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Pioneer XV-DV580 Service Manual

Dvd/cd receiver
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3 7 63 1515 0
DVD/CD RECEIVER
XV-DV575
XV-DV580
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
TE
Model
L 13942296513
XV-DV575
XV-DV580
www
For details, refer to "Important Check Points for good servicing".
.
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
http://www.xiaoyu163.com
Type
Power Requirement
KUCXJ
AC120 V
KUCXJ
AC120 V
x
ao
u163
y
i
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
2008
http://www.xiaoyu163.com
2 9
8
XV-DV575
Regional restriction
Q Q
3
6 7
1 3
1 5
codes (Region No.)
co
.
9 4
2 8
ORDER NO.
RRV3803
Remarks
0 5
8
2 9
9 4
2 8
1
1
m
T-ZZK JULY
2008 Printed in Japan
9 9
9 9

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  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936...

  • Page 2: Safety Information

    , a l way s c o n s u l t t h e c u r r e n t P I O N E E R Also test with Service Manual. A subscription to, or additional copies plug reversed u163 of, PIONEER Ser vice Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)

  • Page 3: Http://Www.xiaoyu163.Com 6 7

    http://www.xiaoyu163.com 3 7 63 1515 0 WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS. LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 650 nm...
  • Page 4 http://www.xiaoyu163.com 3 7 63 1515 0 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

  • Page 5: Table Of Contents

    http://www.xiaoyu163.com CONTENTS 3 7 63 1515 0 SAFETY INFORMATION................................2 1. SERVICE PRECAUTIONS ..............................6 1.1 NOTES ON SOLDERING ............................... 6 1.2 CAUTION..................................6 1.3 WHEN REPLACING DVD MECHA ASSY ........................7 1.4 DISC REMOVAL METHOD AT NO POWER SUPPLY....................7 2.

  • Page 6: Service Precautions

    http://www.xiaoyu163.com 1. SERVICE PRECAUTIONS 3 7 63 1515 0 1.1 NOTES ON SOLDERING • For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.

  • Page 7: When Replacing Dvd Mecha Assy

    http://www.xiaoyu163.com 1.3 WHEN REPLACING DVD MECHA ASSY 3 7 63 1515 0 [ Removing the DVD MECHA Assy ] Before removing Pickup PCB and DVD PCB connector, short circuit the position shown in Fig. 1 usinga soldering iron. If you remove the DVD MECHA Assy with no soldering, the Laser may be damaged. [ Installing the DVD MECHA Assy ] Remove all the soldering on the short circuit position after the connection of Pickup PCB and DVD PCB connector.

  • Page 8: Specifications

    http://www.xiaoyu163.com 2. SPECIFICATIONS 3 7 63 1515 0 2.1 SPECIFICATIONS, DISC/CONTENT FORMAT AND ACCESORRIES • Amplifier section Disc/content format playback compatibility Continuous Power Output (FTC): Front, Center, Surround This player is compatible with a wide range of ....15 W per channel* disc types (media) and formats.

  • Page 9: Panel Facilities

    http://www.xiaoyu163.com 2.2 PANEL FACILITIES 3 7 63 1515 0 Front panel L 13942296513 OPEN/CLOSE 11 USB interface Opens/closes the disc tray. Connect a USB device for playback. DVD/CD Selects the DVD/CD function and starts/ pauses/resumes playback. Stops playback. Selects the USB function and starts/pauses playback.
  • Page 10 http://www.xiaoyu163.com 3 7 63 1515 0 Display 1 DTS 8 RDM Lights during playback of a DTS source. Lights during random play. 2 PRGSVE 9 kHz/MHz Lights when progressive scan video signal is Indicates the frequency unit shown in the given from the component video output character display (kHz for AM, MHz for FM).
  • Page 11 F.S.SURR – Selects Front Stage Surround Advance mode. SURROUND – Selects a Surround mode or switches to stereo playback. ADVANCED – Selects a Pioneer original STANDBY/ON surround mode Switches the system on or into standby. SOUND – Accesses the sound menu to Function select buttons adjust the tone, bass and treble, etc.
  • Page 12 See Basic playback controls, Disc playback features and USB playback for an explanation of these controls. TV CONTROL buttons These control Pioneer flat panel TVs. SHIFT Press to access the controls highlighted in green. SOUND RETRIEVER – Press to restore CD quality sound to compressed audio sources.

  • Page 13: Basic Items For Service

    http://www.xiaoyu163.com 3. BASIC ITEMS FOR SERVICE 3 7 63 1515 0 3.1 CHECK POINTS AFTER SERVICING Check points after servicing (HTZ and system audio) To keep the product quality after servicing, confirm recommended check points shown below. Procedures Check points The version of the firmware must be latest.

  • Page 14: Pcb Locations

    Part No. LIST OF ASSEMBLIES 1..08 DVDM ASSY AWM8118 1..COMPLEX ASSY XWM3429 > 1..DSP ASSY AWX8706 1..POWER SUPPLY UNIT XWR3018 1..SYSMAIN ASSY XWM3440 1..FM/AM TUNER UNIT AXX7250 (XV-DV575/KUCXJ) 1..SYSMAIN ASSY XWM3441 1..DVD MECHA ASSY A2ZX01A650 (XV-DV580/KUCXJ) (for service) u163 XV-DV575 http://www.xiaoyu163.com...

  • Page 15: Jigs List

    http://www.xiaoyu163.com 3.3 JIGS LIST 3 7 63 1515 0 Jigs list Name Jig No. Remarks Service Remote Control Unit GGF1381 Adjustment, diagnosis DVD Test Disc (DVD-Video) GGV1025 Check of DVD-Video CD Test Disc STD-905 Check of CD DVD Data Disc GGV1326 ID data setting Speaker Cable with terminal...

  • Page 16: Block Diagram

    DEC_MUTE DSP DI DSP DI DSP DO DSP DO (XV-DV575 : XWM3440) DSP CK DSP CK DSP RST DSP RST (XV-DV580 : XWM3441) DSP SS DSP SS BUSY BUSY DSP HREQ DSP HREQ DSP MODE DSP MODE DIR DO DIR DO...
  • Page 17 http://www.xiaoyu163.com 3 7 63 1515 0 OPT IN SR PLUS MCACC JA5931 JA4602 JA4901 XKN3015 GP1FAV51RKBF RKN1004 JA402 XKB3061 (VKB1153) Cb COMPONENT VIDEO OUTPUT JA403 COMPOSITE XKB3069- VIDEO OUTPUT L 13942296513 17P FFC (XDD3263) CN3112 XKB3062 TVIN_L AUDIO IN TVIN_R 27P FFC (XDD3261-) PG13KA-F07...

  • Page 18: Overall Block Diagram

    http://www.xiaoyu163.com 4.2 OVERALL BLOCK DIAGRAM 3 7 63 1515 0 (NON-DSP REMOCON SENSOR model only) Sub Mic Main FL DRIVER IC5901 COMPLEX ASSY IC3921 USB DP To BE IC USB DM V+10 VE+5 HP SEL SYSTEM POWER USB POWER µ-com CONTROL IC5502 MUTE...
  • Page 19 http://www.xiaoyu163.com 3 7 63 1515 0 NOTES for destination • NON-DSP model : 385K, 395K, 170 , 171, 270, 272 • DSP model : 373, 575, 580, 777 • EU model : 575, 580 • RUSSIA model : 385K, 395K REMOCON SENSOR •...

  • Page 20: Dvd Loader/Decoder Block Diagram

    http://www.xiaoyu163.com 4.3 DVD LOADER/DECODER BLOCK DIAGRAM 3 7 63 1515 0 L 13942296513 u163 XV-DV575 http://www.xiaoyu163.com...

  • Page 21: Diagnosis

    http://www.xiaoyu163.com 5. DIAGNOSIS 3 7 63 1515 0 5.1 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP Case when this diagnosis is required : When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed How to diagnose In the case mentioned above, degradation of the laser diodes (LDs) mounted on the Pickup PCB is suspected.

  • Page 22: Dvd Trouble Shooting

    http://www.xiaoyu163.com 5.2 DVD TROUBLE SHOOTING 3 7 63 1515 0 Symptoms that may occur when any of the following ICs is in failure Symptoms EEP ROM User's data cannot be stored in memory. (08 DVDM Assy : IC204) The ID number is lost. Flash ROM The power cannot be turned on.
  • Page 23 http://www.xiaoyu163.com 3 7 63 1515 0 Symptoms Diagnosis Contents Possible Defective Points A tray cannot be opened. Does the voltage of CN965-pin 3 and pin 5 on the 08 DVDM Assy change normally ? (An opening screen is DVD MECHA Assy Pin 3 (CLOSE (TRIN)): Tray is fully closed: "L"...

  • Page 24: Circuit Description Of Digital Amp Section

    http://www.xiaoyu163.com 5.3 CIRCUIT DESCRIPTION OF DIGITAL AMP SECTION 3 7 63 1515 0 3.3 V 20 V To UCOM XOTW TAS5122DCA TAS5508BPAG Gate Drive Timing Filter Control PCM Signal PCM -> PWM Gate Volume From Drive Protection DVD or ADC IC3101 IC3201, IC3301, IC3401 *1 XSD...

  • Page 25: Specifications Of Protection Circuits For Digital Amp Section

    http://www.xiaoyu163.com 5.4 SPECIFICATIONS OF PROTECTION CIRCUITS FOR DIGITAL AMP SECTION 3 7 63 1515 0 The protection circuits for the Digital Amplifier are activated, following the specifications shown below. The error indication on the FL display shows the reason a protection circuit was activated. Upon diagnosis of the Digital Amplifier, refer to the specifications for the protection circuits here and the overview of the Digital Amplifier circuitry.

  • Page 26: Service Mode

    http://www.xiaoyu163.com 6. SERVICE MODE 3 7 63 1515 0 6.1 TEST MODE Test Mode Functional Specification 1 Test mode entry In the power ON state, press the [ESC] key and [TEST] key in order of the Test mode remote control unit. •...

  • Page 27: Display Specifications Of The Test Mode

    http://www.xiaoyu163.com 6.2 DISPLAY SPECIFICATIONS OF THE TEST MODE 3 7 63 1515 0 Character in bold : Item name : Information display 1 Address indication a Disc sensing [DSC – * * *] The address being traced is displayed in number. The type of discs loaded is displayed.

  • Page 28: Functional Specifications Of The Shortcut Key

    http://www.xiaoyu163.com 6.3 FUNCTIONAL SPECIFICATIONS OF THE SHORTCUT KEY 3 7 63 1515 0 Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key Command Contents Conditions Remote Control Key Name...

  • Page 29: Specifications Of Model Information Display

    http://www.xiaoyu163.com 6.4 SPECIFICATIONS OF MODEL INFORMATION DISPLAY 3 7 63 1515 0 To display model information : Press the ESC key then the CHAP key. To close the model information display : Press the ESC key. • Display contents Don't care. Character in bold : Item name : Information display L 13942296513...

  • Page 30: Functional Specifications Of The Service Mode

    http://www.xiaoyu163.com 6.5 FUNCTIONAL SPECIFICATIONS OF THE SERVICE MODE 3 7 63 1515 0 • Display during Service Mode To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key. Service mode display 1 ID Address 2 Error rate (always displayed), in exponential notation ERROR RATE : ∗...

  • Page 31: Service Test Mode

    http://www.xiaoyu163.com 6.6 SERVICE TEST MODE 3 7 63 1515 0 1. Configuration and conditions during checking • Emergency shut down will not happen even if breakdown happens in the Service Test mode. (Just ignore it) • POWER ON in test mode can be done in less than 1 minute even when emergency shut down happens when error is detected.
  • Page 32 http://www.xiaoyu163.com 3 7 63 1515 0 [For NON-DSP Model Only] [Function] [display] DVD/CD S E R S E R TUNER S E R LINE1 S E R (Europe) LINE(2) S E R (general Line function) [Only for models without DSP] •...
  • Page 33 http://www.xiaoyu163.com 3 7 63 1515 0 O V E • No abnormality if "OVERTEMP" display does not come on when POWER ON in the NORMAL MODE again. (The TEMP could have just gone up temporarily. Try reducing the volume) • When the "OVERTEMP" display comes on again, the following conditions are some possibilities: 1.

  • Page 34: Display Specifications Of Dsp Error

    http://www.xiaoyu163.com 6.7 DISPLAY SPECIFICATIONS OF DSP ERROR 3 7 63 1515 0 _ _ _ _ - U M 9 [FL display] 96k (This character is displayed while the source is 88.2 or 96 kHz PCM) DSP MUTE (This character is displayed while DSPMUTE is active) DIR UNLOCK (This character is displayed while DIR is UNLOCK) Space The name of an error is displayed by four characters.

  • Page 35: Disassembly

    http://www.xiaoyu163.com 7. DISASSEMBLY 3 7 63 1515 0 Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.
  • Page 36 http://www.xiaoyu163.com 3 7 63 1515 0 Front Panel Section Remove the two screws. Unhook the five hooks. Bottom view L 13942296513 Note A: Do not use an electric screwdriver. If the screws are over-tightened, the screw threads may be damaged. Remove the front panel section.
  • Page 37 http://www.xiaoyu163.com 3 7 63 1515 0 DVD MECHA Assy Short-circuit two positions soldering. Pickup PCB Note: After replacement, connect the flexible cable, then remove the soldered joint (open). Disconnect the three flexible cables. CN966 CN964 CN965 08 DVDM Assy Rear view Rear view Remove the four screws.
  • Page 38 http://www.xiaoyu163.com 3 7 63 1515 0 Arrangement of The Flexible Cables 5 mm from the edge Double sided tape (ZTB-500-10) Length: 15 mm Flexible cable for PICKUP Flexible cable Length: 50 mm L 13942296513 Bottom view Bottom view Double sided tape (ZTB-500-10) Length: 20 mm Flexible cable for LOADING...
  • Page 39 http://www.xiaoyu163.com 3 7 63 1515 0 Removal of DVD MECHA Assy Parts NOTE NOTE Disassemble only the DVD MECHA Assy parts listed here. 1. In case of the TRAVERSE Assy, install it from (1) to (4) Minute adjustments are needed if the disassembly is done. in order.
  • Page 40 http://www.xiaoyu163.com 3 7 63 1515 0 NOTE 4: RACK LOADING / MAIN GEAR / PULLEY GEAR 1. In case of the Pulley Motor installation, check if the (Refer to Fig. 4-A) 1. Unlock the support 2 and remove the Gear Pulley. value of the Fig.
  • Page 41 http://www.xiaoyu163.com 3 7 63 1515 0 NOTE 1. In case of the Clamper Assy installation, install correctly as Fig. 5-B. Feed Motor Gear Motor Plate Clamper Check Lock Clamper TRAVERSE Assy Fig. 5-B Gear Feed 6: HOLDER TRAVERSE/INSULATOR (F)/INSULATOR (R) (Refer to Fig.
  • Page 42 http://www.xiaoyu163.com 3 7 63 1515 0 SW PCB Assy ~ FEED MOTOR ~ WHITE (4) BROWN (3) ~ SPINDLE MOTOR ~ YELLOW (2) GREEN (1) Fig. 7-D TRAVERSE Assy Check Hook • Loosen the wire in the direcion of the arrow. Fig.

  • Page 43: Each Setting And Adjustment

    http://www.xiaoyu163.com 8. EACH SETTING AND ADJUSTMENT 3 7 63 1515 0 8.1 ID NUMBER AND ID DATA SETTING Caution: For the DVD players compatible with DVD-RW, for playback of a DVD-RW disc (CPRM) and for the DVD players possessing HDMI output, for HDCP process, it is necessary that an individual ID number and ID data are set for each player. If the ID number and ID data be not properly set in the manner described below, future operations cannot be guaranteed.
  • Page 44 http://www.xiaoyu163.com 3 7 63 1515 0 ID Number Confirmation Mode To enter ID Number Confirmation Mode after the ID number and • Indication of an ID number already set the ID data are set, press the ESC key then the STEREO key. An ID number already set is displayed in the following cases: 1) When the ESC key then the CLEAR key are pressed, user The ID number already set is displayed.
  • Page 45 (If the DVD DATA DISC has already been loaded, the unit does If the data cannot be read from the disc, the unit will be exited not start reading the data. In this case, open then close the ID Data Input Mode and proceed to the display of “Pioneer” tray.) logo.

  • Page 46: Exploded Views And Parts List

    http://www.xiaoyu163.com 9. EXPLODED VIEWS AND PARTS LIST 3 7 63 1515 0 NOTES: Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 47 • • • • • • • • • • • • • • • Setup Guide (English/French) See Contrast table (2) (2) CONTRAST TABLE XV-DV575/KUCXJ and XV-DV580/KUCXJ are constructed the same except for the following: XV-DV575/ XV-DV580/ Mark No. Symbol and Description KUCXJ...

  • Page 48: Exterior Section

    http://www.xiaoyu163.com 9.2 EXTERIOR SECTION 3 7 63 1515 0 Part No. 21 (Heat sink WHTS) should be replaced each time a new IC (08 DVDM ASSY IC201) is being replaced. L 13942296513 Refer to "9.3 DVD MECHA ASSY". u163 XV-DV575 http://www.xiaoyu163.com...
  • Page 49 NSP 29 Display Window WHTS XAK3602 NSP 30 Front Panel WHTS See Contrast table (2) (2) CONTRAST TABLE XV-DV575/KUCXJ and XV-DV580/KUCXJ are constructed the same except for the following: XV-DV575/ XV-DV580/ Mark No. Symbol and Description KUCXJ KUCXJ 3 SYSMAIN Assy...

  • Page 50: Dvd Mecha Assy

    http://www.xiaoyu163.com 9.3 DVD MECHA ASSY 3 7 63 1515 0 Note : Check if the correct grease is applied for each position. Cannot supply separately. If the repair is needed, replace the LOADER SUB Assy. Lubricating oil GYA1001 Lubricating oil GYA1001 Lubricating oil GYA1001...
  • Page 51 http://www.xiaoyu163.com DVD MECHA ASSY PARTS LIST Mark No. Description Part No. 3 7 63 1515 0 LOADING MOTOR PCB Assy A2ZX01A610 Cord Jumper (5P) 12C1053601 SW PCB Assy A2ZX01A640 Cord Jumper (6P) 12C1063201 Switch (SW2) 0500101036 Switch (SW1) 0515S32003 Cord Jumper (24P) 122F003101 FEED Motor 1515T98006...

  • Page 52: Schematic Diagram

    http://www.xiaoyu163.com 10. SCHEMATIC DIAGRAM 3 7 63 1515 0 10.1 08 DVDM ASSY (1/2) V+5S to PICK UP CN101 V+5S C374 CN966 VKN2045-A C373 GNDD 100u/16 Q305 R313 UM5K1N C372 100k GNDD X201 R253 R315 VREF 0.1u/16 Q304 2SC4081(QR) V1P4 VSS1172-A C371 0.1u/16...
  • Page 53 http://www.xiaoyu163.com 3 7 63 1515 0 08 DVDM ASSY *IC241 V+3R3 TC7SH08FUS1 *L241 QTL1013-A *R240 OUTY GNDD *C249 470p/16 X201 R253 *C248 0.1u/16 VSS1172-A AUDIO (AD) VIDEO C254 V+3R3A 1000p/50 R978 V+3R3 R254 750k V+3R3A 3.3V R209 C223 220u/4 R979 C228 0.1u/16 1.8V...

  • Page 54: Dvdm Assy (2/2)

    http://www.xiaoyu163.com 10.2 08 DVDM ASSY (2/2) 3 7 63 1515 0 08 DVDM ASSY AVD18 V+1R8 IC711 VOUT CN952 CN961 DSDPCM CONT DSDLFE DSDPCM DSDLFE MM1661JH GNDD DSDRS DSDRS GNDD DSDR CN951 *CN962 DSDR VKN1472-A ASDAT2_AR_DSDC GNDD GNDD ASDAT2_AR_DSDC ASDAT1_AL_DSDLS GNDD ASDAT1_AL_DSDLS ASDAT0_ALS_DSDL...
  • Page 55 http://www.xiaoyu163.com 3 7 63 1515 0 CN901 CN963 CN968 V+3R3 VKN1583-A R711 3R3V V+6R5 3R3V 6R8V V+5HD V+5S V+5V IC771 6R8V GNDM Vout C771 GNDM GNDM 1u/10 GNDD IC751 CONTROL R901 NOISE_BYPASS GNDD D935 NJM2872BF05 DOUT USBP GNDD R751 USBN USBP D934 CONT...

  • Page 56: Sysmain Assy (1/5)

    10.3 SYSMAIN ASSY (1/5) 3 7 63 1515 0 DOWNLOAD VE+5 -COM CN5501 9604S-07C WEN/DI XV-DV575 XV-DV580 /KUCXJ /KUCXJ WCLK 3440 3441 R5513 R5514 R5515 R5516 VE+5 GNDD DVDPOWER XV-DV373/JJXJ UCOM R5502 STBY 2/5,3/5 UCOM R5571 STBY R5598 RAB4C221J...
  • Page 57 http://www.xiaoyu163.com 3 7 63 1515 0 SYSMAIN ASSY L5931-L5934: QTL1013 SR PLUS REMOUT JA5931 L5934 XKN3015 VE+5 Q5934 L5931 2SA1602A(EF) VE+5 L5932 (2SA1576A(QR)) SR PLUS L5933 D5931 V+10 R5931 1SS352 VE+5 1.8k V+3R3 D5936 GNDD 1SS352 Q5936 Q5931 RT1P241M V+10 PROTECT (DTA124EUA) V+6R8...

  • Page 58: Sysmain Assy (2/5)

    http://www.xiaoyu163.com 10.4 SYSMAIN ASSY (2/5) 3 7 63 1515 0 SYSMAIN ASSY from Ucom PART 1/5,3/5 UCOM PCON 2-A1 V+10 XHPSEL 2-A1 C4023 V+10 47/35 MCKO MCLK 2-A1 AUDIO C4021 XRST INPUT 2-A1 SELECTOR DSPMUTE XMUTE Q4005 (1/2) 2-A1 HN1A01FU(YGR) XPDN FUNCTION R4009...
  • Page 59 http://www.xiaoyu163.com 3 7 63 1515 0 AUDIO (AD) 1/5,3/5 from DVD,DSP PART AK5358AET C4025 R4023 AINR CKS0 AINL CKS2 10/50 (AD) CKS1 R4048 VREF VCOM 1.8k ADBCK IC4002 AGND SCLK NJM2872BF25 ADMCK0 V+3R3 MCLK Vout ADLRCK R4045 LRCK STBY ADDATA to DIR DGND SDTO...

  • Page 60: Sysmain Assy (3/5)

    http://www.xiaoyu163.com 10.5 SYSMAIN ASSY (3/5) 3 7 63 1515 0 V+5V V+6R8 3R3V V+6R8 3R3V USB POWER CONTROL XFLAG V+6R8 V+6R8 USBPOWER R9000 V+5USB GNDM XV-DV373/JJXJ IC781 GNDM NJM2845DL1-05 GNDD GNDM L772 R772 GNDD ATL7002- 100k R9000 XFLAG DOUT DOUT R771 GNDD IC771...
  • Page 61 http://www.xiaoyu163.com 3 7 63 1515 0 SYSMAIN ASSY JA403 XKB3069- C427 R421 COMPOSITE VIDEO C421 1000/6.3 OUTPUT STBY JA402 XKB3061 (VKB1153) L422 C431 CTF1389- R426 470/6.3 C426 STBY L421 COMPONENT C430 CTF1389- R425 VIDEO 470/6.3 OUTPUT C425 STBY L420 STBY C429 R424 75 (F)

  • Page 62: Sysmain Assy (4/5)

    http://www.xiaoyu163.com 10.6 SYSMAIN ASSY (4/5) 3 7 63 1515 0 V+3R3 V+BSW R3909 C5905 180p/50 IC3901 (1/2) NJM4565MD (NJM4565M) R3905 5.6k XHPSEL HP_L XHPSEL (1/2) GNDD R3153 STBY XRST PCB Binder:VEF1040 XRST R3911 XPDN XPDN R3901 XMUTE R3907 4.7k R3910 5.6k XMUTE R3154...
  • Page 63 http://www.xiaoyu163.com 3 7 63 1515 0 SYSMAIN ASSY AUDIO IN/OUT R3141 LINE_IN_L CN3112 XKB3062 TVIN_L R3142 LINE_IN_R TVIN_R GNDD PWRCONT L 13942296513 V+3R3 Q3901 STBY (AD) D3134 D3133 R3135 UDZS15(B) 1SS352 R3111 V+BSW V+25 R3191 Q3131 0.1(2W) 2SA1036K(QR) ACN7112 (AD) PWM_P_8 R3133 (AD)

  • Page 64: Sysmain Assy (5/5)

    http://www.xiaoyu163.com 10.7 SYSMAIN ASSY (5/5) 3 7 63 1515 0 V+BSW IC3201 TAS5122DCA GVDD R3218 GREG BST_A C3214 DVDD PVDD_A R3214 PVDD_A C3244 0.1/50 DGND OUT_A 330p/50 L3202 OUT_A (RR) PWM_M_3 R3244 PWM_P_3 R3242 (RR) /RESET_AB OUT_B C3242 OUT_B ATH7019 330p/50 C3212 R3212 PVDD_B...
  • Page 65 http://www.xiaoyu163.com 3 7 63 1515 0 SYSMAIN ASSY (RL) : AUDIO DATA SIGNAL ROUTE (Rear Lch) (RR) : AUDIO DATA SIGNAL ROUTE (Rear Rch) (FL) CN3211 : AUDIO DATA SIGNAL ROUTE (Front Lch) AKE7121- (FR) : AUDIO DATA SIGNAL ROUTE (Front Rch) (SW) : AUDIO DATA SIGNAL ROUTE (Sub woofer ch) : AUDIO DATA SIGNAL ROUTE (Center ch)

  • Page 66: Complex Assy

    http://www.xiaoyu163.com 10.8 COMPLEX ASSY 3 7 63 1515 0 V5901 AAV7104- (AAV7107-) FL SPACER FL SPACER AEB7367 AEB7367 14 15 16 17 22 23 24 32 33 VE+5 R5909 C5907 STBY L5901 47/35 LAU220J C5906 C5905 STBY STBY C5904 C5903 43 42 41 37 36 STBY...
  • Page 67 http://www.xiaoyu163.com 3 7 63 1515 0 COMPLEX ASSY R5971 R5979 R5983 R5987 STBY R5973 L5971 R5981 R5985 CTF1306 L 13942296513 D5971 R5977 2.2k STBY Q5971 C5971 R5975 1000p C5973 RT1P241M 0.047/25 2.2k JA5901 AKN7005- Q5973 IMX9 (2/2) Q5973 Q5974 Q5974 R5989 IMX9 IMX9 IMX9...

  • Page 68: Dsp Assy

    http://www.xiaoyu163.com 10.9 DSP ASSY 3 7 63 1515 0 DSP ASSY V1R2 (AWX8706) LCKO BCKO C852 stby GNDD C851 R851 /HOLD IC851 PDC136A8 R854 stby R855 C833 C831 C829 R856 R857 stby C832 C830 C828 R837 470p 470p RAB4C470J 67 66 65 63 62 61 R801 FDTI...
  • Page 69 http://www.xiaoyu163.com 3 7 63 1515 0 C650 IC650 0.1YB TC7SH08 CN701 GNDD XKP3054 GNDD GNDD GNDD MCLK R650 MCLK STBY GNDD GNDD GNDD BCKO BCKO GNDD LCKO LCKO GNDD FDTO FDTO GNDD SDTO SDTO GNDD CDTO CDTO GNDD DAUX DAUX GNDD BDTO BDTO...

  • Page 70: Power Supply Unit

    http://www.xiaoyu163.com 10.10 POWER SUPPLY UNIT 3 7 63 1515 0 L 13942296513 u163 XV-DV575 http://www.xiaoyu163.com...
  • Page 71 http://www.xiaoyu163.com 3 7 63 1515 0 POWER SUPPLY UNIT L 13942296513 u163 XV-DV575 http://www.xiaoyu163.com...

  • Page 72: Waveforms

    http://www.xiaoyu163.com 10.11 WAVEFORMS 3 7 63 1515 0 Note : The encircled numbers denote measuring point in the schematic diagram. 08 DVDM ASSY X201 [XTALO] IC201 - pin 215 [ASPDIF] IC401 - pin 18 [CbOUT] V: 0.5 V/div. H: 10 μs/div. V: 0.5 V/div.
  • Page 73 http://www.xiaoyu163.com 3 7 63 1515 0 SYSMAIN ASSY IC3201, IC3301, IC3401 [PWM_M, PWM_P] IC3201, IC3301, IC3401 [OUT_A, B, C, D] V: 1 V/div. H: 2 μsec/div. V: 5 V/div. H: 2 μsec/div. L 13942296513 u163 XV-DV575 http://www.xiaoyu163.com...

  • Page 74: Pcb Connection Diagram

    http://www.xiaoyu163.com 11. PCB CONNECTION DIAGRAM 3 7 63 1515 0 NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2.

  • Page 75: Dsp Assy

    http://www.xiaoyu163.com 11.1 DSP ASSY 3 7 63 1515 0 SIDE A SIDE B DSP ASSY DSP ASSY R966 L 13942296513 (ANP7570-C) (ANP7570-C) u163 XV-DV575 http://www.xiaoyu163.com...

  • Page 76: Dvdm Assy

    http://www.xiaoyu163.com 11.2 08 DVDM ASSY 3 7 63 1515 0 SIDE A SIDE A 08 DVDM ASSY IC451 IC451 C454 C281 R281 C628 C453 C452 C416 R279 R977 C415 R618 IC401 R976 C245 R434 R414 C952 R979 C414 C614 R432 R412 R431 R411...
  • Page 77 http://www.xiaoyu163.com 3 7 63 1515 0 SIDE B SIDE B 08 DVDM ASSY R966 Q935 R964 Q935 C451 R970 Q936 Q936 R971 R967 C466 C282 C465 C627 C283 R980 C464 R603 R604 R601 R602 R969 R968 R963 D933 R965 Q621 R404 IC202 Q621...

  • Page 78: Sysmain Assy

    http://www.xiaoyu163.com 11.3 SYSMAIN ASSY 3 7 63 1515 0 SIDE A SYSMAIN ASSY CN901 CN70 CN5533 CN5531 C4901 L5931 C4909 C4907 C4911 C5931 D4901 C4614 JA403 C421 D5931 C5932 C5936 0 1 2 3 0 1 2 3 4 R5931 R4903 IC4901 R5936...
  • Page 79 http://www.xiaoyu163.com 3 7 63 1515 0 SIDE A CN701 CN5531 CN3201 CN3111 CN3112 C3234 0 1 2 3 0 1 2 3 4 5 6 7 8 9 C3236 C3434 C3334 CN5533 C3436 C3336 1.GNDD LOUT ROUT 2.DVDIN(3.3V) C3141 3.GNDD C5981 C3142 R3142...
  • Page 80 http://www.xiaoyu163.com 3 7 63 1515 0 SIDE B SYSMAIN ASSY CN5531 L 13942296513 u163 XV-DV575 http://www.xiaoyu163.com...
  • Page 81 http://www.xiaoyu163.com 3 7 63 1515 0 SIDE B CN5531 CN5533 CN451 CN401 L 13942296513 CN5532 CN1001 CN9001 CN5603 (XNP3130-B) u163 XV-DV575 http://www.xiaoyu163.com...

  • Page 82: Complex Assy

    http://www.xiaoyu163.com 11.4 COMPLEX ASSY 3 7 63 1515 0 SIDE A COMPLEX ASSY CN9001 CN5901 COMPLEX ASSY S5966 S5967 DVD/CD VR3921 OPEN/CLOSE W113 C5913 GNDD W115 C5907 V5901 Production Code W103 IC5902 GNDD W106 L 13942296513 SIDE B COMPLEX ASSY u163 CN5901 XV-DV575...
  • Page 83 http://www.xiaoyu163.com 3 7 63 1515 0 SIDE A S5966 S5962 S5965 S5964 S5991 S5963 - VOL DVD/CD JA3921 JA5901 + VOL JA3922 VR3921 ON/OFF STOP JA602 W118 GNDD W108 C3935 W112 [[ G ]] XWM3428- XWM3429- (XNP3131-C) L 13942296513 SIDE B IC3921 u163 (XNP3131-C)

  • Page 84: Power Supply Unit

    http://www.xiaoyu163.com 11.5 POWER SUPPLY UNIT 3 7 63 1515 0 SIDE A SIDE A POWER SUPPLY UNIT L 13942296513 u163 XV-DV575 http://www.xiaoyu163.com...
  • Page 85 http://www.xiaoyu163.com 3 7 63 1515 0 SIDE B SIDE B POWER SUPPLY UNIT L 13942296513 u163 XV-DV575 http://www.xiaoyu163.com...

  • Page 86: Pcb Parts List

    LIST OF ASSEMBLIES 1..DSP ASSY AWX8706 1..08 DVDM ASSY AWM8118 1..POWER SUPPLY UNIT XWR3018 1..SYSMAIN ASSY (XV-DV575) XWM3440 1..SYSMAIN ASSY (XV-DV580) XWM3441 1..FM/AM TUNER UNIT AXX7250 1..COMPLEX ASSY XWM3429 CONTRAST OF PCB ASSEMBLIES L 13942296513 SYSMAIN ASSY XWM3440 and XWM3441 are constructed the same except for the following:...
  • Page 87 http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. IC 3201 (A,267,44) DIGITAL AMP IC TAS5122DCA 3 7 63 1515 0 R 202 RS1/16SS8201F R 205,206 RS1/16SS1502F IC 3301 (A,237,44) DIGITAL AMP IC TAS5122DCA R 208,209,281,634 RS1/10S0R0J IC 3401 (A,207,44) DIGITAL AMP IC TAS5122DCA R 221,225 RAB4CQ330J...
  • Page 88 http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. L 5932 (A,74,102) CHIP SOLID INDUCTOR QTL1013 R 3135 (A,185,42) RS1/16S102J 3 7 63 1515 0 L 5933 (A,62,103) CHIP SOLID INDUCTOR QTL1013 R 3141 (A,285,98) RS1/16S331J R 3142 (A,291,99) RS1/16S331J L 5934 (A,62,98) CHIP SOLID INDUCTOR QTL1013...
  • Page 89 http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. R 3325 (A,250,37) RS1/10S821J R 3916 (A,220,19) RS1/16S472J 3 7 63 1515 0 R 3326 (A,223,37) RS1/10S821J R 3921 (A,202,16) RS1/16S8R2J R 3327 (A,253,84) RS1/10S3R3J R 3923 (A,200,16) RS1/16S103J R 3328 (A,237,84) RS1/10S3R3J R 3924 (A,200,13)
  • Page 90 http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. 3 7 63 1515 0 R 5519 (A,106,29) RS1/16S103J C 1501 (A,90,44) CKSRYB103K50 R 5520 (A,103,29) RS1/16S103J C 1502 (A,97,44) CKSRYB104K16 R 5521 (A,108,41) RS1/16S221J C 1505 (A,87,46) CEAT101M10 R 5522 (A,109,49) RAB4C221J C 3101 (A,229,14)
  • Page 91 http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. C 3244 (A,257,54) CKSRYB331K50 C 3437 (A,195,99) CKSRYB103K50 3 7 63 1515 0 C 3438 (A,195,105) CKSRYB103K50 C 3301 (A,246,38) CKSQYB105K16 C 3302 (A,228,38) CKSQYB105K16 C 3439 (A,195,102) CKSRYB103K50 C 3303 (A,237,33) CKSRYB104K16 C 3440 (A,195,108)
  • Page 92 http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. C 5508 (A,88,29) CKSRYB103K50 R 5903 (B,56,50) RS1/16S221J 3 7 63 1515 0 C 5509 (A,83,35) CKSRYB104K16 R 5904 (B,48,45) RS1/16S823J C 5517 (A,82,42) CKSRYB103K50 R 5951 (B,20,48) RS1/16S470J C 5518 (A,82,44) CKSRYB104K16 R 5954 (B,31,33)
  • Page 93 http://www.xiaoyu163.com Mark No. Description Part No. Mark No. Description Part No. IC 951 (B,96,55) IC TC74VHC08FTS1 R 852 (A,40,37) RS1/16S222J 3 7 63 1515 0 Q 801 (B,28,40) TRANSISTOR RT1N241M R 855 (A,48,45) RS1/16S103J L 602 (B,87,49) CHIP SOLID INDUCTOR QTL1013 R 856 (B,40,46) RS1/16S103J...
  • Page 94 http://www.xiaoyu163.com Mark No. Description Part No. 3 7 63 1515 0 POWER SUPPLY UNIT POWER SUPPLY UNIT has no service part. FM/AM TUNER UNIT FM/AM TUNER UNIT has no service part. L 13942296513 u163 XV-DV575 http://www.xiaoyu163.com...

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Xv-dv575

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