YAMADA SKR110A50PAL-SL Instruction

YAMADA SKR110A50PAL-SL Instruction

Grease lubricator

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SKR110A50PAL
SKR110A50PAL-SL
Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand
any time for your quick reference.
INSTRUCTION
GREASE LUBRICATOR
WARNING
MODEL No.881122
MODEL No.881123
Doc. No.
OSA 072U-02

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Summary of Contents for YAMADA SKR110A50PAL-SL

  • Page 1 OSA 072U-02 INSTRUCTION GREASE LUBRICATOR SKR110A50PAL MODEL No.881122 SKR110A50PAL-SL MODEL No.881123 WARNING Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand any time for your quick reference.
  • Page 3: Warnings And Cautions

    1 / 3 - Preface This machine is a Type 110 air-powered pump mounted on a trolley equipped with an airlift, and pressure-feeds grease. It is best suited to fill products in the production line with grease as well as grease up vehicle and construction equipment and maintain various devices and facilities in all areas.
  • Page 4: Precautions On Use

    2 / 3 - Precautions on Use The following warnings and cautions are very important. Be sure to observe them. WARNING - Keep your face away from the exhaust and discharge ports. Material may suddenly come out. There is a possibility of losing eyesight if it strikes eyes. - Keep your face and hands away from the outlet when handling the check valve.
  • Page 5 3 / 3 CAUTION - Keep hands and fingers away from this product during operation to avoid injury from moving parts. - Use this product for the material suitable for the specification. Parts may be corroded and material leak from the damaged parts can lead to environmental pollution. Also, follow handling notes (MSDS) of the manufacturer about the handling of the material used.
  • Page 6: Table Of Contents

    Table of Contents - Preface - For Safe Operation - Warnings and Cautions - Precautions on Use - Table of Contents 1. Part Names ··················································································································· 1 1.1 Part Names ······································································································ 1 1.2 Contents of Package 2. Preparations before Use ································································································· 2 2.1 Assembling the machine ······································································································...
  • Page 7: Part Names

    1. Part Names 1.1 Part Names 1.2 Contents of Package The main devices and the accessories are packed in different cases. Open the top part of the corrugated fiberboard case and check if the devices is not damaged and if accessories are all contained in the package.
  • Page 8: Preparations Before Use

    2. Preparations before Use 2.1 Assembling the machine 1) Casters are packed separately. Insert them into the caster base and secure with the supplied bolts, plain washers, and spring lock washers. (Fig. 1) 2) The rubber cap is put on the suction section of the pump (inside the inductor plate) for protection.
  • Page 9 3) Connect the air hose prepared at Section 2.1 6) to the air supply inlet, and supply air to the machine. (Fig. 5) 4) Turn the control of the lift air regulator gradually to the right (clockwise) to set the indicator at 0.4MPa-0.5MPa (within normal service pressure).
  • Page 10: Bleeding Air From Grease

    2.3 Bleeding air from grease WARNING - Keep your face and hands away from the outlet when handling the check valve. Air-containing material may suddenly come out. There is a possibility of losing eyesight and injuring the hand. <NOTE> - Unlock the control of the regulator by pulling before turning it for pressure setting.
  • Page 11: How To Use

    3. How to Use WARNING - Do not operate the gun lever with the discharge port facing to another person during machine operation in any case. A direct hit against the human body may result in an accident such as skin damage. - The maximum supply air pressure of this machine is 0.7MPa.
  • Page 12: Operation For Using A High-Pressure Grease Gun

    3.1 Operation for using a high-pressure grease gun To supply grease to a grease nipple, you have to separately purchase a high-pressure grease gun (part number: 851985) for the outlet valve. 1) Follow the operation steps 1) and 2) of the section [3. How to Use] described above to set each regulator.
  • Page 13: Troubleshooting And Corrective Measures

    4. Maintenance and Inspection 4.1 Troubleshooting and Corrective measures If the pump operation becomes unstable or trouble is caused to its grease discharge during operation, make a check according to the following procedure. PROBLEM POSSIBLE CAUSE REMEDY Compressor is off. Turn on compressor.
  • Page 14: Maintenance And Inspection

    4.2 Maintenance and Inspection [Lubrication] For lubrication of the pump, perform oiling once every 10 days with lubricating oil. Supply the lubricating oil as following. 1) Remove the air regulator. 2) Inject a few drops of lubricating oil (approx. 0.5mL) into the air supply port.
  • Page 15 6) Pull out the suction tube, and the connecting stud that connects the piston rod of the air motor becomes visible. Pull out the spring pin of the connecting section and unscrew the connecting stud or the lower pump, and the air motor can be separated from the lower pump.
  • Page 16: Exploded View And Parts List

    5. Parts Disassembly Drawing and Parts List 5.1 881122 SKR110A50PAL 881123 SKR110A50PAL-SL Parts No. Description Q'ty 881122 881123 851728 851999 Pump assembly 800431 Check valve assembly 619145 Bolt 631420 Spring lock washer 833029 Bleeder plug 804941 Regulator assembly 630867 Retaining ring...
  • Page 17: Pump Specifications

    6. Specifications ■Engineering Data Type SKR110A50PAL SKR110A50PAL-SL MODEL No. 881122 881123 PUMP RATIO 50 x 1 MATERIAL Check valve   G1/4 DISCHARGE PORT CONNECTION AIR CONNECTION SUPPLY PORT Air coupler PS-20PM Silicone grease Grease CONPATIBLE MATERIALS Worked penetration: NLGI No.00 ~ 3 200 ~...
  • Page 18: Trouble Information Fax Form

    7. Trouble Information Fax Form Complete necessary information in the following fax form since your information is necessary to find the cause of the trouble or failure and it enriches our repair services. After filling it, send it to us. Trouble Information Fax Form Company name Name...
  • Page 19: Limited Warranty

    8. Limited Warranty If an abnormality occurs during normal operation in accordance with the operating instructions and other operating cautions within the warranty period (12 months after date of purchase) that can be attributed to a manufacturing defect, the defective parts of this product will be serviced or the product will be replaced free of charge. However, this warranty will not cover compensation for incidental damage or any malfunction listed below.
  • Page 20 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No.1-3, 1-Chome, Mimami-Magome, Ohta-Ku, Tokyo, 143-8504, Japan PHONE : +81-(0)3-3777-0241 : +81-(0)3-3777-0584 YAMADA EUROPE B.V. Aquamarijnstraat 50, 7554 NS Hengelo (0), The Netherlands PHONE : 31(0) 74-2422032 : 31(0) 74-2421055 201308 OSA072U...

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