Stanley Dura-Max 5400 Series Installation And Operation Manual
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Stanley Dura-Max 5400 Series Installation And Operation Manual

Stanley Dura-Max 5400 Series Installation And Operation Manual

Automatic slide door systems iq controller
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iQ Controller
Installation and Operation Manual
204144
INCLUDES INSTRUCTIONS FOR
DURA-GLIDE™ 2000/3000, 5200/5300,
DURA-GUARD™, DURA-STORM™, DURACARE™, *5400-SERIES,
*PROCARE™ 8300A, AND DURACARE 7500A TL-FBO
AUTOMATIC SLIDE DOOR SYSTEMS
*Refer to product-specific Installation Manuals for Wiring Diagrams as they contain the relevant system wiring.
Stanley Part Number 204144
REV B 01.2019
All manuals can be found at
www.stanleymobileapps.com
Copyright 2019, Stanley Access Technologies, LLC.
Prohibition on Copying: Any unauthorized reproduction, disclosure or distribution of copies by
any person of any portion of this work may be a violation of copyright law of the United States
of America and other countries, could result in the awarding of statutory damages of up to
$250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.
All rights reserved.

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Summary of Contents for Stanley Dura-Max 5400 Series

  • Page 1 All manuals can be found at www.stanleymobileapps.com Copyright 2019, Stanley Access Technologies, LLC. Prohibition on Copying: Any unauthorized reproduction, disclosure or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries, could result in the awarding of statutory damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.

  • Page 2: Table Of Contents

    Table of Contents General Description ......................2 Intended Use ............................. 2 Applicability ............................... 3 Prerequisites .............................. 3 Precautions ..............................3 Installation Instructions ....................3 Installing the iQ Controller ......................... 3 Wiring Instructions ......................3 Evaluating Power Requirements ......................3 Connecting Main Power Wiring ......................4 Connecting Accessories (As Applicable) ..................

  • Page 3: Applicability

    Control Box Prerequisites Special Items Required: • Stanley Access Technologies document No. 203957, “SU-100 Motion Sensor Installation and Operation” (if installed). • SU-100 tune-in remote control (if SU-100 Motion Sensor is installed). • Stanley Access Technologies document No. 203768, “Stanguard Threshold Sensor Installation and Operation”...

  • Page 4: Connecting Main Power Wiring

    • Doorway holding beam(s). • Breakout switch. • Solenoid lock. • SU-100 motion sensor(s) wiring (refer to Stanley Document #203957). • Optex X Zone T and X Zone ST Sensor(s) wiring. • Push plate wiring. • Door position switch closed contact (with door closed).

  • Page 5: Handing For Fis Only

    iQ Control Box : If a solenoid lock is installed with no lock circuit board (new style), set Lock Logic to the Solenoid Lock actual lock type (Fail Safe or Fail Secure). If a Fail Safe or Fail Secure Lock is being installed with a lock circuit board (old style), the Lock Logic must be set to Fail Secure.

  • Page 6: Tuning In The Iq Controller Using The Controller Pushbuttons

    iQ Control Box Tuning In the iQ Controller Using the Controller Pushbuttons 1. To change the INDEX VALUE To show the press and hold , the current will display. Once ENTER is released, the display INDEX ENTER INDEX will show the of that .

  • Page 7: Tables

    iQ Control Box Table 1. FIS Procedure using Pushbuttons Step Description Display Index Value Status Code Set Function Switch to Closed Turn power on. Unlock keypad. Restart Select door type: Slide, 01 single motor or 02 dual motor. 01 (Single) 02 (Dual) Select Handing: 00 Right or 01 Left.
  • Page 8 iQ Control Box Table 2. Index List Index Description 0 - 99 Settings Values, see Table 3. 90 - 95 Reserved. Command – Restart FIS. Entering “01” will cause FIS to restart. Firmware – Entering “01” will display “FE” followed by two pairs of digits followed by “FE”. For example, if the firmware was 0609 the controller will display “FE”...
  • Page 9 iQ Control Box Table 3. Settings (continued) Index Description Defaults Value Value Single Dual Open Check Length Open Check Length is the percent of door length in which the door starts to slow down to open check speed. This parameter typically is adjusted based on door weight and open speed setting.
  • Page 10 iQ Control Box Table 3. Settings (continued) Index Description Defaults Value Value Single Dual Close Torque Close Torque is the torque used during normal operation following the end of Close Startup Length. This torque must be set to comply with BHMA/ANSI door force equirements.
  • Page 11 iQ Control Box Table 3. Settings (continued) Index Max Value Description Defaults Value Single Dual Open The Open Braking parameter adjusts Braking how quickly the door slows down prior to check speed. Increasing this parameter increases braking power. Close Close Acceleration affects the rate at Acceleration which the door gets to its target speed.
  • Page 12 iQ Control Box Table 3. Settings (continued) Index Description Defaults Value Value Single Dual Hold Beam Type 00 - Non-monitored Hold Beam 01 - Monitored Hold Beam Selects the hold beam type to be used for monitored or non-monitored applications. For Monitored Hold Beams: Photobeam Pro or Optex OSC12CT refer to wiring diagrams per application.
  • Page 13 iQ Control Box Table 3. Settings (continued) Index Description Defaults Value Value Single Dual Close Learn Close Learn Speed is the speed used on power up, Speed during FIS and after an obstruction. The controller display may indicate either 07 or 09 as a door state and still use Close Learn Speed based on the conditions listed prior.
  • Page 14 iQ Control Box Table 3. Settings (continued) Index Description Defaults Value Value Single Dual Open Check Open Check Obstruction Time is the amount of time in increments of 0.025s the door applies force when Obstruction almost stopped or stopped when the controller Time indicates a state of “04”.
  • Page 15 iQ Control Box Table 3. Settings (continued) Index Description Defaults Value Value Single Dual Open Startup Open Startup Length is the percent of door length in which open startup torque parameter is used. These parameters Length are used to overcome friction encountered at the begining of open door motion.
  • Page 16 iQ Control Box Table 3. Settings (continued) Description Defaults Index Value Value Single Dual IO configuration TB2-5 TB2-7 TB2-9 1 way / 2 way Reduced Access Control Pro activation override (highest priority 00 (Default) when selected). 4 Monitored Sensors (when selected). Delay egress reset (default).
  • Page 17 iQ Control Box Table 4. Status Codes Status Code Description Remediation IF Necessary Normal operation—All OK Breakout System error See attachment 7 Internal communication error – Type 1 See attachment 7 Motor drive failure Replace controller Internal communication error – Type 2 See attachment 7 Obstruction First Installation Sequence (FIS)

  • Page 18: Final Tune-In Adjustments

    JP301 to be removed. 7. This step only applies to the Stanley Automatic ICU series doors: Refer to ANSI/BHMA A156.38, “American National Standard for Low Energy Power Operated Sliding and Folding Doors” and Attachment 4 (Page 3 of 3) and determine ANSI and IBC-2018 door operating requirements.

  • Page 19: Attachments

    iQ Control Box Attachment 1 iQ Controls and Indicators (Sheet 1 of 2) NOTE: See next page for indicators and descriptions SEE DETAIL A DETAIL A 1.800.7.ACCESS • www.stanleyaccess.com • Document # 204144 REV B...
  • Page 20 iQ Control Box Attachment 1 iQ Controls and Indicators (Sheet 2 of 2) ITEM CONTROL/INDICATOR DESCRIPTION Motor 2 Connector Motor No. 2 connector. Power Connector Connection point for incoming line, neutral, and common power wiring. Fuse Controller fuse-- 5 Amp, 250V. Motor 1 Connector Motor No.

  • Page 21: Attachment 2 - Iq System Wiring Diagram

    iQ Control Box Attachment 2 iQ System Wiring Diagram (Sheet 1 of 10) 1.800.7.ACCESS • www.stanleyaccess.com • Document # 204144 REV B...
  • Page 22 iQ Control Box Attachment 2 iQ System Wiring Diagram (Sheet 2 of 10) Document # 204144 REV B • www.stanleyaccess.com • 1.800.7.ACCESS...
  • Page 23 iQ Control Box Attachment 2 iQ System Wiring Diagram (Sheet 3 of 10) SEE NEXT PAGE 1.800.7.ACCESS • www.stanleyaccess.com • Document # 204144 REV B...
  • Page 24 iQ Control Box Attachment 2 iQ System Wiring Diagram (Sheet 4 of 10 SEE PREVIOUS PAGE Document # 204144 REV B • www.stanleyaccess.com • 1.800.7.ACCESS...
  • Page 25 Control Box Attachment 2 iQ System Wiring Diagram (Sheet 5 of 10) STANLEY PHOTO BEAM On the : Set 20 to (Monitored Beam). INDEX VALUE 01 COLOR DUAL HOLDING BEAM WIRING OUTPUT UPPER RECEIVER (-) UPPER RECEIVER OUTPUT LOWER RECEIVER...
  • Page 26 iQ Control Box Attachment 2 iQ System Wiring Diagram (Sheet 6 of 10) Program the OS-12 CT set to “D” - Active High / N.C. On the : Set 20 to (Monitored Beam). INDEX VALUE 01 Document # 204144 REV B • www.stanleyaccess.com • 1.800.7.ACCESS...
  • Page 27 iQ Control Box Attachment 2 iQ System Wiring Diagram (Sheet 7 of 10) COLOR PHOTO BEAM PRO BREAKOUT BEAM JUMPER FROM TB3-5 JUMPER FROM TB3-6 NO CONNECTION NO CONNECTION JUMPER FROM TB3-1, (+) RECEIVER AND TRANSMITTER JUMPER FROM TB3-2, (-) RECIEVER AND TRANSMITTER NO CONNECTION NO CONNECTION OUTPUT RECEIVER...
  • Page 28 iQ Control Box Attachment 2 iQ System Wiring Diagram (Sheet 8 of 10) X-Zone ST For Security Applications / 1-WAY Key DIP Switch settings: 10 and 11 DOWN; 12, 13, 14, 15 and 16 UP. X-Zone ST and X-Zone (ST) Key DIP Switch settings: 10 and 11 DOWN;...
  • Page 29 iQ Control Box Attachment 2 iQ System Wiring Diagram (Sheet 9 of 10) X-Zone ST For Security Applications / 1-WAY Key DIP Switch settings: 10 and 11 DOWN; 12, 13, 14, 15 and 16 UP. X-Zone ST and X-Zone (ST) Key DIP Switch settings: 10 and 11 DOWN;...
  • Page 30 iQ Control Box Attachment 2 iQ System Wiring Diagram (Sheet 10 of 10) HR100 ST Recommended DIP Switch settings: DIP Switch X: (2, 3, and 4 = UP) (1 = DOWN). DIP Switch Y: (1, 2, 3 and 4 = UP) DIP Switch Z: (1, 2, 3 and 4 = UP) (5 and 6 = DOWN).

  • Page 31: Attachment 3 - Iq Terminal Block Connections Tb1-Tb7

    iQ Control Box Attachment 3 iQ Terminal Block Connections -- TB1 through TB7 (Sheet 1 of 1) 1.800.7.ACCESS • www.stanleyaccess.com • Document # 204144 REV B...
  • Page 32 iQ Control Box Attachment 4 ANSI/BHMA and UL Compliance Requirements for Sliding Doors (Sheet 1 of 3) Final adjustment and proper operation of the door system must be and shall be performed in the field. NOTE : These instructions are for informational purposes and do not substitute for review against the current revision of the referenced standards.
  • Page 33 iQ Control Box Attachment 4 ANSI/BHMA and UL Compliance Requirements for Sliding Doors (Sheet 2 of 3) To ensure that a sliding door operates in accordance with UL 325 entrapment protection criteria the following must be established: • Manual opening force (sliding doors without breakout) or breakout force with power on or off must be less then 50 lbf (222.4 N).
  • Page 34 iQ Control Box Attachment 4 ANSI/BHMA and IBC Compliance Requirements for Low Energy Power Operated Sliding Doors (Sheet 3 of 3) To ensure that a Low Energy Power Operated Sliding Door operates in accordance with ANSI/BHMA and the the IBC-2018, the following must be established: •...

  • Page 35: Attachment 5 - Troubleshooting Aid

    iQ Control Box Attachment 5 Troubleshooting Aid (Sheet 1 of 1) Terminal and Pin Description State TB1-8 Solenoid Lock Output Dark = Unlocked w/o PCB, fail secure Dark = Unlocked w/o PCB, fail safe Dark = Locked NOTE: Black color indicates a low signal (Approx. 0 VDC). Rotary Function Switch States for TB2 Hold Closed...

  • Page 36: Attachment 6 - Iq Troubleshooting Aid

    iQ Control Box Attachment 6 iQ Troubleshooting Aid (Sheet 1 of 1) Symptom Remedy Use best practices to troubleshoot using handheld device and provided wiring diagrams. Door does not close and/or Status code displays Check hold beam type (index 20). Monitored beams should be set to “Monitored Beam”...

  • Page 37: Attachment 7 - Fine Tuning Slide Doors

    Fine Tuning Slide Doors (Sheet 1 of 2) Tuning the Stanley Automatic Door Match your actual door to one from the list of doors described in the attachment. Start by installing these settings. Use the guide below to make adjustments to these settings.
  • Page 38 Attachment 7 Fine Tuning Slide Doors (Sheet 2 of 2) Tuning the Stanley Automatic Door (Continued). Match your actual door to one from the list of doors described in the attachment. Start by installing these settings. Use the guide below to make adjustments to these settings.

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