Emhart Teknologies Tucker TMP Series Programming Manual
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Emhart Teknologies Tucker TMP Series Programming Manual

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Emhart Teknologies Tucker TMP Series Programming Manual

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  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 Programming Manual Control and Power Unit Emhart Teknologies TUCKER GmbH, Max-Eyth-Straße 1, 35394 Gießen Tel.: 0641/405-0; Fax.: 0641/405-383; Mail: Info@tucker.de Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 3: Table Of Contents

    Table of Contents 1. Menu Access and Selection Sub-Menu “Keyboard Functions“ Sub-Menu “Weld Parameter Monitor“ Sub-Menu “Programming“ 1.3.1 Functions Menü “Programming Weld Parameters“ 1.3.2 Functions Menü “Programming Output/Feeder“ Sub-Menu “Statistics“ 1.4.1 “Fault Memory“ 1.4.2 “WOP-Memory“ 1.4.3 “Weld Output Statistics“ 1.4.4 “Weld Program Statistics“...

  • Page 4: Menu Access And Selection

    Menu Access and Selection When switching the TMP weld unit on the screen display will be activated. The TMP will identify itself by presenting unit and peripherals types as well as the corresponding software versions. Software version 1 Software version 2 T U C K E R ######### T U C K E R...

  • Page 5: Sub-Menu "Keyboard Functions

    Sub-Menu “Keyboard Functions“ The sub-menu “Keyboard Functions“ is selected via the key. This menu informs the user about the configuration of the operation control keys. Key Functions - Display key functions - Main menu - Programming - weld parameter monitoring - fault reset - Release Manual Functions - ESCAPE, abort...

  • Page 6: Sub-Menu "Weld Parameter Monitor

    Sub-Menu “Weld Parameter Monitor“ Having selected the sub-menu "Weld Parameter Monitor" using or through the direction keys the cursor will move to the first menu line requesting selection of the TMP output (1-5) to be monitored as well as the program no. (1-27) of the weld program to be monitored.
  • Page 7 Preset value set according to weld program. + tol Positive tolerance. "0" selections will not be monitored. - tol Negative tolerance. "0" selections will not be monitored. Actually measured weld parameters of last weld. Vp [V] Arc voltage in pilot current phase. Vw [V] Arc voltage in weld current phase.

  • Page 8: Sub-Menu "Programming

    Sub-Menu "Programming" Please note that opening of the sub-menu "Programming" is exclusively reserved for authorized and qualified personnel. Note The sub-menu "Programming" is to be selected for programming of the weld parameters as well as the weld outputs and the specific feed times. Direct access will be accomplished via the function key or by positioning the cursor on the second line of the main menu and pressing...
  • Page 9 Output No.: The output number defines the weld tool which will be addressed based on the TMP connector configuration. When indicating the output the following operation modes are to be differentiated: In standard operation (feeder - SKK/PK) the output no. must Standard be entered corresponding to the TMP connector configuration.
  • Page 10 Coating Selection of work surface coating. none Untreated work surface. galvanized Galvanized work surface. Energy adjustment Weld energy adjustment in a range from -50% - +50% (step size: 5%). Programming is to be executed by the keys. The selections of the individual parameters can be either confirmed with or rejected with By pressing the...

  • Page 11: Functions Menü "Programming Output/Feeder

    1.3.2 Function Menu "Programming Output / Feeder" The function menu "Programming Output / Feeder" will be selected via the keys in the sub-menu "Programming" and confirmed with Programming output/feed time Weld output No . : # Output active..#### Feed time..... #### ms <1..9>...

  • Page 12: Sub-Menu "Statistics

    Sub-Menu "Statistics" The sub-menu "Statistics" will be selected by positioning of the cursor on the third line of the main menu and by presing the key. The sub-menu "Statistics" contains sub menus in which information on faults, welds and maintenance are recorded.
  • Page 13 Display of output 1 - 5. If faults occur during the weld sequence the weld program will be displayed. Information at which component the fault occurred Fault Type (unit / SKK/PK / feeder / stud divider). No. of fault message. Date of fault.

  • Page 14: Wop-Memory

    1.4.2 "WOP- Memory" The "WOP-Memory" contains messages and information about welds out of tolerance (Weld Outside Parameter = WOP) The "WOP-Memory" screen can be accessed by positioning of the cursor on the second line of the sub-menu "Statistics" and by pressing WOP-mem Outlet:# Prog:###...
  • Page 15 Preset value set according to weld program. Positive tolerance. "0" selections will not be measured. + tol Negative tolerance. "0" selections will not be measured. - tol Actually measured weld parameters of the last weld performed. Vp [V] Arc voltage in pilot current phase. Vw [V] Arc voltage in weld current phase.

  • Page 16: Weld Output Statistics

    1.4.3 "Weld Output Statistics" By positioning the cursor on the third line of the sub-menu "Statistics" and then pressing the key you can access the memory menu "Weld Output Statistics" screen. Weld outlet statistics auto Number of Number of repeat Number rep.- lim act...

  • Page 17: Weld Program Statistics

    1.4.4 "Weld Program Statistics" By positioning the cursor on the fourth line of the sub-menu "Statistics" and then pressing the key you can access the memory menu "Weld Program Statistics" screen. Weld program statistics Outlet:# number number auto. repeat rep. lim ...

  • Page 18: Maintenance

    1.4.5 "Maintenance" The "Maintenance" screen contains information about the condition of the connected weld tools due to wear. By positioning the cursor on the fifth line of the sub-menu "Statistics" and then pressing the key you can access the "Maintenance" screen. Maintenance Collet maint.
  • Page 19 Maintenance Information: • The maintenance warning will be transmitted to the customer interface and will appear as " ! " in the corresponding field of the sub-menu " Status TMP ..". • Irrespective of the TMP unit maintenance warnings the prescribed maintenance intervals of the unit components must be maintained.

  • Page 20: Sub-Menu "Clear Fault Condition

    Sub-Menu "Clear Fault Condition" The sub-menu "Clear Fault Condition" can be selected directly with the function or by positioning the cursor on the fourth line of the main menu "OPERATION" and then pressing In case of no fault condition the following will be displayed on the monitor when the sub-menu "Clear Fault Condition"...
  • Page 21 In case there are simultaneous faults at other TMP outputs apart from the unit faults (flashing of one, of several or of all "operation/error"-LED‘ s) these can be represented as follows after the system fault has been remedied. Fault output # <RESTART>...
  • Page 22 Please note the remedial measures in the corresponding operating manuals for the reseting of faults at unit peripherals. Having reset the fault the menu selected before the fault occurred will be re- displayed automatically. Irrespective of the removal of faults you can exit the sub-menu "Fault Reset" by pressing and return to the main menu.

  • Page 23: Sub-Menu "Status Weld Sequence

    Sub-Menu "Status Weld Sequence" The sub-menu "Status Weld Sequence" is to be selected for obtaining an over- view on the weld circuit-related signals. Position the cursor on the corresponding menu line of the main menu and press the key. Status weld sequence Weld cycle Feed cycle Angularity switch PK...
  • Page 24 SKK R-position SKK retracted signal is active. No SKK retracted signal I/O Tolerance Parameters are within the operating tolerance range. Parameters are out of operating tolerance range Program 1-127 : Display of program no under which the last weld was number performed.

  • Page 25: Sub-Menu "Status Customer Interface

    Sub-menu "Status Customer Interface" The sub-menu "Status Customer Interface" is to be selected for obtaining an overview on interface signals given. Position the cursor on the sixth menu line of the main menu and press the key. Status customer interface Operation mode #### #### #### #### #### Start weld...
  • Page 26 Restart The signal "restart" has been set. The signal "restart" has not been set Set WC The signal “Weld complete“ is set. The signal “Weld complete“ has not been set. Start SKK F-pos. *: The signal for advancing the weld head slide rail is set. The signal "start SKK extend"...

  • Page 27: Sub-Menu "Status Feeder/Stud Divider

    Sub-menu "Status Feeder / Stud Divider" The sub-menu "Status Feeder / Stud divider" is to be selected for obtaining an overview on the feeder and stud divider signals. Position the cursor on the seventh menu line of the main menu and press the key.

  • Page 28: Sub-Menu "Status Tmp

    Sub-menu "Status TMP .." This sub-menu contains specific messages and information on the peripheral units. Position the cursor on the eighth menu line of the main menu and press the key. Status TMP Date... ##.##.## Time .
  • Page 29 SF-Typ Represents the connected feeder type, i.e. SF 12, SF 50, SF 52, SF 53, SF 54, SF 56. If no feeder is connected,“ - “ is displayed. SKK/PK If a weld head is connected, SKK is displayed, otherwise PK or “...

  • Page 30: Sub-Menu "Functions

    1.10 Sub-menu "Functions" This sub-menu contains a command mode for the manual control of the TMP as well as the possibility to display the software levels. The sub-menu "Functions" will be opened by positioning the cursor on the last menu line of the main menu and by pressing the key.

  • Page 31: Functions Menu "Test Mode Cycle Functions

    1.10.2 Function Menu "Test Mode Cycle Functions" In test mode important control commands can be given directly at the control panel. These control commands supersede external customer control and will be executed immediately. This sub-menu will be selected by positioning the cursor on the second menu line of the sub- menu "Functions"...
  • Page 32 Set WC A WC-signal is generated for the selected output Color mark A color mark is generated for the selected output The readings of the selected TMP output will be displayed in menu lines 10 and 11. If the connected SKK is equipped with a lift measuring system (option) the measured lift will be displayed in menu line 11.

  • Page 33: Functions Menu "Test Mode Outputs Interface

    1.10.3 Function Menu "Test Mode Outputs Interface" In the function menu "Test Mode Outputs Interface" the customer interface signals may be set and tested. This sub-menu will be selected by positioning the cursor on the third menu line of the sub- menu "Functions" and by pressing the key.

  • Page 34: Functions Menu "Test Mode Weld Process

    1.10.4 Function Menu "Test Mode Weld Process" During test mode all signals at the customer interface will be processed as in standard operation. Control commands will be executed without the weld cur-rent being enabled. This function will be selected by positioning the cursor on the fourth menu line of the sub- menu "Functions"...

  • Page 35: Functions Menu "Test Mode Power Supply

    1.10.5 Functions Menu “Test Mode Power Supply“ In the Function Menu "Test Mode Power Supply" the function of the SMPS can be tested in a short circuit • Select the requested function menu with the direction keys • Confirm your entry with Test mode power supply Output No.
  • Page 36 Weld current act The measured weld current Number of cycles Number of test cycles executed (act.) • By pressing you will return to the function menu. • By pressing you will return to the main menu. Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 37: Sub-Menu "Warnings

    1.11 Function Menu "Warnings" The sub-menu “Warnings“ can be accessed by positioning the cursor on the tenth line of the main menu “OPERATION“ and by pressing the key If there is no warning message available when selecting the sub-menu “Warnings “ the following screen message will be displayed: OPERATION Weld parameter monitor...

  • Page 38: Sub-Menu "Extended Functions

    1.12 Sub-Menu "Extended Functions" Access to the sub-menu "Extended Functions" is secured by a code and is exclusively reserved for the service personnel. Extended functions System parameters Mechanical parameters Weld parameters Copy programs Clear functions ZCPU system test De / activate programs Stud length detection Set date and time <↓↑>...

  • Page 39: Functions Menu "System Parameters

    1.12.1 Function Menu "System Parameters" This function menu will be selected by positioning the cursor on the first menu line of the "Extended Functions" menu and by pressing the key. TMP version1 TMP version 2 System parameters System parameters Address Interface .

  • Page 40: Functions Menu "Mechanical Parameter

    1.12.2 Function Menu "Mechanical Parameters" This function menu will be selected by positioning the cursor on the second menu line of the "Extended Functions" menu and by pressing the key. Mechanical parameters outlet : # Outlet active ..#### Slide rail .
  • Page 41 Extern after SOW: The customer may execute a start signal for Start feed "stud feeding" after the collet has disengaged from the welded stud. Intern after SOW: The TMP weld unit will execute the "stud feeding" cycle after the collet has disengaged from the welded stud. Extern after WC: The customer may execute a start signal for "stud feeding"...
  • Page 42 Air blow Yes: If the weld tool is optionally equipped with an air nozzle for clearing the work surface, it will be activated Air nozzle for clearing the work surface will not be activated. Pre-gas The time of protect. gas flow before weld begin can be adjusted in a range from 0 ms - 1000 ms.

  • Page 43: Functions Menu "Weld Program

    1.12.3 Function Menu "Weld Program" This function menu will be selected by positioning the cursor on the third menu line of the "Extended Functions" menu and by pressing the key. This menu consists of two monitor pages. You can alternately display them by pressing the keys in the corresponding menu line.
  • Page 44 Varc pilot current Input of arc voltage value (pilot current phase) for parameter monitoring (range: 16V - 36V). + tolerance Positive tolerance from 0V-10V (Selection of “0“ will cancel monitoring) - tolerance Negative tolerance from 0V-10V (Selection of “0“ will cancel monitoring) Varc weld current Input of arc voltage value (in main current phase) in a range from 16V - 36V.
  • Page 45 Input of lift value in a range from 0,6mm-3,0mm for parameter monitoring Lift distance (step size: 0,1 mm). Note: Input only necessary when the connected weld tool is equipped with an integrated lift measurement system to detect distance. Positive tolerance from 0-0,6mm (Selection of “0“ will cancel monitoring) + tolerance Negative tolerance from 0-0,6mm (Selection of “0“...

  • Page 46: Functions Menu "Copy Programs

    1.12.4 Function Menu "Copy Programs" The function menu "Copy Programs" serves to transfer weld programs. This function menu will be selected by positioning the cursor on the fourth menu line of the "Extended Functions" menu and by pressing the key. Copy programs Single program Program area...

  • Page 47: Functions Menu "Clear Funktions

    1.12.5 Function Menu "Clear Functions" The function menu "Clear Functions" serves to Clear and thus to reset counters and memories of the statistics menu. This function menu will be selected by positioning the cursor on the fifth menu line of the "Extended Functions" menu and by pressing the key.

  • Page 48: Functions Menu "Zcpu System Test

    1.12.6 Function Menu "ZCPU System Test" This function menu will be selected by positioning the cursor on the sixth menu line of the "Extended Functions" menu and by pressing the key. ZCPU System test RAM-Module: - existent ..... . # RAM-Module Battery: - within operating tolerance.

  • Page 49: Functions Menu "De/Activate Program

    1.12.7 Function Menu "De/Activate Program" The function menu “De/Activate Program“ displays a clearly arranged overview on the active/inactive weld programs in terms of output. Individual programs may be de/activated. The function menu is selected by positioning the cursor on the seventh line of the “Extended Functions“...

  • Page 50: Functions Menu "Stud Length Detection

    1.12.8 Function Menu "Stud Length Detection" From the function menu“Stud Length Detection“ a reference value for the stud length can be stored in memory if a lift measuring system is available. This value is then considered for checking the supplied stud, if the stud detection function (see “Mechanical Parameters“...
  • Page 51 Value (ref.) The stud length is displayed. Test The stud length will be tested. Difference The difference of the displayed stud length to the measured value will be displayed. • Press to get to the menu line "Feeder number". • Press again, to return to the Sub-Menu "Extended Functions".

  • Page 52: Functions Menu "Set Date And Time

    1.12.9 Function Menu "Set Date and Time" The date and time can be changed in the function menu “Set Date and Time“. This function menu will be selected by positioning the cursor on the ninth line of the “Extended Functions“ menu and by pressing the key.

  • Page 53: Appendix A Main Menu Tmp Systemsoftware

    Appendix A:TMP Software Main-Menu OPERATION OPERATION Weld parameter monitor -------------------------------------- ---------------------------------------- Weld parameter monitor SKK/PK outlet: # Program.No ...:### Programming Weld part ident : ################ Statistics Autoplunge...#### Optimization..#### Fault reset | Ref +tol -tol | Status weld sequence ----+----------------+-------+---+-- Status customer interface ## | ## | V | # Status Feeder/Stud-Divider...
  • Page 54 Statistics Fault memory Fault No. ### ---------------------------------------- ---------------------------------------- fault memory O|Prg|Fault type |No.| Date time WOP memory -+---+-----------+---+--------+-------- Outlet statistics #|###|###########|###|##.##.##|##:##:## Weld program statistics #|###|###########|###|##.##.##|##:##:## Maintenance #|###|###########|###|##.##.##|##:##:## #|###|###########|###|##.##.##|##:##:## #|###|###########|###|##.##.##|##:##:## #|###|###########|###|##.##.##|##:##:## ........Fault description: ---------------------------------------- ---------------------------------------- <↓↑> <ENTER> <F1..F5> <ESC> <↓↑> <F1..F5>...
  • Page 55 Weld program statistics Outlet:# ---------------------------------------- | number|number|WOP |auto. |repeat |rep. Prog|WIP&WOP| WOP |lim|act|feed ----+-------+------+---+---+----- |#######|######| # | # |##### |#######|######| # | # |##### |#######|######| # | # |##### |#######|######| # | # |##### |#######|######| # | # |##### |#######|######| # | # |##### |#######|######| # | # |##### |#######|######| # | # |##### ----------------------------------------...
  • Page 56 Status weld sequence ---------------------------------------- Weld cycle Feed cycle Angularity switch PK Start weld Start feed SKK R-position I.Tolerance (WIP) Program number ### ### ### ### ### ---------------------------------------- <F1..F5> <ESC> Status customer interface ---------------------------------------- Operation mode #### #### #### #### #### Start weld Start feed Without weld...
  • Page 57 Status TMP #### ---------------------------------------- Date..##.##.## Time..##:##:## Software..V##.## Address..### Interface.########### SMPS ready..#### Operation stop...#### Emergency..#### Connection ##### ##### ##### ##### ##### SF-Typ #### #### #### #### #### SKK/PK SF.. A/D Lift sensor #### #### #### #### #### Maintenance ---------------------------------------- <F1..F5> <ESC> Functions E M H A R T T M P...
  • Page 58 Test mode outputs interface ---------------------------------------- Operation mode #### #### #### #### #### Ready SKK R-position I.Tolerance (WIP) # Fault Maintenance Emergency stop Fault code ---------------------------------------- <←↓↑→> <+,-> <F1..F5> <ESC> Test mode weld process ----------------------------------------- Weld cycle us Feed cycle Angularity switch PK Start weld Start feed SKK R-position...
  • Page 59 Sub-menu to EXTENDED FUNCTIONS (hidden) Extended functions System parameters --------------------------------------- ---------------------------------------- System parameters Address Interface..### Mechanical parameters Network..### Weld parameters Copy programs Language.....########### Clear functions ZCPU System test Parameter printout..####### De/activate programs ########### Stud length detection ############# Set date and time ########## --------------------------------------- ----------------------------------------...
  • Page 60 Outlet:# Weld program:### ---------------------------------------- Program continues...<## > Start delay..### ms Lift distance..#,## +,## -,## mm Drop time... ## ms Autoplunge..#### Air blow.... #### Detect stud..#### Corresponding stud.. ######### Weld part ident..################ ---------------------------------------- <1..5> <←↓↑→> <+,-> <ENT> <F1..F5> <ESC> Copy prorams ---------------------------------------- #####################...
  • Page 61 ZCPU System test ---------------------------------------- RAM-Module: - existent......# RAM-Module Battery: - within operating tolerance..# - voltage level (Volts)....#,# ZCPU Battery: - within operating tolerance..# - voltage level(Volts).....#,# ---------------------------------------- <F1..F5> <ESC> Overview active programs 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 <1..5><←↓↑→>...
  • Page 62 Set date and time ---------------------------------------- Date: ##.##.## Time: ##:##:## ---------------------------------------- <0..9> <←↓↑→> <ENTER> <F1..F5> <ESC> Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 63 Special menus (Function keys, confirmations) Key functions Clear functions Functions --------------------------------------- ---------------------------------------- ---------------------------------------- F1 – display key functions display system configuration F2 – main menu ---------------+----+----+----+----+---- test mode cycle functions F3 - programming Maintenance |####|####|####|####|#### test mode outputs interface F4 – weld parameter monitor Statistics |####|####|####|####|#### test mode weld process...

  • Page 64: Appendix Bdip-Switch Information

    Appendix B: DIP-Switch Information. The DIP-switches are located in the unit interior. Please note that only electrotechnically trained personnel may open the unit Warning ZCPU DIP-Switches DIP-Switch 2: System reset, delete RAM-module. DIP-Switch 7: Lock single programming. DIP-Switch 8: Lock extended programming. Customer Interfcace DIP-Switches Due to the differing interface cards along with their software levels the DIP-switch configuration differs and therefore must be looked up based on these factors.

  • Page 65: Appendix C Fault Messages

    Appendix C: Fault Messages When repairing the TMP 1000 on location operator safety must be assured. Trouble-shooting is only to be performed by qualified personnel Note In the sub-menu "Clear Fault Condition" the user will find help in the form of fault messages indicating clearly the trouble source.
  • Page 66 Fault: Display-Message: system configuration fault fiber optic connection feeder fault fiber optic connection customer interface fault fiber optic connection SMPS fault feeder configuration fault start weld not reset missing stud feed test conditions aren‘ t met feeder not in automatic operation mode ZCPU: RAM module fault or defective feeder: no power to aux.
  • Page 67 Fault 1: "Slide rail remains in R-position" • After a successful weld start the weld head slide rail Description: remains in R-position (internal slide rail control). • compressed-air supply interrupted Cause: • feeder fault (i.e. defective magnetic solenoid valve) • weld head fault (i.e weld head got jammed) •...
  • Page 68 • check compressed-air Remedial Measure: • check tube package • check weld head - slide rail motion • check or replace weld head • check feeder • check feeder fuses F1 - F3 • reset fault • replace collet • inform TUCKER service ! Fault 4: "...
  • Page 69 Fault 7: "program not activated" • The selected weld program is not active and therefore Description: cannot be executed. • weld unit incorrectly programmed Cause: • customer control fault • defective data line • check weld program and activate or select an active weld Remedial Measure: program •...
  • Page 70 Fault 14: "short-circuit weld" • During main current phase (except no lift) shortcircuit was Description: detected. • weld gap too small Cause: • weld parameters too strict • set WC Remedial Measure: • repeat weld • feed studs • check weld program •...
  • Page 71 Fault 17: "measurement line broken" • Measurement line signal not any longer detected. Description: • measurement line broken or incorrectly connected Cause: • reversed measurement line-ground and measurement line • SOW power failure • weld line interrupted • check fuses on front panel. Remedial Measure: •...
  • Page 72 Fault 23: "handgun sequence not followed" • Correct sequence when welding with a gun (PK) was not Description: observed. • angularity by-passed or incorrectly adjusted Cause: • trigger start by-passed • correct sequence "SOW-ANG-START" not observed • observe sequence "SOW-WS-START" Remedial Measure: •...
  • Page 73 Fault 32: "SMPS regulation out of range" • The programmed weld current is not reached. Description: • external circuit resistance too high Cause: • defective SMPS • check external circuit Remedial Measure: • increase energy cross-section in the external circuit •...
  • Page 74 Fault 38: "fiber optic connection feeder fault" • Connection between the ZCPU and the feeder failed. Description: • line interruption Cause: • defective hardware • check fibre optic line to the feeder Remedial Measures: • inform TUCKER service ! Fault 39: "fiber optic connection to customer inter.
  • Page 75 Fault 45: "start weld not reset" • The pending weld start is invalid. Description: • when switching the weld unit on a start signal is pending Cause: • after an emergency stop a start signal is pending • cancel start signal Remedial Measure: •...
  • Page 76 Fault 62: "ZCPU: RAM module fault or defective" • The central CPU does not identify or identifies a defective Description: RAM module. • the RAM module is not correctly connected or defective Cause: • connect RAM module correctly (if necessary replace) Remedial Measure: •...
  • Page 77 Fault 103: "feeder: air pressure too low" • The stud feeder indicates insufficient input air pressure. Description: • no or too little air pressure at feeder Cause: • defective PE-transformer in the feeder • check compressed air supply Remedial Measure: •...
  • Page 78 Fault 109: "feeder: feed cycle timeout" • the weld tool indicates an incorrectly performed feed cycle. Description: • the feeder does not terminate a feed cycle in the maximum Cause: monitoring time • check feeder Remedial Measure: • inform TUCKER service ! Fault 120: "wrong corresponding stud"...
  • Page 79 Fault 134: "SD5: front position not reached" • The stud divider indicates a defective detaching slide Description: function. • insufficient compressed air supply Cause: • stud divider got jammed • check compressed air supply Remedial Measure: • remove blockage • inform TUCKER service ! Fault 135: "SD5: R1-position not reached"...
  • Page 80 Fault 142: "stud divider position not reached" • The stud divider did not reach the required position Description: within the monitoring time. • insufficient compressed air supply Cause: • stud divider got jammed • check compressed air supply Remedial Measure: •...
  • Page 81 Fault 159: "feeder: - LM stud length faulty " • The stud length, measured at the sustainer is too small Description: • wrong stud fed (into the weld head Cause: • feed stud with the correct length or with the exact Remedial Measure: measured length Fault 160:...

  • Page 82: Appendix D Error Memory Messages

    Appendix D: Error Memory Messages The messages listed in the table below are registered in the error memory for documentation reasons. They will, however, not cause an error. Code: Display Message: RAM-Module deleted Maintenance deleted Statistics deleted Error memory deleted WOP memory deleted Artisan Technology Group - Quality Instrumentation ...

  • Page 83: Appendix E Messages Regarding Pilot Arc Voltage

    Appendix E: Messages regarding pilot arc voltage Various pilot arc voltages are used to display particular conditions: Code: Message: Weld discontinued due to overshooting the safety circuit threshold voltage. Reserved. Short circuit test flagged. (is not needed in normal welding mode) No gun lift detected.
  • Page 84 Notizen/Notes: Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 85 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

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