Table Of Contents - GE AF-600 FP Operating Instructions Manual

Table of Contents

Table Of Contents2
How To Read These Operating Instructions6
Copyright, Limitation Of Liability And Revision Rights6
Symbols7
High Voltage Warning8
Safety Instructions8
General Warning8
Before Commencing Repair Work9
Special Conditions9
Caution9
Installation At High Altitudes (Pelv)10
Avoid Unintended Start10
It Mains10
Software Version And Approvals: Af-600 Fp Fan & Pump Drive10
Electrical Installation12
Power Connections12
Cabling And Fusing12
Screening Of Cables13
Cable-Length And Cross-Section13
Switching Frequency13
Protected Earth Connection13
Compact Ip 21 (Nema 1) And Ip 54 (Nema 12)14
Rectifier Cabinet17
Inverter Cabinet18
Options Cabinet20
Earthing21
Extra Protection (Rcd)21
Drives With Factory Installed A1/B1 Rfi Filter Option21
Torque21
Shielded Cables22
Motor Cable22
Load Sharing23
Shielding Against Electrical Noise23
Mains Connection24
External Fan Supply24
Fuse Tables25
Branch Circuit Protection25
Short-Circuit Protection25
Motor Insulation26
Motor Bearing Currents27
Control Cable Routing27
Access To Control Terminals28
Electrical Installation, Control Terminals29
To Connect The Cable To The Terminal29
To Remove The Cable From The Terminal29
Connection Examples30
Start/Stop30
Pulse Start/Stop30
Speed Up/Down31
Potentiometer Reference31
Electrical Installation - Additional32
Electrical Installation, Control Cables32
Input Polarity Of Control Terminals33
Switches S201, S202, And S80134
Final Set-Up And Test35
Activate The Auto Tune35
Stop The Auto Tune During Operation35
Successful Auto Tune35
Unsuccessful Auto Tune36
Set Speed Limit And Accel/Decel Times36
Additional Connections37
Motor Thermal Protection37
Parallel Connection Of Motors37
Frequency Converter Identification38
Af-600 Fp Model Numbering System Diagram38
Introduction38
Abbreviations And Standards39
Mechanical Installation40
How To Get Started40
Pre-Installation41
Planning The Installation Site41
Receiving The Frequency Converter41
Transportation And Unpacking41
Mounting Template For Unit Size 4X Drives42
Lifting43
Recommended Lifting Method43
Mechanical Dimensions45
Mechanical Dimensions , 4X Unit Sizes51
Mechanical Dimensions, 5X And 6X Unit Sizes51
Rated Power52
Tools Needed53
General Considerations53
Space53
Wire Access54
Terminal Locations - Unit Size 4X55
Position Of Power Connections, 43/44 Unit Sizes55
Cable Positions55
Terminal Locations - Unit Size 5X56
Terminal Locations - Unit Size 5257
Ip00 Open Chassis Drive Type Power Connection Positions57
Terminal Locations - Unit Sizes 6X58
Terminal In Details58
Terminal Locations - Unit Sizes 61 And 6358
Terminal Locations - Unit Sizes 62/6459
Terminal Locations - Rectifier (Unit Sizes 61, 62, 63 And 64)59
Terminal Locations - Options Cabinet (Unit Sizes 63 And 64)60
Cooling And Airflow61
Installation On The Wall - Ip21 (Nema 1) And Ip54 (Nema 12) Units61
Duct Cooling61
Back Cooling61
Gland/Conduit Entry - Ip21 (Nema 1) And Ip54 (Nema12)62
Lifting Method For Mounting Drive On Wall62
Ip21 Drip Shield Installation64
Mounting Of Bottom Plate,51Unit Size64
Drip Shield Installation64
Field Installation Of Options65
Installation Of Duct Cooling Kit In Rittal Units65
The Minimum Unit Dimension65
Kit Contents66
External Ducts67
Installation On Pedestal68
Drive On Pedestal68
Mounting Of Drive To Pedestal68
Drill Master For Fixing Holes In Floor69
Panel Options70
Installation Of Mains Shield For Frequency Converters70
Unit Size 6X Panel Options70
Namur Terminals70
Insulation Resistance Monitor (Irm)71
Iec Emergency Stop With Pilz Safety Relay71
Manual Motor Starters71
External Temperature Monitoring71
How To Operate The Frequency Converter72
Two Ways Of Operating72
How To Operate The Keypad72
Display Lines72
Status Display73
Display Contrast Adjustment74
Indicator Lights (Leds)74
Keypad Keys75
Menu Keys75
Navigation Keys76
Rs-485 Bus Connection77
How To Connect A Pc To The Frequency Converter77
Bus Termination77
Pc Software Tools78
Save Frequency Converter Settings78
Load Frequency Converter Settings78
Pc-Based Drive Control Tool Dct 1078
Tips And Tricks79
Quick Transfer Of Parameter Settings When Using Keypad79
Restore Factory Settings80
Recommended Restore80
Manual Restore80
How To Program82
Quick Menu Mode84
Parameter Data84
Example Of Changing Parameter Data84
Efficient Parameter Set-Up For Af-600 Fp Applications84
Quick Menu View85
Quick Setup Parameters85
Macros89
Application Settings90
Closed Loop Settings91
An-00 Live Zero Timeout Time91
An-01 Live Zero Timeout Function91
An-10 Terminal 53 Low Voltage92
An-11 Terminal 53 High Voltage92
An-14 Terminal 53 Low Ref./Feedb. Value92
An-15 Terminal 53 High Ref./Feedb. Value92
An-16 Terminal 53 Filter Time Constant93
An-17 Terminal 53 Live Zero93
An-20 Terminal 54 Low Voltage93
An-21 Terminal 54 High Voltage93
An-50 Terminal 42 Output94
An-51 Terminal 42 Output Min Scale94
An-52 Terminal 42 Output Max Scale95
Ap-21 Low Power Detection96
Ap-22 Low Speed Detection96
Ap-23 No-Flow Function97
Ap-24 No-Flow Delay97
Ap-26 Dry Pump Function97
Ap-40 Minimum Run Time97
Ap-62 Broken Belt Delay98
Ap-75 Short Cycle Protection98
Ap-76 Interval Between Starts98
Ap-77 Minimum Run Time98
C-05 Multi-Step Frequency 1 - 8100
C-30 Frequency Command 2100
C-40 Semi-Auto Jump Freq Set-Up100
Cl-00 Feedback 1 Source101
Cl-01 Feedback 1 Conversion101
Cl-03 Feedback 2 Source101
Cl-04 Feedback 2 Conversion102
Cl-06 Feedback 3 Source102
Cl-07 Feedback 3 Conversion102
Cl-20 Feedback Function102
Multi Zone, Single Setpoint104
Multi Zone, Multi Setpoint104
Cl-21 Setpoint105
Cl-22 Setpoint105
Cl-81 Pid Normal/ Inverse Control105
Cl-93 Pid Proportional Gain105
F-10 Electronic Overload112
F-12 Motor Thermistor Input113
F-24 Holding Time113
F-26 Motor Noise (Carrier Freq)113
F-52 Minimum Reference114
F-53 Maximum Reference114
H-08 Reverse Lock114
H-09 Start Mode114
H-43 Torque Characteristics115
H-73 Warning Speed High115
H-76 Warning Feedback Low115
H-77 Warning Feedback High115
H-80 Function At Stop116
P-04 Auto Tune116
Main Menu Mode117
Parameter Selection117
Changing Data118
Changing A Text Value119
Changing A Group Of Numeric Data Values119
Changing Of Data Value, Step-By-Step120
Read-Out And Programming Of Indexed Parameters120
Parameter List121
K-## Keypad Set-Up121
Keypad Set-Up122
Fundamental Parameters124
Digital In/Outs125
Frequency Control Functions127
Motor Data128
High Perf Parameters129
Analog In/Out131
Special Functions132
Options/Comms133
Analog I/O Option134
Devicenet135
Profibus136
Bacnet137
Drive Information138
Data Readouts140
Logs & I/O Opt. Status142
Hvac Appl. Param.143
Fire/Bypass Operation144
Timed Functions145
Pid Closed Loop146
Ext. Pid Closed Loop147
Pump Controller148
Logic Controller149
Braking Functions150
General Specifications151
Warnings And Alarms163
Dependent On Parameter165
Can Not Be Auto Reset Via Par. H-04 Auto-Reset (Times)165
Alarm Word And Extended Status Word165
Fault Messages166
10 Volts Low166
Live Zero Error166
No Motor166
External Fan Fault167
Heatsink Temp167
Motor Phase U Missing167
Motor Phase V Missing167
Speed Limit168
Auto Tune Calibration Failed168
Auto Tune Check Unom And Inom168
Auto Tune Low Inom168
Heatsink Sensor169
Inverter169
Index170