SICK Flexi Soft Operating Instructions Manual
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SICK Flexi Soft Operating Instructions Manual

Modular safety controller, hardware
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O P E R A T I N G I N S T R U C T I O N S
Flexi Soft Modular Safety Controller
Hardware

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S Flexi Soft Modular Safety Controller Hardware...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 3: Table Of Contents

    Mounting..................... 49 Electrical installation................ 51 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 4 Status messages of the UE410-2RO and UE410-4RO relay modules.. 111 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 5 Diode module DM8-A4K............179 Ordering information................ 180 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 6 List of figures..................188 List of tables..................190 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 7: About This Document

    Flexi Soft gate‐ associated mapping ways 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 8: Scope

    These operating instructions apply to all modules of the Flexi Soft safety controller with the exception of the Flexi Soft gateway. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 9: Information Depth

    The following symbols are used in these operating instructions: 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 10 Ö The LED is illuminated continuously. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 11: On Safety

    SELV power supply units are available as accessories from SICK. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 12: Requirements For The Qualification Of Personnel

    O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 13: Product Description

    8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 14: Version, Compatibility, And Features

    FX3-CPUx V2.00.0 (Step 2.xx) V1.5.0 V1.6.x O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 15 All other modules as from market introduction. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 16: Construction And Function

    Therefore, each FX3-MOCx reduces the maximum possible number of expansion mod‐ ules that can be used by two. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 17 Figure 2: Maximum structure of the Flexi Soft system (without relay modules) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 18: Modules

    This chapter provides information about the properties and functions of the available modules and system components. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 19: Fx3-Cpu0 Main Module

    The FX3-CPU1 main module can only be operated together with the FX3-MPL0 system plug. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 20: Fx3-Cpu2 Main Module

    The FX3-CPU2 main module can only be operated together with the FX3-MPL1 system plug. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 21: Fx3-Cpu3 Main Module

    The FX3-CPU3 main module can only be operated together with the FX3-MPL1 system plug. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 22 USB version Connection type Mini-B O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 23: Fx3-Mpl0 And Fx3-Mpl1 System Plugs

    Fast shut-off: direct shutdown of the actuators connected to the module. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 24 8 input LEDs 4 output LEDs O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 25 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 26 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 27: Fx3-Xtdi I/O Module

    Forwarding of information at inputs I1 to I8 to the main module 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 28 MS LED (Module Status) 8 input LEDs O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 29: Fx3-Xtds I/O Module

    A1/A2 at the corresponding module. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 30 Figure 13: Internal structure of the FX3-XTDS – safe inputs and test outputs Internal logic O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 31: Fx0-Stio I/O Module

    STIO must be provided directly via A1/A2 at the corresponding module. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 32 Figure 16: Internal structure of the FX0-STIO – non-safe inputs Internal logic O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 33: Drive Monitor Fx3-Moc0

    Only possible for encoder 1 (ENC1). 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 34 FX3-MOC0 connection cable O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 35 Configurable for sine/cosine encoders in the hardware configuration of the configuration software. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 36: Drive Monitor Fx3-Moc1

    Only possible for encoder 1 (ENC1). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 37 • Reference run after restart 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 38 The supply voltage for the encoder can be too low or completely interrupted. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller...

  • Page 39: Fx3-Ana0 Analog Input Module

    8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 40 Devices with firmware < V2.00.0 are not supported by the Safety Designer configura‐ tion software. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 41: Ue410-2Ro/Ue410-4Ro Relay Modules

    8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 42 Figure 23: Internal structure of the UE410-2RO O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 43: Interfaces

    Black Pin 2 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 44: Usb

    • Transfer of configuration information O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 45: Special Functions

    Flexi Link system depends on which connection type is used. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 46: Flexi Line

    Software Flexi Soft Designer version ≥ V1.6.0 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 47: Muting

    Activated, material detected Deactivated, no material detected 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 48: Automatic Configuration Recovery (Acr)

    The “Flexi Soft in the Flexi Soft Designer Configuration Software” operating instructions contain more information on using the ACR function. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 49: Mounting

    8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 50 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 51: Electrical Installation

    8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 52 The ground of the RS-232 interface is connected internally to the ground of the main module’s voltage supply (A2). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 53: Description Of The Terminals

    (Q1 … Q4) Power supply GND 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 54: Fx3-Cpu1 And Fx3-Cpu2 Main Modules

    FX3-MPL1 system plug RS-232 interface EFI1_A EFI1_B O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 55: Fx3-Cpu3 Main Module

    EFI1 and EFI2 LEDs à Line_NEXT_B (next) á 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 56: Fx3-Xtio I/O Module

    X1/X2 Test output 1/Test output 2 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 57: Fx3-Xtdi I/O Module

    (X2, X4, X6, X8) must be used. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 58: Fx3-Xtds I/O Module

    (I2, I4, I6, I8), then test output XY2 must be used. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller...

  • Page 59: Fx0-Stio I/O Module

    Figure 35: Drive Monitor FX3-MOCx MS LED (Module Status) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 60: Fx3-Ebx1, Fx3-Ebx3, And Fx3-Ebx4 Encoder/Motor Feedback Connection Boxes

    FX3-MOCx but also for motor feedback in a drive system. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 61 2 free terminals for for‐ warding other signals 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 62 IP54 (EN 60529), e.g. inside a control cabinet with enclosure rating IP54. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 63 For forwarding a signal; e.g., for an external voltage supply. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 64 ENC1_C+ ENC1_C– ENC2_24V ENC2_C+ ENC2_C– O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 65 Not connected to the FX3-EBX3, only for for‐ warding signals 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 66 ENC_24V ENC_A– ENC_B– ENC_C– ENC_0V O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 67 Data– ENC2_A+ Cos+ – Data+ 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 68 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 69: Encoder Connection Cables

    Figure 36: M12 female connector, 8-pin 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 70 Figure 37: Female connector, M12, 12-pin O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 71 24 V voltage supply for ENC1_24V encoder 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 72: Fx3-Ana0 Analog Input Module

    (see "Technical data", page 126) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 73 Flexi Soft logic editor. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 74: Wiring For The Power Supply To A Flexi Soft System

    Flexi Soft system and provides mounting information on selected func‐ tions. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 75 Reset to zero input and Set to start value on an event counter function block ° 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 76: Safety Command Devices And Electro-Mechanical Safety Switches

    Channel 1: contact between 24 V and I3 Channel 2: contact between 24 V and I4 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 77 See the report in the configuration software 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 78 See function block for type IIIC two-hand in the logic of the main mod‐ ule, with which these outputs are to be evaluated. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 79 44, page 80 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 80 (see figure 45, page 80). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 81 See the report in the configuration software 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 82: Non-Contact Safety Switches

    You will find more information in the operating instructions for the inductive safety switches. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 83: Testable Single-Beam Photoelectric Safety Switches

    Flexi Soft module with protected or separate cabling. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 84 (user-defined element required in the configuration software) Note the maximum conductor resistance of 100 Ω. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 85 Observe the operating instructions of each sensor. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 86 Each set of operating instructions contains the diagrams for L21, L27/L28 and L41. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller...

  • Page 87: Electro-Sensitive Protective Devices

    Do not connect any loads that exceed the nominal values of the outputs Q1 to Q4. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 88: Connection Of Efi-Enabled Devices

    For information on connecting EFI-capable devices incl. the pin assignment, see the operating instructions of the corresponding device. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 89: Connection Of A Pro-Face Hmi

    Only possible for encoder 1 (ENC1). 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 90 Optimized dual encoder/motor feedback connection box FX3-EBX1 (SICK part number 2079867) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 91 2068728) User-side cable for encoder 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 92 Connection cable for direct connection of two encoders, open cable end (SICK part number 2067893 or 2077263) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 93 A/B incremental encoder with two outputs FX3-MOCx 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 94: Connecting Analog Sensors

    Connected sensors are not supplied by the FX3-ANA0. They require an external power supply unit. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 95 Right: As illustrated in Flexi Soft Designer 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 96: Connection Of A Flexi Link System

    In both cases, the identically named terminals must be connected (e.g., EFI1_A at sta‐ tion A to EFI1_B on station B, etc.). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 97 "EMC measures for Flexi Link and Flexi Line", page 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 98: Connecting A Flexi Line System

    Up to 125 m 2 × 0.34 mm² (AWG 22) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 99: Emc Measures For Flexi Link And Flexi Line

    8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 100: Configuration

    For more information, see the operating instructions for the corresponding device. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 101 EFI-capable devices. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 102: Commissioning

    Check the protective device as described below and in accordance with the applicable standards and regulations. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 103 Instruction is the responsibility of the machine user. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 104: Operation

    Verified configuration – O Yellow O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 105: Status Messages For The Fx3-Xtio I/O Module

    For information on the positions of the LEDs on the FX3-XTIO I/O module, see figure 31, page 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 106: Status Messages For The Fx3-Xtdi I/O Module

    For information on the positions of the LEDs on the FX3-XDTI I/O module, see figure 32, page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 107: Status Messages For The Fx3-Xtds I/O Module

    For information on the positions of the LEDs on the FX3-XTDS I/O module, figure 33, page 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 108: Status Messages For The Fx0-Stio I/O Module

    For information on the positions of the LEDs on the FX0-STIO I/O module, see figure 34, page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 109: Status Signals Of The Fx3-Ana0 Analog Input Module

    For information on the positions of the LEDs on the FX3-ANA0, see figure 39, page 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 110: Status Messages Of The Drive Monitor Fx3-Mocx

    For information on the positions of the LEDs on the Drive Monitor FX3-MOCx, figure 35, page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 111: Status Messages Of The Ue410-2Ro And Ue410-4Ro Relay Modules

    Relay K1/K2 – safety contacts closed (on the UE410-4RO only) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 112: Maintenance

    (see "Commission‐ ing", page 102). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 113 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 114: Diagnostics

    3 seconds and then switch it back on again. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 115: Error Displays Shown By Status Leds, Error Messages, And Trou- Bleshooting Measures

    UE410-4RO relay modules", page 111). 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 116 The system plug is empty (condi‐ tion on delivery). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 117 + Q4 = Ö green (1 Hz) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 118 • Defective pressure-sensitive safety mat O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 119 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 120 40 ms or more (e.g., proximity switch at a gear wheel). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 121 Consequential error on main module: 0x0029C006 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 122 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 123: Error History

    SICK subsidiary. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 124: Decommissioning

    Slide the modules apart one by one in the direction of the arrow until the side- mounted plug connector is disconnected. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 125: Disposal

    Packaging Paper/cardboard recycling 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 126: Technical Data

    Take the values from the report in the configuration software. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 127 Flexi Soft Designer Configuration Software” operating instructions. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 128: Calculation Of The Response Time

    FX3-XTDI firmware version < V3.00.0, the filter time is set to a fixed value of 8 ms. Take values from the configuration software report. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 129 Take value from the corresponding operating instructions. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 130 SSI master (position value) Max. 4 ms + max. data reception inter‐ O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 131 Two paths must be considered and calculated separately: 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 132 "Fault detection time and fault response time when using single-channel outputs on the FX3-XTIO", page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 133 Figure 63: Response times within a Flexi Link system 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 134 0.5 ms Total E2 19.0 ms O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 135: Data Sheet

    Protection class III (EN 61140) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 136 FX3-CPU1/2: 119 g (±5%) FX3-CPU3: 133 g (±5%) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 137: Fx3-Xtio I/O Module

    +40 °C (the temperature usually used for the static calculation of the values). 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 138 High. In the event of an internal hardware error being detected, the ability of the other safe outputs to shut down could be impaired by reverse current. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 139 Power-up delay Max. 18 s 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 140 Cable resistance < 100 Ω O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 141 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 142: Fx3-Xtdi I/O Module

    (mission time) 20 years (EN ISO 13849-1) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 143 22.5 × 96.5 × 120.6 mm Weight 139 g (±5%) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 144 Cable resistance < 100 Ω O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 145: Fx3-Xtds I/O Module

    22.5 × 96.5 × 120.6 mm Weight 139 g (±5%) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 146 Do not connect any other safe inputs in parallel if the reverse current could lead to a High state at the other input. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 147 Examples for the resulting maximum coil induction: 2960 mH @ 0.5 A. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 148: Fx0-Stio I/O Module

    Power-up delay Max. 18 s O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 149: Fx3-Ana0 Analog Input Module

    +40 °C, which is the temperature usually assumed for statistical calculation of the val‐ ues. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 150 Weight 117 g (± 5%) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 151: Drive Monitor Fx3-Moc0

    +40 °C (the temperature usually used for the static calculation of the values). 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 152 Sin– and Cos– are the inverted voltage of Sin+ and Cos+ respectively. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 153 TTL, 2 outputs (ENCx_A+, ENCx_A–, ENCx_B+, ENCx_B–) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 154 Max. 1 increment of the internal resolution of the posi‐ detection tion information O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 155 SSI encoder (ENCx_A+, ENCx_A–, ENCx_C+, ENCx_C–, ENC_0V) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 156 Plus the resolution of the position information based on the resolution of the encoder system: 1 rev./(4 x number of sine-cosine periods per revolution). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 157: Drive Monitor Fx3-Moc1

    +40 °C, which is the temperature usually assumed for statistical calculation of the val‐ ues. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 158 Sin– and Cos– are the inverted voltages of Sin+ and Cos+ respectively. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 159 TTL, 2 outputs (ENCx_A+, ENCx_A–, ENCx_B+, ENCx_B–) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 160 Max. 1 increment of the internal resolution of the posi‐ detection tion information O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 161 SSI encoder (ENCx_A+, ENCx_A–, ENCx_C+, ENCx_C–, ENC_0V) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 162 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 163: Fx3-Ebx1, Fx3-Ebx3, And Fx3-Ebx4 For Fx3-Mocx Encoder/Motor Feedback Connection Boxes

    Optimized dual encoder/motor feedback connection box FX3-EBX1 ■ 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 164 Dual encoder/motor feedback connection box FX3-EBX4 ■ O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 165: Ue410-2Ro/Ue410-4Ro Relay Modules

    +40 °C (the temperature usually used for the static calculation of the values). 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 166 Number of mechanical switching Min. 200,000 operations O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 167 18 V DC – 30 V DC 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 168 Direct current [A] Resistive load O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 169 The entire output current is limited. Maximum sum current of all relay modules at Y14 or Y24 is < 80 mA. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 170 EDM function. Document the thorough check. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 171: Diode Module Dm8-A4K

    Input current per channel (1/2) 400 mA 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 172: Dimensioned Drawings

    Figure 66: Dimensioned drawing FX3-CPUx (mm) Connector range O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 173: Fx3-Xtio, Fx3-Xtdi, Fx3-Xtds, And Fx0-Stio I/O Modules, Ue410-2Ro And Ue410-4Ro Relay Modules

    Figure 67: Dimensioned drawing FX3-XTIO, FX3-XTDS, FX0-STIO, FX3-XTDI, UE410-2RO, and UE410-4RO (mm) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 174: Fx3-Ana0 Analog Input Module

    FX3-ANA0 analog input module Figure 68: Dimensional drawing for the FX3-ANA0 (mm/in) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 175: Drive Monitor Fx3-Mocx

    Drive Monitor FX3-MOC1 is identical. 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 176: Fx3-Ebx1, Fx3-Ebx3, And Fx3-Ebx4 Encoder/Motor Feedback Connection Boxes

    Figure 70: Dimensional drawing for the optimized dual encoder/motor feedback connection box FX3-EBX1 (mm/in) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 177 Figure 71: Dimensional drawing for the FX3-EBX3 encoder/motor feedback connection box (mm/in) 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 178 Figure 72: Dimensional drawing for the FX3-EBX4 dual encoder/motor feedback connection box (mm/in) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 179: Diode Module Dm8-A4K

    Inputs 8 × 1N4007 Outputs 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 180: Ordering Information

    8 safe inputs, plug-in dual level spring termi‐ nals, protective coating O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 181 For stricter environmental requirements (e.g., resistance to sulfur). 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 182: Accessories

    – • 10 m 2067799 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 183 • Open cable end • 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 184 LED muting lamp with cable 10 m 2019910 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...

  • Page 185: List Of Abbreviations

    Safety integrity level claim limit Programmable logic controller 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 186: Appendix

    (part number: see the type label entry in the “Ident. no.” field). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...

  • Page 187: Checklist For The Manufacturer

    8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 188: List Of Figures

    10° (e.g., Wx12/24/27, Vx18)....86 49. Mutual mounting to avoid mutual optical interference..........87 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 189 73. Dimensioned drawing diode module DM8-A4K............. 179 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...

  • Page 190: List Of Tables

    (e.g., DFS60S Pro) (SICK part numbers 2094403, 2094426, 2094427, and 2094428)..................71 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 191 93. Overview of component disposal................125 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 192 130. General data for the FX3-XTDS................145 131. Power supply unit (A1, A2) for FX3-XTDS..............146 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK...
  • Page 193 165. Part numbers for muting lamp and cable...............184 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 194 LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/15UF/2019-10-31 | SICK Subject to change without notice...
  • Page 195 LIST OF TABLES 8012478/15UF/2019-10-31 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
  • Page 196 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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