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Thermos 465611003 Owner's Manual

Grill 2 go
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Read and follow all safety
statements, assembly
instructions, and use and
care directions before
attempting to assemble
and cook.
Installer/assembler:
Leave these instructions
with consumer.
Consumer: Keep this
manual for future
reference.
Model Numbers 465611003 and 465621303
Failure to follow all manufacturer's instructions could
result in fire or explosion which could cause property
damage, personal injury or death.
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if necessary.
Assembly, Operation,
WARNING
CAUTION
Grill2Go-VA-E / 36-6047-050-200 (04-02-03)
Owner's Manual
Use and Care

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Summary of Contents for Thermos 465611003

  • Page 1 Model Numbers 465611003 and 465621303 Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. Installer/assembler: Leave these instructions with consumer. Consumer: Keep this manual for future reference. WARNING Failure to follow all manufacturer’s instructions could result in fire or explosion which could cause property damage, personal injury or death.

  • Page 2: For Your Safety

    FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.

  • Page 3: Warranty Information

    LP (Liquefied Petroleum Gas) • Is nontoxic, odorless and colorless when produced. given an odor (similar to rotten cabbage) so that it can be smelled. • LP gas is highly flammable and may ignite unexpectedly when mixed with air. For residential use only. Do not use for commercial cooking. Call Grill Service Center for Help and Parts •...

  • Page 4: Warranty

    (3) All other parts, for a period of one (1) year from date of purchase. Thermos will, at its option, refinish or replace any product or part found to be defective during the warranty period. Thermos will require you to return the part(s) claimed to be defective, for its inspection, freight or postage prepaid.

  • Page 5: Table Of Contents

    For Your Safety............. 2 Safety Symbols LP (Liquefied Petroleum Gas) .

  • Page 6: Parts Lists And Diagrams

    Key Qty. Description Upper Hinge Handle Assembly 69-6047-057-200 Upper Latch Heat Shield Torsion Bar Included in Model 465621303 Qty. Description 4’ Adapter Hose Thermos Can Holder 6 • Grill2Go Part No. Key Qty. Description 65-6047-063-204 65-6047-093-200 65-6047-096-200 21-6047-082-200 65-6047-110-200 Part No.

  • Page 7: Parts List & View – Bottom/Burner System

    Parts List and Diagram – Grill Bottom and Burner System Key Qty. Description Ignitor Wire Regulator Lock Grate Collector Box Burner Lower Heat Shield 21-6047-023-201 Lower Hinge Grill Bottom Grease Bottle Grease Bottle Rib 11-6047-085-200 Grease Bottle Lid 13-6047-059-200 Lower Latch Heat Indicator Sight Glass Ignitor...
  • Page 8 Parts List and Diagram – Plinth and Legs Key Qty. Description BB 1 Plinth CC 1 Leg - Left DD 1 Leg - Right EE 1 Leg Latch GG 4 Leveling Blocks HH 1 Match-Light Stick 1 Square Washer 8 • Grill2Go Part No.

  • Page 9: Assembly

    Your grill will require minimal assembly. The Grill2Go™ is packaged in three major components. Additional parts are stored beneath grill lid. Remove all protective packaging and product information cards before assembly. NOTE: The rubber spacers on the grill lid help to protect the non-stick cooking surface and should not be removed.
  • Page 10 Washer Plastic Fastener NOTE: Use square hole, not round hole, when assembling plinth to legs. 10 • Grill2Go Coach bolts pass completely through holes in plinth and legs. NOTE: Do not fully tighten fasteners at this time. Fully unfold legs to position shown above and hand-tighten the four plastic fasteners.
  • Page 11 Grease container slides onto slot on left side of plinth. Cap should be open when installing. Tab on grill bottom snaps under front lip of plinth. Ignitor on grill bottom fits into slot in plinth. Connect regulator to burner on right side of grill.
  • Page 12 Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 12 • Grill2Go WARNING Insert shelf rods into holes in sides of grill bottom. Shelf with valve cutout attaches to right side of grill.
  • Page 13 Your Grill2Go™ can be used with the legs fully extended or folded beneath the grill. To use grill on a table-top, fully loosen plastic fasteners (A), fold legs inward until they latch together (B), then hand-tighten the fasteners to secure legs in the closed position (C).

  • Page 14: Use & Care

    Propane Cylinder Use (1 lb. Disposable) • Use only cylinder marked “Propane Fuel”. • Size should be 4” diameter, 8” height, or 3” diameter, 10” height. • Save cylinder cap and reinstall when not in use. • Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upright in use.

  • Page 15: Lb. Refillable Propane Cylinder

    Propane Cylinder Use (20 lb. Refillable) The 20 lb. LP tank used with your grill must meet the following requirements: • Purchase LP tanks only with these required measurements:12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 16 Leak Testing (20 lb. Refillable) For your safety • Leak test must be repeated each time LP tank is exchanged or refilled. • Do not smoke during leak test. • Do not use an open flame to check for gas leaks. •...
  • Page 17 Connecting The Adapter Hose To The LP Tank (continued) 5. Hold hose end, insert nipple (A) into LP tank valve. Hand tighten coupling nut, holding connector in a straight line the connection. 6. Turn the coupling nut clockwise to tighten to a full solid stop. The hose-end will seal on the back-check feature in the LP tank valve, resulting in some resistance.
  • Page 18 • Do not use grill until leak checked. • If leak is detected at any time, STOP and call the Fire Department. • If you cannot stop a gas leak, supplier or your fire department! Leak Testing Valves, Hoses and Regulator Turn grill control knob to off.

  • Page 19: Safe Use Of Your Grill

    For Safe Use Of Your Grill: • Do not leave the appliance unattended. Keep children and pets away from the appliance at all times. • Never use regulator from this grill with any other LP appliance. • When cooking, the appliance must be on a level surface in an area clear of combustible material.

  • Page 20: Safety Tips

    Safety Tips The use of alcohol, prescription or nonprescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance. When grill is not in use, disconnect 1 lb. cylinder or turn off 20 lb. cylinder. Never move grill while in operation or still hot. Allow the appliance to cool before moving or storing.

  • Page 21: Lighting Instructions

    Ignitor Check Regulator/Valve must be in “Off” position. rapidly. “Click” should be heard and spark seen each time between burner and electrode. Replace cooking grid. See Troubleshooting if no click or spark. Ignitor Lighting 1. Push regulator/valve counterclockwise to “PUSH TO TURN ON” (A), push in, then turn to “LIGHTING POSITION”...
  • Page 22 Match Lighting 1. Push Regulator/Valve in and turn counterclockwise to LIGHTING POSITION. 2. Attach match to match lighting stick, light match. 3. Insert match lighting stick into vent hole at rear of grill. If burner does not light within 5 seconds, turn knob to OFF, wait 5 minutes, try again. Burner Flame Check Light burner.

  • Page 23: Cleaning And Storing

    Leveling Grill for Grease Drainage • For proper grease drainage, the grill should be level left to right and angled slightly to the front. The bubble level on the plinth will indicate whether or not grill is level. • If ground is uneven, use leveling blocks provided and place as needed under feet to level the grill.

  • Page 24: Storing Your Grill

    Clean burner prior to use after storing, at the beginning of grilling season or after a period of one month not being used. Spiders and insects like to build nests in burner tubes (especially during colder months). These nests can cause fires in burner tubes or under grill. Typical spider webs inside burner.

  • Page 25: Food Safety

    Food Safety Food safety is an important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.

  • Page 26: Troubleshooting

    Replace electrode. Reconnect or replace ignitor wire. Reconnect or replace ignitor wire. Replace ignitor. Check gas source. Clear burner. Replace with Thermos parts. Check steps in assembly instructions. Turn front of grill to face wind or increase flame height. Clean burner.
  • Page 27 Recreational Vehicles THERMOS GRILLS has approved use of the Grill2Go™ with specific recreational vehicles subject to the following provisions: • The Grill2Go™ is to be directly connected to an additional 20 lb. or 30 lb. DOT/TC LP tank mounted on the RV. The RV except directly to the tank itself.
  • Page 28 VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’...

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465621303

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