Stuart Turner Showermate Series Installation Instructions Manual

Stuart Turner Showermate Series Installation Instructions Manual

Shower booster pumps

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Installation Instructions
For Showermate Shower
Booster Pumps
1.5 bar Single, 1.5 bar Twin, 2.0 bar Twin
INDEX
. . . . . . . . . . . . . . . . . . . . . . Page No
Product Description . . . . . . . . . . . . . . . . 1
Application . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 1
Typical Installation . . . . . . . . . . . . . . . . . 2
Pump Location . . . . . . . . . . . . . . . . . . . . 3
Pipework . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pump Connections . . . . . . . . . . . . . . . . . 6

PRODUCT DESCRIPTION

Electric motor driven single or double-sided peripheral pump complete with an
automatic control system, consisting of flow switches and electronic controls.

APPLICATION

Showermate pumps are designed for pressure boosting applications in vented stored
water systems, inlet pressures to the pump and ambient temperatures must not exceed
the values given in the technical specifications.
This pump set must not be used for any other application without the
written consent of Stuart Turner Limited and in particular must not be
connected directly to the mains water supply.
This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible
for their safety.
Children should be supervised to ensure that they do not play with the
appliance.

STORAGE

If this pump is not to be installed immediately on receipt, ensure that it is stored in a dry,
frost and vibration free location in its original packaging.
Please leave this instruction booklet with the pump as it
contains maintenance and safety information.
INDEX
. . . . . . . . . . . . . . . . . . . . . . Page No
Electrical Installation . . . . . . . . . . . . . . . . 10
Commissioning . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . 14
Technical Specification . . . . . . . . . . . . . . 16
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Trouble Shooting Guide . . . . . . . . . . . . . 17
Environment Protection . . . . . . . . . . . . . 17

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Summary of Contents for Stuart Turner Showermate Series

  • Page 1: Table Of Contents

    This pump set must not be used for any other application without the written consent of Stuart Turner Limited and in particular must not be connected directly to the mains water supply. This appliance is not intended for use by persons (including children)
  • Page 2: Typical Installation

    Be installed by a competent person. If in doubt consult Stuart Turner Ltd. Showermate Single pumps are not suitable for boosting a single side of a dual flow mixer valve or tap. Consult Stuart Turner for alternative pump. - 2 -...
  • Page 3: Pump Location

    STEP 1 PUMP LOCATION (General) WARNINGS: The pump must not be located where the static inlet pressure to the pump is greater than permitted. Pump Location If possible site the pump in a location where in the unlikely event of a water leak, any spillage is contained or routed to avoid electrics or areas sensitive to water damage.
  • Page 4 hot water hot water services services Fig. 5 (Twin Pumps) Fig. 6 (Single Pump) Preferred Pump Location (shaded area). Pump at a level below draw off tapping in cylinder. If it is not possible to locate the pump in the preferred area due to site limitations and it is necessary to position the unit in the loft, or in a position above the secondary tapping that feeds the pump, then there is an increased risk of air locks.
  • Page 5: Pipework

    STEP 2: PIPEWORK (General) WARNINGS: Ensure pipework to and from pump is independently supported to prevent forces being transferred to inlet and outlet branches of pump. Do not introduce solder flux to pumps or pump parts manufactured from plastic. All solder joints should be completed and flux residues removed prior to pump connection.
  • Page 6: Pump Connections

    Pipework Connections (Cold) The pump must be supplied with a dedicated feed direct from the cold water storage tank. The supply must be air free and connection of the feed pipe to the tank should be via a tank connector, positioned at a slightly lower level (25 mm minimum) than the feed pipe to the hot water cylinder.
  • Page 7 The hose connection nuts on the inlet and outlet of the pump should not be removed. Stuart Turner recommend only the use of their 15 mm flexible hoses. The hose and pump are fitted with plastic push-in connectors, which must only be connected with the following: a) 15 mm diameter copper pipe to BS EN 1057 - R250 (half hard) - Table 3.
  • Page 8 Check in the mouth of the fitting that the ‘O’-ring, nylon washer and collet are in position as shown in Fig. 11. Collet Hose Connection Nut (Do not remove) Washer ‘O’-Ring Pipe Stop Body Fig. 11 Push the pipe firmly into the fitting, until pencil mark is level with the top of the collet and the pipe stop resistance is felt.
  • Page 9 Pump Connections (General) 22 mm Outlet Pipework to shower/bathroom 22 x 15 mm Reducer 15 mm Flexible pipe with push-in 15 mm Isolating connections, always ensure valve to allow easy connection is fully pushed home and pump service. that hoses are kept as straight as (Not supplied) possible.
  • Page 10: Electrical Installation

    Adjacent suction and delivery pipes should be fitted with earthing clamps to BS 951 and connected with earthing wire size 4 mm² (Fig. 14). A standard kit is available from Stuart Turner (Part No. 17044).
  • Page 11 Parallel wiring of two single pumps. Due to constant development of pump control circuitry, specific approval must be obtained from Stuart Turner Ltd to confirm electrical compatibility between any two pumps when being wired in parallel. Failure to adhere may result in component damage and invalidate guarantee.
  • Page 12 If the supply cord is to be changed or is damaged, it must be replaced with a special cord assembly available from Stuart Turner Ltd or one of their approved repairers. On disassembly note the cord retention and routing system. Re-assemble to the same pattern.
  • Page 13: Commissioning

    Supply Cord Extension The pumps are fitted with a supply cord to the following specification:- HO5VV-F3 G 0.75 mm² - 6 Amp rated cable. If the supply cord is to be extended, a cord of the same specification should be used. Any connections or junction boxes used should be specifically suited for the application and installed in accordance with the manufacturers instructions.
  • Page 14: Maintenance

    Carefully check pump and pipework for leaks whilst pump running and stationary before leaving the installation unattended. For Further Technical Support Phone the Stuart Turner support line on 01491 572655. Our staff are trained to help and advise you over the phone or arrange for a service engineer to call. MAINTENANCE...
  • Page 15 Cleaners, Disinfectants and Descalents On installations where chemical disinfectants or descalents are periodically used, the compatibility of the chemical solution regarding the pump must be considered. Acid based descalents and aggressive cleaning agents must not come into contact with the pump. The pump must be removed from the system prior to the use of these products.
  • Page 16: Technical Specification

    Gross weight (packed) 4.4 Kg 5.6 Kg 6.3 Kg Stuart Turner reserve the right to amend the specification in line with its policy of continuous development of its products. Note: For information on other voltages/frequencies which are not shown, consult any supplementary instruction sheet supplied, or the rating label attached to the pump.
  • Page 17: Noise

    Check all switches are ‘on’. Check correct fuse fitted. Check circuit breaker is set. Faulty reed switch/PCB. Consult Stuart Turner for test procedure. Integral motor Wait for thermotrip to auto reset and check duty point and thermotrip activated. run time is within specification (see technical specification).
  • Page 18 This guarantee is in addition to the purchaser's rights under any legislation presently in force. In the event of a claim please telephone Stuart Turner Ltd. on 01491 572655 or return pump with accessories removed, plugs, pipes etc. Proof of purchase should accompany the returned unit to avoid delay in action.
  • Page 19 NOTES - 19 -...
  • Page 20 Signed ..........Stuart Turner are an approved company to BS EN ISO 9001:2000...
  • Page 21 Digital Showers Mixer Showers Power Showers Smart Showers Shower Towers From Top Shower Brands Mira Showers Aqualisa Showers Triton Showers Gainsborough Showers Shower Pumps can upgrade your showering experience even more Stuart Turner Shower Pumps Salamander Shower Pumps Grundfos Shower Pumps...

This manual is also suitable for:

Showermate 1.5 bar singleShowermate 1.5 bar twinShowermate 2.0 bar twin

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