COMAC ULTRA120 B Use And Maintenance Manual
  1. Manuals
  2. Brands
  3. COMAC Manuals
  4. Scrubber
  5. ULTRA120 B
  6. Use and maintenance manual

COMAC ULTRA120 B Use And Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
USE AND MAINTENANCE MANUAL
ULTRA120 B
ED. 05-2011
ORIGINAL
INSTRUCTIONS
Doc.
10029463
Ver.
AA
EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ULTRA120 B and is the answer not in the manual?

Questions and answers

Related Manuals for COMAC ULTRA120 B

Summary of Contents for COMAC ULTRA120 B

  • Page 1 USE AND MAINTENANCE MANUAL ULTRA120 B ED. 05-2011 ORIGINAL INSTRUCTIONS Doc. 10029463 Ver.
  • Page 2 The descriptions contained in this document are not binding. The company therefore reserves the right to make any modifications at any time to elements, details, or accessory supply, as considered necessary for reasons of improvement or manufacturing/commercial requirements. The reproduction, even partial, of the text and drawings contained in this document is prohibited by law.

  • Page 3: Table Of Contents

    CONTENTS ON CONSIGNMENT OF THE MACHINE................................5 SERIAL NUMBER PLATE ....................................5 INTRODUCTION ......................................... 5 INTENDED USE ........................................5 TECHNICAL DESCRIPTION....................................6 SYMBOLS USED ON THE MACHINE................................7 GENERAL SAFETY REGULATIONS................................12 MACHINE PREPARATION....................................13 1. HANDLING THE PACKAGED MACHINE ..................................13 2.
  • Page 4 43. CLEANING THE SOLUTION TANK....................................40 44. CLEANING THE DETERGENT TANK (VERSIONS WITH CDS) ............................ 40 45. CLEANING THE SOLUTION TANK FILTER ................................... 41 EXTRAORDINARY MAINTENANCE................................42 46. REPLACING THE FRONT SQUEEGEE RUBBER................................42 47. REPLACING THE REAR SQUEEGEE RUBBER ................................42 48.

  • Page 5: On Consignment Of The Machine

    On consignment of the machine Serial number plate When the machine is delivered to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping documents has been received, and also to check the machine has not been damaged during transportation.

  • Page 6: Technical Description

    TECHNICAL DESCRIPTION ULTRA120 B Working width 1205 Squeegee width 1265 Work capacity, up to 9600 2 / 610 No. /  mm Disk brush Brush rotations Brush motor 36/2000 Maximum pressure on the brushes Traction motor 36/2000  mm Traction wheel...

  • Page 7: Symbols Used On The Machine

    SYMBOLS USED ON THE MACHINE Main switch symbol (key switch) Used on the instrument panel, to indicate the key switch for machine operation on (ON-I) or off (OFF-0) Base/squeegee operating symbols Used to indicate the I-DRIVE programs selector Symbol denoting pressure applied to the brushes Used to indicate the knob for increasing the brush pressure Label showing the direction of movement - forward or reverse Used to indicate the direction of the machine...
  • Page 8 SYMBOLS USED ON THE MACHINE Symbol denoting incorrect functioning Used on the instrument panel to indicate the red warning light showing incorrect machine functioning Symbol denoting brake Used on the instrument panel to indicate the red warning light showing the absence of oil in the work braking system Symbol denoting brake Used on the instrument panel to indicate the red warning light showing parking brake on Symbol denoting solution tank empty...
  • Page 9 SYMBOLS USED ON THE MACHINE Symbol denoting sideways movement of brush base Used on the instrument panel to indicate the green warning light showing the brush head has returned to its normal position. Symbol indicating movement of the squeegee unit Used on the instrument panel to indicate the green warning light showing the brush head has reached its operating position.
  • Page 10 SYMBOLS USED ON THE MACHINE Label indicating the position of the suction motor thermal circuit breakers Label indicating the position of the quick release coupling for filling the solution tank Label indicating the maximum temperature of the water used to fill the solution tank Label indicating the position of the solution tank drain pipe Label indicating the position of the recovery tank drain pipe Indicates the maximum machine operating gradient...
  • Page 11 SYMBOLS USED ON THE MACHINE Indicator showing the type of technology of the batteries used (lead) Label with instructions for the use of standard or concentrated detergents (CDS system only) Label with warnings on the type of detergent to use (CDS system only) Label with Ph value of the detergent to use (CDS system only) Symbol indicating regulation of water and detergent quantity (CDS system only) Used on the left-hand panel, to indicate the knobs for adjusting the percentage level of detergent dissolved in the water, and the...

  • Page 12: General Safety Regulations

     When your COMAC machine has reached the end of its long working life, dispose of the materials it contains (especially oils, batteries and electronic components) in an appropriate manner, and bearing in mind that the machine itself was constructed using 100% recyclable materials.

  • Page 13: Machine Preparation

    The total mass of the machine with packaging is 770 kg (without batteries). The dimensions of the packaging is as follows: ULTRA120 B A : 1760 mm B : 1335 mm C: 2135 mm 1.
  • Page 14 MACHINE PREPARATION 4. 3-way switch to set working speed 5. Main key switch 6. 3-way switch to set force applied to brushes during operation 7. Display service confirmation button 8. Battery level / hour-counter display 9. Working program adjustment switch, I-Drive device Choose the desired operating program with the I-Drive device: A.

  • Page 15: Steering Column Components

    MACHINE PREPARATION 16. Green warning light indicating that the main switch of the machine is active 17. Green warning light indicating that the machine headlights are on 18. Green warning light indicating that the solenoid valve is in operation 19. Green warning light indicating that the brush head motor is in operation 20.

  • Page 16: Seat Mounting Plate Components

    MACHINE PREPARATION 6. SEAT MOUNTING PLATE COMPONENTS The seat mounting plate components are identified as follows: 30. Handle for raising seat plate 31. Parking brake lever 7. MACHINE'S SIDE COMPONENTS The components on the right-hand side of the machine are identified as follows: 32.

  • Page 17: Machine's Front Components

    MACHINE PREPARATION 38. Recovery tank drain pipe 39. Solution tank drain pipe 40. Flashing warning light 41. Water/detergent solution filler cap 42. Rapid refill kit (optional) 43. Rear lights 9. MACHINE'S FRONT COMPONENTS The front components of the machine are identified as follows: 44.

  • Page 18: Battery Maintenance And Disposal

    MACHINE PREPARATION 11. BATTERY MAINTENANCE AND DISPOSAL For maintenance and recharging, comply with the instructions provided by the battery manufacturer. Particular attention must be paid when choosing the battery charger, if not supplied, since there are different kinds according to the type and capacity of the battery. When the battery reaches the end of its working life, it must be disconnected by expert, trained personnel, then lifted (using the grips and suitable lifting devices) to remove it from the battery compartment.

  • Page 19: Battery Connection And Battery Connectors

    3. Connect the battery connector cable to the machine connector ATTENTION: you are advised to have the electric connections made by a qualified, COMAC-trained technician ATTENTION: you are advised to always wear protective gloves, to avoid the risk of serious injury to your hands 14.

  • Page 20: Battery Charge Level Indicator

    MACHINE PREPARATION To connect the battery charger you must: 1. Move the machine near to the battery charger 2. Make sure that the key switch in the “0” position 3. Engage the parking brake 4. Grip the handle at the side of the seat to raise the seat mounting plate 5.

  • Page 21: Turning Lights On/Off

    MACHINE PREPARATION 16. TURNING LIGHTS ON/OFF The machine is equipped with two headlights and a rear spotlight, to help the operator to work in low light. To switch on the headlights simply turn the switch (1) located on the instrument panel to the "I" position and the green indicator light (2) on the instrument panel will immediately illuminate;...

  • Page 22: Movement Of The Brush Head Unit

    MACHINE PREPARATION To set the machine in motion, simply depress the accelerator pedal (2); the machine speed is controlled by varying the pressure on the pedal. The machine has three preset speed levels, to select them simply operate the switch (3) on the instrument panel;...

  • Page 23: Solution Tank

    MACHINE PREPARATION 21. SOLUTION TANK Remove the filler plug (1) at the back of the seat and check that the solution filter is installed properly. Check that the drain pipe cap (2) located at the rear of the machine is properly closed. WARNING: The recovery tank must be completely empty each time the solution tank is filled.

  • Page 24: Filling The Detergent/Solution Tank (Version With Cds)

    MACHINE PREPARATION 23. FILLING THE DETERGENT/SOLUTION TANK (VERSION WITH CDS) Proceed as follows to fill the solution tank: 1. Turn the main switch key anticlockwise to the "0" position 2. Engage the parking brake 3. Remove the filler cap (1) and check that the solution filter is fitted correctly 4.

  • Page 25: Detergent Regulation (Version Without Cds)

    ATTENTION: before regulating the solution, check there is detergent in the inner can, and that the side water tap is turned on. To resolve any malfunctioning of the CDS system, contact the COMAC assistance centre. 26. RECOVERY TANK Make sure the recovery tank is empty, otherwise empty it completely.

  • Page 26: Assembling The Squeegee

    MACHINE PREPARATION 27. ASSEMBLING THE SQUEEGEE The squeegee, that for reasons of packaging comes disassembled from the machine, must be assembled while assembling the machine. Proceed as follows for assembly: 1. Make sure the squeegee unit is raised, and that the selected work programme is "Transport" (position 2.

  • Page 27: Detergent Pump Priming (Versions With Cds)

    MACHINE PREPARATION WARNING: during this operation, verify that there are no people or objects near the brush. 5. With the base up, insert the brushes in the plate housing beneath the base, turning them until the three pins enter the niches in the plate itself; turn until the pin is pushed towards the coupling spring and is locked into place.
  • Page 28 MACHINE PREPARATION 6. Unscrew the cap of the detergent canister (2) and fill it with the desired product WARNING: always use low foam detergent. To avoid the production of foam, before starting to clean, put a minimum quantity of antifoam liquid into the recovery tank.

  • Page 29: Work

    (to display a different type - for instance partial - contact the qualified, COMAC-trained personnel). The bottom line shows the “service” setting (in this case there is no setting).
  • Page 30 WORK 10. Choose the desired operating program with the I-Drive device: Transfer: movement of the machine without working Drying: use the squeegee only Washing / Drying: use both the brushes and the squeegee Washing only: use brushes only 11. Choose the forward operating speed by operating the knob (6) on the instrument panel This machine can operate at three different speeds: via the knob (6) located on the instrument panel you have three different settings: Step01: the maximum speed is 3.9 km/h...

  • Page 31: Movement Of The Brush Head Unit

    WORK As the batteries run out, the battery charge indicators on the display will go blank; when the batteries are fully discharged the brush motor automatically turns off, it is therefore necessary to recharge them as soon as possible. A residual charge remains available to complete the drying process and to move the machine to the charging point;...

  • Page 32: Overflow Device

    WORK 34. OVERFLOW DEVICE The machine is equipped with an electromechanical device which indicates that the level reached in the recovery tank is dangerous for proper functioning of the suction motors; when it is activated the suction motors are switched off and the green warning light on the button (1) goes out. In this case, raise the squeegee unit and take the machine to the area used for emptying the recovery tank.

  • Page 33: At The End Of Work

    AT THE END OF WORK 35.•AT THE END OF WORK At the end of work, and before carrying out any type of maintenance, perform the following operations: 1. Close the tap (1) for machine versions without the CDS system or turn the knobs (2-3) to OFF for machine versions with the CDS system Turn the I-DRIVE selector to the “Transfer”...
  • Page 34 AT THE END OF WORK 13. Remove the suction hose (11) from the sleeve on the right-hand cover of the brush head unit 14. Remove the right-hand cover of the brush head unit by extracting the split pins (12) 15. Clean the brush head cover and the rubbers thoroughly with a jet of water 16.

  • Page 35: Daily Maintenance

    DAILY MAINTENANCE PERFORM ALL MAINTENANCE OPERATIONS IN SEQUENCE 36. CLEANING THE SUCTION MOTOR FILTER Ensure that the electrical system connector is disconnected from the battery connector Ensure that the main switch is in the “0” position Check the parking brake is engaged Check the recovery tank is empty (if necessary, empty it).

  • Page 36: Cleaning The Brush Head Cover

    DAILY MAINTENANCE After cleaning, replace the squeegee on its support: Insert the squeegee right-hand pin (1) into the right-hand slot of the squeegee support (2), secure it by means of the handwheel (3). Insert the squeegee left-hand pin into the left-hand slot of the squeegee support, secure it by means of the handwheel.

  • Page 37: Cleaning The Solution Tank Filter

    DAILY MAINTENANCE After cleaning, replace the squeegee on its support: 1. Insert the rear pin (1) of the cover in the rear slot of the support (2) in the brush head body, secure it by means of the split pin (3) previously removed. 2.

  • Page 38: Disc Brush Disassembly

    DAILY MAINTENANCE 40. DISC BRUSH DISASSEMBLY To remove the brushes proceed as follows: 1. Connect the electrical system connector to the battery connector 2. Turn the key switch to the “1” position 3. Lift the brush head unit by operating the knob (1), if it is not already raised 4.

  • Page 39: Weekly Maintenance

    WEEKLY MAINTENANCE 41. CLEANING THE SUCTION HOSE Whenever suction seems to be unsatisfactory, check that the suction tube is not obstructed. If necessary clean with a jet of water as follows: 1. Connect the electrical system connector to the battery connector 2.

  • Page 40: Cleaning The Solution Tank

    WEEKLY MAINTENANCE 5. Check that the cap on the recovery tank drain hose (1) is closed 6. Unscrew the recovery tank drain hose cap (2) at the rear of the machine 7. Release the recovery tank stop hinges (3), located at the side of the tank 8.

  • Page 41: Cleaning The Solution Tank Filter

    WEEKLY MAINTENANCE 4. Remove the right-hand cover (1) by unscrewing the nuts (2) 5. Disconnect the quick release coupling (3) located behind the side cover, to prevent damage to the coupling itself 6. Remove the detergent tank (4) by unscrewing the nuts (5) 7.

  • Page 42: Extraordinary Maintenance

    EXTRAORDINARY MAINTENANCE 46. REPLACING THE FRONT SQUEEGEE RUBBER Suction will be poor and the machine will not dry perfectly if the front squeegee rubber is worn. Proceed as follows to replace: 1. Ensure that the electrical system connector is disconnected from the battery connector 2.

  • Page 43: Replacing The Outer Rubber Of The Brush Head Cover Splash Guard

    EXTRAORDINARY MAINTENANCE 4. Disconnect the brush head cover by removing the split pins (1) 5. Remove the brush head cover from its housing 6. Undo the rubber-pressing blade securing nuts (2) 7. Remove the rubber-pressing blade (3) 8. Rotate or remove the central rubber (4) for replacement 9.

  • Page 44: Washing The Dosing System (Versions With Cds)

    EXTRAORDINARY MAINTENANCE 4. Disconnect the brush head cover by removing the split pins (1) 5. Remove the brush head cover from its housing 6. Undo the rubber-pressing blade securing nuts (2) 7. Remove the rubber-pressing blade (3), then rotate or remove the rubber for replacement 8.

  • Page 45: Troubleshooting

    TROUBLESHOOTING 52. INSUFFICIENT WATER ON THE BRUSHES 1. Check there is water in the solution tank 2. Check that the water/detergent solution release adjustment lever (1) is open 3. Check that the water/detergent selectors (2-3) are open (for CDS versions only) 4.

  • Page 46: Electric Fuses And Thermal Cut-Outs

    With the dosing system out-of-use, the water flow is regulated via the tap on the steering column. Contact a COMAC authorised dealer to have the system repaired. 62. ALARMS The machine is fitted with a flashing warning light (1) for diagnosing faults in the traction motor control system.

  • Page 47: Disposal

    DISPOSAL To dispose of the machine, take it to a demolition centre or an authorised collection centre. Before scrapping the machine it is necessary to remove and separate the following materials and send them to the appropriate collection centres in accordance with the environmental hygiene regulations currently in force: ...

  • Page 48: Choosing And Using The Brushes

    TABLE FOR CHOOSING THE BRUSHES Machine No. Brush Code Type of bristles Bristl  Length Notes 405627 NYLON BRUSH 405629 BLACK BRUSH 405630 WHITE BRUSH ULTRA120 B 404627 BLUE BRUSH 405628 ABRASIVE BRUSH 405519 PAD HOLDER 410575 CENTER LOCK...

  • Page 49: Ec Declaration Of Conformity

    COMAC S.p.A. Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the product Battery-powered FLOOR SCRUBBING MACHINE model ULTRA120 B complies with the requirements of the following Directives:  2006/42/EC: Machinery Directive ...

Table of Contents