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FZ2 Series User's Manual Vision Sensor Rev.A How This Manual Is Organized This Manual includes two manuals, "User's Manual", which describes the basic operations and settings of vision sensors, and "Processing Item List Manual", which describes the setting options of each processing item.
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User's Manual This manual describes the basic operations and all settings when using vision sensors. This Manual includes two parts: Operation and Environment Settingas Parts. The contents are shown as follows. Operation Part This part describes how to measure according to the workflow chapter by chapter. First, prepare to measure by performing "Preparation"g"Design Contents to be Measurement"g"Set up Contents to be Measurement".
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User's Manual Operation Part Operation Part This part describes the operation flow from planning to actual measurement and result verification. Before Operation Design Preparation Setting up Scene (Measurement Flow) Test Measurement/Re-measurement/Adjustment Starting Operation Utilizing/Analyzing Measured Data...
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Chapter 1 - Before Operation This chapter describes fundamental operations and designations of components of this product. Operation Flow Screens/Windows Input Operation Inputting a Value Inputting a Text Selecting Files and Folders Operations of ProcItem Setting Window Setting Figures Saving Settings and Powering Off...
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Operation Flow Here describes the operation flow.
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Screens/Windows The screen varies with the operating state. Some typical interface structures and various buttons are functionally described hereto.
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Main Screen (ADJUST window) The screen is used for carrying out measurement, from which measurement results can be verified. 1. Menu bar To select the menu used for measurement-related operation or setting. Main Screen Menu 2. "Measurement information display" area 1.
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Displays the time required for the measurement process. 3. Status display Displays the scene group number, the scene number, the external output status, and the image mode for the currently displayed content. 3. Toolbar Some common functions are reserved in Toolbar. Edit flow Displays the Edit Flow window.
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Displays the measured image. 1. ProcItem setting button Displays the name of the processing item for the currently selected processing unit. When tapping the button, the ProcItem Setting window is displayed. 5. "Control" area Displays "Test measurement setting", "Flow", "Detail result", and "Image view setting".
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Displays the measurement flow for the scene used for measurement. Tap a button for each unit to display the ProcItem Setting window and change the processing unit settings. Operations of ProcItem Setting Window The size of the processing unit buttons can be switched by tapping [Display] - [Display the enlarged measurement flow].
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Main Screen (RUN window) This is the window used during operation. 1. "Measurement information display" area 1. Overall judgement Displays the result of the overall judgement of a scene ([OK]/[NG]). The judgement result for each processing item is displayed in each flow unit of the "Control"...
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Displays the scene group number and the scene number. 2. "Image display" area Displays the measured image. 1. ProcItem setting button Displays the name of the processing item for the currently selected processing unit. If this button is tapped during simplified non-stop adjustment, the ProcItem Setting window is displayed.
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Setting window, and the settings can be changed. Changing Judgement Condition of a Unit during Measurement Important When simplified non-stop adjustment is not being performed, the ProcItem Setting window is not displayed even if a button for a processing unit is tapped. In the RUN window, the size of processing unit buttons cannot be changed.
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ProcItem Setting Window This window is used to set the Measurement parameters and judgement conditions, etc, of Processing Item. For window operations, see Operations of ProcItem Setting Window. 1. "Item tab" area Displays detailed setting items as tabs, for the processing unit selected in the Edit Flow window or in [Flow] of the "Control"...
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Zooms in and out of the displayed image. Using Zoom Function 3D Processing Item Window 1. "Image display" area Displays the coordinates, figures and images captured from cameras, etc. 2. 3D camera switching button When tapping the button, the camera image in the "Image display" area is switched.
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When using camera input 2 and 3. are switched. When using camera input 0, 1, and 2. are switched in order. Example) A display when camera input 0 and 1 are used. Tapping switches it to , and the image of camera input 1 is displayed in the "Image display"...
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Setting Expression Window This window is used for setting expressions for measurement. For the contents and operation of this window, see Processing Items List Manual, "How to Display Setting Expression Window".
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Input Operation This section describes the basic operations of input devices of this product.
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Operations of Touch Pen (for Users of Panel-type Controller) The touch pen is used in the touch screen in either of the following ways. Tapping Touch the screen slightly with the touch pen, and then take off immediately in order to select Processing items.
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Basic Operations of Mouse and Trackball (for Users of BOX-type Controller) Please use currently available mouse or trackball with USB interface. (See the list for recommended products. Please refer to product catalogue.) Note Don't use the right mouse button, roller and other keys. Tapping Press the left mouse button to select Processing items.
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Inputting a Value This section describes how to input the data required for setting the Judgement conditions and communication specifications. There are a few input ways according to different settings. Setting by drawing a figure (Setting the coordinates on the figure as values) When carrying out "Model registration"/"Region"...
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The numerical value is input. 3. Tap [OK]. Verify the value, and close the numeric keyboard.
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Inputting a Text This section describes how to input File names and descriptive text. The following software keyboard is viewed in the input text screen. 1. Japanese input mode 2. Mark (One-byte Characters Input Mode) 3. a (Alphanumeric Characters Input Mode) To toggle between uppercase and lowercase mode, tap "A/a".
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Selecting Files and Folders This section describes how to select a destination folder for images captured from such operations as saving data/load and re-measurement. The following window will appear in File and Folder Selection window. 1. Window Title When specifying a file, the title is "FileExplorer". When selecting a folder, the title is "Select folder".
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Enabled when a folder or file is selected in the "List view" area. Tapping allows to opening a window for you to confirm the deletion. Rename ( Enabled when a folder or file is selected in the "List view" area. When tapped, the Rename window is displayed.
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Available Operations in File Selection Window This section describes available operations from the File Selection screen. Note When the target file is not viewed in the "List view" area, please check to ensure that a file type is selected from the "Type". Copying/Pasting a File or Folder 1.
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How to input text: Inputting a Text Note When a file with the same name exists, a prompt will be viewed telling you that you cannot select the name. Deleting a Folder or a File 1. From the "List view" area, tap the name of file or folder to be selected. The file or folder will be selected.
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Operations of ProcItem Setting Window Detailed settings for each processing unit are set in the ProcItem Setting window. This section explains basic common operations in the ProcItem Setting window. 1. Display the ProcItem Setting window. The ProcItem Setting window can be displayed from the Main screen or the Edit Flow window.
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Using Zoom Function Specifies the magnification settings of the displayed image in the ProcItem Setting window. 1. Zoom browser Indicates the zoomed area in the original image. 2. Magnification factor Enters the magnification factor between 25% and 1600%. 3. Operation buttons Zoom-in button ( Enlarges the selected area two times.
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Setting Figures This section describes how to set up objcets (figures and text) when registering models or measurement regions. The type and number of objects differ depending on different setting options. For the available setting options, see Corresponding Image List of Processing Items Processing Items List Manual, "Processing item List".
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"Figure Setting" Area Registers a figure when registering or setting a measurement region or model. 1. Figures Lists the names of the registered objects. The figure at the bottom of the list is the most foreground object. The upper place the object is listed in, the more background it is displayed.
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1. Drawing tool buttons Sets up objects, such as figures and text. The number and type of the objects available are different depending on the item to work with (ex. "Result display", "Model", "Region setting"). For details, see Corresponding Image List of Processing Items.
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How to Set up The settable objects are as follows: Table: Figure Object List Initial State Objects Other Than the Result Display Result Display Height: 201 pixels Height: 241 pixels Rectangle Rectangle Width: 201 pixels Width: 241 pixels Length: 201 pixels Length: 320 pixels Line Line...
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Four points are displayed at each corner. Dimension Adjust Drag one of the points. Example) To enlarge Drag the point in the lower right corner to the lower right direction. Setting Item Setting items can be switched by tapping [ ] or [ ]. Table: Detail Setting (Rectangle) Item Description...
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position (X, Y) rectangle are displayed. To edit each value, tap the button to the right of the value, and specify a value in the window displayed. The X and Y coordinate values at the lower right corner of Lower right the rectangle are displayed.
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Setting Item Setting items can be switched by tapping [ ] or [ ]. Table: Detail Setting (Line) Item Description The X and Y coordinate values at the center of the line are Center position displayed. (X, Y) To edit each value, tap the button to the right of the value, and specify a value in the window displayed.
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Points are displayed on the top, bottom, left, right, and lower right of the circle. Dimension Adjust Drag one of the points. Example) When circle is Zoom Drag the point on the lower right of the circle. Example) To transform the circle into a horizontally long ellipse Drag the point on the right of the circle to the right.
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Table: Detail Setting (Circle) Item Description The values of the coordinates (X, Y) at the center of the circle Center position are displayed. (X, Y) To edit each value, tap the button to the right of the value, and specify a value in the window displayed. The radius of the circle in the X-axis direction is displayed.
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Example) To enlarge the entire circumference Drag a point on the outer circle. Example) When adjusting the width of circumference Drag a point on the inner circle. Setting Item Setting items can be switched by tapping [ ] or [ ].
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Table: Detail Setting (Circumference) Item Description The values of the coordinates (X, Y) at the center of the circle Center position are displayed. (X, Y) To edit each value, tap the button to the right of the value, and specify a value in the window displayed. The radius of the circle is displayed.
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Example) When adjusting the width of arc Drag the point on the inner or outer arc inward or outward. Example) When changing the Angle of arc (partially open) Drag one of the points at the end of the arc. Setting Item Setting items can be switched by tapping [ ] or [ ].
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Table: Detail Setting (Arc) Item Description The values of the coordinates (X, Y) at the center of the circle Center Position are displayed. (X, Y) To edit each value, tap the button to the right of the value, and specify a value in the window displayed. The radius of the circle is displayed.
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Image selected Overall image selected. Setting Item Table: Detail Setting (Cross) Item Description The values of the coordinates (X, Y) at the center of the cross Central are displayed. coordinate (X, Y) To edit each value, tap the button to the right of the value, and specify a value in the window displayed.
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1. When [Polygon] is specified, a triangle is drawn at first. 2. If you drag one of the sides and drop it at the point you want to make a new vertex, a new vertex will be created. If the number of climaxes is not within 3 to 10, the image isn't deemed as a polygon.
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Drag points (randomly). Setting Item Setting items can be switched by tapping [ ] or [ ]. Table: Detail Setting (Polygon) Item Description The X and Y coordinate values at the center of the polygon are Center Position displayed. (X, Y) To change the value, tap the button to the right and specify a value in the window displayed.
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"Text" can be only used in [Result display] processing item. Processing Items List Manual, "Result Display". Time Image selected Overall image selected. Note "Time" can be only used in [Result display] processing item. Processing Items List Manual, "Result Display".
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OR Setting/NOT Setting OR setting/NOT setting is used to combine multiple images. The figures that can be combined are different depending on the processing item. For details, see the Processing Items List Manual. When inserting a new figure, it is handled as an OR image. At this time, when [OR/NOT] ) is tapped, the image is handled as a NOT image.
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Drawing Procedures This section describes how to register models, draw figure in measurement region and specify the measurement region. 1. Display the "Figure setting" area by one of the following methods. For "Model registration" in Processing item setting The number and type of the objects you can register are different depending on the processing item.
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The objects are registered. Note To enlarge Use the Zoom function to enlarge the displayed image. Using Zoom Function To check the drawn objects The type and the consecutive number of drawn objects are displayed on the left of the "Figure setting" area. "Figure Setting"...
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6. Tap [OK] when drawing is over. The settings are registered.
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Available Operations in Drawing Area This section explains the editing operations available in the "Figure setting" area. For details about the "Figure setting" area, see also "Figure Setting" Area. Moving a Object in View Area 1. Tap the objects to be moved from the "Image display" area to object list. All objects can be moved by tapping "Select All"...
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A window will be viewed for your confirmation. Using Expressions When tapping [...] for each value displayed in the Detail window, the Setting Expression window is displayed to set a value. However, the available features in the Setting Expression window vary depending on the situation. For the operation of the Setting Expression window, see Processing Items List Manual, "Structure and Creation of Expression".
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Saving Settings and Powering Off Before turning off the power of the controller, perform the following operations to save the scene data that you have set. Scene data of Scene Group 0 will be Saved into the built-in flash memory of controller. If USB memory is inserted, the setting data of Scene Group 1 to 31 will be Saved into USB memory.
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Powering Off LCD Just Power off LCD, not the controller. 1. Open the measurement manager bar at the bottom right of the Main screen and tap [LCD Off]. A confirmation message is displayed. 2. Tap [OK]. LCD is switched off. Note This window cannot be captured.
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Chapter 2 - Design Measurement environment/Processing item shall be necessarily designed prior to measurement. Connections Required for Measurement Design Measurement Contents...
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Connections Required for Measurement Please check the connections of equipments prior to measurement, which shall be set up where necessary. Number of Cameras and Lighting Method The cameras, lightings and lighting methods may vary depending upon different measurement objects. The cameras and lighting methods optimally suited for measurement shall be discussed here.
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When using measurement results, it's required to input measurement command from external devices, or set up I/O. Different external devices require different connections. For details, see How To Connect & Communicate With External Devices. Operation with PC PC connection and setting shall be required when inputting measurement commands or using measurement results.
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Design Measurement Contents A wide range of measurement objects and corresponding Processing items are available in this product. By combining these Processing items, measurement for different purposes can be implemented. This combinations of Processing items are called as "Scene". You can prepare many scenes beforehand, so as to toggle between scenes easily and change measurement contents.
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By default, Unit 0 has a processing item [Camera image input], which corresponds to the dimension. For the FZ2 series, [Camera Image Input] For the FZD series, [3D Camera Image Input] Example) When adding Position Compensation for two measurement objects in the same...
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Example) When judging the type and classifying measurement conditions according to images (branch processing)
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Chapter 3 - Preparation This chapter describes the preparations prior to fine-tuning of camera, etc. Verifying Items Preparing Controllers Adjusting Camera...
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Verifying Items This product can operate with a single controller, or is connected to external devices.
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Verifying Configurations Configuration 1: Used on 1 Controller USB memory is used to Save back-up data into PC. Configuration 2: Connect Controller and External Devices PC is connected to external devices via RS-232C/422 or parallel cables. External devices allow measurement command input, or measurement results acquisition. For details, see How To Connect &...
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Preparing Controllers No special preparation is required since some Processing items are preinstalled into this product. Please check if controller is switched on, and the Main screen is displayed. For the details, see the User's Manual.
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Language Selection When a controller with factory defaults starts up, the Language Setting window is displayed. Information about the application software will be displayed in your selected language. Either "Japanese" or "English" can be selected. 1. In the Language Setting window, tap [ ] for "Language" and select a language. 2.
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Adjusting Camera Confirm which images are taken. Adjust the position of measurement objects and focal distance of lens. 1. In "Image view setting" of the "Control" area on the Main screen, tap [ ] for "Image mode" to select [Through]. The whole images captured from camera are viewed in the "Image display"...
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Intelligent Camera (with Lighting Function) Proper lighting is of crucial importance to vision sensor. If an intelligent camera with lighting function is connected, lighting can be controlled from a controller. Features of an intelligent camera with lighting function are as follows: A single camera enables to test the illumination in various Angles, so it's possible to shorten the lighting setting time and measurement test time.
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When Performing 3D Measurement Coordinates from two cameras must be linked when performing 3D measurement. This operation is called "3D coordinate setting". When using all-in-one cameras When the distance between the measurement objects and the camera position is small (300 mm or less), the 3D measurement can be performed with all-in-one cameras.
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For the operations, see Processing Items List Manual, "Measurement when the Measured Object can be Placed Horizontally". Settings when the calibration target cannot be placed horizontally. Take samples at several points by moving the calibration targets up and down with different angles.
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When Performing 3D Measurement Coordinates from two cameras must be linked when performing 3D measurement. This operation is called "3D coordinate setting". When using all-in-one cameras When the distance between the measurement objects and the camera position is small (300 mm or less), the 3D measurement can be performed with all-in-one cameras.
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Chapter 4 - Setting up Scene (Measurement Flow) A series of processes (measurement process) combined with Processing items are called as "Scene". What is Scene Creating a New Scene Editing a Processing Unit in a Scene Changing Steps (Scene Switch) Selecting a Processing Item Configuring Measurement What is Scene Group...
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What is Scene It's required to create "scene" prior to measurement. This method enables to select Processing item from the prepared Processing item list and combine them like a flow chart. For details, see Design Measurement Contents. Scene It's possible to create a scene after combining Processing item according to a flow chart. You also can create multiple scenes for switching.
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Some Processing items are prepared in advance according to a variety of measurement objects and contents supported by this product. By combining Units freely according to measurement contents, scenes can be created for different purposes. In the Edit Flow window to create a scene, a processing unit labeled "0. Camera Image Input"...
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Creating a New Scene This section describes how to create a new scene. For how to edit scenes, see Editing a Processing Unit in a Scene. For the detailed settings of each processing unit added to a scene, see Processing Items List Manual.
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3. Select a processing item to be added from the processing item tree. Edit Flow Window 4. Tap [Append]. The selected processing item is appended at the bottom of the unit list (flow). Important When 2D and 3D measurement and used in a scene...
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When 2D measurement and 3D measurement are performed within the same scene, insert a [camera switch] just before the processing item where the dimension changes. Example) When performing inspections using 3D Camera Image Input, 3D Edge Position, Defect, and 3D Height, create a flow as follows. 0.
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Note The ProcItem Setting window can also be displayed by tapping the ProcItem Setting button for the processing unit to be set. 6. Continue to add processing units. Repeat the steps after 3. For moving, deleting, or copying processing units in a scene, see Editing a Processing Unit in a Scene below.
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Editing a Processing Unit in a Scene This section explains how to rearrange the unit order or how to delete processing units in a scene in the Edit Flow window. 1. Display the scene to edit on the Main screen. Changing Steps (Scene Switch) 2.
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Selecting the Processing Unit to Edit This section explains how to select a processing unit to edit from the unit list in the Edit Flow window. When the needed processing unit is displayed in the list: Directly tap the desired processing unit. The tapped processing unit is selected and the background color of the processing unit name changes.
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2. Select any processing unit in the unit list, and tap [Search up] ( ) or [Search down] ( Table: Searching a Processing Unit Button Description Searches processing units above the position of the currently Search up selected unit. If a processing unit contains the searched processing item, that processing unit is selected.
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Selecting the Processing Unit at the Top or Bottom Selects the processing unit at the top or bottom of the flow. 1. In the unit list, tap [Select top] ( ) or [Select bottom] ( Table: Processing Unit Selection Buttons Button Description Selects the processing unit at the top of the unit list.
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Table: Processing Unit Selection Buttons Button Description Selects the processing unit one above the currently selected unit. Select above For each tap, the selection moves upward by one unit. By holding the button down, the selection sequentially moves upward. Selects the processing unit one below the currently selected unit. Select below For each tap, the selection moves downward by one unit.
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Appending a Processing Unit at the Bottom You can append a processing unit at the bottom of the flow. 1. In the Edit Flow window, select a processing item to be added. Edit Flow Window 2. Tap [Append]. The selected processing item is appended at the bottom of the flow.
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Inserting a Processing Unit You can insert a processing unit at any position in a scene. Note If a processing unit is inserted, the number of the processing units below is incremented by one. The processing unit numbers, referred to in result-outputting or branch control processing items, are also incremented automatically.
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A new processing unit is inserted above the tapped unit, and the number of the units below is incremented by one.
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Renaming a Processing Unit You can rename a processing unit with any name. By factory default, the processing unit's name is the same as the processing item's name. It is meaningful to rename a processing unit when there are multiple processing items of the same type in a scene.
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The Rename Unit window closes and the processing unit is renamed.
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Setting Details of a Processing Unit You can set the details for processing units (the ProcItem setting). 1. In the Edit Flow window, select the processing unit to set the ProceItem settings and tap [Set]. The ProcItem Setting window for the processing unit is displayed. For details, see Processing Items List Manual.
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Moving a Processing Unit You can change the running order of processing units. 1. Select a processing unit you want to move in the Edit Flow window and tap [Move up] or [Move down]. Tap several times as required for moving. As the processing unit moves, its number also changes.
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Copying and Pasting a Processing Unit Since setting data can be maintained for copying, some of settings can be easily changed. 1. In the Edit Flow window, select a processing unit to be copied and tap [Copy]. 2. Tap the processing unit below the position you want to paste a unit and tap [Paste].
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Note Repeat Step 2 to paste the unit continuously. However, if you tap a button other than [Paste], you cannot continue to repeat the pasting action at a later time.
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Deleting a Unit Deletes any unit in a scene. Note If a processing unit is deleted, the number of the processing units below is decremented by one. The processing unit numbers, referred to in result-outputting or branch control processing items, are also decremented automatically. 1.
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Changing Steps (Scene Switch) Change steps by scene switch. Factory setting is defaulted to View Scene 0 after switching on. In addition, it's possible to create multiple scenes (Scene 1 to 31). Up to 1024 scenes can be set with scene group function. You can also specify to switch scene group and scenes from external devices.
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Selecting a Processing Item Comprehensive Processing Items for measurement are available in this product. The application-oriented measurement can be configured by combining Processing Items or changing the settings of Processing Items. This section describes Processing Items used for target measurement. Selecting Measurement Processing Items with Chart Selecting Measurement Processing Item by Measurement Way and Purpose Selecting Measurement Processing Item from List...
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Selecting Measurement Processing Items with Chart Select application-oriented Processing Items with a chart. Table: Chart List Item Correct the position deflection of Correct Position Deflection measurement objects Locating (Measurement Objects Not Measure the location of measurement Inclined) objects Locating (Measurement Objects Inclined) Internal and External Measurement Presence Measurement...
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Locating (Measurement Objects Not Inclined)
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Locating (Measurement Objects Inclined) Internal and External Measurement...
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Measuring Height (3D) Measuring Position of Holes (3D)
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Selecting Measurement Processing Item by Measurement Way and Purpose This section describes how to check the counted number, and verify if there is deformation and stain, etc, using proper methods. Measure Position Measuring Positions (3D) Measure Defect and Foreign Materials Count Measure Size Measure Folding of Paper and Sheet...
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Processing Items List Manual, "Flexible Search" Other locating If the shape and background of measurement objects are fixed, the searched Processing Items, similar to [Search] after pattern registration, is effective. Processing Items List Manual, "Search" Measuring Positions (3D) Measuring door gaps or level difference When measuring the gap and level differences of assembled materials, [3D Edge Position] is effective.
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Measuring heights When measuring the heights of objects, [3D Height] is effective. Processing Items List Manual, "3D Height" Measure Defect and Foreign Materials Check the defect, stain and spot of plain measurement objects When measuring the defects and spots of plain background, [Defect] is effective. Processing Items List Manual, "Defect"...
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Measure Size Measure width of objects When measuring width of objects, [Edge Position] is effective. Processing Items List Manual, "Edge Position" Measure dimensions of finished products When measuring dimensions of finished products, combine [Edge Position] and [Expression]. Use [Edge Position] to measure position, and [Expression] to calculate the spacing of positions and then the dimensions.
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Measure Interior/Exterior and Orientation Measure interior/exterior and orientation according to the presence of markings When measuring orientation according to the presence of markings on objects, [Search] is effective. Processing Items List Manual, "Search" When the size and position of markings are not even For this case, [Flexible Search] is effective.
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When measuring if the markings and uneven variants are mixed, [Flexible Search] is effective. Processing Items List Manual, "Flexible Search" Measure the mixing of variants with plain background When measuring the mixing of variants of complete equipments with plain background, [Search] is effective. Processing Items List Manual, "Search"...
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Inspecting date When inspecting character strings such as production date etc, [Date Verification] is effective. The date can be set automatically for verification. Processing Items List Manual, "Date Verification" Inspecting character strings When inspecting arbitrary character strings, [Character Inspection] is effective. Processing Items List Manual, "Character Inspection"...
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Selecting Measurement Processing Item from List Sets the details of the processing item registered in each processing unit. For the settings and setting steps, see the description of Processing Items. Table: Processing Item List Classification Processing Item Name (References) Camera Image Input Camera Switching Image Input 3D Camera Image Input...
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3D Search 3D Circle Search 3D Height Calculation Set Unit Data Get Unit Data Elapsed Time Measurement Support Wait Trend Monitor Data Logging 3D Calculation Conditional Branch Branch Control DI Branch Parallel Judgement Output Result Output Parallel Data Out Data Output Result Display Outputting Results on Screen 3D Result Display...
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Configuring Measurement This section describes how to configure the measurement according to the images acquired from cameras. Comprehensive Processing Items for measurement are available in this product. Herein, the common configuration for various Processing Items is described.
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Configuring Color Processing The images acquired from cameras are available with color information such as R(Red)/G(Green)/B(Blue). RGB images allow to adjusting color intensity within the range of 0 to 255, while 16.7 million colors are rendered on the screen. It indicates black color in the case of RGB=0, or white color in the case of RGB=255. During measurement of color images, many colors can be measurement by adjusting RGB.
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Configuring Search Reference image pattern can be registered as Model beforehand, and then the most similar part are found out from input images by search. Since the degree of similarity is represented by approximate value, scratch and mixing of variants can be checked. Search is carried out in several times.
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Search Measurement Way There are two measurement ways for search, i.e. Search by "Correlation (CR)" and by "Shape (PT)". Detection method can be selected by changing the "Rotation" settings for each processing unit. Correlation (CR) Measure if there is a high degree of color similarity between input images and images for Model registration.
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Search Speed For "search" processing items, such as [Search] and [Classification], you can control the speed of the search by specifying the "Stable", "Precise", and/or "Skipping angle" item among the model parameters. If the value specified for "Stable" or "Precise" is small or if the value for "Skipping angle"...
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Edge Measurement This measurement method will extract the parts with color changed as edges, and find out edges according to color change in the measurement region. Edge Level It indicates the color change level of edges (degree of color difference). This level shall be regulated in the case of failure to detect the edge.
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The edge level shall be adjusted when edge cannot be found due to low color difference of background, or noise shall be removed. Note Edge level 0 to 100 represents "strength of edge", irrelative with color difference of original images. Noise Level Used to judge the level of edge.
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When no color is selected When the edge Error is detected again, within the range from the location of edge to noise width during first detection, the detected points are considered as noise. When specifying color When the distribution of color difference is less than Edge level again, within the range from the location of edge to noise width during first detection, the detected points are considered as noise.
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Defect Measurement Find defect, stain and spots by changing the color within measurement region. After drawing a measurement region, a rectangle is automatically formed in this area ("Defect detection" area). Move the "Defect detection" area, calculate separately the mean concentration, and obtain the detection difference with surrounding defect (referred to as defect level).
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Configuring Coordinates The processing items to measure positions have a setting item called "Output parameter" with which you can select how to handle coordinates. In "Output parameter", you can set "Output coordinates" and "Calibration". Output Coordinates Selects Coordinate type to be output to external devices. Before executing Position Compensation Output Coordinate value prior to Position Compensation.
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Configuring 3D measurement 3D measurement is performed with a set of two cameras. Settings such as the region setting or the model registration are made on the image of camera 0 (the perpendicular camera). The registered measurement region is automatically applied to the image of camera1 (oblique camera) and the height of objects is measured.
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3D Processing Item Window for how to view the screen display of 3D measurement when the measurement is performed. To measure height accurately properly with 2 cameras, the coordinates of the cameras must be linked properly. To link the coordinates of two cameras is called [3D coordinate setting].
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enlarged. The measurement region extends to the right when the lower limit of the height range is reduced. Adjust the height measurement range so that the measurement target is placed within a measurable range. Note On the actual screen, the measurement range is not displayed. Perform a test measurement to confirm whether the model is placed within a measurable range.
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World geometric transformation: ON World geometric transformation is performed during output and the transformed values are output. World geometric transformation: OFF World geometric transformation is not performed during output and the coordinate values of the camera image are output.
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What is Scene Group Scene group consists of 32 scenes, enabling simple scene Classification management. Important When using scene group function This function can not be enabled until USB memory saved with scene group data is inserted. And this USB memory must be assigned with a Drive name "USBDisk". When any USB memories other than the USB memory with scene group data to be used have been inserted, remove them all.
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32 scenes are handled as a scene group, and up to 32 scene groups can be set. So, in total, up to 32 scenes x 32 scene groups = 1024 scene can be saved. Scene group 0 is saved into built-in flash memory, and Scene group 1 to 31 are saved into USB memory inserted in the controller.
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Edit Unit in a Scene Group Switching the Scene Group Switches to a scene group in which the scene to be edited is stored. 1. On the Main screen, tap [Scene] - [Scene maintenance]. The Scene Maintenance window is displayed. 2.
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switching to another scene group. Therefore, the switching period can be compacted. Note The "Save scene group on switch scene" option is associated with the settings in the Measurement Setting window. Setting for Measurement Tap [OK]. The scene group is switched and the screen returns to the Scene Maintenance window.
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Copying a Scene Copies and pastes scenes within a scene group. You can use the created scenes conveniently with small efforts. 1. Tap [Scene] - [Scene maintenance] on the Main screen. The Scene Maintenance window is displayed. Note If tapping [Switch], the scene group to edit can be switched. Switching the Scene Group 2.
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The data copied from the source scene is written over the scene selected as the destination. 5. Tap [Close].
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Deleting a Scene Delete the settings of a scene, and return to factory defaults. This section describes how to initialize measurement contents of scenes. 1. Tap [Scene] - [Scene maintenance] on the Main screen. The Scene Maintenance window is displayed. Note If tapping [Switch], the scene group to edit can be switched.
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Renaming a Scene and Adding Description A scene can be named arbitrarily, for ease to manage multiple scenes. 1. Tap [Scene] - [Scene maintenance] on the Main screen. The Scene Maintenance window is displayed. Note If tapping [Switch], the scene group to edit can be switched. Switching the Scene Group 2.
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"Scene name" and "Author" can not be longer than 15 characters, "Note" not longer than 256 characters. How to input text: Inputting a Text Note When writing "Note", enter a line-break after 32 single-byte characters or 17 double-byte characters. Without a line-break, the character strings are truncated.
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Editing Scene Group You can Copy or Delete by scene group, or rename a scene group. To do this, please insert USB memory in advance.
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Copying a Scene Group 1. Tap [Scene] - [Scene maintenance] on the Main screen. The Scene Maintenance window is displayed. 2. Tap [Edit]. The Scene Group Maintenance window is displayed. 3. Select the scene group to copy and tap [Copy]. 4.
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The data copied from the source scene group is written over the scene group selected as the destination. 6. Tap [Close].
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Deleting a Scene Group Delete the data of a scene group. The data to be deleted is shown as follows. Names selected for a scene group All the data of scenes within a scene group 1. Tap [Scene] - [Scene maintenance] on the Main screen. The Scene Maintenance window is displayed.
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4. Tap [Yes]. Scene group data is deleted. 5. Tap [Close].
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Renaming a Scene Group A scene can be named arbitrarily. This is convenient for managing more than one scene group. 1. Tap [Scene] - [Scene maintenance] on the Main screen. The Scene Maintenance window is displayed. Note If tapping [Switch], the scene group to edit can be switched. Switching the Scene Group 2.
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Chapter 5 - Test Measurement/Re- measurement/Adjustment This chapter explains how to test whether measurement can be correctly performed under the specified conditions, how to perform re-measurement for saved images, how to adjust the setting values for processing units, and the key points of adjustment. Test Measurement before Actual Operation Re-measuring Saved Images (Re-measurement) Confirming the Measurement Results and Adjusting Processing Unit Settings...
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Test Measurement before Actual Operation After editing the flow and setting processing items for each processing unit, perform a test measurement to confirm whether the measurement is performed as intended with the settings. Repeat test measurements for confirmation and, depending on the test results, adjust the ProcItem settings for each processing unit.
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measurements. In continuous measurements, saved images or measured images are measured continuously. measurement Performs continuous measurements during the Checked measurement. Does not perform continuous measurements Unchecked during the measurement. Note When measurement is performed in the RUN window, measurement results are output to an external device regardless of the "Output" setting. Whenever switching from the RUN window to the ADJUST window, "Output"...
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For details, see Confirming the Measurement Results and Adjusting Processing Unit Settings. For property setting of Processing Item, see Processing item List. Note The ProcItem Setting window can also be displayed by tapping the ProcItem setting button in the "Image display" area. ProcItem setting button 6.
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Re-measuring Saved Images (Re-measurement) After a test measurement or a measurement, saved images can be re-measured. The following images can be re-measured. The measured images saved in the controller The images saved in the USB memory Measuring the testing of NG images can confirm if the correction is correct. Like testing measurement, re-measurement is performed using the condition setting in scene.
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Does not perform continuous measurements Unchecked during the measurement. Note When measurement is performed in the RUN window, measurement results are output to an external device regardless of the "Output" setting. 3. Specify and display the image file to be re-measured. For how to specify an image file, see Displaying Saved Images.
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7. Tap [Measure] in the Toolbar on the Main screen. The measurement on the selected image is performed.
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Displaying Saved Images 1. In [Image display setting] of the "Control" area on the Main screen, tap [Select image]. The Select Image window is displayed. Note An alternative operation: tap [View] - [Image selection] - [Select image]. 2. Tap [...] and select the file to display. Table: Select image Setting Item Description...
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4. To display another image continuously, either tap [Select image] again, or tap one of [<] and [>] on each side to display the file name of another image. Each time you tap [<], an older image file is displayed, and each time you tap [>], a newer image file is displayed.
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Confirming the Measurement Results and Adjusting Processing Unit Settings After a test measurement or a re-measurement, confirm the test results. If there is a problem, adjust the settings for the processing items in the processing unit.
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Confirming the Measurement Results (ADJUST window) Confirm the measurement results to check if there is any NG judgement and, if so, in which processing unit the NG occurred. The processing unit with NG can easily be located, since the icon of this processing unit is displayed in red. You can check the measurement results along with the measured values, so that you can find the cause of NG and adjust measurement settings.
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Adjusting Setting Values This section explains how to adjust the setting values for the processing unit in which NG occurred. The explanation here assumes that the "Control" area is displayed on the Main screen. For how to display the "Control" area, see Displaying Flow and Detail Result.
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Points on Adjustment Basic Considerations of Measuring Accuracy Measurement accuracy depends much upon pixels (resolution) of camera, Inspection and measurement objects, etc. This section explains how to perform measurement and how the inspection object influences the precision of the measurement. inspection The measurement precision varies depending on the processing unit.
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How to Shorten Measurement Time The measurement time using optical sensors varies depending on the processing unit. However, it is more affected by the image processing speed. To decrease the measurement time, it is important to select appropriate processing items and to perform appropriate image processing.
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Note, however, that if you decrease the information too much, the processing speed may become slower, since candidate points may increase for "Rough search" or calculation may increase for "Detail search" (calculation on coordinates). In such a case, you can make the processing speed faster by increasing "Candidate LV"...
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Selecting "All" may influence the measurement time. Unless it is necessary, set the image logging setting to "None" or "Only NG". For the setting method, see Setting up Logging Condition [Logging setting].
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Filtering Required for Stable Measurement Owing to the noise, non-uniformity and lower contrast of camera images, the images shall be processed in advance, into measurement images in the case of unstable measurement. This section describes the types and conditions for efficient Filtering. Search Unstable Conditions If measurement images are non-uniform and searching and locating are unstable, "Weak smoothing", "Strong smoothing"...
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"Extract vertical edges" is used to extract vertical image edges, "Extract horizontal edges" is used to extract horizontal image edges, and "Extract edges" is used to extract edges in all directions. When Unidentifiable Shapes Present When measurement images have a lower contrast, and shape is unidentifiable, "Extract edges"...
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Identifiable Printing Methods When measuring labels and lots, the printing state, character spacing and contrast will influence the reading accuracy. This section describes identifiable printing conditions. Plain Printing Surface Printing surface with patterns is difficult to identify. Flat Printing Surface Printing surface with concave convex is difficult to identify.
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Clearing Measurement Results Clear currently shown Measured value of all scenes. This function is used to set the expression of accumulative number of measurements, and reset the number. 1. On the Main screen, tap [Measure] - [Clear measurement]. The confirmation window is displayed. 2.
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Clearing Logging Images Clears all images that are currently logged in the controller. 1. On the Main screen, tap [Measure] - [Clear logging image]. The confirmation window is displayed. 2. Tap [OK]. Note If you want to keep the logged images as files, save the logged images to the USB memory by tapping [Data] - [Save to file] - [Logging image] before clearing them.
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Chapter 6 - Starting Operation Now, you can go to the RUN window and start measurement. This chapter describes the method to switch the window displayed and the functions useful during operations. The Flow before Starting the Operation Display of the RUN Window Changing Display on the Main Screen Changing Judgement Condition of a Unit during Measurement Trend Monitor...
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The Flow before Starting the Operation After creating scenes on the ADJUST window and performing test measurements, switch to the RUN window and perform measurements. 1. In the ADJUST window, create a scene (measurement flow). Creating a New Scene 2. Perform test measurements in the ADJUST window and adjust the parameters of processing items.
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Display of the RUN Window During an operation, you can check the measurement result by displaying it in the RUN window. You can confirm the measurement results to check if there is any NG judgement and, if so, in which processing unit the NG occurred. You can confirm not only judgement result (OK/NG) but also the measured values as detailed results.
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Note For how to switch between the Normal mode and the Fast view mode of the RUN window, see Setting the Mode of the RUN window [Select RUN mode].
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Changing Display on the Main Screen You can arrange the display on the Main screen so as to display only necessary information during an operation.
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Image Display Setting Displaying Multiple Images in the Window Listing Measurement Results Changing the Camera Image Mode (ADJUST Window Only) Displaying Multiple Images in the Window Multiple images can be displayed side by side in the "Image display" area. 1. In [Image view setting] in the "Control" area of the Main screen, tap [ ] for "Image layout"...
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Suitable for connecting two cameras whereby images can be checked side by side. 4 images are viewed together with each one at the left, right, upper, and lower position. Suitable for connecting 4 cameras whereby images are checked at one time. 4 images Shows four small images on the bottom, and one bigger image above of the one selected from the four.
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When switching from one image display to multiple image display, if Unit No. for each image is not set, Unit No. 0 (default) is selected. Note The available options for the case whereby more than one image is viewed The color of ProcItem setting button turns to white. While displaying flow information or detailed information, if image selection is changed in the "Image display"...
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Table: Image display Item Description The number of currently selected image (0 to 3) is displayed. Active When the "Detail result" area is active, the string "Detail result" is image displayed. Image Changes the camera image mode. mode Changing the Camera Image Mode (ADJUST Window Only) Sets ON/OFF of Positions.
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1: Defect profile [with area measurement] Scan Edge 0: Measured image Position 1: Scanning region 0: Measured image Scan Edge Width 1: Scanning region Depending on the 3D setting and camera 3D Camera Image setting, displayed images change. Input 0: Measured image from camera 0 or 3D Height camera 2 3D Search...
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Changing the Camera Image Mode (ADJUST Window Only) Select the type of camera images shown in "Image display" area. 1. In [Image view setting] in the "Control" area, tap [ ] for "Image mode" and select a mode for camera images. Note An alternative operation: tap [View] - [Image mode].
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The latest images are always captured from cameras and displayed in image view area. The following operations are not available with Through. Through Re-measurement Display Saved images Display the images acquired during the last measurements. These Freeze imaged can be updated at all times. Display Last NG images according to the overall judgement result.
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Displaying Flow and Detail Result Displaying Flow and Detail Result Toggles on/off of display of [Flow] and [Detail Result] in the "Control" area. Note An alternative operation: tap [View] - [Flow] or [Detail result]. 1. Tap [Flow] or [Detail result] in the "Control" area. Flow or Detail result is displayed.
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Table: Content of display Item Description The background color of the selected processing unit is blue. The color of icon Flow of the processing unit that has NG after measurement is red. Displays detail result of the processing unit selected in the flow. If tapping the "Detail result"...
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Changing Judgement Condition of a Unit during Measurement If you use Simplified non-stop adjustment function in the RUN window (Normal mode), you can change the judgement condition of the processing unit of the displayed scene without stopping the measurement in operation. Note Simplified non-stop adjustment cannot be performed in the ADJUST window and in the RUN window (RUN - fast view mode).
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If measurement flow is not displayed in the "Control" area of the Main screen, tap [Flow Simplified non-stop adjustment]. Displaying Flow and Detail Result 4. Change the Judgement conditions of each processing unit. For details, see "Judgement condition" for each processing unit in Processing Items List Manual.
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Note If tapping [Switch to ADJUST mode] while executing Simplified non-stop adjustment, the Simplified non-stop adjustment mode automatically quits and the screen switches to the ADJUST window.
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Trend Monitor After setting "Trend monitor" of Processing Item, the trend of Value shall be observed to avoid NG products and Help analyze the reason. This section describes the key setting and viewing methods of "Trend Monitor". This section describes the key setting and viewing methods of "Trend Monitor". For actual settings, see What is Scene Processing Items List Manual, "Trend...
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Setting up Warning Range for Avoiding NG It's used to set the conditions of OK or NG of inspected results, as well as alarming range against NG. Note If the Value is within alarming range, "Warning" is shown in the screen. Result output-related Processing Item enables the alarms to be output to external devices.
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Verification Charts The Value and occurrence time of NG can be visualized from measurement results logged by trend monitor. Up to 35 Last NG results can be visualized. This is Helpful for analyzing the occurrence time and reasons of NG. Note For the trend monitor to save only measurement images that judged to be NG, set up all processing units except [Trend Monitor] so that their results should be OK.
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1. In the "Change display range" area, drag the slider for [Max] to a preferred value. The value can also be specified by tapping one of the buttons at both ends of the slider or tapping [...]. For how to input value, see Inputting a Value.
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1. In the "Change display range" area, tap [...] for [Unit] and specify how many units per tap when moving the graph. 2. In the "Change display range" area, tap one of the arrow buttons of "Move" to move the graph. The diagrams in the "Image display"...
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1. In the "Change display range" area, tap [...] for "Unit" and specify how many units per tap when enlarging the graph. 2. In the "Change display range" area, tap an arrow of "Zoom:" to zoom in/out the graph. The figure in the "Image display" area will be Zooming. The scale will change with the moving of figure.
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If two or more data inputs are not available, a message that prompts for input will appear. Tap [Default] after performing measurement twice or more. When changing horizontal view (number of pieces) 1. In the "Horizontal" area, select the number of results displayed in the horizontal direction.
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The measurement values and time are displayed. In the "Image display" area, longitudinal line at NG position overlapped with figure shows where NG occurs. Measured Data (CSV Format)
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Chapter 7 - Utilizing/Analyzing Measured Data This chapter describes how to Save measured data into PC and analyze the data. Analyzing Measured Data with PC Setting up Logging Condition [Logging setting]...
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Analyzing Measured Data with PC This section describes how to analyze the measured data with PC.
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Using Logging Functions The results of measurement on images and Procesing items (hereinafter referred to as "Measurement data") can be saved to USB memory, so it is useful for the following adjustments. Comparing the NG image with the data to resolve the cause of NG Inspecting a threshold value to identify the right value Statistically analyzing the measured data Here, the examples of setting method and usage of logging are described...
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Set the condition for logging as "Only NG" or "All". Setting up Logging Condition [Logging setting]. Set the processing item "Data logging" in the flow of the scene for logging. Processing Items List Manual, "Data Logging". Setting When Reading Data via PC In the case of data access via PC, the save directory must be specified in advance as USB memory in the logging setting.
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Analyzing Data Verifying Logging Data 1. Measure and logging the measured data. Setting up Logging Condition [Logging setting] 2. Copy the data saved in USB memory into PC. 3. Open folder with copied data. 4. Open and logged data using extension name-related applications. Here, examples of CSV files shown in Excel are described.
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Analyzing Logging Data Analyze data and calculate optimum critical value using Excel functions. 1. View data according to the steps of "Verify Logging Data". 2. Analyze data and calculate optimum critical value using Excel functions.
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Comparing Logging Data and Images Analyze the trend of NG by comparing and verifying images and measured data. The measured data saved by logging functions are correlated image data via time- dependent measurement ID. In such way, measured data always correspond to image data. Compare data according to measurement ID.
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User's Manual Environment Setting Part Environment Setting Part This part describes environment settings during measurement. Data Operation Change System Environment How To Connect & Communicate With External Devices Appendixes...
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Chapter 8 - Data Operation This chapter explains the method to save the setting data and image data of the controller to the controller itself or USB memory. It also explains the method to reload the data saved to USB memory into the controller. Saving/Loading Data...
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Saving/Loading Data Scene data, scene group data, setting data such as setting values of each item of [System] menu, and logging image data can be saved. There are two methods for saving. Saving in the controller's flash memory Saving as files in the specified destination (RAM Disk or USB memory) Note RAM Disk is the storage space (folder) created on the memory of the controller.
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For instructions on how to load the data saved in an external device onto the controller, see the following section: Loading the Setting Data to the Controller [Load from file] Setting Data That Can Be Saved/Loaded Table: About Savable Data "Save to file"...
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other scene groups. Scene Group 0 Scene Group 1 to System The combined data data + with the system data data of and the data from scene Scene Group 0 groups together. (*.bkd) OK: Possible - : Impossible Note When executing "Save to file" or "Load from file", the data to be saved is also saved in the controller (except Scene Group Data 1 to 31).
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However, if the destination is set as RAM Disk in the Logging setting, you can copy them to USB memory using "Save to file". The data saved on the RAM Disk is deleted when the power of the controller is turned off. If you wish to keep these data, copy them on a USB memory.
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A controller is equipped with 4 USB interfaces. If multiple USB memory devices are plugged in, specify the USB memory drive that is to be the destination. The Drive name of USB memory is called USBDisk, USBDisk2, USBDisk3 and USBDisk4, according to the sequence of inserting controller. If the controller is started with more than one USB memory being inserted, however, Drive names will be assigned based on the ports to which USB memories are inserted.
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Saving Setting Data in the Controller's Memory [Data save] Saves system data and scene group data on the controller's flash memory. Important When the message to tell that saving is in operation is displayed, do not restart or turn off the power. Otherwise, it will lead to data loss and failure of operation. During a data transfer to USB memory, do not remove the USB memory until the transfer is completed.
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Note An alternative operation: tap [Data] - [Data save]. 3. Tap [Yes]. System data is saved to the controller's flash memory and scene group data is saved to the USB memory respectively. Note If a USB memory device is not plugged in, the message to check it is displayed.
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Saving Setting Data to the RAM Disk/USB Memory [Save to file] Saves the setting data file to the RAM Disk or USB memory. Note When executing "Save to file", the data to save is also saved in the controller (except Scene Group Data 1 to 31). 1.
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6. Tap [OK]. The window to show the status of transfer is displayed, and the data is sent to the destination.
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Copying/Moving File [Save to file] Files can be copied or moved between the controller's RAM Disk and USB memory. Images and data saved on the RAM Disk are deleted if you turn off the power. If you wish to keep these data, copy or move them to the USB memory. 1.
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5. Tap [OK]. The window to show the status of transfer is displayed, and the data is sent to the destination.
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Chapter 9 - Change System Environment This chapter describes the settings related to controller's system environment. For "Communication Specification", see How To Connect & Communicate With External Devices. Setting the Conditions for Using Camera [Camera] Setting for Measurement Setting System Operation Environment/Checking System Information [Controller] Initializing/Restarting the System [Controller] Setting the Destination to Save Capture Image [Screen capture setting]...
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Setting System Operation Environment/Checking System Information [Controller] Sets controller's operation environment. The following settings are available. Setting Date and Time [Date-time setting] Setting the Language [Language setting] Setting the rotation speed of the controller fan [Fan control setting] Setting the Status at the Startup [Startup setting] Setting the Mode of the RUN window [Select RUN mode] In addition, the model of controller and the version of measurement application can be checked.
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Initializing/Restarting the System [Controller] All settings of the controller can be restored to factory default (initialization). In addition, the controller can be restarted. Initializing Controller [System initialization]. Restarting the Controller [System restart]...
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Initializing Controller [System initialization]. Restores the controller to factory default. Before initialization, back up the necessary data such as scene data and system data. Saving/Loading Data 1. On the Main screen, tap [System] - [Controller] - [System initialization]. The System Initialization window is displayed. 2.
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Restarting the Controller [System restart] Restart the controller. Before restarting, save the necessary data such as scene data and system data. Saving/Loading Data 1. On the Main screen, tap [System] - [Controller] - [System restart]. The System Restart window is displayed. 2.
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Chapter 10 - How To Connect & Communicate With External Devices This chapter describes the communications with external devices such as PC and programmable controllers, etc. Connecting with External Devices Ethernet Connection Serial Interface Parallel Interface...
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Connecting with External Devices After controller is connected with external devices such as PCs and robots, the measurement results on controller are available. Connecting Mode (Interface) The following interfaces are available for connecting external devices. Ethernet Connection Serial Interface Parallel Interface Communication Methods The following communication methods are available.
Ethernet Connection Deal with how to set up necessary communication protocols and input formats when Ethernet (UDP/IP) is connected to the external devices.
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Communication Processing Flow (Ethernet Connection) The procedure to connect Ethernet. (Example) Input measurement command...
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Instruction Specification (Ethernet Connection) This section describes the examples of command input format in the Ethernet normal method. Communication specifications will be decided based on Setting Communication Specifications (Ethernet Connection). The input format and serial port are basically the same. But no delimiter is needed at the end of the commands with the no-order mode of the Ethernet connection.
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Data Transfer via FTP Using FTP function, you can get various data files from the controller, which are saved to the controller's RAM Disk or USB memory. In addition, the files edited outside can be transferred to the controller by using FTP function.
Serial Interface This section describes how to set communication specifications with external devices via serial interface (RS-232C/422 link) with No-order commands, as well as I/O format.
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Communication Processing Flow (Serial Interface) This section describes how to connect via RS-232C/422. 1:1 connection Example) Input measurement command and acquire the results...
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Checking the Communication Status (Serial Interface) Check the communication status with the external devices that are connected by serial interface. You can check whether wiring and communication settings are done properly. 1. On the Main screen, tap [System] - [Communication] - [Serial]. The Serial window is displayed.
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Table: About Display Contents on Screen Display Description [Send] Display character strings sent to external devices. [Receive] Display character strings received from external devices. 6. Tap [OK]. The Serial window closes.
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Instruction Specification (Serial Interface) This section explains an example of the command input format that is used in the Serial Normal method. Communication specifications will be decided based on Setting Communication Specifications (Serial Interface). Example of Input Format (SCENE Command) SCENE<Scene No.>...
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Instruction List (Serial Interface) This section explains input format of each command used in the Serial Normal method. Commands can be input in ASCII code, case-insensitive. Table: Command List Command Abbreviation Function Please see Empties all the Value of the CLRMEAS -CLeaR CLRMEAS current scenes...
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SGRSAVE - Scene SGRSAVE Saves the scene group data GRoup SAVE - Gets current system data SYSDATA - SYStem SYSDATA DATA - Sets system data SYSLOAD - SYStem SYSLOAD Loads system data LOAD - SYSSAVE - SYStem SYSSAVE Saves system data SAVE - Gets the parameters and/or measurement values of specified...
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Note The following cases result in failure. When a file with a different extension (other than "***.BKD") is specified: When a file that does not exist is specified. Do not turn off the power of the controller until a response is returned. (Example) Command : BKDLOAD \USBDisk2\IMG01\LABEL1.BKD delimiter Loads "LABEL.KBD"...
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Command DATASAVE delimiter Saves system data and scene group data on the controller's flash memory. Response Performed correctly :OK delimiter Failure to perform :ER delimiter Note When using Scene Group 1 to 31, if you execute DATASAVE command, system data is saved on the controller's flash memory and scene group data is saved to the USB memory.
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Note The <hour 2 digits><minute 2 digits><second 2 digits> can be omitted when setting up. They can not be updated when being omitted and the previous time will be kept unchanged. The available omitting options include "omitting <second> only", "omitting <hour><minute><second>,"...
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0: Changes the image modes of all the windows to "Through" 1: Changes the image modes of all the windows to "Freeze" 2: Changes the image modes of all the windows to "Last NG" Response Performed correctly :OK delimiter Failure to perform :ER delimiter (Example) Command : DISPCOND 2 delimiter...
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The image data of the No.3 image, namely the "LABEL1.IFZ" file, will be Saved into the "IMG01" folder in the USB memory of the "USBDisk2" drive. Response : OK delimiter MEASURE or M Function 1 ... Performs a measurement Command MEASURE delimiter :OK delimiter Performed correctly :Measurement Result...
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SCENE or S Function 1 ... Acquires in-use Scene No. Command SCENE delimiter :Scene No. delimiter Response Performed correctly :OK delimiter Failure to perform :ER delimiter (Example) Command : SCENE delimiter Response OK delimiter Scene 0 is being used Function 2 ... Scene Switch No. Command SCENE <Scene No.>...
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OK delimiter Scene Group 0 is being used. Function 2 ... Switches the scene group number Command SCNGROUP <scene group No.> delimiter Scene group No. shall be set within 0 to 31. Response Performed correctly :OK delimiter Failure to perform :ER delimiter (Example) Command : SCNGROUP 2 delimiter...
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Response : OK delimiter Note Cannot be executed correctly in case of the following. Select the files with other extension names (other than "***.SCN") When non-existing files are used Please do not Cut off power of controller before the response. SCNSAVE - SCeNe SAVE - Function ...
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Response When executed properly :OK delimiter When not executed properly :ER delimiter (Example) Command : SCRSWITCH delimiter Swiches to the ADJUST window if the current window is the RUN window Swiches to the RUN window if the current window is the ADJUST window Response : OK delimiter...
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For more information about the drive of the USB memory, see Saving/Loading Data. SGRSAVE - Scene GRoup SAVE - Function ... Saves scene group data into the external devices Command SGRSAVE<Scene No.><Save to Destination Address> delimiter Scene group No. shall be set within 0 to 31. Selects the following from the <Save to Destination Address>...
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Table: Identifier 1 and values Setting data Identifier 1 Set Value 0: None 1: Only NG Image logging imageLogging 2: All Folder name as the Folder name as the destination destination to save image imageLoggingDirectory (one-byte alphanumeric character) logging Prefix of image logging Prefix of image logging file name imageLoggingHeader file name...
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destination to save image (one-byte alphanumeric character) logging Prefix of image logging Prefix of image logging file name imageLoggingHeader file name (one-byte alphanumeric character) 0: None 1: Only NG Data logging dataLogging 2: All Name as the destination Folder name as the destination dataLoggingDirectory folder to save data logging (one-byte alphanumeric character)
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Do not turn off the power of the controller until a response is returned. (Example) Command : SYSLOAD \USBDisk2\IMG01\LABEL.INI delimiter Loads "LABEL.INI" in the "IMG01" folder of the USB memory drive labeled "USBDisk2". Response : OK delimiter SYSSAVE - SYStem SAVE - Function ...
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UNITDATA <Processing Unit No.> <External Reference Table No.> Command delimiter Specifies 0 to 9999 for <processing unit No.>. <External Reference Table No.> varies depending on the specified processing unit items. For details, see the "External Reference Table" of the processing items registered in the processing unit.
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Command : UNITDATA 5 124 10 delimiter Sets "Skipping angle" (the external reference table value: "124") of "Search" to "10", which was set to the 6th processing unit (Unit No. "5") . Response : OK delimiter VERGET - VERsion GET - Function ...
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Output Format (Serial Interface) If the processing unit of [Data Output] is set in a scene, measurement results are sequentially output from the smaller data No. set in [Setting] of [Data Output]. Processing Items List Manual, "Data Output" When Outputting ASCII Data Set output format as "ASCII"...
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The value is continuously output in 1 data/4 bytes after inspected data is Zooming by 1000 times. Minus is output in 2's complement format. For 2's complement, see Terminology. Example) When Data 0 is "256.324", and data 1 "-1.000" Note Unlike ASCII output, binary output has no field separator and logging separator, etc.
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Parallel Interface This section describes how to set communication specification and I/O format required for the communication between parallel interface and external devices.
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Checking the Communication Status (Parallel Interface) Check the communication status with the external devices that are connected with a parallel interface. You can check whether wiring and communication settings are done properly. 1. On the Main screen, tap [System] - [Communication] - [Parallel]. The Parallel window is displayed.
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When a signal is output, the background color becomes red. GATE Specifies output states of signals from controller to external devices. BUSY Modification of ON, OFF, 0 and 1 can be simulated even if no inspection is conducted. READY 3. Change the contents to be sent. Whenever switching "ON"/"OFF", the changed contents are displayed on monitors of external devices.
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I/O Format (Parallel Interface) Input Format When the Main screen is viewed, the following commands are input: STEP signal Perform a measurement when STEP signal is ON. DSA signal This is a signal to inform that the external device is ready to receive data and that the measurement by the controller has also completed.
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Example for Input: 10100010 Switches to scene Switch Input "Scene Scenegroup group 2. measurement Group No." in switch Example scene group. binary format. for Input: 11100010 0: OFF 1: ON Note ERROR signal is ON if input command isn't received correctly. Important When parallel continuous measuring is engaged and continuous STEP signal is inputted, switching of scene group should be avoided.
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Only integral part of a value can be output. Value shall be circled up. The range of output value is as follows: Binary format: -32768 to +32768 BCD format: -999 to +999 The measurement value beyond the range is as follows: Binary: -32768 measurement value: Output -32767.
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Ex-factory output is set OFF, and about 0.5s ON is maintained if switching-on. Due attention shall be paid to signal reading of external devices.
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Time Chart Here, I/O times of various commands are described. When "Output control" Is Set to "None" When "Output Control" Is Set to "Handshaking" When "Output Control" Is Set to "Synchronization output" Scene/Scene Group Switch When "Output control" Is Set to "None" Output the measurement results if controller is not synchronous with external devices.
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RUN window during operation. Indicate that controller is under measurement or Scene switch. When BUSY BUSY signal is ON, don't input next command. Otherwise, on-going processing or input command isn't correctly performed. Output Reflect in overall judgement result. When judgemnet results are either OK or NG, it's required to select ON or not in the setting window of communication specification.
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When parallel continuous measuring is engaged and continuous STEP signal is inputted, switching of scene group should be avoided. To switch a scene group, uncheck "Save scene group when switching" by either of the following methods. Using the Switch Scene Group window Switching the Scene Group Using [Measure] - [Measure setting] Setting for Measurement...
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Table: Input(Continuous Measurement) Signal Function DI0 to 6 OFF Perform trigger. After DI0 to 6 is set, turn DI7 ON with an interval over 1ms. Note ERROR signal is ON when input command isn't correctly performed. When "Output Control" Is Set to "Handshaking" Output the measurement results if controller is synchronous with external devices.
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Output signal functions the same as when "Output Control" is set to "None". When "Output control" Is Set to "None" Input Signal Table: Input Signal ("Output Control" is set to "Handshaking") Signal Function This signal is used to request to send the following data from external devices. Before DSA signal is ON, the controller doesn't output data.
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Input measurement trigger with in STEP signal range Example) When setting "2" for "Number of delay" Note...
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Output functions the same as when "Output Control" is set to "None". When "Output control" Is Set to "None" Scene/Scene Group Switch Output Signal Table: Output Signal (Scene/Scene Group Switching) Signal Function Turns ON when the controller is available for measurement and the Operation window is displayed.
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ON, turn DI7 OFF, and then DI0 to 6 OFF. Input Signal (Scene Group Switching) Table: Input Signal (Scene Group Switching) Signal Function DI0 to Set scene group No. (0 to 31). Perform trigger. After DI0 to 6 is set, turn DI7 ON with an interval over 1ms. BUSY signal is ON during implementation of commands.
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Chapter 11 - Appendixes This chapter describes how to use product options and dispose Error information and questions. Please read as required. CCTV Lens Error Information and Troubleshooting Terminology Menu List Corresponding Image List of Processing Items Selecting the Upper Limit of Processing Item Parameters Number of Logged Images...
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CCTV Lens When using a camera (single) and pattern-lighting, refer to the following table to prepare the lens and macro-conversion ring. The lens may vary from the size of measurement objects and setting distance of camera. Optical Diagram Digital camera (unit) 0.3 Mega pixels Model FZ-S Digital camera (unit) 2Mega pixels Model FZ-S 2M...
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*Connecting 5 mm extension tube (Model 3Z4S-LE ML-EXR ) for FZ-LEH25 is not possible. For high-intensity pattern illumination Model FZD-LT series How to View Diagram...
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The horizontal axis of diagram indicates the Sight (L, in mm), and longitudinal axis indicates setting distance (A, in mm). This diagram shows the relationship between Sight for different types of CCTV lens and setting distance. Please verify the types and view diagram given the fact of different lens types.
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ML1614 Model 3Z4S-LE 25 mm F1.4 O30 mm 24.5 mm M27 P0.5 ML2514 Model 3Z4S-LE 35 mm F1.9 O30 mm 29 mm M27 P0.5 ML3519 Model 3Z4S-LE M30.5 50 mm F1.8 O32 mm 37 mm ML5018 P0.5 Model 3Z4S-LE M30.5 75 mm F2.7 O32 mm...
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Extension tube, installed between lens and camera, is used to adjust focal distance. Any length can be achieved by combination of 7 tubes. Table: Extension Tube(Model 3Z4S-LE ML-EXR) Max. O.D. Height Note 0.5 mm, 1.0 mm and 2.0 mm extension tubes shall not be overlapped. Since it's installed at spiral sections of lens and other extension tubes, overlapping of over 2 tubes will lead to unstable fixation.
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Error Information and Troubleshooting This section describes the Error messages and how to remedy. When information with this symbol is viewed, ERROR signal on parallel interface is ON. Table: Error Information and Troubleshooting Error tips Remedy \/:*?""<>| cannot be Ensure to check if such characters as \ / , : ; * ? " < > | & . used for the file name SPC (space) are used in the file name.
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Error input range. Please Please verify settable range for re-setting. input correctly. Switch off controller, and verify if fan is affected. If Error information is also shown after restart, the controller may Fan/voltage error. be damaged. Please contact our regional branches and regional offices.
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error. Built-in battery Need to be replaced with new batteries, please return the may be consumed. old batteries to our service offices. Controller failure. Please contact our branches and regional System error offices. Check the following points. The destination folder Have you deleted the destination folder? cannot be found.
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When Starting Up POWER LCD not lit Is power supply connected correctly? Too low supply voltage (DC24V+10%,-15%)? Monitor views nothing Is monitor ON? Is monitor cable connected correctly? Does monitor have any failure? Is power capacity enough (LCD)? Have you performed "Power off LCD"? If you have, the monitor will recover if you tap on the bottom of the monitor.
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Is it necessary to tap the touch screen continuously and quickly? If yes, the response to operation will become slower. "NG (Insufficient memory)" is displayed in the "Detail result" area Does a number of a certain processing item, such as Camera Image Input, exceed the limit? Creating a New Scene Image mode cannot be changed...
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Are cables connected correctly? Does communication specification of external devices comply with controller? You can check the communication status in the Communication Check window. Checking the Communication Status (Serial Interface) No response from controller after a period of operation Is buffer memory of PC fully filled? Please verify if data are correctly received according to current settings.
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Terminology This section gives descriptions of terms. Position Compensation Correct position deflection. When the location and direction of measurement objects are not fixed, the current location and displacement of reference shall be calculated and measured for compensation. Please select Processing Items matching measurement objects from those Processing Items related to position compensation.
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Reference position The point always treated as the reference. Default is the center of a model. If the location of the registered model is different from the basis, the setting should be changed in [Ref. position]. Calibration The conversion of measured size from pixel unit to metric unit. By setting the relationship between Actual and camera Coordinate, the measurement results in pixel unit can be converted into actual size.
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3D Coordinates Registration The setting when applying the 3D process to convert a measured value into an actual size by matching the coordinates of two cameras. The setting is made with a special calibration tool. Scene A combination of Units for measurement. A scene is created according to measurement objects or contents, used to switch measurement simply.
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0 to 100 are used to represent the degree of similarity of finished products, namely, a higher value indicates a higher degree of similarity. Flow control If the processing speed of receiving side is slower than that of sending side, the receiving side will send interruption commands to sending side, or send re-admittance commands and then adjust the transmission speed.
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Additionally, there are available with other simple computing methods. Namely, "Minus = all digits of positive number inversed bit wisely plus 1". The first digit is used to judge positive number or Minus. 0: positive number (or 0) 1: Minus The benefit of 2's Complement is to allow for direct Expression of positive and Minus.
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Menu List Main Screen Menu Table: Menu Hierarchy Chart Menu 1 Menu 2 Menu 3 What is Scene Creating a New Scene Edit flow Editing a Processing Unit in a Scene Scene switch Changing Steps (Scene Switch) Scene What is Scene What is Scene Group Scene maintenance Edit Unit in a Scene Group...
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Last NG Select image Re-measuring Saved Images (Re- Image selection Previous image measurement) Next image Test Measurement before Actual Measure Operation Measure setting Setting for Measurement Measure Setting up Logging Condition Logging setting [Logging setting] Clear measurement Clearing Measurement Results Clear logging image Clearing Logging Images Saving Setting Data in the...
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Setting the Status at the Startup Startup setting [Startup setting] Switch to RUN Setting the Mode of the RUN mode window [Select RUN mode] System Initializing Controller [System initialization initialization]. Restarting the Controller [System System restart restart] System Checking System Information information [System information] Screen capture...
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Selecting the Upper Limit of Processing Item Parameters The Upper and Lower of the parameters used by the Processing Items are as follows. Values of the parameters vary depending on the image size of the camera. Table: The parameter value used by the processing items For 0.3 Mega pixcel For 2 Mega pixcel Parameters...
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Number of Logged Images The maximum number of logged images (I_MAX) that can be stored in the controller's memory varies depending on the type of the controller in use and the type and number of connected cameras. For color cameras: Table: Maximum Number of Logged Images (I_MAX) - Color Camera 0.3 Mega pixcel 2 Mega pixcel...
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Processing Items List Manual Processing Items List Manual decribes the Processing Items required for measurement. Processing Items can be classified as follows. Please select the required contents according to the measurement application. Image Input This section describes how to process the images that you acquire from cameras as measurement objects.
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Processing item List Information about the Processing Items. Image Input Image Compensation Inspection and Measurement Measurement Support Branch Control Result Output Result Display...
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Chapter 1 - Image Input This chapter describes how to acquire images from cameras. Camera Image Input Camera Switching 3D Camera Image Input 3D Camera Switching...
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Setting up [Camera Image Input] To set up Camera Image Input, follow the steps below. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Camera Image Input]. The ProcItem Setting window is displayed.
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For camera settings, see Camera Setting Option List. For each operation, see the following: [Camera Setting (Camera Image Input)] [Screen Adjust (Camera Image Input)] [White Balance (Camera Image Input)] [Calibration Setting (Camera Image Input)] Note When setting multiple cameras, repeat the procedure above for each camera.
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4. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 5. Perform a test measurement. User's Manual, "Test Measurement before Actual Operation" An image from the selected camera is displayed in the "Image display" area. 6. Adjust the image, as necessary, if the image cannot be input properly because it is out of focus or for some other reason.
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Camera Setting Option List You can perform detailed camera settings in [Camera Image Input]. The following items are available for camera settings. For details and settings of each item, see the respective reference page. Note The setting options differ depending on the camera type and lighting mode. Camera/Lighting Combination and Available Functions Table: Camera Setting Option List Item...
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Calibration The following pattern generation methods are available. Select the method appropriate method. Specify a point in pixels to generate the calibration parameters. Point defining Setting up by Specifying any Points (Point) Specify a numeric value and generate the calibration parameters. Specify value Setting up calibration by entering values (Parameter) Perform a sampling measurement to generate the calibration...
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[Camera Setting (Camera Image Input)] The following items can be set up in Camera setting: Camera Settings Frame/Field - for Monochrome Cameras Only Number of Lines to be Read Electronic Flash Setting Note The displayed items differ depending on the camera type and lighting mode. Perform the following procedures as needed to suit the environment of your camera.
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Table: Camera Setting (Camera Image Input) - Camera Settings Set Value Item Description [Factory defaults] Options (examples) [1/120] (For 2 Mega pixcel cameras) 1/200 [1/500] (For 0.3 Option values for the shutter speed Shutter Mega pixcel cameras) differ depending on the camera speed 1/1000 type.
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Fine-tuning Tap the buttons at both ends of the slider. Specifying a value directly: Tap [...] in "Gain" and input a value. For how to input value, see User's Manual, "Inputting a Value" Table: Camera Setting (Camera Image Input) - Camera Settings Set Value Item Description...
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Table: Camera Setting (Camera Image Input) - Frame/Field Set Value Item [Factory Description defaults] [Frame] Measurements are made in units of frames. Measurements are made in units of fields. Select "Field" when you prefer shorter image input time rather than higher accuracy. Frame/Field Field Processing becomes faster since each image is scanned...
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The coordinate values displayed as the measurement result are those values of the display position on the monitor. The coordinate values do not vary with the settings for the "Number of lines to be read". 1. In the "Item tab" area, tap [Camera setting]. 2.
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Table: Camera Setting (Camera Image Input) - Number of Lines to Be Read Set Value Item Description [Factory defaults] Start line [0] to Y_PMAX Specify the scan start position. End line 0 to [Y_PMAX] Specify the scan end position. For the following operations, see Setting up [Camera Image Input] Electronic Flash Setting 1.
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1. Tap [...] for "STEP-STGOUT delay" and "STGOUT width" and input a value for each. For how to input value, see User's Manual, "Inputting a Value" 2. Select the STGOUT polarity. Table: Camera Setting (Camera Image Input) - Electronic Flash Setting Set Value Item [Factory...
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[Screen Adjust (Camera Image Input)] The following items can be set up in the Screen adjustment option. Lighting Control Lens Setting (When Connecting an Intelligent Camera or an Auto-focus Camera) Common Setting for All Cameras (When Connecting an Intelligent Camera or an Auto-focus Camera) Lighting Control The brightness of the lighting can be adjusted from the controller.
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While verifying the camera-input image in the "Image display" area, drag the slider to adjust the brightness. To fine-tune, tap the buttons at both ends of the slider. The "Value" for the selected part changes. A lighting image is displayed as a diagram. Table: Screen Adjust (Camera Image Input) - Lighting Setting Set Value Item...
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Brightness [0] to 255 x 8ch Adjustable in 256 steps Note When selecting a preset lighting pattern: Tap [Pattern select] and select one of the preset lighting patterns. The selected pattern contains brightness settings to be applied to the respective parts.
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Pattern 11 Pattern 12 Pattern 13 Pattern 14 Pattern 15 Pattern 16 Change lighting number After the camera is installed, if the orientation of the camera does not match the orientation of the lighting parts, tap [Turn] under the lighting diagram.
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A lighting image is displayed as a diagram. Note When selecting a preset lighting pattern: Each time you tap [Pattern select], the lighting pattern is switched to the next preset pattern. The following table shows the brightness settings in each pattern. Table: Adjustment Pattern Adjustment Pattern Part 0 Pattern 0...
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The brightness cannot be adjusted. The following message appears in the "Lighting control" area. Lens Setting (When Connecting an Intelligent Camera or an Auto-focus Camera) Adjust the lens of the camera. The optimum value can be set automatically for focus and iris (auto focus, auto iris). Depending on the focus setting, it may not be possible to set a large zoom value.
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Tap [...] for "Zoom" and input a value. For how to input value, see User's Manual, "Inputting a Value" 3. In the "Lens setting" area, specify values for "Focus" and "Iris". Table: Screen Adjust (Camera Image Input) - Lens Setting Set Value Item [Factory...
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Common Setting for All Cameras (When Connecting an Intelligent Camera or an Auto-focus Camera) 1. In the "Item tab" area, tap [Screen adjust]. 2. In the "Common setting for all cameras" area, set up "Camera adjust area" and "Iris base density". Setting up "Camera adjust area"...
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When setting up "Iris base density" Specify a larger value when the result with the automatic iris setting is dark. 1. Tap [...] for "Iris base density" and specify a value. For how to input value, see User's Manual, "Inputting a Value" The value can be adjusted by dragging the slider or by tapping the buttons at both ends of the slider.
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[White Balance (Camera Image Input)] Set up the white balance to make white objects look white by calibrating the color of images scanned from cameras. By adjusting the white balance, the white color can be appropriately reproduced under any lighting conditions Appropriate value can also be set automatically.
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The white color displayed in the center of the screen is identified as "white" and white balance is set automatically to match this. When adjusting the values manually Specify the RGB values to be processed as white. Drag the slider while verifying the image in the "Image display" area. After the automatic setting, individual fine-tuning can still be performed.
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[Calibration Setting (Camera Image Input)] By setting the calibration, the measurement result can be converted and output as actual dimensions. Select your calibration method. There are three calibration methods as shown below. Table: Calibration (Camera Image Input) Item Description Set up calibration by specifying any Setting up by Specifying any Points Point preferable points (in pixels).
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Specify 3 points. Note When 2 points are specified, the coordinate system is set to left-handed system (forward in the clockwise direction). Specify 3 points to perform calibration including the coordinate system. 1. In the "Item tab" area, tap [Calibration]. 2.
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Coordinates for up to 3 points can be added. Editing coordinates 1. Select coordinates you want to edit on the Point List, and tap [Edit]. 2. In the Coordinate Setting window, tap [...] for "Point" and "Actual" and specify the X and Y coordinate values for each of them. For how to input value, see User's Manual, "Inputting a Value"...
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Set Value Actual Coordinate [Factory defaults] 0 to 99999.9999 Point coordinate X [Point you tapped in the window] 0 to 99999.9999 Point coordinate Y [Point you tapped in the window] -99999.9999 to 99999.9999 Actual coordinate X -99999.9999 to 99999.9999 Actual coordinate Y 3.
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Calibration parameters are generated. For the subsequent operations, see Setting up [Camera Image Input] Setting up calibration by entering values (Parameter) Directly enter values as calibration data. 1. In the "Item tab" area, tap [Calibration]. 2. In the "Calibration setting" area, select "Parameter". 3.
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4. Tap [ ] for "Origin" and choose where to place the origin of the actual coordinates. 5. Tap [...] for "Magnification" and input a value of the actual size corresponding to one pixel. Allowed range: 0.00001 to 9.99999 For how to input value, see User's Manual, "Inputting a Value"...
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6. Tap [Generate calibration parameters]. The calibration parameter will be generated. For the following operations, see Setting up [Camera Image Input] Setting up Calibration by Sampling Measurement (Sampling) This is a method to set calibration based on measurement result. Actual coordinates can be obtained by registering the model and searching the specified measurement area.
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3. In the "Sampling" area, tap [Regist model]. 4. Register a model using the drawing tools. User's Manual, "Setting Figures" 5. Set the search region as necessary. 1. In the "Sampling" area, tap [Search region].
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2. Set search region using the Drawing Tools. The default is the entire screen. User's Manual, "Setting Figures" 6. Tap [Sampling measurement]. Measurement is performed. The search result (cross-shaped cursor) is displayed in the "Image display" area, and the Sampling Coordinate window is displayed. 7.
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8. Tap [OK]. Point coordinates and actual coordinates are registered in the sampling area. 9. Move the object to be measured and repeat the Steps to 8. 10. Tap [Generate calibration parameters]. Calibration parameters are displayed.
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View Calibration Parameters View the set calibration data. 1. In the "Item tab" area, tap [Calibration]. 2. In the "Calibration parameter" area, confirm the calibration data. Table: Referenced Calibration Parameters Set Value Item [Factory Description defaults] Calculated value [1.000] These are calibration conversion values. Camera Calculated coordinates are converted to actual coordinates based on value...
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value [0.000] Field Calculated value This is an actual dimension in the X direction. view [640]...
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Camera/Lighting Combination and Available Functions The functions that can be set in [Camera Image Input] differ depending on the combination of your camera and lighting. Table: Camera/Lighting Combination and Available Functions Camera and Lighting Available Functions Camera setting Screen adjustment cameraNo Peripheral Shutter, gain STGOUT White balance Lens Lighting...
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Additional Description Position Compensation and Camera Image Input When creating a scene, if a [Camera Image Input] unit is positioned after a [Position Compensation] processing unit, that [Position Compensation] unit will be cancelled, which will cause the image of the measurement object to be restored to its former state before the scrolling is applied.
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Setting up [Camera Switching] 1. In the Edit Flow window, tap [Camera Switching]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "Camera select" area, tap [ ] for "Camera No." and select a camera to be used for measurements.
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Additional Description When creating a scene, if a [Camera Switching] unit is positioned after a [Position Compensation] unit, that [Position Compensation] unit will be cancelled, which will cause the image of the measurement object to be restored to its former state before the scrolling is applied.
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Setting [3D Camera Image Input] The setting procedure for [3D Camera Image Input] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1.
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The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "Item tab" area (top), tap [Camera N], where N is a Camera No., and configure imaging setting for that camera. For camera settings, see Camera Setting Option List.
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When [3D setting] is specified, "Set camera number" is always displayed. After selecting the camera, check the image displayed in the "Image display" area. Important When changing the camera combination from two cameras to three cameras or three cameras to two cameras, a message appears indicating that the 3D coordinate settings will be initialized.
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[3D Setting: World Coordinates (3D Camera Image)] [3D Setting: Region Setting (3D Camera Image)] [3D Setting: Pattern Lighting (3D Camera Image Input)] If the tabs in the screen above are not displayed in the "Item tab" area (bottom), tap [3D setting] in the "Item tab" area (top). 5.
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Camera Setting Option List You can perform detailed camera settings in [3D Camera Image Input]. The following items are available for camera settings. For details and settings of each item, see the respective reference page. Note The setting options differ depending on the camera type and lighting mode. Camera/Lighting Combination and Available Functions Table: Camera Setting Option List Item...
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The following pattern generation methods are available. Select the Calibration setting appropriate method. Specify a point in pixels to generate the calibration parameters. Point Setting up Calibration by Specifying Any Points (Point) Specify a numeric value and generate the calibration parameters. Parameter Setting up Calibration by Entering Values (Parameter) Perform a sampling measurement to generate the calibration...
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[Camera N: Camera setting (3D Camera Image Input)] The following items can be set in Camera setting. Camera settings Frame/Field - for Monochrome Cameras Only Number of Lines to be Read Electronic Flash Setting Note The displayed items differ depending on the camera type and lighting mode. Perform the following procedures as needed to suit the environment of your camera.
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Table: Camera Setting (3D Camera Image Input) - Camera Condition Setting Set Value Item Description [Factory Default] Options (example) [1/120] (For 2 Mega pixel cameras) 1/200 [1/500] (For 0.3 Option values for the shutter speed Shutter Mega pixel cameras) differ depending on the camera speed 1/1000 type.
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Fine-tuning Tap the buttons at both ends of the slider. Specifying a value directly: Tap [...] for "Gain" and input a value. For how to input value, see User's Manual, "Inputting a Value" Table: Camera Setting (3D Camera Image Input) - Camera Settings Set Value Item Description...
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Table: Camera Setting (3D Camera Image Input) - Frame/Field Set Value Item [Factory Description Default] [Frame] Measurements are made in units of frames. Measurements are made in units of fields. Select "Field" when you prefer shorter image input time rather than higher accuracy.
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The coordinate values displayed as the measurement result are those values of the display position on the monitor. The coordinate values do not vary with the settings for the "Number of lines to be read". 1. In the "Item tab" area, tap [Camera setting]. The Camera Setting window is displayed.
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Table: Camera Setting (3D Camera Image Input) - Partial Scan Settings Set Value Item Description [Factory Default] Start line 0 to Y_PMAX Specify the scan start position. End line 0 to [Y_PMAX] Specify the scan end position. For the subsequent operations, see Setting [3D Camera Image Input].
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1. Tap [...] for "STEP-STGOUT delay" and "STGOUT width" and input a value for each. For how to input value, see User's Manual, "Inputting a Value" 2. Select the STGOUT pulse polarity. Table: Camera Setting (3D Camera Image Input) - Electronic Flash Setting Set Value Item...
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[Camera N: Screen Adjust (3D Camera Image Input)] The following items can be set in the screen adjustment option. Lighting Control Lens Setting (When Connecting an Intelligent Camera or an Auto-focus Camera) Common Setting for All Cameras (When Connecting an Intelligent Camera or an Auto-focus Camera) Lighting Control The brightness of the lighting can be adjusted from the controller.
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While verifying the camera-input image in the "Image display" area, drag the slider to adjust the brightness. To fine-tune, tap the buttons at both ends of the slider. The "Value" for the selected part changes. A lighting image is displayed as a diagram.
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Table: Screen Adjust (3D Camera Image Input) - Lighting Setting Set Value Item Description [Factory Default] Brightness [0] to 255 x 8ch Adjustable in 256 steps Note When selecting a preset lighting pattern: Tap [Pattern select] and select one of the preset lighting patterns. The selected pattern contains brightness settings to be applied to the respective parts.
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Pattern 8 Pattern 9 Pattern 10 Pattern 11 Pattern 12 Pattern 13 Pattern 14 Pattern 15 Pattern 16 Change lighting number After the camera is installed, if the orientation of the camera does not match the orientation of the lighting parts, tap [Turn] under the lighting diagram.
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A lighting image is displayed as a diagram. Note When selecting a preset lighting pattern: Each time you tap [Pattern select], the lighting pattern is switched to the next preset pattern. The following table shows the brightness settings in each pattern. Table: Adjustment Pattern Adjustment Pattern Part 0 Pattern 0...
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The brightness cannot be adjusted. The following message appears in the "Lighting control" area. Lens Setting (When Connecting an Intelligent Camera or an Auto-focus Camera) Adjust the lens of the camera. The optimum value can be set automatically for focus and iris (auto focus, auto iris). Depending on the focus setting, it may not be possible to set a large zoom value.
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Tap [...] for "Zoom" and input a value. For how to input value, see User's Manual, "Inputting a Value" 3. In the "Lens setting" area, specify values for "Focus" and "Iris". Table: Screen Adjust (3D Camera Image Input) - Lens Setting Set Value Item [Factory...
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Common Setting for All Cameras (When Connecting an Intelligent Camera or an Auto-focus Camera) 1. In the "Item tab" area, tap [Screen adjust]. 2. In the "Common setting for all cameras" area, set up "Camera adjust area" and "Iris base density". Setting up "Camera adjust area"...
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When setting up "Iris base density" Specify a larger value when the result with the automatic iris setting is dark. 1. Tap [...] for "Iris base density" and specify a value. For how to input value, see User's Manual, "Inputting a Value" The value can be adjusted by dragging the slider or by tapping the buttons at both ends of the slider.
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[Camera N: White Balance (3D Camera Image Input)] Set up the white balance to make white objects look white by calibrating the color of images scanned from cameras. By adjusting the white balance, the white color can be appropriately reproduced under any lighting conditions Appropriate value can also be set automatically.
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The white color displayed in the center of the screen is identified as "white" and white balance is set automatically to match this. When adjusting the values manually Specify the RGB values to be processed as white. Drag the slider while verifying the image in the "Image display" area. After the automatic setting, individual fine-tuning can still be performed.
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[Camera N: Calibration (3D Camera Image Input)] By setting the calibration, the measurement result can be converted and output as actual dimensions. Select your calibration method. There are three calibration methods as shown below. Table: Calibration (3D Camera Image Input) Item Description Section to see...
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Specify only 2 points. When magnification is not the same in X and Y directions Specify 3 points. Note When 2 points are specified, the coordinate system is set to left-handed system (forward in the clockwise direction). Specify 3 points to perform calibration including the coordinate system.
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1. In the "Image display" area, tap a point whose position coordinates are to be added. The added point coordinates and the corresponding actual coordinates are reflected on the Point List. Coordinates for up to 3 points can be added. Editing coordinates 1.
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Table: Calibration Setting (3D Camera Image Input) - Point Set Value Actual Coordinate [Factory Default] 0 to 99999.9999 Point coordinate X [Point you tapped in the window] 0 to 99999.9999 Point coordinate Y [Point you tapped in the window] -99999.9999 to 99999.9999 Actual coordinate X -99999.9999 to 99999.9999 Actual coordinate Y...
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A confirmation window is displayed. 2. Tap [OK]. 4. Repeat the Step to add point coordinates. 5. Tap [Generate calibration parameters]. Calibration parameters are generated. For the subsequent operations, see Setting [3D Camera Image Input]. Setting up Calibration by Entering Values (Parameter) Directly enter values as calibration data.
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Lefthand: Clockwise is forward when specifying the coordinate. Righthand: Counter-clockwise is forward when specifying the coordinate. 4. Tap [ ] for "Origin" and choose where to place the origin of the actual coordinate. 5. Tap [...] for "Magnification" and input a value of the actual size corresponding to one pixel.
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Allowed range: 0.00001 to 9.99999 For how to input value, see User's Manual, "Inputting a Value" 6. Tap [Generate calibration parameters]. Calibration parameters are generated. For the subsequent operations, see Setting [3D Camera Image Input]. Setting up Calibration by Sampling Measurement (Sampling) This is a method to set calibration based on measurement result.
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3. In the "Sampling" area, tap [Regist model]. 4. Register a model using the Drawing Tools. User's Manual, "Setting Figures" 5. Set the search region as necessary. 1. In the "Sampling" area, tap [Search region].
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2. Set the search region using the Drawing Tools. The default is the entire screen. User's Manual, "Setting Figures" 6. Tap [Sampling measurement]. Measurement is performed. The search result (cross-shaped cursor) is displayed in the "Image display" area, and the Sampling Coordinate window is displayed. 7.
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8. Tap [OK]. Point coordinates and actual coordinates are registered in the sampling area. 9. Move the object to be measured and repeat the Steps to 8. 10. Tap [Generate calibration parameters]. Calibration parameters are displayed.
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For the subsequent operations, see Setting [3D Camera Image Input]. View Calibration Parameters View the set calibration data. 1. In the "Item tab" area, tap [Calibration]. 2. In the "Calibration parameter" area, confirm the calibration data. Table: View Calibration Parameters Set Value Item [Factory...
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Calculated value [0.000] Calculated Sight value This is an actual dimension in the X direction. [640]...
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[3D Setting: 3D Coordinates (3D Camera Image Input)] Adjust the coordinates between two cameras for 3D processing and set to convert measured value to actual dimensions. There are two ways to set the 3D coordinates. Select the method appropriate for the measurement environment (whether or not the measured object can be placed horizontally).
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When using an all-in-one camera, specify whether to use data inside the camera as 3D coordinate setting parameters. Table: 3D Setting - 3D Coordinates (3D Camera Image Input) Set Value Item [Factory Description Default] When using an all-in-one camera, specify The data camera has whether to use data inside the camera as 3D coordinate setting parameters.
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7 (Wide)] below: (Field of view: Sampling 9 (Wide) point) 35mm : 5 x 5 45mm : 7 x 7 55mm : 9 x 9 65mm : 11 x 11 75mm : 7 x 7 (Wide) 95mm : 9 x 9 (Wide) Set the number of sampling measurements performed per Repetition...
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The Sampling Measurement window is displayed. 8. Tap [Add]. The sampling result is displayed in [Sampling]. 9. Set the calibration target in the spacer. Note The height will be 10mm when the calibration target is set on the concaved side of the spacer. The height will be 20mm when the calibration target is set on the other side of the spacer.
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10. Tap [Sampling measurement]. The Sampling Measurement window is displayed. 11. Tap [...] for "Position Z" to set the spacer height ("20" or "10") and tap [Add]. Note When entering height information, assume that the direction toward the camera is +. The sampling result is displayed in "Sampling".
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When 3D coordinate setting is successful, a value is displayed in "Accuracy". Note Accuracy Assuming the actual height at the reference surface is Z0, and the height calculated with 3D coordinate setting (calibration) parameter is Z, the accuracy is expressed with the formula below: Accuracy = max{|Z(i)-Z0(i)|} (i: all the sampling points) 13.
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For an all-in-one camera, calibration is already set as factory default. Reset the calibration if the precision is insufficient. Note This item is displayed only when using an all-in-on camera. For an all-in-one camera, 3D coordinates setting parameters are provided as factory default.
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6. Place the calibration target as horizontal as possible on the point to be the reference surface (0mm point). 7. Tap [Sampling measurement]. The Sampling Measurement window is displayed. 8. Tap [Add]. The sampling result is displayed in "Sampling". 9. With the calibration target tilted to the "right", "left", "forward", and "backward" at a height similar to the Step 6, repeat the Steps for each direction.
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Note This button is disabled if there is only one sampling data in "Sampling". 3D coordinate setting is performed and the result is displayed as message. When 3D coordinate setting is successful, a value is displayed in "Accuracy". Note Accuracy Assuming the actual height at the reference surface is Z0, and the height calculated with 3D coordinate setting (calibration) parameter is Z, the accuracy is expressed with the formula below:...
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[3D Setting: World Coordinates (3D Camera Image)] Create a conversion parameter by photographing calibration target and performing sampling measurement at several points. Use this parameter to convert the [Measurement] in the image photographed with the camera to actual dimensions in the world coordinate (spatial coordinate).
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The circle at the center of calibration target is measured with each camera. Coordinate calculation is performed based on the measurement result. The Coordinate Setting window is displayed. The measurement coordinates and world coordinates are displayed in the Coordinate Setting window. Note If the center circle cannot be found correctly, it may be easier to find if you measure after enclosing the center circle in an area that is inside all...
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Note To delete a registered point, select the point to delete from the list and tap [Delete]. 7. After three points (No. 0 to 2) are entered in "Point", tap [Parameter making]. Note This button is enabled only when three points are registered for "Point". Parameter creation is performed.
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[3D Setting: Region Setting (3D Camera Image)] Set the measurement area for 3D coordinate setting and world geometric transformation. 1. Tap [3D setting] in the "Item tab" area (top) and tap [Region setting] in the "Item tab" area (bottom). 2. Tap [Edit]. The "Figure setting"...
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[3D Setting: Pattern Lighting (3D Camera Image Input)] Set the lighting of all cameras connected to the controller. 1. Tap [3D setting] in the "Item tab" area (top) and tap [Pattern lighting] in the "Item tab" area (bottom). 2. Make setting for the lighting. To have continuous lighting Tap [Continuous lighting].
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Camera/Lighting Combination and Available Functions The functions that can be set in [3D Camera Image Input] differ depending on the combination of your camera and lighting. Table: Camera/Lighting Combination and Available Functions Camera and Lighting Available Functions Camera setting Screen adjustment Camera Peripheral Shutter, gain STGOUT White balance Lens Lighting...
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Additional Description Position Compensation and 3D Camera Image Input When creating a scene, if a [3D Camera Image Input] unit is positioned after a [Position Compensation] unit, that [Position Compensation] unit will be cancelled, which will cause the image of the measurement object to be restored to its former state before the scrolling is applied.
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Setting up [3D Camera Switching] 1. In the Edit Flow window, tap [3D Camera Switching]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "Camera select" area, tap [ ] for "Camera No." and select a camera combination to be used for the measurements.
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Chapter 2 - Image Compensation This chapter describes how to apply the pre-treatment that makes the measurement easier, and fit the position of measured parts on the input image for the precise measurement. Filtering Position Compensation Color Gray Filter...
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Set up "Filtering" Follow the below steps to set up Filtering. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Filtering]. The ProcItem Setting window is displayed.
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[Filtering Parameter (Filtering)] Treat the images that you get from the camera in order to make them easier to be measurement. There are nine filtering processing methods: [Weak smoothing], [Strong smoothing], [Dilate], [Erosion], [Median], [Extract edges], [Extract horizontal edges], [Extract vertical edges], and [Enhance edges].
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Filtering is applied to the images input from the camera that [Camera were set up before this unit ([Filtering]) of the scene. image] Preprocessing disabled. Target Filtering is applied to the images which have been Prev. unit processed in the [Position Compensation] and [Filtering] image units that were set up before this unit ([Filtering]) of the scene.
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Erosion median Extract edges Extract vertical edges Extract horizontal edges Enhance edges Choose to use several surrounding [3x3] pixels or not. Filter With the larger mask size, the filtering size can find more variation from neighboring pixels. 6. In the "BGS levels" area, specify the [Upper] and [Lower] limit values to suppress unnecessary background noise.
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For the subsequent operations, see Set up "Filtering". Filtering options and examples Treat the images that you get from the camera in order to make them easier to be measurement. Table: Types of Filtering (Filtering) Types of The problems to be Filtering Description Example Filtering...
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edges defects are difficult to be the image(light and shade). found The measurement object This filtering makes Enhance is blurry (due to changes boundary lines between the Edge positioning edges such as lighting lights and darks of the image fluctuation). understandable.
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Background suppression The parts below [Lower] and above [Upper] will be set to the lower and upper limits of the brightness, respectively. Only images with a density ranging 100 to 220 could become measurement objects. For the subsequent operations, see Set up "Filtering".
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[Region Setting (Filtering)] Use a rectangle to specify a measurement region for [Filtering]. 1. In the "Item tab" area, tap [Region setting]. 2. When a measurement region is already registered, tap [Edit]. The "Figure setting" area is displayed. When no measurement region is registered, go to Step 3. 3.
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When Using Measurement Results Externally (Filtering) External Reference List The data types and their numbers that are available to refer from other processing units and external devices are shown below. For the input method, see "Input Format" in the User's Manual, "How To Connect & Communicate With External Devices".
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Setting up [Position Compensation] Set up [Position Compensation] using the following steps: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Position Compensation]. The ProcItem Setting window is displayed.
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Region Setting (Position Compensation) Use the rectangle to set up the measurement region for [Position Compensation]. 1. In the "Item tab" area, tap [Region setting]. 2. When a measurement region is already registered, tap [Edit]. The "Figure setting" area is displayed. When no measurement region is registered, go to Step 3.
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[Scroll method (Position Compensation)] Set up the scroll method for position deflection. 1. In the "Item tab" area, tap [Scroll method]. 2. In the "Setting" area, tap [ ] for "Method" and select the scrolling method. Table: Scroll Method (Position Compensation) - Setting - Type Setting Processing Item...
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Not only the X and Y axes but also the rotation angle should be position- modified. For the Obtain Angle, you can also check the [With rotation] option to correct the position. When you choose the "Calculation" option The "With rotation" option cannot be set up. Continue to step 3. When you choose "Reset scroll"...
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4. For "Interpolation" in the "Setting" area, specify whether to perform interpolation for scrolling. Interpolation is the process to obtain the curve that joins more than one point, which can be set up in any Scroll. Performing interpolation will allow you to improve the accuracy of Position Compensation.
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The Setting Expression window appears. 2. Specify an expression. For how to specify an expression, see Structure and Creation of Expression. For the following operation, see Setting up [Position Compensation].
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When Using measurement Results Externally (Position Compensation) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For set up information about the Expression, see Structure and Creation of Expression.
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Measure Get only -360 to 360 Reference X Get only -99999.9999 to 99999.9999 Reference Y Get only -99999.9999 to 99999.9999 Reference Get only -999.9999 to 999.9999 0: None 120 Interpolation Set/Get 1: Linear 0: 1 unit scroll 1: 2 unit scroll 121 Scroll method Set/Get 2: Expression...
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Setting up the [Color Gray Filter] The setting procedure for Color Gray Filter is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1.
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[Filter Setting (Color Gray Filter)] Set the filter. 1. In the "Item tab" area, tap [Filter Setting]. 2. In the "Display" area, tap [Change display] to switch between two types of camera images. Display in the "Image display" area will be switched. Table: Filter Setting (Color Gray Filter) - Display Set Value Setting...
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RGB Filter 1. Select [RGB filter] in the "Filter kind" area. 2. Select the type of color filter in the "RGB filter" area. If [Custom filter] is selected, set the [Gain (Red)], [Gain (Green)], and [Gain (Blue)] as necessary. For RGB Gain, tap [...] of each item and enter a value. The values can also be adjusted by dragging the slider or by tapping the buttons at both ends of the slider.
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Brightness filter (R+2G+B) Custom filter Gain 0.0001 to 9.9999 RGB gain values when processing with (Red) [0.3] a custom filter. The density of the color component increases as the value Gain 0.0001 to 9.9999 increases. (Green) [0.59] This can be set only when [Custom Gain 0.0001 to 9.9999 filter] is selected for RGB filter.
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filter [Fine] range is set only by hue. When [Fine] is selected, extraction is set by [Standard Hue], [Hue range], and [Saturation]. 3. Tap [...] of each item and enter a value. Each item can also be set by dragging the slider or by tapping the buttons at both ends of the slider.
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limit (vividness). This can only be set when [Fine] is Lower selected. [0] to 255 limit...
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When Using Measurement Results Externally (Color Gray Filter) External Reference List The data types and their numbers that are available to refer from other processing units and external devices are shown below. For the input method, see "Input Format" in User's Manual, "How To Connect &...
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Chapter 3 - Inspection and Measurement This chapter describes how to set up the Processing Items that execute measurement. In addition, tips for adjustment addressing unstable measurement results and shortening measurement time will also be introduced. Color Data Search Flexible Search Edge Position Edge Pitch Defect...
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Setting up [Color Data] The setting procedure for [Color data] is as follows. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Color Data]. The ProcItem Setting window is displayed.
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When NG is displayed, please verify measurement results and make Adjust if necessary. Points on Measurement Test and Adjustment (Color Data)
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[Region Setting (Color Data)] A measurement region for [Color Data] can be specified as a rectangle, circle (ellipse), circumference, or polygon. Note Up to 8 figure can be used together to delimit the measurement region. Complex area can be drawn through image integration, or unnecessary sections are removed from the measurement region.
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For the following operations, see Setting up [Color Data].
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[Measurement (Color Data)] Specify a range to be judged as OK. For color cameras: 1. In the "Item tab" area, tap [Measurement]. 2. If necessary, check the "Normalization" option in the "Adjust image" area. Usually, the factory default value can be used. When any settings have been changed, verify whether measurements can be performed correctly through actual measurement.
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[Region Setting (Color Data)] Manual setting In the "Reference color" area, tap a desired color in the chart. The selected color is set in the "Reference color" area. Specifying the color by values Just tap [...] beside each option and input value. For how to input value, see User's Manual, "Inputting a Value"...
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The selected color is set in the "Reference color" area. 4. When the setting has been changed, tap [Measure] in the "Detail" area to verify whether measurements can be made correctly. 5. In the "Judgement condition" area, tap [...] and input a value for each item. How to input a value: User's Manual, "Inputting a Value"...
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For monochrome cameras: 1. In the "Item tab" area, tap [Measurement]. 2. In the "Judgement condition" area, tap [...] and input a value for each item. How to input a value: User's Manual, "Inputting a Value" Table: Measurement (Color Data) - Judgement Condition Set Value Setting Item [Factory...
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[Output Parameter (Color Data)] Specify whether to reflect the judgement result to the overall judgement of the scene. 1. In the "Item tab" area, tap [Output parameter]. 2. In the "Reflect to overall judgement" area, specify whether to reflect the measurement result to the overall judgement of the scene.
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Points on Measurement Test and Adjustment (Color Data) In addition to the camera image, the measurement region will also be displayed in "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
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Using Measurement Results Externally (Color Data) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to specify an expression, see Structure and Creation of Expression.
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Data Name Set/Get Data Range 0: No judgement (unmeasured) Judge Get only 1: Judgement result OK -1: Judgement result NG Average R component value Get only 0 to 255 Average G component value Get only 0 to 255 Average B component value Get only 0 to 255 Averaging color difference Get only 0 to 442...
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Lower limit for density deviation Set/Get 0 to 127 (for monochrome cameras only)
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Setting up [Search] Set up search according to the following flow. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Search]. The ProcItem Setting window is displayed.
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After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement parameters, too. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6.
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[Model (Search)] Register the Feature images of the measurement object as a model. Important When a model is registered, the central coordinates of the model are registered as the detection coordinates (if multiple figures are combined, the central coordinates of the circumscribed rectangle are registered). For this, ensure the position of the measurement object to be correct when registering a model.
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Circle Circumference Polygon Note If the model is an ellipse, its circumscribed rectangle is displayed as the search result of the model. 4. To save the registered model image, check the [Save registered model] option. 5. Tap [OK]. The model is registered. Note If you want to change only the detection coordinate after registering the model, set up [Detection point].
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This item can be changed if necessary. Usually, the factory default value can be used. When any settings have been changed, verify whether measurements can be performed correctly through actual measurement. Note For search operations, see User's Manual, "Configuring Search". 1.
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Table: Model - Model Parameter - CR Set Value Setting Item Description [Factory Default] Checked Specify whether to rotate the Rotation [Unchecked] image during a search. Upper -180 to [180] Specify the upper and lower limit values for [Angle range] (rotation angle) during a search.
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smaller value speeds up processing. If necessary, check "Rotation" and specify a value for each rotation item. For "Angle range" and "Skipping angle", tap [...] and specify a range of the rotation angle. How to input a value: User's Manual, "Inputting a Value" The "Skipping angle"...
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smaller value speeds up processing. If lowering stability leads to slower processing, it is likely that many candidates have been detected. In this case, specify a larger value for "Candidate LV" or "Stab.". If necessary, specify a value for each item. Tap [...] for "Angle range"...
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Displaying a Model Display a registered model in the "Image display" area. 1. In the "Registered model image" area, tap [Disp model]. The registered model image is displayed in the "Image display" area. 2. In the "Registered model image" area, tap [Input image]. The previous input image is re-displayed in the "Image display"...
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To delete the registered model image: 1. In the "Registered model image" area, tap [Delete]. A confirmation message appears. 2. Tap [Yes]. The registered model image is deleted.
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[Region Setting (Search)] Use a rectangle to specify a measurement region for [Search]. 1. In the "Item tab" area, tap [Region setting]. 2. Tap [Edit]. The "Figure setting" area is displayed. 3. Specify a region where the model is searched by using the Drawing tools. User's Manual, "Setting Figures"...
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[Detection point (Search)] This item can be changed if necessary. When a model is registered, its detection coordinates are automatically set to the central coordinates of the model. This item can be used to change the detection coordinates to any desired position. For the detection point, see User's Manual, "Terminology".
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In the "Image display" area, the cross-shaped cursor will move one pixel per tap. The X and Y coordinate values in the "Detection coordinate" area will also change as the cross-shaped cursor moves. Specifying values to change the detection point coordinates: In the "Detection coordinate"...
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[Reference Position (Search)] This item can be changed if necessary. The reference position is automatically set at the same time the measurement region is specified. This item can be used to change the reference position to any desired position. For the reference position, see User's Manual, "Terminology".
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The cross-shaped cursor in the "Image display" area will move to the specified coordinate position. Using arrow buttons to change the coordinate position: In the "Reference coordinate" area, tap one of the arrow buttons. In the "Image display" area, the cross-shaped cursor will move one pixel per tap. In the "Reference coordinate"...
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[Measurement (Search)] Specify the judgement condition for measurement results. Specify the criteria to judge the measurement result if its X and Y coordinates and its correlation with the model are OK. 1. In the "Item tab" area, tap [Measurement]. 2. In the "Measurement condition" area, specify a value for each item. Tap [...] for "Candidate LV", and specify a value.
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Note The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limit values. Table: Measurement (Search) - Judgement Condition Set Value Setting Item Description [Factory Default] -99999.9999 to Upper...
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[Output Parameter (Search)] Select options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too.
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scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
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Points on Measurement Test and Adjustment (Search) In addition to the camera-input image, the registered model and the detection coordinates (the cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
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In addition, adjust other options in the "Model parameter" area of [Model]. Points on Adjustment When the judgement is NG (insufficient memory) Reduce the measurement region size in [Region Setting]. [Region Setting (Search)] Reduce the amount of information necessary for measurements by making the following adjustment in the "Model parameter"...
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When Using Measurement Results Externally (Search) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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Measured coordinate X Get only -99999.9999 to 99999.9999 Measured coordinate Y Get only -99999.9999 to 99999.9999 Angle Get only -180 to 180 Reference coordinate X Get only -99999.9999 to 99999.9999 Reference coordinate Y Get only -99999.9999 to 99999.9999 Reference angle Get only -180 to 180 Detection coordinate X Get only -99999.9999 to 99999.9999...
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136 Upper limit of Position X Set/Get -99999.9999 to 99999.9999 137 Lower limit of Position X Set/Get -99999.9999 to 99999.9999 138 Upper limit of Position Y Set/Get -99999.9999 to 99999.9999 139 Lower limit of Position Y Set/Get -99999.9999 to 99999.9999 140 Upper limit of the angle Set/Get -180 to 180 141 Lower limit of the angle...
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Setting up [Flexible Search] Set up flexible search according to the following steps. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Flexible search]. The ProcItem Setting window is displayed.
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output parameters have been changed, re-specify the measurement parameters, too. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation" 7. Verify measurement results. User's Manual, "Display of the RUN Window" When NG is displayed, please verify measurement results and make Adjust if necessary.
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[Model (Flexible Search)] Register the parts to measure as the model. Total 5 types of models ranging 0 to 4 can be registered, with no restriction on the size. If the model is different in the case of quality and shape, please register more than one model.
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Table: Drawing Tools Available for Models (Flexible Search) Drawing objects Drawing Tools Rectangle Circle Circumference Polygon Note If the model is an ellipse, its circumscribed rectangle is displayed as the search result of the model. 5. In the "Figure setting" area, tap [OK]. The model is registered and the model's central X and Y coordinate values are displayed in the "Setting model"...
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6. To register two or more models, repeat the Steps 3 to 5. Changing [Model Parameter] This item can be changed if necessary. Usually, the factory default value can be used. When any settings have been changed, verify whether measurements can be performed correctly through actual measurement.
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This search mode detects areas with a high degree of shape similarity between the registered model image and the input image. It is available only when 3 Mega pixel color camera is connected. User's Manual, "Configuring Search" When "CR" is selected: Table: Model - Model Parameter - CR Set Value Setting Item...
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may be lowered when the model shape aspect ratio is large or when the NOT mask is used. Specify the stability of detection. A larger value increases stability. A smaller 1 to 15 value speeds up processing. [9] (for cameras with more If lowering stability leads to Stab.
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Table: Model - Model Parameter - PT Set Value Setting Item Description [Factory Default] When "PT" is selected for "Search [Checked] Rotation mode", search cannot be performed without rotation. Upper -180 to [180] Specify the upper and lower limit values for "Angle range" (rotation Angle angle) during a search.
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To improve measurement results, make adjustments as described below. For adjustments, see also User's Manual, "Points on Adjustment". When measurement results are unstable If the model image consists of detailed figures, specify a larger value for "Stab.". If images that should be judged OK based on the model image vary in some degree, specify a smaller value for "Candidate LV".
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[Region Setting (Flexible Search)] Use a rectangle to specify a measurement region for [Flexible Search]. Note For information about the search processing, see User's Manual, "Configuring Search". 1. In the "Item tab" area, tap [Region setting]. 2. Tap [Edit]. The "Figure setting" area is displayed. 3.
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For the following operations, see Setting up [Flexible Search].
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[Measurement (Flexible Search)] Specify the judgement condition for measurement results. Specify the criteria to judge the measurement result if its X and Y coordinates and its correlation with the model are OK. 1. In the "Item tab" area, tap [Measurement]. 2.
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Note The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limit values. Table: Measurement (Flexible Search) - Judgement Condition Set Value Setting Item Description [Factory Default] -99999.9999 to...
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[Output Parameter (Flexible Search)] Select options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too.
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scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
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Points on Measurement Test and Adjustment (Flexible search) In addition to the camera image, the model and the search coordinates (the cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
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In addition, adjust other options in the "Model parameter" area of [Model]. Points on Adjustment When the judgement is NG (insufficient memory) Reduce the measurement region size in [Region Setting]. [Region Setting (Flexible Search)] Reduce the amount of information necessary for measurements by making the following adjustment in the "Model parameter"...
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When Using measurement Results Externally (Flexible Search) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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Model No. Get only 0 to 4 Correlation Get only 0 to 100 Measured coordinate X Get only -99999.9999 to 99999.9999 Measured coordinate Y Get only -99999.9999 to 99999.9999 Angle Get only -180 to 180 Reference position X Get only -99999.9999 to 99999.9999 Reference position Y Get only -99999.9999 to 99999.9999 Reference angle...
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139 Lower limit of Position Y Set/Get -99999.9999 to 99999.9999 140 Upper limit of the angle Set/Get -180 to 180 141 Lower limit of the angle Set/Get -180 to 180 142 Upper limit of the correlation Set/Get 0 to 100 143 Lower limit of the correlation Set/Get 0 to 100...
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Setting up [Edge Position] Set up Edge position with the following steps. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. Tap [Edge position] in the Edit Flow window. The ProcItem Setting window is displayed.
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After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation"...
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[Region setting (Edge Position)] Use a straight line (arrow), circumference, or arc to specify a measurement region for [Edge position] Note Measurement results differ depending on the positions of the start point and end point of the measurement region. When set up the measurement region, attention should be paid to the detecting direction of the edge.
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Use the Zoom function if the measurement region is too small to identify the direction of the arrow. For the Zoom function, see User's Manual, "Using Zoom Function". 1. In the "Item tab" area, tap [Region setting]. 2. When a measurement region is already registered, tap [Edit]. When no measurement region is registered, go to Step 3.
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For the following operations, see Setting up [Edge Position].
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[Edge Color - for Color Cameras Only (Edge Position)] Specify the criteria with which edges are searched. 1. In the "Item tab" area, tap [Edge color]. 2. If necessary, check [Edge color specification] in the "Color setting" area. After checking, continue to measure the edges based your expected [Edge color] and [Detection mode].
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The defaulted value are all "5". For how to input value, see User's Manual, "Inputting a Value" 5. Select an edge detection method in [Detection mode]. Table: Edge Color (Edge Position) Set Value Option Description [Factory defaults] This option detects the area between the selected edge color and other color where color change occurs as the edge.
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[Reference Position (Edge Position)] This item can be changed if necessary. The reference position is automatically set at the same time the measurement region is specified. This item can be used to change the reference position to any desired position. Note After changing the reference position to any desired position, re-registering the measurement region will automatically change it back to the default position.
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Using arrow buttons to change the reference position: In the "Reference coordinate" area, tap one of the arrow buttons. In the "Image display" area, the cross-shaped cursor will move one pixel per tap. In the "Reference coordinate" area, the reference coordinate values (X, Y) will also change as the cross-shaped cursor moves.
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the difference between the reference position and the measured position using an expression. After changing the reference position to any desired position, changing the measurement region will automatically change it back to the default position.
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[Measurement (Edge Position)] Specify the range to be judged as OK. Note For the Measurement Details about the edge image, see User's Manual, "Edge Measurement". 1. In the "Item tab" area, tap [Measurement]. The edge profile of the measurement region (curve) is displayed in the "Image display"...
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Table: Measurement (Edge Position) Setting Set Value Description Item [Factory Default] Specify the number of the edge to be extracted. Edge 0 to 99 Edge numbers are assigned to the detected edges, starting with 0 from the start point to the end point in the direction of the arrow of the measurement region.
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Table: Measurement (Edge Position) Setting Set Value Description Item [Factory Default] Select whether a black-to-white change or Density [Light Dark] a white-to-black change should be change recognized as a density change in the Dark Light specified region. Specify the code No. used to extract edge. Code numbers are assigned to detected Edge 0 to 99...
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Table: Measurement (Edge Position) - Noise Removal Set Value Setting [Factory Description Item Default] This item used to judge the level of edge. Calculate the max and min chromatic aberrations of the detected areas in the edge. If the difference of the max and Noise 0 to 442 min chromatic aberrations is lower than the noise level, the...
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The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limit values. Table: Measurement (Edge Position) - Judgement Condition Set Value Setting Item Description [Factory Default] -99999.9999 to Upper...
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[Output Parameter (Edge Position)] Select options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too.
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scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
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Points on Test Measurement and Adjustment (Edge Position) In addition to the camera-input image, the measurement region and the edge position (the cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
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When Using measurement Results Externally (Edge Position) Value Available in Expression When this unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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122 Edge color G Set/Get 0 to 255 123 Edge color B Set/Get 0 to 255 124 Difference R Set/Get 0 to 127 125 Difference G Set/Get 0 to 127 126 Difference B Set/Get 0 to 127 0: Color IN 127 Detection mode Set/Get 1: Color OUT...
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Setting up [Edge pitch] Set up the "Edge pitch" with the following steps. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. Tap [Edge pitch] in the Edit Flow window. The ProcItem Setting window is displayed.
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After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation"...
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[Region Setting (Edge Pitch)] Use a straight line, circumference, or arc to specify a measurement region for [Edge pitch]. Note When setting up a measurement region, please include all the edges to be detected. 1. In the "Item tab" area, tap [Region setting]. 2.
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For the following operations, see Setting up [Edge pitch].
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[Edge Color - for Color Cameras Only (Edge Pitch)] Specify the criteria with which edges are searched. 1. In the "Item tab" area, tap [Edge color]. 2. Specify colors for the edges to be counted (used as the reference color for edge detecting).
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[Measurement (Edge Pitch)] Specify the range to be judged as OK. Note For the Measurement Details about the edge image, see User's Manual, "Edge Measurement". 1. In the "Item tab" area, tap [Measurement]. The edge profile of the measurement region (straight line) is displayed in the "Image display"...
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Table: Measurement (Edge Pitch) - Measurement Condition Set Value Setting [Factory Description Item Default] Specify a color changing level with which the edge is detected. If the measurement result is smaller than the actual number Edge 0 to 100 of edges, specify a smaller value for [Edge level] (or the level [50] minimum level).
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distance can be less than two pixels. Specify the density change level to be detected as edges. When the Measurement result is lower than the actual number, please tune down the Edge 0 to 100 Edge level (or the min level). Whereas the level [50] Measurement result is higher than the actual...
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4. When the setting has been changed, tap [Measure] in the "Detail" area to verify whether measurements can be made correctly. 5. In the "Judgement condition" area, tap [...] and input a value for each item. Table: Measurement (Edge Pitch) - Judgement Condition Set Value Setting Item Description...
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[Output Parameter (Edge Pitch)] Select options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too.
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scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
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Points on Measurement Test and Adjustment (Edge Pitch) In addition to the camera image, the models and the search coordinates (the cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
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When Using measurement results externally (Edge Pitch) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression,see Structure and Creation of Expression.
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0: After scroll 101 Output coordinates Set/Get 1: Before scroll 0: OFF 102 Calibration Set/Get 1: ON 0: ON 103 Reflect in OR Set/Get 1: OFF 120 Edge color R Set/Get 0 to 255 121 Edge color G Set/Get 0 to 255 122 Edge color B Set/Get 0 to 255 123 Edge color Difference R Set/Get 0 to 127...
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Setting up [Defect] Set up the defects as follows. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. Tap [Defect] in the Edit Flow window. The ProcItem Setting window is displayed.
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5. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation" 6. Verify measurement results. User's Manual, "Display of the RUN Window" When NG is displayed, please verify measurement results and make Adjust if necessary. Points on Measurement Test and Adjustment (Defect)
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[Region setting (Defect)] The measurement region for [Defect] is specified with rectangle, circle (ellipse), circumference, arc, or polygon. When drawing the measurement region, measurement is performed on the displayed image, with the measurement results being registered as the reference (used as the X and Y Coordinate to find the position of defects).
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1. In the "Item tab" area, tap [Region setting]. 2. When a measurement region is already registered, tap [Edit]. When no measurement region is registered, go to Step 3. The "Figure setting" area is displayed. 3. Specify the measurement region using Drawing Tools. User's Manual, "Setting Figures"...
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Please verify the sequent operations by following Setting up [Defect].
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[Measurement (Defect)] Specify the range to be judged as OK. After drawing an measurement region, a rectangle is automatically formed in this region (the defect detection region). Move the defect detection region, calculate separately the mean concentration, and obtain the detection difference with surrounding defects (referred to as defect level).
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3. If necessary, set the value of each item in the "Measurement condition" area. How to input a value: User's Manual, "Inputting a Value" The "Area meas. LV" can be set also by dragging the slider or by tapping the buttons at the ends of the slider.
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brightness of defects cannot be decided. This item divides the high defect value regions into groups, and Checked Area outputs the gravity center [Unchecked] measurement coordinates of the group with the largest area. This setting is only available in region mode. Specify the defect value that is 0 to 999 Area meas.
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[Output Parameter (Defect)] Specify whether to reflect the judgement result to the overall judgement of the scene. 1. In the "Item tab" area, tap [Output parameter]. 2. In the "Reflect to overall judgement" area, specify whether to reflect the measurement result to the overall judgement of the scene. Table: Setting Values for Output Parameters Set Value Setting Item...
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Points on Measurement Test and Adjustment (Defect) In addition to the camera image, the measurement region will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
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When Using Measurement Results Externally (Defect) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The items and contents displayed in the sub-menu are shown in the following table. For how to set up expression,see Structure and Creation of Expression.
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Defect area 0 to 999999999.9999 only Defect gravity X 0 to 99999.9999 only Defect gravity Y 0 to 99999.9999 only 0: ON 103 Reflect in to overall judgement Set/Get 1: OFF 0: 4 1: 8 2: 12 120 Upper of defect detection size Set/Get 3: 16 4: 24...
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Setting up [Fine matching] Set up [Fine Matching] in the follow steps. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. Tap [Fine matching] in the Edit Flow window. The "Procitem Setting"...
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User's Manual, "Display of the RUN Window" When NG is displayed, please verify measurement results and make adjustment if necessary. Points on Measurement Test and Adjustment (Fine Matching) Note Specify [Boundary inspection] in [Model] and [Inspection] in [Measurement] depending on situations as follows.
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[Model (Fine matching)] Register a fine image as the model. By matching this model with input images, unmatched parts will be detected as defects. For the fine matching, the two pixels on the edge of the image cannot be registered as the model.
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Polygon Note If the model is an ellipse, its circumscribed rectangle is displayed as the search result of the model. 4. In the "Figure setting" area, tap [OK]. The model is registered. Changing Model Parameters This item can be changed if necessary. Usually, the factory default value can be used. When any settings have been changed, verify whether measurements can be performed correctly through actual measurement.
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pixels around boundaries should be excluded from the inspection. Specify the level to assimilate variations around Boundary 0 to 9 boundaries where density changes. level Depending on the "Boundary inspection" value, the meaning is different. For the following operations, see Setting up [Fine matching].
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[Diff. Image Disp. (Fine Matching)] This item can be changed if necessary. Usually, the factory default value can be used. Modify this setting when defects cannot be detected successfully. When any settings have been changed, verify whether measurements can be performed correctly through actual measurement.
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[Unchecked] positioning errors in the model matching. 3. In the "Difference parameter" area, tap [...] for "Difference" and specify a value for difference judgement. How to input a value: User's Manual, "Inputting a Value" The value can be adjusted by dragging the slider or by tapping the buttons at both ends of the slider.
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For the subsequent operations, see Setting up [Fine matching].
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[Measurement (Fine Matching)] The judge OK conditions involve the number of labels, area and defect coordinates. Defect Coordinates are the gravity center of detected defects. 1. In the "Item tab" area, tap [Measurement]. 2. If necessary, set up the "Measurement condition" area. Modifying the Measurement Condition 3.
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Specify the X and Y axis move -99999.9999 to Upper range of gravity position of OK [99999.9999] Defect labels. coordinate X When the "Labeling" method is [-99999.9999] to Lower used, the gravity position of the 99999.9999 label No. will be specified instead. -99999.9999 to Specify the X and Y axis move Upper...
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A white pixel will be detected as 1 label, which is then compared with a label which is consistent with the set conditions. With this, defect will be determined. Labeling 2. When "Labeling" is selected for "Inspection" in Step 1, tap [...] or [ ] for each of the following items and specify a value respectively.
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smaller area. [Area No. re-assigning begins from the label with a descending] larger area. No. re-assigning begins from the label with a smaller gravity X-Coordinate. X ascending No. re-assigning begins from the label with a X descending bigger gravity X-Coordinate. No.
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[Output Parameter (Fine Matching)] Select options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too.
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scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
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Points on Measurement Test and Adjustment (Fine Matching) In addition to the camera image, the measurement region will also be displayed in "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
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When performing defect detecting on noise Adjust the [Difference] value in [Diff. image disp.]. [Diff. Image Disp. (Fine Matching)] When defects cannot be detected Adjust the [Difference] value in [Diff. image disp.]. [Diff. Image Disp. (Fine Matching)]...
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When Using Measurement Results Externally (Fine Matching) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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120 Boundary inspection Set/Get 0: OFF, 1: ON 121 Edge level Set/Get 0 to 9 0: OFF 122 Normalization Set/Get 1: ON 0: OFF 123 Perturbation Set/Get 1: ON 124 Difference Set/Get 0 to 255 0: Binary 125 Detection method Set/Get 1: Labeling 126 Label No.
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Setting up [Circle Angle] The Circle Angle should be set up with the following procedure. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Circle angle]. The ProcItem Setting window is displayed.
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[Region setting (Circle Angle)] Use circle to specify the measurement region for [Circle angle] (cannot use Ellipse). Note When drawing the measurement region, the featured part should lie on the circumference. 1. In the "Item tab" area, tap [Region setting]. 2.
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This option compares the color difference with the [Search] adjacent pixels, which will be used as the basis to determine the degree of Angle. This option compares the color difference with the adjacent pixels [Note 1]. The point with a larger color difference can be used to determine the degree of Angle.
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detected Angle and Obtain accuracy will be lower. Specify the spacing for calculating color difference. Edge 1 to 99 This function is enabled only after the "Edge" or "Defect" pitch [10] of the "Mode" is selected. [Note 1]: The adjacent pixel is the pixel that has the comparing spacing (the value that is set up in [Edge Pitch] of the Details conditions).
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[Output Parameter (Circle Angle)] Specify how to treat the coordinates to be output to the external devices as measurement results. 1. In the "Item tab" area, tap [Output parameter]. 2. Set up each item. Table: Circle Angle - Measurement Setting Set Value Description Options...
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Points on Measurement Test and Adjustment (Circle Angle) In addition to camera images, the measurement region will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
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When Using measurement Results Externally (Circle Angle) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The items and contents displayed in the sub-menu are shown in the following table. For how to set up expression, see Structure and Creation of Expression.
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Reference X Get only 0 to 99999.9999 Reference Y Get only 0 to 99999.9999 Reference angle Get only -180 to 180 0: After scroll 101 Output coordinates Set/Get 1: Before scroll 0: OFF 102 Calibration Set/Get 1: ON 0: Search 120 Mode Set/Get 1: Edge...
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Setting up [Classification] Classification can be set up as follows. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. Tap [Classification] in the Edit Flow window. The ProcItem Setting window is displayed.
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output parameters have been changed, re-specify the measurement parameters, too. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation" 7. Verify measurement results. User's Manual, "Display of the RUN Window" When NG is displayed, please verify measurement results and make Adjust if necessary.
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[Model (Classification)] Register the classification reference as models beforehand. The model can be registered within Index 0 to 35, and up to 5 models can be registered for one index. Where variance of the printing quality and shape, more than one models should be registered in the same index.
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The "Detail" area for model registration is displayed. 4. Specify a region to be registered as a model by using one of the Drawing tools. User's Manual, "Setting Figures" Table: Drawing Tools Available for Models (Classification) Drawing objects Drawing Tools Rectangle Circle Circumference...
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The image specified for the model is displayed in the "Image display" area. Note Model Status and Measurement The model state may affect the measurement time and accuracy as follows. Please select in-good-state (clean) measurement objects during Model. In the case of big or complicated model, processing time is prolonged.
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Changing [Model Parameter] This item can be changed if necessary. Usually, the factory default value can be used. When any settings have been changed, verify whether measurements can be performed correctly through actual measurement. Note For search operations, see User's Manual, "Configuring Search".
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Table: Model - Model Parameter - CR Set Value Setting Item Description [Factory Default] Checked Specify whether to rotate the Rotation [Unchecked] image during a search. Upper -180 to [180] Specify the upper and lower limit values for [Angle range] (rotation angle) during a search.
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slower processing, it is likely that many candidates have been detected. In this case, specify a larger value for [Candidate LV] or [Stab.]. Specify the position precision of the measurement Prec. 1 to 3 coordinates. A larger value (Precision) increases precision, and a smaller value speeds up processing.
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Specify the upper and lower limit Upper -180 to [180] values for "Angle range" (rotation Angle angle) during a search. The normal range direction is clockwise. Lower [-180] to 180 Settings must satisfy: lower limit upper limit. Specify the stability of detection. A larger value increases stability, and a smaller value speeds up processing.
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If images that should be judged OK based on the model image, have less variation, specify a larger value for "Candidate LV". When "Rotation" is selected, if the model image is a simple figure, specify a larger value for "Skipping angle". When "Rotation"...
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[Region Setting (Classification)] Use the rectangle to set up the measurement region for [Classification]. 1. In the "Item tab" area, tap [Region setting]. 2. Tap [Edit]. The "Figure setting" area is displayed. 3. Specify a region where the model is searched by using the Drawing tools. User's Manual, "Setting Figures"...
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[Measurement (Classification)] Set up the OK Judgement conditions based on the value in the model and the position (X, Y) to be found. 1. In the "Item tab" area, tap [Measurement]. 2. In the "Measurement condition" area, specify a value for each item. Tap [...] for "Candidate LV"...
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Note The value beside each option are measurement results of the displayed image. Please determine the upper and lower limits based on these value. Table: Measurement (Classification) - Judgement Condition Set Value Setting Item Description [Factory Default] -99999.9999 to Upper [99999.9999] Measured Specify the range of X-axis...
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[Output Parameter (Classification)] Select options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too.
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scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
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Points on Measurement Test and Adjustment (Classification) In addition to the camera image, the pattern and search (cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
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In addition, adjust other options in the "Model parameter" area of [Model]. Points on Adjustment When the judgement is NG (insufficient memory): Reduce the measurement region size in [Region Setting]. [Region Setting (Classification)] Reduce the amount of information necessary for measurements by making the following adjustment in the "Model parameter"...
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When Using Measurement Results Externally (Classification) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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0 to 4 -1: No models found Model No. Get only 0 to 35 Correlation Get only 0 to 100 Measured coordinate X Get only -99999.9999 to 99999.9999 Measured coordinate Y Get only -99999.9999 to 99999.9999 Angle Get only -180 to 180 Reference position X Get only -99999.9999 to 99999.9999 Reference position Y...
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0: OFF 134 Sub-pixel Set/Get 1: ON 135 Candidate LV Set/Get 0 to 100 136 Upper limit of Position X Set/Get -99999.9999 to 99999.9999 137 Lower limit of Position X Set/Get -99999.9999 to 99999.9999 138 Upper limit of Position Y Set/Get -99999.9999 to 99999.9999 139 Lower limit of Position Y Set/Get -99999.9999 to 99999.9999...
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Setting up [Gravity and Area] The setting procedure for [Gravity and Area] is as follows. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Gravity and Area]. The ProcItem Setting window is displayed.
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5. In the "Item tab" area, tap [Measurement] and specify the judgement condition for [Measurement (Gravity and Area)] 6. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 7. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation" 8.
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[Color (Gravity and Area)] 1. In the "Item tab" area, tap [Color]. 2. In the "Color specification setting" area, specify the reference color. Table: Color (Gravity and Area) - Color Specification Setting Set Value Item Description [Factory defaults] Max. 0 to [359] Specify the color hue (difference of color hues).
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When specifying color in the "Color specification setting" area In the "Color specification setting" area, drag the sliders for "H" (Hue), "S" (Saturation), and "V" (Value). If you prefer to set up with numbers In the "Color specification setting" area, tap [...] for "H", "S", and "V" and specify each value.
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3. If necessary, in the "Display setting" area, set up display settings for the images displayed in the "Image display" area. Table: Color (Gravity and Area) - Disp Setting Setting Set Value Description Options [Factory defaults] [Checked] The sampled image obtained through the Extract Unchecked selected color will be displayed in the...
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For the subsequent operations, see Setting up [Gravity and Area].
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[Binary (Gravity and Area)] 1. In the "Item tab" area, tap [Binary]. 2. In the "Binary setting" area, specify the reference density range. Table: Binary Setting (Gravity and Area) Set Value Item Description [Factory Default] Upper 0 to [255] Specify the level for converting 256- grayscale images to binary images.
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9. Specifying values manually: 10. Tap [...] for "Binary level" and specify a value. How to input a value: User's Manual, "Inputting a Value" For the subsequent operations, see Setting up [Gravity and Area].
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[Region Setting (Gravity and Area)] Use a rectangle, circle (ellipse), circumference, or polygon to specify a measurement region for [Gravity and Area]. Note Up to 3 figure can be used together to delimit the measurement region. Complex area can be drawn through image integration, or unnecessary sections are removed from the measurement region.
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For the following operations, see Setting up [Gravity and Area].
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[Ref. position (Gravity and Area)] This item can be changed if necessary. When the measurement region is set, the reference position is automatically set at the gravity center of the region. At the same time, the reference area is also automatically set on the basis of the measurement region. This item can be used to change the reference position to any desired position.
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In the "Reference coordinate setting" area, tap one of the arrow buttons. The cursor in the Image Display Area will move one pixel per tap. The value of the reference in the "Detail" area will also change as the cursor moves.
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[Measurement (Gravity and Area)] Specify a range to be judged as OK. 1. In the "Item tab" area, tap [Measurement]. 2. If necessary, in the "Measurement condition" area, select an option for [Fill profile]. If the measurement target has hole(s) in it, specify how to process the hole(s). Usually, the factory default value can be used.
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[Checked] When checked, the image extracted with Extract Unchecked the specified color is displayed in the image "Image display" area. [Black] White The background area surrounding the extracted image is filled with the specified color Green color. Blue For monochrome cameras: Table: Measurement (Gravity and Area) - Display Setting Setting Set Value...
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The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limit values. Table: Measurement (Gravity and Area) - Judgement Condition Set Value Setting Item Description [Factory Default] Upper 0 to [999999999.9999]...
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[Output Parameter (Gravity and Area)] Select options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too.
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scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
Page 580
Points on Measurement Test and Adjustment (Gravity and Area) In addition to camera images, the measurement region will also be displayed in "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 581
When Using Measurement Results Externally (Gravity and Area) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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Reference Y -99999.9999 to 99999.9999 only 0: After scroll 101 Output Coordinate Set/Get 1: Before scroll 102 Calibration Set/Get 0:OFF, 1:ON 103 Reflect to overall judgement Set/Get 0:ON, 1:OFF 120 Register the max color hue Set/Get 0 to 359 121 Register the min color hue Set/Get 0 to 359 Register the max color Set/Get 0 to 255...
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Setting up [Labeling] Color labeling can be set up as follows. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Labeling]. The ProcItem Setting window is displayed.
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5. In the "Item tab" area, tap [Measurement] and specify the judgement condition for [Measurement (Labeling)] 6. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 7. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation" 8.
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[Color Spec (Labeling)] 1. In the "Item tab" area, tap [Color spec]. 2. In the "Color specification setting" area, specify the reference color. Table: Color Spec (Labeling) - Color Specification Setting Set Value Item Description [Factory defaults] Max. 0 to [359] Specify the color phase (difference of color hues).
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When specifying color in the "Color setting" area In the "Color specification setting" area, drag the sliders for "H" (Hue), "S" (Saturation), and "V" (Value). Specifying values manually: In the "Color specification setting" area, tap [...] for "H", "S", and "V" and specify each value.
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3. If necessary, in the "Display setting" area, set up display settings for the images displayed in the "Image display" area. Table: Color Spec (Labeling) - Display Setting Setting Set Value Description Options [Factory defaults] [Checked] The sampled image obtained through the Extract Unchecked selected color will be displayed in the...
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[Binary (Labeling)] 1. In the "Item tab" area, tap [Binary]. 2. In the "Binary setting" area, specify the reference density range. Table: Binary Setting (Labeling) Set Value Item Description [Factory Default] Upper 0 to [255] Specify the level for converting 256- grayscale images to binary images.
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9. Specifying values manually: 10. Tap [...] for "Binary level" and specify a value. How to input a value: User's Manual, "Inputting a Value"...
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[Region Setting (Labeling)] Use a rectangle, straight line, circle (ellipse), circumference, or polygon to specify a measurement region for [Labeling]. Note Up to 3 graphs can be used together to delimit the measured region. Complex area can be drawn through image integration, or unnecessary sections are removed from the measurement region.
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For the following operations, please refer to Setting up [Labeling].
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[Ref. Position (Labeling)] This item can be changed if necessary. When the measurement region is set, the reference position is automatically set at the gravity center of the region. At the same time, the reference area is also automatically set on the basis of the measurement region. This item can be used to change the reference position to any desired position.
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In the "Reference coordinate setting" area, tap one of the arrow buttons. The cursor in the Image Display Area will move one pixel per tap. The value of the reference in the "Detail" area will also change as the cursor moves.
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[Measurement (Labeling)] Specify the Judgement condition. 1. In the "Item tab" area, tap [Measurement]. 2. If necessary, in the "Labeling condition" area, specify a value for each item. For how to input value, see User's Manual, "Inputting a Value" Normally the factory default value will be used. Table: Measurement (Labeling) - Labeling Condition Set Value Setting Item...
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[Area When the X and Y coordinates descending] are in accordance with the X ascending reference values, the upper left X descending will become the origin. Y ascending Y descending Specify the label number for the Label No. [0] to 2499 input and output data.
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[Checked] Binary The image is displayed in binary with Unchecked image black and white. 4. When the setting has been changed, tap [Measure] in the "Detail" area to verify whether measurements can be made correctly. 5. In the "Judgement condition" area, tap [...] and input a value for each item. How to input a value: User's Manual, "Inputting a Value"...
Page 598
-99999.9999 to Upper [99999.9999] Gravity Specify the range of Y-axis shifting that is judged to be OK. [-99999.9999] to Lower 99999.9999 For the subsequent operations, see Setting up [Labeling].
Page 599
[Output Parameter (Labeling)] Select options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too.
Page 600
scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
Page 601
Points on Test Measurement and Adjustment (Labeling) In addition to camera images, the measurement region will also be displayed in "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text. User's Manual, "Displaying Flow and Detail Result"...
Page 602
When Using Measurement Results Externally (Labeling) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 603
0: After scroll 101 Output coordinates Set/Get 1: Before scroll 0: OFF 102 Calibration Set/Get 1: ON 0: ON 103 Reflect in to overall judgement Set/Get 1: OFF 120 Hue Max. Set/Get 0 to 359 121 Hue Min. Set/Get 0 to 359 122 Saturation Max.
Page 604
137 Label No. Set/Get 0 to 2499 138 Upper limit of the number of labels Set/Get 0 to 2500 139 Lower limit of the number of labels Set/Get 0 to 2500 140 Upper limit of the area Set/Get 0 to 999999999.9999 141 Lower limit of the area Set/Get 0 to 999999999.9999 142 Upper limit of the gravity center X Set/Get -99999.9999 to 99999.9999...
Page 605
Setting up [Label Data] Set up the "Label data" with the following steps. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. Tap [Label data] in the Edit Flow window. The ProcItem Setting window is displayed.
Page 606
[Setting (Label Data)] Specify the labeling unit number and the label number to be referenced, as well as the range to be judged as OK. After settings are changed, please verify with actual measurement. 1. In the "Item tab" area, tap [Setting]. 2.
Page 607
Note The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limit values. Table: Setting (Label Data) - Judgement Condition Set Value Setting Item Description [Factory Default] Upper 0 to [999999999.9999]...
Page 608
[Output Parameter (Label Data)] Selects the options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up "Judgement condition" in [Setting], changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, set up "Judgement condition"...
Page 609
scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
Page 610
Points on Measurement Test and Adjustment (Label Data) In addition to camera images, the measurement region will also be displayed in "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 611
When Using Measured Results Externally (Label Data) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 612
121 Label No. Set/Get 0 to 2499 122 Upper limit of the area Set/Get 0 to 999999999.9999 123 Lower limit of the area Set/Get 0 to 999999999.9999 124 Upper limit of gravity X Set/Get -99999.9999 to 99999.9999 125 Lower limit of gravity X Set/Get -99999.9999 to 99999.9999 126 Upper limit of gravity Y Set/Get -99999.9999 to 99999.9999...
Page 613
Setting up [ECM Search] The setting procedure for [ECM Search] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [ECM Search]. The ProcItem Setting window is displayed.
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5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation" 7. Verify measurement results. User's Manual, "Display of the RUN Window" When "NG" is displayed, verify measurement results and make adjustments if necessary.
Page 615
[Model (ECM Search)] Register the pattern characteristic of the measurement object as a model. Important When a model is registered, the central coordinates of the model are registered as the detection coordinates (if multiple figures are combined, the central coordinates of the circumscribed rectangle are registered). For this reason, place the measurement object in the correct position when registering a model.
Page 616
Rectangle 4. In the "Figure setting" area, tap [OK]. The model is registered. 5. If necessary, tap [Mask] and specify values. Registering a Mask 6. If necessary, tap [Edge extraction] to specify values. Extracting Edges 7. To check the model display, tap [Display model]. The registered model image is displayed in the "Image display"...
Page 617
Table: Model (ECM Search) - Model Parameter Set Value Setting Item Description [Factory Default] Checked Specify whether to rotate the Rotation [Unchecked] model. Upper -180 to [180] Specify the upper and lower limit values for "Angle range" (rotation Angle angle) during a search. The range normal direction is clockwise.
Page 618
Table: Model (ECM Search) - Model Parameter: Size Change Set Value Setting Item Description [Factory Default] [XY] Specify the direction in which to change Move axis the model size. 50 to 150 Upper Move [110] Specify the range in which to change the range model size.
Page 619
The "Figure setting" area is displayed. 2. Specify a figure to be registered as a mask by using one of the drawing tools. User's Manual, "Setting Figures" Table: Drawing Tools Available for Mask Registration (ECM Search) Available objects to be drawn Drawing Tools Rectangle Circle...
Page 620
Change the [Edge extraction] settings after registering a model. Note that, if the model is re-registered after the change, the changed settings are reflected in the registered model. 1. In the "Item tab" area, tap [Edge extraction]. 2. In the "Edge extraction setting" area, tap [...] or [ ] and specify a value for each item.
Page 621
[Error Model (ECM Search)] Register the error models with models such as: models with similar characteristics to the registered model, but with its correlation to be lowered when measured. 1. In the "Item tab" area, tap [Error model]. 2. Specify a region to be registered as a model by using one of the Drawing tools. User's Manual, "Setting Figures"...
Page 622
The "Figure setting" area is displayed. 2. Specify a figure to be registered as a mask by using one of the Drawing tools. User's Manual, "Setting Figures" Table: Drawing Tools Available for Mask Registration (ECM Search) Available objects to be drawn Drawing Tools Rectangle Circle...
Page 623
[Region Setting (ECM Search)] Use a rectangle or circle (ellipse) to specify a measurement region for [ECM Search]. 1. In the "Item tab" area, tap [Region setting]. 2. Tap [Edit]. The "Figure setting" area is displayed. 3. Specify a region where the model is searched by using the Drawing tools. User's Manual, "Setting Figures"...
Page 624
[Detection Point (ECM Search)] This item can be changed if necessary. When a model is registered, its detection point coordinates are automatically set to the central coordinates of the model. This item can be used to change the detection coordinates to any desired position. For the detection point, see User's Manual, "Terminology".
Page 625
In the "Image display" area, the cross-shaped cursor will move one pixel per tap. The X and Y coordinate values in the "Detection coordinate" area will also change as the cross-shaped cursor moves. Specifying values to change the detection point coordinates: In the "Detection coordinate"...
Page 626
[Ref. Position (ECM Search)] This item can be changed if necessary. The reference position is automatically set at the same time the measurement region is specified. This item can be used to change the reference position to any desired position. For the reference position, see User's Manual, "Terminology".
Page 627
The cross-shaped cursor in the "Image display" area will move to the specified coordinate position. Using arrow buttons to change the coordinate position: In the "Reference coordinate" area, tap one of the arrow buttons. In the "Image display" area, the cross-shaped cursor will move one pixel per tap. In the "Reference coordinate"...
Page 628
[Measurement (ECM Search)] Specify the judgement condition for measurement results. Specify the criteria to judge the measurement result if its X and Y coordinates and its correlation with the model are OK. 1. In the "Item tab" area, tap [Measurement]. 2.
Page 629
3. When the setting has been changed, tap [Measure] in the "Detail" area to verify whether measurements can be made correctly. 4. In the "Judgement condition" area, tap [...] and input a value for each item. How to input a value: User's Manual, "Inputting a Value"...
Page 630
[70] [Note 1]: When the ECM correlation value of the measurement result is 0, the judgement result will be NG regardless of the Measurement settings. For the subsequent operations, see Setting up [ECM Search].
Page 631
[Output Parameter (ECM Search)] Select options for the measured results, namely the coordinates, which are output to the external devices. Important After setting up the measurement, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement, too.
Page 632
scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
Page 633
Points on Test Measurement and Adjustment (ECM Search) In addition to the camera-input image, the registered models and the search coordinates (the cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 634
When Using Measurement Results Externally (ECM Search) Values Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 635
-1: Judgement result NG Correlation Get only 0 to 100 Measured coordinate X Get only -99999.9999 to 99999.9999 Measured coordinate Y Get only -99999.9999 to 99999.9999 Measure angle Get only -180 to 180 Magnification X Get only 50 to 150 Magnification Y Get only 50 to 150 Reference position X...
Page 636
132 Upper limit of the angle Set/Get -180 to 180 133 Lower limit of the angle Set/Get -180 to 180 134 Candidate LV Set/Get 0 to 99 135 Model skipping Set/Get 1 to 9 136 Search skipping Set/Get 1 to 19 137 Reduction Set/Get 10 to 100 0:ON...
Page 637
Setting up [Character Inspection] The setting procedure for [Character Inspection] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Character Inspection]. The ProcItem Setting window is displayed.
Page 638
After setting up the measurement parameters, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement parameters, too. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6.
Page 639
[Dictionary (Character Inspection)] This item registers the feature image of the measured objects as a model. 1. In the "Item tab" area, tap [Dictionary]. When setting a new model, you do not need to tap [Dictionary]. 2. In the "Dictionary unit" area, tap [ ] and select a unit number. 3.
Page 640
For the subsequent operations, see Setting up [Character Inspection].
Page 641
[Region Setting (Character Inspection)] This item specifies the measurement region of [Character Inspection] using a rectangle. 1. In the "Item tab" area, tap [Region setting]. 2. Tap [Edit]. The "Figure setting" area is displayed. 3. Specify a region where the model is searched by using the Drawing tools. User's Manual, "Setting Figures"...
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[Measurement (Character Inspection)] Specify the judgement condition for measurement results. Specify the criteria to judge the measurement result if its X and Y coordinates and its correlation with the model are OK. 1. In the "Item tab" area, tap [Measurement]. 2.
Page 643
Specify the allowable overlapping Vertical range to be read for candidate points. [0] to 99 This item is valid when "Direction" succession is [ ] [ ]. [Unchecked] (Not used) Specify whether to use candidate Dictionary Checked levels specified in the [Model candidate (Used) Dictionary] or not.
Page 644
When "Inspection mode" is "OCR + Count", specify the Upper 1 to [32] upper limit of the judgement condition for the number of characters. Char count When "Inspection mode" is "OCR + Count", specify the Lower [1] to 32 lower limit of the judgement condition for the number of characters.
Page 645
[Output Parameter (Character Inspection)] Specify how to treat the coordinates to be output to the external devices as measurement results. Important After setting up the measurement parameters, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement parameters, too.
Page 646
scene. [Unchecked] (Not output) Specify whether to output Character Checked measurement result strings to output (Output) an external device. Character output [RS- When "Character output" is 232C/RS-422] Output checked (Output), this device Ethernet specifies the device to which strings are output. Note The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
Page 647
Points on Measurement Test and Adjustment (Character Inspection) In addition to the camera-input image, the registered model and the detection coordinates (the cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 648
Reduce the measurement region size in [Region Setting]. [Region Setting (Character Inspection)]...
Page 649
When Using Measurement Results Externally (Character Inspection) Values Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 650
only 0: ON Reflect in OR Set/Get 1: OFF -1: OFF 120 to 123 Dictionary unit number Set/Get 0 to 9999 0: OCR Inspection mode Set/Get 1: OCR + Count 2: OCV Direction Set/Get 0: OFF Character output Set/Get 1: ON 0: RS-232C/RS-422 Character output device Set/Get...
Page 651
1095 only 1096 to 0 to 0xFFFF (UTF-16 Detected character code 1127 only encoded) 1128 to Detected NG factor 0 to 7 1159 only 1160 to Correlation 0 to 100 1191 only 1192 to Detected coordinate X -99999.9999 to 99999.9999 1223 only 1224 to...
Page 652
Setting up [Model Dictionary] Follow the steps below to set up [Model Dictionary]. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Model Dictionary]. The ProcItem Setting window is displayed.
Page 653
[Model (Model Dictionary)] This item registers the feature image of the measured objects as a model and displays a model list. Models can be registered in one of 36 index types (0 to 35), and up to five models can be registered per index.
Page 654
The "Detail" area for model registration is displayed. 4. Specify a region to be registered as a model by using the Drawing tools. User's Manual, "Setting Figures" Table: Drawing Tools Available for Model (Model Dictionary) Available objects to be drawn Drawing Tools Rectangle Circle...
Page 655
If the model is an ellipse, its circumscribed rectangle is displayed as the search result of the model. 5. Tap [OK]. The model is registered and its central X and Y coordinate values are displayed in the "Setting model" area. The image specified for the model is displayed in the "Image display"...
Page 656
A software keyboard is displayed. The number of characters for each string is fixed to 12 characters. How to input strings: User's Manual, "Setting Figures" For the subsequent operations, see Setting up [Model Dictionary]. Changing Model Parameters This item can be changed if necessary. Usually, the factory default value can be used. When any settings are changed, verify whether measurements can be performed correctly through actual measurements.
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upper limit. Specify whether or not to enable Smart mode. Checking the [Smart mode] option [Checked] enables a high-speed rotation Smart mode Unchecked search. The stability may be lowered when the model shape aspect ratio is large or when the NOT mask is used.
Page 658
If images that should be judged OK based on the model image vary in some degree, specify a smaller value for "Candidate LV". When [Rotation] is selected, if the model region shape is complex, uncheck the [Smart mode] option. When the processing speed is slow If the model image is a simple figure or a large figure, specify a smaller value for "Stab.".
Page 659
[Measurement (Model Dictionary)] This item can be changed if necessary. Usually, the factory default value can be used. 1. In the "Item tab" area, tap [Measurement]. 2. In the "Measurement condition" area, specify a value for each item. In "Correlation", "Rough candidate", and "Detail candidate", tap [...] and input values.
Page 660
indexes selected in the list. 0 to 100 Specify the lower limit of the Correlation [60] correlation. Specify the threshold value used when Rough 0 to 100 detecting candidate points by rough candidate [40] search. Specify a smaller value when model search results are unstable.
Page 661
[Auto registration (Model Dictionary)] A model is cut out automatically, and the cut model is registered. Models can be registered in 36 index types (0 to 35), and up to five models can be registered per index. The registration methods are as follows: Setting up Auto extract region Setting Up Auto model region Important...
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5. In the "Figure setting" area, tap [OK]. Auto extract region is registered. 6. Tap [Extract model]. A model is cut out automatically, and, the cutout result (grey borderlined) is displayed in the "Image display" area. For the subsequent operations, see Setting up [Model Dictionary].
Page 663
4. Select a model, and tap model region in the "Image display" area. In the contextual menu, an index list is displayed. 5. Select an index for each model. 6. Tap [Regist model]. A message which indicates the number of registered models is displayed. 7.
Page 664
Points on Measurement Test and Adjustment (Model Dictionary) In the "Detail result" area on the Main screen, you can confirm the following contents in text. User's Manual, "Displaying Flow and Detail Result" Table: Text Displayed (Model Dictionary) Item Description Judge Judgement result...
Page 665
When Using Measurement Results Externally (Model Dictionary) Values Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 666
Setting up [Date Verification] Follow the steps below to set up [Date Verification]. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Date Verification]. The ProcItem Setting window is displayed.
Page 667
User's Manual, "Test Measurement before Actual Operation" 7. Verify measurement results. User's Manual, "Display of the RUN Window" When "NG" is displayed, verify measurement results and make adjustments if necessary. Points on Measurement Test and Adjustment (Date Verification)
Page 668
[Verification (Date Verification)] This item sets the parameters of the verification string. 1. In the "Item tab" area, tap [Verification]. 2. In the "OCR unit" area, tap [ ] for "OCR unit" and set the processing unit number of the reference [Model Dictionary]. No reference is made when the setting value is "<Nothing>".
Page 669
Table: Date Parameter (Date Verification) - Target string expression Label Description 0 to 9 Normal numeric value input A to Z Normal alphabet input ‘ - . : / Normal mark input Character presence judgement Number judgement The last two digits of the current year, Western style mYYYY Four digits of the current year, Western style Two digits of the current year in the Japanese Heisei calendar Current month...
Page 670
Encrypted year 1 Encrypted month 1 Encrypted day 1 Encrypted hour 1 Encrypted minute 1 Encrypted year 2 Encrypted month 2 Encrypted day 2 Encrypted hour 2 Encrypted minute 2 5. Tap [OK]. In "Target string", the target string to be used for measurement is displayed. For the subsequent operations, see Setting up [Date Verification].
Page 671
[Date Parameter (Date Verification)] This item sets the date/time parameters. 1. In the "Item tab" area, tap [Date parameter]. 2. In the "Use term setting" area, tap [...] for each item and input values. The value can also be adjusted by tapping [<] and [>]. How to input a value: User's Manual, "Inputting a Value"...
Page 672
Setting Set Value Description Item [Factory default] Select to update only the year, month, and day. The clock time is always updated. When "Not update" is selected, the date update of registration of the processing unit is First memorized. And the date can be updated Auto measure later when performing date update is...
Page 673
Table: Date Parameter(Date Verification) - Time margin setting Set Value Setting [Factory Description Item default] 0 to 99 Specify allowable time before the current time (in Back margin minutes). Ahead 0 to 99 Specify allowable time after the current time (in margin minutes).
Page 674
[Code Parameter (Date Verification)] Set encryption parameters. Exporting (saving) and reading of encrypted files (in the CSV format) is available. Saving an empty file first and then editing and reading it makes the settings easier. When a date and time such as the date of manufacture is encrypted and printed to avoid easy recognition by the user, encrypted characters can be set (up to four characters) for each date and time.
Page 675
A software keyboard is displayed. 2. Input a character string. Input a character string of up to four characters. How to input text: User's Manual, "Inputting a Text" For Code month and Code day follow this procedure in the same way. Setting with encrypted files Save an empty encrypted file, and edit the file as a CSV file on a PC, etc, and then read in the file.
Page 676
3. In the "Code file" area, tap [Save Code file]. 4. In the file selection window, set the storage folder and the file name and tap [OK]. The encrypted file is stored (in CSV format). For the file format, see Encrypted file format.
Page 677
The first line shows the "item". The second line shows the "usage flag". Input "1" when used. The third line and subsequent lines contain codes for each number. Months and days start from "1". For the subsequent operations, see Setting up [Date Verification].
Page 678
[Output Parameter (Date Verification)] Specify whether to reflect the judgement result to the overall judgement of the scene. 1. In the "Item tab" area, tap [Output parameter]. 2. In the "Reflect to overall judgement" area, specify whether to reflect the measurement result to the overall judgement of the scene.
Page 679
Points on Measurement Test and Adjustment (Date Verification) In addition to the camera-input image, the registered model and the detection coordinates (the cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 680
When Using Measurement Results Externally (Date Verification) Values Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 681
0: Last day of now Month end adjust Set/Get 1: First day of next 2: Gap day of next Back margin Set/Get 0 to 99 Ahead margin Set/Get 0 to 99 0: Not used Code year 1 flag Set/Get 1: Used 0: Not used Code year 2 flag Set/Get...
Page 682
Setting Up [Scan Edge Position] The setting procedure for [Scan Edge Position] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Scan Edge Position]. The ProcItem Setting window is displayed.
Page 683
If you change an output parameter after setting the judgement condition, the measurement result changes. When you change an output parameter, reset the judgement condition as well. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a test measurement. User's Manual, "Test Measurement before Actual Operation"...
Page 684
[Region Setting (Scan Edge Position)] Specify the measurement region for [Scan Edge Position] by using wide straight lines. 1. In the "Item tab" area, tap [Region setting]. 2. When a measurement region is already registered, tap [Edit]. When no measurement region is registered, go to Step 3. The Figure Setting area is displayed.
Page 685
Dividing the drawn region into several parts For the subsequent operations, see Setting Up [Scan Edge Position]. Dividing the drawn region into several parts This can be set when changing the number of parts or the width of divided parts of the region.
Page 686
[Edge Color - for Color Cameras Only (Scan Edge Position)] Set the criteria with which to search for an edge. 1. In the "Item tab" area, tap [Edge color]. 2. If necessary, check [Edge color specification] in the "Color setting" area. When checked, the edge will be detected according to the subsequently specified "Edge color"...
Page 687
In the "Color setting" area, tap [...] for each of [Difference R], [Difference G], and [Difference B], and input the values respectively. The larger the "Difference" values, the larger the color range that is used to detect the edge. The default value of each "Difference" is "5". How to input a value: User's Manual, "Inputting a Value"...
Page 688
edge. For the subsequent operations, see Setting Up [Scan Edge Position].
Page 689
[Ref. Position (Scan Edge Position)] This item can be changed if necessary. The reference position is automatically set at the same time the measurement region is specified. This item can be used to change the reference position to any desired position. Note After changing the reference position to any desired position, re-registering the measurement region will automatically change it back to the default position.
Page 690
Using arrow buttons to change the reference position: In the "Ref.position" area, tap one of the arrow buttons. In the "Image display" area, the cross-shaped cursor will move one pixel per tap. In the "Ref.position" area, the reference coordinate values (X, Y) will also change as the cross-shaped cursor moves.
Page 691
the difference between the reference position and the measured position using an expression. After changing the reference position to any desired position, changing the measurement region will automatically change it back to the default position.
Page 692
[Measurement (Scan Edge Position)] This item can be changed if necessary. Usually, the factory default value can be used. After changing a setting, check whether measurement can be done properly by performing an actual measurement. Note For the mechanism of edge image measurement processing, see User's Manual, "Edge Measurement".
Page 693
Table: Measurement (Scan Edge Position) - Display Area Setting Set Value Description Item [Factory default] Specify the part for which the edge Display profile is displayed. It should be a [0] to 99 area No. sequential number decided when the region was divided.
Page 694
Position (%) for width of a color 0 to 100[50] Specify a color difference level with Edge which the edge is detected. level Value of User's Manual, "Edge Measurement" color 0 to 442[20] Specify a level to remove colors other than the color specified in [Edge color] to enhance the edge color.
Page 695
measurement region. Position (%) for width of a density Select the density change level to be Edge 0 to 100[50] detected as edges. level User's Manual, "Edge Measurement" Value of density 0 to 255[20] 4. Tap [...] of each item in the "Noise removal" area, and set values. How to input a value: User's Manual, "Inputting a Value"...
Page 696
affected by noise, increase this value. User's Manual, "Noise Width" 5. In the "Approximate line" area, specify the point to be used for the calculation for approximate lines. Table: Measurement (Scan Edge Position) - Approximate Line Setting Set Value Description Item [Factory default] This item calculates an approximate straight line...
Page 697
[Judgement (Scan Edge Position)] Specify the range to be judged as OK. 1. In the "Item tab" area, tap [Judgement]. 2. In the "Judgement" area, tap [...] and input a value for each item. How to input a value: User's Manual, "Inputting a Value"...
Page 698
Note The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limits. Table: Measurement (Scan Edge Position) - Judgement Set Value Setting Item Description [Factory default] -99999.9999 to Upper...
Page 699
[-99999.9999] to judged to be OK. Lower 99999.9999 -99999.9999 to Upper Specify the upper and lower limits [99999.9999] Bottom edge of the bottom edge position Y position Y [-99999.9999] to judged to be OK. Lower 99999.9999 -99999.9999 to Upper Specify the upper and lower limits [99999.9999] Edge position of the average edge position X...
Page 700
(X_MAX, Y_MAX)] of the deviation judged to be OK. [0] to dist Lower (X_MAX, Y_MAX) Upper -180 to [180] Specify the upper and lower limits Line angle of the line angle judged to be OK. Lower [-180] to 180 Upper 0 to [100] Specify the upper and lower limits Lost point of the lost point count judged to be...
Page 701
[Output Parameter (Scan Edge Position)] Specify how to treat the coordinates to be output to the external devices as measurement results. Important If you change an output parameter after setting judgement condition, measurement result changes. When you change an output parameter, reset judgement condition as well.
Page 702
unit on the overall judgement of the scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
Page 703
Points on Test Measurement and Adjustment (Scan Edge Position) In addition to the camera input image, the measured region, a graphic display of the measured results, and the edge position (the cross-shaped cursor) are also displayed as results in the "Image Display" area. In the "Detail result"...
Page 704
Deviation Deviations in concavity and convexity The straight line's inclination against the measurement region does Line angle not include 180, which is displayed as -180. Lost point count Number of parts for which the detection of edges have failed Points on Adjustment Select the adjustment method referring to the following points.
Page 705
When Using Measurement Results Externally (Scan Edge Position) Values Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 706
Linear coefficient A in the expression for the approximate straight line AX+BY+C=0. Linear coefficient B in the expression for the approximate straight line AX+BY+C=0. Linear coefficient C in the expression for the approximate straight line AX+BY+C=0. Reference X-coordinate of the reference coordinates coordinate X Reference Y-coordinate of the reference coordinates...
Page 707
Linear coefficient B Set/Get -99999.9999 to 99999.9999 Linear coefficient C Set/Get -99999.9999 to 99999.9999 Reference coordinate X 0 to 99999.9999 only Reference coordinate Y 0 to 99999.9999 only 0: After scroll 101 Output coordinates Set/Get 1: Before scroll 0: OFF 102 Calibration Set/Get 1: ON...
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Lower limit of the maximum edge Set/Get -99999.9999 to 99999.9999 position Y Upper limit of the minimum edge position Set/Get -99999.9999 to 99999.9999 Lower limit of the minimum edge position Set/Get -99999.9999 to 99999.9999 Upper limit of the minimum edge position Set/Get -99999.9999 to 99999.9999 Lower limit of the minimum edge position Set/Get -99999.9999 to 99999.9999...
Page 709
162 Scan lines Set/Get 1 to 100 163 Scan width Set/Get 1 to 200 164 Display Area Set/Get 0 to 99 0: OFF 165 Noise cancel Set/Get 1: ON *dist(X_MAX,Y_MAX)=sqrt(X_MAX*X_MAX+Y_MAX*Y_MAX)
Page 710
Setting Up [Scan Edge Width] The setting procedure for [Scan Edge Width] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit flow window, tap [Scan Edge Width]. The ProcItem Setting window is displayed.
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5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a test measurement. User's Manual, "Test Measurement before Actual Operation" 7. Verify measurement results. User's Manual, "Display of the RUN Window" When "NG" is displayed, verify measurement results and make adjustments if necessary.
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[Region Setting (Scan Edge Width)] Specify the measurement region of [Scan Edge Width] by using a wide straight line. 1. In the "Item tab" area, tap [Region setting]. 2. When a measurement region is already registered, tap [Edit]. When no measurement region is registered, go to the Step 3.
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Dividing the drawn region into several parts For the subsequent operations, see Setting Up [Scan Edge Width]. Dividing the drawn region into several parts This can be set when changing the number or the width of divided parts of the region. 1.
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[Edge Color - for Color Cameras Only (Scan Edge Width)] Set the criteria with which to search for an edge. 1. In the "Item tab" area, tap [Edge color]. 2. If necessary, check "Edge color specification" in the "Color setting" area. When checked, the edge will be detected according to the subsequently specified "Edge color"...
Page 715
In the "Color setting" area, tap [...] for each of [Difference. R], [Difference. G], and [Difference. B], and specify values respectively. The larger the "Difference" values, the larger the color range that is used to detect the edge. The default value of each "Difference" is "5". How to input a value: User's Manual, "Inputting a Value"...
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specified edge color is detected as the edge. For the subsequent operations, see Setting Up [Scan Edge Width].
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[Measurement (Scan Edge Width)] This item can be changed if necessary. Usually, the factory default value can be used. When any settings have been changed, verify whether measurements can be performed correctly through actual measurement. Note For the mechanism of edge image measurement processing, see User's Manual, "Edge Measurement".
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Table: Measurement (Scan Edge Width) - Display Area Setting Set Value Description Item [Factory default] Display This item uses the scanning area of [0] to 99 area No. which edge profile is displayed. Checked Unchecked Specify enable/disable of the divided Enabled area.
Page 719
Position (%) for width of a color Select a color difference level with Edge 0 to 100[50] which the edge is detected. level User's Manual, "Edge Measurement" Value of color 0 to 442[20] Specify a level to remove colors other than the color specified in [Edge color] to enhance the edge color.
Page 720
density 0 to 255[20] 4. Tap [...] of each item in the "Noise removal" area, and set values. How to input a value: User's Manual, "Inputting a Value" The value for [Noise level] can be adjusted by dragging the slider or by tapping the buttons at both ends of the slider.
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[Judgement (Scan Edge Width)] Specify the range to be judged as OK. 1. In the "Item tab" area tap [Judgement] . 2. In the "Judgement" area, tap [...] and input a value for each item. How to input a value: User's Manual, "Inputting a Value"...
Page 722
Lost Specify the upper and lower limits Upper 0 to [100] width of the lost width count judged to be Lower [0] to 100 count dist(X_MAX,Y_MAX)=sqrt(X_MAX*X_MAX+Y_MAX*Y_MAX) For the subsequent operations, see Setting Up [Scan Edge Width].
Page 723
[Output Parameter (Scan Edge Width)] Specify how to treat the coordinates to be output to the external devices as measurement results. Important If you change an output parameter after setting judgement condition, measurement result changes. When you change an output parameter, reset judgement condition as well.
Page 724
unit on the overall judgement of the scene. Selecting [OFF] does not reflect the judgement result of this processing unit on the overall judgement of the scene. Note For output coordinates and calibration, see User's Manual, "Configuring Coordinates". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface.
Page 725
Points on Test Measurement and Adjustment (Scan Edge Width) In addition to the camera-input image, the measurement region and the edge position (the cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 726
When Using Measurement Results Externally (Scan Edge Width) Values Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 727
123 Edge color B Set/Get 0 to 255 124 Difference. R Set/Get 0 to 127 125 Difference. G Set/Get 0 to 127 126 Difference. B Set/Get 0 to 127 127 Detection mode Set/Get 0: Color IN, 1: Color OUT 129 Edge level Set/Get 0 to 100 130 Noise level Set/Get 0 to 442...
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Setting up [3D Edge Position] The setting procedure for [3D Edge Position] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [3D Edge Position]. The ProcItem Setting window is displayed.
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After setting up the measurement parameters, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement parameters, too. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6.
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[Region Setting (3D Edge Position)] Use a wide line to specify the measurement region for [3D Edge Position]. Note Measurement results differ depending on the positions of the starting point and end point of the measurement region. When setting up the measurement region, attention should be paid to the edge detecting direction.
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The direction of the drawn arrow can be changed by tapping [ ] in the "Detail" area. Use the Zoom function if the measurement region is too small to identify the direction of the arrow. For the Zoom function, see User's Manual, "Using Zoom Function".
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5. In the "Figure setting" area, tap [OK]. The measurement range is registered and displayed in the Image Display area. For the subsequent operations, see Setting up [3D Edge Position].
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[Edge Color - For Color Cameras Only (3D Edge Position)] Set the criteria to use to search for an edge. 1. In the "Item tab" area, tap [Edge color]. 2. If necessary, check "Edge color" in the "Color setting" area. When checked, the edge will be detected according to the subsequently specified "Edge color"...
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Each target color is set in the "Color setting" area. Note In the "Image display" area, you can specify the color area you want to detect by dragging the cursor from the upper left corner to the lower right corner of that area. 4.
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point of the straight line specified in "Region Setting". Color IN This is the mode in which the position where colors other than the specified edge color start to change to the specified edge color is detected as the edge. Color OUT This is the mode in which the position where the specified edge color starts to...
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[Ref. Position (3D Edge Position)] This item can be changed if necessary. The reference measurement is executed at the same time as the measurement region is specified, with the reference position set automatically. This item can be used to change the reference position to any desired position.
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Specify values for "Ref. position X", "Ref. position Y", and "Ref. position Z". In the Reference Coordinate area, tap [...] for each item and specify values for your desired reference coordinates (the coordinates of the reference position). How to input a value: User's Manual, "Inputting a Value"...
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About the 3D Camera Switching Button The window display can be changed by tapping the 3D Camera Switching button. For the 3D Camera Switching button, see User's Manual, "3D Processing Item Window".
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[Measurement (3D Edge Position)] Specify the range to be judged as OK. Note For the mechanism of edge image measurement processing, see User's Manual, "Edge Measurement". 1. In the "Item tab" area, tap [Measurement]. The edge profile of the measurement region is displayed in the "Image display" area.
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Table: Measurement (3D Edge Position) Setting Set Value Description Item [Factory default] Specify the number of the edge to be extracted. Edge 0 to 99 Edge numbers are assigned to the detected edges, starting with 0 from the start point to the end point in the direction of the arrow of the measurement region.
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Table: Measurement (3D Edge Position) Setting Set Value Description Item [Factory default] [Light Select whether a black-to-white change Density Dark] or a white-to-black change should be change recognized as a density change in the Dark Light specified region. Specify the number of the edge to be extracted.
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The "Noise width" value can also be adjusted by tapping [<] and [>]. Table: Measurement (3D Edge Position) - Noise Removal Set Value Setting [Factory Description Item default] Specify the noise level for judging the presence/absence of an edge. The maximum and minimum values of color differences in Noise 0 to 442 the edge detection region are obtained, and if the difference...
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Note The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limits. The window display can be changed by tapping the 3D Camera Switching button during setting.
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[Output Parameter (3D Edge Position)] Specify how to treat the coordinates to be output to the external device as measurement results. Important After setting up the measurement parameters, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement parameters, too.
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Note For world geometric transformer, see User's Manual, "Configuring 3D measurement". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface. Also, it is displayed in the Measurement Information Display area in the upper part of the Main screen. User's Manual, "Time Chart"...
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Points on Measurement Test and Adjustment (3D Edge Position) In addition to the image from the camera, the measurement region and the edge position (the cross-shaped cursor) will also be displayed in the Image Display area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 747
When Using Measurement Results Externally (3D Edge Position) Values Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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Reference coordinate X -99999.9999 to 99999.9999 only Reference coordinate Y -99999.9999 to 99999.9999 only Reference coordinate Z -99999.9999 to 99999.9999 only O: ON 103 Reflect in OR Set/Get 1: OFF O: ON 120 World geometric transformation Set/Get 1: OFF Upper limit of the height measurement Set/Get -99999.9999 to 99999.9999 range Lower limit of the height measurement...
Page 749
159 Noise width Set/Get 0 to 9999 160 Upper limit of the edge position X Set/Get -99999.9999 to 99999.9999 161 Lower limit of the edge position X Set/Get -99999.9999 to 99999.9999 162 Upper limit of the edge position Y Set/Get -99999.9999 to 99999.9999 163 Lower limit of the edge position Y Set/Get -99999.9999 to 99999.9999 164 Upper limit of the edge position Z...
Page 750
Setting up [3D Search] The setting procedure for [3D Search] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [3D Search]. The ProcItem Setting window is displayed.
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output parameters have been changed, re-specify the measurement parameters, too. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a test measurement. User's Manual, "Test Measurement before Actual Operation" 7. Verify measurement results. User's Manual, "Display of the RUN Window" When "NG"...
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[Model (3D Search)] Register the pattern characteristic of the measurement object as a model. 1. In the "Item tab" area, tap [Model]. When setting a new model, you do not have to tap [Model]. 2. If necessary, set up the "Model parameter" area. Changing Model Parameters 3.
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5. Tap [OK]. The model is registered. Note 'Registered model image' refers to the image saved when a model is registered. Saving a registered model image allows you to modify model parameters using that registered model image even when the actual measurement object is not present.
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[Unchecked] rotate the image during a search. Upper -180 to [180] Specify the upper and lower limits for [Angle range] (rotation angle) during a search. Angle The normal direction is range Lower [-180] to 180 clockwise. Settings must satisfy: lower limit = upper limit.
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For "Angle range" and "Skipping angle", tap [...] and specify a range of the rotation angle. How to input a value: User's Manual, "Inputting a Value" The "Skipping angle" value can be adjusted by tapping [<] or [>]. The values for "Stab." and "Prec." can be specified by dragging the slider. The value can also be adjusted by tapping the buttons at both ends of the slider.
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[Region Setting (3D Search)] Use the rectangle to set up the measurement region for [3D search]. 1. In the "Item tab" area, tap [Region setting]. 2. In the "Range of height measurement" area, tap [...] for each item and specify a height range of measurement.
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5. In the "Figure setting" area, tap [OK]. The measurement range is registered and displayed in the "Image display" area. For the subsequent operations, see Setting up [3D Search].
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[Ref. Position (3D Search)] This item can be changed if necessary. The reference measurement is executed at the same time the measurement region is specified, with the reference position set automatically. This item can be used to change the reference position to any desired position.
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Specifying the reference coordinates directly Specify a value for "Ref. position X", "Ref. position Y", and "Ref. position Z". In the Reference Coordinate area, tap [...] for each item and specify values for your desired reference coordinates (the coordinates of the reference position). How to input a value: User's Manual, "Inputting a Value"...
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[Measurement (3D Search)] Specify the judgement condition for measurement results. Measurement conditions can be changed in order to address unstable measurement results or to increase the processing speed. For judgement conditions, specify the criteria to judge the coordinates (X, Y, Z) of the measurement results and their corresponding measurement values on the model as 1.
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Note The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limits. Table: Measurement Parameter (3D Search) - Judgement Condition Set Value Setting Item [Factory Description default]...
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Lower [-180] to 180 judged to be OK. Upper 0 to [100] Correlation 0 Specify the range of correlation values 0 to 100 (Note 1) that are judged to be OK. Lower [60] Upper 0 to [100] Correlation 1 Specify the range of correlation values 0 to 100 (Note 1) that are judged to be OK.
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[Output Parameter (3D Search)] Specify how to treat the coordinates to be output to the external device as measurement results. Important After setting up the measurement parameters, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement parameters, too.
Page 764
Note For world geometric transformer, see User's Manual, "Configuring 3D measurement". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface. Also, it is displayed in the Measurement Information Display area in the upper part of the Main screen. User's Manual, "Time Chart"...
Page 765
Points on Measurement Test and Adjustment (3D Search) In addition to the image from the camera, the registered model region and the detection coordinates (the cross-shaped cursor) will be displayed in the "image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 766
Margin 1 Shift amount of camera 1 relative to camera 0 Margin 2 Shift amount of camera 2 relative to camera 0 Difference made when the same coordinates are measured with two Accuracy systems of camera 0+1 and camera 0+2 Points on Adjustment Select the adjustment method referring to the following points.
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If lowering "Stab." leads to slower processing, it is likely that many candidates have been detected. In this case, specify a larger value for "Candidate LV" or "Stab."...
Page 768
When Using Measurement Results Externally (3D Search) Values Available in Expression When this processing unit is selected in the unit area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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The data types and their numbers that are available to refer from other processing units and external devices are shown below. For the input method, see "Input Format" in User's Manual, "How To Connect & Communicate With External Devices". Table: External Reference List (3D Search) Data Name Set/Get Data Range...
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1: OFF Upper limit of the height measurement Set/Get -99999.9999 to 99999.9999 range Lower limit of the height measurement Set/Get -99999.9999 to 99999.9999 range 0: OFF 141 Rotation Set/Get 1: ON 142 Upper limit of the angle Set/Get -180 to 180 143 Lower limit of the angle Set/Get -180 to 180 144 Skipping angle...
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167 Upper limit of margin 1 Set/Get 0 to 99999.9999 168 Upper limit of margin 2 Set/Get 0 to 99999.9999 Upper limit of the accuracy evaluated Set/Get 0 to 99999.9999 value...
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Setting up [3D Circle Search] The setting procedure for [3D Circle Search] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [3D Circle Search]. The ProcItem Setting window is displayed.
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output parameters have been changed, re-specify the measurement parameters, too. 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a test measurement. User's Manual, "Test Measurement before Actual Operation" 7. Verify measurement results. User's Manual, "Display of the RUN Window" When "NG"...
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[Circle Regist (3D Circle Search)] This item registers the size of the circle to search for. 1. In the "Item tab" area, tap [Circle regist]. When setting a new circle, you do not need to tap [Circle regist]. 2. Specify the range to search by using the Drawing tools. User's Manual, "Setting Figures"...
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The "Edge extraction level" value can be specified by dragging the slider or tapping one of the buttons at both ends of the slider. How to input a value: User's Manual, "Inputting a Value" Table: Model Registration (3D Circle Search) - Edge Extraction Setting Set Value Setting Item Description...
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[Region Setting (3D Circle Search)] Use a rectangle to specify the measurement region for [3D Circle Search]. 1. In the "Item tab" area, tap [Region setting]. 2. In the "Range of height measurement" area, tap [...] for each item and specify a height range of measurement.
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5. In the "Figure setting" area, tap [OK]. The measurement range is registered and displayed in the "Image display" area. For the subsequent operations, see Setting up [3D Circle Search].
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[Ref. Position (3D Circle Search)] This item can be changed if necessary. The reference measurement is executed at the same time as the measurement region is specified, with the reference position set automatically. This item can be used to change the reference position to any desired position.
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Specify values for "Ref. position X", "Ref. position Y", and "Ref. position Z". In the Reference Coordinate area, tap [...] for each item and specify values for your desired reference coordinates (the coordinates of the reference position). How to input a value: User's Manual, "Inputting a Value"...
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[Color Setting (3D Circle Search)] Set the circle color and background color. Specify whether the circle color is darker or lighter than the background color. 1. In the "Item tab" area, tap [Color Setting]. 2. If necessary, check "Color specification" in the "Color setting" area. 3.
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Each target color is set in the "Color setting" area. Note In the "Image display" area, you can specify the color area you want to detect by dragging the cursor from the upper left corner to the lower right corner of that area.
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[Measurement (3D Circle Search)] Specify the judgement condition for measurement results. 1. In the "Item tab" area, tap [Measurement]. 2. When the setting has been changed, tap [Measure] in the "Detail" area to verify whether measurements can be made correctly. After the measurements, the results are reflected on the values in the "Judgement condition"...
Page 783
The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limits. Table: Measurement (3D Circle Search) - Judgement Condition Set Value Setting Item Description [Factory default] -99999.9999 to Upper...
Page 784
connected) Specify the upper limit for judging the Margin 1 Upper 0 to [99999.9999] vertical length to the epipolar line of camera 1. Specify the upper limit for judging the vertical length to the epipolar line of Margin 2 Upper 0 to [99999.9999] camera 2.
Page 785
[Output Parameter (3D Circle Search)] Specify how to treat the coordinates to be output to the external device as measurement results. Important After setting up the measurement parameters, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement parameters, too.
Page 786
Note For world geometric transformer, see User's Manual, "Configuring 3D measurement". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface. Also, it is displayed in the Measurement Information Display area in the upper part of the Main screen. User's Manual, "Time Chart"...
Page 787
Points on Measurement Test and Adjustment (3D Circle Search) In addition to the image from the camera, the registered model region and the search coordinates (cross-shaped cursor) will also be displayed in the "Image display" area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 788
Circle value 0 Circle evaluated value in camera 0or 2 image Circle value 1 Circle evaluated value in camera 1or 3 image Radius 0 Radius in camera 0or 2 image Radius 1 Radius in camera 1or 3 image Allowable deviation for camera 1 relative to camera 0. This item Margin 1 specifies the allowable value for the relative camera shift that may occur after 3D coordinates are set.
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When Using Measurement Results Externally (3D Circle Search) Values Available in Expression When this processing unit is selected in the unit area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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The data types and their numbers that are available to refer from other processing units and external devices are shown below. For the input method, see "Input Format" in User's Manual, "How To Connect & Communicate With External Devices". Table: External Reference List (3D Circle Search) Data Name Set/Get Data Range...
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only O: ON 103 Reflect in OR Set/Get 1: OFF O: ON 120 World geometric transformation Set/Get 1: OFF Upper limit of the height measurement Set/Get -99999.9999 to 99999.9999 range Lower limit of the height measurement Set/Get -99999.9999 to 99999.9999 range 140 Reference coordinate X Set/Get -99999.9999 to 99999.9999...
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value Upper limit of camera 1 circle evaluated Set/Get 0 to 100 value Lower limit of camera 1 circle evaluated Set/Get 0 to 100 value Upper limit of camera 2 circle evaluated Set/Get 0 to 100 value Lower limit of camera 2 circle evaluated Set/Get 0 to 100 value 165 Upper limit of radius 0...
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Setting up [3D Height] The setting procedure for [3D Height] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [3D Height]. The ProcItem Setting window is displayed.
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5. Perform a test measurement. User's Manual, "Test Measurement before Actual Operation" 6. Verify measurement results. User's Manual, "Display of the RUN Window" When "NG" is displayed, verify measurement results and make adjustments if necessary. Points on Measurement Test and Adjustment (3D Height)
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[Region Setting (3D Height)] Registers a model to search for. Use a rectangle to specify the measurement region for [3D Height]. 1. In the "Item tab" area, tap [Region setting]. 2. In the "Range of height measurement" area, tap [...] for each item and specify a height range of measurement.
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smaller value speeds up processing. If Cameras lowering stability leads to slower with 640x480 processing, it is likely that many pixels or less: [12] candidates have been detected. In this Cameras case, specify a larger value for with more than "Candidate LV"...
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For adjustments, see also User's Manual, "Points on Adjustment". When measurement results are unstable If the model image consists of detailed figures, specify a larger value for "Stab.". When the processing speed is slow If the model image is a simple figure or a large figure, specify a smaller value for "Stab.".
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[Ref. Position (3D Height)] This item can be changed if necessary. The reference measurement is executed at the same time the measurement region is specified, with the reference position set automatically. This item can be used to change the reference position to any desired position.
Page 799
Specifying the reference coordinates directly Specify a value for "Ref. position X", "Ref. position Y", and "Ref. position Z". In the Reference Coordinate area, tap [...] for each item and specify values for your desired reference coordinates (the coordinates of the reference position). How to input a value: User's Manual, "Inputting a Value"...
Page 800
[Measurement (3D Height)] Specify the judgement condition for measurement results. Specify the criteria to judge the measurement results of X, Y, and Z coordinates and their correlation with the model as 1. In the "Item tab" area, tap [Measurement]. 2. In the "Detail" area, tap [...] for "Candidate LV" and specify a value. The value can also be adjusted by tapping [<] and [>].
Page 801
Note The values displayed in the individual fields are the measurement results of the displayed image. Take these values into consideration to determine the upper and lower limits. Table: Measurement (3D Height) - Judgement Condition Set Value Setting Item [Factory Description default] -99999.9999 to...
Page 802
[60] Upper 0 to [100] Specify the range of correlation values Correlation 2 that are judged to be OK. 0 to 100 (Note 1) This can only be set when three cameras Lower [60] are connected. Allowable deviation for camera 1 relative to camera 0.
Page 803
[Output Parameter (3D Height)] Specify how to treat the coordinates to be output to the external device as measurement results. Important After setting up the measurement parameters, changing the output parameters will cause measurement results to vary accordingly. If the output parameters have been changed, re-specify the measurement parameters, too.
Page 804
Note For world geometric transformer, see User's Manual, "Configuring 3D measurement". The overall judgement result of the scene is output to the OR signal to be sent via the parallel interface. Also, it is displayed in the Measurement Information Display area in the upper part of the Main screen. User's Manual, "Time Chart"...
Page 805
Points on Measurement Test and Adjustment (3D Height) In addition to the image from the camera, the registered model and the detection coordinates (the cross-shaped cursor) will also be displayed in the Image Display area. In the "Detail result" area on the Main screen, you can confirm the following contents in text.
Page 806
Select the adjustment method referring to the following points. When the judgement is NG Confirm whether the oblique camera image is correctly searched. Confirm whether the measurement coordinates are displayed within the height measurement range. When the measurement coordinates are outside of the measurement range, re- specify the height measurement range.
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When Using Measurement Results Externally (3D Height) Values Available in Expression When this processing unit is selected in the unit area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 808
Data Name Set/Get Data Range 0: No judgement (unmeasured) Judge only 1: Judgement result OK -1: Judgement result NG X-coordinate measurement result -99999.9999 to 99999.9999 only Y-coordinate measurement result -99999.9999 to 99999.9999 only Z-coordinate measurement result -99999.9999 to 99999.9999 only Reference coordinate X -99999.9999 to 99999.9999 only...
Page 809
142 Reference coordinate X Set/Get -99999.9999 to 99999.9999 143 Reference coordinate Y Set/Get -99999.9999 to 99999.9999 144 Reference coordinate Z Set/Get -99999.9999 to 99999.9999 145 Candidate LV Set/Get 0 to 100 146 Upper limit of the edge position X Set/Get -99999.9999 to 99999.9999 147 Lower limit of the edge position X Set/Get -99999.9999 to 99999.9999 148 Upper limit of the edge position Y...
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Chapter 4 - Measurement Support This chapter explains how to set expressions and how to get or see data. Calculation Set Unit Data Get Unit Data Set Unit Figure Elapsed Time Wait Trend Monitor Data Logging 3D Calculation...
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Setting up [Calculation] Calculates by the following procedure. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. Tap [Calculation] in the Edit Flow window. The ProcItem Setting window is displayed.
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[Expression setting (Calculation)] In one single unit, up to 8 expressions (Calculation0 to Calculation7) can be set up. Note When you need to output Calculation results to external devices, please set up Calculation related with output results in Unit after "Calculation" by Edit Flow. Expression results cannot be output to external devices when you only set up expressions.
Page 813
The Setting Expression window appears. 4. Specify an expression. For how to specify an expression, see Structure and Creation of Expression. For more information about the Setting Expression window, see the How to Display Setting Expression Window 5. After this, tap [OK]. After verification, the window will be Closed.
Page 814
Table: Setting (Calculation) - Expression Setting - Judgement Condition Set Value Setting Item Description [Factory default: The judgement condition for -999999999.9999 to Upper expression. Specify the upper [999999999.9999] value for OK. Judgement condition The judgement condition for [-999999999.9999] to Lower expression.
Page 815
[Output Parameter (Calculation)] Specify whether to reflect the judgement result to the overall judgement of the scene. 1. In the "Item tab" area, tap [Output parameter]. 2. In the "Reflect to overall judgement" area, specify whether to reflect the measurement result to the overall judgement of the scene. Table: Setting Values for Output Parameters Set Value Setting Item...
Page 816
Structure and Creation of Expression The expression is composed of unit value, numeric number, function and operators. For more information about the Setting Expression window, see the How to Display Setting Expression Window Unit Value You can use set value and Value in the unit. Setting up Unit Value Numeric Number Any value can be input.
Page 817
1. In the "Expression display" area, tap the position where you need to input value and move the cursor there. 2. Input setting items (Unit value, numeric number, operators, and function). Setting up Unit Value Setting up Numeric Number/Operator Setting up Function Note The Judge can also be used by the expression (OK/NG).
Page 818
When an expression is not properly set up, an Error message will be displayed. Please verify the expression by following Precautions. Precautions When the expression doesn't meet the following requirements, Error message will be displayed when tapping [OK]. Unit value, numeric number, function, or TJG settings should be followed before/behind operators.
Page 819
How to Display Setting Expression Window Important The items that you can use depend on the Setting Expression window that you open. Calculation Mode All the items can be used. Value Mode Only [Numeric Number] and [Operator] can be used. The [Unit Value] / [Func.] cannot be used.
Page 820
The general buttons that are used to edit the expression. Numeric number and operators can be input here. Table: Expression setting (the "General button" area) Button Type Description Deletes the items in the front of the cursor in the "Expression display" area. Deletes the items behind the cursor in the "Expression display"...
Page 821
Setting up Numeric Number/Operator 4. [Func.] Display/hide the "Function button" area. 5. The "Function button" area Used to input functions. Setting up Function Setting up Unit Value Use measurement results of the unit that has been set up in the currently edited scene to calculate.
Page 822
The available sub-menus in this unit will be displayed. 2. Tap the sub-menu. Its contents will be mapped in the "Expression display" area. Note The sub-menu varies depending on the unit to be selected. For more information, see [When Using Measurement Results Externally], [Value Available in Expression].
Page 823
Its contents will be mapped in the "Expression display" area. The value range that can be set up is within -999999999.9999 to 999999999.9999. Setting up Function Set up Expression function. Display/hide the "Function button" area by tapping [Func]. 1. Tap the desired function button. The selected function will be displayed in the "Expression display"...
Page 824
MAX (Operand1, Operand2) COS (equation) Angle in [degree]. Calculates the arc tangent of Y axis component/X axis component. The result will be returned in arc within - to . ATAN (Y-axis (Example) component, X- When calculating the Angle produced by the horizontal line and axis the straight line that joins the gravity of zone 0 and zone 1 component)
Page 825
divisor. (Example) MOD (13.4) ..Result: 1 (the remainder when dividing 13 by 4) MOD (25.68,6.99 ) ... Result: 5 (the remainder when dividing 26 by 7) Calculates the square root. SQRT When the operand is a minus, the function returns 0. And NG (operand) will be displayed.
Page 826
Examples for Expression When you use the accumulated judgement result in the expression Obtain the overall judgement result for all the units lying ahead of Unit No. in which an expression has been set up. Use when you need to perform branch to the measurement based on the measurement results.
Page 827
All the unit's judgement result are OK The judgement result of one or more unit are NG -1 Expression B: 1 Set up the value that will be compared with the value of A (TJG value). 2. Set the condition of the expression to "A = B". Take A = B, namely TJG = 1, as the condition, as a sequence, if all the judgement result of Unit 0 to 4 are OK, then the condition judgement result will be YES 3.
Page 828
According to the Judgement condition of unit 1, "Result" will display "1: OK" or "-1: NG". Step2: Based on the upper limit and the lower limit for judgement, the Expression result (U1.JG) of Step 1 will be judged. To specify the setting to decide that expression is OK only when the result of Step 1 is OK, you must specify "1"...
Page 829
OK (1) NG (-1) NG (-1) NG (-1) Using Judgement of other expressions Up to 8 expressions can be set up in one single unit. The value of other expressions in the same unit can also be used. Since Expression results obtained by the expression are displayed as DO0 to DO7 and Judgement result of expression are displayed as J00 to J07, the setup by Unit No/Expression Result should be performed for "U3.
Page 830
Set up expressions according to the following requirements. Expression 0.DIST(U1.SX,U1.SY,U2.SX,U2.SY) The equation that is used to the calculate the distance between the reference positions of Unit1 and Unit2. You can use the function DIST to calculate the distance between these two points. Setting up Function Expression 1: DIST(U1.X,U1.Y,U2.X,U2.Y) The equation that is used to the calculate the distance between the measurement...
Page 831
Example 2: Calculate the number of measurement The number of measurement can be obtained by adding "1" to the operation code NO.. Note When calculation results are cleared or the power is turned off, U3.DO0 will be initialized to be "0", and the number of measurement will also be reset.
Page 832
When Using Measurement Results Externally (Expression) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The items and contents displayed in the sub-menu are shown in the following table. For how to set up expression, see Structure and Creation of Expression.
Page 833
Judgement result of Judgement result of the expression that is set Expression 5 up in Expression 5 (1: OK, -1: NG) Judgement result of Judgement result of the expression that is set Expression 6 up in Expression 6 (1: OK, -1: NG) Judgement result of Judgement result of the expression that is set Expression 7...
Page 834
-999999999.9999 to Judgement Lower Limit of Expression 3 Set/Get 999999999.9999 -999999999.9999 to Judgement Upper Limit of Expression 4 Set/Get 999999999.9999 -999999999.9999 to Judgement Lower Limit of Expression 4 Set/Get 999999999.9999 -999999999.9999 to Judgement Upper Limit of Expression 5 Set/Get 999999999.9999 -999999999.9999 to Judgement Lower Limit of Expression 5 Set/Get...
Page 835
Setting up [Set unit data] 1. In the Edit Flow window, tap [Set unit data]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "Data setting" area, tap [ ] for "Unit" and specify a target unit. 3.
Page 836
For how to specify an expression, see Structure and Creation of Expression 5. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 6. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation" 7. Verify measurement results. User's Manual, "Display of the RUN Window"...
Page 837
When Using Measurement Results Externally (Set Unit Data) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The items and contents displayed in the sub-menu are shown in the following table. For how to set up expression, see Structure and Creation of Expression.
Page 838
Setting up [Get Unit Data] 1. In the Edit Flow window, tap [Get unit data]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "Data setting" area, tap [ ] for "Unit" and specify a target unit. 3.
Page 839
When Using Measurement Results Externally (Get Unit Data) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window,the items that can be Expression will be displayed in a sub-menu. The items and contents displayed in the sub-menu are shown in the following table. For how to set up expression, see Structure and Creation of Expression.
Page 840
Setting up [Set Unit Figure] 1. In the Edit Flow window, tap [Set Unit Figure]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "Data setting" area, tap [ ] for "Target unit" and specify a target unit. 3.
Page 841
Edge Position Region setting Edge Pitch Region setting Defect Region setting Fine matching Model Circle Angle Region setting Model (Index 0: Model 0) Model (Index 0: Model 1) Model (Index 0: Model 2) Model (Index 0: Model 3) Model (Index 0: Model 4) Classification Model (Index 1: Model 0) Model (Index 1: Model 1)
Page 842
Search region settings for Camera 1 or Camera 2 [Note 1] [Note 1]: The set value will be invalid, since the value is updated whenever a measurement is performed. How to input a value: User's Manual, "Inputting a Value" 4. Tap the target figure number you want to set. The figure number can be specified by tapping [<] [>].
Page 843
3. Repeat the setting of the expression when necessary. 7. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 8. Perform a measurement test. User's Manual, "Test Measurement before Actual Operation" 9. Verify measurement results. User's Manual, "Display of the RUN Window" When NG is displayed, check the measurement again and make adjustments if necessary.
Page 844
When Using Measurement Results Externally (Set Unit Figure) Values Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to specify an expression, see Structure and Creation of Expression.
Page 845
External Reference List The data types and their numbers that are available to refer from other processing units and external equipment are shown below. For the input method, see "Input Format" in User's Manual, "How To Connect & Communicate With External Devices".
Page 846
When Using Measurement Results Externally (Elapsed Time) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The items and contents displayed in the sub-menu are shown in the following table. For how to set up expression, see Structure and Creation of Expression.
Page 847
Setting up [Wait] 1. In the Edit Flow window, tap [Wait]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "Waiting time" area, tap [...] to select the waiting time. For how to input value, see User's Manual, "Inputting a Value"...
Page 849
Setting up [Trend Monitor] Set up trend monitor as follows. Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Trend monitor]. The ProcItem Setting window is displayed.
Page 850
9. Verify measurement results. User's Manual, "Display of the RUN Window" When NG is displayed, please measure again and make Adjust if necessary. [NG Display (Trend Monitor)]...
Page 851
[Measurement (Trend Monitor)] Select the Value to be displayed on the trend monitor. The Value can be set up with the expression. Each unit may have a separate trend monitor. 1. In the "Item tab" area, tap [Measurement]. 2. In the "Expression" area, tap [...] for "Measurement data". Expression setting screen appears.
Page 852
[Display Range (Trend Monitor)] If what you want to see is not on the screen, scroll the graph up and down or zoom in/out. In addition, you can change the number of horizontally displayed results between 200 and 1000. 1. In the "Item tab" area, tap [Display range]. A graph is displayed in the "Image display"...
Page 853
1. In the "Change display range" area, drag the slider for "Max" to a preferred value. The value can also be specified by tapping one of the buttons at both ends of the slider or tapping [...]. How to input a value: User's Manual, "Inputting a Value"...
Page 854
1. In the "Change display range" area, tap [...] for "Unit" and specify how many units per tap when moving the graph. 2. In the "Change display range" area, tap one of the arrow buttons of "Move" to move the graph. In the "Image display"...
Page 855
1. In the "Change display range" area, tap [...] for "Unit" and specify how many units per tap when enlarging the graph. 2. In the "Change display range" area, tap one of the arrow buttons "Zoom" to enlarge the graph. In the "Image display"...
Page 856
1. In the "Horizontal" area, select the number of results displayed in the horizontal direction. The graph is displayed with the specified number of results. For the subsequent operations, see Setting up [Trend Monitor].
Page 857
[Judgement Condition (Trend Monitor)] Set up the OK conditions for deciding a Judge measurement results and the NG Limits of warning. Note When warning occurs, the word "Limits of Warning" will be displayed on the screen. The event that is alarmed can also be output to the external devices only if you properly set up "Parallel Judge"...
Page 858
Tap [...] for "Upper" and specify a value. For how to input value, see User's Manual, "Inputting a Value" The Upper line in the figure will move. To set up the "Lower" in the same way with "Upper". Adjust the graph in the "Image display" area, referring to the lines representing the upper and lower limits.
Page 859
1. In the "Judgement" area, tap [Default]. The optimum range including the maximum and minimum values of the input data is displayed. If two or more data inputs are not available, a message that prompts for input will appear. Tap [Default] after performing measurement twice or more.
Page 860
[NG Display (Trend Monitor)] Displays maximum 36 errors returned when the judgement result is NG. 1. In the "Item tab" area, tap [NG display]. 2. In the "NG display" area, tap an NG result to be displayed. The measurement values and time are displayed. In the "Image display"...
Page 861
[Data Save (Trend Monitor)] The measured data of the trend monitor can also be saved in the USB device. Since the data can be saved in the CSV format, it can be edited on the PC. The data to be saved includes all the statistical data, the value and their time when NG is displayed (up to 36), and the value on the curve (up to 1,000).
Page 862
[Output Parameter (Trend Monitor)] Specify whether to reflect the judgement result to the overall judgement of the scene. 1. In the "Item tab" area, tap [Output parameter]. 2. In the "Reflect to overall judgement" area, specify whether to reflect the measurement result to the overall judgement of the scene.
Page 863
When Using Measurement Results Externally (Trend Monitor) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 864
Minimum Get only -999999999.9999 to 999999999.9999 Average Get only -999999999.9999 to 999999999.9999 Deviation Get only -999999999.9999 to 999999999.9999 Measurement count Get only 0 to 999999999 NG count Get only 0 to 999999999 Warning count Get only 0 to 999999999 0: ON 103 Reflect in OR Set/Get 1: OFF...
Page 865
Setting up [Data logging] Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Data logging]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window"...
Page 866
[Setting (Data Logging)] Specify output content using expressions. Up to eight expressions (0 to 7) can be set for each unit. Note One [Data Logging] processing item can output eight data items. For instructions on how to output nine or more data items as one record, see Additional Description.
Page 867
[Output Format (Data logging)] Select the output format. 1. In the "Item tab" area, tap [Output format]. 2. If necessary, set up each item. Table: Output Format (Data Logging) Setting Set Value Description Options [Factory defaults] Specify the width of the integer part including the sign.
Page 868
When a Minus is selected, what is Minus displayed in the sign place. Select to deal with the blank place to the left side of the output data or not. Yes: Insert 0 into the blank place. No: Insert the space sign into the blank place.
Page 869
Example) Measurement time: 11:10:25.500 AM, December 24th, 2007 Measurement ID is "2007-12-24_11-10-25-500". Logging data and figures will be Saved in the destination folder set up by the system. User's Manual, "Setting up Logging Condition [Logging setting]" The structure of the destination folder is as follows. Logging data \Filename.csv Logging Image...
Page 870
Additional Description When 1 logging containing 9 or above value is output Up to 8 Value can be output with one [Data logging] Processing Item. When 1 logging containing 9 or above value is output, the following setup should be performed. Registers two or more [Data Logging] units in one scene.(*1) The setup of [File name] of [Data logging] should be identical.(*2) User's Manual, "Setting up Logging Condition [Logging setting]"...
Page 871
Measurement Measurement Minus Minus 0 suppress 0 suppress Field separator Comma Field separator Comma (*3) Record Record Comma CR+LF add CR + LF to the last separator separator data in Unit 4 <Output data> <Output data> Expression 0. U1.X (Search position X) Expression 1.
Page 872
When Using Measurement Results Externally (Data logging) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 873
Setting up [3D Calculation] The setting procedure for [3D Calculation] is as follows: Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [3D Calculation]. The ProcItem Setting window is displayed.
Page 874
[Setting (3D Calculation)] Set up each expression. Note When you need to output calculation results to an external device, specify the output processing unit after [3D Calculation] in the Edit Flow window. Calculation results cannot be output to external devices when you only set up expressions.
Page 875
3. Set up expressions with each calculation method. 3D Position 3D World Coordinates Position 3D Posture 3D Posture Shift For the subsequent operations, see Setting up [3D Calculation]. 3D Position 1. Select "3D Position" as "Method". 2. In the "Input1" and "Input2" areas, specify a value for each item. 1.
Page 876
4. After setting up the expressions, tap [OK]. The Setting Expression window closes. Note If an error message appears, an expression is not correctly set up. Check the expressions again, referring to Precautions. 3. When the setting has been changed, tap [Measure] in the "Detail" area to verify whether measurements can be made correctly.
Page 877
Table: Setting (3D Calculation) - 3D Expression - Judgement Condition Set Value Setting Item Description [Factory Default] -999999999.9999 to Judgement condition for the Upper [999999999.9999] Position calculation result of the X- X (mm) coordinate. Specify the upper/lower [-999999999.9999] to Lower limit to be judged as OK.
Page 878
2 / 3 0/1/2 0 / 1 Combination of camera 0 and camera 1. 2 / 3 Combination of camera 2 and camera 3. 0/1/2 Combination of 3 cameras: camera 0, camera 1, and camera 2. 3. Tap [...] for "Position X", "Position Y", and "Position Z". The Setting Expression window is displayed.
Page 879
5. After setting up the expressions, tap [OK]. The Setting Expression window closes. Note If an error message appears, an expression is not correctly set up. Check the expressions again, referring to Precautions. 6. When the setting has been changed, tap [Measure] in the "Detail" area to verify whether measurements can be made correctly.
Page 880
Condition Set Value Setting Item Description [Factory Default] -999999999.9999 to Judgement condition for the Upper [999999999.9999] Position calculation result of the X- X (mm) coordinate. Specify the upper/lower [-999999999.9999] to Lower limit to be judged as OK. 999999999.9999 -999999999.9999 to Judgement condition for the Upper [999999999.9999]...
Page 881
4. After setting up the expressions, tap [OK]. The Setting Expression window closes. Note If an error message appears, an expression is not correctly set up. Check the expressions again, referring to Precautions. 5. When the setting has been changed, tap [Measure] in the "Detail" area to verify whether measurements can be made correctly.
Page 882
Table: Setting (3D Calculation) - 3D Posture - Judgement Condition Set Value Setting Item Description [Factory Default] -999999999.9999 to Judgement condition for the Upper [999999999.9999] Position calculation result of the X- X (mm) coordinate. Specify the upper/lower [-999999999.9999] to Lower limit to be judged as OK.
Page 883
The Setting Expression window is displayed. 3. Specify an expression. For how to set up expression, see Structure and Creation of Expression. For the Setting Expression window, see How to Display Setting Expression Window. 4. After setting up the expressions, tap [OK]. The Setting Expression window closes.
Page 884
5. When the setting has been changed, tap [Measure] in the "Detail" area to verify whether measurements can be made correctly. After the measurements, the results are reflected on the values in the "Judgement condition" area. 6. In the "Judgement condition" area, tap [...] and input a value for each item. Table: Setting (3D Calculation) - 3D Posture Shift - Judgement Condition Set Value Setting Item...
Page 885
Judgement condition for the Upper -180 to [180] calculation result of the angle . (degree) Specify the upper/lower limit to be Lower [-180] to 180 judged as OK.
Page 886
[Output Parameter (3D Calculation)] Specify whether to reflect the judgement result to the overall judgement of the scene. 1. In the "Item tab" area, tap [Output parameter]. 2. In the "Reflect to overall judgement" area, specify whether to reflect the measurement result to the overall judgement of the scene.
Page 887
When Using Measurement Results Externally (3D Calculation) Values Available in Expression When this processing unit is selected in the unit area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
Page 888
Table: Values Available in Expression (3D Calculation) Measurement items Character string Description Judge Overall judgement result Position X result Calculation result of X-coordinate Position Y result Calculation result of Y-coordinate Position Z result Calculation result of Z-coordinate Theta result Calculation result of angle result D3PHI Calculation result of angle...
Page 889
judge J4PSI Judgement result of angle External Reference List The data types and their numbers that are available to refer from other processing units and external devices are shown below. For the input method, see "Input Format" in User's Manual, "How To Connect & Communicate With External Devices".
Page 890
Coordinates before distortion compensation Distortion compensation Set/Get Coordinates after distortion coordinates compensation X-coordinate: Upper limit of the -999999999.9999 to Set/Get judgement condition 999999999.9999 X-coordinate: Lower limit of the -999999999.9999 to Set/Get judgement condition 999999999.9999 Y-coordinate: Upper limit of the -999999999.9999 to Set/Get judgement condition 999999999.9999...
Page 891
only 0: ON 103 Reflect in OR Set/Get 1: OFF 0: 3D position 1: 3D world coordinates 140 Expression Set/Get position 2: 3D posture 3: 3D posture shift 0: 0/1 200 Camera mode Set/Get 1:2/3 X-coordinate: Upper limit of the -999999999.9999 to Set/Get judgement condition...
Page 892
result -180 to 180 only result -180 to 180 only Position X judge -99999.9999 to 99999.9999 only Position Y judge -99999.9999 to 99999.9999 only Position Z judge -99999.9999 to 99999.9999 only Theta judge -180 to 180 only judge -180 to 180 only judge -180 to 180...
Page 893
condition Phi : Upper limit of the judgement Set/Get -180 to 180 condition Phi : Lower limit of the judgement Set/Get -180 to 180 condition Psi : Upper limit of the judgement Set/Get -180 to 180 condition Psi : Lower limit of the judgement Set/Get -180 to 180 condition For "3D posture shift"...
Page 894
judge -180 to 180 only judge -180 to 180 only 0: ON 103 Reflect in OR Set/Get 1: OFF 0: 3D position 1: 3D world coordinates 140 Expression Set/Get position 2: 3D posture 3: 3D posture shift X-coordinate: Upper limit of the -999999999.9999 to Set/Get judgement condition...
Page 895
Chapter 5 - Branch Control This chapter describes how to set up branch processing. Conditional Branch DI Branch...
Page 896
Setting up [Conditional Branch] Setting contents as follows. Table: Setting List (Branch) Set Value Item Description [Factory default] Conditional expression [A=B] Select the method to compare A and B. A<B Condition Compare two data that are obtained through these two expression respectively. A>B Expression A Set up the expression that is used to be the...
Page 897
3. In the "Conditional expression" area, set up the condition expression. For Details, see Setting up Conditions External Devices. 4. Set up the branching unit after obtaining the conditional Judge. 1. Tap [ ] for "YES" and select the unit No. to be branched when the value matches the condition expression.
Page 898
The judgement result for a processing unit and the overall judgement are determined respectively at the following times. When the measurement of the processing unit is executed When the measurements of all processing units are completed The processing unit that is not measured by branching is also cleared when the measurements of all units are completed.
Page 899
Setting up Conditions Specify Expression A and B for the branching conditions. 1. Expression A and B should be set separately. 1. Tap the right [...] button. The Setting Expression window appears. 2. Set up the expression. For the procedure to set up the Expression, see Structure and Creation of Expression 2.
Page 900
higher, move to the unit with "NO". If the operational result of A is larger than that of B, moves to the A>B unit with "Destination unit" being "YES". If A is equal to or lower than B, move to the unit with "NO".
Page 901
When Using Measurement Results Externally (Conditional Branch) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The items and contents displayed in the sub-menu are shown in the following table. For how to set up expression, see Structure and Creation of Expression.
Page 902
0: A=B 1: A 120 Condition type Set/Get 2: A<B 3: A 4: A>B Judge YesThe Destination -1: End processing Set/Get unit code number 0 to 32767: unit No. Judge NoThe Destination -1: End processing Set/Get unit code number 0 to 32767: unit No.
Page 903
Setting up [DI Branch] Select the Destination unit. To set up based on the information inputted to DI. 1. In the Edit Flow window, Tap [DI Branch]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "Item tab" area, tap [Setting]. 3.
Page 904
If the unit No. after [DI Branch] is not selected at destination, the repeated measurement may occur. Note The judgement result for a processing unit and the overall judgement are determined respectively at the following times. When the measurement of the processing unit is executed When the measurements of all processing units are completed The processing unit that is not measured by branching is also cleared when the measurements of all units are completed.
Page 905
After confirmation, the ProcItem Setting window will be closed. 7. Perform measurement test. User's Manual, "Test Measurement before Actual Operation" 8. Verify measurement results. User's Manual, "Display of the RUN Window" When NG is displayed, please measure again and make Adjust if necessary. Important To indicate the end of the branching end, please ensure to set up "End"...
Page 906
When Using Measurement Results Externally (DI Branch) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The items and contents displayed in the sub-menu are shown in the following table. For how to set up expression, see Structure and Creation of Expression.
Page 907
Chapter 6 - Result Output This chapter describes how to output Measurement Results to the external devices Parallel Judgement Output Parallel Data Out Data Output...
Page 908
Setting up [Parallel Judgement Output] Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Parallel judgement Output]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window"...
Page 909
[Output Data Setting (Parallel Judgement Output)] Use the expression to set up the output data. Up to 16 output data ranging 0 to 15 can be set up. 1. In the "Item tab" area, tap [Setting]. 2. In the list, tap the output No. for which the expression is to be set. The selected output No.
Page 910
Options [Factory defaults] The judge condition for expression. Judgement -999999999.9999 to Specify the upper value when judge Upper Limit [999999999.9999] is OK. The judge condition for expression. Judgement [-999999999.9999] to Specify the lower value when judge Upper Limit 999999999.9999 is OK. 7.
Page 911
[Output Parameter (Parallel Judgement Output)] Specify whether to reflect the judgement result to the overall judgement of the scene. 1. In the "Item tab" area, tap [Output parameter]. 2. In the "Reflect to overall judgement" area, specify whether to reflect the measurement result to the overall judgement of the scene.
Page 912
When Using Measurement Results Externally (Parallel Judgement Output) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The items and contents displayed in the sub-menu are shown in the following table. For how to set up expression, see Structure and Creation of Expression.
Page 913
Lower limit 2 for judgement Set/Get -999999999.9999 to 999999999.9999 Upper limit 3 for judgement Set/Get -999999999.9999 to 999999999.9999 Lower limit 3 for judgement Set/Get -999999999.9999 to 999999999.9999 Upper limit 4 for judgement Set/Get -999999999.9999 to 999999999.9999 Lower limit 4 for judgement Set/Get -999999999.9999 to 999999999.9999 Upper limit 5 for judgement Set/Get -999999999.9999 to 999999999.9999...
Page 914
Setting up [Parallel Data Out] Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Parallel Data Out]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window"...
Page 915
first digits position) 4. Tap [OK]. After confirmation, the ProcItem Setting window will be closed. 5. In the "Control" area, check "Output" in [Test measurement setting] to enable the external output, and execute measurement. User's Manual, "The Flow before Starting the Operation" 6.
Page 916
[Output Data Setting (Parallel Data Out)] Set up the output contents with the expression. Up to 8 expressions including 0 to 7 can be set up in each unit. 1. In the "Item tab" area, tap [Setting]. 2. In the list, tap the output No. for which the expression is to be set. The selected output No.
Page 917
When Using Measurement Results Externally (Parallel Data Out) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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Setting up [Data Output] Note Operations of the ProcItem Setting window For the basic operations of the ProcItem Setting window, see User's Manual, "Operations of ProcItem Setting Window". 1. In the Edit Flow window, tap [Data Output]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window"...
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After confirmation, the ProcItem Setting window will be closed. 5. In the "Control" area, check "Output" in [Test Measurement setting] to enable the external output, and execute measurement. User's Manual, "The Flow before Starting the Operation" 6. Verify measurement results. User's Manual, "Display of the RUN Window"...
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[Setting (Data Output)] Set up the output contents with the expression. Up to 8 expressions including 0 to 7 can be set up in each unit. 1. In the "Item tab" area, tap [Setting]. 2. In the list, tap the output No. for which the expression is to be set. The selected output No.
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[Output format (Data Output)] 1. In the "Item tab" area, tap [Output format]. 2. In the "Output setting" area, select the communication method. Table: Output Format (Data Output) - Output Setting - Communication Method Set Value Description [Factory Default] [RS-232C/RS- Communication is performed via a RS-232C/RS-422 422] connection.
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When "ASCII" is specified as the output format, set up the following options among the format settings. Whereas "Binary" is selected, no setup is needed. Table: Output Format (Data Output) - Output Setting - Format Setting when [ASCII] is specified Setting Set Value Description...
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system. Space Delimiter Comma Select the separator each time data is Record outputted. separator Space * The delimiter is obtained from the [Delimiter] system. 4. If you have selected "Ethernet" for "Communication method", configure for Ethernet. Table: Output format (Data output) - Output setting - Ethernet Set Value Description [Factory Default]...
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When Using Measurement Results Externally (Data Output) Value Available in Expression When this processing unit is selected in the "Unit" area of the Setting Expression window, the measurement items available in expressions are displayed in the sub-menu. The measurement items displayed in the sub-menu are explained below. For how to set up expression, see Structure and Creation of Expression.
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4: Delimiter 0: OFF, 1: Comma, 2: Tab, 3: Space, Record separator Set/Get 4: Delimiter 0 suppress Set/Get 0: OFF, 1: ON Output IP address (1 to 4) (only when Ethernet is selected Set/Get Destination IP address for "Communication method") Output IP address setting 0: Reference to system, 1: Individual (only when Ethernet is selected...
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Chapter 7 - Result Display This chapter describes how to display strings and figures in the window that displays the measurement results. Result Display 3D Result Display...
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Setting up [Result Display] 1. In the Edit Flow window, tap [Result display]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "List of result display" area, select the number with which to set the object, and tap [Add].
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Note When editing existing contents Select the object to be edited and tap [Edit]. 3. In the Select Item to Display window, select the object to be added and tap [OK].
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The selected object is added to the "List of result display" area and the "Image display" area. 4. In the "List of result display" area, select the object and tap [Edit]. Setting options are displayed. Setting options differ depending on objects. String/Value/Item Name/Judge/Date Set up View Contents : Any Text / Value / Judge Text / Date and Time (Result...
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Set up View Contents : Any Text / Value / Judge Text / Date and Time (Result display) 1. Select "Numerical"or "Operation" for "Display position", and specify the display coordinates. When "Numerical" is selected: 1. Tap [...] for "Disp pos" and specify X and Y coordinates of the upper left corner of the text box.
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The display items differ depending on the object selected in the "List of result display" area. Display string Tap [...] for "Set letter" and set up the characters to be displayed in the measurement results. Characters entering methods: User's Manual, "Inputting a Text" Note Up to 64 characters can be entered.
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Example Setting:4 digits, Data:-5619 The data is output as "-999". Specify the number of output digits in the Decimal 0 to [4] decimal part. When set to 0, the entire decimal part is rounded for output. Display item name 1. Tap [ ] for "Item" and select a processing item. The selected item will be displayed as one of the Processing Item in the currently displayed scene.
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4. Tap each [...] for "OK letter" and "NG letter" and set up the display that corresponds to the result of expression (OK/NG). For how to input characters, see User's Manual, "Inputting a Text" Up to 30 characters can be entered. Note Up to 64 characters can be entered.
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Font cannot be selected. Use the same font as the menu. Table: Result display (Result display) - Detailed setting Setting Set Value Description Options [Factory defaults] Bottom Left Select the alignment of Align Center the text. Right 10 to 200 Specify the character Size [24]...
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A software keyboard is displayed. How to input text: User's Manual, "Inputting a Text" Up to 15 characters can be entered. Input a title and tap [OK]. The changed title is displayed in the "Detail" area, and in the "Title" column of the "List of result display"...
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Setting the Items to Display: Figure (Result display) Let's use "Display Rectangle Result" as an example to show how to set up. Other options other than "Display Rectangle Result" are similar with this. For the Figure Setting window for other than rectangle, see User's Manual, "Setting Figures".
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3. Tap [OK]. When "Operation" is selected: 1. Tap [...] for each item. The Setting Expression window is displayed. 2. Specify the value and an expression How to specify an expression: Structure and Creation of Expression 2. Specify the Style, width and color of the line if required. Table: Result display (Result display) - Detailed setting Set Value Setting Item...
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3. If necessary, change the title. 1. Tap [Change title]. A software keyboard is displayed. How to input text: User's Manual, "Inputting a Text" Up to 15 characters can be entered. 2. Input a title and tap [OK]. The changed title is displayed in the "Detail" area, and in the "Title" column of the "List of result display"...
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When Using Measurement Results Externally (Result Display) External Reference List The data types and their numbers that are available to refer from other processing units and external equipment are shown below. For the input method, see "Input Format" in User's Manual, "How To Connect & Communicate With External Devices".
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Setting Up [3D Result Display] 1. In the Edit flow window, tap [3D Result Display]. The ProcItem Setting window is displayed. User's Manual, "ProcItem Setting Window" 2. In the "3D result display list" area, select the number for the object to be set, and then tap [Add].
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Note When editing something that already exists Select the object to be edited and tap [Edit]. 3. In the Select items to display window, select the object to be added and tap [OK]. The selected object is added to the "3D result display list" area.
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4. Select an object in the "3D result display list" area, and tap [Edit]. Setting options are displayed. Setting options differ depending on objects. Optional Characters and/or Measured Values Setting the Items to be Displayed: Optional Characters / Measured Values (3D Result Display).
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After confirmation, the ProcItem Setting window will be closed. 7. Perform a test measurement. User's Manual, "Test Measurement before Actual Operation" 8. Verify measurement results. User's Manual, "Display of the RUN Window" When "NG" is displayed, verify measurement results and make adjustments if necessary.
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Setting the Items to be Displayed: Optional Characters / Measured Values (3D Result Display) 1. Select "Numerical" or "Operation" for "Display position", and specify the display coordinates. When "Numerical" is selected: 1. Tap [...] for "Disp pos" and specify X and Y coordinates of the upper left corner of the text box.
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The items displayed differ depending on the object selected in the "3D result display list" area. Display string 1. Tap [...] of "Set letters", and set the characters to display in the 3D Result Display. How to input text: User's Manual, "Inputting a Text" Note Up to 64 characters can be entered.
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Example For the data -5619, if 4 is set as the number of digits The data is output as "-999". Specify the number of output digits in the Decimal 0 to [4] decimal part. When set to 0, the entire decimal part is rounded for output.
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Specify the tilting of the Angle [0] to 359 displayed object. Bold Italic Select the character Under line Style decoration. Mark out [OK color] NG color Select the color for Judgement Color displaying the measured Arbitrary values. color 4. If necessary, change the title. 1.
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Setting the Items to be Displayed: Figure (3D Result Display) The operation method is explained here by using [Display 3D Rectangular] as an example. For setting the items other than [Display 3D Rectangular], replace words as necessary when you read the explanation. For the "Detail"...
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A software keyboard is displayed. How to input text: User's Manual, "Inputting a Text" Up to 15 characters can be entered. 2. Input a title and tap [OK]. The modified title is displayed as the title for the "Detail" area and in the column of the title in the "3D result display list"...
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Setting the Display Method for 3D Display (3D Result Display) Set the method to display images in 3D display. You can set the azimuthal and elevation display angles. 1. Specify the image display angle. Table: 3D Display (3D Result Display) Set Value Setting Item Description...
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12. Tap [...] of each item and set values. How to input a value: User's Manual, "Inputting a Value" 2. Set magnification to display images. Table: 3D Display (3D Result Display) Set Value Setting [Factory Description Item default] Specify magnification to display 2D images. The value -1.0 to 1.0 is the power of ten.
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For a camera with more than 640 x 480 pixels: -800 to 800 Specify movement in the X-axis Movement For a camera with direction. The movement is from 640 x 480 pixels or less: - the basic point 320 pix. 320 to 320 For a camera with more than 640 x 480...
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When "Mesh setting" is set to "ON", you can set the mesh size, line type and color, etc. Tap [Detail]. In the "Detail" area, items for setting mesh details are displayed. Set up the necessary items.
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Table: 3D Display (3D Result Display) - Mesh Detail Setting Setting Set Value Description Item [Factory default] Specify the details for the X Position X coordinate for the mesh. Specify the width of the X coordinate for the mesh (in pixels).
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displayed in the image region. Specify the details for the Z Position Z coordinate for the mesh. Specify the width of the Z coordinate for the mesh (in pixels). Expression string (256 When the value of the Distance characters or less) expression is a negative [20] number, the image is not...
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Display example of background color When "Back color setting" is set to "ON", you can set a background color. Tap [Detail]. In the "Detail" area, items for setting details for the background color are displayed. Specify a background color. Table: 3D Display (3D Result Display) - Back Color Detailed Setting Set Value Description...
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Item [Factory default] R: 0 to [255] G: 0 to Specify a background [255] color. B: 0 to [255] 6. Tap [OK]. The details for 3D display are registered, and the "3D result display list" area is displayed. For the subsequent operations, see Setting Up [3D Result Display].
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Moving an Image with a Touch Pen (3D Result Display) By tracing over an image with a touch pen, you can turn or change the angle of the image displayed in the "Image Display" area.
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When Using Measurement Results Externally (3D Result Display) External Reference List The data types and their numbers that are available to refer from other processing units and external devices are shown below. For the input method, see "Input Format" in User's Manual, "How To Connect &...
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color R Background Set/Get 0 to 255 color G Background Set/Get 0 to 255 color B...
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Buyer indemnifies Omron against all related costs or expenses. rights of another party. 10. Force Majeure. Omron shall not be liable for any delay or failure in delivery 16. Property; Confidentiality. Any intellectual property in the Products is the exclu-...
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