Burner Tubes Cleaning Or Replacement - Weber Spirit Series Owner's Manual

burner tubes CLeaninG or repLaCement

You will need: Phillips screwdriver and 7/16" wrench .
A) Your Weber gas barbecue must be OFF and cool .
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B) Turn gas OFF at source .
C) Remove cookbox components - warming rack, grates and Flavorizer
Control panel removal
D) To remove control panel:
a) Remove control knobs (1) .
b) Remove screws with a Phillips screwdriver (2) .
c) Pull up igniter button until it sticks in the up position and remove control panel
from grill (3) .
burner tube removal
E) To remove burner tube(s):
a) Unhook the manifold wire support clips (4) and unscrew the nuts, bolts and
washers (5) that hold the manifold to the cookbox . Pull the manifold and valve
assembly out of the burners and carefully set it down .
b) Slide the burner assembly out from under the guide screw and washer (6) in
the corners of the cookbox .
c) Lift and twist the burner assembly slightly, to separate the Crossover
from the burners . Remove the burners from the cookbox .
burner tube Cleaning
F) To clean the burner tube(s):
a) Look inside each burner with a flashlight (8) .
b) Clean the inside of the burners with a wire (9) (a straightened-out coat hanger
will work) .
c) Check and clean the air shutter opening at the ends of the burners . Check and
clean the valve orifices at the base of the valves . Use a steel bristle brush to
clean outside of burners (10) . This is to make sure all the burner ports are fully
open .
m Caution: do not enlarge the burner ports when cleaning.
burner tube reinstallation
G) To reinstall burner tubes:
a) Reverse steps D) through E) .
m Caution: the burner openings (11) must be positioned
properly over the valve orifices (12).
Check everything is properly assembled before fastening manifold in place .
m warninG: after reinstalling the gas lines, they should be
leak checked with a soap-and-water solution before using
the barbecue. (refer to "CheCK for Gas LeaKs")
m warninG: make sure that all parts are assembled and
hardware is fully tightened before operating the grill. Your
actions, if you fail to follow this product warning, may
cause a fire, an explosion, or structural failure resulting
in serious personal injury or death as well as damage to
property.
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18
maiNTENaNCE
bars .
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tube (7)
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6
8
9
10
1
2
3
5
4
7
11
12