YASKAWA V1000 Series Installation & Start-Up Manual
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YASKAWA V1000 Series Installation & Start-Up Manual

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See also: Technical Manual
Upon receipt of the product and prior to initial operation, read these
instructions thoroughly, and retain for future reference.
(PRELIMINARY)
Date: 01.19.2007
V1000 Series AC Drive
Start-Up Programming
Troubleshooting
Periodic Inspection
and Maintenance
Peripheral Devices
Communications
Yaskawa Electric America
Document Number: TM.V1000.01
1
Receiving
Mechanical
2
Installation
Electrical
3
Installation
4
and Operation
5
6
Options and
7
A
Specifications
B
Parameter List
Network
C
Standards
D
Compliance

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Summary of Contents for YASKAWA V1000 Series

  • Page 1 V1000 Series AC Drive Receiving Mechanical Installation Electrical Installation Start-Up Programming and Operation Troubleshooting Periodic Inspection and Maintenance Options and Peripheral Devices Specifications Parameter List Network Communications Standards Compliance Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference.

  • Page 3: Table Of Contents

    Installing Multiple Drives ......41 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 4 Installation ........92 3.12 Wiring Checklist......94 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 5 Analog Outputs: H4-01 to H4-03 ....153 Digital Outputs H2-01 to H2-03 ....155 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 6 Fault Trace ........246 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 7 7.3 Connecting Peripheral Devices ....294 7.4 Installing Peripheral Devices ....295 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 8 L: Protection Function ......382 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 9 UL Standards Compliance ..... . . 443 Drive Motor Overload Protection ....446 INDEX..............449 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 10 This page intentionally left blank YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 11: Preface & General Safety

    I.1 PREFACE....... . . 12 I.2 GENERAL SAFETY ......14 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 12: Preface

    Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.

  • Page 13: Intended Use

    Safety Requirements for Information Technology Equipment (IEC 950:1991 + A1:1992 + A2:1993 + A3:1995 + A4:1996, modified) V1000 series drives comply with the provisions of the Low Voltage Directive 73/23/EEC as amended by 93/68/EEC. These drives conform to the following standard: EN 50178: 1997-10.

  • Page 14: General Safety

    Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 15 CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message. NOTICE Indicates a property damage message. NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 16: Safety Messages

    50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe level. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 17 Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
  • Page 18 Improper equipment sequencing could result in damage to the drive. Do not perform a withstand voltage test on any part of the drive. Failure to comply could result in damage to the sensitive devices within the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 19 Failure to comply could result in damage to the drive. The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac maximum (200V Class) and 480 Vac maximum (400V Class). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 20 General Safety This page intentionally left blank. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 21: Receiving

    1.3 DRIVE MODELS AND ENCLOSURE TYPES ..25 1.4 COMPONENT NAMES ..... . 27 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 22: Section Safety

    Ensure that the motor is suitable for inverter duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 23: Model Number And Nameplate Check

    • Verify receipt of the correct model by checking the information on the nameplate. • If you have received the wrong model or the drive does not function properly, contact your supplier. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 24 Figure 1.1 Verifying the model number Note: Refer to Drive Models and Enclosure Types on page 25 for the differences between the NEMA Type 1 and Open-Chassis enclosures. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 25: Drive Models And Enclosure Types

    • NEMA Type 1 models are generally mounted to an indoor wall and not inside a large enclosure panel. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 26 200 V Class CIMR-VU2A0010A CIMR-VU2A0010[B/F] 12.0 CIMR-VU2A0012A CIMR-VU2A0012[B/F] 19.6 CIMR-VU2A0020A CIMR-VU2A0020[B/F] 0.37 CIMR-VU4A0001A CIMR-VU4A0001[B/F] 0.75 CIMR-VU4A0002A CIMR-VU4A0002[B/F] CIMR-VU4A0004A CIMR-VU4A0004[B/F] Three-Phase CIMR-VU4A0005A CIMR-VU4A0005[B/F] 400 V Class CIMR-VU4A0007A CIMR-VU4A0007[B/F] CIMR-VU4A0009A CIMR-VU4A0009[B/F] 11.1 CIMR-VU4A0011A CIMR-VU4A0011[B/F] YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 27: Component Names

    Table 3.6 on page Refer to Drive Cooling Fans on page 278 F – Terminal cover Figure 1.2 Exploded View of IP20/Open-Chassis Type Components Three-Phase 200 Vac Model CIMR-V 2A0006A YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 28 Circuit Terminal on page 73 Termination on page 90 E – Ground terminal J – Terminal board connector Figure 1.3 Front View of IP20/Open-Chassis Type Components Three-Phase 200 Vac Model CIMR-V 2A0006A YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 29 L – Cooling fan Refer to Table 3.6 on page Refer to Drive Cooling Fans on page 278 Figure 1.4 Exploded view of IP20/Open-Chassis Type Components Three-Phase 200 Vac Model CIMR-V 2A0012A YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 30 Refer to Wiring the Main Refer to MEMOBUS/Modbus Circuit Terminal on page 73 Termination on page 90 Figure 1.5 Front View of IP20/Open-Chassis Type Components Three-phase 200 Vac Model CIMR-V 2A0012A YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 31: Ip20/Nema Type 1 Enclosure

    G – Rubber bushing N – Cooling fan Refer to Drive Cooling Fans on page 278 Figure 1.6 Exploded View of IP20/NEMA Type 1 Components Three-phase 200 Vac Model CIMR-V 2A0002[B/F] YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 32 O – Cooling fan Refer to Drive Cooling Fans on page 278 H – Bottom cover Figure 1.7 Exploded view of IP20/NEMA Type 1 Components Three-phase 200 Vac Model CIMR-V 2A0012[B/F] YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 33: Mechanical Installation

    2.1 SECTION SAFETY ......34 2.2 MECHANICAL INSTALLATION ....38 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 34: Section Safety

    Always hold the case when carrying the drive. Carrying the drive by the front cover may cause the main body of the drive to fall, resulting in minor or moderate injury. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 35 Reduce the motor torque in the low-speed range whenever using a non-Yaskawa motor. If 100% torque is required continuously at low speed, consider using a special drive or vector motor. Select a motor that is compatible with the required load torque and operating speed range.
  • Page 36 Select an appropriate drive according to its rated output current. When the distance between the motor and drive is long, use a cable thick enough to connect the motor to the drive to prevent motor torque reduction. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 37 The power transmission mechanism will make noise and experience problems with service life and durability if the motor is operated at a speed higher than 60 Hz. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 38: Mechanical Installation

    Altitude 1000 m or lower Vibration 10 - 20 Hz at 9.8 m/s 20 - 55 Hz at 5.9 m/s Orientation Install the drive vertically to maintain maximum cooling effects. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 39: Installation Orientation And Spacing

    Installation Orientation and Spacing Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling. Figure 2.1 A – Correct B – Incorrect C – Incorrect Figure 2.1 Correct Installation Orientation YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 40 E – 100 mm minimum Figure 2.2 Correct Installation Spacing Note: NEMA Type 1 and Open-Chassis models require the same amount of space above and below the drive for installation. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 41: Installing Multiple Drives

    Refer to L8-35 on page 395 ◆ Removing and Attaching the Protective Covers Refer to Electrical Installation on page 51, for information regarding the removal and reattachment of protective covers. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 42: Models

    BA0012F 2A0020F 4A0007F 4A0009F 4A0011F BA0020F – – Note: For information on the amount of heat generated by the drive and appropriate cooling methods, refer to Specifications on page 313. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 43 (lb.) Holes BA0001A 2.20 4.65 2.68 5.04 2.99 0.20 0.26 Single-Phase BA0002A 2.20 4.65 2.68 5.04 2.99 0.20 0.26 200 V Class BA0003A 2.20 4.65 2.68 5.04 4.65 0.20 1.52 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 44 128 137.5 Single-Phase BA0010A 200 V Class BA0012A 2A0010A Three-Phase 2A0012A 128 137.5 200 V Class 2A0020A 4A0001A 4A0002A 4A0004A 128 137.5 Three-Phase 4A0005A 400 V Class 4A0007A 4A0009A 4A0011A YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 45 6.06 0.20 2.28 400 V Class 4A0007A 3.78 4.65 4.25 5.04 6.06 0.20 2.28 4A0009A 3.78 4.65 4.25 5.04 6.06 0.20 2.28 4A0011A 5.04 4.65 5.51 5.04 5.63 0.20 2.56 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 46 Table 2.8 IP20/Open-Chassis (without an EMC filter; U.S. Units) Dimensions (in) Model Voltage Class Weight Installation CIMR-V (lb.) Holes Single-Phase BA0020A 6.22 4.65 6.69 5.04 7.09 0.20 2.56 200 V Class YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 47 2.99 0.20 0.26 5.89 0.79 0.16 Three-Phase 200 V Class 2A0004F 2.20 4.65 2.68 5.10 4.25 0.20 1.54 5.89 0.79 0.16 2A0006F 2.20 4.65 2.68 5.10 5.04 0.20 2.32 5.89 0.79 0.16 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 48 129.5 137.5 149.5 200 V Class 2A0020F 4A0001F 129.5 149.5 4A0002F 129.5 149.5 4A0004F 129.5 137.5 149.5 Three-Phase 4A0005F 129.5 149.5 400 V Class 4A0007F 129.5 149.5 4A0009F 129.5 149.5 4A0011F YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 49 4.25 5.10 6.06 0.20 2.28 5.89 0.79 0.16 4A0009F 3.78 4.65 4.25 5.10 6.06 0.20 2.28 5.89 0.79 0.16 4A0011F 5.04 4.65 5.51 5.24 5.63 0.20 2.56 6.02 0.79 0.19 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 50 Table 2.14 IP20/NEMA Type 1 (without an EMC filter; U.S. Units) Dimensions (in) Model Voltage Class CIMR-V H3 Weight (lb.) Single-Phase BA0020F 6.22 4.65 6.69 7.09 0.20 2.56 1.50 1.89 200 V Class YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 51: Electrical Installation

    3.10 MEMOBUS/MODBUS TERMINATION ..90 3.11 BRAKING RESISTOR..... . 91 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 52: Section Safety

    • Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 53 Fire Hazard • Tighten all terminal screws to the specified tightening torque. Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 54 Failure to comply may result in ESD damage to the drive circuitry. • Never connect or disconnect the motor from the drive while the drive is outputting voltage. Improper equipment sequencing could result in damage to the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 55 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. • Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.

  • Page 56: Standard Connection Diagram

    Failure to comply could lead to motor winding failure. NOTICE: Do not connect the AC control circuit ground to the drive enclosure. Improper drive grounding can cause the control circuit to malfunction. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 57 -10 to +10 V (2 mA) Termination Comm. resistor connector 120 Ω, 1/2 W Hardwire MEMOBUS/ Baseblock Modbus comm. stop switch Hardwire RS-485/422 Baseblock command input Figure 3.1 Drive Standard Connection Diagram YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 58 Drive Run relay (N.O.) Stop relay (N.C.) Run command (run on momentary close) Stop command (stop on momentary open) Foward/reverse command (multi-function input) Sequence input common Figure 3.2 3-Wire Sequence YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 59: Main Circuit Connection Diagram

    Single-Phase 200 V Class (CIMR-V BA0001 to 0020) Figure 3.3 DC reactor (option) Braking Resistor Jumper Unit (option) B1 B2 Drive R/L1 U/T1 V/T2 Motor S/L2 W/T3 Single-phase 200 Vac Figure 3.3 Connecting Main Circuit Terminals YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 60: Three-Phase 200 V Class (Cimr-V 2A0001 To 0020)

    DC reactor Braking Resistor Unit (option) (option) Jumper B1 B2 Drive R/L1 U/T1 S/L2 V/T2 Motor T/L3 W/T3 three phase 200 Vac (400 Vac) Figure 3.4 Connecting Main Circuit Terminals YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 61: Terminal Block Configuration

    BA0006, 0010, 0012 Models CIMR-V BA0001, CIMR-V 2A0010, 0012, 0020 0002, 0003 CIMR-V 4A0001, 0002, 0004, 0005, CIMR-V 2A0001, 0002, 0007, 0009, 0011 0004, 0006 Figure 3.5 Main Circuit Terminal Block Configurations YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 62 3.4 Terminal Block Configuration Figure 3.6 R+ R AC AM AC MP HC SC Figure 3.6 Control Circuit Terminal Block Configuration (CIMR-VU ;CIMR-VA YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 63 3.4 Terminal Block Configuration Figure 3.7 R+ R AC AM AC MP SC HC H1 Figure 3.7 Control Circuit Terminal Block Configuration (CIMR-VC YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 64: Protective Covers

    Apply pressure to the tabs on each side of the terminal cover. Pull the terminal cover away from the drive while pushing in on the tabs to pull the cover free. Figure 3.9 Figure 3.9 Remove the Terminal Cover on an Open-Chassis Drive YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 65: Nema Type 1

    ■ Loosen the screw that locks the front cover in place to remove the front cover. Figure 3.11 Figure 3.11 Remove the Front Cover on an IP20/NEMA Type 1 Drive YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 66 Figure 3.12 Remove the Terminal Cover on an IP20/NEMA Type 1 Drive Loosen the two screws attaching the conduit bracket (Figure 3.13, A) to remove the conduit bracket. Figure 3.13 Figure 3.13 Remove the Conduit Bracket on an IP20/Open-Chassis Drive YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 67 A – Power wiring and control signal wiring should pass out through different exit holes at the bottom of the drive. Figure 3.14 Reattach the Protective Covers and Conduit Bracket on an IP20/NEMA Type 1 Drive YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 68: Main Circuit Wiring

    Note: DC power supply input terminals (+1, –) are both UL and input – EU certified. Grounding Terminal For 200 V class: 100 Ω or less Ground (2 terminals) For 400 V class: 10 Ω or less YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 69: Wire Gauges And Tightening Torque

    (14 to 10) (10) R/L1, S/L2, U/T1, V/T2, W/ 1.2 to 1.5 2.0 to 5.5 0012 Note: 1. (10.6 to 13.3) (14 to 10) (10) T3, –, +1, +2, B1, B2, YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 70 Note: 1. W/T3, –, +1, +2, B1, B2 (10.6 to 13.3) (14 to 10) (14) 0011 1.2 to 1.5 2.0 to 5.5 Note: 1. (10.6 to 13.3) (14 to 10) (12) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 71: Main Circuit Terminal Power Supply And Motor Wiring

    5 kHz or less Note: When setting carrier frequency, calculate the cable length as the total distance of wiring to all connected motors when running multiple motors from a single drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 72 Improper equipment grounding could result in abnormal operation of drive or equipment. Refer to Figure 3.15 when using more than one drive. Do not loop the ground wire. Figure 3.15 A – Correct B – Incorrect Figure 3.15 Multiple Drive Wiring YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 73 Single-Phase 200 V Class (CIMR-V BA0001 to 0012) ■ Figure 3.16 DC reactor (option) Braking Resistor Jumper Unit (option) B1 B2 Drive R/L1 U/T1 V/T2 Motor S/L2 W/T3 Single-phase 200 Vac Figure 3.16 Connecting Main Circuit Terminals YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 74: Main Circuit Design (Internal Block Diagram)

    (400 Vac) Figure 3.17 Connecting Main Circuit Terminals ◆ Main Circuit Design (Internal Block Diagram) Refer to Troubleshooting on page 183, for internal block diagrams of the main drive circuit. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 75: Control Circuit Wiring

    0 to 20 mA setting potentiometer Termination Comm. resistor connector 120 W, 1/2 W Hardwire MEMOBUS/ Baseblock Modbus comm. stop switch Hardwire RS-485/422 Baseblock command input Figure 3.18 Control Circuit Connection Diagram YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 76: Control Circuit Terminal Block Functions

    WARNING! Sudden Movement Hazard. Always check the operation and wiring of control circuits after being wired. Operating a drive with untested control circuits could result in death or serious injury. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 77 1/500 Frequency reference common — Power supply for hardwire +24 V (max 10 mA allowed) — baseblock command Hardwire Baseblock Open: Hardwire baseblock Hardwire baseblock command — Closed: Normal operation YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 78 Make sure the diode rating is greater than the circuit voltage. Figure 3.19 A – External power supply, C – Coil maximum 48 V B – Suppression diode D – 50 mA or less Figure 3.19 Connecting a Suppression Diode YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 79 Communications output (–) — 115.2 kBps (max.) Shield ground — Figure 3.20 R+ R AC AM AC MP HC SC Figure 3.20 Control Circuit Terminal Block Configuration (CIMR-VA ; CIMR-VU YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 80: Wire Size And Torque Specifications

    NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could result in drive or equipment malfunction due to short circuit. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 81 G – Non-soldered wire end when stripping insulation from the wire. Strip length is 5 mm. D – Size of screwdriver blade H – Figure 3.21 Terminal Board Wiring Guide YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 82 NOTICE: The analog signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 83 (maximum 32 kHz) potentiometer D – (+V) Frequency setting power H – Unused source +10.5 V maximum 20 mA Figure 3.23 Wiring the Frequency Reference to the Control Circuit Terminals (External Reference) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 84: I/O Connections

    Figure 3.24 A – DIP switch S3 C – Source B – Sink Figure 3.24 Sinking/Sourcing Mode Switch YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 85 SOURCE Reverse run/stop External fault N.O. Fault reset Multi-speed step 1 Multi-speed step 2 Jog reference SINK +24V SOURCE Figure 3.25 Sinking Mode: Sequence from NPN Transistor (0 V Common) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 86 SOURCE External Fault rest power supply +24 V Multi-step speed 1 Multi-step speed 2 Jog frequency SINK +24V SOURCE Figure 3.26 Source Mode: Sequence from PNP Transistor (+24 V Common) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 87: Using Digital Outputs

    Flywheel photocoupler output Relay diode max 48 Vac 50 mA to 1 A standard default setting Frequency agree (photocoupler 2) Photocoupler output common PLC power supply Figure 3.27 Digital Outputs YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 88: Main Frequency Reference

    2 kΩ (voltage input) (voltage input) Main speed 0 to 20 mA input Main speed frequency reference frequency reference (current input) (current input) Frequency reference Frequency reference common common YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 89 1: -10 to +10 V, bipolar input (negative 0 to 3 417H signal level frequency reference changes the direction) selection 2: 4 to 20 mA (9-bit input) 3: 0-20 mA YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 90: 3.10 Memobus/Modbus Termination

    Figure 3.29 A – DIP switch S2 C – ON B – OFF Figure 3.29 MEMOBUS/Modbus Terminal Resistor Switch Note: Refer to the MEMOBUS/Modbus communications manual for details on MEMOBUS/Modbus. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 91: 3.11 Braking Resistor

    MCCB R/L1 B1 S/L2 U/T1 T/L3 Motor V/T2 W/T3 THRX Drive THRX Thermal relay switch for external braking resistor FLT-A FLT-B Fault contact Figure 3.30 Connecting a Braking Resistor YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 92: Installation

    Terminal Screw <1> Power Leads for the Remote Mount Resistor Unit generate high levels of electrical noise; group these signal leads separately. Reinstall drive covers and resistor covers, if provided. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 93 Note: Set parameter L8-01= “1” to enable overheat protection when using an optional Yaskawa heatsink mounted braking resistor. Set L8-01 = “0” for other braking resistor types. The motor will not stop within the designated deceleration time without these parameter settings. When using a braking resistor and the drive is required to decelerate according to the specified deceleration time, set parameter L3-04 = “0”...

  • Page 94: 3.12 Wiring Checklist

    • If the cable between the drive and motor exceeds 100 m, adjust the carrier frequency (C6-02) accordingly. Properly ground the drive. Review page 72. Tightly fasten all terminal screws (control circuit terminals, grounding terminals). Refer to Table 3.2, Table 3.3 Table 3.4. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 95 Ensure that no frayed wires on the terminal block are touching other terminals or connections. Properly separate control circuit wiring and main circuit wiring. Analog signal line wiring should not exceed 100 m. All other wiring should be less than 10 m. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 96 3.12 Wiring Checklist This page intentionally left blank. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 97: Start-Up Programming & Operation

    4.5 TEST RUN....... 160 4.6 TEST RUN CHECKLIST ....181 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 98: Safety Section

    • Always ground the motor-side grounding terminal. Improper equipment grounding could result in death or serious injury by contacting the motor case. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 99 • Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 100 • Do not use unshielded cable for control wiring. Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 101 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. • Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.

  • Page 102: Using The Digital Led Operator

    Risk of electric shock. Read manual before installing. Wait 1 minute for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 103 Refer to A RUN light flashing in short intervals can have one of the following meanings: on page 106. ALM LED Light REV LED Light Refer to LED Screen Displays on page 105. DRV LED Light FOUT LED Light YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 104: Digital Text Display

    Text appears on the LED Operator as shown below. This section explains the meaning of text as it appears on the display screen. Flashing Table 4.2 Digital Text Display Text Text Text Text none none YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 105: Led Screen Displays

    During stop off) input and the • Motor stopped by Fast-Stop frequency input (LED flashes until Fast- reference is 0 Stop input and RUN command are off). As shown YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 106 2. The run command must be provided from an external source. As a default, the drive does not issue a run command when the power is switched on (b1-17 = “0”) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 107: Menu Structure For Digital Led Operator

    Note: “XX” characters are shown in this manual. The drive will display the actual setting values. Output Voltage Monitor Display Verify Menu Set Up Mode Parameter Setting Mode Auto-Tuning Figure 4.3 Digital LED Operator Screen Structure YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 108: The Drive And Programming Modes

    Output Frequency Display Drive Mode Functions (Motor operation and monitoring) Output Current Display Output Voltage Reference Monitor Display Verify Function Setup Group Parameters Programming Mode Functions (Changing parameters) All Parameters Auto-Tuning YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 109: Navigating The Drive And Programming Modes

    The LED is lit when LOCAL is selected Drive Mode Output Frequency Display Monitors the frequency output by the drive. Output Current Display Monitors the output current of the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 110 Allows the user to access and edit all parameter settings. Auto-Tuning Motor parameters are calculated and set automatically. Refer to Auto-Tuning on page 161. Drive Mode Returns to the frequency reference display screen. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 111 • Setup Group: Access a list of commonly used parameters to simplify setup. • Parameter Setting Mode: Access and edit all parameter settings. • Auto-Tuning: Automatically measures motor characteristics and programs the appropriate settings. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 112 *1 Move to the right to change parameter settings. Scroll down to view and check settings in the Setup Mode. *2 To return to the Top Menu, press . To view or edit other parameters, press Figure 4.5 Setup Group Example YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 113: Changing Parameter Settings Or Values

    ⇒ The display automatically returns to the screen shown in Step 4. ⇒ 10. Press the key until back at the initial display. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 114: Verifying Parameter Changes: Verify Menu

    ⇒ (0 flashes) The next step explains editing a parameter in this list. Press the key to edit the flashing display. ⇒ 20.0 s ⇒ Press s until “0030.0” appears. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 115: Switching Between Local And Remote

    Turn on the power to the drive. The initial display appears. ⇒ Press . LO/RE will light up. The drive is now in Local. STOP To set the drive for REMOTE operation, press the again. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 116 Remote. Set these parameters to “0” to cause the drive to use the LED operator for the source. Set these parameters to “1” to cause the drive to use the control terminals for the source. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 117: Parameters Available In The Setup Group

    Motor 2 Base Voltage (VBASE) d1-02 Frequency Reference 2 H4-02 Terminal FM Gain Setting d1-03 Frequency Reference 3 L1-01 Motor Protection Function Selection d1-04 Frequency Reference 4 L3-04 Stall Prevention Selection during Deceleration YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 118: 4.3 Start-Up Flowcharts

    Operation in Open Loop Vector Control (OLV) (high performance and high precision operation without an encoder). Operate a permanent magnet (PM) motor in OLV Control (compatible with both IPM and SPM motors). Set-up of drive using application specific selections. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 119: Flowchart A: Basic Start-Up Sequence

    Fine tune and set application parameters (e.g. PID,...) if necessary. Check system operation and verify settings function as required. Drive is ready to run the application Figure 4.6 Basic Start-up Sequence YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 120: Flowchart B: V/F Motor Control Set-Up

    Fine tune and set application parameters (e.g. PID,...) if necessary. Check system operation and verify settings function as required. Drive is ready to run the application Figure 4.7 V/f Control YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 121: Flowchart C: Open Loop Vector Motor Control Set-Up

    Fine tune and set application parameters (e.g. PID,...) if necessary. Check system operation and verify settings function as required. Drive is ready to run the application Figure 4.8 Open Loop Vector Control YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 122: Flowchart D: Permanent Magnet Motor Control (Pm)

    Adjust and fine-tune parameter settings. Check system operation and verify settings function as required. The drive is ready to run the application. Figure 4.9 PM OLV Control YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 123: Flowchart E: Using Application-Specific Presets

    Connect the load and run the motor. Adjust and fine-tune parameter settings. The drive is ready to run the application after all remaining start-up procedures are performed. Figure 4.10 Application-Specific Presets YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 124: Basic Parameter Adjustments

    Your settings will be lost if a 2-wire or 3-wire initialization using 2220, or 3330 if performed without first saving user parameters. Refer to Back-up of Parameter Values: o2-03 on page 173. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 125: Drive Duty Mode And Carrier Frequency Selection

    Heavy Duty allows over load up to 150% for 1 min, Normal Duty allows up to 120% for 1 min. but therefore the drives rated current is higher. Refer to Specifications on page 313 for details about the rated current. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 126 150% of drive rated current for 60 s 120% of drive rated current for 60 s capability (OL2) L3-02 Stall Prevention during 150% 120% Acceleration L3-06 Stall Prevention during 150% 120% YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 127 Up to 50 m Up to 100 m Greater than 100 m C6-02 (Carrier Frequency 0 to 6 (15 kHz) 0 to 4 (10 kHz) 0 to 2 (5 kHz) Selection) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 128 (C6-02 = E). • C6-01 is set to 1 and C6-02 is set to E Note: Refer to Troubleshooting on page 183 for more information on operator errors (OPE). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 129: Drive Input Voltage Setting E1-01

    V/f patterns E1-01 Voltage 155 to 255 230 V (E1-03), and adjusts the levels of drive protective features (e.g. Setting overvoltage, braking resistor level, stall prevention, etc.). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 130: Frequency Reference Source: B1-01

    Note: Analog Input terminals A1 and A2 can both be set to frequency reference at the same time (H3-02/10 = 0) In this case the addition of both values builds the frequency reference. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 131 V (+10.5 V, 20 mA) Main Frequency Reference (voltage input) (0) 4 - 20 mA input Main Frequency Reference (current input) Frequency Reference Common Figure 4.13 Current Input for the Main Speed Reference YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 132 Main Frequency Reference 2 kohm (voltage input) Aux Frequency Reference 1 2 kohm (voltage input) Frequency Reference Common Multi-Function Digital Input SC Digital Input Common Figure 4.14 Switching between Main/Auxiliary Frequency References YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 133: Run Command Input Selection: B1-02

    Parameters b1-01 and b1-02 can be used to select the source of the run command and the frequency reference independently, e.g. set the reference from the operator and set the run command from the terminals. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 134 The motor should accelerate up to 6 Hz while the RUN light is on. Press the key to stop the motor. The RUN light will flash STOP ⇒ until the motor comes to a complete stop. flashing YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 135 Digital Input Common Figure 4.16 Example Wiring Diagram for 3-Wire Sequence Using Terminal S5 Note: When terminal S5 is open, the motor rotates forward. When closed, the motor rotates in reverse. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 136: Stopping Method Selection: B1-03

    DC Injection time at stop (b2-04). This feature can be used to aid in stopping loads where there are low frictional losses. Refer to Figure 4.17 for further details. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 137 The motor will coast to a stop at the rate determined by the load inertia. Figure 4.18 Run Command Output Voltage Drive output voltage interrupted Motor Rotations Figure 4.18 Coast to Stop YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 138 When b1-03 = 2, the actual DC injection time is calculated as follows: (b2-04) x 10 x (Output frequency) / (E1-04) Note: DC Injection braking cannot be selected as a stopping method in PM Open Loop Vector Control. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 139 100% (Max Output Frequency) Figure 4.19 DC Injection Braking to Stop Note: Extend the baseblock time (L2-03) if overcurrent (OC) occurs when the stop command is input. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 140 Operation wait time t Deceleration time (C1-02, etc.) Minimum Output frequency when Baseblock Time stop command was entered L2-03 Minimum Output Frequency (Max Output Frequency) Figure 4.20 Coast to Stop with Timer YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 141: Acceleration/Deceleration C1-01 To C1-11

    Time is set in units of 0.1 s, making the setting range 0.0 to 6000.0 seconds. Switching Accel/Decel Times with Digital Input Terminals ■ Up to four different acceleration / deceleration times can be selected using any two digital input terminals S1 through S7. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 142 When the output frequency C1-11, drive uses Accel/Decel Time 1 (C1-01, -02) When the output frequency < C1-11, drive uses Accel/Decel Time 2 (C1-07, -08) Figure 4.21 Accel/Decel Time Switching Frequency YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 143: V/F Pattern Selection: E1-03

    Description Default Page Range 0 to E: Select from 15 preset V/f patterns. E1-03 V/f Pattern Selection F: Custom V/f pattern (allows use of E1-04 0 to F through E1-10). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 144 Output Voltage (V) E1-05 E1-12 E1-13 E1-08 E1-10 E1-09 E1-07 E1-06 E1-11 E1-04 Frequency (Hz) Figure 4.23 V/f Pattern Note: Drive capacity determines the default settings for the E1 parameters. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 145 120 Hz (with 60 Hz base) Constant output Above 60 Hz the motor is operated in the constant power range. 180 Hz (with 60 Hz base) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 146 • Reduced Torque Characteristics, Settings 4 through 7 Setting = 4 50 Hz Setting = 5 50 Hz Setting = 6 60 Hz Setting = 7 60 Hz Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 147: Motor Parameters: E2-01 Through E2-12

    In Open Loop Vector Control, motor parameters are set automatically during the Auto-Tuning process. Manually set motor parameters if Auto-Tuning cannot be performed. Refer to Auto-Tuning on page 161 for more information. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 148 Contact the motor manufacturer to get the no-load current. This information is not usually written on the motor nameplate. The default no-load current is for a Yaskawa 4-pole motor. Sets the number of motor poles. This value is automatically set...
  • Page 149 Saturation Coefficient 3 <1> Auto-Tuning. <1> Parameters E2-07 through E2-08 and E2-12 may be difficult to set manually. If Auto-Tuning is not possible, simply leave these settings at the default values. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 150: Drive Status Monitors: U1-01 To U6-19

    Parameter Setting Screen. ⇒ Press until U1-06 appears. Press to display the voltage reference. The Output Voltage ⇒ Reference appears. ⇒ Press until the “Frequency Reference” screen appears. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 151 U2-03 Frequency Reference at Previous Fault U4-18 Frequency Reference Selection Results Frequency Reference from U2-04 Output Frequency at Previous Fault U4-19 MEMOBUS/Modbus Communications U2-05 Output Current at Previous Fault U4-20 Option Frequency Reference YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 152 U6-19 PID Adjusted Feedback Frequency Reference Bias U3-07 7th Most Recent Fault U6-20 (Up/Down 2) U3-08 8th Most Recent Fault U6-21 Offset Frequency U3-09 9th Most Recent Fault Custom Monitors for DriveWorks EZ YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 153: Analog Outputs: H4-01 To H4-03

    Turn on the power to the drive. The initial display appears. Press until the Parameter setting menu is displayed. ⇒ ⇒ Press to enter the Parameter setting menu. ⇒ Press to select H4-01. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 154 = (10 V/100% monitor output) x output gain (H4-02) + output bias (H4-03) Figure 4.24 Output Voltage Gain 10 V Bias Monitor Contents 100% Figure 4.24 Adjusting the Monitor Output YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 155: Digital Outputs H2-01 To H2-03

    48 Vdc, 50 mA or less (standard default setting) During Run Speed Agree Open-collector Common Figure 4.25 Digital Output Connection Diagram ◆ Motor Protection This section explains how to set motor overload protection. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 156 Digital Outputs (H2-01 through H2-03) Setting Function Description Page Motor Overload Closed = When OL1 function is at 90% of its trip — OL1 Alarm Warning (including OH3) point or greater. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 157 (standard Continuous less than 50 Hz. continuous basis at motor) Generally acceptable for frequencies less than variable torque 50 Hz. (centrifugal) loads. 167 200 60Hz Speed YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 158 Continuous (60Hz) Speed A: Typical maximum speed for Yaskawa motor frame number 200LJ and greater B: Typical maximum speed for Yaskawa motor frame numbers 160MJ – 180LJ C: Typical maximum speed for Yaskawa motor frame number 132MHJ or less D: Typical maximum speed for Yaskawa motor frame number 132MJ or less Notes on Motor Protection •...
  • Page 159 Therefore, use a motor that is suitable for the intended load and speed range, and set the overload protection (L1-01) to the appropriate setting. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 160: Test Run

    Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and Possible Solutions on page 202 for more information Fault and corrective action. are lit. Main circuit low voltage (ex) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 161: Auto-Tuning

    Auto-Tuning has been previously performed Open Loop Vector Control Line-to-Line When motor capacity and drive capacity differ Resistance Only Note: Auto-Tuning cannot be performed on permanent magnet motors (IPM, SPM, etc.). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 162 Terminal Resistance Only for the drive. (T1-01 = 2) Run the motor without the load. Connect the load and run the motor. Verify system operates as required. Auto-Tuning finished. Figure 4.27 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 163 Therefore, a brake may be released while the motor is uncoupled from the load, resulting in an unsafe condition. Proper precautions must therefore be taken prior to performing Auto-Tuning. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 164 Auto-Tuning is complete. STOP Figure 4.28 displays an example of the LED Operator lights when Auto-Tuning is interrupted. Refer to Auto-Tuning Errors on page 201 for more information. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 165 Press and set the drive to perform Rotational Auto-Tuning ⇒ (00). ⇒ Save the setting by pressing ⇒ The display automatically returns to the screen shown in Step 3. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 166 The display automatically returns to the screen shown in Step 1. Repeat Steps 1 through 5 to set the following parameters:T1-03, ⇒ Motor Rated Voltage; T1-04, Motor Rated Current; T1-05, Motor Base Frequency; T1-06, Motor Poles; T1-07, Motor Base Frequency YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 167 Note: The first digit indicates which motor is undergoing Auto-Tuning (motor 1 or motor 2). The second digit indicates the type of Auto-Tuning being performed. ⇒ Auto-Tuning takes approximately one to two minutes. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 168 Enter the motor base frequency for extended speed 400.0 <2> Frequency range motors. Number Enter the number of motor poles as indicated on the A A − T1-06 of Motor 2 to 48 motor nameplate. Poles YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 169: No-Load Operation

    This section explains how to operate the drive with the motor uncoupled from the load during a test run. Performing the test run is necessary to confirm that the auto- tuned parameters generate the desired motor performance. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 170 LOCAL. ⇒ STOP The LO/RE LED will turn on. Press to give the drive a run command. ⇒ STOP RUN will light and the motor will rotate at 6 Hz. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 171 Auto-Tuning the drive. The drive should operate normally. ⇒ Press to stop the motor. STOP STOP RUN flashes until the motor comes to a complete stop. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 172: Operating With The Load Connected

    Refer to Verifying Parameter Changes: Verify Menu on page 114. Save the verified parameter settings. Change the access level or set a password to the drive to prevent accidental modification of parameter settings. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 173 Setting the Access Level for “User Parameters” (A1-01 = 1) allows the user to access parameters that have been previously saved as User Parameters. This is helpful when displaying only the relevant parameters for a specific application. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 174: Jog Operation: Fjog/Rjog

    (S1 to S7). Separate frequency settings for forward jog (FJOG) and reverse jog (RJOG) cannot be set. The jog frequency reference for both forward and reverse jog commands is set in parameter d1-17. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 175 In this example, H1-07 = 12 and d1-17 = 6.0 Hz. Figure 4.29 Drive Three-Phase 200 Vac U/T1 R/L1 (400 Vac) V/T2 S/L2 W/T3 T/L3 S7 (FJ0G) Figure 4.29 Jog Command from External Terminals YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 176 H1-07 appears. ⇒ Note: Select a parameter between H1-01and H1-07. ⇒ Press to begin editing H1-07. ⇒ Press until “12” appears on the screen. ⇒ Press to save the setting. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 177: Multi-Step Speed Operation (4-Step Speed)

    Frequency Reference 4 Reference 1, 2" (H1- = 3 and 4) are both on. Digital Input ■ Terminal Parameter Setting Contents H1-05 Multi-Step Speed Reference 1 H1-06 Multi-Step Speed Reference 2 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 178 Figure 4.32 Freq Ref 4 Frequency Freq Ref 3 Reference Freq Ref 2 Freq Ref 1 Forward/Reverse Run/Stop Multi-Step Speed 1 Multi-Step Speed 2 Figure 4.32 4-Step Speed Time Chart YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 179 With SW1 open and SW2 closed, the drive runs the motor at ⇒ Multi-Step 3 (50 Hz). With both SW1 and SW2 closed, the drive runs the motor at ⇒ Multi-Step 4 (60 Hz). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 180 Note: 1. When b1-01 = 0 and the run command is given, the drive uses the frequency set to d1-01. 2. When b1-01 = 1 and the run command is given, the drive uses the frequency reference value input to analog control terminal A1. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 181: Test Run Checklist

    (Hz) → T1-05 number of motor poles → T1-06 motor rotations per minutes (r/min) → T1-07 PM Open Loop Vector Control (A1-02 = 5) Set permanent motor parameters E5-01 through E5-24 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 182 Current input, 4 to 20 mA: For terminal A2, adjust the current bias (H3-12) until the frequency reference reaches 0.0 Hz. Next adjust the current gain (H3-11) until the frequency reference reaches 60 Hz. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 183: Troubleshooting

    5.11 MAIN CIRCUIT DESIGN ....263 5.12 DRIVE DATE STAMP INFORMATION ..265 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 184: Section Safety

    Always ground the motor-side grounding terminal. Improper equipment grounding could result in death or serious injury by contacting the motor case. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 185 Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 186 CAUTION Crush Hazard Do not carry the drive by the front cover. Failure to comply may result in minor or moderate injury from the main body of the drive falling. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 187 Do not modify the drive circuitry. Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. Check all the wiring after installing the drive and connecting other devices to ensure that all connections are correct.

  • Page 188: Motor Performance Fine Tuning

    0.5 to 1.5 Gain current (E2-03), adjust the slip compensation (C3-01) gain (C3-01). <1> Default settings change when the motor control method is changed. The default setting shown is for V/f Control. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 189: Open Loop Vector (Olv) Motor Control Method Tuning

    Note: Ensure that C4-02 ≤ during sudden speed or load Time Constant 2 changes C4-06. When changing C4-06 (Torque (C4-06) Compensation Primary Delay Time constant 2), increase the value of n2-03 proportionally. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 190 When using OLV Motor Control, leave the torque compensation gain (C4-01) at its default setting of 1.00. To increase speed precision during regeneration in OLV Motor Control, enable slip compensation during regeneration (C3-04 = “1”). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 191: Motor Hunting And Oscillation Control Parameters

    • Ensure that the drive capacity is greater than the motor capacity when increasing (L7-01 through L3-04, L3-06, this setting. Be careful when reducing this value because motor speed loss may L3-07) occur with heavy loads. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 192: Main Circuit Test Procedure

    If the measured voltage is < 10 Vdc, it is safe to work inside the drive. If the measured voltage is 10 Vdc or higher, wait until the DC Bus has completely discharged to begin work inside the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 193 Soft Charge normal operating level. Contactor (K1) Conduct a visual inspection. Check for physical damage. Note: Cannot be checked on smaller capacity drives; only soft charge resistor Ω⊕ 1 and B1. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 194 500 Ω. If 0 Ω are measured, conclude that the fan motor is shorted. If infinite Ω are measured, conclude that the fan motor is burned open. If the fan is not working, disconnect the fan and apply 230/240 Vac to the fan to test the motor. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 195: Drive Alarms, Faults, And Errors

    Refer to Using the Digital LED Operator on page 102 information on the LED operator display. If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: • Drive model •...

  • Page 196: Alarm And Error Displays

    Minor Faults and Alarms on page 198 for more information. An overvoltage situation trips both faults and minor faults, therefore it is important to note whether the LEDs remain lit or if the LEDs flash. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 197 Option Card Fault (port A) RAM Fault oFA3x Option Card Fault (port A) FLASH Memory Fault oFA4x Option Card Fault (port A) CPF20 Watchdog Circuit CPF21 Heatsink Overheat Exception Clock Fault Heatsink Overheat YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 198 The following table illustrates LED operator after minor faults or errors. Table 5.6 Minor Fault and Alarm Displays Minor Fault LED Operator Display Name Output Page (H2- = 10) Drive Baseblock No output YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 199 Cooling Fan Maintenance Time No output LT-2 Capacitor Maintenance Time No output LT-3 DC bus Pre-charge Relay Maintenance Time No output Heatsink Overheat Drive Overheat Motor Overheat Overtorque 1 Overtorque 2 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 200 PID Control Selection Error Error Multi-Function Input Setting oPE03 oPE10 V/f Data Setting Error Error Run Command Selection Carrier Frequency Setting oPE05 oPE11 Error Error Multi-Function Analog Input oPE07 Selection Error YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 201 Current Detection Error Line-to-Line Resistance Er-04 End1 Excessive V/f Setting Error Motor Iron Core Saturation Er-05 No-Load Current Error End2 Coefficient Error Er-08 Rated Slip Error End3 Rated Current Setting Alarm YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 202: Fault Detection

    • Use cables recommended by Yaskawa or another type of shielded line. Ground the shield on the controller side or on the drive input power side. • Separate all wiring for communications devices from drive input power lines.
  • Page 203 A communications data error use surge suppressors if required. occurred due to noise. • Use cables recommended by Yaskawa, or another type of shielded line. The shield should be grounded on the controller side or on the drive input power side.
  • Page 204 FLASH Memory Fault CPF12 Problem with the ROM (FLASH memory). Cause Possible Solution Hardware is damaged. Replace the drive. LED Operator Display Fault Name Watchdog Circuit Exception CPF13 Self-diagnostics problem. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 205 CPF20 • RAM fault. or CPF21 • FLASH memory error (ROM error). • Watchdog circuit exception (self-diagnostic error). • Clock error. Cause Possible Solution Hardware is damaged. Replace the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 206 Parameters are not set appropriately. Check the settings of parameters F1-10 and F1-11. Motor brake engaged. Ensure the motor brake releases properly. LED Operator Display Fault Name Option Card External Fault An external fault condition is present. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 207 Data does not match the EEPROM being written to. Cause Possible Solution • Press the button. • Correct the parameter settings. • Cycle power to the drive. Refer to Using Fault Trace Monitors on page 245. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 208 LED Operator Display Fault Name Output Phase Loss • Phase loss on the output side of the drive. • Phase Loss Detection is enabled when L8-07 is set to “1” or “2”. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 209 The load is too heavy. • Determine if there is sudden fluctuation in the current level. • Reduce the load to avoid sudden changes in the current level or switch to a larger drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 210 Option Card Fault (Port A) oFA00 The option card is incompatible with the drive. Cause Possible Solution The option card is incompatible with Use a compatible option card. the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 211 Option Card Fault (port A) oFA32 Sum check error Cause Possible Solution — — LED Operator Display Fault Name Option Card Fault (port A) oFA33 Option side reception timeout Cause Possible Solution — — YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 212 Drive side reception timeout (Initial #3) Cause Possible Solution — — LED Operator Display Fault Name Option Card Fault (port A) oFA40 One control response selection error (Initial #3) Cause Possible Solution — — YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 213 LED Operator Display Fault Name Overheat 1 (Heatsink Overheat) The temperature of the heatsink has exceeded the value set to L8-02 (100-110°C). Default value for L8-02 is determined by drive capacity (o2-04). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 214 • The motor overheat signal to analog input terminal A1 or A2 exceeded the alarm detection level. • Detection requires that multi-function analog input H3-02 or H3-10 be set to “E”. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 215 The electrical thermal relay is • Check the current rating listed on the motor nameplate. operating at the wrong level. • Check the value set for the motor-rated current (E2-01). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 216 There is a fault on the machine side Check the status of the load. (e.g., the machine is locked up). Remove the cause of the fault. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 217 LED Operator Display Fault Name Overspeed (Simple V/f with PG) Pulse input (RP) indicate that the motor speed feedback exceeded the setting in F1-08 for longer than the time set to F1-09. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 218 Drive input power voltage is too • Lower the voltage of the drive input power to within the limits listed in the high. specifications. The dynamic braking transistor is Replace the drive. damaged. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 219 • Stabilize drive input power or disable phase loss detection. Notice: Disabling There is poor balance between phase loss detection may cause damage to the drive if input line power voltage phases. conditions are not within specifications. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 220 • Cycle power to the drive and check if the fault reoccurs. Refer to Using Fault Trace Monitors on page 245. The control circuit is damaged. • Replace the drive if the fault continues. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 221 Parameter settings are not Check the settings of parameters L6-05 and L6-06. appropriate for the type of load. There is a problem with the load. Remove the cause of the fault. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 222 Internal circuitry is damaged. • Replace the drive if the fault continues to occur. LED Operator Display Fault Name Undervoltage 3 (Inrush Prevention Circuit Fault) The inrush prevention circuit has failed. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 223 • Replace the drive if the fault continues to occur. prevention circuit is damaged. • Check monitor U4-06 for the performance life of the inrush prevention circuit. • Replace the drive if U4-06 exceeds 90%. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 224: Alarm Detection

    Possible Solutions Output (H2- = 10) Connection is broken or master • Check for faulty wiring. controller has stopped • Correct the wiring. communicating. • Repair ground wiring or disconnected cables. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 225 A data error occurred due to noise. these devices. • Use cables recommended by Yaskawa, or another type of shielded line. The shield should be grounded on the controller side or on the drive input power side.
  • Page 226 A data error occurred due to noise. these devices. • Use cables recommended by Yaskawa or another type of shielded line. The shield should be grounded on the controller side or on the drive input power side.
  • Page 227 External fault at multi-function input terminal S2. External fault (input terminal S3) External fault at multi-function input terminal S3. External fault (input terminal S4) External fault at multi-function input terminal S4. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 228 Minor Fault Cause Possible Solutions Output (H2- = 10) Parameters settings for b5-13 and Check parameters b5-13 and b5-14. b5-14 are incorrect. PID feedback wiring is faulty. Correct the wiring. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 229 • Use a motor appropriate for the drive. Ensure the motor is a motor greater than the maximum within the allowable capacity range. allowable capacity. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 230 • 90% of the Soft Starter maintenance time has passed. Replace the drive. Refer to Drive Replacement on • Detected only when a No output page 282 multi-function contact output (H2- ) is set to 2F. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 231 • Solving the problem will clear the warning. LED Operator Display Minor Fault Name Motor Overheat The motor overheat signal entered to a multi-function analog input terminal exceeded the alarm level (H3-02 or H13-10 = E). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 232 There is a fault on the machine side • Check the status of the machine being used. (e.g., the machine is locked up). • Remove the cause of the fault. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 233 • If the magnetic contactor is identified as a source of noise, install a surge protector to the MC coil. Set the number of fault restarts (L5-01) to a value other than 0. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 234 • Turn off the run command. LED Operator Display Minor Fault Name Undertorque Detection 1 Drive output current (or torque in OLV) was less than L6-02 for longer than the time set in L6-03. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 235 • Check the capacity of the drive input power transformer. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 236: Operator Programming Errors

    The Up 2 command was set but the Down 2 command Correctly set functions that need to be enabled in was not, or vice versa. combination with other functions. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 237 The drive, control board, or terminal board has been Perform drive initialization after drive replacement. A1- replaced and the parameter settings between the control 03 = 1110, 2220 or 5550. board and the terminal board no longer match. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 238 = 1 (enables b5-19 as the target PID value) LED Operator Display Error Name Parameter Selection Error oPE08 A function has been set that cannot be used in the motor control method selected. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 239 Correct the settings for E1-04, -06, -07 and -09 (or E-04, – -06, -07, -09 for motor 2). LED Operator Display Error Name Carrier Frequency Setting Error oPE11 Correct the setting for the carrier frequency. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 240 If C6-05 is less than or equal to 6, the drive will operate at C6-03. Upper and lower limits between C6-02 and C6-05 Correct the parameter settings. contradict each other. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 241: Auto-Tuning Fault Detection

    • Start Auto-Tuning over again and enter the correct information. The wiring is faulty. • Check the wiring and correct defective connections. • Check around the machine. • Check the load. Load is too heavy. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 242 • Motor data entered to the T1 parameters does not match the information written Motor data entered during on the motor nameplate. Auto-Tuning was incorrect. • Restart Auto-Tuning and enter the correct information. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 243 Connect the motor and perform Auto-Tuning. the drive. Current detection signal error. Replace the drive. LED Operator Display Error Name End1 Excessive V/f Setting (detected only during Rotational Auto-Tuning) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 244 • Check the setting of parameter T1-04. one another. • Check the motor data and repeat Auto-Tuning. • The correct current rating printed on the nameplate was not entered into T1-04. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 245: Using Fault Trace Monitors

    If Fault is Displayed on the Digital Operator Look at the LED operator for information on the fault that occurred. Remove the cause of the fault. Reset the fault. Refer to Fault Reset Methods on page 247. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 246: Fault Trace

    Press to view information about the drive status when the fault occurred. Monitor parameters U2-03 through U2-17 are helpful in determining ⇒ what caused the fault. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 247: Fault Reset Methods

    Note: If the above methods do not reset the fault, turn off the drive main power supply. Turn the power back on as soon as the LED operator display has completely gone out. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 248: 5.10 Detailed Troubleshooting

    • Check if the DRV light on the LED operator is flashing. The drive is not in the Drive Mode. • Enter the Drive Mode to begin operating the motor. Refer to The Drive and Programming Modes on page 108. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 249 REMOTE • Switch off the run command and then re-enter a run command. source. • The STOP button is disabled when o2-02 is set to 0. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 250 Check the motor line connections. is incorrect. • Connect drive output terminals U/T1, V/T2 and W/T3 in the right order to the corresponding motor terminals U/T1, V/T2 and W/T3. • Correct wiring mistakes. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 251 • Calculate the motor value and reset the motor parameters. performed. • Change the motor control method to V/f Control (A1-02 = “0”). The motor fan has stopped or is clogged. Check the motor fan. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 252 • Although the drive has a Stall Prevention function and a Torque Compensation Limit function, accelerating too quickly or trying to drive an excessively large load can exceed the capabilities of the motor. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 253 • V/f Control is comparatively limited when it comes to producing torque Drive reached the limitations of the V/f at low speeds. motor control method. • Consider switching to Open Loop Vector Control. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 254 • Assuming parameter settings are normal and that no overvoltage occurs when there is insufficient torque, it is likely that the demand on the motor Insufficient motor torque. has exceeded the motor capacity. • Use a larger motor. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 255 • Enable Hunting Prevention by setting n1-01 = “1”. Hunting Prevention is disabled (V/f • (OLV only) Increase the speed feedback detection control gain and time control only). constant (n2-01, n2-02). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 256 Connected Machinery Vibrates When Motor Rotates ■ Excessive Motor Oscillation and Erratic Rotation Cause Possible Solutions Check the drive input power voltage to ensure that it provides stable Poor balance between motor phases. power. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 257 • Use twisted-pair cables or shielded wiring for the control circuit. • Increase the analog input time filter constant (H3-13). The cable between the drive and motor is • Perform Auto-Tuning. too long. • Reduce the length of the cable. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 258 • Adjust the DC Injection braking settings. low and the drive cannot decelerate • Increase the value of b2-02 (DC Injection Braking Current). properly. • Increase the b2-04 (DC Injection Braking Time at Stop). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 259 Set parameter E5-01 in accordance with the motor being used. incorrectly. (Yaskawa motors only) The drive is operating at less than 10% of Consult with Yaskawa about using a different type of motor when the speed reference. attempting to operate at 10% of the speed reference.
  • Page 260 Increase the acceleration time (C1-01) or reduce the motor load. Also, may be a result of improper stall consider increasing the motor size and/or drive size. prevention or automatic torque boost function adjustment. (L3-01 = 2) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 261 • Install an Output Noise Filter at the motor terminals. waveform. • Use conduit. Metal can shield electrical noise. • Ground the drive and motor. • Separate main circuit wiring from control wiring. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 262 • Change the Carrier Frequency Selection (C6-02) to lower the carrier operate and cut off the drive input power. frequency. Note: Leakage current increases in proportion to the cable length. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 263: 5.11 Main Circuit Design

    Single-Phase 200 V Class (CIMR-V BA0001 to CIMR-V BA0012) ■ Figure 5.1 B1 B2 Drive Shunt resistor U/T1 R/L1 V/T2 W/T3 S/L2 *Cooling Power Control board board operator Figure 5.1 Single-Phase Main Circuit Design YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 264 ■ Three-Phase 400 V Class (CIMR-V 4A0001 to CIMR-V 4A0011) Figure 5.2 B1 B2 Drive Shunt resistor R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 *Cooling Figure 5.2 Three-Phase Main Circuit Design YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 265: 5.12 Drive Date Stamp Information

    This information helps technicians determine if the drive is within the warranty period. Figure 5.3 00.7.22 9 6 3 . 3 1 INSPE A – Manufacture Date B – Inspector Figure 5.3 Date Stamp Location YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 266 5.12 Drive Date Stamp Information This page intentionally left blank YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 267 6.4 DRIVE COOLING FANS ....278 6.5 DRIVE REPLACEMENT ....282 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 268: Section Safety

    • Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 269 DC bus voltage level to confirm safe level. Fire Hazard Tighten all terminal screws to the specified tightening torque. Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 270 Do not allow unqualified personnel to use the product. Failure to comply could result in damage to the drive or braking circuit. Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 271 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.

  • Page 272: Inspection

    • fluctuations in the AC supply or load • excessive vibrations or shock loading • dust, metal dust, salt, sulfuric acid, chlorine atmospheres • poor storage conditions. Perform the first equipment inspection 3 months after installation. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 273: Recommended Daily Inspection

    Periodic inspection will help to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 274 • Inspect for accumulation of dust or other • Use a pressure of IGBTs foreign particles on components. 39.2 ξ 10 to 58.8 ξ 10 (4 - 6 kg •cm YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 275 58.8 ξ 10 (4 - 6 kg •cm • The drive has few serviceable parts Electrolytic • Inspect for leakage, discoloration, or and may require complete drive Capacitors cracks. replacement. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 276: Periodic Maintenance

    ◆ Replacement Parts Table 6.3 contains the estimated performance life of components that require replacement during the life of the drive. Only use Yaskawa replacement parts for the appropriate drive model and revision. Table 6.3 Estimated Performance Life Component Estimated Performance Life...
  • Page 277 NOTICE: After replacing parts, reset the appropriate maintenance parameters (o4-03, o4-05, o4-07, and o4-09) to 0. If these parameters are not reset, the function will continue to count down the performance life of the new replaced components. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 278: Drive Cooling Fans

    6.4 Drive Cooling Fans Drive Cooling Fans Contact your Yaskawa representative or supplier to order replacement cooling fans as required. ◆ Cooling Fan Replacement WARNING! Fire Hazard. Follow cooling fan replacement instructions. Improper cooling fan replacement could result in death or serious injury by fire. Install a cooling fan or other cooling device when installing more than one drive in the same enclosure so that the temperature of the air entering the drives stays below 45°C.
  • Page 279 Remove the fan cover from the top of the drive. The figure illustrates a drive with a single cooling fan. Figure 6.1 A – Fan cover B – Cooling fan C – Tab Figure 6.1 Remove the Cooling Fan Cover YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 280 Ensure the connectors are properly connected and place the cable back into the recess of the drive. Figure 6.3 A – Push the connectors together so no space remains between them. Figure 6.3 Connectors YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 281 Align the left and right cover tabs to install the fan cover back on the top of the drive. Ensure that the left and right tabs are locked back into place. Figure 6.4 Figure 6.4 Cooling Fan Replacement YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 282: Drive Replacement

    Replace the drive if the main power circuitry is damaged. Contact your local Yaskawa representative before replacing parts if the drive is still under warranty. Yaskawa reserves the right to replace or repair the drive according to Yaskawa warranty policy.

  • Page 283: Replacing The Drive

    C – Terminal Board Figure 6.5 Terminal Board ◆ Replacing the drive Loosen the screw on the front of the drive and remove the front cover. Figure 6.6 Figure 6.6 Remove Front Cover YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 284 Figure 6.7 Figure 6.7 Depress Plastic Tab Slide the terminal board in the direction indicated by the arrows and remove it from the drive. Figure 6.8 Figure 6.8 Remove Terminal Board YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 285 Figure 6.10 Main Circuit Terminal Block Configurations Loosen the screw on the terminal cover (Figure 6.11, B) to remove the terminal cover and expose the conduit bracket (Figure 6.11, A). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 286 Figure 6.12 Remove the Conduit Bracket on a NEMA Type 1 Drive Remove the mounting screws from the heatsink and reinstall the drive. Once the drive is replaced, follow the procedure in reverse order to reinstall the cover and terminal board. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 287: Details On Terminal Board (Tb) Or Control Board (Cnt) Replacement

    A1-03 = 5550 may be desired to program the drive with previously programmed settings (settings used prior to replacing the drive or control board). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 288 A1-03 = 2220 or 3330 Set value = 2220 or 3330 Set value = 5550 Parameter setting values are copied TB to CNT Ready Figure 6.13 Troubleshooting Terminal Board or Control Board Replacement YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 289: Peripheral Devices & Options

    7.5 COMMUNICATION OPTIONS ....308 7.6 CONNECTING AN OPTION CARD ... 309 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 290: Section Safety

    Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 291 Always ground the motor-side grounding terminal. Improper equipment grounding could result in death or serious injury by contacting the motor case. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 292 Failure to comply may result in ESD damage to the drive circuitry. Never connect or disconnect the motor from the drive while the drive is outputting voltage. Improper equipment sequencing could result in damage to the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 293: Peripheral Devices

    Peripheral Devices The following table of peripheral devices lists the names of the various devices/ options available for Yaskawa drives. Contact Yaskawa or your Yaskawa agent to order these peripheral devices. • Peripheral Device Selection: Refer to Yaskawa catalog for EMC filter selection and part numbers.

  • Page 294: Connecting Peripheral Devices

    F – Motor M – DC reactor T – unused G – Ground N – AC reactor U – To V1000 serial communication port V – unused Figure 7.1 Connecting Peripheral Devices YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 295: Installing Peripheral Devices

    Install a Ground Fault Circuit Interrupter (GFCI) on the input side of the drive to switch off potentially harmful leakage current. Factors in determining leakage current: • Size of the AC drive • AC drive carrier frequency YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 296: Installing A Magnetic Contactor

    AC and DC reactors suppress surges in current and improve the power factor on the input side of the drive. To better suppress harmonic current, use an AC reactor and DC reactor together. Use a DC reactor or AC reactor or both: YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 297 DC reactor. The jumper must be installed if no DC reactor is used. Refer to Figure 7.3 for an example of DC reactor wiring. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 298: Connecting A Surge Protector

    This also prevents noise from entering the drive from the power supply. • Use a noise filter specifically designed for AC drives. • Install the noise filter as close as possible to the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 299 S/L2 T/L3 MCCB A – Power supply C – Drive B – Input-side noise filter D – Other control device Model: LNFD- Figure 7.5 Input-Side Noise Filter (Three-Phase 200/400 V) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 300 Noise generated by electromagnetic induction can affect Induced the signal line and may cause the controller to noise: malfunction. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 301: U/T1

    Note: The cable running between the drive and motor should be as short as possible. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 302: Emc Filter Installation

    EMC guidelines. The following conditions must be met to ensure continued compliance with guidelines. • EMC Filter Selection: Refer to Yaskawa catalog for EMC filter selection and part numbers. • EMC Filter Installation: Refer to option manual for option installation instructions.
  • Page 303 C – Motor Figure 7.9 Installation Method Ground the largest possible surface area of the shield to the metal conduit when using braided shield cable. Yaskawa recommends using a cable clamp (Figure 7.10). Figure 7.10 A –...
  • Page 304 XX cm E – Drive J – EMC noise filter Figure 7.11 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V / 400 V Class) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 305 XX cm E – Drive J – EMC noise filter Figure 7.12 EMC Filter and Drive Installation for CE Compliance (Single-Phase 200 V Class) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 306: Installing A Thermal Overload Relay (Drive Output)

    Both cause a protection device to trigger before the rated trigger level is reached. The following table shows correction factors for the motor protection device trigger level for different adjustment ranges and depending on the carrier frequency of the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 307 This can not be compensated by changing the trigger level of the protection device. Here it might help, if the V/f pattern is changed to a quadratic V/f pattern. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 308: Communication Options

    Contact Yaskawa or your Yaskawa agent to order option cards. • Option Card Selection: Refer to Yaskawa catalog for option card selection and part numbers. • Option Card Installation: Refer to option card manual for option card installation instructions.

  • Page 309: Connecting An Option Card

    C – Tabs for mounting front cover H – Cover screw D – Comm. connector (CN1) I – Ground lead E – Ground lead connection Figure 7.13 Option Card YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 310: Connecting The Option Card

    Figure 7.15 A – Ground terminal C – Terminal cover B – Ground lead Figure 7.15 Connect Lead Reattach the terminal cover. Attach the option card to the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 311 D – Ground lead through-hole B – Route the lead wire on the E – Ground lead inside of the lower cover. C – Ground lead Figure 7.17 Lead Wire Connection YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 312 7.6 Connecting an Option Card Reattach the option card cover. Figure 7.18 A – Align the tab with the mounting hole. Figure 7.18 Reattach Cover YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 313: Specifications

    A.4 DRIVE WATTS LOSS DATA ....325 A.5 DRIVE DERATING DATA ....328 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 314: Heavy Duty And Normal Duty Ratings

    • Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, carrier frequency, and current limit. • The default setting is for HD. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 315: Power Specifications

    18.9 17.5 Note: 1. The Motor Capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current. 2. Rated motor capacity is calculated with a rated output voltage of 220 V.
  • Page 316 4A0011 10.4 Note: 1. The Motor Capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current. 2. Rated motor capacity is calculated with a rated output voltage of 440 V.

  • Page 317: Common Drive Specifications

    (25º C±10º C) Frequency Control Range 0.01 to 400.0 Hz Speed Response Open Loop Vector 5 Hz at 20º C±10º C Starting Torque at Low Speed V/f 150% at 3 Hz YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 318 Inverse Feedback Filter Sleep Mode Yes, multiple gain tables for various Application Selectable Gains applications Service Modular / Pluggable Fan Cooling Fan Operating Hours Logged On/Off Control Yes, user selectable YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 319 V/f Patterns 15 Preset, 1 Custom Manual and Automatic w/adjustable gain, Torque Boost limit and time Open Loop Vector Control only. Parameters Torque Limit offer control settings in four quadrants. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 320 Duty Cycle: 30 to 70% 3 kOhm Impedance Bias and Gain Adjustments Programmable Functions Quantity Signal Level Type 0-10V (2 mA or less) Outputs-Analog Bias and Gain Adjustments Scan Rate 2 ms Programmable Functions YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 321 4A0005 to 4A0011 Smaller drives are self-cooled Heat Sink Temperature Fault Method Pre-alarm, Coast, Ramp, Continue Inertia Ride-Thru Function Yes (KEB) Instantaneous Over Current Over 200% of drive rated current Trip Level YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 322 Available Mechanical Contactor (thermistor prevents burn-up when power is Failure switched on) Torque Limit Yes (open-loop vector mode) Torque Detection (Over Torque/Under Torque) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 323 Enclosure Exhaust Temperature 65º C, Heat Generation Safety Maximum 80 º C or less Discharge Time 5 minutes maximum Standard Safety Standards. (IEC61508 SIL2, EN954-1 category 3) Stop Cat.0 (Hardwire BB): standard Fast-stop YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 324 Low ground resistance for the motor cable and terminal block; low ground resistance for the motor cable and terminal block; or the drive is powered up from a ground short. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 325: A.4 Drive Watts Loss Data

    29.5 81.5 BA0020 17.5 80.6 43.9 124.5 BA0001 12.5 17.2 BA0002 13.7 20.9 BA0003 14.0 18.6 32.6 BA0006 35.6 25.6 61.2 BA0010 48.6 34.5 83.1 BA0012 12.0 57.9 42.6 100.5 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 326 35.8 116.4 2A0001 11.9 16.6 2A0002 13.5 20.7 2A0004 15.1 17.7 32.8 2A0006 26.2 21.4 47.6 2A0010 48.6 30.5 79.1 2A0012 12.0 57.9 35.9 93.8 2A0020 19.6 93.3 53.0 146.3 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 327 29.1 86.7 4A0001 14.4 22.6 4A0002 15.5 18.4 33.9 4A0004 26.4 21.2 47.6 4A0005 37.5 25.7 63.2 4A0007 49.7 32.4 82.1 4A0009 55.7 36.0 91.7 4A0011 11.1 71.9 51.7 123.6 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 328: Drive Derating Data

    Additionally parameter L8-35 Side-by-Side Selection on page should be set according to enclosure type and mounting method as illustrated in Figure A.2 Ambient Temperature and Installation Method Derating on page 329. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 329: Altitude Derating

    (reduced effectiveness of the heat sinks) as well as lower dielectric withstand capabilities. High altitude de-rating is, therefore, an important consideration during the initial application of the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 330 As a general guideline, consult the NEMA standard MG 1- 14.04 (Operation of AC and DC Fractional- and Integral-HP Motors and Generators at Altitudes Above 3,300 feet (1000 meters). However, the motor manufacturer's specific de-rating data is always preferable. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 331: Parameter List

    B.1 PARAMETER GROUPS....332 B.2 PARAMETER TABLE ..... 333 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 332: B.1 Parameter Groups

    Fault Trace PM Motor Setup Fault History Fault Detection during PG Speed Maintenance Monitor Control Network Communications Application Monitor Digital Inputs Control Monitor Custom Monitors for Digital Outputs DriveWorksEZ Analog Inputs YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 333: Parameter Table

    Parameters parameter o2-03) initialization: 2220: 2-Wire Initialization A1-00, A1-02, A1-07, and all U2 3330: 3-Wire Initialization and U3 monitors. 4440: DriveWorksEZ Initialization 5550: OPE04 Error Reset YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 334 <4> Default setting value is dependent on parameter A1-06. This setting value is 0 when A1-06 = 0, and 1 when A1- 06 does not = 0. <16> Default setting value is dependent on parameter A1-06, Application Selection. <22> Parameter can be changed during run. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 335: B: Application

    Sets the forward rotation of the motor, and if Reverse Operation reverse operation is disabled. b1-04 A A A 183 — Selection 0: Reverse enabled. 1: Reverse disabled. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 336 Configures the run command at drive power-up. Run Command at b1-17 0: No run command issued at power up A A A 1C6 — Power Up 1: Run command given when power is switched YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 337 Changes the DC Injection Braking reference DC Injection Braking 0 to 100 50% A A − 01BD — b2-15 one second after start. Disabled when set to Current 2 0.0%. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 338 — Compensation Gain (used for excitation search only). 1.20 Increase this setting if OV occurs when <34> performing speed search after a long period of baseblock at start, etc. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 339 0.0 s A A A 1A3 — On-Delay Time programmed for the timer function. This sets 300.0 the amount of time between digital input closure and digital output activation. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 340 Note: Normally, change is not required. Sets the PID controller for direct or reverse PID Output Level acting. b5-09 A A A 1AD — Selection 0: Normal Output (direct acting) 1: Reverse Output (reverse acting) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 341 A A A 1DC — 0: Disabled 1: Enabled Sets the PID target value. 0.00 to 0.00 b5-19 PID Setpoint Value A A A 1DD — Use only when b5-18 = 1 100.00 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 342 PID setpoint. PID Setpoint and 0: Integer b5-39 0 to 3 A A A 1FF — <5> Display Digits 1: One decimal places 2: Two decimal places 3: Three decimal places YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 343 V/f Control. Disabled when set to 0%. <1> Default setting value is dependent on parameter A1-02, Control Method Selection. The value shown is for A1-02 = 2-OLV control. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 344: C: Tuning

    10.0 s A A A 205 — <22> Time 1) <6> Acceleration Time 4 0.0 to C1-07 (Motor 2 Accel Refer to C1-03 6000.0 10.0 s A A A 206 — <22> Time 2) <6> YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 345 S-Curve The longer the S-curve time, the softer the 0.00 to C2-04 Characteristic at 0.00 s A A A 20E — starting and stopping ramp. 10.0 Decel End YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 346 Selection during — during regeneration, a braking option (a Regeneration Braking Resistor, Braking Unit, or Braking Resistor Unit) might be needed to handle the large momentary increase in regenerative energy. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 347 0 to C4-05 – A – — Time Constant start (C4-03 and C4-04). The filter is disabled if the time is set to 2ms or less. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 348 1: Normal Duty (ND) Applications requiring derated or variable C6-01 Duty Cycle S S S torque (VT). This setting sets the following two drive characteristics: Rated output current Overload tolerance YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 349 Carrier Frequency C6-05 Note: Carrier frequency is set to C6-03 00 to 99 A - - — <8> Proportional Gain (upper limit) when operating in Open Loop Vector Control (OLV) control. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 350: D: References

    = 3 and 5) is on. Frequency reference when multi-function input d1-07 Frequency 0.00 "Multi-Step Speed Reference 2, 3" A A A 286 — Reference 7 <22> (H1- = 4 and 5) is on. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 351 6.00 S S S Reference 16." Parameter d1-17 is also the reference for the <22> JOG key on the digital operator, and the multi-function inputs "Forward Jog" and "Reverse Jog." YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 352 Jump Frequency 0.0 to d3-04 reference point. A A A 297 — Width 20.0 The bandwidth becomes the designated Jump frequency, plus or minus d3-04. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 353 A A A 2AC — <22> Selection reference bias becomes 0. Final reference (Up/Down 2) accelerates or decelerates at the time selected. Enabled only when d4-03 = 0. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 354 Added to the frequency reference when one of -100.0 d7-02 Offset Frequency 2 the multi-function input terminals is set A A A 2B3 — <22> (H1- = 45) and switched on. +100.0 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 355: E: Motor Parameters

    754 V (681 V) • KEB Desired Voltage: 480 V (440 V) • OV suppression desired voltage: 760 V (680 V) Note: All settings have hysteresis of 20 V YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 356 There are also settings for Custom V/F patterns that use the settings of parameters E1-04 through E1-10. E1-03 = “F” selects a custom V/f pattern with an upper voltage limit. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 357 > E1-07 (FB) ≥ E1-09 (FMIN) VACrms Out(V) E1-05 E1-12 E1-13 Mid Output 0.0 to 3.0 Hz E1-07 Frequency A A A — 400.0 <1> (FB) E1-08 E1-10 E1-09 E1-07 E1-06 E1-11 E1-04 Frequency (Hz) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 358 10 to Sets the motor nameplate full load current in 200% of Motor Rated − E2-01 amperes (A). This value is automatically set drive <27> Current during Auto-Tuning. rated current YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 359 Sets the motor rated power in kilowatts (kW). 0.40 Motor Rated This value is automatically set during 0.00 to − E2-11 Output Auto-Tuning in units of 0.01 650.00 <12> (1HP = 0.746 kW). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 360 — 400.0 <2> (FA) E3-08 E3-10 E3-09 E3-07 E3-06 E3-11 E3-04 Frequency (Hz) Motor 2 Mid Output 0.0 to 3.0 Hz A A − E3-07 — Frequency 400.0 <2> (FB) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 361 Sets the motor 2 name plate full load current Motor 2 Rated 0.00 to A A − E4-02 in amperes (A). This value is automatically — <12> Slip 20.00 set during Auto-Tuning. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 362 Set to the motor iron saturation coefficient at Iron-Core 130% of magnetic flux. This value is 1.30 to − A − E4-12 1.30 — Saturation automatically set during Rotational 5.00 Coefficient 3 Auto-Tuning. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 363 E4-23 DELETE Available for Simple V/F with PG. — − − E4-25 DELETE Available for Simple V/F with PG. — − − E4-27 DELETE Available for Simple V/F with PG. — YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 364 2 to 48 <10> <25> motor) Motor E5-05 Armature Set the resistance for each motor phase in 0.000 to − − <10> units of 0.001 Ω. Resistance (for 65.000 <25> PM motor) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 365 The value shown is when o2-04 = 98 (62H) 200V class 0.4 kW drive. <20> Range upper limit is dependent on parameters E5-01, Motor Code Selection, and A1-02, Control Method Selection. The value shown is for A1-02 = 5-PM OLV control. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 366: F: Options

    <36> Default setting changes when using OLV Control for PM motors. <37> Setting range becomes 0.00 to 130.00 for drives 0.2 kW and smaller. <38> If using a Yaskawa pico motor, the default setting is 1800 r/min. ◆ F: Options F parameters are used to program the drive to function with options.
  • Page 367 2.0 s A − − 38D will be detected if no PG pulses are detected — (for Simple PG V/f 10.0 for a time longer than F1-14. Refer to F1-02. Control) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 368: H Parameters: Multi-Function Terminals

    24 A A A 400 — Table” for a description of S3 Function Selection setting values. Multi-Function Digital Input Terminal H1-04 0 to 9F 14 A A A 401 — S4 Function Selection YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 369 O O O — possible between C1-05 through C1-08 by combining this function with Accel/Decel Time Selection 2 (1A). Open: Normal operation Baseblock Command (N.O.) O O O — Closed: No drive output YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 370 PID Disable Closed: PID control disabled O O O — By combining Accel/Decel Time 2, the user can switch Accel/Decel Time Selection 2 O O O — from C1-05 to C1-08. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 371 Determines direction only. Simply switching this signal O O O — (2-wire sequence) on or off does not issue a run command. Settings 42 and 43 cannot be used at the same time. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 372 (b1-01 = “1”). Open: KEB deceleration at momentary power loss KEB Ride-Thru 2 (N.C.) O O O — command 2 (N.C. contact) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 373 A A A 437 — meter or PLC for logging kWh. 0: 0.1 kWh units 1: 1 kWh units 2: 10 kWh units 3: 100 kWh units 4: 1000 kWh units YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 374 Example: 90% of the IGBT maintenance period has passed. Reset Command Closed: When the drive receives a reset command from a digital O O O — Active input terminal or serial communication. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 375 Open: Run command is been removed, or baseblock, DC Injection Braking, or Initial Excitation is being performed. Drive Enable Closed: Multi-function input closes (H1- = 6A) O O O — YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 376 Output Switching of 0 Setting “108” reverses the output of “During baseblock,” which is to 92 setting value 08. Setting “14A” reverses the output of “During KEB operation”, which is setting “4A”. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 377 H3-13 Analog Input Filter 0.00 to terminals A1 and A2. A A A 41B — Time Constant 2.00 <22> Effective for reducing noise. <22> Parameter can be changed during run. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 378 Motor rated torque. Differential PID Feedback 10 V = 100% O O O — DriveWorksEZ – O O O — Analog Input 1 DriveWorksEZ – O O O — Analog Input 2 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 379 MEMOBUS/Modbus terminals R+, R-, S+ and Communication S-. Cycle power for the setting to take effect. H5-03 0 to 2 A A A — Parity Selection 0: No parity 1: Even parity 2: Odd parity YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 380 (compatible with the V7). Run Command 0: FWD/STOP, REV/STOP Method H5-12 0, 1 A A A 43D — Method Selection 1: RUN/STOP, FWD/REV Method YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 381 <39> If this parameter is set to 0, the drive will be unable to respond to MEMOBUS/Modbus commands. <40> The availability of certain functions depends on the control method used. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 382: L: Protection Function

    L1-03 Alarm Operation 0: Ramp to Stop 0 to 3 A A A 482 — Selection (PTC input) 1: Coast to Stop 2: Fast-stop 3: Alarm Only (“oH3” will flash) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 383 Sets the time for the output voltage to return to 0.0 to L2-04 Loss Voltage the preset V/f pattern after speed search A A A 488 — <12> Recovery Ramp Time (current detection mode) is complete. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 384 L3-02 level. 2: Intelligent - The active acceleration rate is ignored. Acceleration is completed in the shortest amount of time without exceeding the current value set in L3-02. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 385 3: Stall Prevention with Braking Resistor - Stall prevention during deceleration is enabled in coordination with dynamic braking. 4: Overexcitation Deceleration - Decelerates with the flux level determined by n3-13 (Overexcitation Gain). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 386 0.00 to L3-20 Voltage Adjustment If OV or UV1 occurs at the beginning of KEB 1.00 A A A 465 — 5.00 Gain deceleration, slowly increase this setting by 0.1. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 387 Parameter L4-01 sets the level while parameter L4-02 sets the hysteresis for the Speed Detection Output Function. Speed Agreement 0.0 to L4-02 Refer to L4-01. A A A 49A — Detection Width 20.0 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 388 If the drive faults after an auto restart attempt, the counter is incremented. When the drive operates without fault for 10 minutes, the counter will reset to the value set in L5-01. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 389 Fault Reset Operation after a fault. L5-05 0 to 1 A A A 467 — Selection 0: Use the method available in G7. 1: Use the method available in V7. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 390 Sets the length of time an overtorque/ Torque Detection 0.0 to L6-03 undertorque condition must exist before 0.1 s A A A 4A3 — Time 1 10.0 Torque Detection 1 is recognized by the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 391 Sets the length of time an overtorque/ Torque Detection 0.0 to L6-06 undertorque condition must exist before torque 0.1 s A A A 4A6 — Time 2 10.0 detection 2 is recognized by the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 392 0 to L6-11 Weakening Detection A A A 46B — function outputs is set for mechanical 65535 Start Time weakening detection (H2- = 22) the output signal is switched on. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 393 Braking Resistor resistor. This parameter does not enable or L8-01 A A A 4AD — Protection Selection disable the DB function of the drive. (ERF type) 0: Not provided 1: Provided YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 394 (this parameter should be disabled in such cases). Enables and disables the drive's output ground Output Ground Fault fault detection. L8-09 A A A 4B5 — <12> Detection Selection 0: Disabled 1: Enabled YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 395 1: Enabled Configures an alarm when the relative output Current Alarm current rises above 150%. L8-41 A A A 4F2 — Selection 0: Alarm disabled. 1: Alarm enabled (alarm is output). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 396: N: Advanced Performance Set Up

    Hunting Prevention may reduce the vibration. 0: Disabled Hunting Prevention A − − n1-01 1: Enabled — Selection Used in V/f Control only. When quick response is needed disable Hunting Prevention. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 397 1 to 20 5% A − − n3-01 Deceleration high-slip braking (HSB). — Frequency Width If Overvoltage (OV) faults occur during HSB, this parameter may need to be increased. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 398 Use n6 parameters to adjust the motor line-to-line resistance while the drive is online. Line-to-Line Motor Tunes the line-to-line motor resistance online. − A − n6-01 Resistance Online 0: Disabled — Tuning 1: Enabled YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 399 High Performance 0: Disabled − − A 56F n8-56 — Control Selection 1: Enabled <12> Default setting value is dependent on parameter o2-04, Drive/kVA Selection. <30> For use with PM motor. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 400: O: Operator Related Parameters

    (option). A setting of "1" is the lightest contrast LED Contrast 0 to 5 A A A 504 — and a setting of "5" is the darkest contrast. <22> 3: Normal contrast YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 401 Sets the function of the STOP key on the digital operator when operating from the STOP Key Function o2-02 external terminals or via serial communication. A A A 506 — Selection 0: Disabled 1: Enabled YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 402 Sets parameter default values after a drive Initialization initialization (A1-03) is executed. Specification o2-09 1: American specification 0 to 4 — Selection 2: European specification DELETE for U.S. 3: China specification YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 403 Resets U4-04 (Cooling Fan Maintenance) to 0. 0H A A A 50E — 65535 (Operation Time) Capacitor Resets the capacitor maintenance time o4-05 0 to 150 0% A A A 51D — Maintenance Setting (U4-05). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 404: R: Dwez Parameters

    Parameter 1 for connecting DWEZ (lower). – A A 1841 — Parameter 1 (lower) FFFFH DWEZ Connection 0 to r1-03 Parameter 2 for connecting DWEZ (upper). – A A 1842 — Parameter 2 (upper) FFFFH YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 405 Parameter 11 for connecting DWEZ (upper). – A A 1854 — Parameter 11 (upper) FFFFH DWEZ Connection 0 to r1-22 Parameter 11 for connecting DWEZ (lower). – A A 1855 — Parameter 11 (lower) FFFFH YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 406 Parameter 20 for connecting DWEZ (upper). – A A 1866 — Parameter 20 (upper) FFFFH DWEZ Connection 0 to r1-40 Parameter 20 for connecting DWEZ (lower). – A A 1867 — Parameter 20 (lower) FFFFH YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 407: T: Motor Tuning

    2 to 48 — Motor Poles Motor Base Sets the base speed of the motor in revolutions per 0 to 1750 A A − T1-07 — Speed minute r/min (RPM). 24000 r/min YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 408: U: Monitors

    U1-05 Motor Speed Maximum – A A Display units are determined by o1-03. speed 10 V: 200 Output Voltage U1-06 Displays the output voltage. Vrms A A A Reference (400 Vrms) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 409 Input 2 (terminal S4 enabled) 1: Multi-Function Digital Input 3 (terminal S5 enabled) 1: Multi-Function Digital Input 4 (terminal S6 enabled) 1: Multi-Function Digital Input 5 (terminal S7 enabled) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 410 Displays 100% when the input is 10 V Terminal A2 Input Displays the voltage input to terminal A2. U1-14 10 V: 100% A A A Voltage Displays 100% when the input is 10 V. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 411 U2-01 Current Fault Display of the current fault. – A A A output avail. No signal U2-02 Previous Fault Display of the previous fault. – A A A output avail. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 412 Output Terminal Displays the output status at the previous No signal U2-12 Status at Previous fault. Displays the same status displayed in output – A A A Fault U1-11. available YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 413 U3-07 7th Most Recent Fault Displays the seventh most recent fault. output – A A A 806 available No signal U3-08 8th Most Recent Fault Displays the eighth most recent fault. output – A A A 807 available YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 414 Cumulative Operation No signal Displays the cumulative operation time at the U3-20 Time at 10th Most output 1 H A A A 813 tenth most recent fault. Recent Fault available YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 415 = 10), triggering an alarm. Parameter o4-09 resets this monitor. Lights all segments of the LED to verify that U4-09 LED Check – A A A the display is working properly. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 416 -03 = Analog (terminal A3) 2-02 to 17 = Multi-step speed (d1-02 to 17) 3-01 = MEMOBUS/Modbus communications 4-01 = Option 5-01 = Pulse Input 6-01 = CASE 7-01 = DWEZ YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 417 06: b1-17 (run command given at power-up). 07: TBD MEMOBUS/Modbus Displays the MEMOBUS/Modbus U4-22 Communications communications reference (Reg No. 0001H) A A A 7DE Reference as a 4 digit hexadecimal number. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 418 10 V: 100% current (Iq). ACR output of (d-axis) Monitors the current − A − U6-08 d-Axis ACR Output control output value for the motor excitation 10 V: 100% current (Id). YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 419 A A A 1959 <27> Setting units for this parameter are determined by o2-04, Drive/kVA Selection. Less than 11 kW: 2 decimal points, 11 kW and above: 1 decimal point. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 420: Factory Default Settings

    8.1 10.4 12.7 10.4 15.0 8.1 8.1 2.3 1.5 <24> <24> Values shown here are for 200 V class drives. Double the value when using a 400 V class drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 421: Default Settings Determined By Drive Capacity (O2-04)

    20.56 9.842 5.156 1.997 1.601 0.771 Torque Compensation Motor E4-06 21.6 20.1 18.2 13.8 18.5 18.4 19.6 Iron Loss Hunting Prevention Time n1-03 Constant Momentary Power Loss L2-02 Ride-thru Time YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 422 20.56 9.842 5.156 1.997 1.601 E2-06 Motor Leakage Inductance 21.6 20.1 18.2 13.8 18.5 18.4 E4-01 Motor 2 Rated Current E4-02 Motor 2 Rated Slip E4-03 Motor 2 No-Load Current YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 423 C6-02 Carrier Frequency Selection – Carrier Frequency Selection Upper Limit E2-01 Motor Rated Current E2-02 Motor Rated Slip 2.73 E2-03 Motor No-Load Current Ω E2-05 Motor Resistance Between Lines 0.771 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 424 V/f during Speed Search b8-03 Energy Control Carrier Time Constant sec. b8-04 Energy Saving Coefficient – 713.8 576.4 447.4 338.8 313.6 C6-02 Carrier Frequency Selection – Carrier Frequency Selection Upper Limit YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 425 151 (97H) b3-04 V/f during Speed Search b3-06 Output Current 1 during Speed Search – b8-04 Energy Saving Coefficient – 245.8 C6-02 Carrier Frequency Selection – Carrier Frequency Selection Upper Limit YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 426 °C L8-04 OH Detection Level L8-09 Ground Protection Selection – L2-05 UV Detection Level Two Phase/Three Phase Switching Voltage C6-21 Level (%) Two Phase/Three Phase Switching C6-22 Frequency Level (Hz) YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 427: Network Communications

    Appendix: C Network Communications This appendix details specifications, connections, and programming of the drive for MEMOBUS/Modbus communication. C.1 MEMOBUS/MODBUS BASIC SET-UP ..428 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 428: Memobus/Modbus Basic Set-Up

    Figure C.1 Master Slaves AC Drive AC Drive AC Drive Figure C.1 Example of Connections between Master and Drive YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 429: Communication Specifications

    Set the terminating resistor by turning ON pin 1 of switch S2. Figure C.2 RS-422A or RS-485 Switch Terminating resistor (1/2W, 110 Ohms) Figure C.2 MEMOBUS/Modbus Switch YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 430 2. Use shielded cables for the communication cable, and use proper shield clamps. Shield at one end only. 3. When using RS-485 communication, connect S+ to R+, and S- to R-, on the control circuit terminal board. Refer to Figure C.4. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 431 115.2 kBps (max.) Communications output (–) Shield ground Figure C.4 R+ R AC AM AC MP HC SC Figure C.4 Control Circuit Terminal Block Configuration (CIMR-VA ; CIMR-VU YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 432: Communication Set-Up Procedure

    Selects drive station node number (address) for MEMOBUS/ Drive Node Address 0 to 20 H5-01 Modbus terminals R+, R-, S+, S-. Cycle power for the Serial Comm Adr setting to take effect. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 433 Enables or disables "request to send" (RTS) control: H5-07 Selection 0: Disabled - RTS is always on. 0 to 1 RTS Control Sel 1: Enabled - RTS turns on only when sending. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 434 • Control multi-function digital and analog outputs. Note: An OR operation is performed between the multi-function command input from the master device and the command input from multi-function digital input terminals S3 to S8. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 435: Standards Compliance

    D.2 EUROPEAN STANDARDS ....440 D.3 UL STANDARDS ......443 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 436: Section Safety

    Always ground the motor-side grounding terminal. Improper equipment grounding could result in death or serious injury by contacting the motor case. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 437 Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 438 Do not use unshielded cable for control wiring. Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 439 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.

  • Page 440: European Standards

    Area of Use ■ Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 441 TRS5R 2A0004 TRS10R 2A0006 TRS10R 2A0010 TRS30R 2A0012 TRS40R 2A0021 TRS50R 400 V Class Three-Phase Drives 4A0001 TRS5R 4A0002 TRS5R 4A0004 TRS20R 4A0005 TRS20R 4A0007 TRS30R 4A0009 TRS30R 4A0011 TRS40R YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 442: Emc Guidelines Compliance

    This drive is tested according to European standards EN61800-3 and it complies with the EMC guidelines. Refer to EMC Filter Installation on page 302 for details on EMC filter selection and installation. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 443: Ul Standards

    Main Circuit Terminal Wiring ■ Yaskawa recommends using UL-listed copper wires (rated at 75°C) and closed- loop connectors or CSA-certified ring connectors sized for the selected wire gauge to maintain proper clearances when wiring the drive. Use the correct crimp tool to install connectors per manufacturer recommendation.
  • Page 444 Wire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local codes for wiring. Use a class 2 (UL regulations) power supply for the control circuit terminal. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 445 • Suitable for use on a circuit capable of delivering not more than 30,000 RMS symmetrical amperes for 240 V in 200 V class drives (up to 480 V for 400 V class drives) motor overload protection. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 446: Drive Motor Overload Protection

    This parameter selects the motor overload curve used according to the type of motor applied. Table D.4 Overload Protection Settings Setting Description Disabled Std Fan Cooled (< 10:1 motor) (factory default) Standard Blower Cooled (10:1 motor) Vector Motor (1000:1 motor) PM motor YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 447 — when running at 100% load. The OL1 function does not derate the motor at any speed. Setting L1-01 = 4 selects protection for a PM motor. YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 448 Figure D.3 10H z 60H z E 2-01 125% 200% 150% 175% A – Time (minutes) B – Output Current (Percent of motor FLA) Figure D.3 Motor Overload Protection Time YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)

  • Page 449: Index

    Accel/Decel ....... . 141 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 450 ......216 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 451 C4-01 ..... . . 188 Control Circuit Terminal Block Configuration . 79 C4-02 ....188 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 452 Recent Fault ......151 DC Bus Charge Indicator ..... 321 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 453 Auto-Tuning....... . 252 E1-04 144 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 454 Er-12 ....... . .201 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 455 FB........144 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 456 Heatsink Overheat ... . . 197 H2-01 ..... . . 155 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 457 L2-05 ..222 Installation Orientation ......39 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 458 L7-03 ........393 Magnetic Flux Compensation Capacity ..337 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 459 Command is Input ......260 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 460 Selection ........369 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 461 No-Load Current Error ....201 oH ......197 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 462 Option Card External Fault..197 Overheat Alarm Level ......394 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 463 Program Lockout ......371 PID Control Selection Fault....239 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 464 Reverse Regenerative Torque Limit ....393 Slip Compensation Primary Delay Time..346 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 465 CIMR-V*2A0020) HD......264 Standard Connection Diagram....56 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 466 U3 Fault History ......413 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 467 Vibration ........324 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 468 Zero Speed ....... . .374 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 469 YASKAWA TM.V1000.01 V1000 Drive Installation & Start-Up Manual (Preliminary 01-19-07)
  • Page 470 New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 Internet: http://www.yaskawa.co.jp YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2, 65824 Schwalbach, Germany Phone: 49-6196-569-300 Fax: 49-6196-888-301 Document Number.: 01/19/07 Data Subject to change without notice. Yaskawa Electric America, Inc.

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