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Summary of Contents for Plockmatic SR90
- Page 1 BOOKLET MAKER SR90 Operating instruction Stapler folder reference Read this manual carefully before you use this product and keep it handy for future reference. For safety, please follow the instructions in this manual.
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Page 3: Table Of Contents
TABLE OF CONTENTS What You Can Do with This Machine ................5 Guide To Components ...................... 7 Booklet Maker ..........................7 Options ..........................10 Trimmer ............................10 Cover Feeder ..........................12 Control Panel ........................13 1. Basics ....................15 Docking / Undocking ...................... 15 Docking the Booklet Maker ...................... - Page 4 Maintaining Your Machines ..................... 44 Cover Feeder ..........................44 Cleaning feed rollers and paper separator pad ............ 44 8. Specification ..................45 Machine Specifications ....................45 Booklet Maker SR90 ........................45 Trimmer TR90 (option) ....................... 46 Cover Feeder CF90 (option) ....................... 46 INDEX....................47...
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Page 5: What You Can Do With This Machine
The print-outs from the Bellini C2a/b are collected in the finisher and then transported into the SR90 Booklet Maker to the staple area. From the CF90 Cover Feeder (optional), if present, any type of covers, colored or black and whites, can be added to the printed set. The Booklet Maker now jogs and then staples the set. - Page 6 The booklet making system is controlled from a single control panel on the Booklet Maker. The control panel has only four buttons which will allow you to easely set up, adjust and operate the complete system. The Ready screen. When the system power is switched on the Ready screen will be shown.
- Page 7 The Processing screen. This screen is shown when the machine is busy working. If the machine is used in off-line mode you do not have to wait for the Ready screen before handfeeding the next set. The Please wait screen. While the machine sometimes needs time to perform changes in settings, the Please wait screen will be shown.
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Page 8: Guide To Components
Guide To Components Booklet Maker 1 Belt stacker 5 Main power switch 2 Top cover 6 Shift tray storing shelf 3 Control panel 7 Base 4 Infeed assembly 8 Docking assembly... - Page 9 Booklet Maker, continues 8 Connections 9 Fold stop gate Main Power Stacker COM CF90 COM TR90 POW CF90 POW TR90...
- Page 10 Booklet Maker, continues 1 Stapler head (2x) 4 Stapler release latch 2 Staple cartridge (2x) 5 Staple detection lead 3 Cartridge locking lever 6 Hand feeding paper guides...
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Page 11: Options
Options Trimmer 1 Top cover 2 Connections 3 Trim bin 4 Base Stacker COM TR90 Terminator POW TR90... - Page 12 Trimmer, continues The Trimmer interior has parts that you will come in contact with if a misfeed occur. 1 Exit compressing brackets 6 Infeed latch 2 Outfeed latch 7 Upper knife 3 Transport belt 8 Upper knife beam 4 Trimmer stop 9 Outfeed paper path 5 Set counter 10 Infeed roller shaft...
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Page 13: Cover Feeder
Cover Feeder 1 Rear side guide 6 Length adjustment handle 2 Paper separator pad 7 Feed roller assembly 3 Bin extension plate 8 Loading capacity mark 4 Adjustable air nozzle 9 Adjustable side guide and 5 Paper orientation label Loading handle 10 Terminator 14 Upper paper path 11 COM CF90... -
Page 14: Control Panel
Control Panel The booklet making system is operated from a single control panel on the Booklet Maker. All settings are done using the four buttons below the LCD display panel. These buttons are multi functional, meaning that the function of each button depends on the information displayed. -
Page 15: Basics
1. Basics Docking / Undocking Docking the Booklet Maker Turn the Copier off. Make sure the Booklet Maker is turned off. Lift up the exit arm catcher and set the exit paper arm in the upper position. Turn the Copier on, the shift tray will now go down to the lower position. -
Page 16: Undocking The Booklet Maker
Basics Undocking the Booklet Maker First turn the Booklet Maker off, then turn the Copier off. Push in the latch on the docking assembly. Move the Booklet Maker away from the Copier. Note Be careful not to damage the communication cable Lift up the exit arm catcher and move the exit paper arm to the lower position. -
Page 17: Turning On / Off The Main Power
Turning On / Off the Main Power Turning On / Off the Main Power Booklet Maker and Trimmer Plug the Booklet Maker into the wall outlet. Set ON/OFF switch (1) on Booklet Maker to ON position. The main power switch also controls the Trimmer (optional) and the Cover Feeder (optional) since they are powered from the Booklet Maker. -
Page 18: Staple Cartridge And Stapler Head
Basics Staple cartridge and stapler head Removing staple cartridge The staple cartridges, containing approximately 5000 staples per cartridge, can be replaced without removing the stapler head. Cartridge may be removed either for renewal or for jam clearance. Open the booklet maker top cover. Remove the set of paper. -
Page 19: Removing Stapler Head
Staple Cartrigde and Stapler Head Removing stapler head Open the top cover. Disconnect the staple indication lead (A) from the socket. Hold the stapler head in place, press the release latch (B) to release the rear end of the stapler head and lift up this end. -
Page 20: Emptying The Trim Bin
Basics Emptying the trim bin Remove the trim bin by lifting it and pulling it out. trim bin... -
Page 21: Making Booklets
2. Making Booklets Changing settings General procedure Changing of settings can be performed in two ways. Temporary, which means that the changes will remain until a new job is loaded or permanent, which means that the changes will be stored as a job. This job can later be recalled. Procedure for temporary changes: From the Ready Screen, select the option you wish to change and press the [Change] button. -
Page 22: Custom Paper Size
Making Booklets Custom paper size Select Size and press the [Change] button to display the preprogrammed paper sizes. Scroll down to Custom sizes, by pressing the [arrow] button, and press the [OK] button. Select the custom paper size you want to use and press the [OK] button. If you want to adjust, select the custom paper size you want to change and press the [Change] button. -
Page 23: Stapling
Changing settings Fine adjustments of selected paper size, continues Select Width or Length with the [arrow] button and press the [Change] button. Press the [+] or [-] buttons to fine adjust in increments of 0.1 mm or 0.01 inches. Press the [OK] button to confirm. -
Page 24: Trimming
Making Booklets Trimming Selecting trimming On or Off From the Ready screen, select Trim and press the [Change] button. If trimming was On, the first choice will be Off and vice versa. Select On or Off with the [arrow] button and press the [OK] button. -
Page 25: Covers
Changing settings Covers Selecting Cover Feeder On or Off From the Ready screen, select Cover and press the [Change] button. Select On if you want the cover feeder to automatically feed one cover to each set from the copier. Select Off if no covers are to be fed. -
Page 26: On-Line/Off-Line
Making Booklets On-line/Off-line The booklet maker can be operated in two modes. On-line mode, when used together with the copier, or off-line mode, working as a stand-alone unit. Off-line mode Follow “Undocking the Booklet maker” in section 1. Basics. Adjust the hand feeding paper guides to the correct paper size. Turn on the booklet maker. -
Page 27: Begin On-Line Production
Begin On-line Production Begin On-line Production Make sure that the [staple icon] is present on the copier control panel. If not, turn the copier and the booklet maker Off. First turn the booklet maker On and then turn the copier On. Make sure that the booklet maker is set to auto paper size. - Page 28 Page intentionally blank...
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Page 29: Tools
3. Tools The Tools Screen The Tools screen. From the Ready screen, press the [Tools] button to get to the Tools screen. Here you will find all the necessary tools for a troublefree operation. Units From this screen you can change units between millimeters and inches. -
Page 30: Language
Tools Software version, continues Select the module in the system for which you want to check the software version and press the [OK] button. This screen will show software version(s) in the selected module. Language From this screen you can change the language in the user interface. -
Page 31: Air Separation Fan
The Tools Screen Air Separation Fan From this screen you can change the speed of the air separation fan. This screen will only be shown if a cover feeder is present. Select Air separation with the [arrow] button and press the [OK] button. You might want to increase the speed of the air separator fan when running thick, heavy covers. -
Page 32: Service Access
Tools Service access This screen is for authorized service personnel only and is password protected. -
Page 33: Jobs
4. Jobs Storing and deleting jobs The booklet maker has a maximum storage capacity of 10 different jobs. It is not possible to delete jobs, therefore when you need to store a new job, an old job must be overwritten. To make temporary changes in the actual job settings or temporary changes of a stored job, see section 2 Making Booklets. -
Page 34: Recalling A Job
Jobs Storing a new Job, continues To store the job, press the [Save] button. If you want to run the actual job, press the [Load] button. The booklet maker will then automatically setup that specific job and return to the Ready screen. Recalling a Job To recall a stored job press the [Jobs] button from the Ready screen to enter the Jobs screen. -
Page 35: Clearing Misfeed(S)
5. Clearing Misfeed(s) Booklet Maker Clearing misfeed(s) Inside the Booklet Maker To clear a misfeed indicated in Area A Open the top cover. Remove misfed sheets. Close the top cover. To clear a misfeed indicated in Area B Open the top cover. Close top cover. -
Page 36: Trimmer
Clearing Jams Trimmer Clearing misfeed(s) The upper trimmer blade on the trimmer is protected by a knife protection plate that moves away during the cutting stroke. Jams can occur in the input area or the exit area. WARNING: Never put fingers or other parts of the body between the upper and lower trimmer knives. Clearing misfeed in input area Lift up the infeed roller shaft (A). -
Page 37: Clearing Misfeed In Exit Area
Trimmer Clearing misfeed(s), continues Clearing misfeed in exit area Lift the exit compressing brackets (A). Secure them under the latch (B). Remove the misfed sheets from the exit area. After the misfed sheets are removed, lift up the latch (B) and place the compressing brackets in operating position. -
Page 38: Cover Feeder
Clearing Jams Cover Feeder Clearing misfeed(s) in vertical transport area Undock the Bookletmaker. Lift up the upper paper path (spring loaded) (A). Release the jam clearance baffle (B). If neccessary, the jam clearance baffle can be removed. Remove the misfed cover. Put the jam clearance baffle back in normal position (C) and lock it with the upper paper path. -
Page 39: Troubleshooting
6. Troubleshooting Fault codes When there is a misfeed or fault condition in the booklet maker system, a message will be displayed on the booklet maker. In case there is a problem that can be rectified by the operator, a fault code and an explanation will be displayed. Fault codes that can be rectified by the operator: Booklet maker: BM-201 to BM-210 and BM-401... -
Page 40: Booklet Maker Fault Codes
Troubleshooting Booklet maker fault codes Check staples This message will be displayed when a staple cartridge is empty or when stapling could not be performed. Check in the following order: – If a staple cartridge is empty, replace according to section 1. Basics. –... -
Page 41: Remarks
7. REMARKS Do’s And Don’ts • Always follow all warnings marked on, or supplied with, the equipment. • Always exercise care in moving or relocating the equipment. CAUTION: • Unplug the powercord from the wall outlet and machine before you move or relocate the equipment. -
Page 42: Where To Put Your Machine
REMARKS Where to put Your Machine Machine environment • Always locate the equipment on a solid support surface with adequate strength for the weight of the machine. • Always keep magnets and all devices with strong magnetic fields away from the machine. -
Page 43: Access To Machine
Where to put Your Machine Access to machine Place the machine near the power source, providing clearance as shown. 1. Left: more than 400 mm / 15 3/4”. 2. Front: more than 555 mm / 21 7/8” 3. Right: more than 400 mm / 15 3/4” (off-line use). -
Page 44: Maintaining Your Machines
REMARKS Maintaining Your Machines Never attempt any maintenance function that is not specifically described in this documentation. Cover Feeder Cleaning feed rollers and paper separator pad The Feed rollers need to be cleaned regularly when in use, and if the unit has not been used for a period of time. -
Page 45: Specification
8. Specification Machine Specifications Booklet Maker SR90 , " " 4 & " 7 a l i i n i . b l . b l . b l . b l - f f n i l / e l . -
Page 46: Trimmer Tr90 (Option)
Specification Trimmer TR90 (option) a l i t l u i r t ) " i n i i r t ) " i r t ) " i n i - f f n i l t e l . -
Page 47: Index
INDEX Machine environment 42 Machine, positioning 42 Machine Specifications 45 Main power. See Turning On / Off the Main Power Access to machine 43 Maintaining Your Machines 44 Air Separation Fan 31 Major specifications 45 Making Booklets 21 Millimeters to inches 29 Basics 15 Misfeed 39, 40 Begin On-line Production 27... - Page 48 Page intentionally blank...
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