNIT FIT THE UNIT ON THE FIT THE UNIT ON THE TRACTOR...
Page 529 Modell Code Page 1. 8. 2000 37. Autocontrol 5/5.2 6250-- 8950 1. 9. 2002 B. Programming of AC5 and AC5.2 control unit by means of HYPERTERMI- NAL ---loading program. The PC used must have “HYPERTERMINAL ” ---terminal program. Installing can be done with the MS ---WINDOWS ---program disk. Please note the PC must have Adobe Acrobat 4.0 or later version to view these files.
Page 530 Modell Code Page 1. 8. 2000 37. Autocontrol 5/5.2 6250-- 8950 1. 9. 2002 B.5 Deleting and loading of the para- B.6 Programming inspection meter file (If necessary a parameter file can be deleted 16. Write PROC_VER? > enter > a number with four marks and copied separately without deleting the program file).
Page 531 Modell Code Page 37. Autocontrol 5/5.2 6250-- 8950 1. 9. 2002 C. Programming of AC5 and AC5.2 control unit by means of LOADER 1.5 load- ing program. Programming can also be done as before (by means of HyperTerminal in MS Windows, see the service manual page no. 371/24B).
Page 532 Modell Code Page 37. Autocontrol 5/5.2 6250-- 8950 1. 9. 2002 C.4 Loading the parameter file (Do this al- ways after loading a program file ! ) 9. Turn the power off (switch off program unit or ignition 7. Click the button PARAMETERS > click the button switch) >...
Page 533 Modell Code Page 37. Autocontrol 5/5.2 6250-- 8950 1. 9. 2002 Tips for error situations When loading the main program 4. Message ” Download end ”: 1. The loading process does not start or program execution Loading a file to the control unit has failed > Try to load once more >...
Page 534 Modell Code Page 37. Autocontrol 5/5.2 6250-- 8950 1. 9. 2002 D. Main program and parameter files tables of AC5 and AC5.2 ---control units AC5: 340 42 260 Autocontrol 5 TABLE 1: Control unit part numbers and file names, versions 53 and 65. These parameter files and check codes are used in Service and in Spare Parts.
Page 535 Model Code Page 1. 8. 2000 37. Autocontrol 5 6250-- 8950 1. 9. 2002 E. Manual setting of indexes for DPS and shuttle in AC 5 and 5.2 NOTE! When needed, manual setting can be done in the AC5.2, if automatic calibrating cannot give a correct value. 1.
Page 536 Model Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 D. Test ---run, AC 5 and 5.2 Function of HiShift ---Start driving (several times) by using the HiShift button, the tractor must start to move with even acceleration (not HiTech ---tractors shall be test---run always after repair works jerks or long delay) and, when necessary, also in connection with fault tracing:...
Page 537 Model Code Page 1. 8. 2000 37. Autocontrol 5 / 5.2 6250-- 8950 1. 9. 2002 Function of PTO (use implement, if needed, as a load): --- Select with the lever PTO speed 1 (front position of the lever), start the PTO, PTO symbol must light up in the dis- play, keep engine revs at about 1800 rpm for about 30 sec- onds.
Page 538 Direction R d10 (S41) F4 Shuttle sign., (B12) A1A1 Direction F d09 (S40) Reserve DPS auto/manual d08 (S47) VALTRA DPS auto1/auto 2 d07 (S47) AC---5 F2 Gearbox speed, (B6) Transmission control Clutch pedal limit d06 (S9) F1 Engine speed, (B11)
Page 539 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 -- J38342 (AC 5). Wiring diagram AC5 1 Current must not be taken from circuit of fuse F24 Note! Supply voltages of (safety risk) sensors B12 and B13 via fuse F22.
Page 540 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 J38343-- K41106 (AC 5) Wiring diagram AC5 1 Note! Supply Current must voltages of not be taken sensors B12 from circuit of and B13 via fuse F24 (safe- fuse F22.
Page 542 Model Code Page 1. 6. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 B. Wiring diagrams AC5 (The diagrams also under code 310). Position of connec- C. Control unit connector A1A3 tors, see pages 310/6C och 6D. B16: Clutch pedal position sensor A.
Page 543 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 C. Control diagrams, AC 5 . Note! Control diagrams of AC 5.2, see page 371/18 ---22. DPS control V1, V4...
Page 544 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 Control of shuttle, AC 5 V1, V4...
Page 545 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 Control of PTO, AC 5 V1, V4...
Page 546 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 Control of parking brake and engine starting, ---J38342, AC 5...
Page 547 Model Code Page 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 Control of parking brake and engine starting, J38343---K41106, AC 5...
Page 548 Model Page Code 1. 10. 1999 37. Autocontrol 5 6250-- 8950 1. 8. 2000 HiTech Reverse drive controls, AC 5...
Page 550 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 Contents Note! Under code 371 are shown only AC 5.2 instructions, which differ much from AC 5. Under code 370 are given necessary references to this code. 1.
Page 551 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 1. Autocontrol 5.2, general g) Reverse drive controls (TwinTrac) Note! AC 5.2 replaces the AC 5 system in 6250Hi ---8950Hi tractors from ser. no. K41107 incl. The reverse drive controls have separate digital inputs in the control unit A1.
Page 552 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 B. Automatic traction control 3. Automatic traction engagement happens, when: An extra rocker switch (Autotraction ON/OFF) has been fitted in the cab. This switch switches on/off an automatic --- function is activated and either driving directions (F or R) function, in which either driving directions (traction) (F, R) is engaged...
Page 553 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 C. Automatic speed change of DPS (Au- 2. Speed Matching of DPS toDPS) The Speed Matching is one part of the AutoDPS function. 1. Auto2 -- function With the aid of the speed matching the DPS speed is chan- ged automatically to a best suitable speed in connection AutoDPS Auto2 function has been changed so that the with the mechanical gear change.
Page 554 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 D. Fault codes in AC 5.2 Note! Concerning AC 5.2 fault code structure, see page 370/5 (AC 5). Note! Concerning AC 5.2 fault function levels, see page 370/7 (AC 5). Fault co- Control Fault identification...
Page 555 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 Fault co- Control Fault identification Fault Tests Repairs, unit pin functi- settings on le- d153 A1A2/3 In the reverse drive controls parking brake and one direction (F or R) active A1A2/8 simultaniously.
Page 556 Purchased From T.J.M Manuals Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 F. Working order Setting indexes of transmission (AC 5.2) 1. Warm the transmission up to +30˚C    +60˚C Note! If the tractor has HiTrol turbine clutch, carry out stall---test before automatic calibrations (see pagr 411---7). 2.
Page 557 Note. If the ID number in the tractor display cannot be In the tractor display (in the test mode FII) can be seen the found in this list, contact Valtra Tractor Service. In some program ID number, which shows the main program ver- tractors there can be special programs.
Page 558 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 Main program version 86. Main program version 83. Can be fitted from K41107 ---> Can be fitted from K41107 ---> These must be used in service. These can be replaced with program version 86.
Page 560 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 2. Tests Note! The correct electric signals from sensors and swit- ches have been shown in the tables on pages 371/8 ---9C. PTO ---start switch in cab A. Test mode FII menu in AC 5.2 HiShift---buttons Note! Activating the test mode, see page 370/8.
Page 561 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 B. Table to check various switches (d01---d24) in the test mode in AC 5.2 Activate the test mode FII (see page 370/8) and select with the DPS bush buttons the correct test point and confirm the selec- tion with the DPS push button, after which the selected point can be checked.
Page 562 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 C. Table to check the temperature sensors and position sensors (A1---A8) in the test mode in AC 5.2 Activate the test mode FII (see page 370/8) and select with the DPS push buttons a wanted test point and confirm the selection with the DPS pre ---programming button, after which the required point can be checked.
Page 563 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 D. Testing RPM ---sensors (F1---F7) in the test mode in AC 5.2 Note! If the display shows e.g. F1 51, it means the engine rpm sensor frequency of 5100 Hz (value x100=Hertz number). Example: FII=test mode...
Page 564 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 E. Testing proportional valves (P1---P5) in the test mode in AC 5.2 Note! When the proportional valves are tested, all solenoid outputs are connected automatically unenergised. Hint! E.g.
Page 566 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 F. Counter functions in AC 5.2 There are 12 pcs counters in the test mode menu (see page 371/7). The counter symbols are placed below the symbols for the proportional valves, see table below: NOTE! The counters does not function in all units.
Page 567 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 3. Settings Note! Different setting procedures have been shown on CAL 5 Automatic calibration of DPS clutch C3 (Y17) (not in use). pages 370/15 ---19A. If the settings of AC 5 and 5.2 differ from each others, the settings of AC 5.2 have been shown CAL 6 PTO automatic calibration...
Page 568 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 C. Automatic calibrations of shuttle, DPS and PTO clutches (Shuttle: setting pre ---filling and in- itial pressure indexes. DPS and PTO: --- only setting of initial pressure indexes) Note! The automatic calibrations only in AC 5.2.
Page 569 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 11. Move the shuttle lever to the neutral position N. Engage a mechanical gear: In 40 km/h models gear M4 and in 50 km/h --- models (also 6750 and 8350Hi models) gear M3.
Page 570 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 D. Manual calibration of PTO clutch (=index settings) 1. Connect an implement to the PTO. The PTO clutch indexes can be changed if you want to af- 2.
Page 571 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 E. Setting 4WD automatics F. Resetting pre ---filling indexes for DPS (AC 5.2 only) clutches In the setting mode there is point U, in which can be se- lected either automatic function on or off (on=1, off=0).
Page 572 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 4. Components 3. Check the sensor mounting. Check the sensor resistance by measuring it in connector X19 pins 26 and 37. If the A. Reconditioning temperature sensors resistance was infinite, check connector X1A pins 2 and 5. Change faulty temperature sensor.
Page 573 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 C. Front clutch pedal limit switch S9 and Note! The rear gas pedal (TwinTrac) has been connected with a cable to the front gas pedal. When necessary, the rear pedal switch S2W reconditioning cable must be adjusted.
Page 574 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 5. Others A. AC 5.2 control unit, connectors: Vref (+5 V)=supply to pedal pos. sensors. (+5 V) (+5 V) CAN 1 HI CAN 1 LO CAN SHIELD CAN 2 HI CAN 2 LO CAN SHIELD Supply...
Page 575 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 B. AC 5.2, Wiring diagram AC 5.2 1 Current must not be taken from circuit of fuse F24 (safe- ty risk) AC 5.2 2...
Page 576 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 Wiring diagram AC 5.2 Position of connectors: X13: Connector for transmission (37 pins) on the support plate (The diagrams also under code 310). Position of connec- in the lever console. tors, see pages 310/6C och 6D.
Page 577 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 C. Control diagrams Control of DPS, AC 5.2 V1, V4...
Page 578 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 Control of HiTech shuttle, AC 5.2...
Page 579 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 Control of PTO, AC 5.2 V1, V4...
Page 580 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 Control of parking brake, AC 5.2...
Page 581 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 8. 2000 Starting control, AC 5.2...
Page 582 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 Control of 4WD, AC 5.2 HiTech...
Page 583 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 TwinTrac, AC 5.2 HiTech...
Page 584 Model Code Page 1. 8. 2000 37. Autocontrol 5.2 (K41107---) 6250-- 8950 1. 9. 2002 AutoTraction HiTech...
Page 585 Model Code Page 37. Autocontrol 5.2 (K41107---) 6250-- 6850 1. 9. 2002 HiTech...
Page 586 Model Code Page 37. Autocontrol 5.2 (L18105---) 6250-- 6850 1. 9. 2002 HiTech...
Page 587 Model Code Page 37. Autocontrol 5.2 (L18105---) 8050-- 8950 1. 9. 2002 HiTech...
Page 588 Model REAR WINDOW WIPER AND WASHER 13.08.1993 39.1 FITTING INSTRUCTION 09.04.1998 6000---8750 1(4) Rear window wiper and washer 31611700. Fitting wiper motor: --- There are ready---made holes for the wiper motor in the rear window (point A). --- Remove the protective plugs, clean the window and glue sticker 32534400 on the fastening point on the inner side.
Page 589 Page Model REAR WINDOW WIPER AND WASHER 13.08.1993 39.1 FITTING INSTRUCTION 09.04.1998 6000---8750 2(4) 12...15Nm suunta A / view A Ø 12 Traktorin nr. --->660794 asti Traktorer till tillv. nr --->660794 suunta S / view S Tractors to no ---> 660794...
Page 590 Page Model REAR WINDOW WIPER AND WASHER 13.08.1993 39.1 09.04.1998 FITTING INSTRUCTION 6000---8750 3(4) Coupling: see fig. C Tractors from no. 660795 ---> (cab no 4068 --->) Wire colours: RU = brown PU = red KE = yellow SI = blue...
Page 591 Page REAR WINDOW WIPER AND WASHER Model 13.08.1993 39.1 FITTING INSTRUCTION 09.04.1998 6000---8750 4(4) 31611700 Takalasin pyyhin Brakrutetorkare Rear window wiper Rückscheibewascher 32275700 .Moottori Motor Engine Motor JB8903 .Mutteri Mutter Mutter JD0406 .Aluslevy Bricka Washer Scheibe 32241000 .Aluslevy Bricka Washer...
Page 592 Page Model PTO EMERGENCY STOP , FITTING INSTR. 15.04.1994 6000---8400 39 PTO emergency stop 32916400 With this mounting kit the PTO emergency stop can be fitted also on earlier Mezzo tractors (stan- dard on ACII, IV Mezzo tractors). At the same time,...
Page 593 Page Model PTO EMERGENCY STOP , FITTING INSTR. 15.04.1994 6000---8400 39 The power take off switch has 3 positions: The front side pressed down = off position. The switch in the middle = on position. Rear side pressed down, spring return is the start- ing position.
Page 594 Code Page Model PTO EMERGENCY STOP , FITTING INSTR. 15.04.1994 6000---8400 39 MU=MUSTA/ SVART BLACK RU=RUSKEA/ BRUN BROWN KE = KELTAINEN/ GUL YELLOW VA = VALKOINEN/ VIT WHITE LI = LILA LILAC (49 x 78 mm) tarvittaessa vid behov when needed ø...
Page 595 Koodi Sivu Malli/Modell /Kod /Sida...
Page 596 Code Page 11.01.1996 Model Electric stop / control stop, fitting instruction 6000--- 14.06.2001 39.11 8950Hi Electric stop + control stop (A+B) 33036300 A) Electric stop of engine ..32914200 B) Control stop .
Page 597 TRACTORS WITH IGNITION SWITCH 816450 (see the text): 32553200 Virtalukko Tändlås Ignition switch Zündschloß WITH AIR CONDITIONER: 32889100 Välipyörä koott. Mellanhjul kmpl. Intermed. wheel assy Zw.rad kompl. 6000 ---6600 32889210 .Välipyörä Mellanhjul Intermediate wheel Zwischenrad KG1020 .Varmistinrengas Låsring Circlip Sicherungring LA1803 .Laakeri...
Page 598 Code Page 11.01.1996 Model Electric stop / control stop, fitting instruction 6000--- 14.06.2001 39.11 8950Hi Tractors with ignition switch 816450: 32553200 816450 or the self ---made wire 95---99 RU=ruskea/brun/brown LI=lila/lilac MU=musta/svart/black HA=harmaa/grå/grey 2,5 mm , L= 4 m To the tractor no 662342: make the wire...
Page 599 Code Page 11.01.1996 Model Electric stop / control stop, fitting instruction 6000--- 14.06.2001 39.11 8950Hi B) Control stop ....33005600 33005610 This instruction concerns tractors with effect from ser.
Page 600 11.01.1996 Code Page Model Electric stop / control stop, fitting instruction 6000--- 39.11 14.06.2001 8950Hi --- Tractors with new instrumentation to no L17307 (L18105-- HiTech): Remove the front panel of the wheel box. Thead the cable for switch (S36) to run up along the cab wall of wheel box right side into switch panel (see picture B2).
Page 601 Code Page 11.01.1996 Model Electric stop / control stop, fitting instruction 6000--- 14.06.2001 39.11 8950Hi To the tractor no F50121 Original wire no. 171 (black) WHITE Wire no. 217 (green) Original wire no. 87 (lilac) Tractors with new model instrumentation...
Page 602 Code Page Model DPS---CONTROL UNIT +SIGNAL LIGHTS, FITTING 6600,8100 20.06.1994 8400 --- Delta Power Shift-- control unit 32949000 (the unit is a standard equipment on DPS tractors from ser. no 662343---> ( AC II ). --- Delta Powershift--- control unit facilitates the use of the extra buttons to control the DPS.
Page 603 Code Page Model DPS---CONTROL UNIT +SIGNAL LIGHTS, FITTING 6600,8100 20.06.1994 8400 --- Fasten the circuit card 4 with its parts (1---7) into place. Connect the wiring loom 8 connector ”A9” to the circuit card Fasten the cover --- Find the fuse box connector X4. Connect the wire loom 8 supply wire no167 (red) to the connector pin no 5.
Page 604 Code Page Model DPS---CONTROL UNIT +SIGNAL LIGHTS, FITTING 6600,8100 20.06.1994 8400 32948500 Leikkaa Skär 32948400 punainen röd (16) S23: Sin./ blå/ blue Pun./ röd/ red Kelt./ Gul/ yellow X4/5...
Page 606 Code Page Model DPS--- EXTRA BUTTONS, FITTING 20.06.1994 6000---8400 39 ---Delta Powershift-- extra buttons . . . 32948400 (Suit only on tractors which have bush buttons for DPS control). --- These extra buttons can be fitted e.g. in the reverse shuttle lever. This improves tractor control specially when doing loading work.
Page 607 Page Model DPS--- EXTRA BUTTONS, FITTING 20.06.1994 6000---8400 39 --- Draw the wires along the cab RH side corner (together with the other wires) to the rear part of the lever console and inside the rear horizontal beam to the socket bracket 23. Fasten the wires with tape.
Page 608 Code Page Model DPS--- EXTRA BUTTONS, FITTING 20.06.1994 6000---8400 39 6: keltainen johdin; +12 V 6: gul ledningen; +12 V 6: yellow wire; +12 V 32948500 7: punainen johdin; vaihto ylöspäin 7: röd ledning; växling uppåt 7: red wire; change up 4: sininen johdin;...
Page 610 Model/Modell REAR FOG LIGHT, FITTING INSTRUCTION /Seite HINTERNEBELLICHT, MONTAGEANLEITUNG 16.09.1994 6000---8400 39 Rear fog light ..... 32914100 Hinternebellicht ....
Page 611 Code Page Model/Modell REAR FOG LIGHT, FITTING INSTRUCTION /Seite HINTERNEBELLICHT, MONTAGEANLEITUNG 16.09.1994 6000---8400 39 32914100 Sumuvalo Dimljus Fog light Nebellicht 30944200 .Keinukytkin Vippströmbrytare Switch Schaukelschalter 30944600 .Lampunpidin Lampfattning Bulb socket Lampenfuß 32862400 .Linssi Lins Lens Linse 32914900 .Johdinsarja Ledningssats Wiring set...
Page 612 Code Page Model CABIN HEATER, FITTING INSTRUCTION 23.12.1994 6000---8400 39 Cab heater socket ....32634800 (Note! requires an engine heater). The mounting kit includes the socket, wires and a branch con- nector (to engine heater supply wire) with necess- ary fitting details.
Page 613 Code Page Model CABIN HEATER, FITTING INSTRUCTION 23.12.1994 6000---8400 39 32634800 Sisät. lämm. pistor. Kontaktdosa för hyttv.Socket for cab Stecker f. Innenheizung Asennussarja Monteringssats heater, fitting set Einbausatz 32630200 .Asennussarja Monteringssats Fitting set Einbausatz ..Johdin Ledning Wire Leitung ..Johdin Ledning...
Page 614 Model BACK BUZZER (AC2), fitting instruction 23.12.1994 39.16 09.03.2000 6000---8750 Back buzzer (not HiTech) ..33039300 --- The buzzer alarms always when the reverse gear is engaged (current switched on). The warning sound is discontinuous.
Page 615 Model Page Model BACK BUZZER (AC2), fitting instruction 23.12.1994 39.16 09.03.2000 6000---8750 ---> 668102 X4/4 210VI/grön/green (ohjaamon johdinsarja) (hyttkabelstam) (cab harness) VI= vihreä/ grön/ green KE= keltainen/ gul/ yellow VA= valkoinen/ vit/ white...
Page 616 Code Page Model FORCED LOWERING SWITCH, FITTING INSTRUCTION 20.02.1995 6000---8400 39 1(2) Forced lowering switch ... . 33009700 --- When this switch is depressed, the working depth adjustment is overridden and an implement low- erst quickly into ground (according to the lowering speed switch position).
Page 617 Code Page Model FORCED LOWERING SWITCH, FITTING INSTRUCTION 20.02.1995 6000---8400 39 S11E (S10E) ∽70 mm 1...2,5 22,1 S11E 44,1 33009700 Pakkolasku, nostov. Tvångssänkning,lyftarm. Forced lowering,liftarm Zwangsenkung,Hebearm EH 33009600 .Johdinsarja Ledningssats Wiring set Verkabelung SA1530 ..Liitinkotelo Skarvhus Connector Steckdose SA1786 ..Liitinkotelo...
Page 618 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) Fieldmaster 33378000 FieldMaster is a combined performance monitor which can monitor both tractor and implement functions. FieldMaster monitors the following tractor functi- ons: --- driving speed, km/h, --- wheel slip (radar is required))
Page 619 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) --- Tractors without Agrodata -- equipment (both sensors are lacking) or ACD -- power lift (PTO sensor is lacking): Fasten the gearbox and/or PTO speed sensors. Gearbox speed sensor B6 is placed at the front...
Page 620 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) FITTING (other parts): --- Remove the lever console side panel. Detach in the upper part the AC power lift control panels (2 pcs). Slacken the whole lever console fixing screws. --- Make threaded holes M5 (2 pcs, drill ø 4,2) on the rear face of the side pillar, and see picture A.
Page 621 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) --- Tractors without earlier sensors (B7 ja B6): Slacken the lead---in hole cover in the bottom of the lever console and pass the sensor connec- tors into the cab. Connect the sensor wire loom 9 connector “X1E”...
Page 622 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) Napojen toiminnot: Johdinvärit: 1=Pyör. nop. anturi, paineanturi jne 1=ruskea nro 384 2=Virtausmittari 2=vihreä nro 385 3=Karamoottori 1, Kytkin (OUTPUT) 3=kelt. nro 380 4=Pyöräanturi, työkoneanturi 4=pun. nro 388 Tutka / Radar 5=Maadoitus 5=valk.
Page 623 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) 33378000 Fieldmaster Fieldmaster Fieldmaster Fieldmaster Assy 33359600 .Adapteri Adapter Adapter Adapter 33378100 .Näyttölaite Teckenförster Display unit Bildschirm 33378200 .Teline Konsol Bracket Gestell HD9025 .Ruuvi Skruv Screw Schraube HD9042 .Ruuvi Skruv Screw...
Page 624 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) A. Calibrating gearbox speed sensor and radar (radar is an optional equipment) 7. Drive the tractor to a place, where is ready--- made markings of startpoint and endpoint of a distance of 100 meters. Drive the...
Page 625 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) B. Changing display language Note! In this instruction is supposed, that the valid lan- guage is english. 1. When the display shows the main menu, press NEXT PAGE ---button, until you find selection SYSTEM.
Page 626 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) Poles have been numbered on the plug casing. The tables below show how the implement sensors are con- nected to the plug. Sprayer Sensor Wire color Plug pin blue brown Flow meter...
Page 627 Page Model FIELDMASTER, fitting instruction 39.18 12.08.1998 6000---8750 (10) Drill Sensor Wire color Plug pin RPM sensor on drill shaft blue (2 wires) (2 wires) brown RPM sensor on drill shaft blue (3 wires) (3 wires) brown black RPM semsor on switch...
Page 628 Code Page Model 23.06.1997 SIGMA---POWER, CONNECTORS 04.09.1997 8750 The earlier connectors can be changed into new ones, which have rubber seals. FITTING: --- Disconnect the battery earth cable. --- Find connector ”B4” (in engine compartment on the LH side). Change the connector and pins according to picture A (the wires are connected to the pins by pressing with pliers).
Page 629 Code Page 23.06.1997 Model SIGMA---POWER, CONNECTORS 04.09.1997 8750 KE=kelt./ gul/ yellow/ gelb RU=ruskea /brun /brown /braun VI=vihreä /grön /green /grün HA=harmaa/ grå/ gray/ grau VA=valk./ vit / white/ weiß LI=lila /lilac (33026200) (33026200) (33026200) SA1580 n.150 mm ø 1,5 mm...
Page 630 Page Model RAISED HEADLIGHTS, FITTING INSTRUCTION 04.12.1995 39.2 09.04.1998 6000---8750 1(4) Upraised headlights ....32817000 Upraised headlights 33423000 (left ---hand traffic) --- The raised headlights are needed when the tractor has a front mounted implement (e.g.
Page 631 Model RAISED HEADLIGHTS, FITTING INSTRUCTION 04.12.1995 39.2 09.04.1998 6000---8750 2(4) --- Draw the wiring loom in cab inside the side pillar linings and under the mudquard linings and further in the cable channel under the floor mat into the steering wheel console.
Page 632 Page Model RAISED HEADLIGHTS, FITTING INSRUCTION 04.12.1995 39.2 09.04.1998 6000---8750 3(4) SH2664 .Lamppu Lampa Bulb Lampe HN6804 .Ruuvi Skruv Screw Schraube 32643900 .Kumilaatta Gummibricka Rubber washer Gummischeibe SA1776 .Liitin Anslutning Connection Anschluß SA1553 .Liitin Anslutning Connection Anschluß Johdin 0,5 m...
Page 633 Page Model RAISED HEADLIGHTS, FITTING INSRUCTION 04.12.1995 39.2 09.04.1998 6000---8750 4(4) VA= vit / white / weiß KE= gul / yellow / gelb MU= svart / black / schwarz SI= blå / blue / blau...
Page 634 Agrodata instrument panel ..A 33039000 FITTING THE SENSORS: --- Models 6000---8400 (these tractors don’t have ACD --- electrohydraulic lift as standard): Gearbox speed sensor B6 is fitted to the 4WD drive shaft front end (gearbox).
Page 635 Code Page Model 06.08.1997 AGRODATA--- INSTRUMENT PANEL 26.07.1999 6000---8750 39.20 2(8) FITTING INSTRUCTION --- Draw the connector ”X34” of the sensor wiring loom through the opening at the bottom of the side panel. Connect the connector to the wiring loom 2. Connect also the connector ”X1E” to the wiring harness 2.
Page 636 Code Page Model 06.08.1997 AGRODATA--- INSTRUMENT PANEL 26.07.1999 6000---8750 39.20 3(8) FITTING INSTRUCTION...
Page 637 Code Page Model 06.08.1997 AGRODATA--- INSTRUMENT PANEL 26.07.1999 6000---8750 39.20 FITTING INSTRUCTION A 33039000 Agrodata ---mittaristo Agrodata--- Instrument Agrodata--- Instrument Agrodata--- Instrument 33011810 .Mittaristo Instrument Instrument Instrument 33012010 .Johdinsarja Ledningssats Wiring set Verkabelung SA1774 ..Liitinkotelo Skarvhus Connector Steckdose 9---pole SA1786 ..Liitinkotelo...
Page 638 Code Page Model AGRODATA--- INSTRUMENT PANEL 06.08.1997 26.07.1999 6000---8750 39.20 FITTING INSTRUCTION Calibrating the instrument for different tyres: 1. Remove the switch C by prying it carefully. Do not dis- connect the wires. 2. Switch on current with the ignition switch.
Page 639 Code Page Model AGRODATA--- INSTRUMENT PANEL 06.08.1997 26.07.1999 6000---8750 39.20 FITTING INSTRUCTION --- Code numbers with different tyre sizes and transmission types (sensor located on the front end of the 4WD drive shaft):...
Page 640 Code Page Model AGRODATA--- INSTRUMENT PANEL 06.08.1997 26.07.1999 6000---8750 39.20 FITTING INSTRUCTION --- Code numbers with different tyre sizes and transmission types (sensor located on the gearbox housing): DPS300 DPS300 DPS460,650 Rear wheel r dyn T300/40 T300/40 T450/30 T450/40 T450/50...
Page 641 Code Page Model 06.08.1997 AGRODATA--- INSTRUMENT PANEL 26.07.1999 6000---8750 39.20 FITTING INSTRUCTION 520/70R ---34 540/65R ---38/M 480/70R ---38 520/70R ---38 520/70R ---38 Note! If a tractor has tyres which are not listed on the previous table, the code number can passably be calcu-...
Page 642 Code Page Model DPS CONTROL UNIT, fitting instruction 18.06.1997 6000---8400 39 1(3) Mounting kit ....33464200 --- The earlier type control unit no 32861200 (trac-...
Page 643 Code Page Model DPS CONTROL UNIT, fitting 18.06.1997 6000---8400 39 33464200 Asennussarja Ditsättn. sats Fitting kit Einbausatz 33027100 .Ohjain Styrning Guide Führung 33031100 .Johdinsarja Ledningssats Wiring set Verkabelung 33030500 .Kannatin Hållare Support Halter JD0405 .Aluslaatta Bricka Washer Scheibe HN6807 .Ruuvi...
Page 644 Code Page Model DPS CONTROL UNIT, fitting 18.06.1997 6000---8400 39...
Page 646 Page Model SPEEDOMETER AND CLOCK 10.06.1994 39.3 FITTING INSTRUCTION 14.04.1998 6000---8400 1(4) Speedometer and clock ..32635700 Fitting: --- Speedometer and clock are fitted in their casing on the instrument panel. --- Detach the instrument panel, fit the casing and mark places for holes and lead---in points for wires.
Page 647 Model SPEEDOMETER AND CLOCK 10.06.1994 39.3 FITTING INSTRUCTION 14.04.1998 6000---8400 2(4) INSTALLING AND CHECKING: I Setting speedometer 1. Push the function key beside the display until the display shows the driving speed. 2. The driving speed should be zero (0).
Page 648 Model SPEEDOMETER AND CLOCK 10.06.1994 39.3 FITTING INSTRUCTION 14.04.1998 6000---8400 3(4) II Setting time 1. Push the function key beside the display until the time is shown. 2. The time is shown from 1 to 12. 3. Push the key about 6 seconds, release it.
Page 649 Page Model SPEEDOMETER AND CLOCK 10.06.1994 39.3 FITTING INSTRUCTION 14.04.1998 6000---8400 4(4) sininen/ Ø 32 blå blue ruskea/ brun brown 5 mm (2 kpl/pcs) kelt./gul yellow pun./röd pun./röd kelt./gul yellow...
Page 650 Page Model ROTATING WARNING LIGHT 08.12.1995 39.4 FITTING INSTRUCTION 14.04.1998 6000---8750 1(3) Rotating warning light 31687000. (on LH side) ....31983500 (mounting on RH side) ..... .
Page 651 Page Model ROTATING WARNING LIGHT 08.12.1995 39.4 FITTING INSTRUCTION 14.04.1998 6000---8750 2(3) 31687000 Kattovilkku Roterande varn.ljus Rotating warn. light Drehwarnblinker Left 31983500 Kattovilkku Roterande varn.ljus Rotating warn. light Drehwarnblinker Right GB 32952400 Kattovilkku Roterande varn.ljus Rotating warn. light Drehwarnblinker LS...
Page 652 Page Model ROTATING WARNING LIGHT 08.12.1995 39.4 FITTING INSTRUCTION 14.04.1998 6000---8750 3(3) 10 11 VA = Vit /White /Weiß HA =Grå/Grey /Grau KE = Gul/Yellow /Gelb PU = Röd/Red /Rot RU = Brun/Brown /Braun MU = Svart/ Black /Schwarz Malli / Model LS:...
Page 654 Page 05.09.1994 Model RADIO, FITTING INSTRUCTION 39.5 01.06.1998 6000---8750 Radio/cassette ....32830540 (CLARION ARB ---1370E) Radio is fitted into the console in the roof (PT94--- cabs: on the right side of the roof) and loudspeakers into the rear part of the cab roof (see pictures).
Page 655 Page Model RADIO, FITTING INSTRUCTION 05.09.1994 39.5 01.06.1998 6000---8750 32830540 Radio Radio Radio Radio Radio/Cassette 31955040 .Radio Radio Radio Radio CLARION ARB1370E 32603100 .Kiinnityslevy Fästplatta Mounting plate Befestigungsplatte 30368100 .Antenni Antenn Antenna Antenne 32477800 .Jalusta Stativ Stand Sockel JD0406 .Aluslaatta...
Page 656 Page Model RADIO, FITTING INSTRUCTION 05.09.1994 39.5 01.06.1998 6000---8750 Ohjaamot vuoden 1993 loppuun asti: Hytter till slutet av år 1993: Cabs to the end of the year 1993: Asennus ja kytkentä valmistajan ohjeiden mukaan. Ditsättning och koppling: se tillverkarens instruktioner.
Page 658 No/Nr. Page Model/Modell AGRODATA, FITTING INSTRUCTION 08.06.1993 /Seite 39.6 AGRODATA, MONTAGEANLEITUNG 15.04.1998 6000---8750 1(4) Valmet Agrodata 31774600. Valmet Agrodata 31774600. Sensor for PTO revs 32775300 Zapfwellensensor 32775300 Die Agrodata besteht aus einer elektronischen Ein- Agrodata gives useful information when working heit, einem Sensor am Hinterrad (Bild A) und, je on a field.
Page 659 08.06.1993 /Seite 39.6 AGRODATA, MONTAGEANLEITUNG 15.04.1998 6000---8750 2(4) --- Fasten the support iron 11 under the nut of the ---Befestigungsteil 11 an der Konsole des linken check link attachment (240 Nm) and change two Seitenbegrenzers unter den Muttern der Befest- opposite LH side rear wheel bolts into measuring igungsschelle befestigen und zwei gegenüberlie-...
Page 660 No/Nr. Page Model/Modell 08.06.1993 AGRODATA, FITTING INSTRUCTION /Seite 39.6 AGRODATA, MONTAGEANLEITUNG 15.04.1998 6000---8750 3(4) Connecting the socket: Anschließen der Steck- dose: Napa Johdin Ledning Pole Wire Coupling of implement sensors: Anschließen der Arbeitsgerät---geber...
Page 661 No/Nr. Page Model/Modell 08.06.1993 PTO REVS SENSOR, FITTING INSTRUCTION /Seite 39.6 15.04.1998 6000---8750 4(4) MONTAGEANLEITUNG DES ZAPFWELLENGEBERS Sensor for PTO revs ..32775300 Zapfwellendrehzahlgeber . . . 32775300 --- This sensor is used as an optional equipment --- Dieser Geber ist eine Zusatzausrüstung der...
Page 662 6250Hi ---6850Hi) M. current switch 33348700 (G24514--->,6---cyl) ) 6800: ---F03311, 50---series: ---F10105, 6000---8400: ---F17108, xx) : ---G24513 With aid of the main switch, current to all tractor can be switched off (except the fuse F2---> radio, speedometer) e.g. when you leave the tractor.
Page 663 Durchf.sring Anneau d’entrée Visco 19 1 JB8903 .Mutteri Mutter Mutter Ecrou 32599020 Päävirtakytkin H.strömbrytare Main switch H.stromschalter Interr. principal 6000- - 6800, 4- - cyl. 6250Hi ---6850Hi 2B 1 33337100 .Teline Konsol Bracket Gestell Support 6200 ---6800 32592620 .Tarra Dekal...
Page 664 Code Page Model MAIN CURRENT SWITCH, fitting instruction 16.08.1993 21.03.2000 6000---8950 39.7 32599000 --F17108 32599010 F17109--G24513...
Page 665 Code Page Model MAIN CURRENT SWITCH, fitting instruction 16.08.1993 21.03.2000 6000---8950 39.7 32599020 4---cyl., 6200---6800 6250Hi---6850Hi 33348700 G24514--- 6---cyl. 6900---8750 8050Hi---8950Hi...
Page 666 Page Model CIGARETTE LIGHTER AND ASH TRAY, FITTING INSTRUCTION 23.06.1993 6000---8400 39 Cigarette lighter and ash tray 32569000 The cigarette lighter is supplied with permanent cur- rent via fuse F29. When the parking lights are switched on, also the cigarette lighter has an illu- mination.
Page 667 Code Page Model CIGARETTE LIGHTER AND ASH TRAY FITTING INSTRUCTION 23.06.1993 6000---8400 39 32569000 Tup.syt+tuhkak. Tändare + askkopp Lighter + ash tray Zünder+ asher 32595300 .Tupakansytytin Tändare Lighter Zünder 32615700 .Johdin Ledning Wire Leitung 32746300 .Teline Konsol Bracket Gestell JD0406 .Aluslevy...
Page 668 Page Model IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 Implement control system ..32669500. --- With this system it is possible to use the electric operational devices of the implements directly from the tractor cab (Standard SFS 5673).
Page 669 Model IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 FITTING: --- Disconnect the battery earth cable. Remove the lever console side panel. --- Drill holes ø 9 mm (2 pcs) in the RH side side pillar, see picture. Fasten support 2, housing 13 and control unit 1.
Page 670 IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 --- Connect the wire no 10 (black) to the electric centre connector X5 pin 8. Connect the wire no 9 which has a cable shoe under the nut of the electric centre supply wire.
Page 671 Code Page Model IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 Uudemmat traktorit: Nyare traktorer: New models:...
Page 672 Code Page Model IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 IMPLEMENT CONTROL SYSTEM...
Page 673 Koodi Sivu Malli/Modell /Kod /Sida...
Page 674 Page Model IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 Implement control system ..32669500. --- With this system it is possible to use the electric operational devices of the implements directly from the tractor cab (Standard SFS 5673).
Page 675 Model IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 FITTING: --- Disconnect the battery earth cable. Remove the le- ver console side panel. --- Drill holes ø 9 mm (2 pcs) in the RH side side pillar, see picture. Fasten support 2, housing 13 and control unit 1.
Page 676 IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 --- Connect the wire no 10 (black) to the electric cent- re connector X5 pin 8. Connect the wire no 9 which has a cable shoe un- der the nut of the electric centre supply wire.
Page 677 Code Page Model IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 Uudemmat traktorit: Nyare traktorer: New models:...
Page 678 Code Page Model IMPLEMENT CONTROL SYSTEM 28.07.1993 FITTING INSTRUCTION 08.12.1995 6000---8400 39 IMPLEMENT CONTROL SYSTEM...
Page 679 Koodi Sivu Malli/Modell /Kod /Sida...
Page 680: Power Transmission
Clutch Turbine clutch 40. Power transmission HiShift Gearbox Quick ---shift gear, DPS Reverse shuttle 4WD clutch Final drives Power take ---off...
Page 682 ............... Technical data Single dry ---disc clutch of cup spring type, mechanically operated. The clutch assembly is the same on all 6000---8400 tractors. On the tractors with Hi ---Trol, the clutch disc has no vibration damping springs.
Page 683 Model Code Page 8. 11. 1990 41. Clutch 6000-- 8750 1. 4. 1997 Special tools Part no Description ETV 891900 Sleeve for fitting clutch release bearing (Clutch 505---905) ETV 892380 Sleeve for removing clutch release bearing (Clutch 505---905) ETV 893790...
Page 684 Model Code Page 15. 5. 1993 41. Clutch 6000-- 8750 1. 11. 1998 Clutch, description Important! Construction of clutch release mechansim from The release bearing is fitted at the end of a tube, the rear end of which is controlled by the clutch lever. At the front end the ser.
Page 685 Model Code Page 1. 1. 1994 41. Clutch 6000-- 8750 15. 5. 1996 21---25 Nm Letter E and marking groove at front end 120 Nm 40---50 Nm Figure 2. Clutch assembly 1. Clutch release bearing 2. Clutch shaft 3. Pump drive shaft 4.
Page 686 Model Code Page 1. 11. 1998 41. Clutch 6250-- 8950 1. 8. 2000 HiTech Picture 2A. Drive disc on flywheel on HiTech tractors. 1. Flywheel (different on HiTech tractors) 2. Disc damping springs 3. Plates which increase mass 4. Closed drive shaft (earlier a hollow clutch shafti) 5.
Page 688 Model Code Page 8. 11. 1990 41. Clutch 6000-- 8750 15. 4. 1995 Clutch servo The clutch servo reduces pedal force by about 40 per- cent. The clutch servo is standard equipment on 6100 ---8100 tractors. ~ 10 Figure 3. Clutch servo 1.
Page 689 (6000 ---8000 Hi ---Trol) 1. Oil filling/draining plug 2. Pressure ---resistant grease Valmet 6000---8000 Hi ---Trol ---models are equipped with a hy- draulic coupling between the flywheel and the clutch. The mechanical clutch (except the disc) and its adjusting values...
Page 690 1. Oil filling/draining plug. Chesterton no. 908 (UK 0181) on threads. 2. EP grease With effect from tractor ser. no 658206 up to ser. no 666065 tractors 6000---8000 have a hydraulic coupling of Transfluid make. Oil quality and volumes in the hydraulic coupling, see page 130/4.
Page 692 Model Code Page 41. Clutch 6250Hi-- 6650Hi 1. 10. 1999 Hydraulic coupling on 6250Hi---6650Hi HiTrol Picture 5a. Hydraulic coupling fitting (Voith TD ---FVA1) in 6250Hi ---6650Hi tractors (this fluid coupling is the same Voith as used earlier, see page 410/6). Oil volumes in the fluid couplings, see page 130/4.
Page 693 Model Code Page 15. 5. 1993 41. Clutch 6000-- 8750 1. 1. 1994 Cable type release mechanism, 659478--- Adjustment of pedal free travel (---662263) X=7 mm (662264 ---) X=8 mm 5. There is an opening through which the cable clutch...
Page 694 Model Code Page 15. 5. 1996 41. Clutch 6000-- 8750 1. 4. 1997 Hydraulic type clutch release mechanism, E44315--- Picture 7. Clutch release mechanism 6. Universal grease 1. Reservoir (volume 2 dm ). Brake fluid SAE 7. Adjusting value of clutch pedal power assistance J1703.
Page 695 Model Code Page 41. Clutch 6000-- 8750 15. 4. 1995 Picture 8. Master and slave cylinder (668103---) 1. Fluid reservoir (Brake fluid SAE J1703) 2. Cross section of master cylinder 2a. Drilling, master cylinder --- reservoir 2b. Rubber valve 2c. Drilling, valve --- rear side of piston 3.
Page 696 Model Code Page 41. Clutch 6000-- 8750 1. 4. 1997 HiShift, description Repair instructions, see pages 411/12 ---14. HiShift (option) controls the clutch pedal electro---hydrauli- cally and it is unnecessary to depress the clutch pedal with the foot. HiShift includes a hydraulic block attached to the cab front wall with aid of the bracket, a new clutch pedal, a new clutch fluid reservoir and electric parts.
Page 697 Model Code Page 41. Clutch 6000-- 8750 1. 4. 1997 Picture 10. HiShift hydraulic block and clutch pedal 12. All sliding and bearing surfaces should be greased with universal grease in connection with repair works. 1. HiShift hydraulic block Others 2.
Page 698 Model Code Page 15. 5. 1993 41. Clutch 6000-- 8750 15. 5. 1996 1. Changing disc/release bearing (Op. no. 411) Note! Instructions below are for a tractor with a hydraulic coupling (Hi ---Trol). For tractors without hydraulic coupling the same instructions applies. On E ---models it is necessary to disconnect the sensor wires when splitting the tractor.
Page 699 Code Page 15. 5. 1993 41. Clutch 6000-- 8750 1. 4. 1997 8. Remove the propeller shaft guard under the tractor and dis- connect the front flange joint of the propeller shaft. Important! On tractors with Delta Powershift, the front flange joint is unnecessary to disconnect, since the rear end of the propeller shaft has a splined sleeve joint.
Page 700 Code Page 15. 5. 1993 41. Clutch 6000-- 8750 1. 1. 1995 3. Knock in the tube with ETV 892 380 and remove the bear- ing. Fit a new bearing with ETV 891 900 1. Push the units together so that the shafts engage. If necess- ary, rotate the flywheel so that the splines engage.
Page 701 Model Code Page 8. 11. 1990 41. Clutch 6000-- 8750 15. 5. 1993 2. Checks and adjustments B. Checking clutch disc and clutch assem- A. Adjusting clutch pedal free travel up to tractor ser. no. 659477 MAX. 0,5 MM Important! Adjusting the free travel with effect from tractor ser.
Page 702 Model Code Page 41. Clutch 6000-- 8750 8. 11. 1990 Checking movement of pressure plate 1. Place the clutch in fixture ETV 892 570 with 10 mm spacers. Secure with at least four bolts. max. 0,8 mm min 1,9 mm...
Page 703 Model Code Page 8. 11. 1990 41. Clutch 6000-- 8750 1. 4. 1997 0,01 mm Checking concavity of pressure plate A new pressure plate is flat to slightly concave, max. 0,01/10 mm: convexity, i.e. the reverse state, must not occur. The rea-...
Page 704 Model Code Page 1. 4. 1997 41. Clutch 6000-- 8750 1. 11. 1998 3. Hydraulic coupling (Hi---Trol) A. Checking function of hydraulic coup- ling Note! See figure 4 on page 410/6 (Voith) or figure 5 on page 410/7 (Transfluid). Normally the hydraulic coupling does not need any mainten- ance or adjustments.
Page 705 Model Code Page 15. 6. 1992 41. Hydraulic coupling 6000-- 8750 1. 1. 1995 Hydraulic coupling (Transfluid) Pressure sleeve (fitted on Valmet tractors from serial number 658206 up to serial number 666065) A. Disassembling hydraulic coupling 1. Split the tractor at clutch (see instr. 411 1A). Remove the mechanical clutch.
Page 706 Model Code Page 41. Hydraulic coupling 6000-- 8750 15. 6. 1992 B. Assembling hydraulic coupling 5. Fit the spacer ring in front of the bearing. Apply Loctite 601 to the hub splines. Fit the turbine wheel onto the hub splines fully home.
Page 707 411 1A and D. The clutch assembly is the same as earlier. Note! This new mechanism is fitted on all 6000---8400 trac- The release bearing cannot be removed as described in instr. tors with effect from tractor ser. no. 659478.
Page 708 Model Code Page 1. 1. 1995 41. Clutch 6000-- 8750 15. 4. 1995 5. Hydraulic clutch release mecha- C. Master cylinder nism, 668103---. A. Bleeding the clutch circuit Note! The bleeding hose/nipple is placed on the LH side of the tractor frame.
Page 709 Model Code Page 41. Clutch 6000-- 8750 1. 4. 1997 6. HiShift A. Adjustment Note! Adjustment has been done in the factory and HiShift Restriction spindles Knee point does not normally require any adjustment. In connection adjusting with repair works the adjustment can be done according to screw this instruction.
Page 710 Model Code Page 1. 4. 1997 41. Clutch 6000-- 8750 1. 8. 2000 B. HiShift hydraulic block The restriction spindles have o---rings (4), which can be changed. Do not screw in the spindles too hard, otherwise Oil continuously circulates in the HiShift block from the the spindle tapered surfaces can damage.
Page 711 Model Code Page 41. Clutch 6000-- 8750 1. 4. 1997 C. HiShift electric system Note! When the buttons are pushed, the solenoid valve Y14 is grounded and it becomes energised and the clutch --- If the pedal rises never slower when using all three but- pedal is depressed.
Page 712 Model Code Page 41. Clutch 6000-- 8750 1. 4. 1997 Positions of electrical components for HiShift.
Page 714 Model Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 15. 5. 1993 Contents General (Op. no. 420) Technical data ..............
Page 715 Model Code Page 1. 1. 1995 42. Gearbox 6000-- 8950 1. 8. 2000 Technical data Number of gears (numbers in brackets refer to tractors with quick ---shift gear) ((Delta Powershift)): --- forwards ..............
Page 716 PTO. Concern- ing PTO unit markings, see page 460/2A. The gearboxes listed below are fitted on tractors which have a Delta Power Shift or the DPS can be retrofitted. Transmission 300: 6000-- 6400 8000 (---K41105), (---H12332) (DPS 300, gearbox 300, rear axles 300, PTO 300 (---G18213), PTO 450 (G18214---)).
Page 717 Model Code Page 1. 8. 2000 42. Gearbox 6000-- 8950 1. 9. 2002 Transmission 460: 8200, 8400 8050 and 8150 (668103 ---), (---F32103) (DPS 460, gearbox 450, rear axles 450, PTO 450. Letter Type Number Ratio Spare part Z 4WD...
Page 718 Model Code Page 42. Gearbox 8350-- 8950Hi 1. 9. 2002 Transmission 700: 8350Hi ---8950Hi (L32106---) (DPS 650, gearbox 700, rear axle 700) Letter Type No. of gears Gear ratio Part no. Z 4WD front/rear RA (700 Hi) 40 km/h DPS, AVO 1,327 34469700 Z9/38...
Page 720 Model Code Page 1. 1. 1995 42. Gearbox 6000-- 8750 1. 4. 1997 Special tools Order no Description ETV 890 220 Universal handle ETV 891 870 Plate for fitting thrust bearing for differential side of gear (Gearbox 505 ---905) ETV 892 230...
Page 721 Model Code Page 8. 11. 1990 42 Gearbox 6000-- 8750 1. 4. 1997 ETV 894 050 ET 894 060 ETV 894 080 ETV 894 120...
Page 722 Model Code Page 8. 11. 1990 42 Gearbox 6000-- 8750 1. 1. 1995 Gearbox, description Position of the gearbox is shown in the figure below. Reverse The quick ---shift gear doubles the number of speeds. The shuttle and quick ---shift gear are attached to the front of the Delta Powershift gear triplicates the number of speeds.
Page 723 Model Code Page 8. 11. 1990 42 Gearbox 6000-- 8750 1. 1. 1995 Gearbox has four shafts (or five if ground speed PTO) Input shaft (P), layshaft (S) and pinion shaft (M) are supported --- input shaft (P) in taper roller bearings, ground speed PTO shaft (AVO) and --- layshaft (S) transmission shaft (U) in ball bearings.
Page 724 Model Code Page 15. 5. 1996 42 Gearbox 6000-- 8750 1. 8. 1998 Power routes in gearbox Figure 3. Power route in ranges H and M Figure 4. Power route in range LL Gearbox shafts Figure 5. Input shaft (P) A (transmission 650).
Page 725 Model Code Page 42 Gearbox 6000-- 8750 1. 11. 1998 H38216--- --- H38215 Picture 5A. Input shaft in transmission 650 from ser. no. H42416 incl. (not HiTech). 1. Bearing end float is adjusted with shims 2. Bushing is locked with Loctite 601 3.
Page 726 Model Code Page 42 Gearbox 6000-- 8750 1. 11. 1998 Kuva 5B. Input shaft in HiTech models (transmission 650). 1. Bearing end float is adjusted with shims 2. Bushing is locked with Loctite 601 3. Engine speed sensor (CareTel, AC V) 4.
Page 727 Model Code Page 15. 4. 1995 42 Gearbox 6000-- 8750 15. 5. 1996 21---25 Nm s=0,10 0,15 0,025...0,075 mm 0,50 Figure 6. Layshaft (S) 1. Bearing end float is adjusted with shims 2. Note the position of the bearing cover Layshaft gearwheels Z16 and Z38 have been made broader Figure 7.
Page 728 Model Code Page 15. 5. 1993 42 Gearbox 6000-- 8750 15. 4. 1995 Figure 8. Transmission shaft (U) 1. 4WD clutch drum 2, Shaft nut (270 Nm) Note! Gear Z34 only on tractors with ground speed PTO. Figures in brackets = transmission 50 km/h.
Page 729 Model Code Page 15. 6. 1992 42 Gearbox 6000-- 8750 15. 5. 1993 Synchronization Synchronizing cones On input shaft (couplers for gears 1 ---2 and 3 ---4): ø82 mm, steel On bevel pinion shaft (coupler for ranges M and H): ø90 mm, steel The synchromesh units can be fitted either way.
Page 730 2. Note the position of the tension pin Note! On the earlier tractors the differential lock has 5 fric- 3. On models 6000 ---6400 and 8000, the differential pinion tion discs and 4 steel discs. On the latest tractors there are shaft is locked with a tension pin (2) (1 pc).
Page 731 Model Code Page 15. 5. 1996 42 Gearbox 6000-- 8750 1. 4. 1997 Gear levers In the same way the other ranges are engaged. The range gear lever is first moved towards the driver’ seat whereat the selector lever on the side cover is pushed inwards and the The range gear lever (2) selects ranges LL, M or H.
Page 732 Model Code Page 1. 9. 1992 42 Gearbox 6000-- 8750 1. 1. 1995 LOCTITE 542 Figure 13. Gear lever support shaft (point D in figure 12) Note! Rubber joints allow side movement for the speed and range gear levers 4. Force at the end of the reverse shuttle lever is adjusted to 10 ---20 Nm by tightening the shaft 5.
Page 733 Model Code Page 42 Gearbox 6000-- 8750 8. 11. 1990 Selector levers and side cover Selector levers, which move the selector forks, are led into the gearbox through the side cover on the right side of the gear- box. Selector levers for speed and range gears can move also in --- and outwards on the cover.
Page 734 Code Page 8. 11. 1990 42 Gearbox 6000-- 8750 1. 1. 1995 Selector forks and selector fork rails When the gears are in neutral, the grooves on forks M ---H and Each selector fork for gears M ---H, 1---2 and 3---4 are fitted on LL should be opposite each other.
Page 735 Model Code Page 42 Gearbox 6000-- 8750 8. 11. 1990 Figure 17. Blocking device for gear H4 Function: 1. The tension pin must be fitted with the split side either up- wards or downwards. If the speed gear 4 has been engaged, and then the range ge- (N.B.
Page 736 Model Code Page 15. 5. 1993 42 Gearbox 6000-- 8100 1. 9. 2002 Servo hydraulics and lubrication DIFF.L. 4 WD POWER SHIFT DIFF.LOCK PTO CLUTCH 4 WD DIFF.L. 93±3˚C 1.8 MPa 50 KPa 0.4 MPa DELAY 5s 4 WD TO LUBRICATION γ...
Page 737 Model Code Page 15. 5. 1993 42 Gearbox 6000-- 8100 1. 9. 2002 Servo hydraulics and lubrication --- outlet connection to diff. lock (on rear side) --- outlet connection to 4WD clutch (on front side, external The servo valve block is fitted on the LH side of the gearbox pipe) (see figures 17 and 19).
Page 738 Model Code Page 1. 1. 1995 42 Gearbox 6000-- 8750 1. 9. 2002 Picture 20. New servo valve block with effect from ser. no. 660071 on tractors which have 2 ---step quick ---shift gear or are without quick ---shift gear.
Page 739 Model Code Page 42 Gearbox 6000-- 8750 1. 9. 2002 1) Valve block 2) Oil from the pump. 3) Pressure relief valve, 1,8 ---1,9 MPa (18 ---19 bar). 4) Safety valve 0,4 MPa (4 bar). Protects the system e.g. in wintertime, when oil is is stiff in the oil cooler.
Page 740 Model Code Page 1. 1. 1994 42 Gearbox 6000-- 8750 1. 9. 2002 Later valve block 660071--- (on tractors without quick ---shift gear or with 2---step quick ---shift gear) Picture 20B. Later servo valve block on tractors without quick ---shift gear or with 2 ---step quick ---shift gear, 660071 ---.
Page 742 Model Code Page 1. 1. 1995 42 Gearbox 6000-- 8750 1. 9. 2002 11. Oil to gearbox lubricating system 13a. Pressure oil to gear clutch C1 (see section 44). 13b. Pressure oil to gear clutch C2 (see section 44). 13c. Pressure oil to gear clutch C3 (see section 44).
Page 743 Model Code Page 15. 5. 1996 42 Gearbox 6000-- 8750 1. 9. 2002 Servo valve block on tractors which have 3---step quick ---shift gear 660071---, (Delta Powershift) Picture 21. Servo valve block on tractors which have Delta In this servo valve block the pressure ---limiting valve (section Powershift, 660071 --- (compare with picture 20 on previous A ---A) is the same as shown in figure 20B on previous page.
Page 744 Model Code Page 1. 11. 1998 42 Gearbox 6000-- 8750 1. 9. 2002 14. Oil cooler (oil cooler must not be plugged. In possible malfunctions, the cooler must be passed with hose) 15. Connection to return side of working hydraulics.
Page 745 Model Code Page 15. 5. 1996 42 Gearbox 6000-- 8750 1. 11. 1998 CLUTCH ENGAGED CLUTCH DISENGAGED Picture 21B. Lock valve of Delta Powershift on tractors which ratio is changed from the intermediate ratio (II) to the highest have a mechanical shuttle.
Page 746 Model Code Page 1. 11. 1998 42 Gearbox 6250-- 8950 1. 9. 2002 HiTech Picture 21C. Servo valve block on HiTech tractors (on the LH side of the gearbox) Note! See also picture on page 440/24. --- Valves Y2 and Y1 have been connected with an oil chan- HiTech Shuttle has caused the following modifications in nel.
Page 747 Model Code Page 1. 8. 2000 42 Gearbox 6250-- 8950 1. 9. 2002 HiTech Note! The end of the spindle must be almost flush with the valve body. If necessary, the valve must be removed and the spindle must be pressed to the outer position. Picture 21D.
Page 748 Model Code Page 42 Gearbox 6000-- 8750 15. 5. 1993 Lubricating system Gearbox input shaft and bevel pinion shaft have pressure lu- From the rear end of the distributor pipe has been drawn a brication. The low pressure circuit supplies oil for lubrication.
Page 749 Model Code Page 42 Gearbox 6000-- 8750 15. 5. 1993 Picture 23. Lubricating system of power transmission on tractors which have 3 ---step quick ---shift gear (Delta Powers- hift), 660071 ---. 1. Servo valve block, 660071 --- 2. Lubricating oil supply pipe 3.
Page 750 Model Code Page 15. 5. 1993 42. Gearbox 6000-- 8400 1. 1. 1995...
Page 752 Model Code Page 42. Gearbox 6000-- 8750 1. 1. 1995 0,025...0,075 mm 0,025...0,075 mm Celarance= 0 1,7...2,3 Nm 0,175...0,325 mm +0,6...1,7 Nm (Z7/40, Z8/42) +0,8...2,2 Nm (Z9/38) +1,0...2,8 Nm (Z11/37) 0,025...0,075 mm 1. Screw the nut fully home 2. Unscrew it then 1,5 turns...
Page 754 Model Code Page 42. Gearbox 6250-- 8950 1. 6. 1999...
Page 756 Model Code Page 42. Gearbox 6000-- 8750 8. 11. 1990 Selector forks (Op. no. 421) B. Adjusting selector forks 1. Adjusting selector forks 5. Fit the locking balls, springs and pins into their holes. Note! If the gear change mechanism does not function Note! The longer pins into the two upper holes and the properly (e.g.
Page 757 Code Page 1. 1. 1995 42 Gearbox 6000-- 8750 15. 5. 1996 8. Take the hold of the rail and move it. It must move loosely. 21. Pour the oil into the gearbox.Test---drive the tractor and check that the gear change mechanism functions properly.
Page 758 Model Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 1. 8. 1998 Reconditioning gearbox (Op. no. 423) 6 cm 1. Removing gearbox Note! The gearbox is easiest to remove if it is possible to remove the cabin (removing and fitting cabin, see Op. 811 1A).
Page 759 Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 1. 8. 1998 11. Disconnect the control valve solenoid wires on the gear- 19. Fit a steady trestle under the fuel tank. Fit a trestle fitted box side cover. Disconnect oil hoses from the pressure filter.
Page 760 Model Code Page 1. 1. 1995 42. Gearbox 6000-- 8750 1. 4. 1997 2. Disassembling gearbox In this instruction the gearbox has been removed from the tractor (see previous instr. 1A) and external pipes have been removed and also the following components:...
Page 761 Model Code Page 42. Gearbox 6000-- 8750 8. 11. 1990 2433 2435 1. Set all gears to neutral position. Unscrew the side cover 4. Unscrew pump fixing bolts and remove the pump. bolts and remove. At the same time selector fork rail locking pins are released.
Page 762 Model Code Page 1. 1. 1995 42. Gearbox 6000-- 8750 15. 5. 1996 2439 2442 --- loosen the rail locking nuts 3. Remove the forks for gears 1---2 and 3---4 on the input shaft and remove also the sliding pieces.
Page 763 Model Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 1. 1. 1995 E. Removing AVO---shaft, bevel pinion shaft, transmission shaft and input shaft ETV 892 230 2444 5. Remove the AVO ---shaft through the side opening. 2436 1. Bend aside the tab washer and unscrew the bevel pinion shaft nuts with ETV 892230.
Page 764 Model Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 1. 8. 1998 13. Remove the pump drive mechanism, if needed. Fixing screws are inside the gearbox housing. Note! Before detaching the pump drive mechanism, the suc- tion strainer housing and the suction pipes have to be remo- ved.
Page 765 Model Code Page 42. Gearbox 6000-- 8750 8. 11. 1990 4. Assembling gearbox Note! In this instruction, assembling work is done in the cor- rect working order. Before assembling, the lubricating oil pipes must be fitted. A. Fitting layshaft, input shaft, transmis-...
Page 766 Model Code Page 42. Gearbox 6000-- 8750 8. 11. 1990 s=0,05 2448 0,10 0,30 0,50 8. Fit the layshaft (the bearings are fitted on the shaft). Raise the input shaft for more space for layshaft. 9. Connect the S ---shaped lubricating oil feed pipe to the distri-...
Page 767 Model Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 15. 5. 1996 0,025 ---0,075 2454 2452 --- Through the front bearing hole are fitted the bushing for the 12. Measure the input shaft end float. It should be foremost gear, end plate and the earlier spacer rings (2 pcs).
Page 768 Model Code Page 15. 5. 1996 42. Gearbox 6000-- 8750 1. 4. 1997 B. Fitting selector forks 2444 22. Fit the AVO ---shaft into the gearbox through the side ope- 2442 ning and carry out the following steps: 1. Fasten the sliding pieces on the forks with a little grease. Fit the forks for gears 1---2 and 3---4 onto the input shaft and sup- --- Fit the front circlip of the rear bearing into its groove.
Page 769 Model Code Page 15. 5. 1996 42. Gearbox 6000-- 8750 1. 4. 1997 5. Move the sliding coupling for the ground speed PTO to the ETV 894 050 rear position and the LL ---range sliding coupler together with the fork to the front position. Fit the PTO ---fork with the sliding pieces onto the sliding coupling beside the LL ---fork.
Page 770 Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 1. 1. 1995 18. In the same way adjust the fork for gears 3---4. Sliding coupler in middle position Note! Adjustment is easier to carry out when the fork for gears...
Page 771 Model Code Page 42. Gearbox 6000-- 8750 8. 11. 1990 D. Fitting side cover E. Fitting pump, suction pipes and suction strainer housing 1. Move first all the gears (forks) to the neutral position. Apply Note! Oil pump and suction pipes can be fitted although the sealing compound (e.g.
Page 772 Model Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 1. 1. 1995 F. Fitting differential 6. Adjust the backlash between the crown wheel and the pinion by moving the differential sideways by means of the adjusting flanges. Ensure that there is no play in the bearings 1.
Page 773 Model Code Page 42. Gearbox 6000-- 8750 8. 11. 1990 2470 9. When the bearing preload is correct, lock the adjusting flan- ges with locking plates. Tighten the bearing flange screws. 10. Bend and connect the differential lock pipe on the LH side.
Page 774 Model Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 1. 1. 1995 5. Fitting gearbox Note! If You have removed the cab, attach all transmission components and hoses to the tractor frame and after this fit the cab (fitting the cab, see section 80). In instruction below the cab, however, is in place.
Page 775 Model Code Page 42. Gearbox 6000-- 8750 8. 11. 1990 14. Fit the PTO unit (see instr. 462 1G). 9. Fasten the brake cylinders. Connect the hand brake cable wire. Fit the breather filter (work through the mudguard ope- ning).
Page 776 Model Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 1. 8. 1998 1. Reconditioning differential 3. Change the bearing for the differential side gear. Remove (Op. no. the bearing using a drift and fit the new bearing using ETV 424) 891870.
Page 777 Code Page 8. 11. 1990 42. Gearbox 6000-- 8750 1. 8. 1998 10. Position the crown wheel and the left hand side differential side gear. Position the friction and steel discs (An earlier disc pack: the first and the last disc of the disc pack is friction disc.
Page 778 Model Code Side 15. 5. 1993 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 1. 11. 1998 Contents General (Op. no 440) Technical data ..............
Page 779 Model Code Page 15. 5. 1996 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 1. 11. 1998 Technical data 2---step quick ---shift gear Reduction ratio: ---Trac---Trol (reduction gear), 6100---6400 and 8000 ........
Page 780 Model Code Page 1. 1. 1995 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 1. 11. 1998 Mechanical reverse shuttle Gear ratio: --- forwards 1:1 --- backwards 2,5 % faster Synchronizing ring diam. ø 114 mm Tightening torques Reverse shuttle ---gearbox .
Page 781 Model Code Page 8. 11. 1990 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 15. 5. 1993 Special tools 44.1 2---step quick ---shift gear Part no. Description ETV 891 840 Sleeve for fitting seal on input shaft (Gearbox 505 ---905)
Page 782 Model Code Page 15. 5. 1996 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 1. 11. 1998 44.2 3---step quick ---shift gear Delta Powershift Part no Description ETV 892 180 Drift for fitting oil seal and needle bearing inside input shaft front end (see 2---step quick ---shift gear)
Page 783 Code Page 15. 5. 1993 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 1. 11. 1998 44.4 4WD clutch/4WD output shaft ETV 893 260 Socket spanner for 4WD output shaft nut (Gearbox 505 ---905) ETV 894 170...
Page 784 Model Code Page 8. 11. 1990 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 15. 5. 1993 2---step quick---shift gear, descrip- tion Figure 1. Transmission 1. 2 ---step quick ---shift gear (same as on 05 ---series) 2. Solenoid valve for quick ---shift gear 3.
Page 785 Model Code Page 8. 11. 1990 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 15. 5. 1993 2---step quick ---shift gear 40---50 Nm i=1,256 (0,796) 20---26 Nm i=1,0 1---1,3 mm 10---10,3 MOLTIPLICATORE i=0,796 i=1,0 SURMULTIPLICATION Figure 2...
Page 786 Model Code Page 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 8. 11. 1990 2---step quick---shift gear Figure 2 A on previous page: The pressure oil channel is closed (solenoid valve dead). The oil pressure does not act on the quick ---shift gear. The lock --- up clutch (rear) is disengaged and the clutch for shifting posi- tion (front) is applied.
Page 787 Model Code Page 15. 5. 1993 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 1. 11. 1998 Lubricating system of 2---step quick ---shift gear and mechanical shuttle ø 2 1,8 MPa 0,2 MPa Figure 3. Lubricating and clutch pressures 1 .
Page 788 Model Code Page 8. 11. 1990 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 15. 5. 1993...
Page 789 Note! The 3---step quick ---shift gear Delta Powershift can be fitted on 6000 ---8400 tractors with effect from ser. no. 660071. The clutch pressure pipes are external pipes and they run from the valve block to the gear housing connectors.
Page 790 Model Code Page 1. 11. 1998 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 1. 9. 2002 Servo valve block with Delta Powershift and with mechanical shuttle (valve block with HiTech Shuttle, see page 440/24) Pressure ---limiting valve, low pressure circuit Safety valve for oil cooler Picture 5.
Page 791 Picture 6. 3---step quick ---shift gear Delta Powershift in transmissions 300 and 460.
Page 792 Model Code Page 1. 4. 1997 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 1. 11. 1998 3---step quick---shift gear (Delta 7. Planet gears are divided into classes (A ---E). The letter marking is stamped on the side of each planet gear. The all Powershift), transmissions 300, three planet gears should have the same letter.
Page 793 Picture 6A. DPS in transmission 650 with mechanical shuttle...
Page 794 Model Code Page 1. 4. 1997 44. Delta Power Shift 8050-- 8750 1. 11. 1998 DPS in transmission 650 when mechanical shuttle Note! Tractors 8450 ---8750 and 8050 ---8150 with effect from ser. no. F32104 have transmission 650. 6600---6800 have transmission 650 from tractor number G01401 incl.
Page 795 Model Code Page 1. 8. 2000 44. DPS 6250-- 8950 1. 9. 2002...
Page 796 Model Code Page 1. 11. 1998 44. DPS 8050-- 8750 1. 8. 2000 DPS on tractors with HiTech Shuttle 1a) Pressure oil (0---1,8 MPa) to multi ---disc clutch C1. See picture 6C. 1b) Pressure oil (0 ---1,8 MPa) to multi ---disc clutch C2. (HiTech: ---K41106.
Page 797 Code Page 15. 5. 1993 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 1. 11. 1998 Lubricating system of DPS and mechani- cal shuttle Picture 7. Lubricating and pressure oil pipes on tractors with Delta Powershift and with mechanical shuttle.
Page 798 Model Code Page 1. 8. 2000 44. DPS, shuttle and 4WD clutch 6250-- 8950 1. 9. 2002 Lubricating and low pressure piping on HiTech tractors Picture 7A. Low pressure pipes on HiTech tractors. 1. Servo valve block (see pages 420/20C and 440/24): 11b.
Page 799 Model Code Page 1. 11. 1998 44. DPS, shuttle, 4WD clutch 6250-- 8950 1. 8. 2000 HiTech Picture 7B. Lubricating system in HiTech tractors 2b. Return oil connection for front loader. 3. Return oil filter. 1. Distribution piece 1a. Valve 0,25 MPa (2,5 bar), ealier 0,4 MPa, determines the 4.
Page 800 Model Code Page 15. 5. 1993 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 1. 11. 1998 Mechanical reverse shuttle, de- scription Figure 4. Power transmission 1. Reverse shuttle 2. Reverse shuttle lever 3. 4WD output shaft...
Page 801 Model Code Page 15. 5. 1993 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 1. 11. 1998 Figure 9 Cross section of mechanical reverse 21---25 Nm shuttle 1. Cover only on tractors without quick ---shift gear 2. Lubricating oil bore 3.
Page 802 Model Code Page 1. 11. 1998 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 1. 8. 2000 Utan DPS Without DPS NOTE! The latest modifications of the mechanical shuttle and 4WD clutch, see page 440/27. Picture 10. Mechanical reverse shuttle and 4WD clutch on...
Page 803 Model Code Page 1. 8. 2000 44. HiTech shuttle 6250-- 8950 1. 9. 2002 HiTech shuttle (HiTech: ---K41106. HiTech 2.0: K41107 ---).
Page 804 Model Code Page 44. HiTech Shuttle 8050-- 8750 1. 11. 1998 HiTech The change of the driving direction can be done without Picture 10B. HiTech Shuttle components using the clutch pedal or push buttons and the tractor has not the conventional propulsion clutch on the flywheel. Automatics control the driving direction change and it is 1.
Page 805 Model Code Page 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 15. 5. 1993 4WD clutch Front wheel drive is engaged and disengaged electro---hy- draulically by means of a switch on the range gear lever knob. 4WD solenoid valve is placed on the servo valve block on the The 4WD clutch is fitted in the lower part of the reverse shuttle gearbox LH side.
Page 806 Model Code Page 1. 1. 1995 44. Quick ---shift gear, reverse shuttle 6000-- 8950 and 4WD clutch 1. 8. 2000 NOTE! The latest modifications of the 4WD clutch, see page 440/27. Picture 12. 4WD clutch on tractors which have Delta Powers- The function of the clutch above is the same as earlier (see hift (reinforced clutch 660071 ---).
Page 807 Model Code Page 15. 5. 1993 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 1. 9. 2002 DIFF. LOCK 15 Nm 4-5 Nm 45-55 Nm 20-50 kPa Loctite 542 9-11 Nm 60-80 Nm 90-96°C DIFF. LOCK PRESSURE...
Page 808 Model Code Page 1. 11. 1998 44. Quick ---shift gear, reverse shuttle 6000-- 8750 and 4WD clutch 1. 9. 2002 To teh quick-shift To the quick-shift Picture 14. Later servo valve block, 660071 ---, which is fitted on tractors with 2 ---step quick ---shift gear or without quick --- shift gear (and DPS), and with mechanical shuttle.
Page 809 Model Code Page 1. 6. 1999 44. DPS, Shuttle, 4WD clutch 6250-- 8950 1. 9. 2002 HiTech Note! The end of the spindle must be almost flush with the Note! Before removing valve 4 valve body. If necessary, the (Y2 (B6)), the pilot light switch 7 valve must be removed and must be removed.
Page 810 Model Code Page 1. 6. 1999 44. DPS, Power Shuttle 4WD clutch 6250-- 8950 1. 10. 1999 Lubricating oil pressure test Note! The end of the 5 Nm point. *) valve spindle must 20 Nm be almost flush with the valve body. P4 (Y11) P3 (Y17) P5 (Y12)
Page 811 Code Page 44. Quick ---shift gear, reverse shuttle and 4WD clutch 6000-- 8750 1. 11. 1998 Working order Table below shows working orders for certain repair work. Detailed repair instructions can be found in instructions which start on next page.
Page 812 Model Code Page 44. Quick ---shift gear, reverse shuttle 6000-- 8950 and 4WD clutch 1. 8. 2000 Picture 14. Mechanical shuttle (not HiTech) and 4WD clutch (also HiTech), latest modifications. 7a, b. Speed sensors of gearbox anf front axle 1.Gear wheel in the front end of the bevel pinion shaft 7c.Tachograph (option)
Page 814 Model Code Page 8. 11. 1990 441. Quick ---shift gear 6100-- 8400 15. 5. 1993 Reconditioning quick---shift gear (Op. no. 441) 1. Removing quick---shift gear A. Splitting tractor between gearbox ---fuel tank (cab attached to the rear frame) Note! Splitting can be done also according to instruction 423 1A.
Page 815 Model Code Page 8. 11. 1990 441. Quick ---shift gear 6100-- 8400 15. 5. 1993 11. Place trestles equipped with castors under the fuel tank. B. Detaching 2---step quick ---shift gear Support the gearbox under the front edge and also place sup- from the reverse shuttle port under the towing hook (rear frame is rear ---heavy).
Page 816 Model Code Page 8. 11. 1990 441. Quick ---shift gear 6100-- 8400 15. 5. 1993 B. Assembling tractor frame between 2. Fitting quick---shift gear gearbox ---fuel tank. A. Attaching 2---step quick ---shift gear to reverse shuttle Important! 3---step quick shift gear (Delta Powershift), see under code 444.
Page 817 Model Code Page 8. 11. 1990 441. Quick ---shift gear 6100-- 8400 15. 5. 1993 6. Connect the rear flange joint of the propeller shaft (35 Nm) (not Delta Powershift) and fit the guard plate. Note! Tightening torque of the front axle attaching bolts is 380 7.
Page 818 Model Code Page 8. 11. 1990 441. Quick ---shift gear 6100-- 8400 15. 5. 1993 3. Reconditioning 2---step quick--- shift gear Note! The 2---step quick ---shift gear is the same as on Valmet 505---905 tractors. Tractors equipped with 3---step quick --- shift gear Delta Powershift, see under code 444.
Page 819 Model Code Page 441. Quick ---shift gear 6100-- 8400 8. 11. 1990 9. Remove the discs and pressure plates. Take out the piston. 6. Remove the circlip for the front bearing. Take care not to damage the sealing surface on the shaft. 10.
Page 820 Model Code Page 441. Quick ---shift gear 6100-- 8400 8. 11. 1990 C. Changing needle bearings in planet pinions and planet carrier Note! In this instruction, the planet carrier has been detached (see previous instr. B points 1 ---5). 3. Check when fitting that the arrows on the planet pinions point towards the centre of the sun wheel.
Page 821 Model Code Page 441. Quick ---shift gear 6100-- 8400 8. 11. 1990 D. Fitting input shaft and disc assembly Note! Before fitting check the piston seal rings and change them if necessary.. ETV 893 420 1. Fit the lock ---up piston. Check the convexity of the cup 5.
Page 822 Model Code Page 441. Quick ---shift gear 6100-- 8400 8. 11. 1990 11. Lift the gear into the housing. Make sure that the cup springs come fully home (distance between the cover and housing contact surfaces should be 5 mm when the gear rests on the cup springs).
Page 823 Model Code Page 441. Quick ---shift gear 6100-- 8400 8. 11. 1990 E. Changing quick---shift gear sole- noid valve Floor hatch 1. Remove the floor mat and the cover plates on the floor opening. 2. Detach the connector from the solenoid valve. 3.
Page 824 Model Code Page 15. 5. 1993 442. Reverse shuttle 6000-- 8750 1. 1. 1995 Reconditioning reverse shuttle (Op. no. 442). Note! In the instruction below a tractor is used which has no quick ---shift gear. On these models, the reverse shuttle has a flange which is shown in the figures.
Page 825 Model Code Page 15. 5. 1993 442. Reverse shuttle 6000-- 8750 1. 1. 1995 B. Changing synchromesh unit/reverse 5. Knock at the input shaft front end and remove all three shafts from the housing. Remove also the selector fork sliding shuttle bearings pieces.
Page 826 Model Code Page 15. 5. 1993 442. Reverse shuttle 6000-- 8750 1. 1. 1995 C. Fitting the reverse shuttle 1. Fasten the thrust bearing with universal grease to its place on the gearbox input shaft front bearing cover. In connection...
Page 827 Model Code Page 44. HiTech shuttle 6250-- 8750 1. 11. 1998 2. HiTech shuttle A. Removing shuttle 1. Split the tractor frame between the gearbox and the fuel tank according to instr. 423 1A (the rear part of the frame is pushed rearwards and cab is attached to the front frame).
Page 828 Model Code Page 44. HiTech shuttle 6250-- 8750 1. 11. 1998 B. Fitting shuttle Note! Before fitting the shuttle the DPS planetary car- rier+rearmost clutch can be fastened onto the shuttle, or 23 Nm (8.8) they can be fastened after the shuttle has been placed in 35 Nm (10.9) the shuttle housing.
Page 829 Model Code Page 44. HiTech shuttle 6250-- 8750 1. 11. 1998 C. Reconditioning clutch for forward dri- ving (rearmost clutch) ETV 894 350 1. Split the tractor frame and remove the shuttle according to instr. A. 6. If you change the piston seals or the large spiral spring, screw ETV 894 350 into the threaded holes in the piston.
Page 830 Model Code Page 44. HiTech shuttle 6250-- 8750 1. 11. 1998 11. Change, if necessary, the piston large o---ring (arrow) and lubricate it with oil or grease. 8. Remove the drum (press fit) by pressing it carefully with Note! Check the function of the emptying valve. If the valve a hydraulic press.
Page 831 Model Code Page 44. HiTech shuttle 6250-- 8750 1. 8. 1998 14. Position the small spiral springs into the borings in the piston. Note! Change all small coil springs in connection with re- pair work. Dip all friction discs in oil a little while before fit- ting.
Page 832 Model Code Page 44. HiTech shuttle 6250-- 8750 1. 11. 1998 D. Reconditionig reverse drive clutch (foremost clutch) Disassembling: 1. Split the tractor frame and remove the shuttle according to instr. A. 2. Remove the DPS planetary carrier+clutch pack on the front face of the shuttle.
Page 833 Model Code Page 1. 11. 1998 44. HiTech shuttle 6250-- 8950 1. 10. 1999 10. The planetary gears can be detached by tapping out 12. Fit the ball bearing (picture). the tension pin (A) and by pushing the gear axles to the left in the picture above.
Page 834 Model Code Page 44. HiTech shuttle 6250-- 8750 1. 11. 1998 15. Before fitting the last steel disc, compress the disc pack and push ø 3 mm pins (e.g. drills) through the holes on the sides of the drum so that they hold the disc pack compres- sed.
Page 836 Model Code Page 15. 6. 1992 443. 4WD clutch 6000-- 8750 15. 5. 1993 Reconditioning 4WD clutch (Op. no. 443) Note! In figures below an impulse disc can be seen which is only on E ---models. Concerning tractors which have Delta Powershift, see page 443/3.
Page 837 Code Page 8. 11. 1990 443. 4WD clutch 6000-- 8750 15. 5. 1993 9. Remove the cup springs and the impulse disc from the housing and pull out the oil sleeve. 10. Check the sealing rings on the oil sleeve and change them if necessary.
Page 838 Model Code Page 15. 5. 1993 443. 4WD clutch 6000-- 8750 1. 1. 1995 B. Reconditioning 4WD clutch on tractors with 3---step quick ---shift gear (Delta Powershift) Changing seals, see Op. D on the next page. 1. Split the tractor frame between gearbox ---fuel tank, see Op.
Page 839 Model Code Page 15. 5. 1993 443. 4WD clutch 6000-- 8750 1. 1. 1995 D. Changing 4WD output shaft seals on C. Changing 4WD output shaft seal on tractors which have 3---step quick ---shift tractors which have 2---step quick ---shift...
Page 840 Model Code Page 15. 4. 1995 44. Delta Powershift 6000-- 8750 15. 5. 1996 3---step quick---shift gear, transmis- Note! If one of the planet gears prevents unscrewing of the sions 300 and 460 carrier bolts, the planetary gear cannot be rotated but in this (Op.
Page 841 Model Code Page 44. Delta Powershift 6000-- 8750 15. 5. 1993 9. If the ring piston seals need to be changed, the piston can 12. Fit the tension pins so that the split sides come at the car- be forced out by using compressed air, but be very carefull.
Page 842 Model Code Page 1. 4. 1997 44. Delta Powershift 6000-- 8750 1. 10. 1999 23 Nm (8.8) 35 Nm (10.9) 16. Place the clutch hub into the attaching flange and then fit 21. Raise the cup springs into place using a screwdriver and alternately 5 steel discs and 4 friction discs in.
Page 843 Model Code Page 44. Delta Powershift 6000-- 8750 15. 5. 1993 B. Reconditioning multi ---disc clutches for reduction ratio and overdrive Dismantling: 1. Split the tractor between gearbox ---fuel tank (see Op. 441 2. Disconnect the oil pipes from the gear housing.
Page 844 Model Code Page 44. Delta Powershift 6000-- 8750 15. 5. 1993 8. Push the clutch drum inside the casing and remove the cir- clip which has bevelled ends. Take the drum out of the casing. 10. Remove the circlip of the foremost clutch piston at which Remove the rearmost disc pack.
Page 845 Model Code Page 44. Delta Powershift 6000-- 8750 15. 5. 1993 13. Fit six cup springs with concave sides against each other on the piston. Open the circlip with pliers and press with two pinch bars the circlip into its groove according to picture above.
Page 846 Model Code Page 44. Delta Powershift 6000-- 8750 15. 5. 1993 23. Fit and grease the gear housing large o---ring. Push the housing into place until it touches the reverse shuttle front face. Tighten the four fixing bolts to a torque of 23 Nm .
Page 847 Model Code Page 44. Delta Powershift 6000-- 8750 15. 5. 1993 2. Needle bearings C. Changing oil seal and needle bearing inside the input shaft front end The mounting depth of both needle bearings inside the gear housing is 0,5 mm measured from the end face. This ensures 1.
Page 848 Model Code Page 44. Delta power shift 8050-- 8750 15. 5. 1996 4. DPS in transmission A. Changing the planet gears and recondi- tioning planetary gear multi ---disc clutch 1. Remove the DPS housing and the planetary gear on the 2.
Page 849 Model Code Page 15. 5. 1996 44. Delta power shift 8050-- 8750 1. 4. 1997 Note! Remove the piston ring type seal rings on the shaft before repair works begin. Do not damage the seal ring grooves on the shaft. B.
Page 850 Drive axle housing ---brake housing: --- M12, 8.8 (6000---6400, 6900---8000) (final gears 300) ....... .
Page 851 ETV 893 690 6600---8950; Plate for fitting outer drive shaft inner oil seal ETV 893 310 6000---6400 y 8000; Plate for fitting outer drive shaft inner oil seal ETV 893 320 6000---6400 y 8000; Plate for fitting outer drive shaft bearing race...
Page 852 Z=63 150 Nm Figure 1. Final drives 300, tractors 6000 ---6400 and 8000 ( ---K41105) 1. Grease nipple (grease bearing at intervals of 1000 running hours) 2. Wind the wire ends one to one and a half turns and bend them 3.
Page 853 Model Code Page 1. 11. 1998 45. Final drives 6000-- 8750 1. 8. 2000 Z=82 Z=33 Z=14 10---20 Nm Figure 2. Final drives 450, tractors 6600 ---8750 ( ---J02315) 1. Grease nipple (grease bearing at intervals of 1000 running hours) 2.
Page 854 Model Code Page 15. 5. 1996 45. Final drives 6000-- 8750 1. 8. 2000...
Page 855 Model Code Page 1. 11. 1998 45. Final drives 6250-- 8950 1. 8. 2000 HiTech 10---20 Nm Picture 4. Final drives 650 on 6250Hi ---8950Hi ( ---K36111) and 6600 ---8750 (J02316 ---K36111). 1. Grease nipple (greasing at every 1000 running hours) 2.
Page 856 Model Code Page 45. Final drives 6200-- 8950 1. 8. 2000 Picture 5. Final drives 650 with greater oil volume in transmission 550/650 (6200 ---8950). These final drives in 6200 ---8950 tractors: --- 6200 ---6400, K41106 ---. --- 6250Hi ---8950Hi and 6800 ---8550, K36108 ---, *). 1.
Page 857 Model Code Page 45. Final drives 8350-- 8950Hi 1. 9. 2002 Picture 6. Final drives 700. This final drive is fitted on 8350 ---8950Hi from chassis number L32106 incl. --- Flange distance ....1750 mm 4.
Page 858 Model Code Page 45. Final drives 6000-- 8750 8. 11. 1990 B. Changing needle bearings in planetary 1. Reconditioning final drives (Op no gears 451) 1. Remove the lock washer from the centre screw securing the Note! Both final gear types appear in the illustrations.
Page 859 Model Code Page 45. Final drives 6000-- 8750 8. 11. 1990 5. Press the bearing wear washers against the sides of the pla- 2. Tap at the end of the drive shaft so that it slides out of the netary gears and press them into the retainer. Compress the bearings.
Page 860 (650: ETV 894 490) ja (700: 894 560). 7. Fit the race of the outer bearing (6000---6400, 6900--- Only 650: Put the guide sleeve ETV 894 480 on the inner 8000: ETV 893 320 and universal handle ETV 890 220). Tap...
Page 861 Model Code Page 1. 8. 2000 45. Final drives 6000-- 8950 1. 9. 2002 D. Adjusting outer drive shaft bearing clearance 1. Place the drive shaft with the wheel flange on the floor. Bed in the bearings by rotating the axle housing 20---30 turn.
Page 862 Front PTO (Op. no. 463) Front PTO on 6000---8400 ............
Page 863 --- steel discs 6 pcs (---660476). 6000 ---6400 5 pcs (660477 ---) and 6600 ---8400 7 pcs (660477 ---) Note! On the latest 6000 ---8750 tractors there are 8 friction discs and 7 steel discs in the PTO clutch. PTO unit differences on different transmission types on tractors with 2 -- step quick-- shift gear: (Markings on the later PTO units, see the next page 460/2A).
Page 864 PTO units when changing tyres, when modifying and repairing the PTO units and in connection with possible repair works. The PTO ratios were modified when the Delta Powershift unit was introduced. Transmission 300 and 390 : 6000-- 6400 , 6900, 8000 (PTO 300) (PTO 450) (---K41105) (---K36111).
Page 865 Model Code Page 1. 10. 1999 46. Power take ---off 6000-- 8950 1. 8. 2000 Transmission 460 : 8200, 8400 8050 and 8150 (PTO 450) (668103---), (---F32103) Code Type Ratio of AVO HD 1000+AVO Z31/22 R, S/30,28 O, P/37,65 540+540E+AVO...
Page 866 Model Code Page 1. 8. 2000 46. Power take ---off 6000-- 8950 1. 9. 2002 Transmission 650: : 8350-- 8750, 8050 ja 8150 , 6600 ja 6800 (PTO 650) (F32104---) (G01401---) 6250Hi-- 8950Hi 8350Hi-- 8950Hi (K36108---), (---L32105) Transmission 550: : 6200-- 6550Hi...
Page 868 ETV 894 080 ET 894000 ET 894 090 ETV 894 440 ETV 894 430 ETV 894 420 Max. PTO output at 1000 r/min (at engine revs 2080 r/min kW (hv)) 6000 6100 6300 6400 6600 6800 8000 8050 8100 8150 8200...
Page 869 Model Code Page 8. 11. 1990 46. Power take ---off 6000-- 8750 15. 5. 1993 Power take---off, description Figure 1. PTO 540/1000 r/min and PTO 540/750 r/min. When pressurised oil acts in the PTO clutch, the clutch is en- gaged (and the brake is released) and power is transmitted Front end of shaft (1) is connected to the coupling sleeve in to the PTO shaft gearwheels.
Page 870 Model Code Page 8. 11. 1990 46. Power take ---off 6000-- 8750 15. 5. 1993 (Z31) Figure 2. PTO 540/1000 r/min+ground speed PTO (optional) On this PTO unit, nominal speeds 540 and 1000 r/min are ob- The ground speed PTO is engaged with the same control tained in the same way as on a PTO unit without ground speed lever as the engine PTO speeds 540 and 1000 r/min.
Page 871 Code Page 1. 1. 1995 46. Power take ---off 6000-- 8750 15. 5. 1996 Picture 3. Heavy Duty PTO (6600 ---8400, not 8000) Note! The hardening depth of the clutch shaft has been inc- reased. On these shaft E is marked on the rear side of the This PTO unit is optional equipment which can be used in very shaft.
Page 872 Model Code Page 1. 4. 1997 46. Power take ---off 6000-- 8950 1. 9. 2002 Picture 3A. Heavy Duty PTO clutch 7. Pressure oil 8. Lubricating oil 1. Cup springs (13 pcs) 9. Adjustment of bearing clearance 2. Pressure plate 10.
Page 874 Model Code Page 15. 5. 1993 46. Power take ---off 6000-- 8750 1. 8. 1998 Figure 4. PTO shaft 1. Clearance is adjusted to zero with shims 2. Universal grease 2a. Cassette seal (H34332 ---). Fitting instruction, see page 462/8A.
Page 875 Model Code Page 8. 11. 1990 46. Power take ---off 6000-- 8750 15. 5. 1993 260---280 Nm s=0,10 0,025...0,075 mm 0,15 (Nut tightened) Figure 5. Proportional ground speed PTO shaft (optional)
Page 876 Model Code Page 1. 8. 1998 46. Power take ---off 6000-- 8750 1. 9. 2002 PTO multi---disc clutch Pressurised oil to the clutch is conducted from the servo valve block (on gearbox LH side) via internal piping to the rear end of the PTO clutch shaft (6) and onwards via dril-...
Page 877 Model Code Page 8. 11. 1990 46. Power take ---off 6000-- 8750 15. 5. 1993 Figure 7. Engagement of PTO up to ser. no. 660070 1. Control lever 2. Switch 3. Solenoid valve 4 . Cushioning valve When the engine speed PTO is disengaged, first the micro-...
Page 878 Model Code Page 46. Power take ---off 6000-- 8750 15. 5. 1993 Picture 8. Engagement of PTO with effect from tractor ser. no. 660071. 1. Control lever 2. Switch 3. New servo valve block, see also pages 420/17 ---20. 8. Multi ---disc clutch of PTO From tractor serial number 660071 there is a new servo valve block on the gearbox LH side.
Page 879 Model Code Page 46. Power take ---off 6000-- 8750 15. 5. 1993 Figure 9. Lubrication system and clutch pressure pip- ing up to tractor ser. no. 660070. 1. Servo valve block, ---660070 (on gearbox LH side) 2. PTO solenoid valve 3.
Page 880 Model Code Page 46. Power take ---off 6000-- 8750 15. 5. 1993 Picture 10. Lubricating system and clutch pressure piping, 659787 ---. 1. Servo valve block (660071 ---), which has in ---built cushioning valve for the PTO clutch (see page 462/9).
Page 881 Model Code Page 1. 1. 1995 46. Power take ---off 6000-- 8750 1. 11. 1998 ø 3,2 Picture 11. Cushioning valve, ---660070 1. Ball 2. Needle 3. Piston Loctite 542 Picture 12. Cushioning valve, 660071 --- 3. PTO solenoid valve under the servo valve block 4.
Page 882 Model Code Page 1. 1. 1995 46. Power take ---off 6000-- 8750 1. 11. 1998 PTO clutch cushioning valve, ---660070 (picture 11). The cushioning valve is fitted in the gearbox housing and it is The spring on ball (5) has been changed so that the spring accessible when a small cover on the gearbox LH side is wire diameter is now 1,0 mm (earlier 1,1 mm).
Page 883 Model Code Page 46. Power take ---off 6250-- 8950 1. 11. 1998 HiTech Picture 13. PTO on HiTech tractors 1. Control lever 2. Switch 3. Proportional valve 4. Multi ---disc clutch 5. AC V display 6. Rotation speed sensor 7. Pilot light...
Page 884 Model Code Page 46. Power take ---off 6000-- 8750 8. 11. 1990 1. Reconditioning PTO (Op. no. 462) 5. Disconnect the lifting cylinder upper ends from the lifting arms. Disconnect the oil hoses from the lifting cylinder and Note! In the instructions below has been used a PTO unit lower them.
Page 885 Model Code Page 8. 11. 1990 46. Power take ---off 6000-- 8750 15. 5. 1993 Note! Prevent the ground speed PTO shaft from rotating e.g. with pipe tongs. Open the nut with a standard spanner B. Removing PTO clutch wrench.
Page 886 32267910 should be used. Number of the discs is the same parts. as earlier. On the latest 6000---8750 tractors, there are 8 fric- tion discs and 7 steel discs in the PTO clutch. Note! The friction discs and steel discs must be renewed as a complete set.
Page 887 Model Code Page 8. 11. 1990 46. Power take ---off 6000-- 8750 1. 4. 1997 D. Fitting PTO clutch shaft and adjusting 3. Place the clutch drum/shaft onto the clutch disc pack. bearing clearances 4. Fit drift ETV 894 080 into the hole for selector fork rail for holding the locking spring and ball in place.
Page 888 Model Code Page 46. Power take ---off 6000-- 8750 8. 11. 1990 E. Removing selector fork and PTO shaft Adjusting clutch shaft bearing clearance gears 1. Remove the PTO unit (see instr. 1 A). 2. Carry out measures shown in instruction 1B; 2 ---5.
Page 889 Code Page 1. 1. 1995 46. Power take ---off 6000-- 8750 1. 8. 1998 the PTO shaft and remove the PTO shaft/hollow shaft. Re- move the big gearwheel from the PTO housing. 7. Check the PTO shaft seal and o---rings and change them if necessary.
Page 890 Code Page 1. 6. 1999 46. Power take ---off 6000-- 8950 1. 10. 1999 6. Fit the PTO control cable. Connect the pick ---up hitch re- G. Fitting PTO unit lease control. Connect the lower joint of the levelling screw control rod.
Page 891 Model Code Page 1. 1. 1995 46. Power take ---off 6000-- 8750 1. 8. 1998 2. PTO shaft seal and cushioning B. Cushioning valve for PTO engagement valve 1. The cushioning valve is fitted in the gearbox housing and it is accessible when the small cover on the gearbox LH side A.
Page 892 Model Code Page 46. Power take ---off 6000-- 8750 1. 8. 1998 C. Changing cassette seal (H34332---) of PTO shaft Note! On the tractors, that have the ground speed PTO, the PTO shaft seal is of the earlier type. The new cassette seal can also be fitted on the earlier manufactured tractors, when the seal retainer is changed.
Page 894 Model Code Page 1. 1. 1995 46. Power take ---off 6000-- 8750 1. 11. 1998 PTO clutch cushioning valve with effect from tractor ser. no. 660071. From tractor ser. no. 660071 the cushioning valve is in ---built in the servo valve block on the LH side of the gearbox. The...
Page 896 ............2. Repair instructions, 6000 ---8150 A.
Page 897 46. Front PTO 6000-- 8950 1. 8. 2000 Technical data, 6000-- 8150 NOTE! Front PTO on models 6250Hi ---6850Hi, see page 463/13A. PTO shaft ...............
Page 898 6000-- 8150 1. 4. 1997 1. Description A. Front PTO on 6000---8150 tractors pulleys of the crankshaft (the fan ratio has been changed The front PTO is an alternative equipment. The front power on 8150 tractor, and also the belt pulleys and v ---belts).
Page 899 46. Front PTO 6000-- 8150 1. 11. 1998 Picture 14. Front PTO on 6000---8150 Note! The max allowed (continuous) loading in the engine crankshaft is 400 Nm, which corresponds to an output of 78 kW (106 hp) in the PTO shaft at an engine speed of 1860 r/min.
Page 900 140Nm (4x) M8, 12.9 40 Nm 140Nm (4x) Picture 17. Front PTO unit, 8450---8750 1. Elastic joint (build ---up as on 6000 ---8150 but more M14, 8.8 fixing bolts) 140 Nm 2. Cone clutch (build ---up as on 365---865 front PTO) 3.
Page 901 Model Code Page 46. Front PTO 8450-- 8750 1. 4. 1997 Picture 19. Front PTO unit cross section, 8450---8750...
Page 902 4. Pressure oil from tractor hydraulics (18---19 bar) 5. Rocker switch of front PTO Note! The electric systems of the front PTO on 6000---8750 On 8450---8750 tractors the front PTO clutch pressure is maintained by the low pressure circuit of the tractor tractors are similar, but the wire lengths are different, since hydraulic system.
Page 903 6. Oil pump for the cooling circuit (pump is different as on 6000 ---8150 tractors) Note! The oil cooler by ---pass valve, 0,3 MPa, is the same as on front PTO 6000 ---8150. The oil cooler is dif- ferent as on 6000---8150 tractors.
Page 904 2. Check occasionally for leaks, change leaking parts. 3. 8350---8950: grease the drive shaft universal joints nipples at intervals of 500 running hours. 4. 6000---8150: Change oil and filter at intervals of 500 run- ning hours (clean the filter on 6250---6850, Kxxxxx ---). Draining...
Page 905 S38 = rocker switch on the lever console front part (FRONT PTO) A15 = electric box (fastened on the relay bracket) in the lever console Y9 = solenoid valve on the PTO unit front surface (6000---8150) or in the engine compartment (8450---8750)
Page 906 Changing v-- belts If the engine V ---belts have to be changed on 6000---8150 tractors, which are equipped with the front PTO, unscrew the flange joint (A) in front of the elastic joint and then remove the intermediate ring (B), after which there is enough space to remove/fit the belts.
Page 907 Model Code Page 46. Front PTO 6000-- 8150 1. 4. 1997 Picture 22. Cross section of front PTO on 6000---8150.
Page 908 Model Code Page 46. Front PTO 6000-- 8150 1. 4. 1997 Picture 22. Cross section. Assembly 1. Elastic joint. 2. Clutch inner part 11. Check/change, if needed, the seal rings of flange (B). 3. Input shaft Fit o---ring (A) onto the flange (B) and tap the flange into 4.
Page 909 Model Code Page 6250Hi-- 46. Front PTO 6850Hi 1. 8. 2000 I. Front PTO on 6250Hi ---6850Hi Maintenance Picture 23. Front PTO on 6250Hi ---6850Hi. --- Oil quantity in the front PTO is 2,6 litres The front PTO control unit (1) is placed in the switch console --- Oil quality Shell Donax TX and there is a separate adjusting knob to adjust the PTO en- --- Change oil and clean suction filter at every 500 running...
Page 910 Model Code Page 6250Hi-- 46. Front PTO 6850Hi 1. 8. 2000 Picture 24. Cross---section of 6250Hi ---6850Hi front PTO. 1. Drive shaft 2. Rubber coupling 9. Piston 2a. Intermediate ring 10. Return springs (6 pcs) 3. Drive gear 11. Cylinder end flange 4.
Page 911 Model Code Page 46. Front PTO 6250Hi-- 6850Hi 1. 8. 2000 Repair instructions: To be observed during assembling: Ref. numbers in the instructions refer to picture 24. --- before connecting the housing halves, check that the inter- mediate shafts are in bottom and the tension pins in their bo- A.
Page 912 Model Code Page 46. Front PTO 6250Hi-- 6850Hi 1. 8. 2000 Removing pump: Picture 25. 6250Hi ---6850Hi tractors’ oil pump in the front --- drain oil in PTO unit PTO. --- remove the suction filter flange snap ring (slacken first the centre bolt).
Page 913 Model Code Page 46. Front PTO 6250Hi-- 6850Hi 1. 8. 2000 ---K41106 Picture 26. Wiring diagram of front PTO, ---K41106, 6250Hi ---6850Hi When the PTO speed has been selected in the upper disp- lay of Agrodata ---instrument (arrow at PTO symbole), the display shows either front PTO or rear PTO rotation speed depending on use of rocker switch S66: With potentiometer R7 can be adjusted stepplessly the en-...
Page 914 Model Code Page 46. Front PTO 6250Hi-- 6850Hi 1. 8. 2000 K41107---...
Page 915 Model Code Page 46. Front PTO 8450-- 8750 1. 4. 1997 3. Front PTO 8450 -- 8750, Elastic joint: repair instructions Before changing work, the front PTO unit must be removed. When refitting the rubber coupling, tighten the 4 radial and 4 axial bolts to a torque of 140 Nm.
Page 916 HI SHIFT, FITTING INSTRUCTION 30.04.1997 /Seite HI SHIFT, EINBAUANLEITUNG 49.1 13.06.1997 6000---8750 (12) HiShift ......A33277000 HiShift .
Page 917 30.04.1997 /Seite 49.1 HI SHIFT, EINBAUANLEITUNG 13.06.1997 6000---8750 (12) --- Remove the gear level knobs and fit new ones --- Die Schalthebelköpfe entfernen und durch die neuen ersetzen (Bild E). Die Druckknöpfe an die (picture E). Fit the control buttons onto the Schaltköpfe montieren und die Leitungen mit...
Page 918 HI SHIFT, FITTING INSTRUCTION /Seite 49.1 HI SHIFT, EINBAUANLEITUNG 13.06.1997 6000---8750 (12) --- Start the engine and operate the clutch pedal ---Den Motor Starten und das Kupplungspedal mit with the buttons many times. Check the function Hilfe der Druckknöpfe mehrmals betätigen. Hier- and possible leakages.
Page 919 Code Page Model/ Modell HI SHIFT, FITTING INSTRUCTION 30.04.1997 /Seite 49.1 HI SHIFT, EINBAUANLEITUNG 13.06.1997 6000---8750 (12) Welding Schweißen 33325000 JB1108 only/nur 33271200 ACIV Welding Schweißen 33206900 assy/komplett...
Page 920 Code Page Model/ Modell HI SHIFT, FITTING INSTRUCTION 30.04.1997 /Seite 49.1 HI SHIFT, EINBAUANLEITUNG 13.06.1997 6000---8750 (12) --->F17106 (AC2) (210 green/grün) X4/4 SA1777 (33236400) 33432900 When there is AGRODATA-instrument panel: (33236400) Wenn ein AGRODATA-Instrument eingebaut ist: If there is not AGRODATA-instrument panel:...
Page 921 Code Page Model/ Modell HI SHIFT, FITTING INSTRUCTION 30.04.1997 /Seite 49.1 HI SHIFT, EINBAUANLEITUNG 13.06.1997 6000---8750 (12) ACIV --->F17106 (210 green/grün) X4/4 (33236400 SA1777 33432900 F17107---> (33236400) ACIV K24 Earthing signal / Erdungssignal: --->F17106 When there is AGRODATA-instrument panel: (33236400) Wenn ein AGRODATA-Instrument eingebaut ist: --->F17106...
Page 922 Code Page Model/ Modell HI SHIFT, FITTING INSTRUCTION 30.04.1997 /Seite HI SHIFT, EINBAUANLEITUNG 49.1 13.06.1997 6000---8750 (12) SA1787...
Page 923 Code Page Model/ Modell 30.04.1997 HI SHIFT, FITTING INSTRUCTION /Seite 49.1 HI SHIFT, EINBAUANLEITUNG 13.06.1997 6000---8750 (12) Pump Pumpe Valve block Ventilblock --- place the hoses above the sound insulating plate --- die Schläuche über der Schalldämmungsplatte anbringen --- drill the hole (ø 38 mm) to the sound insulating pla- te, when mounted --- beim Anbringen der Schläuche das Loch (ø...
Page 924 Code Page Model/ Modell HI SHIFT, FITTING INSTRUCTION 30.04.1997 /Seite HI SHIFT, EINBAUANLEITUNG 49.1 13.06.1997 6000---8750 (12) S45.1...
Page 925 Code Page Model/ Modell HI SHIFT, FITTING INSTRUCTION 30.04.1997 /Seite 49.1 HI SHIFT, EINBAUANLEITUNG 13.06.1997 6000---8750 (12) A33277000 Hi Shift Hi Shift Hi Shift Hi Shift 33206900 .Poljin Pedal Pedal Pedal 33206600 ..Napa Nabe 33206500 ..Varsi 33327200 ..Tappi Tapp Stift JD0412 ..Aluslaatta...
Page 926 Code Page Model/ Modell HI SHIFT, FITTING INSTRUCTION 30.04.1997 /Seite HI SHIFT, EINBAUANLEITUNG 49.1 13.06.1997 6000---8750 11(12) Time Zeit 1. Pedal up 4. Driving speed < 4 km/h 1. Pedal up 4. Fahrgeschwindigkeit < 4 km/h 2. Pedal down 5. Driving speed > 4 km/h 2.
Page 927 30.04.1997 /Seite 49.1 HI SHIFT, EINBAUANLEITUNG 13.06.1997 6000---8750 12(12) Note! Tractor driver can adjust the Hi Shift between certain Hinweis! Der Traktorfahrer kann die HiShift-Funktion limits according to his own choice. However, the cab zwischen best. Grenzen nach seinen eigenen side restriction must always be open at least 1 turn, to Bedürfnissen einstellen.
Page 928 51. Service brakes 50. Brake system 52. Parking brake...
Page 930 ............ø 222 mm Tractors 6600, 6800, 8100 ---8400, 8050 ---8750, 6250Hi ---8950Hi (also on 6000 ---6400 and 8000 from ser. no. 657976): --- number of brake discs per brake (organic linings, 665437---) .
Page 931 Model Code Page 8. 11. 1990 51. Brake system 6000-- 8950 1. 9. 2002 Brakes, description 8 mm Figure 1. Brake mechanism. 1. Service brakes adjusting nut. 2. Parking brake adjusting nut. 3. Grease nipple. 4. Bleeding nipple. 5. Brake fluid reservoir.
Page 932 Model Code Page 8. 11. 1990 51. Brake system 6000-- 8950 1. 9. 2002 80 Nm 70 Nm The brake master cylinders and the brake fluid reser- voir are positioned to the right on the cab front wall. The brake system has two brake cylinder with in ---built equalising valves, which ensure even braking action when the brake pedals are latched together.
Page 933 Models Code Page 51. Brake system 6000-- 8750 8. 11. 1990 Clearance 1 ---3 mm Figure 4. Master cylinder Figure 5. Brake cylinder The brake fluid flows from the reservoir through pipe (1) into If only one of the brakes is applied, the valve is opened by the the master cylinder.
Page 934 Model Code Page 8. 11. 1990 51. Brake system 6000-- 8950 1. 9. 2002 70 Nm (M10) 125 Nm (M12) 80 Nm Figure 6. Brake mechanism when final drives 300, 450 and 650 (not 8350 --- 8950Hi, L32106 ---). 1. Brake housing 2.
Page 935 Model Code Page 51. Brakes 8350-- 8950 1. 9. 2002 45 Nm Picture 6A. Brake mechanism in 8350---8950Hi tractors, which has final drives 700 (L32106 ---). In connection with final drives 700 the brake mechanism is different. In this system the application plate pressing force agains the brake discs is obtained by the tapered part, sides of which press the steel balls which turns the applica- tion plates causing the brake force.
Page 936 Model Code Page 51. Brakes 8950 1. 9. 2002 Picture 6B. Brake mechanism in 8350---8950Hi tractors with final drives 700 (L32106---). 1. Brake discs (5 pcs). Holes almost in the same line. 2. Intermediate discs (3 pcs). 3. Application plates (6 pcs balls between the plates). 4.
Page 937 Model Code Page 1. 8. 1998 51. Brakes 6000-- 8950 1. 9. 2002 Pressure air brakes for trailer Note! Pressure air brakes are available as an optional equip- ment for 6200 ---8950 tractors. Picture 7. Components of pressure air brakes 1.
Page 938 Model Code Page 1. 10. 1999 51. Brakes 6000-- 8950 1. 9. 2002 Picture 8. Pressure air brakes for trailer on 6000 ---8950 1. Compressor 2. Deicer 2a. Flow valve lever 2b. Deicer reservoir 3. Pressure regulator 4. Pressure gauge 5.
Page 939 Model Code Page 51. Brakes 6000-- 8950 1. 9. 2002 Picture 9. Duo ---Matic pressure air brakes. --- Brake system with ”Duo---Matic” ---couplings is an alter- native equipment for customers who have trailers equipped with these couplings (e.g. trailers like in lorries).
Page 940 Model Code Page 51. Brake 6000-- 8950 1. 9. 2002 Picture 9. Brake valve for trailer 1. Pressure line from pump 2. Brake valve 3. Pipe from low pressure citcuit 4. Pipe 5. Coupling for trailer 6. Pilot pressure from brake circuit 7.
Page 942 Model Code Page 8. 11. 1990 51. Brake system 6000-- 8950 1. 9. 2002 Reconditioning brakes 8a. Final drives 300, 450, 650: Push the anchor bolt in (Op. no. 511) through the hole in the brake housing, but do not press it right home.
Page 943 Model Code Page 8. 11. 1990 51. Brake system 6000-- 8950 1. 9. 2002 Maintenance Note! Grease brake lever nipples (see arrows) weekly (or every 50 running hours). It is recommended, that the brake fluid is changed every other year.
Page 944 Model Code Page 8. 11. 1990 51. Brake system 6000-- 8950 1. 9. 2002 D. Changing brake housing F. Tractors with reverse drive controls (TwinTrac) The brake housing fixing bolts are difficult to open if the cabin is fitted in place. For that reason, the cabin must be...
Page 945 Model Code Page 1. 10. 1999 51. Brake system 6000-- 8950 1. 9. 2002 2. Pressure air brakes for trailer (option) A. Maintenance B. Others General The pressure regulator has an in ---built relief valve, which blows off, when the pressure in the reservoir exceeds 12---14 In the system there is a filter, which is placed in the pres- bar.
Page 946 Model Code Page 51. Brake system 6000-- 8750 1. 8. 1998 C. Compressor D. Pressure regulator Air from compressor flows in through port 1. Air flows then via strainer 2, opens one ---way valve 3, and flows through port 4 into reservoir..
Page 947 Model Code Page 51. Brake system 6000-- 8750 1. 8. 1998 F. Control valve of one ---line system E. Control valve for trailer brakes Function, fig. A (not braking): Fig. A (not braking) In the neutral position spring 5 presses sleeve 6 against the Spring 5 holds membrane+sleeve 6 up.
Page 948 Model Code Page 51. Brake system 6000-- 8750 1. 8. 1998 Checking the pressure air brake system: Not braking with pedals or hand brake lever Full braking with pedals or hand brake lever Reservoir line (red) 6,0 --- 8,0 bar...
Page 950: Parking Brake
Model Code Page 1. 11. 1998 51. Brake system 6000-- 8750 1. 9. 2002 2. Parking brake Note! Adjusting parking brake on tractors with pressure air system for trailer brakes, see instr. E on page 511/6. Note! Parking brake on tractors with HiTech Shuttle, see instruction B on pages 521/2 ---3.
Page 951 Model Code Page 1. 10. 1999 51. Brake system 6250-- 8950 1. 9. 2002 B. Parking brake on tractors with HiTech Shuttle Picture 1. Parking brake mechanism 1. Parking brake cylinder 2. Valve block on which there is a hand brake solenoid valve 2a.
Page 952 Code Page 1. 11. 1998 51. Brake system 6000-- 8950 1. 9. 2002 Picture 2. Hand brake ram on HiTech tractors. 1a) Safety switch lights up the STOP light in the dasboard, if e.g. the hand brake cable breaks. Note! Adjusting dimensions MAX 20 and 10 mm must come true when fitting a new cable.
Page 954 Page 26.09.1997 Model BRAKE VALVE, FITTING INSTRUCTION 59.1 28.07.1999 6000---8950 6000---6400, 6900 8000, 8000R: Br.valve, pressure ratio ..1:5,44 32556110 1:7,11 33646300 1:11,1 32530210 6600, 6800, 8050---8750: ..1:5,44 33640900 Br.valve, pressure ratio...
Page 955 Model BRAKE VALVE, FITTING INSTRUCTION 59.1 28.07.1999 6000---8950 --- Fit the brake valve bracket 9 under two screws of the rear axle housing according to the fig. 1. Rear axle housing fitting bolts: 70 Nm ( M10 property class is 10.9 ) 125 Nm ( M12 property class is 10.9 )
Page 956 Page Model BRAKE VALVE, FITTING INSTRUCTION 26.09.1997 59.1 28.07.1999 6000---8950 M45 Nm M45 Nm M23Nm 6600-- 8950 M70Nm (M10) M125Nm (M12) M45 Nm M45 Nm M60 Nm...
Page 957 Page Model BRAKE VALVE, FITTING INSTRUCTION 26.09.1997 59.1 28.07.1999 6000---8950 Tr. nrosta F13130---> (31863420) From tractor No F13130---> (33625000 HiTech) M45Nm M60Nm Tr. nroon --- >F13129 To tractor No ---> F13129 M60Nm (32511620) M45Nm M60Nm M45Nm ”R” ”N” ”P” 1:5,44...
Page 958 Page Model BRAKE VALVE, FITTING INSTRUCTION 26.09.1997 59.1 28.07.1999 6000---8950 Jos traktorissa on Hi Shift: Om traktorn har Hi Shift: If the tractor has Hi Shift: (31863420) M45Nm M60Nm M60Nm M45Nm M60Nm M45Nm ”R” ”N” ”P” 1:5,44 1:11,1 M23Nm M70Nm (M10)
Page 959 Pipe Rohr 33590200 .Putki Rör Pipe Rohr : : : 30458200 .Liitin Nippel Union Verbindung JB8904 .Mutteri Mutter Mutter 32773100 .Liitin Nippel Union Verbindung 6000---6400, 6900 8000, 8000R : : = 6600, 6800, 8050---8750 : : : = 6250Hi ---8950Hi...
Page 960 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi Trailer air braking system ..32910800 Trailer air braking system *) ..34327000 Trailer air braking system,...
Page 961 Model AIR PRESSURE BRAKES FOR TRAILER, 59.3 fitting instruction 16.06.2000 (24) 6000---8950Hi FITTING: --- Fasten support 59 under two gearbox---to--- fuel tank bolts (M16: 270---330Nm, M12: 125 Nm), see picture A. Holder 107 is fastened between foot step bracket and intermediate frame support (fig. A.1).
Page 962 59.3 16.06.2000 (24) 6000---8950Hi --- Hitech --- models (pictures B, B.1, D, D.1): Drill two holes (Æ11 mm) in the lower side plate of the cab according to the picture B.1. Fasten the control valve 30 and cylinder 23 to the holder 14.
Page 963 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 6000---8950Hi (24) GENERAL (fig. 1): Instructions for operating: --- On the two hose system the trailer is connected to two different couplings (9-- 11), which have been marked as follows:...
Page 964 Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 6000---8950Hi (24) Service --- The system includes also a filter 2, which is situat- ed in the pressure regulator (fig 1, ref 3). It has to be cleaned/changed occasionally (depending on use).
Page 965 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi black yellow 104 105 31 30...
Page 966 Page Model AIR PRESSURE BRAKES FOR TRAILER, 59.3 fitting instruction 16.06.2000 (24) 6000---8950Hi...
Page 967 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi...
Page 968 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi 32910800 Paineilmajarrut Tryckluftsbroms Air press. brake L.druckbremse Frein à air comprimé 32934500 .Liitin Nippel Union Verbindung Raccord 32934600 .Liitin Nippel Union Verbindung Raccord 32934400 .Liitin Nippel Union...
Page 969 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi 44 2 HA8330 .Ruuvi Skruv Screw Schraube 45 2 JD0408 .Aluslevy Bricka Washer Scheibe Rondelle 46 2 JB8904 .Mutteri Mutter Mutter Ecrou 47 1 32943900 .Liitin Nippel...
Page 970 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi 90 2 HA9219 .Ruuvi Skruv Screw Schraube 91 2 JD0405 .Aluslevy Bricka Washer Scheibe Rondelle 92 2 JB1105 .Mutteri Mutter Mutter Ecrou 93 1 32935900 .Levy Platta...
Page 971 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi 34186200 HiTech: black yellow 105 106 31 32 80 81...
Page 972 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi HiTech:...
Page 973 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi HiTech 33692600 Paineilmajarrut Tryckluftsbroms Air press. brake L.druckbremse Frein à air comprimé 32934500 .Liitin Nippel Union Verbindung Raccord 32934600 .Liitin Nippel Union Verbindung Raccord 32934400 .Liitin Nippel...
Page 974 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi 48 1 32930010 .Pikaliitin Snabbkoppling Quick coupler Schnellkuppl. Raccord rapide 49 1 32930210 .Liitin Nippel Union Verbindung Raccord 50 1 GS9350 .Liitin Nippel Union Verbindung Raccord 51 1 32935100 .Putki...
Page 975 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi Duo---Matic: 19 18...
Page 976 Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi Duo---Matic:...
Page 977 Page Model AIR PRESSURE BRAKES FOR TRAILER, 59.3 fitting instruction 16.06.2000 (24) 6000---8950Hi Duo---Matic: katso kuva A.4 see fig. A4...
Page 978 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi Duo -- Matic: 33019000 Paineilmajarrut Tryckluftsbroms Air press. brake L.druckbremse Frein à air comprimé 33018700 .Liitin Nippel Union Verbindung Raccord 32930300 .Liitin Nippel Union Verbindung Raccord Ei takahall.laitt.
Page 979 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi Duo -- Matic: 52 1 32927900 .Teline Konsol Bracket Gestell Support 53 1 33133400 .Side Band Band Binde Bande 54 2 HA9219 .Ruuvi Skruv Screw Schraube 55 2 JD0405 .Aluslevy...
Page 980 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi Duo---Matic, HiTech: 34078600...
Page 981 Page Model AIR PRESSURE BRAKES FOR TRAILER, 59.3 fitting instruction 16.06.2000 (24) 6000---8950Hi Duo---Matic, HiTech: katso kuva A.4 see fig. A4...
Page 982 Page Model AIR PRESSURE BRAKES FOR TRAILER, fitting instruction 59.3 16.06.2000 (24) 6000---8950Hi Duo -- Matic, HiTech: 33690100 Paineilmajarrut Tryckluftsbroms Air press. brake L.druckbremse Frein à air comprimé 33018700 .Liitin Nippel Union Verbindung Raccord 32930300 .Liitin Nippel Union Verbindung Raccord Ei takahall.laitt.
Page 983 Page Model AIR PRESSURE BRAKES FOR TRAILER, 59.3 fitting instruction 16.06.2000 (24) 6000---8950Hi 47 5 JD0412 .Aluslevy Bricka Washer Scheibe Rondelle 48 4 JB8906 .Mutteri Mutter Mutter Ecrou 49 1 32927300 .Teline Konsol Bracket Gestell Support 50 1 32926600 .Teline...
Page 984 61. Steering system 60. Steering system and front axle 64. Powered front axle 65. Industrial front axle 66. Air suspension 67. Carracro 20.29 front axle...
Page 986 Model Code Page 15. 5. 1993 61. Steering system 6000-- 8750 15. 5. 1996 Contents General (Op. no. 610) Technical data ..............
Page 987 Model Code Page 61. Steering system 6000-- 8750 8. 11. 1990 Special tools ETV 893 100 Fitting tool for steering valve seal (Steering valve 505---905) Tool for rotating steering cylinder head up to axle no 129/92 (Front axle Sige 505 ---905)
Page 988 Code Page 8. 11. 1990 61. Steering system 6000-- 8750 1. 1. 1995 Special tools 1. Equipment for measuring steering system working pressure (pressure at test point 14,0 ---15,5 MPa) Pressure measuring kit 31965000 includes the above shown hose and pressure gauge. These parts can also be ordered sep- arately.
Page 989 Model Code Page 8. 11. 1990 61. Steering system 6000-- 8750 15. 5. 1993 Steering system, description Figure 1. Steering system 1. Suction pipe (in gearbox housing) 2. Suction strainer 3. Twin pump (oil supply to steering system from high ---pressure pump (foremost) 5.
Page 990 Model Code Page 8. 11. 1990 61. Steering system 6000-- 8750 15. 5. 1993 Figure 2. Steering wheel is not turned 1. Steering wheel 2. Spool valve 3. Rotor 4. Steering cylinder 5. Pressure ---limiting valve (14 MPa) 6. Shock valves (19,5 MPa) 7.
Page 991 Model Code Page 61. Steering system 6000-- 8750 8. 11. 1990 Steering valve Figure 4. Steering valve 1. Shock valve (2 pcs, 19,5 MPa) 7. Inner valve spool 2. Non ---return valve 8. Outer valve spool 3. Non ---return valve for emergency steering 9.
Page 992 Model Code Page 61. Steering system 6000-- 8750 8. 11. 1990 Steering valve, description See figure 4 on previous page. The steering valve consists of a metering unit (rotor set) and a valve unit. The rotor set consists of a rotor ring (4) with seven internal teeth and a rotor (5) with six external teeth.
Page 993 Model Code Page 61. Steering system 6000-- 8750 8. 11. 1990 Priority valve...
Page 994 Model Code Page 8. 11. 1990 61. Steering system 6000-- 8750 15. 5. 1993 Priority valve ( figure 7) --- The priority valve is placed beside the pressure filter on the RH side of the tractor. The priority valve directs the oil flow both to the working hy- draulics EF and to the steering hydraulics CF.
Page 995: Hydraulic Diagram
Model Code Page 8. 11. 1990 61. Steering system 6000-- 8750 15. 5. 1993 Hydraulic diagram Steering valve Figure 8. Steering hydraulic diagram 1. Anti ---cavitation valves 2. Pressure ---limiting valve (14 MPa) 3. Shock valves (19,5 MPa) 4. Non ---return valve 5.
Page 996 Model Code Page 15. 5. 1993 61. Steering system 6000-- 8750 1. 1. 1995 Steering cylinder The steering cylinder is fitted at the back of the front axle member where it is protected from damage. The piston is fitted at the centre of the piston rod which runs through both ends of the cylinder.
Page 997 Page 15. 5. 1993 61. Steering system 6000-- 8750 1. 1. 1995 Picture 10. Steering cylinder with effect from front axle number 1673/94 (on Hi --- Lock axles from axle number 0306/94. On ind. front axles from axle no 086/94).
Page 998 Code Page 8. 11. 1990 61. Steering system 6000-- 8750 15. 5. 1993 Fault tracing chart Before disconnecting the pipes, hoses and hydraulic components it is most important that the units, as well as the adjacent parts, should be carefully cleaned. Use white spirit or a similar solvent. Also remove paint from the pipe fittings, couplings etc.
Page 999 Model Code Page 8. 11. 1993 61. Steering system 6000-- 8750 15. 5. 1993 Road wheels vibrate 1. Air in the steering cylinder Bleed the steering system 2. Wear in the mechanical connections or wheel Change worn parts bearings The steering wheel is subject to se- 1.
Page 1000 Model Code Page 15. 5. 1993 61. Steering system 6000-- 8750 1. 1. 1995 Reverse drive controls (optional equipment) Figure 10. Reverse drive controls 6. Pressure filter 7. Priority valve 8. Non ---return valve 9. Steering valve (forward driving) 10. Steering cylinder 11.
Page 1001 Model Code Page 61. Steering system 6000-- 8750 1. 1. 1995 Reverse drive controls from tractor ser. no. 662343 With effect from tractor serial no. 662343 the parking brake does not operate the rear brakes via the reverse drive brake pedal but the cable operates the brake mechanism direct (as on std models).
Page 1002 Model Code Page 61. Steering system 6250-- 8950 1. 10. 1999 Reverse drive controls (TwinTrac) on HiTech models 6080--- 169 1. Rear steering wheel 2. Clutch pedal 3. Brake pedal 4. Gas pedal 5. Shuttle lever/parking brake lever 6. Delta Power Shift pre ---programming button for driving direction change 7.
Page 1003 Model Code Page 61. Steering system 6000-- 8950 1. 10. 1999 Steering wheel column 45 Nm 10 Nm Lever, steering wheel heigth. Steering valve Pedal, steering wheel angle Locking of joint pins. A ---A 50 Nm B---B Pedal control rod...
Page 1004 Model Code Page 61. Steering system 6000-- 8950 1. 8. 2000 TwinTrac, AC 5.2...
Page 1006 Model Code Page 61. Steering system 6000-- 8750 8. 11. 1990 Reconditioning steering system B. Checking shock valve opening pres- sure Steering valve (Op. no. 611) A. Measuring steering system pressure (pressure ---limiting valve opening pressure) 1. Start the engine and allow it run until the oil temperature in the transmission is 50 ---65 ˚C.
Page 1007 Model Code Page 61. Steering system 6000-- 8750 8. 11. 1990 C. Steering circuit leakage check D. Removing steering valve 1. Start the engine and allow it run until the oil temperature in 1. Remove the engine side shields. transmission is 55 ---65 ˚C.
Page 1008 Model Code Page 61. Steering system 6000-- 8750 8. 11. 1990 E. Cleaning shock valves and pressure --- 6. Fit the valve ball, washer and the spring. limiting valve 7. Apply a little locking fluid to the threads on the adjusting screw.
Page 1009 Model Code Page 61. Steering system 6000-- 8750 8. 11. 1990 F. Changing seals in steering valve 1. Remove the steering valve (see instr. D). 2. Secure the steering valve in a vice with the cover upwards. Mark the position of the cover, distributor plate and rotor ring for easier fitting.
Page 1010 Model Code Page 1. 1. 1995 61. Steering system 6000-- 8750 1. 8. 1998 Note! If the centring springs are changed, they must be fitted as shown in figure above. Note! Before removing the springs, mark position of the valve spindles in ralation to each others e.g.
Page 1011 Model Code Page 8. 11. 1990 61. Steering cylinder 6000-- 8750 1. 8. 1998 Stepped splines Note! In the latest steering valves the rotor shaft and the rotor have stepped splines at which time the mutual position of the parts is determined automatically.
Page 1012 Model Code Page 61. Steering system 6000-- 8750 8. 11. 1990 Priority valve (Op. no. 612) 1. Cleaning priority valve OLS 80 A. Disassembling B. Assembling 1. Detach the priority valve which is fitted beside the pressure 1. Push the slide (6) into the housing. Fit a new sealing ring on filter under the cab floor on the RH side.
Page 1013 Note! Priority valve OLS 120 is fitted on 8050---8750 tractors 1. Push the slide (3) into the housing. Fit a new sealing ring on and on 6000---8400 from F13208---. The construction differs a the plug (1). little from OLS 80 valve. OLS 120 valve is bigger than OLS 80.
Page 1014 Model Code Page 8. 11. 1990 61. Steering system 6000-- 8750 1. 1. 1995 Steering cylinder (Op. no. 613) 1. Changing seals in steering cylinder Note! This instruction concerns earlier steering cylinder, ---1672/93, ---0305/93 (Hi ---Lock). Later cylinder, see page 613/3.
Page 1015 Model Code Page 61. Steering system 6000-- 8750 613 8. 11. 1990 C. Changing seals in LH side end piece 1. Remove steering cylinder (instr. A). 2. Secure steering cylinder in a vice. 3. Turn the end piece with tool ET 894000 until the locking wire emerges.
Page 1016 Model Code Page 8. 11. 1990 61. Steering system 6000-- 8750 1. 1. 1995 2. Later steering cylinder D. Fitting steering cylinder The steering cylinder on Sige front axles has been changed from axle number 1673/94 incl. and 0306/94 --- incl. (Hi --- Lock) or 086/94 --- incl.
Page 1017 Model Code Page 8. 11. 1990 61. Steering system 6000-- 8750 1. 1. 1995 B. Adjusting steering lock Adjustments A. Adjusting front wheel toe ---in A+0 ---5 mm Adjustment of steering angle may be necessary when chang- ing tyres or if the track width of the front wheels has been adjusted.
Page 1018 Model Code Page 64. Powered front axle 6000-- 8750 8. 11. 1990 Contents General (Op. no. 640) Technical data ..............
Page 1019 Model Code Page 8. 11. 1990 64. Powered front axle 6000-- 8750 1. 1. 1995 Technical data 4WD is engaged electro---hydraulically by means of a multi ---disc clutch. Axle type designation: --- 6000---8400 ..............
Page 1020 Model Code Page 1. 1. 1995 64. Powered front axle 6000-- 8750 1. 4. 1997 Special tools ETV 892 290 Sleeve for fitting drive shaft outer oil seal (powered front axle 505 ---905) ETV 893 600 Sleeve for fitting pinion shaft oil seals (powered front axle 505---905)
Page 1021 Model Code Page 64. Powered front axle 6000-- 8750 8. 11. 1990 Powered front axle Figure 1. Powered front axle 1. 4WD switch is placed on the range gear lever knob 2. Solenoid valve for 4WD on the servo valve block 3.
Page 1022 Model Code Page 8. 11. 1990 64. Powered front axle 6000-- 8750 1. 1. 1995 Powered front axle, description Powered front axle on 6100---8100 tractors is the same Sige --- The steering knuckle is attached to the front axle housing axle as on Valmet ---05 series.
Page 1023 Model Code Page 8. 11. 1990 64. Powered front axle 6000-- 8750 1. 1. 1995 S= N---M---0,6 mm s=0,2 75 Nm s=0,15 Figure 3. Planetary gear, Sige front axle 1. Shims for adjusting steering knuckle bearing preload 2. Locking fluid Loctite 242 on threads 3.
Page 1024 Model Code Page 64. Powered front axle 6000-- 8750 640 8. 11. 1990 14,51...14,69 mm 190 Nm 70 Nm S=0,2 S=0,2 S=0,15 250 Nm Figure 4. Differential, powered front axle...
Page 1025 Model Code Page 64. Powered front axle 6000-- 8750 1. 1. 1994 Differential lock Picture 5. Differential lock on powered front axle The front axle differential lock is an optional equipment for all Differential lock control, see Autocontrol II under code 311, Mezzo---tractors from the beginning of the year 1994.
Page 1026 Model Code Page 64. Powered front axle 6000-- 8750 1. 1. 1994 Picture 6. Cross section of differential lock 1. Disc pack: 11 friction discs ja 12 steel discs 2. Thrust bearing 3. Piston 4. Return spring of piston The differential equepped with the lock cannot be fitted into the standard axle since the differential with the lock requires a new axle housing.
Page 1028 Model Code Page 64. Powered front axle 6000-- 8750 8. 11. 1990 Axle housing and central pivot bear- ing brackets (Op. no. 641) A. Removing front axle 1. Drain the oil from the hub gears and from the differential (if necessitated by the repair job in hand).
Page 1030 Model Code Page 64. Powered front axle 6000-- 8750 8. 11. 1990 Drive shafts (Op. no. 642) 1. Reconditioning drive shafts A. Changing outer oil seal and ball bear- ing. 1. Raise the tractor front end and place axle stands under the tractor.
Page 1031 Model Code Page 64. Powered front axle 6000-- 8750 642 8. 11. 1990 ETV 892 290 8. Oil the new seal and fit it into the place against the circlip. 11. Fit the ring gear and tighten bolts evenly to 75 Nm. Apply N.B.
Page 1032 Model Code Page 64. Powered front axle 6000-- 8750 642 8. 11. 1990 B. Changing inner bearing bushing and oil 5. Fit the drive shaft and the hub onto the axle housing (see Op. A; 13 ---15). seal C. Reconditioning double universal joint 1.
Page 1033 Model Code Page 64. Powered front axle 6000-- 8750 642 8. 11. 1990 4. Fit the bushings as shown in the figure above. When the bushings are in place the snap ---rings can be fitted. 5. Fit the drive shaft (see Op. 642 1A; 10 ---15).
Page 1034 Model Code Page 64. Powered front axle 6000-- 8750 8. 11. 1990 Hub reduction gear (Op. no. 643) 1. Repairing planetary gear A. Changing planetary pinion roller bear- ings 1. Raise the front end of the tractor and support the tractor frame.
Page 1035 Model Code Page 1. 1. 1995 64. Powered front axle 6000-- 8750 1. 4. 1997 B. Changing wheel bearing and hub oil seal 1. Raise the front end of the tractor and support it with sturdy trestles. Remove the front wheel from the side to be repaired.
Page 1036 Model Code Page 64. Powered front axle 6000-- 8750 643 8. 11. 1990 C. Changing steering knuckle bearings 1. Raise the tractor front end and support it with sturdy trestles. Remove the front wheel from the side to be repaired.
Page 1037 Model Code Page 64. Powered front axle 6000-- 8750 643 8. 11. 1990 5. Change the outer races of the steering knuckle bearings. Apply compound Loctite 290 to the outer sides of the races. Apply grease to the bearing surface and fill the bearing loca- --- On the knuckle housing measure the distance between the tion with grease.
Page 1038 Model Code Page 64. Powered front axle 6000-- 8750 8. 11. 1990 Differential (Op. no. 644) 1. Reconditioning differential A. Changing pinion shaft seal (without re- moving the front axle) 1. Drain the oil from the differential. Remove the protective shield and unscrew the propeller shaft front flange joint.
Page 1039 Model Code Page 64. Powered front axle 6000-- 8750 644 8. 11. 1990 10. Rotate the differential with the splined end of the drive shaft. The drive shaft should turn freely, without resistance. 11. Fit the differential unit into the housing and attach the bolted joint of the axle housing.
Page 1040 Code Page 8. 11. 1990 64. Powered front axle 6000-- 8750 1. 8. 1998 4. Tap out the inner bearing race from the housing and remove B. Removing pinion shaft the shims from under the race. Tap the inner bearing off the shaft.
Page 1041 Model Code Page 64. Powered front axle 6000-- 8750 644 8. 11. 1990 s=0,15 Figure 6. Adjustment of pinion shaft bearing preload. 3. Measure the thickness of the inner bearing (larger bearing), measurement H (e.g. 28,00 mm). 4. Calculate the number of shims required for correct pinion...
Page 1042 Model Code Page 8. 11. 1990 64. Powered front axle 6000-- 8750 1. 8. 1998 D. Adjusting differential bearing preload and pinion/crown wheel tooth backlash (87,20) (141,20) S=0,2 Figure 7. Adjusting differential bearing preload. 1. Remove differential bearing outer races from both axle sec- tions and remove any shims that may be fitted behind the races.
Page 1043 Model Code Page 64. Powered front axle 6000-- 8750 644 8. 11. 1990 6. Fit an equal number of shims under each differential bear- ing. Fit the differential into the axle housing and connect the axle sections with several screws (190 Nm).
Page 1044 Model Code Page 64. Powered front axle Sige 6000-- 8400 1. 8. 1998 Note! If in the axle production adjusting measurements has not been marked in the axle housing, the measurements can be determined according to the pictures below: 78,20...
Page 1046 Model Code Page 64. Powered front axle 6000-- 8750 644 8. 11. 1990 E. Fitting front axle 1. When the backlash is correctly adjusted unscrew the axle housing joint and check the condition of the o---ring. 2. Change the o---ring if necessary and apply grease to it.
Page 1047 Model Code Page 64. Powered front axle 6000-- 8750 1. 1. 1994 3. Differential lock Sige front axle with the differential lock is an optional equip- ment. This shaft has the same pivot bearings and mounting brackets, hubs, king pins, drive shaft joints, seals and bush- ings and the same bevel pinion shaft as the standard axle: --- Mounting brackets, see page 641/1.
Page 1048 Model Code Page 64. Powered front axle 6000-- 8750 1. 1. 1994 13. Check and grease the axle section o---ring. Place the axle 6. Change the piston seal and the o---ring in the axle housing sections to the correct position and tighten the bolts to a groove.
Page 1049 Model Code Page 64. Powered front axle 6000-- 8750 1. 1. 1994 C. Changing differential gears/crown D. Changing differential bearings wheel Note! If you change the differential bearings, the bearing pre ---load should be adjusted and also the tooth backlash Note! Compare Op.
Page 1050 6000-- 8750 1. 8. 1998 Sige industrial front axle is an optional equipment on Valmet 6000---8400 tractors. The industrial front axle has a heavy duty con- struction. This section shows only differences compared with the standard axle, see section 64.
Page 1052 Model Code Page 65. Industrial front axle 6000-- 8750 1. 1. 1994 Flange distance 1810 mm Fig. 1. Industrial front axle DS17V 1. Plug for checking and draining oil in differential housing. 2. Oil filling plug for differential housing. 3. Oil filling and draining plug for hub..
Page 1053 Model Code Page 65. Industrial front axle 6000-- 8750 1. 1. 1994 Fig. 2. Industrial front axle hub 1. Adjusting king pin bearing pre ---load 2. Loctite 242 3. Shims for adjusting hub bearing pre ---load 4. Loctite 290 Apply grease between the lips of the seals...
Page 1054 Model Code Page 65. Industrial front axle 6000-- 8750 1. 1. 1994 Adjusting wheel bearing preload: Note! Here is presented shortly the repair instructions for the industrial front axle. If the instructions are the same as for the --- oil new bearings. Fit the wheel attaching flange and the standard axle, necessary refers are given.
Page 1055 Model Code Page 65. Industrial front axle 6000-- 8750 1. 1. 1994 Picture 3. Differential and bevel pinion shaft. Apply grease between the lip seal lips. Oil felt gasket before fitting.
Page 1056 Model Code Page 65. Industrial front axle 6000-- 8750 1. 1. 1994 2. Bevel pinion shaft and differential --- use a spring balance to measure the force needed to rotate the pinion shaft (see picture on page 644/4), Ø 60 m (See picture 3 on the previous page) --- the rolling resistance should be 3 ---5 kg.
Page 1057 Model Code Page 65. Industrial front axle 6000-- 8750 1. 1. 1995 Tapered joint between tie ---rod and steering arm ø40 ø48 --- 0,1, --- 0,2 ø32 Taper 1:10 Material 41CrMo4 ø37 H7/r7 The tie ---rod end has been strengthened. Taper ø 32 mm (was ø...
Page 1058 Model Code Page 1. 11. 1998 66. Air suspension of front axle 6200-- 8950 1. 8. 2000 General The front axle air suspension (option) is available for 6200 ---8950 tractors. The foremost components of the system (com- pressor, deicer with reservoir, pressure regulator, pressure gauge and pressure air reservoir) are the same as for the optional pressure air brakes for the trailer (pressure air brakes, see pages 510/6 ---7 and 511/4 ---7).
Page 1059 Model Code Page 1. 11. 1998 66. Air suspension of front axle 6200-- 8950 1. 8. 2000 s=30 (S=10, option) M20 (8+8 pcs), 380 Nm Picture 2. Air suspension system for front axle 1. Joint pin bracket 2. Bottom plate 3.
Page 1060 Model Code Page 66. Air suspension of front axle 6200-- 6850 1. 8. 2000 Picture 2A. Front axle air suspension is also available for tractors with 4 ---cyl. engines. 1. Cast iron lower part in connection with 4 ---cyl. engines. 2.
Page 1061 1004...
Page 1062 (f) returns into the normal horizontal position. When passage (c) is closed, the levelling valve is again in the balanced position. Note! The total stroke of the bellows on Valtra ---tractors is B. Adjustment ± 72 mm i.e. H= 144 mm (front wheel suspension is then ±40 mm).
Page 1063 Model Code Page 1. 11. 1998 66. Air suspension of front axle 6200-- 8950 1. 8. 2000 2. Overflow valve (only on tractors equipped with pressure air brakes) 3. Other components A. Function This valve ensures that the pressure air flow into the sus- Compressor, deicer, pressure regulator, pressure reservoir pension occurs just when the correct pressure affects the and pressure gauge are the same as for the air brakes of...
Page 1064 Model Code Page 1. 11. 1998 66. Air suspension of front axle 6200-- 8950 1. 8. 2000 4. Other parts A. Shock absorbers 492±3 Middle position 431,5 322±3 The shock absorbers (2 pcs) are of a liquid type. If the shock absorbers are damaged, the oscillations will take longer to stabilize after driving over pot holes or an rough terrain: giving uncomfortable driving.
Page 1065 Model Code Page 1. 11. 1998 66. Air suspension of front axle 6200-- 8950 1. 8. 2000 C. Frame parts 6---cyl. 4---cyl. Factory thickness 10 mm and 30 mm. The upper frame parts have been fastened onto the sides of the engine oil sump. Between the upper frames and the oil sump there are spacer plates.
Page 1066 Model Code Page 67. Powered front axle Carraro 8450-- 8950 1. 10. 1999 Contents General (Code no. 670) Technical Data ..............Special tools .
Page 1067 2x1,5 litres --- oil quality (e.g. Valtra Axle) ............
Page 1068 Model Code Page 67. Powered front axle Carraro 8450-- 8950 1. 10. 1999 Special tools Ordering no. Description ETV 893 490 Socket spanner for bevel pinion shaft nut (also Carraro 505---905) ETV 894 460 Plate to fit hub cassette seal (new) ETV 893 450 Tool to adjust bevel pinion shaft position, which incl.: ETV 893 451, Measuring rod (1 pcs) (also Carraro 505---905)
Page 1069 Model Code Page 67. Powered front axle Carraro 8450-- 8950 1. 10. 1999 Description Carraro 20.29 axle replaces the earlier used Sige industrial Build ---up of Carraro axle is shown in pictures on the front axle from week 32/99. The Carraro axle has as stan- following pages.
Page 1070 Model Code Page 67. Powered front axle Carraro 8450-- 8950 1. 10. 1999 Picture 2. Carraro front axle hub 1. Oil draining / filling plug 2. Mounting depth of hub cassette seal 3. King pin grease nipples (at intervals of 50 running hours / weekly) 4.
Page 1071 Model Code Page 67. Powered front axle Carraro 8450-- 8950 1. 10. 1999 Picture 3. Differential, Carraro front axle 1. Compression bushing 1014...
Page 1072 Model Code Page 1. 10. 1999 67. Powered front axle Carraro 20.29 8450-- 8950 1. 9. 2002 Bild 4. Steering cylinder 1. Piston rod and piston 1a. Piston seal + piston seal expander 1b. Wear rings 2. Cylinder liner 3. End flange 3a.
Page 1073 1016...
Page 1074 Model Code Page 67. Powered front axle Carraro 8450-- 8950 1. 10. 1999 Axle housing and attaching brackets (Op. no. 671) A. Removing front axle 1. Apply parking brake. Scotch the rear wheels. Discon- nect, if necessary, battery cables. 2. Drain oil in hubs and axle housing (if necessary for re- pair).
Page 1075 5. Fill the differential housing with oil (6 litres) and fill hubs (2x1,5 litres), if drained (oil quality 80W/90 GL ---5 (LS), e.g. Valtra Axle). 9. Slacken the bearing sleeve locking bolt and remove the sleeve. Change if needed. Check also condition of the o--- 6.
Page 1076 6. Fasten the planetary carrier e.g. in a vice. tighten the two socket head bolts to 25 Nm 12. Fill the hub with 1,5 litres oil (80W/90 GL ---5 (LS), e.g. Valtra Axle. 13. Fit the front wheel(s), remove the supports and test---run the tractor. Check for leaks.
Page 1077 Model Code Page 67. Powered front axle Carraro 8450-- 8950 1. 10. 1999 B. Changing hub cassette seal/wheel bearings 1. Remove the planetary carrier (hub cover) as shown in instr. 1A stages 1 ---5 on page 672/1. 5. Remove the hub flange with wheel bearings and the cas- sette seal.
Page 1078 Model Code Page 67. Powered front axle Carraro 8450-- 8950 1. 10. 1999 12. If you change the steel sleeves, prefit the sleeves into 8. Remove the wheel bearing outer races in the hub flange ring gear support so that two sleeves protrude some milli- and fit new ones.
Page 1079 Model Code Page 67. Powered front axle Carraro 8450-- 8950 1. 10. 1999 18. Fit the planetary carrier (hub cover) and add oil into the hub, see instr. 1 A stages 10---13 on page 672/1. C. Changing king pin bearings 1.

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