YAMADA SKR-55 880870 Instruction

YAMADA SKR-55 880870 Instruction

Grease lubricator
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Doc. No.
OSA 008U-09
INSTRUCTION
GREASE LUBRICATOR
SKR- 55
MODEL No.880870
WARNING
Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please
keep it at hand any time for your quick reference.

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Summary of Contents for YAMADA SKR-55 880870

  • Page 1 Doc. No. OSA 008U-09 INSTRUCTION GREASE LUBRICATOR SKR- 55 MODEL No.880870 WARNING Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand any time for your quick reference.
  • Page 2: For Safe Operation

    1 / 3 - Preface Thank you very much for purchasing Yamada Pump. This machine is a portable type lubricator that is indispensable for grease lubrication for machines and vehicles. This lubricator cannot be used for oil lubrication. The applicable grease is limited to a type of NLGI No.0 or less in the normal operating conditions.
  • Page 3: Precautions On Use

    2 / 3 - Precautions on Use The following warnings and cautions are very important. Be sure to observe them. WARNING - Keep your face away from the exhaust and discharge ports. Material may suddenly come out. There is a possibility of losing eyesight if it strikes eyes. - Keep your face and hands away from the outlet when handling the check valve.
  • Page 4 3 / 3 WARNING - Before maintenance operation, be sure to stop air from being supplied to the pump, and release the internal pressure (both air and material) of the pump. There is danger such as spouting of the material when the maintenance work is done with air supplied.
  • Page 5: Table Of Contents

    Table of Contents - Preface - For Safe Operation - Warnings and Cautions - Precautions on Use - Table of Contents 1. Name of Parts 1.1 Name of parts ........................1.2 Contents of package......................2. Preparations before Operation 2.1 Function of the Air Motor ..................... 2.2 Function of the Lower Pump ....................
  • Page 6: Name Of Parts 1.1 Name Of Parts

    1. Names of Parts 1.1 Names of parts 1.2 Contents of package The main devices and the accessories are packed in different cases. Open the top part of the corrugated fiberboard case and check if the devices is not damaged and if accessories are all contained in the package.
  • Page 7: Function Of The Air Motor

    2. Principle of Operation The YAMADA Air-powered Pump is a reciprocating type pump that is driven by compressed air. This pump consists of an air motor to drive the pump and a lower pump to draw up the liquid material as shown in the figure.
  • Page 8: Preparations Before Operation

    3. Preparations before Operation 1) First loosen the pan-head screw and take out the pump from the cabinet. Remove the rubber cap at the bottom of the pump assembly, insert the pump into the cabinet, and fix it with a pan-head screw. <Assembly of Equipment>...
  • Page 9: How To Operate The Machine

    4. How to Operate the Machine CAUTION - Do not operate the gun lever with the discharge port facing to another person during machine operation. A direct hit against the human body may result in an accident such as skin damage. - The maximum operating air pressure of this machine is 0.7 MPa.
  • Page 10: Maintenance And Inspection

    5. Maintenance and Inspection 5.1 Troubleshooting and corrective measures Contents of inspection Symptom Cause and corrective measure. Check if the supply air pressure is normal. Adjust the supply air pressure between 0.3 and 0.7 MPa. ↓ (Operate the pump The pump cannot be operated. with the discharge-side hose removed.) → ...
  • Page 11: Disassembly And Assembly

    5.3 Disassembly and assembly WARNING - Gasoline is a high-volatility material. Do not use gasoline to clean the pump in any case, otherwise it may cause ignition or explosion. - When washing parts, do not use such a liquid as corrodes aluminum, copper alloy, iron, etc. - When disassembling and checking the pump, be sure to stop the supply air and open the outlet valve to release the internal pressure of the pump beforehand.
  • Page 12: Parts Disassembly Drawing And Parts List 6.1 880870 Skr-55

    6. Parts Disassembly Drawing and Parts List 6.1 880870 SKR-55 ■Parts List PARTS NO. DESCRIPTION Q'TY 852498 Pump assembly 800766 Check valve 695034 High-pressure hose 851985 Grease gun 680743 Air coupler 830138 Gun holder 705841 Handle 702779 Grease nipple 631013 Plain washer 682276 706076...
  • Page 13: 802630 Air Motor

    6.3 802630 Air motor ■Parts List PARTS NO. DESCRIPTION Q'TY PARTS NO. DESCRIPTION Q'TY 701768 Elbow 704893 Spring holder 708523 Pipe 710672 708311 Bonnet 701825 Spring 701811 Cap nut 705661 Trip shoe guide 701815 Washer 682976 O ring 770180 Packing 710949 Washer 701810...
  • Page 14: 851985 Grease Gun

    6.4 851985 Grease gun ■Parts List PARTS NO. DESCRIPTION Q'TY 627641 711750 Bolt 711354 Lever 711444 Retaining nut 772160 Packing 713638 Washer 711357 711352 Body 711351 Link 683201 Rivet 804911 Nozzle 685728 630314 Ball 711445 Spring retainer 711446 Spring 640011 O ring 710971 Union...
  • Page 15: Specification

    7. Specification ■Engineering Data TYPE SKR-55 MODEL No. 880870 PUMP RATIO (NOMINAL) 55 x 1 MATERIAL CONNECTION DISCHARGE PORT High Pressure Grease Gun AIR CONNECTION SUPPLY PORT Coupler Plug PS-20PM OPERATING AIR PRESSURE 0.2 ~ 0.7 MPa A-WEIGHTED SOUND 86 dB MAXIMUM PRESSURE LEVEL *1 OPERATING NOISE...
  • Page 16: Trouble Information Fax Form

    8. Trouble Information Fax Form Complete necessary information in the following fax form since your information is necessary to find the cause of the trouble or failure and it enriches our repair services. After filling it, send it to us. Trouble Information Fax Form Company name Name...
  • Page 17: Limited Warranty

    9. Limited Warranty If an abnormality occurs during normal operation in accordance with the operating instructions and other operating cautions within the warranty period (12 months after date of purchase) that can be attributed to a manufacturing defect, the defective parts of this product will be serviced or the product will be replaced free of charge. However, this warranty will not cover compensation for incidental damage or any malfunction listed below.
  • Page 18 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No.1-3, 1-Chome, Mimami-Magome, Ohta-Ku, Tokyo, 143-8504, Japan PHONE : +81-(0)3-3777-0241 : +81-(0)3-3777-0584 YAMADA EUROPE B.V. Aquamarijnstraat 50, 7554 NS Hengelo (0), The Netherlands PHONE : 31(0) 74-2422032 : 31(0) 74-2421055 201109 OSA008U...

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