Trane 7 Series Field Reference Data

Trane 7 Series Field Reference Data

Hyperion tam7, air handlers 2-5 ton, for use with bayev or bayw series heaters only
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Hyperion ­ Field Reference Data ­ TAM7
Air Handler - Convertible
Models: Series 7 Air Handlers 2-5 Ton
*AM7A0A24H21SA, *AM7A0B30H21SA
*AM7A0C36H31SA, *AM7A0C42H31SA
*AM7A0C48H41SA, *AM7A0C60H51SA
* May be "A" or "T"
For use with BAYEV or BAYW series heaters ONLY
WARNING:
IMPORTANT --- This document contains a wiring diagram and service information. This is customer property and is to remain with this unit.
Please return to service information pack upon completion of work.
WARNING
L
!
SAFETY HAZARD!
This information is intended for use
by individuals possessing adequate backgrounds of electrical and
mechanical experience. Any attempt to repair a central air condition-
ing product may result in personal injury and/or property damage.
The manufacture or seller cannot be responsible for the interpreta-
tion of this information, nor can it assume any liability in connection
with its use.
WARNING
!
L
LIVE ELECTRICAL COMPONENTS!
lation, testing, servicing, and troubleshooting of this product, it may
be necessary to work with live electrical components. Failure to fol-
low all electrical safety precautions when exposed to live electrical
components could result in death or serious injury.

Table of Contents

Product Specifications. .................................................................................................... 2
Wiring Diagram. ............................................................................................................... 3
Sequence of Operation. ................................................................................................... 4
Control Layout - Refrigerant Dip Switches....................................................................... 7
Airflow Performance. ...................................................................................................... 10
Heater Attribute Data. .................................................................................................... 16
Control Layout - LEDs. ................................................................................................... 19
Eev Test Procedures. .................................................................................................... 24
EVC Thermal Resistance and Voltage Table. ................................................................ 25
Troubleshooting. ............................................................................................................ 26
NOTICE: Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice.
© 2011 Trane
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
During instal-
WARNING
L
!
PRESSURIZED REFRIGERANT!
OIL AND REFRIGERANT UNDER HIGH PRESSURE. RECOVER
REFRIGERANT TO RELIEVE PRESSURE BEFORE OPENING THE
SYSTEM.
DO NOT USE NON-APPROVED REFRIGERANTS OR REFRIGERANT
SUBSTITUTES OR REFRIGERANT ADDITIVES.
Note: This unit is certified to UL 1995.
The interior cabinet wall meets the following:
- UL94-5VA Flame Class Listed
- UL723 Steiner Tunnel Listed for 25/50 Flame/
Smoke
- UL746C Listed for Exposure to Ultraviolet Light,
Water Exposure and Immersion
SYSTEM CONTAINS

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Summary of Contents for Trane 7 Series

  • Page 1 EEV Test Procedures..................... 24 EVC Thermal Resistance and Voltage Table..............25 Troubleshooting......................26 NOTICE: Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice. © 2011 Trane...
  • Page 2 PRODUCT SPECIFICATIONS *AM7A0A24H21SA *AM7A0B30H21SA *AM7A0C36H31SA MODEL 200-230/1/60 200-230/1/60 200-230/1/60 RATED VOLTS/PH/HZ. See O.D. Specifications See O.D. Specifications See O.D. Specifications RATINGS 1 Plate Fin Plate Fin Plate Fin INDOOR COIL — Type 3 - 14 3 - 14 3 - 14 Rows —...
  • Page 3 TAM7­3...
  • Page 4 SEQUENCE OF OPERATION FOR *AM7 AIR HANDLERS AM7 Sequence of Operation R-G contacts close on comfort control sending 24VAC to the G terminal of the AFC. Abbreviations 4. The AFC micro-processor sends a command to the serial • AFC = Airflow Control communicating blower motor to run at 1st stage heating •...
  • Page 5 R-Y2 contacts close on the comfort control sending 5. The AFC micro-processor sends a command to the serial 24VAC to Y2 terminal on the AFC. The AFC communi- communicating blower motor to run and close the blower cates to the EVC to control superheat for 2nd stage. interlock relay on the EHC.
  • Page 6 Unit Test Button Unit Test Mode will exit if any demand is given to the unit. To enter Unit Test Mode: TRANE U.S. INC. PART NO. LABEL 1. Set System Switch on comfort control to Off 2. Cycle power to the unit, wait 5 seconds...
  • Page 7 Control Layout TRANE U.S. INC. S1 Dip Switch S2 Dip Switch BAR CODE Airflow Control (AFC) OUTDOOR TRANE U.S. INC. PART NO. LABEL Wire Ties Capacity (Tons) AC (System) 2 (Stages) 2 (Compressor) INDOOR R NET 1 BAR CODE CFM/Ton...
  • Page 8 Dip Switch S1 • Set the S1-1 and S1-2 dip switches for the OD multiplier (tonnage) per the chart. OUTDOOR OUTDOOR NOTE: All dip switches are factory set to “OFF”. Capacity (Tons) INDOOR MODEL S1‐1 S1‐2 OD MULTIPLIER AC (System) 2 (Stages) 2 (Compressor) *AM7A0A24H21SA INDOOR...
  • Page 9 Dip Switch S2 • Set the S2-1 and S2-2 dip switches for the Cooling OUTDOOR OUTDOOR and Heating CFM/Ton. COOLING  HEATING  Capacity (Tons) CFM/TON CFM/TON INDOOR MODEL S2‐1 S2‐2 AC (System) 2 (Stages) *AM7A0A24H21SA 2 (Compressor) INDOOR R NET 1 R NET 2 CFM/Ton *AM7A0B30H21SA Cool Off Delay...
  • Page 10 TAM7­10...
  • Page 11 TAM7­11...
  • Page 12 TAM7­12...
  • Page 13 TAM7­13...
  • Page 14 TAM7­14...
  • Page 15 TAM7­15...
  • Page 16 HEATER INFORMATION Heater Attribute Data *AM7A0A24H21SA 240 Volt 208 Volt No. of Capacity Heater Minimum Maximum Capacity Heater Minimum Maximum Heater Model No. Circuits Amps per Circuit Overload Amps per Circuit Overload Circuit Ampacity Protection Circuit Ampacity Protection BTUH BTUH No Heater 3.0** 3.0**...
  • Page 17 Heater Attribute Data *AM7A0C42H31SA 240 Volt 208 Volt No. of Capacity Heater Minimum Maximum Capacity Heater Minimum Maximum Heater Model No. Circuits Amps per Circuit Overload Amps per Circuit Overload Circuit Ampacity Protection Circuit Ampacity Protection BTUH BTUH No Heater 3.0** 3.0** BAYEVAC05++1...
  • Page 18 Heater Attribute Data *AM7A0C60H51SA 240 Volt 208 Volt No. of Capacity Heater Minimum Maximum Capacity Heater Minimum Maximum Heater Model No. Circuits Amps per Circuit Overload Amps per Circuit Overload Circuit Ampacity Protection Circuit Ampacity Protection BTUH BTUH No Heater 5.5** 5.5** BAYEVAC05++1...
  • Page 19 Air Handler Control Panel 1 2 3 1 2 3 TAM7­19...
  • Page 20 AFC STATUS CODES (GREEN LED) TRANE U.S. INC. AFC STATUS LED Description ON SOLID Power up and during last 4 fault history sequence 1 Flash (per second) Stand-by or idle BAR CODE Multiple Flash CFM demand - 1 flash per 100 cfm...
  • Page 21 EVC STATUS CODES (GREEN LED) FAULT FAULT R100 EVC STATUS LED (Non Heat Pump Systems) Flash Cool mode selected / No active call Active call for 1st stage cooling STATUS Active call for 2nd stage cooling NOTE: (1) Single stage OD systems will report 2nd stage flash codes UNIT EVC STATUS LED (Heat Pump Systems) STATUS...
  • Page 22 Internal communication error Heat relay stuck open Heat relay stuck closed Non‐cycling limit (NTCO) or element open Cycling limit (CTCO)open Configuration error  Blower interlock relay stuck open or stuck closed NOTES: 1) Confirm heater model and kw jumper match UNIT LED (BLUE LED) Unit LED Description 1 Flash Normal (1 flash every 4 seconds) Rapid Communication Busy Error (2 flashes per second) Communications cannot be established with the AFC SOLID ON No Power UNIT STATUS TRANE U.S. INC. UNIT +13.8V STATUS FAULT FAULT TAM7­22...
  • Page 23 Standby or idle (see note) 2 per second Heating demand is present HHC UNIT LED (BLUE LED) Unit LED Description 1 Flash Normal (1 flash every 4 seconds) Rapid Communication Busy Error (2 flashes per second) SOLID ON Communications cannot be established with the AFC No Power FAULT 13.8V DATA A DATA B STATUS FAULT MOV1 13.8VDC STATUS UNIT UNIT MCLR TRANE U.S. INC. TAM7­23...
  • Page 24 EEV TEST PROCEDURES Temperature Sensor (GT) Evaporator Temperature Sensor (ET) Electronic Expansion Valve Test Note: Close Valve and Open Valve Tests are active in any mode of operation Test Pins: OPEN, CLOSE, TEST (See J4 on EVC Board) Close Valve Test - Touch CLOSE pin to TEST pin.
  • Page 25 THERMAL RESISTANCE AND VOLTAGE TABLE Volts DC at plug J3 Volts DC at plug J3 TEMP TEMP TEMP TEMP THERMISTOR THERMISTOR EVAP TEMP (ET) - Orange to Orange EVAP TEMP (ET) - Orange to Orange RESISTANCE RESISTANCE GAS TEMP (GT) - Black to Black GAS TEMP (GT) - Black to Black (OHMS) (OHMS)
  • Page 26 Verify connections for sensors are plugged in and connected properly Sensor Check Start Here Turn System switch on thermostat to Measure VDC at J3 connector on EVC. Wait 10 minutes Measure return air temperature OFF and Fan to ON position (See EVC table for J3 location) Does voltage(s) measured correspond Proceed to next...
  • Page 27 HIGH SUPERHEAT Superheat above 30F at OD unit Start Here Verify that OD Verify line set is Is subcooling at the Perform condenser coils properly sized for outdoor unit temperature are clean application between 8-12F? sensor check Add refrigerant until subcooling Is liquid line temperature Verify line set size reaches ~10F...
  • Page 28 Check operation Brown (common) to Blue or Yellow should measure 46 ohms Red (common) to Orange or White should measure 46 ohms 06/11 Trane 6200 Troup Highway Tyler, TX 75707 www.trane.com The manufacturer has a policy of continuous product and product data improvement, and it reserves the right For more information contact to change design and specifications without notice.

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