twin busch TW 125 M Installation, Operation And Maintenance Manual

1-post-lift

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Page 3 6.4 Troubleshooting 6.5 General notes 7. Annex 19 - 38 7.1 Technical data sheet 7.2 Dimensions / TW 125 M Ultra flat 7.3 Dimensions / TW 125 F 7.4 Electrical diagram 7.5 Hydraulic diagram 7.6 24V- Electrical diagram 7.7 Spare parts Printing errors, mistakes and technical changes reserved.
Page 4: Important Note
1.3.11 to protect the operator, this lift is equipped with several safety devices in the electrical and mechanical system. 1.3.12 this lift is made only for lifting up vehicles. 1.3.13 The TW 125 M Ultra flat single-column lift is suitable for outdoor use (in dry weather only) as it is classified as a mobile hoist.
Page 5 Working place TW 125 M Ultra: This lift can also be used outdoors on sunny, dry days with a suitable paved surface. However, it is expressly recommended by the manufacturer to use the lift in closed and dry rooms to protect the electric drives and controls.
Page 6: Loudness
1.6 Loudness The emitted noise should not exceed 75 dB 1.7 Training Only qualified personnel may operate the lift. If necessary, we offer professional training for users. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 7 2. Overview name Vertical Colum Safety components chain Lifting slet Hydraulic cylinder Safety components Motor Main arm Discharge handle Safety handle Handle Base frame Hydraulic wheel wheel Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 8 Safety rack Lifting arm Limit switch Extension arm Extension arm plate Lifting arm Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 9 3. Assembly DIN 933 4.8 M10x30 Torque 12 Nm +/- 5 Nm DIN 933 8.8 M16x40 Torque 200 Nm +/- 10 Nm Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 10 Preparation of the assembly The TW 125 M 1-post lift is delivered on a single pallet. In our case, 2 people build the 1-column lifting bales with the help of a motor crane. If you do not have a motor crane or another suitable lifting device available, we recommend that you use a sufficient number of strong people for the bodywork.
Page 11 Now the support arm unit can be moved aside. We only need them again at the very end of the construction. Again, we are inferior, so we can easily remove the strap and not scratch the floor. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 12 For your safety, we recommend that you set up with at least three strong people. Make sure that the column can´t tip over accidentally and fix it immediately with the 10 supplied screws. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 13 Remove the control unit from the box and unscrew it. The screws for mounting the control unit are preassembled on the column. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 14 There we open the two upper right terminals to which the red test leads are connected. Remove the red test leads from the box, but remember exactly where they were connected. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 15 First tighten the connection to the motor unit. To screw the oil hose, we hold the hose in position so that it runs straight down after tightening. Screw the hose tight. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 16 Let's fill up the oil tank (10 liters of hydraulic oil). However, by no means more than the MAX marks. Then we close the tank well again. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 18 Should you drive too far, you can lower the lifting carriage via the release lever. Then the previously unscrewed screws are reinstalled. These screws must be tightened with a torque of also 200 Newton meters crosswise. Thus, the assembly is almost complete. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 19 This completes the assembly of your single column lift. 3.1 Limit Switch Connect the wire from the limit switch on point 2 and 3 like in the follow picture. Wire from Motor Limit switch Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 20 Replace two red test lines by black power lines. 3.3 Connect the oil hoses Oil hoses Fill up the tank (10 L) to 80 % (oil - HLP 32) Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 21 Are the Colum and the Base mounted? (200 Nm) Are the arms mounted? Is the electrical installation correct? Are the safety components mounted? Are all parts lubricated? Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 22 Connect them correctly so that the direction of rotation of the motor is correct (400 V version). Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 23 Alternatively, you may also drive away the car, but in this case the lift must still rest firmly on the ground and must not be loosened! Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 24 5.1 Operation Unlock Discharge valve (lowering lever) Handle Handle Put the mobile 1 Colum lift under the vehicle Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 25 Pull the safety bolts, you can now adjust the support arms, Release the safety latches to lock the support arm. Turn the Plates to set the high. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 26 - In case of disturbances, such as jerky movements or bending of load-bearing parts, leave the lift shut down the power supply immediately and contact your supplier. Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 27: Technical Data
Working temperature -5°C / 23°F till +40°C / 104°F -5°C / 23°F till +40°C / 104°F operating environment inside and outside (limited) inside and outside (limited) Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 28 7.2 Dimension / TW 125 M Ultra Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 29 7.3 Dimension / TW 125 F Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 30 7.4 Wire diagram 230V Transformer lamp fuses Motor protection Main switch switch button Wire diagram 230V TW 125 M, TW 125 F © Twin Busch GmbH 27.01.2016 Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 31: Hydraulic Diagram
7.5 Hydraulic diagram 1. Cylinder 2. Valve 3. Pump Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 32 7.6 24V- diagram Motor (3-Phasen) 24V-diagramm Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 33 7.7 Spear parts Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 34 220/230 V CJX2-1201/24V TW 125-3,1 (5) Holder for fuses TW 125-3,1 (6) fuses 16A TW 125-3,1 (7) CEE-plug 16A TW 125-3,1 (8) cable TW 125-4 screw M10*30 Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 35 TW 125-7 carrier mobil TW 125-8 bolt TW 125-9 bush TW 125-10 axle mobil TW 125-11 screw M12*20 TW 125-12 washer TW 125-13 screw TW 125-14 Colum Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 36 S/N. name picture QTY. Spez. TW 125-15 roll TW 125-16 Bearing 30*50 Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 37 M20 screw TW 125-26 M16*70 TW 125-27 Chain connector TW 125-28 washer TW 125-29 Spring washer 16 TW 125-30 Nut M16 TW 125-31 Hydraulic cylinder Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 39 TW 125-31 (6) Cylinder head TW 125-31 (7) sealing TW 125-31 (8) Limiter TW 125-31 (9) Piston rood TW 125-31 (10) O-rings TW 125-31 (11) piston Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 40 TW 125-31 (12) sealing currently use Green, TW 125-31 (13) U-rings later Blue TW 125-31 (14) Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 41 TW 125-34 bolt TW 125-35 handle TW 125-35 (1) Ball for handle TW 125-36 Lift slet TW 125-37 PA-slider TW 125-38 TW 125-39 TW 125-39,1 TW 125-40 Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 42 TW 125-45 Lock system TW 125-46 Holder TW 125-46 (1) rubber TW 125-46 rubber/Ultra flat (1,1) TW 125-47 Main arm TW 125-48 screw M16*40 TW 125-49 washer Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 43 Fixed mounted TW 125-51,2 Base Frame/Ultra flat Mobil TW 125-52 axle TW 125-53 ring TW 125-54 spacer ring TW 125-55 bearing mobil TW 125-56 Wheel mobil Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 44 S/N. Name picture QTY. Spez. TW 125-57 hoses TW 125-58 connector TW 125-59 Motor 300/400 V TW 125-59,1 Motor 300/400 V Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 45 Space for my notes: Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 46 Space for my notes: Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...
Page 47 Space for my notes: Printing errors, mistakes and technical changes reserved. © by Twin Busch Germany GmbH V01.NK.618_EN...

This manual is also suitable for:

Tw 125 f Tw 125 m ultra

twin busch TW 125 M Installation, Operation And Maintenance Manual

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Related Manuals for twin busch TW 125 M

Summary of Contents for twin busch TW 125 M

Page 4: Important Note

Page 6: Loudness

Page 27: Technical Data

Page 31: Hydraulic Diagram

This manual is also suitable for: