Page 3 ___________________ Converter cabinet units Foreword ___________________ Safety notes ___________________ SINAMICS Device overview ___________________ Mechanical installation SINAMICS G150 Converter cabinet units ___________________ Electrical installation ___________________ Commissioning Operating Instructions ___________________ Operation ___________________ Setpoint channel and closed- loop control ___________________ Output terminals ___________________...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Foreword
Foreword Structure of this documentation The customer documentation comprises general and individual documentation. The general documentation describes the topics that apply to all cabinet units: ● Operating Instructions The Operating Instructions consist of the following sections: – Device description – Mechanical installation –...
Page 6 The instructions for supplier components installed in the ordered cabinet unit are included as original documentation. Documentation in the Internet The documentation on SINAMICS G150 can be found on the Internet under the following link (https://support.industry.siemens.com/cs/ww/en/ps/13227/man). Technical support Time zone Europe/Africa...
Page 7 In addition, measures for proper plant design to meet EMC requirements are described in detail in this manual and the "SINAMICS Low Voltage Configuration Manual". Certifications The following certifications can be found on the Internet under the link SINAMICS G150 certificates (https://support.industry.siemens.com/cs/de/en/ps/13227/cert): ● EC declaration of conformity with reference to the EMC directive: ●...
Page 8 Foreword Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 9: Table Of Contents
Table of contents Foreword ..............................5 Safety notes ............................19 General safety instructions ..................... 19 Safety instructions for electromagnetic fields (EMF) .............. 23 Handling electrostatic sensitive devices (ESD) ..............24 Industrial security ........................25 Residual risks of power drive systems ..................26 Device overview ............................
Page 10 Table of contents Electrical installation ..........................61 Chapter content........................61 Checklist for electrical installation ..................62 Important safety precautions ....................68 Introduction to EMC ....................... 69 EMC-compliant design ......................71 Electrical connection ......................74 4.6.1 General ..........................74 4.6.2 Connecting the PE busbars ....................74 4.6.3 Connecting the DC link connections ..................
Page 11 Table of contents 4.10.17.1 Description ..........................150 4.10.17.2 Connecting ..........................151 4.10.17.3 Connection examples ......................154 4.10.18 SMC30 Sensor Module Cabinet-Mounted (option K50) ............156 4.10.18.1 Description ..........................156 4.10.18.2 Connection ..........................160 4.10.18.3 Connection examples ......................164 4.10.19 Voltage Sensing Module for determining the actual motor speed and the phase angle (option K51) ..........................
Page 12 Table of contents 6.3.2 Drive objects ........................262 6.3.2.1 Drive objects ........................262 6.3.3 Data Sets ..........................264 6.3.4 BICO technology: interconnecting signals ................269 6.3.5 Propagation of faults ......................275 Command sources ....................... 276 6.4.1 "PROFIdrive" default setting ....................276 6.4.2 "TM31 terminals"...
Page 13 Table of contents 6.7.4.2 Determining the drive object numbers .................. 331 6.7.4.3 Example 1: Reading parameters ..................331 6.7.4.4 Example 2: Writing parameters (multi-parameter request)........... 333 6.7.5 Diagnostics channels ......................337 6.7.5.1 Diagnostics via PROFINET ....................338 6.7.5.2 Diagnostics via PROFIBUS ....................340 6.7.6 Further information about PROFIdrive communication ............
Page 14 Table of contents 6.12.2 Configuring Modbus TCP via interface X150 ............... 398 6.12.3 Configuring Modbus TCP via interface X1400 ..............399 6.12.4 Mapping tables ........................400 6.12.5 Write and read access using function codes ............... 403 6.12.6 Communication via data set 47 .................... 405 6.12.6.1 Communication details ......................
Page 15 Table of contents Functions, monitoring, and protective functions ................... 475 Chapter content ........................475 Drive functions ........................476 9.2.1 Motor data identification and automatic speed controller optimization ......... 476 9.2.1.1 Motor data identification ......................477 9.2.1.2 Rotating measurement and speed controller optimization ........... 480 9.2.1.3 Shortened rotating measurement ..................
Page 16 Table of contents 9.2.21.8 Overview of important parameters ..................537 9.2.22 Essential service mode ......................538 9.2.23 Web server ........................... 541 9.2.23.1 Description ........................... 541 9.2.23.2 Starting the web server ......................543 9.2.23.3 Web server configuration ..................... 546 9.2.23.4 Display areas ........................547 9.2.23.5 Overview of important parameters ..................
Page 17 Table of contents 10.3.2 "External fault 1" ........................608 10.3.3 "External fault 2" ........................609 10.3.4 "External fault 3" ........................609 Maintenance and servicing ........................611 11.1 Chapter content ........................611 11.2 Maintenance ......................... 613 11.2.1 Cleaning ..........................613 11.3 Maintenance .........................
Page 18 Table of contents Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 19: Safety Notes
Safety notes General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical equipment if you are appropriately qualified. • Always observe the country-specific safety rules for all work. Generally, six steps apply when establishing safety: 1.
Page 20 Safety notes 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. •...
Page 21 Safety notes 1.1 General safety instructions WARNING Danger to life due to fire spreading if the housing is inadequate Fire and smoke can cause severe injury or material damage. • Install devices without a protective housing in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented.
Page 22 Safety notes 1.1 General safety instructions WARNING Danger of an accident occurring due to missing or illegible warning labels Missing or illegible warning labels can result in accidents involving death or serious injury. • Check that the warning labels are complete based on the documentation. •...
Page 23: Safety Instructions For Electromagnetic Fields (Emf)
Safety notes 1.2 Safety instructions for electromagnetic fields (EMF) Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.
Page 24: Handling Electrostatic Sensitive Devices (Esd)
Safety notes 1.3 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
Page 25: Industrial Security
Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
Page 26: Residual Risks Of Power Drive Systems
Safety notes 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 27: Device Overview
Optionally, applications with system-specific requirements for an encoder can use an encoder evaluator. SINAMICS G150 takes this into account and, as a result, offers a low-cost drive solution tailored to actual requirements. Converter cabinet units...
Page 28 DCC is an add-on to the STARTER commissioning tool. Quality The SINAMICS G150 drive converter cabinet units are manufactured to meet high standards of quality and exacting demands. This results in a high level of reliability, availability, and functionality for our products.
Page 29: Design
2.3.2 Device overview A SINAMICS G150 drive line-up in the power range 1750 to 2700 kW comprises two Line Connection Modules, two Basic Line Modules and, depending on the output, two or three Motor Modules.
Page 30 Device overview 2.3 Design Figure 2-2 G150 overview (example 2700 kW) Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 31: Wiring Principle
Device overview 2.4 Wiring principle Wiring principle Wiring principle for G150 cabinet unit connected in parallel with 6-pulse or 12-pulse infeed, motor with one, two or three winding system Figure 2-3 Wiring principle for G150 Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 32 Device overview 2.4 Wiring principle ① The line infeed can be either 6-pulse or 12-pulse. ② Up to a rated power of 2400 kW, motors can be connected to a single winding system or to a double winding system. Up to a rated power of 2700 kW, motors can be connected to a single winding system or to a triple winding system.
Page 33: Type Plate
Device overview 2.5 Type plate Type plate Specifications on the type plate Figure 2-4 Type plate for the cabinet unit (example) Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 34 Device overview 2.5 Type plate Type plate specifications (from type plate above) Position Specification Value Explanation ① Input 3 AC Three-phase current connection  50 - 60 Hz Line frequency 660 - 690 V Rated input voltage  2245 A Rated input current ②...
Page 35 Device overview 2.5 Type plate Explanation of the option short codes Table 2- 2 Explanation of the option short codes Line-side options Line filter for use in the first environment according to EN 61800-3, category C2 (TN/TT systems with grounded neutral point) Surge suppression Line reactor uk = 2% Motor-side options...
Page 36 Device overview 2.5 Type plate Other options CBC10 Communication Board CBE20 Communication Board TM150 Temperature Sensor Module TM31 customer terminal block Additional TM31 customer terminal block TB30 Terminal Board SMC30 Sensor Module Cabinet-Mounted VSM10 Voltage Sensing Module Cabinet-Mounted Auxiliary power supply, 230 VAC CU320-2 PN Control Unit Connection for external auxiliary equipment Cabinet lighting with service socket...
Page 37 Device overview 2.5 Type plate Industry-specific options (chemicals) NAMUR terminal block Protective separation for 24 V supply (PELV) Outgoing section for external auxiliary equipment (uncontrolled) Options specific to the shipbuilding industry Marine version Individual certificate from Germanischer Lloyd (GL) Individual certificate from Lloyds Register (LR) Individual certificate from Bureau Veritas (BV) Individual certificate from Det Norske Veritas (DNV) Individual certificate from American Bureau of Shipping (ABS)
Page 38 Device overview 2.5 Type plate Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 39: Mechanical Installation
Mechanical installation Chapter content This chapter provides information on the following: ● The conditions for transporting, storing, and installing the cabinet unit ● Preparing and installing the cabinet unit Transportation and storage Transport WARNING Danger to life due to incorrectly transporting the unit The unit can tip over if you transport it incorrectly –...
Page 40 • If you fail to contact them immediately, you may lose your right to claim compensation for the defects and damage. • If necessary, you can request the support of your local Siemens office. Storage The devices must be stored in clean, dry rooms. Temperatures between -25° C and +55° C are permissible (class 1K4 according to EN 60721-3-1).
Page 41: Mounting
Mechanical installation 3.3 Mounting NOTICE Material damage to the canopies caused by impermissible mechanical loading The separately delivered canopies may be damaged if they are subjected to mechanical loads before being installed on the cabinets. • Do not apply any mechanical loads to the canopies. Mounting WARNING Danger to life if the general safety instructions and remaining risks are not carefully...
Page 42: Mechanical Installation: Checklist
Mechanical installation 3.3 Mounting 3.3.1 Mechanical installation: checklist Use the following checklist to guide you through the mechanical installation procedure for the cabinet unit. Read the "Safety instructions" section at the start of these Operating Instructions before you start working on the device. Note Checking the checklist Check the boxes accordingly in the right-hand column if the activity applies to the cabinet...
Page 43: Requirements On The Levelness Of The Floor
Mechanical installation 3.3 Mounting cabinet doors and also in front of the optional canopies. Option M54 offers additional protection against water sprayed against the housing from any direction and corresponds to degree of protection IP54. The permissible values for climatic ambient conditions must be taken into account. At temperatures >...
Page 44: Shipping And Handling Monitors
Mechanical installation 3.3 Mounting Figure 3-1 Requirements on the levelness of the floor The following requirements must be met to ensure the full functionality of the cabinet units: ● The foundation must be level and horizontal. ● Irregularities must be leveled out. ①...
Page 45 Mechanical installation 3.3 Mounting Figure 3-3 Shock indicator Position of the shipping and handling monitors The tilt indicators are affixed to the top of the cabinet unit inside the doors. The shock indicators are affixed to the bottom of the cabinet unit inside the doors. Checking the shipping and handling monitors prior to commissioning It is essential to check the shipping and handling monitors prior to commissioning the converter.
Page 46: Unpacking
Mechanical installation 3.3 Mounting The shock indicator shows if an acceleration has exceeded 98.1 m/s (10 x g) and indicates the direction of acceleration. The black color of the arrows indicates that an impermissible shock load has occurred in the direction of the arrow. WARNING Danger to life caused by device damage when shock or tilt indicators have tripped If a shock or tilt indicator has tripped, safe operation of the device cannot be guaranteed.
Page 47: Installation
Mechanical installation 3.3 Mounting 3.3.3 Installation 3.3.3.1 Lifting the cabinet off the transport pallet Lifting the cabinet off the transport pallet The applicable local guidelines regarding the transportation of the cabinet from the transport palette to the installation location must be observed. A crane transport assembly (option M90) can also be fitted on the top of the cabinet.
Page 48 Mechanical installation 3.3 Mounting WARNING Danger to life caused by the non-observance of restrictions concerning the weight and the center of gravity The non-observance of restrictions concerning the weight and the center of gravity can cause death or severe injury during lifting and transport activities. •...
Page 49: Removing The Crane Transport Aids
Mechanical installation 3.3 Mounting 3.3.3.2 Removing the crane transport aids With option M90 (crane transport aids), the cabinet units are equipped with either transport eyebolts or beams. Figure 3-8 Option M90, transport beams Removal The transport eyebolts can be unscrewed and removed. Depending on the length of the cabinet or transport unit, the support rails can have a varying number of fastening screws.
Page 50: Connection To The Foundation
Mechanical installation 3.3 Mounting After removing the crane transport aids, the removed transport eyebolts or the fixing screws of the transport beam must be replaced by the original roof screws from the accessories pack supplied in order to ensure compliance with the degree of protection and proper grounding of the cabinet.
Page 51: Connecting Separately Shipped Transport Units
Mechanical installation 3.3 Mounting 3.3.4 Connecting separately shipped transport units Description An accessories kit is provided with each transport unit for mechanically connecting the sub- cabinet units. The table below shows the content of this accessories kit for connecting the cabinet units.
Page 52 Mechanical installation 3.3 Mounting Figure 3-11 Positions of the cabinet connectors Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 53 Mechanical installation 3.3 Mounting Figure 3-12 Cabinet connectors at the inside at the lower cabinet frame Figure 3-13 Cabinet connectors at the inside at the upper cabinet frame Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 54: Fitting Additional Canopies (Option M21) Or Hoods (Option M23, M43, M54)
Mechanical installation 3.3 Mounting Figure 3-14 Outer cabinet connector 3.3.5 Fitting additional canopies (option M21) or hoods (option M23, M43, M54) To increase the degree of protection of the cabinets from IP20 (standard) to IP21, IP23, IP43, or IP54, additional canopies or hoods are supplied. These must be fitted once the cabinets have been installed.
Page 55 Mechanical installation 3.3 Mounting Degree of protection IP43 Cabinet units with degree of protection IP43 are supplied with additional hoods, as well as plastic ventilation grilles and close-meshed braided plastic in the air inlet (doors) and outlet (hoods). The hoods are flush with the cabinets at the side and front and have a recess at the rear so that air can escape even if the cabinet is wall mounted.
Page 56 Mechanical installation 3.3 Mounting Attaching a canopy to increase the degree of protection to IP21 (option M21) Figure 3-15 Fitting a canopy ② The canopy can be installed variably in both directions (on the side and to the front or back) on the top of the cabinet.
Page 57 Mechanical installation 3.3 Mounting Note Installing the canopies with cabinets connected in series There are overlaps on the sides of the canopies to prevent water dripping into the spaces between cabinets connected in series. When fitting the canopies, make sure these overlaps engage.
Page 58 Mechanical installation 3.3 Mounting 3. Options M43 and M54 only: Use the sealing tape provided to attach the contact surfaces of the hood to the top of the cabinet. Figure 3-17 Hood with attached sealing tape 4. Place the washers of the original roof screws between the cabinet upper side and the hood at the contact points of the cabinet front side.
Page 59 Mechanical installation 3.3 Mounting 5. Attach the hood to the cabinet roof at the specified positions. ① 6. Attach the original M12 roof screws from above at the rear side. 7. Attach the M6 screws and washers at the front side (sequence: screw, spring-lock ②...
Page 60 Mechanical installation 3.3 Mounting Figure 3-20 View with closed cabinet door Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 61: Chapter Content
Electrical installation Chapter content This chapter provides information on the following: ● Establishing the electrical connections for the cabinet unit ● Adjusting the fan voltage and the internal power supply to local conditions (supply voltage) ● The customer terminal block and its interfaces ●...
Page 62: Checklist For Electrical Installation
Electrical installation 4.2 Checklist for electrical installation Checklist for electrical installation The following checklist guides you through the electrical installation procedure for the cabinet unit. Read the "Safety Instructions" section at the start of these Operating Instructions before you start working on the device. Note Checking the checklist Check the boxes accordingly in the right-hand column if the activity applies to the cabinet...
Page 63 Electrical installation 4.2 Checklist for electrical installation Item Activity Completed The cable shields must be properly applied and the cabinet properly grounded at the points designated for that purpose (see "Electrical installation/EMC-compliant instal- lation"). The voltages of the fan transformers (-T1-T10/-T20) must be adapted to the supply voltage for the cabinet unit.
Page 64 Electrical installation 4.2 Checklist for electrical installation Item Activity Completed Option L21 The monitoring of the surge arresters and the upstream fuses must be connected to terminal -X700 (see "Electrical installation / Surge suppres- other connections / overvoltage limitation (option L21)"). sion Point 9 must also be observed: "Before the drive is operated on a non-grounded line supply (IT...
Page 65 4.2 Checklist for electrical installation Item Activity Completed Option K50 The SMC30 Sensor Module determines the actual motor speed. SMC30 Sensor In conjunction with SINAMICS G150, the following encoders are Module Cabinet- supported by the SMC30 Sensor Module: Mounted TTL encoder • HTL encoder •...
Page 66 Electrical installation 4.2 Checklist for electrical installation Item Activity Completed Option L60 EMERGENCY STOP category 1 stops the drive in a controlled manner. It may be necessary to use braking units because of the EMERGENCY load characteristic and the required shutdown times. No addition- STOP category al wiring is necessary when implemented in conjunction with 1, 24 VDC...
Page 67 Electrical installation 4.2 Checklist for electrical installation Item Activity Completed Safety Integrated Option K01 A license is required for each axis with safety functions in the case of Safety Integrated Extended Functions. Safety license With Option K01, the safety license for 1 axis is contained in and for 1 axis activated on the compact flash card (see "Electrical installation / Other connections / Safety license for 1 axis (option K01)").
Page 68: Important Safety Precautions
Electrical installation 4.3 Important safety precautions Important safety precautions WARNING Danger to life if the general safety instructions and remaining risks are not carefully observed If the general safety instructions and remaining risks are not observed, accidents can occur involving severe injuries or death. •...
Page 69: Introduction To Emc
Electrical installation 4.4 Introduction to EMC Introduction to EMC What is meant by EMC? Electromagnetic compatibility (EMC) describes the capability of an electrical device to function satisfactorily in an electromagnetic environment without itself causing interference unacceptable for other devices in the environment. EMC therefore represents a quality feature for the ●...
Page 70 Electrical installation 4.4 Introduction to EMC Noise emissions Product standard EN 61800–3 outlines the EMC requirements for variable-speed drive systems. It specifies requirements for converters with operating voltages of less than 1000 V. Different environments and categories are defined depending on where the drive system is installed.
Page 71: Emc-Compliant Design
Electrical installation 4.5 EMC-compliant design Table 4- 2 Definition of categories C1 ... C4 Definition of categories C1 ... C4 Category C1 Rated voltage <1000 V; unrestricted use in the first environment. Category C2 Rated voltage for stationary drive systems <1000 V; for use in the second environment.
Page 72 Electrical installation 4.5 EMC-compliant design Use anti-interference elements ● If relays, contactors, and inductive or capacitive loads are connected, the switching relays or contactors must be provided with anti-interference elements. Cable installation ● Cables that are subject to or sensitive to interference should be laid as far apart from each other as possible.
Page 73 Electrical installation 4.5 EMC-compliant design I/O interfacing ● Create a low-impedance ground connection for additional cabinets, system components, and distributed devices with the largest possible cross-section (at least 16 mm²). ● Ground unused lines at one end in the cabinet. ●...
Page 74: Electrical Connection
Electrical installation 4.6 Electrical connection Electrical connection 4.6.1 General Description After the mechanical installation has been completed, the following electrical connections must be established between the right-hand and left-hand sub-cabinets for G150 transport units: ● Connecting the PE busbars ● Connecting the DC link connections ●...
Page 75 Electrical installation 4.6 Electrical connection Figure 4-3 Connecting the PE busbars Establishing the connection 1. Loosen the 1 x M12 nut of the PE busbar at the 1st cabinet ① ③ 2. Remove the nut, washer and screw 3. Loosen the 1 x M12 nut of the PE busbar at the 2nd cabinet 4.
Page 76 Electrical installation 4.6 Electrical connection Connecting to the central ground of the overall system WARNING Danger to life when live parts are touched and there is no grounding If there is no connection to the central grounding of the complete plant, the cabinet unit may be at a dangerous voltage level in a fault situation.
Page 77: Connecting The Dc Link Connections
Electrical installation 4.6 Electrical connection 4.6.3 Connecting the DC link connections Connecting the DC link Pre-assembled busbars are provided for connecting the DC links of the two transport units (sub-cabinets); these are located in the right transport unit (right sub-cabinet) and are ①...
Page 78 Electrical installation 4.6 Electrical connection ② The busbars must be loosened and moved to the left (in figure ) until the connection bars can be fastened to the left and right connection points respectively. Figure 4-5 Connected DC link (DC busbar): Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 79 Electrical installation 4.6 Electrical connection ③ ④ The figures below show the left (in figure ) and right (in figure ) connections points for the DC link connection. Figure 4-6 Connecting the DC link connections (left side) Figure 4-7 Connecting the DC link connections (right side) WARNING Danger to life through electric shock caused by interchanging or short-circuiting device connections...
Page 80: Connecting The Power Supply And The Signal Cables
Electrical installation 4.6 Electrical connection 4.6.4 Connecting the power supply and the signal cables Connecting the power supply and the signal cables The connecting cables for 24 V DC and 230 V AC to supply the left-hand sub-cabinet with power and for the signal cables must be connected. Depending on the installed options, this will involve up to 3 connecting cables that must be connected from the right-hand sub- cabinet (cabinet panel +H.A25) to the lower connector sections in the left-hand sub-cabinet (cabinet panel +H.A24):...
Page 81 Electrical installation 4.6 Electrical connection Figure 4-8 DRIVE-CLiQ cable routing Connecting the DRIVE-CLiQ cables The connecting cables are located in the Line Connection Module (+H.A25) in the right transport unit. They must be connected to the appropriate DRIVE-CLiQ socket –X400 of the Motor Modules (+H.A49) in the left transport unit or to DRIVE-CLiQ socket –X400 of the Basic Line Modules (+H.A29) in the left transport unit as marked on the DRIVE-CLiQ cables.
Page 82: Power Connections
Electrical installation 4.7 Power connections Power connections WARNING Danger to life through electric shock caused by interchanging or short-circuiting device connections Interchanging the line connections and motor connections or short-circuiting the DC-link connections will damage the device that can cause death or severe injuries. •...
Page 83: Connection Cross-Sections And Cable Lengths
Cable lengths The maximum permissible cable lengths are specified for standard cable types or cable types recommended by SIEMENS. Longer cables can only be used after consultation. The listed cable length represents the actual distance between the converter and the motor, taking account factors such as parallel laying, current-carrying capacity, and the laying factor.
Page 84: Connecting Shielded Three-Phase Current Cables
4.7 Power connections Note Shielded cables The PROTOFLEX-EMV-3 PLUS shielded cable recommended by Siemens is the protective conductor and comprises three symmetrically-arranged protective conductors. The individual protective conductors must each be provided with cable eyes and be connected to ground.
Page 85: Minimum Cable Lengths For Motor Connection To A Motor With One-Winding System
Electrical installation 4.7 Power connections 4.7.4 Minimum cable lengths for motor connection to a motor with one-winding system Minimum cable lengths for motor connection to a motor with one-winding system for units connected in parallel For units connected in parallel for connection to a motor with one-winding system, the following minimum cable lengths must be adhered to, if a motor reactor (option L08) is not being used.
Page 86 Electrical installation 4.7 Power connections NOTICE Material damage due to loose power connections Insufficient tightening torques or vibration can result in faulty electrical connections. This can result in damage due to fire or malfunctions. • Tighten all power connections with the specified tightening torques, e.g. line supply connection, motor connection, DC link connections.
Page 87: Adjusting The Fan Voltage (-T1-T10/-T20 And -T2-T10)
Electrical installation 4.7 Power connections Note Information on the phase sequence If an incorrect phase sequence was connected when the motor was connected, p1821 (phase sequence direction reversal) can be used to correct the incorrect phase sequence without physically changing it over (see "Functions, monitoring and protective functions/direction reversal").
Page 88 Electrical installation 4.7 Power connections The line voltage assignments for making the appropriate setting on the fan transformer are indicated in the following tables. Note Fan transformer for 660 to 690 V 3 AC With the 500 V to 690 V 3 AC fan transformer, a jumper is inserted between the "600 V" terminal and "CON"...
Page 89: Removing The Connection Clip To The Basic Interference Suppression Module For Operation On An Ungrounded Line Supply (It System)
Electrical installation 4.7 Power connections 4.7.7 Removing the connection clip to the basic interference suppression module for operation on an ungrounded line supply (IT system) If the cabinet unit is operated on an ungrounded line supply (IT system), the connection brackets for the basic interference suppression modules in the Basic Line Modules (+H.A29 and +H.A30) must be removed.
Page 90 Electrical installation 4.7 Power connections Figure 4-13 Removing the connection bar to the basic interference suppression module in the Basic Line Module Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 91: Setting The Circuit-Breaker
Electrical installation 4.7 Power connections 4.7.8 Setting the circuit-breaker Description The standard circuit breaker is used to disconnect the voltage and provide overload and short-circuit protection. The circuit breaker is controlled and supplied within the converter. NOTICE Material damage caused by switching on too frequently The cabinet unit can be damaged if it is switched on too frequently.
Page 92: External Supply Of The Auxiliary Supply From A Secure Line
Electrical installation 4.8 External supply of the auxiliary supply from a secure line In the delivery condition, the tripping current is set as follows: Table 4- 8 Delivery condition of the overcurrent tripping unit Article number Output current Overcurrent trip (L) Short-circuit trip, non- delayed (I) 6SL3710-2GH41-8EA3...
Page 93: Signal Connections
Electrical installation 4.9 Signal connections WARNING Danger to life due to dangerous electrical voltage from an external auxiliary supply When the external auxiliary supply is connected, dangerous voltages are present in the cabinet unit even when the main switch is open. Death or serious injury can result when live parts are touched.
Page 94 Electrical installation 4.9 Signal connections Connection overview Figure 4-14 Connection overview of the CU320-2 DP Control Unit (without cover) Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 95 Electrical installation 4.9 Signal connections Figure 4-15 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below) NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction.
Page 96 Electrical installation 4.9 Signal connections Connection example Figure 4-16 Connection example of CU320-2 DP Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 97 Electrical installation 4.9 Signal connections X100 to X103: DRIVE-CLiQ interface Table 4- 9 DRIVE-CLiQ interface X100 – X103 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Page 98 Electrical installation 4.9 Signal connections X122: Digital inputs/outputs Table 4- 10 Terminal block X122 Designation Technical data DI 0 Voltage (max.): -3 ... +30 V DC Typical power consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is terminal M1 DI 2 Level (with ripple) DI 3...
Page 99 Electrical installation 4.9 Signal connections Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M1 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
Page 100 Electrical installation 4.9 Signal connections X132: Digital inputs/outputs Table 4- 11 Terminal block X132 Designation Technical data DI 4 Voltage (max.): -3 … +30 VDC Current consumption, typical: 9 mA at 24 V DI 5 Electrical isolation: The reference potential is terminal M2 DI 6 Level (including ripple) DI 7...
Page 101 Electrical installation 4.9 Signal connections Note Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved through one of the following measures: 1.
Page 102 Electrical installation 4.9 Signal connections NOTICE Damage to the Control Unit or other PROFIBUS nodes due to high leakage currents Significant leakage currents can flow along the PROFIBUS cable if a suitable equipotential bonding conductor is not used and destroy the Control Unit or other PROFIBUS nodes. •...
Page 103 Electrical installation 4.9 Signal connections Bus terminating resistor The bus terminating resistor must be switched on or off depending on its position in the bus, otherwise the data will not be transmitted properly. The terminating resistors for the first and last nodes in a line must be switched on; the resistors must be switched off at all other connectors.
Page 104 Electrical installation 4.9 Signal connections Setting the PROFIBUS address The factory setting for the rotary coding switches is 0 There are two ways to set the PROFIBUS address: 1. Via p0918 – To set the bus address for a PROFIBUS node using STARTER, first set the rotary code switches to 0 ) and 127 –...
Page 105 Electrical installation 4.9 Signal connections Note The LAN (Ethernet) interface does not support Auto MDI(X). For this reason, only crossover cables may be used to connect devices. For diagnostic purposes, the X127 LAN interface features a green and a yellow LED. These LEDs indicate the following status information: Table 4- 15 LED statuses for the X127 LAN interface...
Page 106 Electrical installation 4.9 Signal connections T0, T1, T2: Measuring socket contacts Table 4- 17 Measuring socket contacts T0, T1, T2 Socket Function Technical data Ground Voltage: 0… 5 V Resolution: 8 bits Measuring socket contact 0 Load current: max. 3 mA Measuring socket contact 1 Continuous short-circuit proof Measuring socket contact 2...
Page 107 Electrical installation 4.9 Signal connections Slot for the memory card Figure 4-18 Slot for the memory card WARNING Danger to life due to software manipulation when using exchangeable storage media Storing files onto exchangeable storage media amounts to an increased risk of infection, e.g.
Page 108 • Do not return the memory card as well, but rather keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 109: Customer Terminal Module Tm31 (-A60) (Option G60)
Electrical installation 4.9 Signal connections 4.9.2 Customer terminal module TM31 (-A60) (option G60) Note Preassignment and position of the customer terminal block The factory setting and description of the customer terminal blocks can be found in the circuit diagrams. The location of the customer terminal block in the cabinet unit is indicated in the layout diagram.
Page 110 Electrical installation 4.9 Signal connections Overview Figure 4-20 TM31 customer terminal block Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 111 Electrical installation 4.9 Signal connections Figure 4-21 Connection overview of TM31 customer terminal block Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 112 Electrical installation 4.9 Signal connections X520: 4 digital inputs Table 4- 18 Terminal block X520 Terminal Designation Technical data DI 0 Voltage: - 3 … +30 V Current consumption typical: 10 mA at 24 V DC DI 1 Input delay: DI 2 for "0"...
Page 113 Electrical installation 4.9 Signal connections X530: 4 digital inputs Table 4- 19 Terminal block X530 Terminal Designation Technical data DI 4 Voltage: - 3 … +30 V Current consumption typical: 10 mA at 24 V DC DI 5 Input delay: DI 6 For "0"...
Page 114 Electrical installation 4.9 Signal connections X521: 2 analog inputs (differential inputs) Table 4- 20 Terminal block X521 Terminal Designation Technical data AI 0+ The analog inputs can be toggled between current and voltage input using switches S5.0 and S5.1. AI 0- As voltage input: AI 1+ -10 ...
Page 115 Electrical installation 4.9 Signal connections S5: Selector for voltage/current AI0, AI1 Table 4- 21 Selector for voltage/current S5 Switch Function S5.0 Selector voltage (V) / current (I) Al0 S5.1 Selector voltage (V) / current (I) Al1 Note Delivery condition When delivered, both switches are set to current measurement (switch set to "I"). X522: 2 analog outputs, temperature sensor connection Table 4- 22 Terminal block X522...
Page 116 Electrical installation 4.9 Signal connections WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...
Page 117 Electrical installation 4.9 Signal connections X541: 4 non-floating digital inputs/outputs Table 4- 24 Terminal strip X541 Terminal Designation Technical data Auxiliary voltage: Voltage: +24 V DC DI/DO 11 Max. total load current of +24 V auxiliary voltage for DI/DO 10 terminals X540 and X541 combined: 150 mA DI/DO 9 As input:...
Page 118: Other Connections
Electrical installation 4.10 Other connections X542: 2 relay outputs (two-way contact) Table 4- 25 Terminal block X542 Terminal Designation Technical data DO 0.NC Contact type: Changeover contact max. load current: 8 A Max. switching voltage: 250 V . 30 V DO 0.COM Max.
Page 119: Dv/Dt Filter Compact Plus Voltage Peak Limiter (Option L07)
Electrical installation 4.10 Other connections 4.10.1 dv/dt filter compact plus Voltage Peak Limiter (Option L07) Description The dv/dt filter compact plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage peaks and feeds back the energy into the DC link.
Page 120 Electrical installation 4.10 Other connections NOTICE Damage to the dv/dt filter compact by exceeding the maximum pulse frequency The maximum permissible pulse frequency when using a dv/dt filter compact is 2.5 kHz. The dv/dt filter compact can be damaged if the pulse frequency is exceeded. •...
Page 121: Dv/Dt Filter Plus Voltage Peak Limiter (Option L10)
Electrical installation 4.10 Other connections 4.10.2 dv/dt filter plus Voltage Peak Limiter (option L10) Description The dv/dt filter plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the Voltage Peak Limiter, which cuts off the voltage peaks and returns the energy to the DC link.
Page 122 Electrical installation 4.10 Other connections NOTICE Damage to the dv/dt filter if it is not activated during commissioning The dv/dt filter may be damaged if it is not activated during commissioning. • Activate the dv/dt filter during commissioning using parameter p0230 = 2. NOTICE Damage to the dv/dt filter if a motor is not connected dv/dt filters which are operated without a motor being connected can be damaged or...
Page 123: Connection For External Auxiliary Equipment (Option L19)
Electrical installation 4.10 Other connections 4.10.3 Connection for external auxiliary equipment (option L19) Description This option includes an outgoing circuit fused at max. 10 A for external auxiliary equipment (e.g. separately-driven fan for motor). The voltage is tapped at the converter input upstream of the main contactor/circuit-breaker and, therefore, has the same level as the supply voltage.
Page 124 Electrical installation 4.10 Other connections Figure 4-22 Circuit proposal for control via the Control Unit Circuit proposal with customer terminal module TM31 (option G60) The following circuit proposal can be used to control the auxiliary contactor for example. The "Pulses enabled" signal at terminal-X542 of the TM31 is then no longer available for other purposes.
Page 125: Overvoltage Limitation (Option L21)
Electrical installation 4.10 Other connections 4.10.4 Overvoltage limitation (option L21) Description The option includes the installation of surge arresters and upstream fuses for each line phase. The signaling contacts of the surge arresters are connected in series for monitoring purposes and routed to a customer interface. Safety instruction Note Remove the connection clip for the interference-suppression capacitor for operation on an IT...
Page 126: Emergency Off Pushbutton Installed In The Cabinet Door (Option L45)
Electrical installation 4.10 Other connections 4.10.5 EMERGENCY OFF pushbutton installed in the cabinet door (option L45) Description The EMERGENCY OFF pushbutton with protective collar is integrated in the door of the cabinet unit. The contacts of the pushbutton are connected to terminal block –X120. In conjunction with options L57, L59, and L60, EMERGENCY OFF of category 0 and EMERGENCY STOP of category 1 can be activated.
Page 127: Cabinet Illumination With Service Socket (Option L50)
Electrical installation 4.10 Other connections 4.10.6 Cabinet illumination with service socket (option L50) Description With option L50, cabinet lighting and an additional service socket outlet is included for grounding plug (connector type F) according to CEE 7/4. The power supply for the cabinet lighting and the service socket is external and must be fuse-protected for max.
Page 128: Cabinet Anti-Condensation Heating (Option L55)
Electrical installation 4.10 Other connections 4.10.7 Cabinet anti-condensation heating (option L55) Description The anti-condensation heating is used at low ambient temperatures and high levels of humidity to prevent condensation forming. One 100 W heater is installed for a 400 mm and 600 mm cabinet panel, and two 100 W heaters for an 800/1000 and 1200 mm cabinet panel.
Page 129: Emergency Off Category 0; 230 V Ac Or 24 V Dc (Option L57)
Electrical installation 4.10 Other connections 4.10.8 EMERGENCY OFF category 0; 230 V AC or 24 V DC (option L57) Description EMERGENCY OFF category 0 for uncontrolled stop to EN 60204-1. This function disconnects the cabinet unit from the power supply via the line contactor, while bypassing the electronics by means of a safety combination according to EN 60204-1.
Page 130 Electrical installation 4.10 Other connections Reconnection to the 24 V DC Button Circuit When using the 24 V DC pushbutton circuit, you must remove the following jumpers at terminal block -X120: ● 4-5, 9-10, and 11-14 You must also insert the following jumpers at terminal block -X120: ●...
Page 131: Emergency Stop Category 1; 230 V Ac (Option L59)
Electrical installation 4.10 Other connections 4.10.9 EMERGENCY STOP category 1; 230 V AC (option L59) Description EMERGENCY STOP category 1 for controlled stop according to EN 60204-1. The function includes rapid shutdown of the drive via fast stop at a ramp-down ramp to be parameterized. Then the cabinet unit is disconnected from the power supply via the line contactor, while bypassing the electronics by means of a safety combination according to EN 60204-1.
Page 132: Emergency Stop Category 1; 24 V Dc (Option L60)
Electrical installation 4.10 Other connections 4.10.10 EMERGENCY STOP category 1; 24 V DC (option L60) Description EMERGENCY STOP category 1 for controlled stop according to EN 60204-1. The function includes rapid shutdown of the drive via fast stop at a ramp-down ramp to be parameterized. Then the cabinet unit is disconnected from the power supply via the line contactor, while bypassing the electronics by means of a safety combination according to EN 60204-1.
Page 133: Braking Unit 50 Kw (Option L62)
Electrical installation 4.10 Other connections 4.10.11 Braking unit 50 kW (option L62) Description Braking units are used when regenerative energy occurs occasionally and briefly, for example when the brake is applied to the drive (EMERGENCY STOP). The braking units comprise a chopper power unit and a load resistor, which must be attached externally. To monitor the braking resistor, it has an integrated thermostatic switch, which is included in the shutdown circuit of the cabinet unit.
Page 134 Electrical installation 4.10 Other connections CAUTION Danger of injury due to touching hot surfaces on the braking resistor In operation, the braking resistor can reach high temperatures, which can cause burns if touched. • Allow the braking resistor to cool down before starting any work. •...
Page 135 Electrical installation 4.10 Other connections Connecting the braking resistor WARNING Danger to life due to fire caused by ground fault / short-circuit for non-protected connections to the braking resistor Non-protected connections to the braking resistor can cause fire with smoke in the event of a short-circuit or ground fault that can cause severe injuries or death.
Page 136: Commissioning
Electrical installation 4.10 Other connections Connecting the thermostatic switch Table 4- 37 Installing the thermostatic switch for the external braking resistor in the monitoring circuit of the cabinet unit by connecting to the Control Unit (without option G60) Terminal Description of function Thermostatic switch connection: connection with terminal X132:9 (DO12) Thermostatic switch connection: connection with terminal X122:5 (DI16) Max.
Page 137: Diagnosis And Duty Cycles
Electrical installation 4.10 Other connections Cabinet unit settings If the thermostatic switch for the braking resistor is connected, appropriate settings have to be made so that the drive is brought to a standstill if a fault occurs. Once the device has been successfully commissioned, you have to make the following changes: Connect the thermostatic switch of the braking resistor to DI 16 of the Control Unit Set the "Expert"...
Page 138: Threshold Switch
Electrical installation 4.10 Other connections Duty cycles Figure 4-25 Duty cycles for the braking resistors 4.10.11.3 Threshold switch The response threshold at which the braking unit is activated and the DC link voltage generated during braking are specified in the following table. WARNING Danger to life due to electric shock when operating threshold switches Operating the threshold switch when a voltage is present can cause death or serious injury.
Page 139 Electrical installation 4.10 Other connections Position of the threshold switch The Braking Module is located in the top section of the cabinet unit in the discharge air duct of the Motor Module. The position of the threshold switch can be taken from the figure below. Figure 4-26 Braking Modules for frame size JX Position of the threshold switch...
Page 140: Thermistor Motor Protection Unit (Option L83/L84)
Electrical installation 4.10 Other connections 4.10.12 Thermistor motor protection unit (option L83/L84) Description This option includes the thermistor motor protection unit (with PTB approval) for PTC thermistor sensors (PTC resistor type A) for warning and shutdown. The power supply for the thermistor motor protection unit is provided inside the converter where the evaluation is also performed.
Page 141: Pt100 Evaluation Unit (Option L86)
Electrical installation 4.10 Other connections 4.10.13 PT100 evaluation unit (option L86) Description Note Additional operating instructions The PT100 evaluation unit and the parameters for the measurement channels are described in the "Additional Operating Instructions". The PT100 evaluation unit can monitor up to six sensors. The sensors can be connected in a two or three-wire system.
Page 142: Insulation Monitor (Option L87)
Electrical installation 4.10 Other connections 4.10.14 Insulation monitor (option L87) Description In non-grounded systems (IT systems), the insulation monitor checks the entire electrically- connected circuit for insulation faults. The insulation resistance as well as all the insulation faults from the mains supply to the motor in the cabinet are detected. Two response values (between 1 kΩ...
Page 143 Electrical installation 4.10 Other connections Table 4- 43 Meaning of the controls and displays on the insulation monitor Position Meaning INFO key: To request standard information/ ESC key: Back menu function TEST key: Call up self-test Arrow key up: Parameter change, scroll RESET button: Delete insulation and fault messages Arrow key down: Parameter change, scroll Menu key: Call up menu system...
Page 144: Cbc10 Can Communication Board (Option G20)
Electrical installation 4.10 Other connections Diagnostics For a description of messages output during operation and in the event of faults (meaning of LEDs on -B101), consult the Operating Instructions in the customer DVD supplied with the device. 4.10.15 CBC10 CAN Communication Board (option G20) Description Figure 4-28 CAN CBC10 Communication Board...
Page 145 Electrical installation 4.10 Other connections Interface overview Figure 4-29 CAN CBC10 Communication Board Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 146 Electrical installation 4.10 Other connections CAN bus interface -X451 Table 4- 45 CAN bus interface -X451 Designation Technical data Reserved, do not use CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved, do not use CAN_SHLD Optional shield CAN ground CAN_H CAN signal Reserved, do not use...
Page 147: Communication Board Ethernet Cbe20 (Option G33)
Electrical installation 4.10 Other connections 4.10.16 Communication Board Ethernet CBE20 (option G33) Description Figure 4-30 Communication Board Ethernet CBE20 Interface module CBE20 is used for communication via PROFINET. The module is inserted in the option slot of the Control Unit at the factory. 4 Ethernet interfaces are available on the module.
Page 148 Electrical installation 4.10 Other connections Interface overview Figure 4-31 Communication Board Ethernet CBE20 MAC address The MAC address of the Ethernet interfaces is indicated on the upper side of the CBE20. The plate is not visible when the module is installed. Note Note the MAC address Remove the module from the option slot of the Control Unit and note down the MAC address...
Page 149 Electrical installation 4.10 Other connections Figure 4-32 Removing the CBE20 from the option slot on the Control Unit X1400 Ethernet interface Table 4- 47 Connector X1400, port 1 - 4 Signal name Technical data Receive data + Receive data - Transmit data + Reserved, do not use Reserved, do not use...
Page 150: Tm150 Temperature Sensor Module (Option G51)
Electrical installation 4.10 Other connections 4.10.17 TM150 temperature sensor module (option G51) 4.10.17.1 Description Terminal Module TM150 is used for sensing and evaluating several temperature sensors. The temperature is measured in a temperature range from -99 °C to +250 °C for the following temperature sensors: ●...
Page 151: Connecting
Electrical installation 4.10 Other connections 4.10.17.2 Connecting Temperature sensor connections Table 4- 48 X531-X536 temperature sensor inputs Terminal Function Function Technical data 1x2-/2x2-wire 3 and 4-wire +Temp Temperature sensor connection for sensors with (channel x) (Channel x) 1x2 wires Connection of the 2nd measuring cable for sen- sors with 4 wires -Temp Temperature sensor connection for sensors with...
Page 152 Electrical installation 4.10 Other connections NOTICE Damage to the motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats. Overheating can cause damage to the motor. •...
Page 153 Electrical installation 4.10 Other connections Protective conductor connection and shield support The following diagram shows a typical Weidmüller shield connection clamp for the shield supports. ① Protective conductor connection M4/1.8 Nm ② Shield connection terminal, Weidmüller company, type: KLBÜ CO1, order number: 1753311001 Figure 4-34 Shield support and protective conductor connection of the TM150...
Page 154: Connection Examples
Electrical installation 4.10 Other connections 4.10.17.3 Connection examples Figure 4-35 Connecting a PT100/PT1000 with 2x2, 3 and 4-wires to the temperature sensor inputs X53x of Terminal Module TM150 Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 155 Electrical installation 4.10 Other connections Figure 4-36 Connection example for a Terminal Module TM150 Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 156: Smc30 Sensor Module Cabinet-Mounted (Option K50)
DRIVE-CLiQ interface for evaluation purposes. In conjunction with SINAMICS G150 the following encoders can be connected to the SMC30 Sensor Module: ●...
Page 157 Electrical installation 4.10 Other connections Table 4- 52 Specification of measuring systems that can be connected Parameters Designation Threshold Min. Max. Unit High signal level Hdiff (TTL bipolar at X520 or X521/X531) Low signal level Ldiff (TTL bipolar to X520 or X521/X531) High signal level High (HTL unipolar)
Page 158 Electrical installation 4.10 Other connections Figure 4-38 Position of the zero pulse to the track signals For encoders with a 5-V supply at X521/X531, the cable length is dependent on the encoder current (this applies cable cross-sections of 0.5 mm²): Figure 4-39 Signal cable length as a function of the encoder current consumption Converter cabinet units...
Page 159 Electrical installation 4.10 Other connections For encoders without Remote Sense the permissible cable length is restricted to 100 m (reason: the voltage drop depends on the cable length and the encoder current). Figure 4-40 SMC30 Sensor Module Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 160: Connection
Electrical installation 4.10 Other connections 4.10.18.2 Connection X520: Encoder connection 1 for HTL/TTL encoder with open-circuit monitoring Table 4- 53 Encoder connection X520 Signal name Technical data Temperature sensor connection KTY84- +Temp 1C130 / PT1000 / PTC Reserved, do not use Reserved, do not use P encoder 5 V/24 V Encoder supply...
Page 161 Electrical installation 4.10 Other connections NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 162 Electrical installation 4.10 Other connections Note Operation of unipolar HTL encoders When unipolar HTL encoders are used, A*, B*, and R* on the terminal block must be jumpered with M_Encoder (X531). Table 4- 55 Encoder connection X531 Terminal Signal name Technical data P encoder 5 V/24 V Encoder supply...
Page 163 Electrical installation 4.10 Other connections NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 164: Connection Examples
Electrical installation 4.10 Other connections 4.10.18.3 Connection examples Connection example 1: HTL encoder, bipolar, without zero marker -> p0405 = 9 (hex) Figure 4-41 Connection example 1: HTL encoder, bipolar, without zero marker Connection example 2: TTL encoder, unipolar, without zero marker -> p0405 = A (hex) Figure 4-42 Connection example 2: TTL encoder, unipolar, without zero marker Converter cabinet units...
Page 165 Electrical installation 4.10 Other connections 4.10.19 Voltage Sensing Module for determining the actual motor speed and the phase angle (option K51) Description The VSM10 Voltage Sensing Module is used for acquiring the voltage characteristic on the motor side, so that the following functions can be implemented: ●...
Page 166: Additional Smc30 Sensor Module (Option K52)
Electrical installation 4.10 Other connections 4.10.20 Additional SMC30 Sensor Module (option K52) Description With option K50, an SMC30 Sensor Module is included in the cabinet unit. The additional SMC30 Sensor Module enables reliable actual-value acquisition when using Safety Integrated Extended Functions (requires a license: option K01). Note Safety Integrated Function Manual A detailed description of the full functionality and handling of the Safety Integrated functions...
Page 167: Additional Customer Terminal Block Tm31 (Option G61)
Electrical installation 4.10 Other connections 4.10.22 Additional customer terminal block TM31 (option G61) Description With option G60, a TM31 interface module (customer terminal block –A60) is already installed in the cabinet unit. A second module (–A61) provides the following additional digital and analog inputs/outputs in the drive system: ●...
Page 168 Electrical installation 4.10 Other connections The TB30 Terminal Board supports the addition of digital inputs/digital outputs and analog inputs/analog outputs to the Control Unit. The following are located on the TB30 Terminal Board: ● Power supply for digital inputs/digital outputs ●...
Page 169 Electrical installation 4.10 Other connections Connection overview Figure 4-45 Connection overview TB30 Terminal Board X424 power supply, digital outputs Table 4- 56 Terminal block X424 Terminal Function Technical data Power supply Voltage: 24 V DC (20.4 ... 28.8 V) Current consumption: Max. 4 A Power supply (per digital output max.
Page 170 Electrical installation 4.10 Other connections The maximum cable length that can be connected is 10 m. Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. This power supply is required for the digital outputs only. The electronics power supply and the power supply for the analog inputs/outputs are taken from the option slot of the Control Unit.
Page 171 Electrical installation 4.10 Other connections Note Open input An open input is interpreted as "low". The power supply and the digital inputs/outputs are isolated from the Control Unit. Note Transient voltage interruptions If the 24 V supply is briefly interrupted, then the digital outputs are deactivated during this time.
Page 172: Safety License For 1 Axis (Option K01)
With option K01, the Safety license for 1 axis is included on the CompactFlash Card and activated. Licenses The required license can optionally be ordered with the CompactFlash card. Subsequent licensing is realized in the Internet using the "WEB License Manager" by generating a license key: http://www.siemens.com/automation/license Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 173: Auxiliary Power Supply, 230 V Ac (Option K74)
Electrical installation 4.10 Other connections Activation The associated license key is entered into parameter p9920 in the ASCII code. The license key can be activated via parameter p9921=1. Diagnostics An insufficient license is indicated via the following alarm and LED: ●...
Page 174: Terminal Module For Activation Of "Safe Torque Off" And "Safe Stop 1" (Option K82)
Electrical installation 4.10 Other connections NOTICE Material damage when the voltage is set too high If the terminals are not reconnected corresponding to the actual line voltage, this can damage the device if the voltage is set too high. • Set the terminals in accordance with the actual line voltage. 4.10.26 Terminal module for activation of "Safe Torque Off"...
Page 175: Terminal Module Tm54F (Option K87)
Electrical installation 4.10 Other connections 4.10.27 Terminal Module TM54F (option K87) Figure 4-47 TM54F Terminal Module (option K87) Description The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated Extended functions of SINAMICS. The TM54F is directly connected to a Control Unit via DRIVE-CLiQ.
Page 176 Electrical installation 4.10 Other connections TM54F features the following interfaces: Table 4- 60 Overview of the TM54F interfaces Type Quantity Fail-safe digital outputs (F-DO) Fail-safe digital inputs (F-DI) Sensor power supplies, dynamic response supported Sensor power supply, no dynamic response Digital inputs to check F_DO for a test stop Sensors: Fail-safe devices to issue commands and sense, for example, emergency stop pushbut- tons and safety locks, position switches and light arrays/light curtains.
Page 177: Safe Brake Adapter Sba 230 V Ac (Option K88)
Electrical installation 4.10 Other connections 4.10.28 Safe Brake Adapter SBA 230 V AC (option K88) Description Safe Brake Control (SBC) is a safety function that is used in safety-related applications. In the no-current state, the brake acts on the motor of the drive using spring force. The brake is released (opened) when current flows through it (=low active).
Page 178 Electrical installation 4.10 Other connections Notes Note Article numbers for spare fuses The article numbers for spare fuses can be taken from the spare parts list supplied. Note Standards requirements The integrated safety functions, starting from the Safety Integrated (SI) input terminals of the SINAMICS components (Control Unit, Motor Module), satisfy the requirements according to EN 61800-5-2, EN 60204-1, DIN EN ISO 13849-1 Category 3 (formerly EN 954-1) for Performance Level (PL) d and IEC 61508 SIL2.
Page 179: Control Unit Cu320-2 Pn (Option K95)
Electrical installation 4.10 Other connections 4.10.29 Control Unit CU320-2 PN (option K95) With Option K95, the cabinet unit contains a CU320-2 PN control unit, which handles the communication and open-loop/closed-loop control functions. A PROFINET interface is available for higher-level communication. Connection overview Figure 4-48 Connection overview of CU320-2 PN Control Unit (without cover)
Page 180 Electrical installation 4.10 Other connections Figure 4-49 Interface X140 and measuring sockets T0 to T2 - CU320-2 PN (view from below) NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction.
Page 181 Electrical installation 4.10 Other connections Connection example Figure 4-50 Connection example, CU320-2 PN Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 182 Electrical installation 4.10 Other connections X100 to X103: DRIVE-CLiQ interface Table 4- 61 DRIVE-CLiQ interface X100 – X103 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Page 183 Electrical installation 4.10 Other connections X122: Digital inputs/outputs Table 4- 62 Terminal block X122 Designation Technical data DI 0 Voltage (max.): -3 ... +30 V DC Typical power consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is terminal M1 DI 2 Level (with ripple) DI 3...
Page 184 Electrical installation 4.10 Other connections Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M1 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
Page 185 Electrical installation 4.10 Other connections X132: Digital inputs/outputs Table 4- 63 Terminal block X132 Designation Technical data DI 4 Voltage (max.): -3 … +30 VDC Current consumption, typical: 9 mA at 24 V DI 5 Electrical isolation: The reference potential is terminal M2 DI 6 Level (including ripple) DI 7...
Page 186 Electrical installation 4.10 Other connections Note Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved through one of the following measures: 1.
Page 187 Electrical installation 4.10 Other connections For diagnostic purposes, the X127 LAN interface features a green and a yellow LED. These LEDs indicate the following status information: Table 4- 65 LED statuses for the X127 LAN interface Color State Description Link port Missing or faulty link Green Continuous light...
Page 188 Electrical installation 4.10 Other connections X150 P1/P2 PROFINET interface Table 4- 67 X150 P1 and X150 P2 PROFINET Signal name Technical data Receive data + Receive data - Transmit data + Reserved, do not use Reserved, do not use Transmit data - Reserved, do not use Reserved, do not use Connector type: RJ45 socket...
Page 189 Electrical installation 4.10 Other connections T0, T1, T2: Measuring socket contacts Table 4- 69 Measuring socket contacts T0, T1, T2 Socket Function Technical data Ground Voltage: 0… 5 V Resolution: 8 bits Measuring socket contact 0 Load current: max. 3 mA Measuring socket contact 1 Continuous short-circuit proof Measuring socket contact 2...
Page 190 Electrical installation 4.10 Other connections Slot for the memory card Figure 4-51 Slot for the memory card WARNING Danger to life due to software manipulation when using exchangeable storage media Storing files onto exchangeable storage media amounts to an increased risk of infection, e.g.
Page 191 • Do not return the memory card as well, but rather keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 192: Namur Terminal Block (Option B00)
Electrical installation 4.10 Other connections 4.10.30 NAMUR terminal block (option B00) Description The terminal block is designed in accordance with the requirements and guidelines defined by the standards association for measurement and control systems in the chemical industry (NAMUR – recommendation NE37), that is, certain device functions are assigned to fixed terminals.
Page 193 Electrical installation 4.10 Other connections Table 4- 71 Terminal block -X2 – connection NAMUR control terminal block Terminal Designation Default Comment ON/OFF (dynamic)/ Effective operation can be coded by a wire jumper on ON/OFF (static) terminal -X400:9;10 (delivery condition: jumper insert- ed): jumper inserted: ON/OFF (dynamic)/ jumper removed: ON/OFF (static)
Page 194: Separate 24 V Dc Power Supply For Namur (Option B02)
Electrical installation 4.10 Other connections Table 4- 73 Terminal block -X2 – Adaptation of analog inputs and outputs Terminal Designation Item code of interface con- Settings on rotary switch S1 verter 50/51 T401 2: 0 ... 20 mA 4: 4 ... 20 mA (default) 60/61 T402 1: 0 ...
Page 195: Chapter Content
Commissioning Chapter content This section provides information on the following: ● An overview of the operator panel functions ● Initial commissioning of the cabinet unit (initialization) with STARTER and AOP30 – Entering the motor data (drive commissioning) – Entering the most important parameters (basic commissioning), concluding with motor identification ●...
Page 196: Starter Commissioning Tool
Commissioning 5.2 STARTER commissioning tool During initial power-up of the Control Unit and during first commissioning, parameter macros are executed and the necessary settings made. The settings are documented in the Appendix. After initial power-up, first commissioning, and also following a "Parameter reset to factory settings", individual parameter values deviate from the factory settings stated in the List Manual.
Page 197 Commissioning 5.2 STARTER commissioning tool Prerequisites for installing STARTER Hardware The following minimum requirements must be complied with: ● PG or PC ● Pentium III, at least 1 GHz, (> 1 GHz recommended) ● 1 GB work memory (2 GB recommended) ●...
Page 198: Installing The Starter Commissioning Tool
Commissioning 5.2 STARTER commissioning tool 5.2.1 Installing the STARTER commissioning tool STARTER is installed using the "setup" file on the customer DVD supplied. When you double-click the "Setup" file, the installation Wizard guides you through the process of installing STARTER. Note Installation time The installation time depends on the computer performance and from where the software is...
Page 199: Procedure For Commissioning With Starter
Commissioning 5.3 Procedure for commissioning with STARTER Operating area Explanation 1: Toolbars In this area, you can access frequently used functions via the icons. 2: Project navigator The elements and projects available in the project are displayed here. 3: Working area In this area, you can change the settings for the drive units.
Page 200 Commissioning 5.3 Procedure for commissioning with STARTER Accessing the STARTER project wizard Figure 5-2 Main screen of the STARTER parameterization and commissioning tool ⇒ Hide STARTER Getting Started commissioning drive using HTML Help > Close The online help can be permanently hidden by deselecting Options > Settings > Workbench >...
Page 201 Commissioning 5.3 Procedure for commissioning with STARTER The STARTER project wizard Figure 5-3 STARTER project wizard ⇒ Click Arrange drive units offline... in the STARTER project wizard. Figure 5-4 Create new project ⇒ Enter a project name and, if necessary, the author, memory location and a comment. ⇒...
Page 202 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-5 Set up interface ⇒ Under Access point: select the interface corresponding to your device configuration from: ● Select the S7ONLINE access (STEP7), if the connection to the drive unit is established via PROFINET or PROFIBUS.
Page 203 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-6 Setting the interface Note Precondition To parameterize the interface, you must install the appropriate interface card (e.g., PC Adapter (PROFIBUS) Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 204 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-7 Setting the interface - properties Note Activate PG/PC is the only master on the bus You must activate PG/PC is the only master on bus if no other master (PC, S7, etc.) is available on the bus.
Page 205 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-8 Complete setting the interface ⇒ Click Continue > to set up a drive unit in the project wizard. Figure 5-9 Inserting the drive unit ⇒ Choose the following data from the list fields: Device: Sinamics Type: G150 CU320-2 DP or G150 CU320-2 PN with option K95 Version: 4.8...
Page 206 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-10 Drive unit inserted ⇒ Click Continue >   A project summary is displayed. Figure 5-11 Summary ⇒ Click Complete to finish creating a new drive unit project. Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 207: Configure The Drive Unit
Commissioning 5.3 Procedure for commissioning with STARTER 5.3.2 Configure the drive unit In the project navigator, open the component that contains your drive unit. Figure 5-12 Project navigator – configuring the drive unit ⇒ In the project navigator, click the plus sign next to the drive unit that you want to configure. The plus sign becomes a minus sign and the drive unit configuration options are displayed as a tree below the drive unit.
Page 208 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the drive unit Figure 5-13 Configuring the drive unit ⇒ Under Connection voltage, choose the correct voltage. Under Cooling method: choose the correct cooling method for your drive unit. ⇒ Under Standard:, choose "IEC" to restrict the selection of drive units offered. Note Make a pre-selection In this step, you make a preliminary selection of the cabinet units.
Page 209 Commissioning 5.3 Procedure for commissioning with STARTER Selecting options Figure 5-14 Selecting options ⇒ From the combination box Options selection: select the options belonging to your drive unit by clicking on the corresponding check box (see type plate). NOTICE Damage to the dv/dt filter if it is not activated during commissioning The dv/dt filter may be damaged if it is not activated during commissioning.
Page 210 Commissioning 5.3 Procedure for commissioning with STARTER Note Motor reactor If a motor reactor (option L08) is being used, the option selection must be activated, otherwise the closed-loop motor control will not be able to operate in an optimum fashion. Note Check option selection Check your options carefully against the options specified on the type plate.
Page 211 Commissioning 5.3 Procedure for commissioning with STARTER Selecting the control structure Figure 5-15 Selecting the control structure Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 212 Commissioning 5.3 Procedure for commissioning with STARTER ⇒ Select the corresponding settings for the closed-loop control structure: ● Function modules: – Technology controller – Extended messages/monitoring ● Control: – n/M control + V/f control, I/f control – V/f control ● Control mode: Depending on the selected control, you can select from one of the following open- loop/closed-loop control modes: –...
Page 213 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the drive unit properties Figure 5-16 Configuring the drive unit properties ⇒ Under Standard:, choose the appropriate standard for your motor, whereby the following is defined: ● IEC motor (50 Hz, SI unit): Line frequency 50 Hz, motor data in kW ●...
Page 214 Commissioning 5.3 Procedure for commissioning with STARTER Selecting a standard motor type from a list Figure 5-17 Configuring a motor – selecting the motor type, selecting a standard motor from a list ⇒ Under Motor name: enter a name for the motor. ⇒...
Page 215 Commissioning 5.3 Procedure for commissioning with STARTER Selecting the motor type by entering the motor data Figure 5-18 Configuring the motor – selecting the motor type, entering the motor data ⇒ Under Motor name: enter a name for the motor. ⇒...
Page 216 Commissioning 5.3 Procedure for commissioning with STARTER Note Commissioning of an induction motor The steps described below also apply to commissioning an induction motor. When commissioning a permanent-magnet synchronous motor, there are a few special conditions that apply, which are detailed in a separate chapter (see "Setpoint channel and closed-loop control / permanent-magnet synchronous motors").
Page 217 Commissioning 5.3 Procedure for commissioning with STARTER Note Entering equivalent circuit diagram data You should only activate the Enter optional equivalent circuit diagram data if the data sheet with equivalent circuit diagram data is available. If any data is missing, an error message will be output when the system attempts to load the drive project to the target system.
Page 218 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the motor – Entering the equivalent circuit diagram data Figure 5-21 Entering equivalent circuit diagram data ⇒ Select one of the equivalent circuit diagram data representations: ● Physical system of units The equivalent circuit diagram data are shown in the form of physical units. ●...
Page 219 Commissioning 5.3 Procedure for commissioning with STARTER Calculating the motor/controller data Figure 5-22 Calculating the motor/controller data ⇒ In Calculation of the motor/controller data, select the appropriate default settings for your device configuration. Note Manual input of the equivalent circuit diagram data If the equivalent circuit diagram data was entered manually (see "Entering the equivalent circuit diagram data"), then the motor/controller data should be calculated without calculating the equivalent circuit diagram data.
Page 220 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the motor holding brake Figure 5-23 Configuring the motor holding brake ⇒ Under Holding brake configuration: choose the appropriate setting for your device configuration: ● 0: No motor holding brake being used ●...
Page 221 Commissioning 5.3 Procedure for commissioning with STARTER Entering the encoder data (option K50) Note Entering the encoder data If you have specified option K50 (Sensor Module SMC30), the following screen is displayed for you to enter the encoder data. Figure 5-24 Entering the encoder data ⇒...
Page 222 Figure 5-25 Entering encoder data – User-defined encoder data ⇒ Select the measuring system. In conjunction with SINAMICS G150, the following encoders can be selected: ● HTL ● TTL ⇒ Enter the required encoder data. ⇒ Under the Details tab, special encoder properties can be set, for example, gear ratio, fine resolution, inversion, measuring gear position tracking.
Page 223 Commissioning 5.3 Procedure for commissioning with STARTER NOTICE Material damage when selecting the incorrect encoder supply voltage Once the encoder has been commissioned, the supply voltage (5/24 V) set for the encoder is activated on the SMC30 module. If a 5 V encoder is connected and the supply voltage has not been set correctly, the encoder may be damaged.
Page 224 Motorized potentiometer Fixed setpoint Note Use of CDS0 With SINAMICS G150, only CDS0 is normally used as a default setting for the command and setpoint sources. Make sure that the selected default setting is compatible with the actual system configuration.
Page 225 Commissioning 5.3 Procedure for commissioning with STARTER Selecting drive functions Figure 5-27 Selecting drive functions ⇒ Select the required data: ● Technological application: – "(0) Standard drive (VECTOR)" Edge modulation is not enabled. The dynamic voltage reserve is increased (10 V), which reduces the maximum output voltage.
Page 226 Commissioning 5.3 Procedure for commissioning with STARTER – "(4) Dynamic response in the field weakening range" Space vector modulation with overmodulation is enabled. The dynamic voltage reserve is increased (30 V), which reduces the maximum output voltage. – "(5) Start-up with high break loose torque" This selection is suitable for speed-controlled start-up with sensorless vector control.
Page 227 ● 2: Standard telegram 2, PZD-4/4 ● 3: Standard telegram 3, PZD-5/9 ● 4: Standard telegram 4, PZD-6/14 ● 20: SIEMENS telegram 20, PZD-2/6 ● 220: SIEMENS telegram 220, PZD-10/10 ● 352: SIEMENS telegram 352, PZD-6/6 ● 999: Free telegram configuration with BICO (default setting) ⇒...
Page 228 Commissioning 5.3 Procedure for commissioning with STARTER Entering important parameters Figure 5-29 Important parameters ⇒ Enter the required parameter values. Note Tooltips STARTER provides tool tips if you position your cursor on the required field without clicking in the field. ⇒...
Page 229 Commissioning 5.3 Procedure for commissioning with STARTER Configuring a web server Figure 5-30 Configuring a web server ⇒ Configure the web server. The Web server is activated in the factory setting. Activate and deactivate the web server under Activate web server. Select Only allow access via secure connection (https) if necessary.
Page 230 Commissioning 5.3 Procedure for commissioning with STARTER Summary of the drive unit data Figure 5-31 Summary of the drive unit data ⇒ You can use the Copy to clipboard function to copy the summary of the drive unit data displayed on the screen to a word processing program for further use. ⇒...
Page 231: Additional Settings Required
Commissioning 5.3 Procedure for commissioning with STARTER 5.3.3 Additional settings required After commissioning by means of STARTER, additional settings must be made: Settings to monitor the checkback signal from the circuit breaker for 12-pulse infeed The checkback contacts of the circuit breakers are connected in series in the factory and wired to digital input 5 of the Control Unit.
Page 232: Transferring The Drive Project
Commissioning 5.3 Procedure for commissioning with STARTER 5.3.4 Transferring the drive project You have created a project and saved it to your hard disk. You now have to transfer your project configuration data to the drive unit. Specifying the online access point To connect to the target system, the chosen access point must be specified.
Page 233 Commissioning 5.3 Procedure for commissioning with STARTER Specify access point: ● Select S7ONLINE access for a device, if the connection to the programming device or PC is established via PROFINET or PROFIBUS. ● Select DEVICE access for a device if the connection to the programming device or PC is established via the Ethernet interface.
Page 234: Commissioning With Starter Via Ethernet
Commissioning 5.3 Procedure for commissioning with STARTER Results of the previous steps ● You have created a drive unit project offline using STARTER. ● You have saved the project data to the hard disk on your PC. ● You have transferred the project data to the drive unit. ●...
Page 235 Commissioning 5.3 Procedure for commissioning with STARTER STARTER via Ethernet (example) Figure 5-33 STARTER via Ethernet (example) Procedure for establishing online operation via Ethernet 1. Install the Ethernet interface in the PG/PC according to the manufacturer's specifications. 2. Set the IP address of the Ethernet interface in Windows. –...
Page 236 Commissioning 5.3 Procedure for commissioning with STARTER 7. Set the IP address of the PG/PC access interface to the Control Unit to 169.254.11.1 and the subnet mask to 255.255.0.0. Figure 5-34 Internet Protocol (TCP/IP) properties 8. Click "OK" and close the Windows-specific window of the network connections. Assigning the IP address and the name via STARTER, "Accessible nodes"...
Page 237 Commissioning 5.3 Procedure for commissioning with STARTER 6. The SINAMICS drive object is detected and displayed as a bus node with IP address 169.254.11.22 and without name. Figure 5-35 Accessible nodes 7. Mark the bus node entry and select the displayed menu item "Edit Ethernet node" with the right mouse button.
Page 238 Commissioning 5.3 Procedure for commissioning with STARTER Note Naming devices ST (Structured Text) conventions must be satisfied for the name assignment of IO devices in Ethernet (SINAMICS components). The names must be unique within Ethernet. Rules for assigning names: • Other than "-" and ".", no special characters (such as accented characters, spaces, brackets) are permitted in the name of an IO device.
Page 239 Commissioning 5.3 Procedure for commissioning with STARTER 11.The SINAMICS drive is displayed as drive object in the project navigator. 12.You can now configure the drive unit (see Chapter "Configuring the drive unit"). Note Storage location of the IP address The IP address and device name are stored on the memory card of the Control Unit (non- volatile).
Page 240: The Aop30 Operator Panel
Commissioning 5.4 The AOP30 operator panel The AOP30 operator panel Description An operator panel is located in the cabinet door of the cabinet unit for operating, monitoring, and commissioning tasks. It has the following features: ● Graphic-capable, back-lit LCD for plain-text display and a "bar-type display" for process variables ●...
Page 241: First Commissioning With The Aop30
Commissioning 5.5 First commissioning with the AOP30 First commissioning with the AOP30 5.5.1 Initial ramp-up Start screen When the system is switched on for the first time, the Control Unit is initialized automatically. The following screen is displayed: Figure 5-38 Initial screen When the system boots up, the parameter descriptions are loaded into the operating field from the CompactFlash card.
Page 242 Commissioning 5.5 First commissioning with the AOP30 Selecting the language When the system is first booted up, a screen for selecting the language appears. You can select the language in the dialog screen. To change the language, choose <F2> or <F3>.
Page 243: Basic Commissioning
Commissioning 5.5 First commissioning with the AOP30 5.5.2 Basic commissioning Entering the motor data During initial commissioning, you have to enter motor data using the operator panel. Use the data shown on the motor type plate. Figure 5-40 Example of a motor type plate Table 5- 1 Motor data Parameter no.
Page 244 Commissioning 5.5 First commissioning with the AOP30 First commissioning: infeed Enter the line infeed voltage in V. The default value is 500 V; you must adapt this value to match your system configuration. Entry for the origin of the ON/OFF1 command. Navigate within the selection fields with <F2>...
Page 245 Commissioning 5.5 First commissioning with the AOP30 Basic commissioning: Selecting the motor type and entering the motor data You can select the motor standard and type in the dialog screen. The following is defined for the motor stand- ard: 0: Line frequency 50 Hz, motor data in kW 1: Line frequency 60 Hz, motor data in hp The corresponding motor is selected for the motor type.
Page 246 Commissioning 5.5 First commissioning with the AOP30 Note Selecting the motor type The selection of the motor type pre-assigns specific motor parameters and optimizes the operating characteristics and behavior. Details are described in the List Manual in the p0300 parameter. Note Selection of a list motor (p0300 ≥...
Page 247 Commissioning 5.5 First commissioning with the AOP30 Basic commissioning: entering the encoder data (if available) When the SMC30 is connected for encoder evaluation (with option K50), it is recognized by the AOP30 and a screen is displayed in which you can enter the encoder data. To navigate through the selection fields, choose <F2>...
Page 248 Commissioning 5.5 First commissioning with the AOP30 Note Pre-defined encoder type If a predefined encoder type is selected using p0400, then the settings of the following parameters p0404, p0405 and p0408 cannot be changed. If the connected encoder does not match any of the encoders predefined in p0400, follow the simple procedure below for entering the encoder data: •...
Page 249 Commissioning 5.5 First commissioning with the AOP30 Basic commissioning: Entering the basic parameters Enter the basic commissioning parameters: p0700: Preset command source 5: PROFIdrive 6: TM31 terminals 7: Namur 10: PROFIdrive Namur p1000: Preset setpoint source 1: PROFIdrive 2: TM31 terminals 3: Motorized potentiometer 4: Fixed setpoint Once a setpoint source has been selected...
Page 250 Commissioning 5.5 First commissioning with the AOP30 Note Enter the motor-side filter A filter on the motor side must be entered in p0230: • Option L07 – dv/dt filter compact plus Voltage Peak Limiter: p0230 = 2 • Option L08 – motor reactor: p0230 = 1 •...
Page 251 Commissioning 5.5 First commissioning with the AOP30 Basic commissioning: Motor identification Selecting motor identification To navigate through the selection fields, choose <F2> or <F3>. To activate a selection, choose <F5>. Stationary measurement increases the con- trol performance, as this minimizes devia- tions in the electrical characteristic values due to variations in material properties and manufacturing tolerances.
Page 252 Commissioning 5.5 First commissioning with the AOP30 WARNING Danger to life if the motor unexpectedly moves during motor identification in the rotating mode When selecting motor identification with optimization in the rotating mode, after commissioning, the drive initiates that the motor rotates with speeds that can reach the maximum motor speed.
Page 253: Status After Commissioning
Commissioning 5.6 Status after commissioning Status after commissioning LOCAL mode (control via operator panel) ● You switch to LOCAL mode by pressing the "LOCAL/REMOTE" key. ● Control (ON/OFF) is carried out via the "ON" and "OFF" keys. ● You can specify the setpoint using the "increase" and "decrease" keys or by entering the appropriate numbers using the numeric keypad.
Page 254: Commissioning An Encoder With Gear Factor
Commissioning 5.7 Commissioning an encoder with gear factor Commissioning an encoder with gear factor Description When encoders are commissioned (p0010 = 4), a gearbox must be parameterized by means of parameters p0432 (numerator), p0433 (denominator), and p0410 (sign). To ensure that the commutation position can be accurately determined from the encoder angle, the following applies: = number of poles •...
Page 255 Commissioning 5.8 Parameter reset to factory settings Parameter reset via STARTER With STARTER, the parameters are reset in online mode. The required steps are described below: Step Selection in toolbar Choose Project > Connect to target system Click the drive unit whose parameters you want to reset to the factory settings and click Restore factory settings icon in the toolbar.
Page 256 Commissioning 5.8 Parameter reset to factory settings Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 257: Chapter Content
Operation Chapter content This chapter provides information on the following: ● Basic information about the drive system ● Command source selection via - PROFIdrive - terminal block - NAMUR terminal block ● Setpoint input via - PROFIdrive - Analog inputs - Motorized potentiometer - Fixed setpoints ●...
Page 258: General Information About Command And Setpoint Sources
Four default settings are available for selecting the command sources and four for selecting the setpoint sources for the SINAMICS G150 cabinet unit. The choice "no selection" is also available; if selected, no default settings are applied for the command and setpoint sources.
Page 259: Basic Information About The Drive System
Operation 6.3 Basic information about the drive system Basic information about the drive system 6.3.1 Parameters Overview The drive is adapted to the relevant drive task by means of parameters. Each parameter is identified by a unique parameter number and by specific attributes (e.g. read, write, BICO attribute, group attribute, and so on).
Page 260 Operation 6.3 Basic information about the drive system Parameter categories The parameters for the individual drive objects (see "Drive objects") are categorized according to data sets as follows (see "Operation/data sets"): ● Data-set-independent parameters These parameters exist only once per drive object. ●...
Page 261 Operation 6.3 Basic information about the drive system Figure 6-2 Parameter categories Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 262: Drive Objects
Operation 6.3 Basic information about the drive system 6.3.2 Drive objects 6.3.2.1 Drive objects A drive object is a self-contained software function with its own parameters and, if necessary, its own faults and alarms. Drive objects can be provided as standard (e.g. I/O evaluation), or you can add single (e.g.
Page 263 Operation 6.3 Basic information about the drive system Optionally installed drive objects ● Option board evaluation A further drive object handles evaluation of an installed option board. The specific method of operation depends on the type of option board installed. ●...
Page 264: Data Sets
Operation 6.3 Basic information about the drive system 6.3.3 Data Sets Description For many applications, it is beneficial if more than one parameter can be changed simultaneously by means of one external signal during operation/when the system is ready for operation. This can be carried out using indexed parameters, whereby the parameters are grouped together in a data set according to their functionality and indexed.
Page 265 Operation 6.3 Basic information about the drive system The following parameters are available for selecting command data sets and for displaying the currently selected command data set: Table 6- 1 Command data set: selection and display Select bit 1 Select bit 0 Display p0811 p0810...
Page 266 Operation 6.3 Basic information about the drive system It is possible to parameterize several drive data sets. You can switch easily between different drive configurations (control type, motor, encoder) by selecting the corresponding drive data set. One drive object can manage up to 32 drive data sets. The number of drive data sets is configured with p0180.
Page 267 Operation 6.3 Basic information about the drive system If encoder 1 (p0187) is changed over via DDS, then an MDS must also be changed over. One drive object can manage up to 16 encoder data sets. The number of encoder data sets configured is specified in p0140.
Page 268 Operation 6.3 Basic information about the drive system Example of data set assignment Table 6- 2 Example, data set assignment Motor (p0186) Encoder 1 (p0187) Encoder 2 (p0188) Encoder 3 (p0189) DDS 0 MDS 0 EDS 0 EDS 1 EDS 2 DDS 1 MDS 0 EDS 0...
Page 269: Bico Technology: Interconnecting Signals
Operation 6.3 Basic information about the drive system Function diagram FP 8560 Command data sets (CDS) FP 8565 Drive data set (DDS) FP 8570 Encoder data set (EDS) FP 8575 Motor data sets (MDS) Parameters Power Module data sets (PDS) number •...
Page 270 Operation 6.3 Basic information about the drive system Digital signals, which can be connected freely by means of BICO parameters, are identified by the prefix BI, BO, CI or CO in their parameter name. These parameters are identified accordingly in the parameter list or in the function diagrams. Note Using STARTER The STARTER parameterization and commissioning tool is recommended when using BICO...
Page 271 Operation 6.3 Basic information about the drive system Interconnecting signals using BICO technology To interconnect two signals, a BICO input parameter (signal sink) must be assigned to the desired BICO output parameter (signal source). The following information is required in order to connect a binector/connector input to a binector/connector output: Parameter number, bit number, and drive object ID •...
Page 272 Operation 6.3 Basic information about the drive system Internal encoding of the binector/connector output parameters The internal codes are needed, for example, to write BICO input parameters via PROFIdrive. Figure 6-6 Internal encoding of the binector/connector output parameters Example 1: interconnecting digital signals Suppose you want to operate a drive via terminals DI 0 and DI 1 on the Control Unit using jog 1 and jog 2.
Page 273 Operation 6.3 Basic information about the drive system Figure 6-8 Connection of OFF3 to several drives (example) Analysis of BICO interconnections The following parameters exist for the analysis of existing BICO interconnections: Number of BICO interconnections • r9481 BICO interconnections BI/CI parameters •...
Page 274 Operation 6.3 Basic information about the drive system Connector-binector converter ● A 32-bit integer double word or a 16-bit integer word is converted to individual digital signals. ● p2099[0...1] CI PROFIdrive PZD selection receive bit-serial Fixed values for interconnection using BICO technology The following connector outputs are available for interconnecting any fixed value settings: CO: Fixed value_%_1 •...
Page 275: Propagation Of Faults
Operation 6.3 Basic information about the drive system 6.3.5 Propagation of faults Forwarding faults to the Control Unit In the case of faults that are, for example, triggered by the Control Unit or a Terminal Module, central functions of the drive are also often affected. As a result of propagation, faults that are triggered by one drive object are therefore forwarded to other drive objects.
Page 276: Command Sources
Operation 6.4 Command sources Command sources 6.4.1 "PROFIdrive" default setting Preconditions The "PROFIdrive" default setting was chosen during commissioning: "PROFIdrive" • STARTER (p0700): "5: PROFIdrive" • AOP30 (p0700): Command sources Figure 6-9 Command sources – AOP30 <--> PROFIdrive Priority The command source priorities are shown in the diagram "Command sources - AOP30 <-> PROFIdrive".
Page 277 Operation 6.4 Command sources TM31 terminal assignment with "PROFIdrive" default setting (if option G60 is present) When you choose the "PROFIdrive" default setting, use the following terminal assignment for TM31: Figure 6-10 TM31 terminal assignment with "PROFIdrive" default setting Control word 1 The bit assignment for control word 1 is described in "Description of the control words and setpoints".
Page 278: Tm31 Terminals" Default Setting
Operation 6.4 Command sources 6.4.2 "TM31 terminals" default setting Preconditions The customer Terminal Module option (G60) is installed in the cabinet unit. The "TM31 Terminals" default setting was chosen during commissioning: "TM31 Terminals" • STARTER (p0700): "6: TM31 terminals • AOP30 (p0700): Command sources Figure 6-11 Command sources - AOP30 <->...
Page 279 Operation 6.4 Command sources TM31 terminal assignment with "TM31 Terminals" default setting When you choose the "TM31 Terminals" default setting, the terminal assignment for TM31 is as follows: Figure 6-12 TM31 terminal assignment with "TM31 Terminals" default setting Changing over the command source The command source can be changed over using the LOCAL/REMOTE key on the AOP30.
Page 280: Namur" Default Setting
Operation 6.4 Command sources 6.4.3 "NAMUR" default setting Preconditions The NAMUR terminal block (option B00) is installed in the cabinet unit. The "NAMUR" default setting was chosen during commissioning: "NAMUR" • STARTER (p0700): "7: NAMUR" • AOP30 (p0700): Command sources Figure 6-13 Command sources - AOP30 <->...
Page 281 Operation 6.4 Command sources Terminal Assignment with the "NAMUR" Default Setting When you choose the "NAMUR" default setting, the terminal assignment is as follows (as with option B00): Figure 6-14 Terminal assignment with "NAMUR terminal block" default setting Changing over the command source The command source can be changed over using the LOCAL/REMOTE key on the AOP30.
Page 282: Profidrive Namur" Default Setting
Operation 6.4 Command sources 6.4.4 "PROFIdrive NAMUR" default setting Preconditions The NAMUR terminal block (option B00) is installed in the cabinet unit. The "PROFIdrive" default setting was chosen during commissioning: "PROFIdrive Namur" • STARTER (p0700): "10: PROFIdrive Namur" • AOP30 (p0700): Command sources Figure 6-15 Command sources - AOP30 <->...
Page 283 Operation 6.4 Command sources Terminal assignment for the "PROFIdrive NAMUR" default setting When you choose the "PROFIdrive NAMUR" default setting, the terminal assignment is as follows (as with option B00): Figure 6-16 Terminal assignment for the "PROFIdrive NAMUR" default setting Control word 1 The bit assignment for control word 1 is described in "Description of the control words and setpoints".
Page 284: Setpoint Sources
Operation 6.5 Setpoint sources Setpoint sources 6.5.1 Analog inputs Description The customer terminal block TM31 features two analog inputs for specifying setpoints for current or voltage signals. In the factory setting, analog input 0 (terminal X521:1/2) is used as a current input in the range 0 to 20 mA.
Page 285 Operation 6.5 Setpoint sources Parameter Actual input voltage/current • r4052 Analog inputs smoothing time constant • p4053 Current referenced input value • r4055 Analog inputs type • p4056 Analog inputs, characteristic value x1 • p4057 Analog inputs, characteristic value y1 •...
Page 286: Motorized Potentiometer
Operation 6.5 Setpoint sources F3505 – Fault: "Analog input wire break" This fault is triggered when the analog input type (p4056) is set to 3 (4 ... 20 mA with open- circuit monitoring) and the input current of 2 mA has been undershot. The fault value can be used to determine the analog input in question.
Page 287: Fixed Speed Setpoints
Operation 6.5 Setpoint sources Signal flow diagram Figure 6-18 Signal flow diagram: Motorized potentiometer Function diagram FP 3020 Motorized potentiometer Parameter Motorized potentiometer, configuration • p1030 Motorized potentiometer, maximum speed • p1037 Motorized potentiometer, minimum speed • p1038 Motorized potentiometer, ramp-up time •...
Page 288 Operation 6.5 Setpoint sources Precondition The default setting for the fixed speed setpoints was chosen during commissioning: "Fixed setpoint" • STARTER (p1000): "4: Fixed setpoint" • AOP30 (p1000): Signal flow diagram Figure 6-19 Signal flow diagram: Fixed speed setpoints Function diagram FP 3010 Fixed speed setpoints Parameter...
Page 289: Control Via The Operator Panel
Operation 6.6 Control via the operator panel Control via the operator panel 6.6.1 Operator panel (AOP30) overview and menu structure Description The operator panel can be used for the following activities: ● Parameterization (commissioning) ● Monitoring status variables ● Controlling the drive ●...
Page 290 Operation 6.6 Control via the operator panel Menu structure of the operator panel Figure 6-20 Menu structure of the operator panel Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 291: Menu: Operation Screen
Operation 6.6 Control via the operator panel 6.6.2 Menu: Operation screen Description The operation screen displays the most important status variables for the drive unit: In the delivery condition, it displays the operating state of the drive, the direction of rotation, the time, as well as four drive variables (parameters) numerically and two in the form of a bar display for continuous monitoring.
Page 292: Parameterization Menu
You can adjust the device settings in the Parameterization menu. The drive software is modular. The individual modules are called DOs ("drive objects"). The following DOs are available in the SINAMICS G150: General parameters for the Control Unit • CU: Non-regulated infeed •...
Page 293 Operation 6.6 Control via the operator panel Figure 6-22 Data set selection Explanation of the operator control dialog ● "Max" shows the maximum number of data sets parameterized (and thereby available for selection) in the drive. ● "Drive" indicates which data set is currently active in the drive. ●...
Page 294: Menu: Fault/Alarm Memory
Operation 6.6 Control via the operator panel 6.6.4 Menu: Fault/alarm memory When you select the menu, a screen appears containing an overview of faults and alarms that are present. For each drive object, the system indicates whether any faults or alarms are present. ("Fault" or "Alarm"...
Page 295: Menu Commissioning / Service
Operation 6.6 Control via the operator panel 6.6.5 Menu commissioning / service 6.6.5.1 Drive commissioning This option enables you to re-commission the drive from the main menu. Basic commissioning Only the basic commissioning parameters are queried and stored permanently. Complete commissioning Complete commissioning with motor and encoder data entry is carried out.
Page 296: Drive Diagnostics
Operation 6.6 Control via the operator panel 6.6.5.3 Drive diagnostics Curve recorder The curve recorder provides a slow trace function, which monitors a signal trend. A signal selected via a parameter is shown in the form of a curve. Figure 6-23 Curve recorder The curve recorder-relevant settings are changed by pressing the F5 key or via the "Commissioning / Service –...
Page 297: Aop Settings
Operation 6.6 Control via the operator panel Figure 6-24 Curve recorder - manual scaling After setting and applying the limits, you switch to the curve recorder and manual scaling is used. If the current measured values are outside the displayable range, the range will automatically be extended.
Page 298 Operation 6.6 Control via the operator panel Define operation screen In this menu, you can switch between five operation screens. You can set the parameters to be displayed. Figure 6-25 Define operation screen The following screenshot shows how entries are assigned to the screen positions: Figure 6-26 Layout of entries on the operation screen Lists of signals for the operating screen form...
Page 299 Operation 6.6 Control via the operator panel VECTOR object Table 6- 5 List of signals for the operation screen - VECTOR object Signal Parameter Short name Unit Scaling (100 %=...) See table below Factory setting (entry no.) Speed setpoint upstream of ramp-function r1114 NSETP 1/min...
Page 300 Operation 6.6 Control via the operator panel Normalization for VECTOR object Table 6- 6 Normalization for VECTOR object Size Scaling parameter Default for quick commissioning Reference speed 100% = p2000 p2000 = Maximum speed (p1082) Reference voltage 100% = p2001 p2001 = 1000 V Reference current 100% = p2002...
Page 301 Operation 6.6 Control via the operator panel TM31 object Table 6- 9 List of signals for the operation screen – TM31 object Signal Parameter Short name Unit Scaling (100 % = ...) Analog input 0 [V, mA] r4052[0] AI_UI V, mA V: 100 V / mA: 100 mA Analog input 1 [V, mA] r4052[1]...
Page 302 Operation 6.6 Control via the operator panel Setting the date/time (for date stamping of error messages) In this menu, you set the date and time. You can also set whether and/or how the AOP and drive unit are to be synchronized. Synchronization of the AOP with the drive enables error messages to be date- and time- stamped.
Page 303 Operation 6.6 Control via the operator panel Synchronization interval The interval for time synchronization is set from 1 hour (factory setting) to 99 hours. For the interval, the time in the AOP from the time of the last change of the interval is decisive.
Page 304: Aop Diagnostics
Operation 6.6 Control via the operator panel Scaling to motor current In this menu, the reference variable for the bar-type display of parameter r0027 (absolute actual current value smoothed) can be changed over in the operating screen forms. Scaling to motor current (factory setting: No) ●...
Page 305 Operation 6.6 Control via the operator panel Battery status In this menu, you can display the battery voltage numerically (in Volts) or as a bar display. The battery ensures that the data in the database and the current time are retained. When the battery voltage is represented as a percentage, a battery voltage of ≤...
Page 306: Sprachauswahl/Language Selection
Operation 6.6 Control via the operator panel 6.6.6 Sprachauswahl/Language selection The operator panel downloads the texts for the different languages from the drive. You can change the language of the operator panel via the "Sprachauswahl/Language selection" menu. Note Additional languages for the display Languages in addition to the current available languages in the display are available on request.
Page 307: On Key / Off Key
Operation 6.6 Control via the operator panel Settings: MENU – Commissioning/Service – AOP Settings – Control Settings Save LOCAL mode (factory setting: yes) ● Yes: The "LOCAL" or "REMOTE" operating mode is saved when the power supply is switched off and restored when the power supply is switched back on. ●...
Page 308: Switching Between Clockwise And Counter-Clockwise Rotation
Operation 6.6 Control via the operator panel 6.6.7.3 Switching between clockwise and counter-clockwise rotation Settings: MENU – Commissioning/Service – AOP Settings – Control Settings Switching between CCW/CW (factory setting: no) ● Yes: Switching between CW/CCW rotation by means of the CW/CCW key possible in LOCAL mode ●...
Page 309: Aop Setpoint
Operation 6.6 Control via the operator panel Setpoint entry in LOCAL mode is unipolar. You can change the direction of rotation by pressing the key that allows you to switch between CW/CCW rotation. ● CW rotation and "Increase key" mean:  The displayed setpoint is positive and the output frequency is increased.
Page 310: Lock Aop Local Mode
Operation 6.6 Control via the operator panel 6.6.7.7 Lock AOP LOCAL mode Settings: MENU – Commissioning/Service – AOP settings – Control settings Save AOP local mode (factory setting: no) ● Yes: Deactivates the "Control via operator panel" function, thereby disabling the LOCAL/REMOTE key.
Page 311: Operator Input Inhibit / Parameterization Inhibit
Operation 6.6 Control via the operator panel 6.6.7.10 Operator input inhibit / parameterization inhibit To prevent users from accidentally actuating the control keys and changing parameters, you can activate an operator input / parameters disable using a key pushbutton. Two key icons appear in the top right of the display when these inhibit functions are enabled.
Page 312: Faults And Alarms
Operation 6.6 Control via the operator panel Access level (factory setting: Expert): The different parameters required for this complex application are filtered so that they can be displayed as clearly as possible. You select them according to the access level. An expert level, which must only be used by expert personnel, is required for certain actions.
Page 313 Operation 6.6 Control via the operator panel Fault and alarm displays Every fault and alarm is entered in the fault/alarm buffer along with time the error occurred. The time stamp refers to the system time (r2114). You can call up an overview screen that displays the current status of faults and/or alarms for every drive object in the system by choosing MENU –...
Page 314: Saving The Parameters Permanently
Operation 6.6 Control via the operator panel 6.6.9 Saving the parameters permanently Description If parameters have been changed using the operator panel (confirm with OK in the Parameter Editor), the new values are initially stored in the volatile memory (RAM) of the converter.
Page 315: Communication According To Profidrive
Operation 6.7 Communication according to PROFIdrive Communication according to PROFIdrive 6.7.1 General information PROFIdrive V4.1 is the PROFIBUS and PROFINET profile for drive technology with a wide range of applications in production and process automation. PROFIdrive is independent of the bus system used (PROFIBUS, PROFINET). Note References PROFIdrive for drive technology is described in the following document:...
Page 316 ● Isochronous mode Interface IF1 and IF2 The Control Unit can communicate via two different interfaces (IF1 and IF2). Table 6- 13 Properties of IF1 and IF2 PROFIdrive and SIEMENS telegram Free telegram Isochronous mode Drive object types Can be used for...
Page 317: Application Classes
Operation 6.7 Communication according to PROFIdrive Note For additional information on the IF1 and IF2 interfaces, see section "Parallel operation of communication interfaces". 6.7.2 Application classes Description There are different application classes for PROFIdrive according to the scope and type of the application processes.
Page 318: Cyclic Communication
Operation 6.7 Communication according to PROFIdrive Telegram Description Class 1 Class 3 Class 4 (p0922 = x) Speed setpoint, 32 bit with 2 position encoders, torque reduction and Basic positioner with MDI, override and XIST_A Basic positioner in the MDI mode Speed setpoint, 32 bit with 2 position encoders, torque reduction and DSC, plus actual load, torque, power and current values...
Page 319: Telegrams And Process Data
Operation 6.7 Communication according to PROFIdrive 6.7.3.1 Telegrams and process data General information Selecting a telegram via CU parameter p0922 determines which process data is transferred. From the perspective of the drive unit, the received process data comprises the receive words and the process data to be sent, the send words.
Page 320 Operation 6.7 Communication according to PROFIdrive Depending on the setting in p0922, the interface mode of the control and status word is automatically set: ● p0922 = 1, 352, 999: STW 1/STW 1: Interface Mode SINAMICS / MICROMASTER, p2038 = 0 ●...
Page 321: Structure Of The Telegrams
Operation 6.7 Communication according to PROFIdrive Note Easy method for creating extended telegram interconnections If p0922 = 999, a telegram can be selected in p2079. A telegram interconnection is automatically made and blocked. However, the telegram can also be extended. This is an easy method of creating extended telegram interconnections on the basis of existing telegrams.
Page 322: Overview Of Control Words And Setpoints
Operation 6.7 Communication according to PROFIdrive 6.7.3.3 Overview of control words and setpoints Table 6- 16 Overview of control words and setpoints Abbreviation Description Parameter Function diagram STW1 Control word 1 (interface mode See table "Control word 1 (interface mode FP2442 SINAMICS, p2038 = 0) SINAMICS, p2038 = 0)"...
Page 323: Overview Of Status Words And Actual Values
Operation 6.7 Communication according to PROFIdrive 6.7.3.4 Overview of status words and actual values Table 6- 17 Overview of status words and actual values Abbreviation Description Parameter Function diagram ZSW1 Status word 1 (interface mode See table "Status word 1 (interface FP2452 SINAMICS, p2038 = 0) mode SINAMICS, p2038 = 0)"...
Page 324 Operation 6.7 Communication according to PROFIdrive The following options are available for reading and writing parameters: ● S7 protocol The STARTER commissioning tool use this protocol, for example, in the online mode via PROFIBUS. ● PROFIdrive parameter channel with the following data records: –...
Page 325: Structure Of Requests And Responses
Operation 6.7 Communication according to PROFIdrive Characteristics of the parameter channel ● One 16-bit address exists for each parameter number and subindex. ● Simultaneous access by several additional PROFIBUS masters (master class 2) or PROFINET IO Supervisor (e.g., commissioning tool). ●...
Page 326 Operation 6.7 Communication according to PROFIdrive Table 6- 19 Structure of the parameter response Parameter response Offset Values for Response header Request reference mirrored Response ID read access Axis mirrored Number of parameters only 1st parameter value(s) Format Number of values Error values Values or error values for negative...
Page 327 Operation 6.7 Communication according to PROFIdrive Field Data type Values Comment Attribute Unsigned8 0x10 Value 0x20 Description 0x30 Text (not implemented) Type of parameter element accessed. Number of elements Unsigned8 0x00 Special function 0x01 ... 0x75 No. 1 ... 117 Limited by DPV1 telegram length Number of array elements accessed.
Page 328 Operation 6.7 Communication according to PROFIdrive Error values in parameter responses Table 6- 21 Error values in parameter responses Error Meaning Comment Additional value info 0x00 Illegal parameter number. Access to a parameter that does not exist. – 0x01 Parameter value cannot be changed. Modification access to a parameter value that cannot be Subindex changed.
Page 329 Operation 6.7 Communication according to PROFIdrive Error Meaning Comment Additional value info 0x6B Write access for the enabled control- Write access is possible while the device is in the "Control- – ler. ler enable" state. Pay attention to the parameter attribute "changeable" in the SINAMICS S120/S150 List Manual (C1, C2, U, T).
Page 330 Operation 6.7 Communication according to PROFIdrive Error Meaning Comment Additional value info 0x7A Parameter %s [%s]: Write access – – only in the commissioning state, data record base configuration (de- vice: p0009 = 4). 0x7B Parameter %s [%s]: Write access –...
Page 331: Determining The Drive Object Numbers
Operation 6.7 Communication according to PROFIdrive 6.7.4.2 Determining the drive object numbers Further information about the drive system (e.g., drive object numbers) can be determined as follows from parameters p0101, r0102 and p0107/r0107: 1. The value of parameter r0102 ("Number of drive objects") is read via a read request from drive object 1.
Page 332 Operation 6.7 Communication according to PROFIdrive Create request Table 6- 22 Parameter request Parameter request Offset Request header Request reference = 25 hex Request ID = 01 hex 0 + 1 Axis = 02 hex Number of parameters = 2 + 3 01 hex Parameter address Attribute = 10 hex...
Page 333: Example 2: Writing Parameters (Multi-Parameter Request)
Operation 6.7 Communication according to PROFIdrive Evaluate response Table 6- 23 Parameter response Parameter response Offset Response header Request reference mirrored = Response ID = 01 hex 0 + 1 25 hex Axis mirrored = 02 hex Number of parameters = 2 + 3 01 hex Parameter value...
Page 334 Operation 6.7 Communication according to PROFIdrive Task description Jog 1 and 2 are to be set up for drive 2 (also drive object number 2) via the input terminals of the Control Unit. A parameter request is to be used to write the corresponding parameters as follows: Jog bit 0 •...
Page 335 Operation 6.7 Communication according to PROFIdrive Create request Table 6- 24 Parameter request Parameter request Offset Request header Request reference = 40 hex Request ID = 02 hex 0 + 1 Axis = 02 hex Number of parameters = 2 + 3 04 hex 1st parameter Attribute = 10 hex...
Page 336 Operation 6.7 Communication according to PROFIdrive 1st parameter address ... 4th parameter address ● Attribute: 10 hex → The parameter values are to be written. ● Number of elements: 01 hex → 1 array element is written. ● Parameter number: Specifies the number of the parameter to be written (p1055, p1056, p1058, p1059).
Page 337: Diagnostics Channels
Operation 6.7 Communication according to PROFIdrive 6.7.5 Diagnostics channels The drive provides the standard diagnostics for PROFIBUS and PROFINET. This allows the PROFIdrive classes of the drive to be integrated into the system diagnostics of a higher-level control system and automatically displayed on an HMI. The information transferred is saved for the drive objects in the following parameters: •...
Page 338: Diagnostics Via Profinet
Operation 6.7 Communication according to PROFIdrive 6.7.5.1 Diagnostics via PROFINET For PROFINET, to transfer PROFIdrive message classes, channel diagnostics (Channel Diagnosis) are used (see PROFINET IO specification (http://www.profibus.com)). A message always comprises the following components in this specific sequence: ● Block Header (6 Byte) –...
Page 339 Operation 6.7 Communication according to PROFIdrive Individual components of the Channel Diagnosis Data block can be included n times in a message. A precise explanation of these message components is subsequently provided: Table 6- 26 Components of a message Designation Data For SINAMICS type/length...
Page 340: Diagnostics Via Profibus
Operation 6.7 Communication according to PROFIdrive System response - reading out diagnostics data The converter requests diagnostics data via "Read data set" (detailed information is provided in the PROFINET-IO specification (http://www.profibus.com)). Example: For example, a read record with index 0x800C can be used to read out diagnostics data from specific sub slots.
Page 341 Operation 6.7 Communication according to PROFIdrive The other diagnostics data (types) can be in any sequence. This is the reason that the following diagnostics data include a header: ● Identifier-related diagnostics ● Status messages/module status ● Channel-related diagnostics The diagnostic data type can be uniquely identified based on the header. Note The master must operate in the DPV1 mode.
Page 342 Operation 6.7 Communication according to PROFIdrive Identifier-related diagnostics The identifier-related diagnostics provides a bit (KB_n) for each slot 1 allocated when configuring the device. If a diagnostics message is active at a slot, then it's KB_n = true. Octet Name Header- Block length (2 ...
Page 343 Operation 6.7 Communication according to PROFIdrive Channel-related diagnostics Channel-related diagnostics encompasses the following data: Octet Name Header- 0 ... 63 (module number) including these bytes Byte x + 1 0 (no component assignment) x + 2 Message classes: 2 Undervoltage 3 Overvoltage 9 Error 16 Hardware/software error...
Page 344: Further Information About Profidrive Communication
Operation 6.7 Communication according to PROFIdrive The structure is as follows: Octet Name Header-Byte = 15 (block length) = 1 (diagnostics alarm) 0 ... 244 (slot number ≙ drive object) 0 ... 31 (sequence number) Add_Ack Alarm_Specifier DS0 (byte 0) DS0 (byte 1) DS0 (Byte 2) DS0 (byte 3)
Page 345: Communication Via Profibus Dp
Operation 6.8 Communication via PROFIBUS DP Communication via PROFIBUS DP 6.8.1 PROFIBUS connection Positions of PROFIBUS connection, address switch, and diagnostics LED The PROFIBUS connection, address switch, and diagnostics LED are located on the Control Unit CU320-2 DP. Figure 6-33 View of the Control Unit with PROFIBUS interface Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 346 Operation 6.8 Communication via PROFIBUS DP PROFIBUS connection The PROFIBUS is connected by means of a 9-pin SUB D socket (X126). The connections are electrically isolated. Table 6- 27 X126 - PROFIBUS connection Signal name Meaning Range SHIELD Ground connection M24_SERV Power supply for teleservice, ground RxD/TxD-P...
Page 347 Operation 6.8 Communication via PROFIBUS DP The cable shield must be connected at both ends over large-surface area contacts. Note Connector type Depending on the connector type, the correct assignment of the connector must be ensured (IN/OUT) in conjunction with the terminating resistor. Figure 6-34 Position of the bus terminating resistors Converter cabinet units...
Page 348 Operation 6.8 Communication via PROFIBUS DP Cable routing Figure 6-35 Cable routing Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 349: Control Via Profibus
Operation 6.8 Communication via PROFIBUS DP 6.8.2 Control via PROFIBUS Diagnostics LED "COM (PROFIdrive)" The PROFIBUS diagnostics LED is located on the front of the Control Unit. Its states are described in the following table. Table 6- 28 Description of the "COM" LED Color State Description...
Page 350 Operation 6.8 Communication via PROFIBUS DP Note Address 126 is used for commissioning. Permitted PROFIBUS addresses are 1 ... 126. When several Control Units are connected to a PROFIBUS line, you set the addresses differently than for the factory setting. Each PROFIBUS address in a PROFIBUS line can only be assigned once.
Page 351: Monitoring: Telegram Failure
Operation 6.8 Communication via PROFIBUS DP 6.8.3 Monitoring: Telegram failure Description In monitoring for telegram failure, two cases are possible: ● Telegram failure with a bus fault After a telegram failure and the additional monitoring time has elapsed (p2047), bit r2043.0 is set to "1"...
Page 352: Further Information About Communication Via Profibus Dp
Operation 6.9 Communication via PROFINET IO 6.8.4 Further information about communication via PROFIBUS DP Further information about communication via PROFIBUS DP For more information about communication via PROFIBUS DP, refer to "Communication via PROFIBUS DP" in the accompanying "SINAMICS S120 Function Manual". Communication via PROFINET IO 6.9.1 Activating online operation: STARTER via PROFINET IO...
Page 353 Operation 6.9 Communication via PROFINET IO 3. Assigning the IP address and the name The PROFINET interface must be "baptized" so that the STARTER can establish communication. 4. Select online operation in STARTER. Set the IP address in Windows XP On the desktop, right-click on "Network environment"...
Page 354 Operation 6.9 Communication via PROFINET IO Settings in STARTER The following settings are required in STARTER for communication via PROFINET: ● Extras -> Set PG/PC interface Figure 6-40 Set the PG/PC interface ● Right-click Drive unit -> Target device -> Online access -> Module address Figure 6-41 Activating online operation Converter cabinet units...
Page 355 Operation 6.9 Communication via PROFINET IO Assigning the IP address and the name Note Naming devices ST (Structured Text) conventions must be satisfied for the name assignment of IO devices in PROFINET (SINAMICS components). The names must be unique within PROFINET. The characters "-"...
Page 356: General Information About Profinet Io
IO devices: Drive units with PROFINET interface ● SINAMICS G150 with CU320-2 DP and inserted CBE20 ● SINAMICS G150 with CU320-2 PN With SINAMICS G150 and CBE20 or with CU320-2 PN, communication via PROFINET IO with RT is possible. Converter cabinet units...
Page 357: Real-Time (Rt) And Isochronous Real-Time (Irt) Communication
Operation 6.9 Communication via PROFINET IO Note CU320-2 DP and inserted CBE20 The cyclic process data channel for PROFIBUS DP is initially deactivated for a CU320-2 DP and inserted CBE20. However, it can be reactivated with parameter p8839 = 1 at any time (see "Parallel operation of communication interfaces").
Page 358: Addresses
Operation 6.9 Communication via PROFINET IO PROFINET IO with RT (Real Time) Real-time data is treated with a higher priority than TCP(UDP)/IP data. Transmission of time- critical data takes place at guaranteed time intervals. RT communication is the basis for data exchange with PROFINET IO.
Page 359 Operation 6.9 Communication via PROFINET IO IP address The TCP/IP protocol is a prerequisite for establishing a connection and parameterization. To allow a PROFINET device to be addressed as a node on Industrial Ethernet, this device also requires an IP address that is unique within the network. The IP address is made up of 4 decimal numbers with a range of values from 0 through 255.
Page 360: Data Transmission
Operation 6.9 Communication via PROFINET IO Device name (NameOfStation) When it is shipped, an IO device does not have a device name. An IO device can only be addressed by an IO controller, for example, for the transfer of project engineering data (including the IP address) during startup or for user data exchange in cyclic operation, after it has been assigned a device name with the IO supervisor.
Page 361: Communication Channels
Operation 6.9 Communication via PROFINET IO Sequence of drive objects in the telegram On the drive side, the sequence of drive objects in the telegram is displayed via a list in p0978[0...24] where it can also be changed. You can use the STARTER commissioning tool to display the sequence of drive objects for a commissioned drive system in the online mode under "Drive unit"...
Page 362: Profienergy
Operation 6.9 Communication via PROFINET IO 6.9.3 PROFIenergy 6.9.3.1 Description PROFIenergy is an energy management system for production plants, based on the PROFINET communication protocol. The functionality is certified in the PROFIenergy profile of the PNO. Drive units which have PROFIenergy functionality, can be certified in an approved laboratory.
Page 363: Tasks Of Profienergy
Operation 6.9 Communication via PROFINET IO 6.9.3.2 Tasks of PROFIenergy PROFIenergy is a data interface based on PROFINET. It allows loads to be shut down during non-operational periods in a controlled fashion, and irrespective of the manufacturer and device. Consequently, the process should be given only the energy it actually requires. The majority of the energy is saved by the process, the PROFINET device itself contributes only a few watts to the saving potential.
Page 364: Profienergy Commands
Operation 6.9 Communication via PROFINET IO 6.9.3.4 PROFIenergy commands Principle of operation At the start and end of pauses, the plant operator activates or deactivates the pause function of the plant after which the IO controller sends the PROFIenergy "START_Pause" / "END_Pause"...
Page 365: Profienergy Measured Values
Operation 6.9 Communication via PROFINET IO Query commands Description Get_Measurement_Values The command returns the requested measured value using the measured value ID: For power measured values: The command addresses the • sum of the measured value over all control drive objects. For energy measured values: The command returns the •...
Page 366: Transition Into The Energy-Saving Mode From The Profidrive Operating State (S4)
Operation 6.9 Communication via PROFINET IO General converter behavior when in the PROFIenergy energy-saving mode ● When the PROFIenergy energy-saving mode is active, the converter issues alarm A08800. ● When the PROFIenergy energy-saving mode is active, the converter does not send any diagnostic alarms.
Page 367: Profienergy Applications
Operation 6.9 Communication via PROFINET IO 6.9.3.9 PROFIenergy applications Applications for PROFIenergy and for programming with SIMATIC S7 can be found under the following link: PROFIenergy applications (http://support.automation.siemens.com/WW/view/en/20229805/136000&cspltfrm=12&cssw= 0&csbinh=0). 6.9.3.10 Function diagrams and parameters Function diagram FP 2381 PROFIenergy - Control commands / query commands...
Page 368 Operation 6.9 Communication via PROFINET IO I&M parameters Table 6- 31 Parameter designation, assignment and meaning I&M parameter des- For- Size/ Initialization SINAMICS Meaning ignation octets parameters I&M 0: r8820[62,63] The parameter indicates which I&M data sets IM_SUPPORTED are supported. The value 0x1E indicates that I&M data sets 1...4 are available.
Page 369 Operation 6.9 Communication via PROFINET IO I&M parameter des- For- Size/ Initialization SINAMICS Meaning ignation octets parameters I&M 3: Visible Space p8808[0...53] Text with any comments or notes. DESCRIPTOR string 0x20…0x20 I&M 4: SIGNATURE Octet Space p8809[0...53] The parameter can be filled automatically by string 0x00…0x00 the system, in which case it contains a stand-...
Page 370: Communication Via Sinamics Link
Operation 6.10 Communication via SINAMICS Link 6.9.5 Further information about communication via PROFINET IO Further information about communication via PROFINET IO For more information about PROFINET IO communication, refer to "PROFINET IO communication" in the accompanying "SINAMICS S120 Function Manual". 6.10 Communication via SINAMICS Link 6.10.1...
Page 371 Operation 6.10 Communication via SINAMICS Link Send and receive data The SINAMICS Link telegram contains 32 indices (0...31) for the process data (PZD1...32). Each PZD is precisely 1 word long (= 16 bits). Slots that are not required are automatically filled with zeros.
Page 372: Topology
Operation 6.10 Communication via SINAMICS Link Bus cycle and number of nodes The bus cycle of SINAMICS Link can be operated, synchronized with the current control cycle, or not synchronized. ● Synchronized operation is set with p8812[0] = 1. Up to 16 stations with 500 µs bus cycle can communicate with one another via SINAMICS Link.
Page 373 Operation 6.10 Communication via SINAMICS Link Features ● The CBE20 can be assigned to IF1 or IF2 when SINAMICS Link is used. The interface, assigned to the CBE20, must be switched into synchronous operation. You must also make the following parameter settings in order to assign, e.g. IF1 to SINAMICS Link: –...
Page 374: Configuring And Commissioning
Operation 6.10 Communication via SINAMICS Link Corresponding parameters for IF1 or IF2 Use different parameters for configuring, depending on which interface SINAMICS Link is assigned: Table 6- 32 Corresponding parameters for IF1 or IF2 Parameters Setting of the processing mode for PROFIdrive STW1.10 "Control by PLC". p2037 p8837 Connector output to interconnect the PZD (setpoints) received from the fieldbus controller...
Page 375: Table
Operation 6.10 Communication via SINAMICS Link Sending data Note The parameters listed in the following description refer to the assignment of SINAMICS Link to IF1. If you assigned SINAMICS Link to IF2, B141then you find the corresponding parameters in the previous chapter. In this example, the first "Control Unit 1"...
Page 376: From Parameter
Operation 6.10 Communication via SINAMICS Link Table 6- 34 Compile send data of drive 2 (DO3) p2051[x] p2061[x] Contents From Slots in the send buffer parameter p8871[x] Index Index Telegram word 0...5 ZSW1 r0899 Actual speed value part 1 r0061[0] Actual speed value part 2 Actual torque value part 1 r0080...
Page 377: R0046
Operation 6.10 Communication via SINAMICS Link Receiving data The sent telegrams of all nodes are simultaneously available at the SINAMICS Link. Each telegram has a length of 32 PZD. Each telegram has a marker of the sender. You select those PZD that you want to receive for the relevant node from all telegrams. You can process a maximum of 32 PZD.
Page 378 Operation 6.10 Communication via SINAMICS Link Note For double words, two PZD must be read in succession. To do this, read in a 32 bit setpoint, which is on PZD 2 + PZD 3 of the telegram of node 2. Emulate this setpoint on PZD 2 + PZD 3 of node 1: p8872[1] = 2, p8870[1] = 2, p8872[2] = 2, p8870[2] = 3 Activation...
Page 379: Example
Operation 6.10 Communication via SINAMICS Link 6.10.4 Example Task Configure SINAMICS Link for two nodes and transfer the following values: ● Send data from node 1 to node 2 – r0898 CO/BO: Control word, sequence control, drive 1 (1 PZD), in the example PZD 1 –...
Page 380 Operation 6.10 Communication via SINAMICS Link 9. Define the receive data for node 2: – Specify that the data placed in the receive buffer p8872 of node 2 in locations 0 to 4 is received from node 1: p8872[0] = 1 p8872[1] = 1 p8872[2] = 1 p8872[3] = 1...
Page 381: Communication Failure When Booting Or In Cyclic Operation
Operation 6.10 Communication via SINAMICS Link Figure 6-46 SINAMICS Link: Configuration example 6.10.5 Communication failure when booting or in cyclic operation If at least one SINAMICS link node does not correctly boot after commissioning or fails in cyclic operation, then alarm A50005 "Sender was not found on the SINAMICS Link" is output to the other nodes.
Page 382: Transmission Times For Sinamics Link
Operation 6.10 Communication via SINAMICS Link 6.10.6 Transmission times for SINAMICS Link Transmission times at a communication cycle of 1 ms p2048/p8848 = 1 ms Bus cycle [ms] Transfer times [ms] Sync both Sync send Sync receive Async both Transmission times at a communication cycle of 4 ms p2048/p8848 = 4 ms Bus cycle [ms] Transfer times [ms]...
Page 383: Function Diagrams And Parameters
Operation 6.10 Communication via SINAMICS Link 6.10.7 Function diagrams and parameters Function diagram FP 2197 Control Unit communication - SINAMICS Link overview (r0108.31 = 1, p8835 = 3) FP 2198 Control Unit communication - SINAMICS Link configuration (r0108.31 = 1, p8835 = 3) FP 2199 Control Unit communication - SINAMICS Link receive data (r0108.31 = 1, p8835 = 3)
Page 384: Communication Via Ethernet/Ip
Operation 6.11 Communication via EtherNet/IP 6.11 Communication via EtherNet/IP 6.11.1 Overview EtherNet/IP (short: EIP) is real-time Ethernet, and is mainly used in automation technology. For communication via EtherNet/IP, you require an Ethernet CBE20 option board (Option G33). Via the onboard interface of the CU320-2 PN, no communication is possible via EtherNet/IP. 6.11.2 Connect drive device to Ethernet/IP In order that your drive can be connected to a control system via Ethernet, your control...
Page 385: Configuring Communication
Furthermore, you can find a detailed description of how to create a generic I/O module on the following Internet page: (Creating a generic I/O module (https://support.industry.siemens.com/cs/gr/en/view/92045369)). Routing and shielding Ethernet cables You can find information on how to do this on the following Internet page: Ethernet IP (https://www.odva.org/Publication-Download).
Page 386: Supported Objects
Identity object 4 hex Assembly Object 6 hex Connection Management Object 32C hex Siemens Drive Object 32D hex Siemens Motor Data Object F5 hex TCP/IP Interface Object F6 hex Ethernet Link Object 300 hex Stack Diagnostic Object 302 hex Adapter Diagnostic Object...
Page 387 6.11 Communication via EtherNet/IP Table 6- 38 Instance Attribute Service Type Name Value/explanation UINT16 Vendor ID 1251 UINT16 Device Type - Siemens Drive 0C hex UINT16 Product code r0964[1] UINT16 Revision UINT16 Status See the following table UINT32 Serial number bits 0 …...
Page 388 Operation 6.11 Communication via EtherNet/IP Table 6- 40 Class Attribute Service Type Name UINT16 Revision UINT16 Max Instance UINT16 Num of Instances Table 6- 41 Instance Attribute Service Type Name Value/explanation Array of Assembly 1 byte array UINT8 Connection Management Object, Instance Number: 6 hex Supported services Class Instance...
Page 389 Operation 6.11 Communication via EtherNet/IP Siemens Drive Object, Instance Number: 32C hex Supported services Class Instance • Get Attribute single • Get Attribute single • Set Attribute single Table 6- 44 Class Attribute Service Type Name UINT16 Revision UINT16 Max Instance...
Page 390 PID Feedback r2266: technology controller actual value after filter PID Output r2294: Technology controller output signal Siemens Motor Data Object, Instance Number: 32D hex Supported services Class Instance • Get Attribute single • Get Attribute single • Set Attribute single...
Page 391 Operation 6.11 Communication via EtherNet/IP Table 6- 46 Class Attribute Service Type Name UINT16 Revision UINT16 Max Instance UINT16 Num of Instances Table 6- 47 Instance Attribute Service Type Name Value/explanation get, set UINT16 Commisioning p0010: commissioning parameter filter state INT16 Motor Type p0300: motor type...
Page 392 Operation 6.11 Communication via EtherNet/IP Table 6- 49 Instance Attribute Service Type Name Value/explanation UNIT32 Status Fixed value: 1 hex 1: Configuration acknowledged, by DHCP or saved values UNIT32 Configuration Fixed value: 94 hex Capability 4 hex: DHCP supported, 10 hex: Configuration can be adjusted, 80 hex: ACD-capable get, set UNIT32...
Page 393 Operation 6.11 Communication via EtherNet/IP Table 6- 51 Instance Attribute Service Type Name Value/explanation UINT32 Interface Speed 0: link down, 10: 10 Mbps, 100: 100 Mbps Interface Flags Bit 1: Link-Status Bit 2: Duplex Mode (0: halb duplex, 1 duplex Bit 3 …...
Page 394 Operation 6.11 Communication via EtherNet/IP Service Type Name Value/explanation UINT32 Frame Too Long Structure too large UINT32 MAC Receive Transmission unsuccessful as a result of an inter- Errors nal MAC sublayer receive error. get, set Struct of Interface Control UINT16 Control Bits UINT16 Forced Interface...
Page 395: Integrate The Drive Device Into The Ethernet Network Via Dhcp
Operation 6.11 Communication via EtherNet/IP Parameter Object, Instance Number: 401 hex ... 43E hex Supported services Class Instance • Get Attribute all • Get Attribute all • Get Attribute single • Set Attribute single Table 6- 53 Class Attribute Service Type Name UINT16...
Page 396: Parameters, Faults And Alarms
Operation 6.11 Communication via EtherNet/IP 6.11.6 Parameters, faults and alarms Parameters List of drive objects • p0978 IF1 PROFIdrive PZD telegram selection • p0922 • p0999[0...99] List of modified parameters 10 CBE20 firmware selection • p8835 COMM BOARD activate send configuration •...
Page 397: Communication Via Modbus Tcp
Operation 6.12 Communication via MODBUS TCP 6.12 Communication via MODBUS TCP 6.12.1 Overview The Modbus protocol is a communication protocol based on a master/slave architecture. Modbus offers three transmission modes: ● Modbus ASCII - via a serial interface data in the ASCII code. The data throughput is lower compared to RTU. ●...
Page 398: Configuring Modbus Tcp Via Interface X150
Operation 6.12 Communication via MODBUS TCP Drive object that can be addressed via Modbus With Modbus TCP, you always address drive object DO1 from the list of drive objects (p0978[0]). A vector drive object must be in this parameter. However, Modbus TCP is only activated if, under p0978[0], there is a drive object that is supported by Modbus TCP.
Page 399: Configuring Modbus Tcp Via Interface X1400
Operation 6.12 Communication via MODBUS TCP Modbus settings with interface X150 Using the following parameters, set the communication for Modbus TCP with a X150 interface: Parameters Explanation p2040 Setting the monitoring time to monitor the received process data via fieldbus interface.
Page 400: Mapping Tables
Operation 6.12 Communication via MODBUS TCP Modbus settings with interface X1400 Using the following parameters, set the communication for Modbus TCP with a X1400 interface: Parameters Explanation r2050[0...19] Connector output to interconnect the PZD received from the fieldbus controller via IF1. p2051[0...24] Selects the PZD (actual values) to be sent to the fieldbus controller in the word format via IF1.
Page 401 Operation 6.12 Communication via MODBUS TCP Table 6- 54 Assigning the Modbus register to the parameters - process data Register Description Access Unit Scaling ON/OFF text Data / parameter or Value range Control data 40100 Control word (see List Manual, func- Process data 1 tion diagram 2442) 40101...
Page 402 Operation 6.12 Communication via MODBUS TCP Register Description Access Unit Scaling ON/OFF text Data / parameter or Value range Drive diagnostics 40340 Speed setpoint -32768 … 32767 r0020 40341 Actual speed value -32768 … 32767 r0021 40342 Output frequency - 327.68 … 327.67 r0024 40343 Output voltage 0 …...
Page 403: Write And Read Access Using Function Codes
Operation 6.12 Communication via MODBUS TCP Table 6- 56 Assignment of the Modbus register for general parameter access using DS47 Register Description Access Unit Scaling ON/OFF text Data / parameter or Value range 40601 DS47 Control 40602 DS47 header 40603 DS47 data 1 …...
Page 404 Operation 6.12 Communication via MODBUS TCP Structure of a read request via Modbus function code 03 (FC 03) Any valid register address is permitted as the start address. Via FC 03, the control can address more than one register with one request. The number of addressed registers is contained in bytes 10 and 11 of the read request.
Page 405: Communication Via Data Set 47
Operation 6.12 Communication via MODBUS TCP Structure of a write request via Modbus function code 06 (FC 06) Start address is the holding register address. Via FC 06, with one request, only precisely one register can be addressed. The value, which is written to the addressed register, is contained in bytes 10 and 11 of the write request.
Page 406: Communication Details
Operation 6.12 Communication via MODBUS TCP Header In addition to the transfer type, the start address and the number of the following registers in the header. User data You control the access in the user data via register 40601. In register 40602, you define the access as well as the length of the request data. Register 40603 contains the request reference - it is defined by the user - and the access type - reading or writing.
Page 407: Examples: Read Parameters
Operation 6.12 Communication via MODBUS TCP 6.12.6.2 Examples: Read parameters Table 6- 64 Write parameter request: Reading the parameter value of r0002 from slave number 17 Value Byte Description MBAP header 10 h Function code (write multiple) 0258 h Register start address 0007 h 10,11 Number of registers to be read (40601 …...
Page 408: Examples: Write Parameter
Operation 6.12 Communication via MODBUS TCP Table 6- 67 Response for unsuccessful read operation - read request still not completed Value Byte Description MBAP header Number of following data bytes (20 h: 32 bytes ≙ 16 registers) 03 h Function code (read) 20 h 0001 h 9,10...
Page 409: Communication Procedure
Operation 6.12 Communication via MODBUS TCP Table 6- 70 Response for successful write operation Value Byte Description MBAP header Number of following data bytes (20 h: 32 bytes ≙ 16 registers) 03 h Function code (read) 20 h 0002 h 9,10 40601: DS47 Control = 2 (request was executed) 2F04 h...
Page 410: Parameters, Faults And Alarms
Operation 6.12 Communication via MODBUS TCP Process data monitoring time (setpoint timeout) The "Setpoint timeout" only applies for access to process data (40100 ... 40109, 40110 ... 40119). The "Setpoint timeout" is not generated for parameter data (40300 … 40522). Fieldbus interface: In parameter p2040 you define the time for cyclic data exchange for process data.
Page 411: Communication Services And Used Port Numbers
Operation 6.13 Communication services and used port numbers COMM BOARD state • r8854 • p8920[0...239] PN Name of Station PN IP address • p8921[0...3] PN default gateway • p8922[0...3] PN Subnet Mask • p8923[0...3 PN DHCP mode • p8924 PN interfaces configuration •...
Page 412 Operation 6.13 Communication services and used port numbers Layers and protocols Report Port number (2) Link layer Function Description (4) Transport layer PROFINET protocols Not relevant (2) Ethernet II and Accessible DCP is used by PROFINET to determine IEEE 802.1Q and nodes, PROFINET devices and to make basic Discovery and...
Page 413: Parallel Operation Of Communication Interfaces
Operation 6.14 Parallel operation of communication interfaces Report Port number (2) Link layer Function Description (4) Transport layer Connection-oriented communication protocols HTTP (4) TCP Hypertext HTTP is used for the communication with transfer proto- the CU internal Web server. Hypertext transfer proto- Is open in the delivery state and can be deactivated.
Page 414 Operation 6.14 Parallel operation of communication interfaces For example, the following applications are possible: ● PROFIBUS DP for drive control and PROFINET for the acquisition of actual values/measured values of the drive. ● PROFIBUS DP for control and PROFINET for engineering only ●...
Page 415 Operation 6.14 Parallel operation of communication interfaces Note Parallel operation of PROFIBUS and PROFINET The data of isochronous applications can only be processed via one of the two interfaces IF1 or IF2 (p8815). 2 parameterization options are available if additionally the PROFINET module CBE20 is inserted in the CU320-2 DP: - p8839[0] = 1 and p8839[1] = 2: PROFIBUS isochronous, PROFINET cyclic - p8839[0] = 2 and p8839[1] = 1: PROFINET isochronous, PROFIBUS cyclic...
Page 416 Operation 6.15 Engineering Software Drive Control Chart (DCC) Parameters p8839 PZD interface hardware assignment Description: Assigning the hardware for cyclic communication via PZD interface 1 and interface 2. Value: 0: Inactive 1: Control Unit onboard 2: COMM BOARD 99: Automatic For p8839, the following rules apply: ●...
Page 417: Engineering Software Drive Control Chart (Dcc)
Operation 6.15 Engineering Software Drive Control Chart (DCC) 6.15 Engineering Software Drive Control Chart (DCC) Graphical configuring and expansion of the device functionality by means of available closed-loop control, arithmetic, and logic function blocks Drive Control Chart (DCC) expands the facility for the simplest possible configuring of technological functions for both the SIMOTION motion control system and the SINAMICS drive system.
Page 418 Operation 6.15 Engineering Software Drive Control Chart (DCC) Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 419: Chapter Content
Setpoint channel and closed-loop control Chapter content This chapter provides information on the setpoint channel and closed-loop control functions. ● Setpoint channel – Direction reversal – Skip speed – Minimum speed – Speed limitation – Ramp-function generator ● V/f control ●...
Page 420: Setpoint Channel
Setpoint channel and closed-loop control 7.2 Setpoint channel Function diagrams At certain points in this chapter, reference is made to function diagrams. These can be found on the customer DVD in the "SINAMICS G130/G150 List Manual", which provides experienced users with detailed descriptions of all the functions. Setpoint channel 7.2.1 Setpoint addition...
Page 421: Direction Reversal
Setpoint channel and closed-loop control 7.2 Setpoint channel 7.2.2 Direction reversal Description Due to the direction reversal in the setpoint channel the drive can be operated in both directions with the same setpoint polarity. Use the p1110 or p1111 parameter to block negative or positive direction of rotation. Note Incorrect rotating field when the cables were routed If an incorrect phase sequence was connected when the cables were installed, and the...
Page 422: Skip Frequency Bands And Minimum Speed
Setpoint channel and closed-loop control 7.2 Setpoint channel 7.2.3 Skip frequency bands and minimum speed Description In the case of variable-speed drives, it is possible for the control range of the overall drive train to contain bending-critical speeds that the drive must not be be operated at or the vicinity of in steady-state condition.
Page 423: Speed Limitation
Setpoint channel and closed-loop control 7.2 Setpoint channel Parameter Minimum speed • p1080 Skip frequency speed 1 • p1091 Skip frequency speed 2 • p1092 Skip frequency speed 3 • p1093 Skip frequency speed 4 • p1094 Suppression speed scaling •...
Page 424: Ramp-Function Generator
Setpoint channel and closed-loop control 7.2 Setpoint channel Function diagram FP 3050 Skip frequency bands and speed limiting Parameter Maximum speed • p1082 CO: Speed limit in positive direction of rotation • p1083 CO: Speed limit positive effective • r1084 CI: Speed limit in positive direction of rotation •...
Page 425 Setpoint channel and closed-loop control 7.2 Setpoint channel The ramp-up time (p1120) can be scaled using connector input p1138, the ramp-down time (p1121) using connector input p1139. Scaling is deactivated in the factory setting. Note Effective ramp-up time The effective ramp-up time increases when you enter initial and final rounding times. Effective ramp-up time = p1120 + (0.5 x p1130) + (0.5 x p1131) Signal flow diagram Figure 7-3...
Page 426 Setpoint channel and closed-loop control 7.2 Setpoint channel Figure 7-4 Ramp-function generator tracking Without ramp-function generator tracking ● p1145 = 0 ● Drive accelerates to t2, although the setpoint after t1 is smaller than the actual value With ramp-function generator tracking ●...
Page 427 Setpoint channel and closed-loop control 7.2 Setpoint channel Parameter CO: Ramp-function generator setpoint at the input • r1119 Ramp-function generator ramp-up time • p1120 Ramp-function generator ramp-down time • p1121 Ramp-function generator initial rounding time • p1130 Ramp-function generator final rounding time •...
Page 428: V/F Control
Setpoint channel and closed-loop control 7.3 V/f control V/f control Description The simplest solution for a control procedure is the V/f characteristic, whereby the stator voltage for the induction motor or synchronous motor is controlled proportionately to the stator frequency. This method has proved successful in a wide range of applications with low dynamic requirements, such as: ●...
Page 429 Setpoint channel and closed-loop control 7.3 V/f control Several variations of the V/f characteristic exist, which are listed in the following table. Table 7- 1 p1300 V/f characteristics Parameter Meaning Application / property value Linear characteristic Standard with variable voltage boost Linear characteristic Characteristic that compensates for voltage with flux current...
Page 430 Setpoint channel and closed-loop control 7.3 V/f control Parameter Meaning Application / property value Precise frequency Characteristic (see parameter value 0) that takes into account the specific technolog- drives (textiles) ical features of an application (e.g. textile applications). The current limitation (Imax controller) only affects the output voltage and not the •...
Page 431: Voltage Boost
Setpoint channel and closed-loop control 7.3 V/f control 7.3.1 Voltage boost Description With low output frequencies, the V/f characteristics yield only a small output voltage. With low frequencies, too, the ohmic resistance of the stator windings has an effect and can no longer be ignored vis-à-vis the machine reactance.
Page 432 Setpoint channel and closed-loop control 7.3 V/f control Note Avoid thermal overload If the voltage boost value is too high, this can result in a thermal overload of the motor winding. Permanent voltage boost (p1310) The voltage boost is active across the entire frequency range up to the rated frequency f ;...
Page 433 Setpoint channel and closed-loop control 7.3 V/f control Voltage boost during acceleration (p1311) The voltage boost is only effective for one acceleration operation and only until the setpoint is reached. Voltage boost is only effective if the signal "ramp-up active" (r1199.0 = 1) is present. You can use parameter r0056.6 to observe whether the voltage boost is active during acceleration.
Page 434: Resonance Damping
Setpoint channel and closed-loop control 7.3 V/f control Parameter Voltage boost at startup active/inactive • r0056.5 Acceleration voltage active/inactive • r0056.6 Rated motor voltage • p0304 Rated motor current • p0305 Stator resistance, actual • r0395 Starting current (voltage boost) permanent •...
Page 435: Slip Compensation
Setpoint channel and closed-loop control 7.3 V/f control Note Automatic setting When p1349 = 0, the changeover limit is automatically set to 95% of the rated motor frequency, but only up to 45 Hz. Function diagram FP 6310 Resonance damping and slip compensation Parameters Output frequency •...
Page 436 Setpoint channel and closed-loop control 7.3 V/f control Figure 7-10 Slip compensation Function diagram FP 6310 Resonance damping and slip compensation Parameters Rated motor slip • r0330 Slip compensation start frequency • p1334 Slip compensation, scaling • p1335 p1335 = 0.0%: slip compensation is deactivated. p1335 = 100.0%: slip is fully compensated.
Page 437: Vector Speed/Torque Control With/Without Encoder
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Vector speed/torque control with/without encoder Description Compared with V/f control, vector control offers the following benefits: ● Stability vis-à-vis load and setpoint changes ● Short rise times with setpoint changes (–> better command behavior) ●...
Page 438: Vector Control Without Encoder
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.1 Vector control without encoder Description For sensorless vector control only (SLVC: Sensorless Vector Control), the position of the flux and actual speed must be determined via the electric motor model. The model is buffered by the incoming currents and voltages.
Page 439 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder To ensure that the drive does not stall during acceleration, p1611 can be increased or acceleration pre-control for the speed controller can be used. This is also advisable to ensure that the motor is not subject to thermal overload at low speeds.
Page 440 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Note Operation in sensorless torque control Operation in sensor less torque control only makes sense if, in the speed range below the changeover speed of the motor model (p1755), the setpoint torque is greater than the load torque.
Page 441 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Active loads Active loads, which can reverse the drive, e.g. hoisting gear, must be started in the open- loop speed control mode. In this case, bit p1750.6 must be set to 0 (open-loop controlled operation when the motor is blocked).
Page 442 (standstill). 1FW4 and 1PH8 series Siemens torque motors can be started from standstill with any load up to the rated torque or even hold the load at standstill.
Page 443 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Figure 7-13 Zero crossing in closed-loop controlled operation to zero speed Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 444 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Function diagram FP 6730 Interface to Motor Module (ASM), p0300 = 1) FP 6731 Interface to Motor Module (PEM), p0300 = 2) Parameters Rated motor current • p0305 Motor magnetizing current/short-circuit current •...
Page 445: Vector Control With Encoder
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.2 Vector control with encoder Description Benefits of vector control with an encoder: ● The speed can be controlled right down to 0 Hz (standstill) ● Stable control response throughout the entire speed range ●...
Page 446: Actual Speed Value Filter
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.3 Actual speed value filter Description The speed actual value filter is used to suppress cyclic disturbance variables in speed acquisition. The speed actual value filter can be set as follows: ●...
Page 447: Speed Controller
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.4 Speed controller Both closed-loop control techniques with and without encoder (SLVC, VC) have the same speed controller structure that contains the following components as kernel: ● PI controller ●...
Page 448 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder If vibrations occur with these settings, the speed controller gain (Kp) will need to be reduced manually. Actual-speed-value smoothing can also be increased (standard procedure for gearless or high-frequency torsion vibrations) and the controller calculation performed again because this value is also used to calculate Kp and Tn.
Page 449 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Function diagram FP 6040 Speed controller with/without encoder Parameters CO: Speed setpoint after the filter • r0062 CO: Actual speed value smoothed • r0063 Automatic calculation of motor/control parameters •...
Page 450: Speed Controller Pre-Control (Integrated Pre-Control With Balancing)
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder ● Kneader drives Kp (p1470) = 10 Tn (p1472) = 200 … 400 ms Note Check speed control gain We recommend checking the effective speed control gain (r1468) during operation. If this value changes during operation, the Kp adaptation is being used (p1400.5 = 1).
Page 451 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Figure 7-15 Speed controller with pre-control When correctly adapted, when accelerating, the speed controller only has to compensate disturbance variables in its control loop. This is achieved with a relatively minor controlled variable change at the controller output.
Page 452: Reference Model
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder The ramp-up and ramp-down times should always be set to values larger than the startup time. Note Setting the ramp-function generator The ramp-up and ramp-down times (p1120; p1121) of the ramp-function generator in the setpoint channel should be set accordingly so that the motor speed can track the setpoint during acceleration and braking.
Page 453 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder The reference model delays the setpoint-actual value deviation for the integral component of the speed controller so that settling (stabilizing) operations can be suppressed. The reference model can also be externally emulated and the external signal entered via p1437.
Page 454: Speed Controller Adaptation
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.4.3 Speed controller adaptation Description With the speed controller adaptation, any speed controller oscillation can be suppressed. Two adaptation methods are available, namely free Kp_n adaptation and speed-dependent Kp_n/Tn_n adaptation. Free Kp_n adaptation is also active in "operation without encoder"...
Page 455 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Example of speed-dependent adaptation Figure 7-18 Example of speed-dependent adaptation For operation without encoder, a higher value is in p1464 than in p1465. As a consequence, the behavior is inverted: Kp increases with increasing speed and Tn decreases. Special case, encoderless operation in the field-weakening range In encoderless operation, dynamic reduction for the field-weakening range can be activated with p1400.0 = 1.
Page 456: Droop Function
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Free Kp_n adaptation Speed controller P gain adaptation signal • p1455 Speed controller P gain adaptation lower starting point • p1456 Speed controller P gain adaptation upper starting point •...
Page 457 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Figure 7-19 Speed controller with droop Precondition ● All connected drives must be operated with vector and speed control (with or without speed actual value encoder). ● The setpoints at the ramp function generators of the mechanically connected drives must be identical;...
Page 458: Open Actual Speed Value
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.4.5 Open actual speed value Description Via parameter p1440 (CI: speed controller, speed actual value) is the signal source for the speed actual value of the speed controller. The unsmoothed actual speed value r0063[0] has been preset as the signal source in the factory.
Page 459 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Monitoring of the speed deviation between motor model and external speed The external actual speed (r1443) is compared with the actual speed of the motor model (r2169). If the deviation is greater than the tolerance threshold set in p3236, after the switch- off delay time set in p3238 expires, fault F07937 (Drive: Speed deviation motor model to external speed) is generated and the drive switched-off corresponding to the set response (factory setting: OFF2).
Page 460: Closed-Loop Torque Control
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.5 Closed-loop torque control Description For sensorless closed-loop speed control (p1300 = 20) or closed-loop speed control with encoder VC (p1300 = 21), it is possible to change over to closed-loop torque control using BICO parameter p1501.
Page 461 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder A "real" closed-loop torque control (with a speed that automatically sets itself) is only possible in the closed-loop control range but not in the open-loop control range of the sensorless closed-loop vector control.
Page 462: Torque Limiting
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Parameter Motor moment of inertia • p0341 Ratio between the total and motor moment of inertia • p0342 Open-loop/closed-loop control mode • p1300 Accelerating for torque control, scaling • p1499 Change over between closed-loop speed/torque control •...
Page 463 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder The currently active torque limit values are displayed in the following parameters: Maximum drive output current • r0067 Torque limit, upper/motoring without offset • r1526 Torque limit, lower/regenerative without offset •...
Page 464: Current Setpoint Filters
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.7 Current setpoint filters Description The current setpoint filters are for suppressing cyclic disturbance variables that can be caused, for example, by mechanical vibrations in the drive train. The current actual value filters can be set as follows: ●...
Page 465: Current Controller Adaptation
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.8 Current controller adaptation Current controller adaptation can be used to adapt the P gain of the current controller and the dynamic precontrol of the I current controller depending on the current. The current controller adaptation is directly activated with setting p1402.2 = 1 or deactivated with p1402.2 = 0.
Page 466: Permanent-Magnet Synchronous Motors
Typical applications include direct drives with torque motors which are characterized by high torque at low speeds, e.g. Siemens complete torque motors of the 1FW3 series. When these drives are deployed, gear units and mechanical parts subject to wear can be dispensed with if the application allows this.
Page 467 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Commissioning The following sequence is recommended for commissioning: ● Configure the drive When the drive is being commissioned using STARTER or the AOP30 operator panel, the permanent-magnet synchronous motor must be selected. The motor data specified in the table below must then be entered.
Page 468 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder The optional motor data can be entered if it is known. Otherwise, this data is estimated from the type plate data or determined by means of motor identification or speed controller optimization.
Page 469: Chapter Content
Output terminals Chapter content This chapter provides information on: ● Analog outputs ● Digital outputs The analog/digital outputs described are located on the TM31 customer terminal block, which is available only with option G60. As an alternative to the analog/digital outputs of the TM31, it is possible to use the terminals on the Control Unit or on the Terminal Board TB30 (option G62).
Page 470: Analog Outputs
Output terminals 8.2 Analog outputs Analog outputs Description When using option G60, the customer terminal strip has two analog outputs two output setpoints via current or voltage signals. Delivery condition: ● AO0: Actual speed value 0 to 20 mA ● AO1: Actual motor current, 0 to 20 mA Signal flow diagram Figure 8-1 Signal flow diagram: analog output 0...
Page 471: List Of Signals For The Analog Signals
Output terminals 8.2 Analog outputs 8.2.1 List of signals for the analog signals List of signals for the analog outputs Table 8- 1 List of signals for the analog outputs Signal Parameters Unit Scaling (100 %=...) See table below Speed setpoint before the setpoint filter r0060 p2000 Motor speed unsmoothed...
Page 472 Output terminals 8.2 Analog outputs Changing analog output 0 from current to voltage output –10 V ... +10 V (example) Voltage output present at terminal 1, ground is at terminal 2 Set analog output type 0 to -10 ... +10 V. Changing the analog output 0 from current to voltage output –10 ...
Page 473: Digital Outputs
Output terminals 8.3 Digital outputs Digital outputs Description Four bi-directional digital outputs (terminal X541) and two relay outputs (terminal X542) are available. These outputs are, for the most part, freely parameterizable. Signal flow diagram Figure 8-2 Signal flow diagram: Digital outputs Delivery condition Table 8- 3 Digital outputs, delivery condition...
Page 474 Output terminals 8.3 Digital outputs Selection of possible connections for the digital outputs  Table 8- 4 Selection of possible connections for the digital outputs  Signal Bit in status Parameter word 1 1 = Ready to start r0899.0 1 = Ready r0899.1 1 = Operation enabled r0899.2...
Page 475: Chapter Content
Functions, monitoring, and protective functions Chapter content This chapter provides information on: ● Drive functions: Motor identification, efficiency optimization, quick magnetization for induction motors, Vdc control, automatic restart, flying restart, motor changeover, friction characteristic, armature short-circuit braking, DC braking, increase in the output frequency, pulse frequency wobbling, runtime, simulation operation, direction reversal, unit changeover, derating behavior with increased pulse frequency, simple brake control, energy savings indicator for fluid-flow machines, write protection, know-how protection, emergency...
Page 476: Drive Functions
Functions, monitoring, and protective functions 9.2 Drive functions Function diagrams At certain points in this chapter, reference is made to function diagrams. These can be found on the customer DVD in the "SINAMICS G130/G150 List Manual", which provides experienced users with detailed descriptions of all the functions. Drive functions 9.2.1 Motor data identification and automatic speed controller optimization...
Page 477: Motor Data Identification
Functions, monitoring, and protective functions 9.2 Drive functions WARNING Danger to life if the motor unexpectedly moves during motor identification in the rotating mode When selecting motor identification with optimization in the rotating mode, after commissioning, the drive initiates that the motor rotates with speeds that can reach the maximum motor speed.
Page 478 Functions, monitoring, and protective functions 9.2 Drive functions Since the type plate data provides the initialization values for identification, you must ensure that it is entered correctly and consistently (taking into account the connection type (star/delta)) so that the above data can be determined. It is advisable to enter the motor supply cable resistance (p0352) before the standstill measurement (p1910) is performed, so that it can be subtracted from the total measured resistance when the stator resistance is calculated (p0350).
Page 479 Functions, monitoring, and protective functions 9.2 Drive functions Due to the higher accuracy, the magnetization characteristic should, if possible, be determined during rotating measurement (without encoder: p1960 = 1, 3; with encoder: p1960 = 2, 4). If the drive is operated in the field-weakening range, this characteristic should be determined for vector control in particular.
Page 480: Rotating Measurement And Speed Controller Optimization
Functions, monitoring, and protective functions 9.2 Drive functions WARNING Danger to life as a result of unexpected motor movement when identifying the motor When the motor identification is selected, after commissioning the drive may cause the motor to move. • Observe the general safety instructions. •...
Page 481 Functions, monitoring, and protective functions 9.2 Drive functions Carrying out the rotating measurement (p1960 > 0) The following measurements are carried out when the enable signals are set and a switch- on command is issued in accordance with the settings in p1959 and p1960. ●...
Page 482: Shortened Rotating Measurement
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.1.3 Shortened rotating measurement A normal rotating measurement cannot always be performed when the load is connected. When switching on the motor for the first time, a moment of inertia measurement and the measurement of the magnetization current and the saturation characteristic can be performed with a simplified measuring procedure.
Page 483: Parameters
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.1.4 Parameters Motor data identification and speed controller optimization • r0047 Open-loop/closed-loop control operating mode • p1300 Motor data identification and rotating measurement • p1900 Motor data identification, control word • p1909 Motor data identification selection •...
Page 484 Functions, monitoring, and protective functions 9.2 Drive functions Figure 9-3 Efficiency optimization It only makes sense to activate this function if the dynamic response requirements of the speed controller are low (e.g. pump and fan applications). For p1580 = 100%, the flux in the motor under no-load operating conditions is reduced to half of the setpoint (reference flux) (p1570/2).
Page 485: Fast Magnetization For Induction Motors
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.3 Fast magnetization for induction motors Description Fast magnetization for induction motors reduces delay time during magnetization. Features ● Rapid flux build-up by impressing a field-producing current at the current limit, which considerably reduces the magnetization time.
Page 486 Functions, monitoring, and protective functions 9.2 Drive functions Notes When quick magnetization is selected (p1401.6 = 1), smooth starting is deactivated internally and alarm A07416 displayed. When the stator resistance identification function is active (see p0621 "Identification of stator resistance after restart"), quick magnetization is deactivated internally and alarm A07416 displayed.
Page 487: Vdc Control
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.4 Vdc control Description The "Vdc control" function can be activated using the appropriate measures if an overvoltage or undervoltage is present in the DC link. ● Overvoltage in the DC link –...
Page 488 Functions, monitoring, and protective functions 9.2 Drive functions Properties ● Vdc control – Comprises Vdc_max control and Vdc_min control (kinetic buffering), which are independent of each other. – Contains a joint PI controller. The dynamic factor is used to set Vdc_min and Vdc_max control independently of each other.
Page 489 Functions, monitoring, and protective functions 9.2 Drive functions Note Activation of kinetic buffering Kinetic buffering must only be activated in version A in conjunction with an external power supply. When Vdc_min control is enabled with p1240 = 2.3 (p1280), it is activated if the power fails when the Vdc_min switch-in level (r1246 (r1286)) is undershot.
Page 490 Functions, monitoring, and protective functions 9.2 Drive functions If a speed threshold set with parameter p1257 (p1297) is undershot when Vdc_min control is active (see diagram "Switching Vdc_min control on/off" <2>), the drive is shut down with F7405 (drive: kinetic buffering minimum speed not reached). If a shutdown with undervoltage in the DC link (F30003) occurs without the drive coming to a standstill despite the fact that Vdc_min control is active, the controller may have to be optimized via dynamic factor p1247 (p1287).
Page 491 Functions, monitoring, and protective functions 9.2 Drive functions Function diagram FP 6220 (FP 6320) Vdc_max controller and Vdc_min controller Parameter Vdc controller or Vdc monitoring configuration • p1240 (p1280) Vdc_min controller switch-in level • r1242 (r1282) Vdc_max controller dynamic factor •...
Page 492: Automatic Restart Function
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.5 Automatic restart function Description The automatic restart function automatically restarts the cabinet unit after an undervoltage or a power failure. The alarms present are acknowledged and the drive is restarted automatically. The drive can be restarted using: ●...
Page 493 Functions, monitoring, and protective functions 9.2 Drive functions Automatic restart mode Table 9- 2 Automatic restart mode p1210 Mode Meaning Disables automatic Automatic restart inactive restart Acknowledges all faults Any faults that are present, are acknowledged automatically without restarting once the cause has been rectified. If further faults occur after faults have been acknowledged, these will also be acknowledged automatically.
Page 494 Functions, monitoring, and protective functions 9.2 Drive functions Note Start of a startup attempt A startup attempt starts immediately when the fault occurs. The faults are acknowledged automatically at intervals of half the waiting time p1212. Following successful acknowledgement and restoration of the voltage, the system is automatically powered up again.
Page 495: Flying Restart
Functions, monitoring, and protective functions 9.2 Drive functions Faults without automatic restart (p1206) Up to 10 fault numbers for which the automatic restart should not be effective can be selected via p1206[0...9]. The parameter is only effective if p1210 = 6 and p1210 = 16. Parameters Faults without automatic restart •...
Page 496: Flying Restart Without Encoder
Functions, monitoring, and protective functions 9.2 Drive functions Two different situations are possible here: 1. The drive rotates as a result of external influences, such as water (pump drives) or air (fan drives). In this case, the drive can also rotate against the direction of rotation. 2.
Page 497 Functions, monitoring, and protective functions 9.2 Drive functions occurs. Once the frequency has been found, the motor is magnetized. The output voltage during the magnetization time (p0346) is increased to the voltage value yielded from the V/f characteristic (see "Flying restart"). ●...
Page 498 Functions, monitoring, and protective functions 9.2 Drive functions Flying restart without encoder for long cables In the case of long motor cables, the procedure described above can lead to problems during a flying restart. In such cases, the following settings can improve the flying restart function: ●...
Page 499: Flying Restart With Encoder
Functions, monitoring, and protective functions 9.2 Drive functions The fast flying restart condition codes are the following: ● For V/f control: r1204.14 (fast flying start activated). ● For vector control: r1205.16 (fast flying restart activated) or r1205.17 (fast flying restart finished).
Page 500: Parameters
Functions, monitoring, and protective functions 9.2 Drive functions WARNING Danger to life as a result of unexpected motor movement when activating flying restart When the flying restart (p1200) function is active, the drive may still be accelerated by the search current despite the fact that it is at standstill and the setpoint is 0! For this reason, death, serious injury, or considerable material damage can occur if personnel enter the working area of a motor in this state.
Page 501: Motor Changeover/Selection
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.7 Motor changeover/selection 9.2.7.1 Description The motor data set changeover is, for example, used for: ● Changing over between different motors ● Motor data adaptation Note Switch to a rotating motor To switch to a rotating motor, the "flying restart" function must be activated. 9.2.7.2 Example of changing over between two motors Preconditions...
Page 502: Function Diagram
Functions, monitoring, and protective functions 9.2 Drive functions Table 9- 3 Settings for the motor changeover example Parameter Settings Comment p0130 Configure 2 MDS p0180 Configure 2 DDS p0186[0..1] 0, 1 The MDS are assigned to the DDS. p0820 Digital input, DDS selection The digital input to change over the motor is selected via the DDS.
Page 503: Parameters
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.7.4 Parameters Drive data set DDS effective • r0051 Motor data sets (MDS) number • p0130 Drive data set (DDS) number • p0180 Motor data sets (MDS) number • p0186 Copy drive data set DDS •...
Page 504: Friction Characteristic Curve
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.8 Friction characteristic curve Description The friction characteristic is used to compensate for the frictional torque of the motor and driven load. A friction characteristic allows the speed controller to be pre-controlled and improves the control response..
Page 505 Functions, monitoring, and protective functions 9.2 Drive functions WARNING Danger to life as a result of unexpected motor movement for the friction characteristic plot When the friction characteristic is plotted, the drive can cause the motor to move. As a result, the motor may reach maximum speed.
Page 506: Armature Short-Circuit Braking, Dc Brake
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.9 Armature short-circuit braking, DC brake 9.2.9.1 General The "External armature short-circuit" function for permanent-magnet synchronous motors initiates an external contactor which short-circuits the motor via resistors when the pulses are canceled. This reduces the kinetic energy of the motor. The "Internal armature short-circuit braking"...
Page 507: Internal Armature Short-Circuit Braking
Functions, monitoring, and protective functions 9.2 Drive functions Function diagram FP 7014 Technology functions - External armature short circuit Parameters Mot type selection • p0300: BI: Armature short-circuit/DC braking activation • p1230 Armature short-circuit/DC braking configuration • p1231 • 1: External armature short-circuit with contactor feedback signal •...
Page 508: Dc Braking
Functions, monitoring, and protective functions 9.2 Drive functions NOTICE Material damage by using motors that are not short-circuit proof or an incorrectly dimensioned Power Module/Motor Module When using motors that are not short-circuit proof, activating the external armature short- circuit braking can damage the motors or the Power Module/Motor Module. •...
Page 509 Functions, monitoring, and protective functions 9.2 Drive functions Activation of DC braking via input signal p1231 = 4 (internal armature short-circuit/DC braking) If DC braking is activated by the digital input signal, the first step is that the pulses are blocked for the duration of the demagnetization time (p0347) of the motor in order to demagnetize the motor - the parameter p1234 (speed at the start of DC braking) is ignored.
Page 510 Functions, monitoring, and protective functions 9.2 Drive functions Activation via p1231 = 5 (DC braking for OFF1/OFF3) DC braking is activated with OFF1 or OFF3 ● If the motor speed ≥ p1234, the motor is braked down to p1234. As soon as the motor speed is <...
Page 511: Increasing The Output Frequency
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.10 Increasing the output frequency 9.2.10.1 Description In applications that require higher output frequencies, the pulse frequency of the converter may have to be increased. It may also be necessary to change the pulse frequency to prevent resonances from occurring.
Page 512: Maximum Output Frequency Achieved By Increasing The Pulse Frequency
Functions, monitoring, and protective functions 9.2 Drive functions Procedure 1. Parameter p0009 on the Control Unit must be set to 3 "Basic drive configuration". 2. Parameter p0112 "Sampling times default setting p0115" of the DO VECTOR must be set to 0 "Expert". 3.
Page 513: Parameters
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.10.5 Parameters Device commissioning parameter filter • p0009 Sampling times pre-setting p0115 • p0112 Selects the minimum pulse frequency • p0113 Sampling times • p0115 Pulse frequency • p1800 9.2.11 Derating behavior at increased pulse frequency Description To reduce motor noise or to increase output frequency, the pulse frequency can be increased relative to the factory setting.
Page 514: Pulse Frequency Wobbling
Functions, monitoring, and protective functions 9.2 Drive functions Exceptions: ● With an activated sinus filter (p0230 = 3, 4), this behavior is not permitted because the factory set pulse frequency (2.5 kHz or 4 kHz) should not be changed through this measure.
Page 515 Functions, monitoring, and protective functions 9.2 Drive functions This procedure reduces the subjectively noticeable motor noise, especially for the relatively low pulse frequencies set in the factory. Pulse frequency wobbling is activated with p1810.2 = 1. The amplitude of the static wobbling signal can be set in the range from 0% to 20% via p1811.
Page 516: Runtime (Operating Hours Counter)
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.13 Runtime (operating hours counter) Total system runtime The entire system runtime is displayed in r2114 (Control Unit); it is made up of r2114[0] (milliseconds) and r2114[1] (days). Index 0 indicates the system runtime in milliseconds; after reaching 86.400.000 ms (24 hours), the value is reset.
Page 517: Simulation Operation
Functions, monitoring, and protective functions 9.2 Drive functions Time stamp mode The mode for the time stamp can be set via parameter p3100. Setting Explanation p3100 = 0 Time stamp based on operating hours p3100 = 1 Time stamp UTC format p3100 = 2 Time stamp operating hours + 01.01.2000 Additional setting for firmware V4.7 and above.
Page 518: Direction Reversal
Functions, monitoring, and protective functions 9.2 Drive functions Note Deactivated functions in simulation mode The following functions are deactivated in the simulation mode: • Motor data identification • Motor data identification, rotating without encoder • Pole position identification No flying restart is carried-out for V/f control and sensorless closed-loop vector control. Note Activating binector output r0863.1 in the simulation mode In the simulation mode, binector output r0863.1 is set = 1.
Page 519 Functions, monitoring, and protective functions 9.2 Drive functions A pulse inhibit must be set prior to attempting reversal. Direction reversal can be set differently for each drive data set. Note Drive data set changeover with differently set direction reversal When changing over the drive data set to differently set reversing and with pulse approval, fault F7434 is issued.
Page 520: Unit Changeover
Functions, monitoring, and protective functions 9.2 Drive functions Parameters Phase currents actual value • r0069 Phase voltage actual value • r0089 Encoder inversion actual value • p0410 Reverse output phase sequence • p1820 Direction of rotation • p1821 9.2.16 Unit changeover Description Parameters and process variables for input and output can be switched to a suitable units system (SI units, US units or referenced variables (%)) with the help of the unit changeover...
Page 521 Functions, monitoring, and protective functions 9.2 Drive functions Restrictions ● When a unit changeover occurs, rounding to the decimal places is carried out. This can mean that the original value might change by up to one decimal place. ● If a referenced form is selected and the reference parameters (e.g. p2000) are changed retrospectively, the physical significance of some of the control parameters is also adjusted, which can affect the control behavior.
Page 522: Simple Brake Control
Functions, monitoring, and protective functions 9.2 Drive functions Reference torque • p2003 Reference power • r2004 Reference angle • p2005 Reference temperature • p2006 Reference acceleration • p2007 9.2.17 Simple brake control Description The "Simple brake control" is used exclusively for the control of holding brakes. The holding brake is used to secure drives against unwanted motion when deactivated.
Page 523 Functions, monitoring, and protective functions 9.2 Drive functions WARNING Danger to life when incorrectly using the basic brake control Accidents causing serious injury or death can occur if the basic brake control is incorrectly used. • Do not use the basic brake control as service brake. •...
Page 524 Functions, monitoring, and protective functions 9.2 Drive functions Notes on setting the release (opening) time (p1216): ● The release time (p1216) should be set longer than the actual release time of the holding brake. As a result, the drive will not accelerate when the brake is closed. Notes on setting the closing time (p1217): ●...
Page 525: Synchronization
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.18 Synchronization Description The "Synchronization" function and an existing VSM10 Voltage Sensing Module (to measure the line voltage) synchronizes a motor to the line supply. The connection to the line supply or the required contactor activation can be made via the available bypass function or via a higher-level control system.
Page 526: Energy Saving Indicator For Pumps, Fans, And Compressors
Functions, monitoring, and protective functions 9.2 Drive functions Sync network drive phase synchronism threshold value • p3813[0...n] CO: Sync network drive voltage difference • r3814 Sync network drive voltage difference threshold value • p3815[0...n] CO/BO: Sync network drive status word •...
Page 527 Functions, monitoring, and protective functions 9.2 Drive functions Figure 9-9 Potential for energy savings Legend for top characteristic: H[%] = Head, P[%] = Flow pressure, Q[%] = Flow rate, V[%] = Volumetric flow Legend for bottom characteristic: P[%] = Power drawn by the conveyor motor, n[%] = Speed of conveyor motor Interpolation points p3320 to p3329 for system characteristic with n = 100%: P1...P5 = Power drawn, n1...n5 = Speed in accordance with variable speed motor Converter cabinet units...
Page 528 Functions, monitoring, and protective functions 9.2 Drive functions Adapting the pump, fan, or compressor characteristic The 5 interpolation points of the pump, fan, or compressor characteristic are entered using parameters p3320 to p3329. This characteristic can be configured individually for each drive data set.
Page 529: Write Protection
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.20 Write protection Description Write protection is used to prevent setting parameters from being accidentally changed. No password is required for write protection. Activating write protection Write protection can be activated as follows: ●...
Page 530 Functions, monitoring, and protective functions 9.2 Drive functions Exceptions when write protection is active The following functions or adjustable parameters are excluded from the write protection: ● Changing the access level (p0003) ● Commissioning the parameter filter (p0009) ● Module detection via LED (p0124, p0144, p0154) ●...
Page 531: Know-How Protection
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.21 Know-how protection 9.2.21.1 Description The know-how protection is used, for example, so that machine manufacturers can encrypt their configuration know-how and protect it against changes and copying. For know-how protection, a password is required; saved data is encrypted. When know-how protection is activated, most of the setting parameters cannot be changed and cannot be read out.
Page 532 Functions, monitoring, and protective functions 9.2 Drive functions Note List of the exceptions when know-how protection is activated A list of the adjustable parameters which, in spite of activated know-how protection, can be changed, is provided in the List Manual. The list has the designation "KHP_WRITE_NO_LOCK".
Page 533: Activating Know-How Protection
Functions, monitoring, and protective functions 9.2 Drive functions AOP30 with activated know-how protection When know-how protection is activated, the AOP30 operator panel does not show protected parameters. The setting parameters, which can only be read when know-how protection is active, are displayed.
Page 534: Deactivating Know-How Protection
Functions, monitoring, and protective functions 9.2 Drive functions Note regarding know-how protection Note Safely deleting existing unencrypted data If unencrypted data have already been saved on the memory card before saving encrypted data, then this data will not be safely deleted. No special deletion method is applied in order to completely and finally remove unencrypted data from the memory card.
Page 535: Changing The Know-How Protection Password
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.21.4 Changing the know-how protection password Changing the password for know-how protection can be realized via STARTER in the online mode. Changing the password The password for know-how protection can be changed as follows via STARTER in the online mode: ●...
Page 536: Memory Card Copy Protection
Functions, monitoring, and protective functions 9.2 Drive functions In the factory setting, the exception list of the Control Unit consists of one parameter (p7763 = 1). p7766 (password input) is entered into parameter p7764[0] of the Control Unit; this means that when know-how protection is activated, the password for deactivation can be entered.
Page 537: Overview Of Important Parameters
Functions, monitoring, and protective functions 9.2 Drive functions Sequence: ● The end customer tells the machine manufacturer the serial number of the memory card and the Control Unit. ● The machine manufacturer links the STARTER project with the serial numbers of the memory card (p7769) and the Control Unit (p7759).
Page 538: Essential Service Mode
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.22 Essential service mode Description Essential Service Mode (ESM) enables the drive to be operated for as long as possible if needed, even when errors occur. For instance, this function can be used in applications in which an undesirable standstill can cause significant subsequent damage.
Page 539 Functions, monitoring, and protective functions 9.2 Drive functions Note Emergency operation and Safety Integrated The use of the essential service mode with the simultaneous use of a Safety Integrated function can lead to an undesirable state of the essential service mode. The background is that the motor must continue to run during essential service mode as long as possible and also must not be shut down by a Safety Integrated function.
Page 540 Functions, monitoring, and protective functions 9.2 Drive functions If, when setting p3881 = 3 or 5, the setpoint is lost (e.g. cable break or fieldbus failure), then the alternative setpoint that is set via p3882 is automatically switched to: ● p3882 = 0: Last known setpoint (r1078 smoothed) - factory setting ●...
Page 541: Web Server
Functions, monitoring, and protective functions 9.2 Drive functions Display of activations/faults of essential service mode The number of activations and the errors that occurred during essential service mode are displayed in parameter r3887: ● r3887[0]: Number of activations of essential service mode ●...
Page 542 Functions, monitoring, and protective functions 9.2 Drive functions Activation/configuration The web server is already active in the factory settings. The web server is configured via parameter p8986 (web server configuration). Data transfer Access is performed by unsecured (http) or secured transmission (https). The type of transmission is defined by entering the corresponding address.
Page 543: Starting The Web Server
2. Select drive type "S120" in the search screen and "Web server" as the special feature. 3. Click on the desired tooltip in the list of results. The corresponding tooltip is then displayed in the SIEMENS Industry Online Support. Via the tooltip you can then download a detailed description as a PDF file.
Page 544 Functions, monitoring, and protective functions 9.2 Drive functions Starting the web server 1. Enter the IP address of the SINAMICS drive in the address line of the Internet browsers (e.g. http://169.254.11.22). Confirm with <Return>. The start page of the Web server opens. The most important data of your drive is displayed.
Page 545 Functions, monitoring, and protective functions 9.2 Drive functions Figure 9-11 Start page after logging in After login, you can go to the various display areas of the web server using the navigation on the left-hand side. Logout If you no longer require the web server or want to block the detailed display areas, you can log out.
Page 546: Web Server Configuration
Functions, monitoring, and protective functions 9.2 Drive functions 9.2.23.3 Web server configuration Configuration via STARTER The configuration dialog box is opened by selecting the drive in the project navigator and clicking "Web server" in the shortcut menu. Figure 9-12 Configuring web server via STARTER Activating the web server The web server is already active in the factory settings.
Page 547: Display Areas
Functions, monitoring, and protective functions 9.2 Drive functions Note Secure passwords No password rules are defined for the assignment of passwords. You can assign any passwords without restriction. No checks are made for illegal characters or passwords which have already been used. Therefore, as the user, you are responsible for the required password security.
Page 548 Functions, monitoring, and protective functions 9.2 Drive functions Diagnostics From this menu item, under the "Service overview" tab, the operating state is displayed for each drive object. In addition, color coding is used to indicate as to whether a fault or alarm is active for the particular drive object.
Page 549: Overview Of Important Parameters
Functions, monitoring, and protective functions 9.3 Extended functions 9.2.23.5 Overview of important parameters IE IP Address of Station active • r8911 PN IP Address of Station active • r8931 Web server configuration • p8986 Web server port assignment • p8987[0...1] Extended functions 9.3.1 Technology controller...
Page 550 Functions, monitoring, and protective functions 9.3 Extended functions A value of 0 deactivates the corresponding component. Setpoints can be specified via two connector inputs. The setpoints can be scaled via parameters p2255 and p2256. A ramp-function generator in the setpoint channel can be used to set the setpoint ramp- up/ramp-down time via parameters p2257 and p2258.
Page 551 Functions, monitoring, and protective functions 9.3 Extended functions Figure 9-13 Level control: Application Figure 9-14 Level control: Controller structure Function diagram FP 7950 Technology controller – fixed values, binary selection FP 7951 Technology controller – fixed values, direct selection FP 7954 Technology controller –...
Page 552: Bypass Function
Functions, monitoring, and protective functions 9.3 Extended functions 9.3.2 Bypass function The bypass function uses digital drive outputs to activate two contactors and uses digital inputs to evaluate the contactor’s feedback (e.g., via TM31). This circuit allows the motor to be operated using the converter or directly on the supply line.
Page 553: Bypass With Synchronizer With Degree Of Overlapping (P1260 = 1)
Functions, monitoring, and protective functions 9.3 Extended functions NOTICE Device damage due to phase shift in the bypass circuit Changing the phase sequence or the direction of rotation using p1820/p1821, without physically adapting the phase cables results in incorrect synchronization, which can result in mechanical damage to the plant.
Page 554 Functions, monitoring, and protective functions 9.3 Extended functions Figure 9-15 Typical circuit diagram for bypass with synchronizer with degree of overlapping Activation The synchronized bypass with overlap (p1260 = 1) function can only be activated using a control signal. It cannot be activated using a speed threshold. Parameterization Once the bypass with synchronizer with degree of overlapping (p1260 = 1) function has been activated, the following parameters must be set:...
Page 555 Functions, monitoring, and protective functions 9.3 Extended functions Transfer process Figure 9-16 Signal diagram, bypass with synchronization with overlap Transfer of motor to the line supply   ( contactors K1 and K2 are activated by the converter): ● The initial state is as follows: Contactor K1 is closed, contactor K2 is open and the motor is fed from the converter.
Page 556: Bypass With Synchronizer Without Degree Of Overlapping (P1260 = 2)
Functions, monitoring, and protective functions 9.3 Extended functions To transfer the motor back from the line supply, the sequence is simply reversed: At the start of the process, contactor K2 is closed and contactor K1 is open. ● The "Command bypass" control bit is canceled (e.g. by the higher-level automation). ●...
Page 557 Functions, monitoring, and protective functions 9.3 Extended functions For the function to run correctly, the moment of inertia of the drive and the load must be sufficiently high. Note Sufficiently high moment of inertia A sufficiently high moment of inertia is characterized by a change in the motor speed when contactors K1 and K2 are opened, which is approximately equal to the rated slip.
Page 558: Bypass Without Synchronizer (P1260 = 3)
Functions, monitoring, and protective functions 9.3 Extended functions Parameterization Once the synchronized bypass without overlap (p1260 = 2) function has been activated, the following parameters must be set. Table 9- 8 Parameter settings for bypass function with synchronizer without degree of overlapping Parameters Description r1261.0...
Page 559 Functions, monitoring, and protective functions 9.3 Extended functions Figure 9-18 Example circuit for bypass without synchronization Activation The bypass without synchronization (p1260 = 3) can be triggered using the following signals (p1267): ● Bypass using control signal (p1267.0 = 1): The bypass is triggered using a digital signal (p1266) (e.g., from a higher-level automation system).
Page 560: Function Diagram
Functions, monitoring, and protective functions 9.3 Extended functions Parameterization Once the bypass without synchronization (p1260 = 3) function has been activated, the following parameters must be set. Table 9- 9 Parameter settings for bypass function with synchronizer without degree of overlapping Parameters Description r1261.0...
Page 561: Extended Brake Control
Functions, monitoring, and protective functions 9.3 Extended functions Synchronization Sync–supply–drive activation • p3800 Sync–supply–drive drive object number • p3801 BI: Sync–supply–drive enable • p3802 CO/BO: Sync–supply–drive control word • r3803 CO: Sync–supply–drive target frequency • r3804 CO: Sync–supply–drive frequency difference •...
Page 562 Functions, monitoring, and protective functions 9.3 Extended functions Extended brake control when braking with feedback When braking with a feedback signal (p1275.5 = 1), the brake control reacts to the feedback signal contacts of the brake. If the timer p1216 is greater than the time to the feedback signal, then the approach is delayed by the corresponding time difference.
Page 563 Functions, monitoring, and protective functions 9.3 Extended functions Example 2: Emergency brake In the case of emergency braking, electrical and mechanical braking should be realized at precisely the same time. This can be achieved if OFF3 is used as a tripping signal for emergency braking: p1219[0] = r0898.2 and p1275.00 = 1 (OFF3 to "apply brake immediately"...
Page 564 Functions, monitoring, and protective functions 9.3 Extended functions Control and status messages for extended brake control Table 9- 10 Control of extended brake control Signal name Binector input Control word sequence control/ interconnection parameters Enable speed setpoint p1142 BI: Enable speed setpoint STWA.6 Enable setpoint 2 p1152 BI: Setpoint 2 enable...
Page 565 Functions, monitoring, and protective functions 9.3 Extended functions Parameter Extended brake control • r0108.14 CO/BO: Status word sequence control • r0899 Standstill (zero-speed) monitoring CO: Speed setpoint before the setpoint filter • r0060 CO: Speed actual value • r0063[0...2] BI: Apply motor holding brake at standstill •...
Page 566: Extended Monitoring Functions
Functions, monitoring, and protective functions 9.3 Extended functions 9.3.4 Extended monitoring functions Description The "extended monitoring functions" function module enables additional monitoring functions: ● Speed setpoint monitoring: |n_set| ≤ p2161 ● Speed setpoint monitoring: n_set > 0 ● Load monitoring Description of load monitoring This function monitors power transmission between the motor and the working machine.
Page 567 Functions, monitoring, and protective functions 9.3 Extended functions Commissioning The "extended monitoring functions" function module can be activated by running the commissioning wizard. Parameter r0108.17 indicates whether it has been activated. Function diagram FP 8010 Speed messages 1 FP 8011 Speed messages 2 FP 8013 Load monitoring...
Page 568: Moment Of Inertia Estimator
Functions, monitoring, and protective functions 9.3 Extended functions 9.3.5 Moment of inertia estimator Background From the load moment of inertia and the speed setpoint change, the inverter calculates the accelerating torque required for the motor. Via the speed controller precontrol, the accelerating torque specifies the main percentage of the torque setpoint.
Page 569 Functions, monitoring, and protective functions 9.3 Extended functions Calculating the load torque The load torque must first be determined to determine the moment of inertia. Figure 9-24 Calculating the load torque Phases with constant speed not equal to zero are required to determine the load torque (e.g. friction force).
Page 570 Functions, monitoring, and protective functions 9.3 Extended functions Figure 9-25 Calculating the moment of inertia The moment of inertia J of the motor and load is then obtained from the accelerating torque and the angular acceleration α J = M / α...
Page 571 Functions, monitoring, and protective functions 9.3 Extended functions Moment of inertia precontrol In applications where the motor predominantly operates with a constant speed, the inverter can only infrequently calculate the moment of inertia using the function described above. Moment of inertia precontrol is available for situations such as these. The moment of inertia precontrol assumes that there is an approximately linear relationship between the moment of inertia and the load torque.
Page 572 Functions, monitoring, and protective functions 9.3 Extended functions Additional supplementary functions: ● Accelerated moment of inertia estimation (p1400.24 = 1) Using this setting, when the drive accelerates steadily, the moment of inertia can be more quickly estimated. ● Speed controller adaptation (p5271.2 = 1) The estimated load moment of inertia is taken into account for the speed controller gain.
Page 573 Functions, monitoring, and protective functions 9.3 Extended functions Function diagram FP 6035 Moment of inertia estimator (r0108.10 = 1) Parameters Drive objects function module • r0108 Rated motor torque • r0333 Motor moment of inertia • p0341 Ratio between the total and motor moment of inertia •...
Page 574: Monitoring And Protective Functions
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Monitoring and protective functions 9.4.1 Protecting power components Description SINAMICS power modules offer comprehensive protection of power components. Table 9- 12 General protection for power units Protection against: Protective measure Response Overcurrent Monitoring with two thresholds:...
Page 575: Thermal Monitoring And Overload Responses
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions 9.4.2 Thermal monitoring and overload responses Description The thermal power unit monitor is responsible for identifying critical situations. Possible reactions can be assigned and used when alarm thresholds are exceeded to enable continued operation (e.g., with reduced power) and prevent immediate shutdown.
Page 576 Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Disadvantage: The pulse frequency reduction increases the current ripple, which can cause increased torque ripple on the motor shaft (when moment of inertia is low) and increased noise level. Reducing the pulse frequency does not affect the dynamic response of the current control circuit, since the sampling time for the current control circuit remains constant.
Page 577: Block Protection
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions 9.4.3 Block protection Description The "Motor blocked" fault is only triggered when the speed of the drive is below the adjustable speed threshold in p2175. With vector control, it must also be ensured that the speed controller is at the limit.
Page 578: Stall Protection (Only For Vector Control)
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions 9.4.4 Stall protection (only for vector control) Description If, for closed-loop speed control with encoder, the speed threshold set in p1744 for stall detection is exceeded, then r1408.11 (speed adaptation, speed deviation) is set. If the fault threshold value set in p1745 is exceeded when in the low speed range (less than p1755 x (100% - p1756)), r1408.12 (motor stalled) is set.
Page 579: Thermal Motor Protection
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions 9.4.5 Thermal motor protection 9.4.5.1 Description Description The priority of thermal motor protection is to identify critical situations. Possible reactions can be assigned (p0610) and used when alarm thresholds are exceeded to enable continued operation (e.g., with reduced power) and prevent immediate shutdown.
Page 580: Temperature Sensor Connection At A Sensor Module (Option K50)
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Temperature measurement via PT1000 The connection is made to user terminal block (TM31) at terminal X522:7/8. The measured temperature is limited to between –99 °C up to +188.6 °C and is available for further evaluation.
Page 581: Temperature Sensor Connection Directly To The Control Interface Module
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions 9.4.5.4 Temperature sensor connection directly to the Control Interface Module Temperature measurement via KTY The device is connected to terminals X41:3 (Temp-) and X41:4 (Temp+) on the Control Interface Module in the forward direction of the diode. ●...
Page 582: Temperature Sensor Evaluation
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions 9.4.5.5 Temperature sensor evaluation Temperature measurement via KTY, PT100 or PT1000 ● When the alarm threshold is reached (set via p0604; delivery state after commissioning 120 °C), alarm A07910 is triggered. Parameter p0610 can be used to set how the drive responds to the alarm triggered: –...
Page 583: Thermal Motor Models
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions 9.4.5.6 Thermal motor models Thermal motor models are used so that thermal motor protection without a temperature sensor or with temperature sensor deactivated (p0600 = 0) is guaranteed. The simultaneous use of temperature sensors and a thermal motor model also makes sense.
Page 584 Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Commissioning the motor model The thermal I2t motor model is activated via p0612.0 = 1, the expansions of the motor model can additionally be activated via p0612.8 = 1. Note When commissioning the motor, thermal motor model 1 (p0612.0 = 1) including expansion (p0612.8 = 1) is automatically activated.
Page 585 Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Taking into account the ambient temperature If, for thermal motor model 1, a temperature sensor has not been the parameterized, then motor module 1 automatically uses an ambient temperature of 20 °C for the calculation. You can enter one of these ambient temperatures deviating from the standard temperature as follows: 1.
Page 586: Function Diagram
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions 9.4.5.7 Function diagram FP 8016 Thermal monitoring motor FP 8017 Thermal motor models FP 9576 TM31 - temperature evaluation (KTY/PTC) 9.4.5.8 Parameters Temperature sensor evaluation • r0035 CO: Motor temperature •...
Page 587: Temperature Measurement Via Tm150 (Option G51)
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Thermal motor model 2 (for induction motors) Motor weight • p0344 Thermal motor model configuration • p0612 Stator thermally relevant iron component • p0617 Stator thermally relevant copper component • p0618 Rotor thermally relevant mass •...
Page 588 Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Selecting the sensor types ● p4100[0...11] sets the sensor type for the respective temperature channel. ● r4105[0...11] indicates the actual value of the temperature channel. For switching temperature sensors, such as e.g. PTC and bimetallic NC contact, symbolically two limit values are displayed: –...
Page 589: Measurement With Up To 6 Channels
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions The measured cable resistance is then taken into account when evaluating the temperature. The cable resistance value is saved in p4110[0...11]. Note Cable resistance The value for the cable resistance can also be directly entered into p4110[0...11]. Line filter A line filter is available to suppress radiated noise.
Page 590: Forming Groups Of Temperature Sensors
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Note Connection diagram for 12 temperature channels The temperature sensors connected to a TM150 are not numbered consecutively. The first 6 temperature channels retain their numbering of 0 to 5. The other 6 temperature channels are consecutively numbered from 6 to 11, starting at terminal X531.
Page 591: Evaluating Temperature Channels
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Note Forming groups of temperature channels Only form groups of continuously measuring temperature sensors. Depending on the status, the switching temperature sensors PTC and bimetal NC contacts are only assigned two temperatures - 50 °C and +250 °C.
Page 592: Function Diagram
Functions, monitoring, and protective functions 9.4 Monitoring and protective functions Failure of a sensor within a group Using parameter p4117[0...2], the response to the failure of a temperature sensor can be set within a group: ● p4117[x] = 0: The failed sensor is not taken into account in the group. ●...
Page 593: Chapter Content
Diagnosis/faults and alarms 10.1 Chapter content This chapter provides information on the following: ● Notes regarding diagnostic functions that are available and troubleshooting in the case of a fault Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 594: Diagnosis
If you cannot identify the cause of the problem or you discover that components are defective, your regional office or sales office should contact Siemens Service and describe the problem in more detail. Addresses of contact persons are listed in the preface.
Page 595 Diagnosis/faults and alarms 10.2 Diagnosis Color State Description Cyclic communication is not (yet) running. PROFIdrive cyclic Note: operation The PROFIdrive is ready for communication when the Control Unit is ready for operation (see LED RDY). Green Continuous light Cyclic communication is taking place. 0.5 Hz flashing Cyclic communication has still not been fully established.
Page 596 Diagnosis/faults and alarms 10.2 Diagnosis Table 10- 2 Description of the LEDs on the CU320-2 PN Control Unit Color State Description RDY (READY) The electronic power supply is missing or lies outside the permis- sible tolerance range. Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.
Page 597 Diagnosis/faults and alarms 10.2 Diagnosis Customer Terminal Block TM31 (-A60) Table 10- 3 Description of the LEDs on the TM31 Color State Description READY The electronic power supply is missing or lies outside the permissible tolerance range. Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ communi- cation is taking place.
Page 598 Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Danger to life when live parts of the DC link are touched Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Page 599 Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Danger to life when live parts of the DC link are touched Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Page 600 Diagnosis/faults and alarms 10.2 Diagnosis SMC30 – encoder evaluation (-B83) Table 10- 8 Description of the LEDs on the SMC30 Color State Description READY The electronic power supply is missing or lies outside the permissible tolerance range. Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ communi- cation is taking place.
Page 601 Diagnosis/faults and alarms 10.2 Diagnosis Table 10- 10 Description of the Sync and Fault LEDs on the CBE20 Color State Description Fault If the link port LED is green: The CBE20 is operating normally, data is being exchanged with the con- figured IO Controller.
Page 602: Diagnostics Via Parameters
Diagnosis/faults and alarms 10.2 Diagnosis TM150 - temperature sensor module (-A151) Table 10- 12 Description of the LEDs on the TM150 Color State Description READY The electronic power supply is missing or lies outside the permissible tolerance range. Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ communi- cation is taking place.
Page 603 Diagnosis/faults and alarms 10.2 Diagnosis Control Unit: key diagnostic parameters (details in List Manual)  Parameter Name Description r0002 Control Unit status display Status display for the Control Unit r0018 Control Unit firmware version Displays the firmware version of the Control Unit. For the display parameters for the firmware version of the other connected components, see the parameter description in the List Manual.
Page 604 Diagnosis/faults and alarms 10.2 Diagnosis Parameter Name Description r0050 CO/BO: Command Data Set CDS effective Displays the effective command data set (CDS) r0070 CO: Actual DC link voltage Displays the actual measured value of the DC link voltage. r0206 Rated power unit power Displays the rated power unit power for various load duty cycles.
Page 605 Diagnosis/faults and alarms 10.2 Diagnosis Parameter Name Description r0035 CO: Motor temperature If r0035 does not equal -200.0 °C, the following applies: This temperature indicator is valid. • An KTY sensor is connected. • If using an asynchronous motor, the thermal motor model is activated (p0600 = 0 or p0601 = 0). •...
Page 606: Indicating And Rectifying Faults
Diagnosis/faults and alarms 10.2 Diagnosis TM31: key diagnostic parameters (details in List Manual)  Parameter Name Description r0002 TM31 operating display Operating display for Terminal Board 31 (TB31). r4021 TM31 digital inputs, terminal actual value Displays the actual value at the digital input terminals on the TM31. This parameter shows the actual value, uninfluenced by simulation mode of the digital inputs.
Page 607: Overview Of Warnings And Faults
Diagnosis/faults and alarms 10.3 Overview of warnings and faults What is a fault? A fault is a message from the drive indicating an error or other exceptional (unwanted) status. This could be caused by a fault within the converter or an external fault triggered, for example, from the winding temperature monitor for the induction motor.
Page 608: External Alarm 1
Diagnosis/faults and alarms 10.3 Overview of warnings and faults 10.3.1 "External alarm 1" Causes Alarm A7850 ("External alarm 1") is triggered by the following optional protection devices in the cabinet unit: ● Temperature sensor for triggering the alarm threshold in the Line Harmonics Filter compact (option L01) ●...
Page 609: External Fault 2
Diagnosis/faults and alarms 10.3 Overview of warnings and faults 10.3.3 "External fault 2" Causes Fault code F7861 ("External Fault 2") is triggered when the braking resistor available with options L61 and L62 is subject to thermal overload, thereby activating the thermostat. The drive is switched off with OFF2.
Page 610 Diagnosis/faults and alarms 10.3 Overview of warnings and faults Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 611: Maintenance And Servicing
Maintenance and servicing 11.1 Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the cabinet units. ● Exchanging device components when the unit is serviced ●...
Page 612 Maintenance and servicing 11.2 Maintenance WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 613: Maintenance
The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Page 614: Maintenance
Maintenance and servicing 11.3 Maintenance 11.3 Maintenance Servicing involves activities and procedures for maintaining and restoring the specified condition of the device. Required tools The following tools are required for replacing components: ● Standard set of tools with screwdrivers, screw wrenches, socket wrenches, etc. ●...
Page 615: Installation Device
Maintenance and servicing 11.3 Maintenance 11.3.1 Installation device Description The installation device is used for installing and removing the power blocks. It is used as an installation aid, which is placed in front of and secured to the module. The telescopic guide support allows the withdrawable device to be adjusted according to the height at which the power blocks are installed.
Page 616: Using Crane Lifting Lugs To Transport Power Blocks
Maintenance and servicing 11.3 Maintenance 11.3.2 Using crane lifting lugs to transport power blocks Crane lifting lugs The power blocks are fitted with crane lifting lugs for transportation on a lifting harness in the context of replacement. The positions of the crane lifting lugs are illustrated by arrows in the figures below. NOTICE Damage to the device due to improper transport Improper transport can subject the power block housing or the busbars to mechanical...
Page 617 Maintenance and servicing 11.3 Maintenance Figure 11-2 Crane lifting lugs on power block frame size GB, GD Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 618 Maintenance and servicing 11.3 Maintenance Figure 11-3 Crane lifting lugs on power block frame size JX Note Crane lifting lugs on power block frame size JX On size JX power blocks, the front crane lifting lug is located behind the busbar. Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 619: Replacing Components
Maintenance and servicing 11.4 Replacing components 11.4 Replacing components WARNING Danger to life due to improper transport or installation of devices and components Serious injury or even death and substantial material damage can occur if the devices are not transported or installed properly. •...
Page 620: Replacing The Control Interface Module, Frame Size Gb, Gd
Maintenance and servicing 11.4 Replacing components 11.4.2 Replacing the Control Interface Module, frame size GB, GD Replacing the Control Interface Module Figure 11-4 Replacing the Control Interface Module, frame size GB, GD Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 621 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access. ● Remove the front cover Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 622: Replacing The Control Interface Module, Frame Size Jx
Maintenance and servicing 11.4 Replacing components 11.4.3 Replacing the Control Interface Module, frame size JX Replacing the Control Interface Module Figure 11-5 Replacing the Control Interface Module, frame size JX Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 623 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 624: Replacing The Power Block, Frame Sizes Gb, Gd
Maintenance and servicing 11.4 Replacing components 11.4.4 Replacing the power block, frame sizes GB, GD Replacing the power block Figure 11-6 Replacing the power block, frame sizes GB, GD Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 625 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 626 Maintenance and servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in the reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. Note Connection clip to the interference-suppression capacitor The connection clip to the interference-suppression capacitor is mounted on the spare power...
Page 627: Replacing The Power Block, Frame Size Jx
Maintenance and servicing 11.4 Replacing components 11.4.5 Replacing the power block, frame size JX Replacing the power block Figure 11-7 Replacing the power block, frame size JX Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 628 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 629: Replacing The Fan, Frame Sizes Gb, Gd
Maintenance and servicing 11.4 Replacing components 11.4.6 Replacing the fan, frame sizes GB, GD Replacing the fan Figure 11-8 Replacing the fan, frame sizes GB, GD Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 630 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 631: Replacing The Fan, Frame Size Jx
Maintenance and servicing 11.4 Replacing components 11.4.7 Replacing the fan, frame size JX Replacing the fan Figure 11-9 Replacing the fan, frame size JX Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 632 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 633: Replacing The Dc Fuses In The Motor Module
Maintenance and servicing 11.4 Replacing components 11.4.8 Replacing the DC fuses in the Motor Module Replacing the DC fuses Figure 11-10 Replacing the DC fuses, Motor Module, frame size JX Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 634 Maintenance and servicing 11.4 Replacing components Description The DC fuses are installed in a fuse insert. To replace the fuses, the fuse insert must be removed. NOTICE Device failure after a DC fuse ruptures The neighboring DC fuses may also become damaged if a DC fuse ruptures. Failure to replace all fuses at the same time can cause the device to fail.
Page 635: Replacing Cylindrical Fuses
Maintenance and servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in the reverse order. Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. 11.4.9 Replacing cylindrical fuses The following fuses are cylindrical fuses:...
Page 636: Replacing The Lv Hrc Fuses
Maintenance and servicing 11.4 Replacing components 11.4.10 Replacing the LV HRC fuses Description NH fuses (low-voltage high-breaking-capacity fuses), also called knife fuses, are used, for example, in the on/off switches of the power supplies. Figure 11-12 NH fuse Preparatory steps ●...
Page 637 Maintenance and servicing 11.4 Replacing components Note If required, the LV HRC fuse grip can be ordered from Siemens using article number 3NX1. Removal steps The NH fuse is removed in the following steps: 1. Open the main switch. 2. Remove the front shock hazard protection cover of the cabinet in front of the fuses.
Page 638: Replacing The Cabinet Operator Panel
Maintenance and servicing 11.4 Replacing components WARNING Danger to life due to electric shock when using unsuitable fuses If unsuitable fuses are used, an electric shock can cause severe injury or death. • Use only fuses specified in the spare parts list. 11.4.11 Replacing the cabinet operator panel 1.
Page 639 Maintenance and servicing 11.4 Replacing components Note Time for replacing the battery The battery must be replaced within one minute to ensure that no AOP settings are lost. Figure 11-14 Replacing the backup battery for the cabinet operator panel Note Battery disposal The battery must be disposed of in accordance with the applicable country-specific guidelines and regulations.
Page 640: Forming The Dc Link Capacitors
Maintenance and servicing 11.5 Forming the DC link capacitors 11.5 Forming the DC link capacitors Description If the device is kept in storage for more than two years, the DC-link capacitors have to be re- formed. If the cabinet is commissioned within two years of its date of manufacture, the DC-link capacitors do not need to be re-formed.
Page 641: Messages After Replacing Drive-Cliq Components
Maintenance and servicing 11.6 Messages after replacing DRIVE-CLiQ components 11.6 Messages after replacing DRIVE-CLiQ components After DRIVE-CLiQ components are replaced (Control Interface Module, TM31, SMCxx) when service is required, generally no message is output after power-up, since an identical component is identified and accepted as component when the system boots. The reason for this is that an identical component is detected and accepted as spare part when running-up.
Page 642: Upgrading The Cabinet Unit Firmware
Maintenance and servicing 11.7 Upgrading the cabinet unit firmware 11.7 Upgrading the cabinet unit firmware Upgrading the enclosed device firmware (by installing a new memory card with a new firmware version, for example) may also necessitate an upgrade of the firmware of the DRIVE-CLiQ components contained in the enclosed drive.
Page 643: Load The New Operator Panel Firmware From The Pc
Maintenance and servicing 11.8 Load the new operator panel firmware from the PC 11.8 Load the new operator panel firmware from the PC Description Firmware might need to be loaded to the AOP if the AOP functionality needs to be upgraded. If, once the drive has being switched on, the memory card is found to contain a newer version of the firmware, a message will appear on the AOP30 prompting you to load the new firmware.
Page 644 Maintenance and servicing 11.8 Load the new operator panel firmware from the PC Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 645: Technical Specifications
Technical specifications 12.1 Chapter content This chapter provides information on the following: ● General and specific technical specifications for the devices. ● Information on restrictions that apply when the devices are used in unfavorable ambient conditions (derating) Converter cabinet units Operating Instructions, 07/2016, A5E03347396A...
Page 646: General Data
Technical specifications 12.2 General data 12.2 General data Table 12- 1 General technical data Electrical data Line system configurations Grounded TN/TT systems or ungrounded IT systems (a grounded phase conductor is not permissible in 690 V line supplies) Line frequency 47 …...
Page 647: Derating Data
Technical specifications 12.2 General data Mechanical strength Storage Transport Operation Vibrational load 3.1 mm - Displacement 1.5 mm at to 9 Hz ... 9 Hz 0.075 mm at 10 ... 58 Hz - Acceleration 5 m/s² at > 9 to 200 Hz 10 m/s²...
Page 648: Installation Altitudes Between 2000 M And 5000 M Above Sea Level
Installation altitudes between 2000 m and 5000 m above sea level If the SINAMICS G150 cabinet units are operated at an installation altitude >2000 m above sea level, it must be taken into account that the air pressure and, consequently, the air density decreases.
Page 649 Technical specifications 12.2 General data Table 12- 5 Current derating as a function of the ambient temperature (inlet air temperature at the air inlet of the cabinet unit) and installation altitude for cabinet units with degree of protection IP54 Installation altitude Current derating factor above sea level in m at an ambient temperature (air inlet temperature) of...
Page 650: Current Derating As A Function Of The Pulse Frequency
Technical specifications 12.2 General data 12.2.1.3 Current derating as a function of the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical data for the cabinet units.
Page 651: Overload Capability
Technical specifications 12.2 General data 12.2.2 Overload capability The converter is equipped with an overload reserve to deal with breakaway torques, for example. In drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load. The overloads apply under the precondition that the converter is operated at its base-load current before and after the overload (a duty cycle duration of 300 s is used as a basis here).
Page 652: Technical Data
Technical specifications 12.3 Technical data 12.3 Technical data Note Notes on the technical data Current, voltage and power figures in these tables are rated values. The cables to the device are protected by fuses of operating class gG. The cable cross-sections have been determined for three-core copper cables routed horizontally in air at 40°...
Page 653: Cabinet Devices Version A, 660 V - 690 V 3 Ac
Technical specifications 12.3 Technical data 12.3.1 Cabinet devices version A, 660 V - 690 V 3 AC Table 12- 7 Version A, 660 ... 690 V 3 AC, Part 1 Article number 6SL3710- 2GH41-8EA3 2GH42-0EA3 2GH42-2EA3 Unit rating - for I at 50 Hz 690 V 1750 1950...
Page 654 Technical specifications 12.3 Technical data Article number 6SL3710- 2GH41-8EA3 2GH42-0EA3 2GH42-2EA3 Recommended protection - Line protection Per sub-cabinet: Per sub-cabinet: Per sub-cabinet: (with option L26) 3NA3365-6 3NA3362-6 3NA3365-6 Rated current 2 x 500 3 x 425 3 x 500 frame size to IEC 60269 - Line and semiconductor protection Per sub-cabinet:...
Page 655 Technical specifications 12.3 Technical data Table 12- 8 Version A, 660 ... 690 V 3 AC, Part 2 Article number 6SL3710- 2GH42-4EA3 2GH42-7EA3 Unit rating - for I at 50 Hz 690 V 2400 2700 - for I at 50 Hz 690 V 2150 2400 Output current...
Page 656 Technical specifications 12.3 Technical data Article number 6SL3710- 2GH42-4EA3 2GH42-7EA3 Short-circuit current rating per IEC 2 x 85 2 x 85 Minimum short-circuit current 2 x 2500 2 x 3000 Rated output of a typical 6-pole standard induction motor based on I or I at 690 V 3 AC 50 Hz.
Page 657: A.1 List Of Abbreviations
Appendix List of abbreviations A... Alarm Alternating current Analog input Analog output Advanced operator panel (with plain-text display)   Binector input BICO Binector/connector Binector output Capacitance Serial bus system Communication board Command data set Connector input Center contact on a changeover contact Control Unit Direct current Drive data set...
Page 658 Appendix A.1 List of abbreviations Input/output International electrical engineering standard IGBT Insulated gate bipolar transistor Jog mode Inductance Light-emitting diode Ground Motor data set Normally closed contact NEMA Standardization body in the USA (United States of America) Normally open contact p ...
Page 659: A.2 Parameter Macros
Appendix A.2 Parameter macros Parameter macros Parameter macro p0015 = G150 cabinet unit This macro is used to make default settings for operating the cabinet unit. Table A- 1 Parameter macro p0015 = G150 cabinet unit Sink Source Parameters Description Parameters Description p0400[0]...
Page 660 Appendix A.2 Parameter macros Sink Source Parameters Description Parameters Description p1240 Vdc controller configuration Vector Vdc-max controller enabled Vector p1254 Vdc controller automatic ON level Vector Automatic detection enabled Vector detection p1280 Vdc controller configuration (V/f) Vector Vdc-max controller enabled Vector p1300 Open-loop/closed-loop control op-...
Page 661 Appendix A.2 Parameter macros Sink Source Parameters Description Parameters Description p4056[0] Type of analog inputs TM31 Current 0...20 mA TM31 p4056[1] Type of analog inputs TM31 Current 0...20 mA TM31 p4076[0] Type of analog outputs TM31 Current 0...20 mA TM31 p4076[1] Type of analog outputs TM31...
Page 662 Appendix A.2 Parameter macros Sink Source Parameters Description Parameters Description p2107 Ext. fault_2 Vector Vector p2112 Ext. alarm_1 Vector r0722.0 CU DI0 p2116 Ext. alarm_2 Vector Vector p0738 DI/DO8 +24 V p0748.8 Invert DI/DO8 Not inverted p0728.8 Set DI/DO8 input or output Output p0739 DI/DO9...
Page 663 Appendix A.2 Parameter macros Parameter macro p0700 = 6: Terminal block TM31 (70006) This macro is used to set customer terminal block TM31 as the command source. Table A- 3 Parameter macro p0700 = 6: Terminal block TM31 Sink Source Parameter Description Parameter...
Page 664 Appendix A.2 Parameter macros Sink Source Parameter Description Parameter Description p0742 DI/DO12 +24 V p0748.12 Invert DI/DO12 Not inverted p0728.12 Set DI/DO12 input or output Output p0743 DI/DO13 r0899.6 Switching on inhibited Vector p0748.13 Invert DI/DO13 Inverted p0728.13 Set DI/DO13 input or output Output p0744 DI/DO14...
Page 665 Appendix A.2 Parameter macros Parameter macro p0700 = 7: NAMUR (70007) This macro is used to set the NAMUR terminal block as the default command source. Table A- 4 Parameter macro p0700 = 7: NAMUR Sink Source Parameter Description Parameter Description p0840[0] ON/OFF1...
Page 666 Appendix A.2 Parameter macros Sink Source Parameter Description Parameter Description p0742 DI/DO12 +24 V p0748.12 Invert DI/DO12 Not inverted p0728.12 Set DI/DO12 input or output Output p0743 DI/DO13 r0899.6 Switching on inhibited Vector p0748.13 Invert DI/DO13 Inverted p0728.13 Set DI/DO13 input or output Output p0744 DI/DO14...
Page 667 Appendix A.2 Parameter macros Parameter macro p0700 = 10: PROFIdrive NAMUR (70010) This macro is used to set the PROFIdrive NAMUR interface as the default command source. Table A- 5 Parameter macro p0700 = 10: PROFIdrive NAMUR Sink Source Parameters Description Parameters Description...
Page 668 Appendix A.2 Parameter macros Sink Source Parameters Description Parameters Description p0742 DI/DO12 +24 V p0748.12 Invert DI/DO12 Not inverted p0728.12 Set DI/DO12 input or output Output p0743 DI/DO13 r0899.6 Switching on inhibited Vector p0748.13 Invert DI/DO13 Inverted p0728.13 Set DI/DO13 input or output Output p0744 DI/DO14...
Page 669 Appendix A.2 Parameter macros Parameter macro p1000 = 1: PROFIdrive (100001) This macro is used to set the default setpoint source via PROFIdrive. Table A- 6 Parameter macro p1000 = 1: PROFIdrive Sink Source Parameters Description Parameters Description p1070 Main setpoint Vector r2050[1] PROFIdrive PZD2...
Page 670 Appendix A.2 Parameter macros Parameter macro p1000 = 4: Fixed setpoint (100004) This macro is used to set the fixed setpoint as the setpoint source. Table A- 9 Parameter macro p1000 = 4: Fixed setpoint Sink Source Parameters Description Parameters Description p1070 Main setpoint...
Page 671: Index
Index Motor identification, 251 Selecting the motor type, 245 Basic information BICO technology, 269 3-mass model, 585 Binector input (BI), 270 Binector output (BO), 270 Command data set (CDS), 264 Connector input (CI), 270 A7850 – External alarm 1, 608 Connector output (CO), 270 Accessory kit Copy motor data set (MDS), 268...
Page 672 Index CBC10 Communication Board Current setpoint filters, 464 CAN bus, 144 Customer terminal block, 109 CBE20, 147 Customer terminal block TM31 (option G60), 166 CDS (command data set), 264 Cyclic communication, 318 Copy, 268 CDS changeover via AOP, 310 Center of gravity of the cabinet, 48 Certifications, 7 Data sets, 264 Changing the language, 306...
Page 673 Index Droop function, 456 Fan voltage, adjustment, 87 dv/dt filter plus Voltage Peak Limiter (option L10), 121 Fast magnetization, 485 dv/dt filter compact plus Voltage Peak Limiter (Option Faults, 607 L07), 119 Faults and alarms, 312, 607 Forwarding, 275 Propagation, 275 Faults and alarms, 312, 607 Features, 27 EDS (encoder data set), 266...
Page 674 Index Increasing the output frequency, 511 L57, 129 Installation L59, 131 Connection to the foundation, 50 L60, 132 Lifting the cabinet off the transport pallet, 47 L62, 133 Installation device, 615 L83, 140 Installation location, 42 L84, 140 Insulation Monitor (Option L87), 142 L86, 141 IO controller, 356 L87, 142...
Page 675 Index Operation screen, 291 Reset AOP settings, 304 OFF Key, 307 Reset fan operating time, 295 ON Key, 307 Scaling to motor current, 304 Online operation with STARTER, 352 Setting the date, 302 Open actual speed value, 458 Setting the time, 302 Operating hours counters, 516 Software Version, 304 Operation on a non-grounded system, 89...
Page 676 Index PROFIBUS diagnostics data, 340 Channel-related diagnostics, 343 Ramp-function generator, 424 Data sets DS0/DS1 and diagnostics alarm, 344 Ramp-function generator tracking, 425 Identifier-related diagnostics, 342 Rating plate Standard diagnostics, 341 Date of manufacture, 34 Status messages/module status, 342 Real-time communication, 357 PROFIdrive, 315 Reference model, 452 Acyclic communication, 323...
Page 677 Index Service, 28 S7ONLINE, 233 Setpoint addition, 420 Target device selection, 232 Setpoint channel, 420 Transferring the drive project, 233 Setpoint sources, 284 User interface, 198 Analog inputs, 284 STARTER via Ethernet, 234 Fixed speed setpoints, 287 Parameter, 239 General information, 258 Setting the IP Address of the drive, 236 Motorized potentiometer, 286 Setting the IP address of the PG/PC interface, 235...
Page 678 Index Temperature measurement, 587 Wire-breakage monitoring, 582 Temperature sensor types, 588 Wiring principle, 31 TM31, 109, 166 Write protection, 529 TM31, connection overview, 111 TM31, front view, 110 TM54F, 175 TM54F Terminal Module, 175 X100, 97, 182 TM54F Terminal Module (option K87), 175 X101, 97, 182 Tool, 46, 67, 614 X102, 97, 182...

Siemens SINAMICS G150 Operating Instructions Manual

1 Safety Notes

2 Device Overview

3 Mechanical Installation

5 Commissioning

7 Setpoint Channel

10 Diagnosis

11 Maintenance

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Summary of Contents for Siemens SINAMICS G150