Fantic Caballero 500 Manual
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Fantic Caballero 500 Manual

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FANTIC WANTS TO THANK YOU
for choosing one of its products.
We recommend that you read this manual before driving your vehicle. It contains information, advice and warnings on the
vehicle maintenance and use. The instructions in this manual have been prepared to give you a simple and clear guide for
use. We are sure that taking it into consideration you will gain confidence with your new vehicle, which you can use for a
long time and with full satisfaction.

THANK YOU

IT
EN
DE
FR
1

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  • Page 1: Thank You

    THANK YOU FANTIC WANTS TO THANK YOU for choosing one of its products. We recommend that you read this manual before driving your vehicle. It contains information, advice and warnings on the vehicle maintenance and use. The instructions in this manual have been prepared to give you a simple and clear guide for use.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS THANK YOU ........................1 INTRODUCTION ......................... 7 Manufacturer data and edition ..........................7 SYMBOLS USED ......................... 9 GENERAL WARNINGS ......................11 Motorcycle care ..............................11 Carbon monoxide ..............................11 Fuel ..................................11 Hot components ..............................11 Used engine and gearbox oil ..........................12 Brake fluid ................................
  • Page 4 TABLE OF CONTENTS Main controls (Flat Track version) ......................... 31 Main controls (Rally version) ..........................33 Panel commands ..............................35 Dashboard ................................36 Ignition switch ................................52 Steering lock engagement .............................53 Horn button ................................53 Turn signal switch ..............................54 Light switch ................................54 High beam flashing button ............................55 Start button ................................55 Engine stop button ..............................56 ABS system ................................57...
  • Page 5 TABLE OF CONTENTS Suspensions (Rally version) ...........................78 Clutch lever and gearbox ............................83 Chain ..................................84 Battery ..................................86 Fuses and relays ..............................87 Lights and turn signals ............................88 Rear-view mirrors ..............................89 MAINTENANCE TABLE ......................90 Scheduled maintenance table ..........................90 Recommended products table ..........................95 TECHNICAL DATA .......................98...

  • Page 7: Introduction

    This manual is an integral part of the vehicle and if the vehicle should be resold, it must be delivered together with the vehicle. Fantic Motor reserves the right to modify and make changes, at any time and without notice, to the models described, specifications and design data, guaranteeing the essential characteristics described and illustrated herein. This publication, or part of it, cannot be reduced or translated without the company’s approval.

  • Page 9: Symbols Used

    SYMBOLS USED The symbols indicated in the booklet are very important. They are used to highlight parts of text to which it is necessary to pay more attention. Read this manual carefully before starting the engine. Your safety and that of others does not depend only on your quickness of reflexes and agility, but also on your knowledge of the vehicle, its condition and your knowledge of the rules for safe driving.

  • Page 11: General Warnings

    GENERAL WARNINGS MOTORCYCLE CARE Fantic Motor recommends using appropriate vehicle care products. Using products that contain alcohol, nitro diluents, cold detergents, fuels or similar can ruin and/or damage vehicle components. Regular care preserves the aesthetic and functional quality of your vehicle for a long time.

  • Page 12: Used Engine And Gearbox Oil

    GENERAL WARNINGS USED ENGINE AND GEARBOX OIL Used engine and gearbox oil is harmful to health, whether it is inhaled or swallowed. It is also irritating and can cause serious consequences if it comes into contact with the skin. Spreading and dispersion into the environment is prohibited. If swallowed, do not induce vomiting, but go urgently to a first aid centre, indicating the cause and how the accident occurred.

  • Page 13: Electrolyte And Hydrogen Gas From The Battery

    GENERAL WARNINGS ELECTROLYTE AND HYDROGEN GAS FROM THE BATTERY The electrolyte of the battery is toxic and caustic. In contact with skin it can cause burns, as it contains sulphuric acid. Wear gloves and protective clothing. If the electrolyte liquid comes into contact with the skin, wash it thoroughly with fresh water. Protect your eyes, as battery fluid can cause blindness.

  • Page 15: Fundamental Safety Rules

    FUNDAMENTAL SAFETY RULES BEHAVIOUR AND DRIVING Some safety tips are given below to avoid damage to people and/or things and to use your vehicle with an easier and safer drive. Vehicle use To use the vehicle it is necessary to meet all the law requirements. It is advisable, in order to acquire a good knowledge of the vehicle, to use the vehicle in areas without traffic or unpopulated stretches of road.
  • Page 16 FUNDAMENTAL SAFETY RULES The getting on and off from the vehicle must be in complete freedom of movement and without impediments. Go up and down only from the left side of the vehicle and with the kickstand down to prevent unbalancing or loss of balance, causing falls or overturns.
  • Page 17 FUNDAMENTAL SAFETY RULES The rider must instruct the passenger on how to get off the vehicle. The passenger must get off with the utmost caution, avoiding unbalancing the rider and the vehicle. Do not get off the vehicle jumping or by stretching the leg to touch the ground. The stability and balance of the vehicle would be compromised.
  • Page 18 FUNDAMENTAL SAFETY RULES Starting Release the steering lock turning the key clockwise and get on the vehicle assuming the correct posture, making sure that the kickstand is completely retracted. If the kickstand is lowered, the vehicle can be started only with the gearbox in neutral. If you try to engage the gear the vehicle will switch off.
  • Page 19 FUNDAMENTAL SAFETY RULES Turn the key to “ON” and wait a few seconds to load the standard parameters on the dashboard display. Press the engine stop button “A” and then press the start button “B” once. It is advisable to warm up the engine well, proceeding for the first kilometres at reduced speed.
  • Page 20 FUNDAMENTAL SAFETY RULES Starting After starting the vehicle and warming the engine well, operate the clutch lever and engage the first gear pressing the gear lever downwards. The neutral indicator light will go off on the dashboard. Releasing the clutch slowly, gradually accelerate to allow the vehicle to move forward.
  • Page 21 FUNDAMENTAL SAFETY RULES Gearbox use To change gears, release the throttle control knob, operate the clutch lever and raise the gearbox pedal upward to shift up and/or down to shift down. If you are a beginner in driving the vehicle, it is important to familiarize yourself with the vehicle controls and its functions.
  • Page 22 FUNDAMENTAL SAFETY RULES Engine stop To stop the vehicle and the engine, apply the front and/or rear brake until the vehicle is stopped. Set the shift lever to neutral. Do not intervene on the engine stop switch when the vehicle is running, this would cause the engine to stop;...
  • Page 23 During the first 1000 km (600 mi) check the maintenance operations required for this mileage. At the estimated mileage, perform the checks in the “Scheduled Maintenance Table” at an authorized Fantic Motor Service Center. Check and carry out these operations to avoid damage to the vehicle, to others and to yourself.

  • Page 24: Clothing

    FUNDAMENTAL SAFETY RULES CLOTHING Always wear and fasten the helmet before starting to ride the vehicle. The helmet must be approved, intact and with the visor intact and clean. Wear appropriate protective clothing and no hanging accessories that could create problems when riding the vehicle.

  • Page 25: Silencer

    Check that there are no holes and signs of rust or wear on the exhaust system. Check that the exhaust system always works correctly. In case of increased or abnormal noise, contact a Authorized Fantic Motor Center as soon as possible. For maintenance, repair or replacement work, contact an Authorized Fantic Motor Center.

  • Page 27: General Content And Consultation

    Frame number Engine number Fantic Motor vehicles are equipped with frame and engine identification numbers. It is advisable to write down the identification numbers in the spaces indicated above, in order to remind them in case of loss or damage.
  • Page 28 GENERAL CONTENT AND CONSULTATION Frame number The frame number is punched on the steering tube on the right side. For the original spare parts supply this identification number to your dealer. Engine number The engine number is punched on the left side of the crankcase.

  • Page 29: Main Controls (Scrambler Version)

    GENERAL CONTENT AND CONSULTATION MAIN CONTROLS (SCRAMBLER VERSION) 1. Headlight 10. Rear handle 19. Gear shift lever 2. Left front turn indicator 11. Rear fender 20. Left radiator cover 3. Dashboard 12. Tail light 21. Front brake calliper 4. Clutch lever 13.
  • Page 30 GENERAL CONTENT AND CONSULTATION 24. Right rear-view mirror 33. Right rider footrest 25. Right light stalk 34. Rear brake master cylinder 26. Gas command 35. Right passenger footrest 27. Front brake master cylinder 36. Rear brake calliper 28. Front brake lever 37.

  • Page 31: Main Controls (Flat Track Version)

    GENERAL CONTENT AND CONSULTATION MAIN CONTROLS (FLAT TRACK VERSION) 1. Headlight 10. Rear fender 19. Left radiator cover 2. Left front turn indicator 11. Tail light 20. Front brake calliper 3. Dashboard 12. License plate holder 21. Front speed sensor 4.
  • Page 32 GENERAL CONTENT AND CONSULTATION 32 30 29 23. Right rear-view mirror 32. Right rider footrest 24. Right light stalk 33. Rear brake master cylinder 25. Gas command 34. Right passenger footrest 26. Front brake master cylinder 35. Rear brake calliper 27.

  • Page 33: Main Controls (Rally Version)

    GENERAL CONTENT AND CONSULTATION MAIN CONTROLS (RALLY VERSION) 1. Headlight 10. Rear handle 19. Gear shift lever 2. Left front turn indicator 11. Rear fender 20. Left radiator cover 3. Dashboard 12. Tail light 21. Front brake calliper 4. Clutch lever 13.
  • Page 34 GENERAL CONTENT AND CONSULTATION 24. Right rear-view mirror 33. Right rider footrest 25. Right light stalk 34. Rear brake master cylinder 26. Gas command 35. Right passenger footrest 27. Front brake master cylinder 36. Rear brake calliper 28. Front brake lever 37.

  • Page 35: Panel Commands

    GENERAL CONTENT AND CONSULTATION PANEL COMMANDS 10 11 12 1. Low beam/high beam light switch 10. Engine indicator light 2. ABS indicator light 11. Engine oil indicator light (not used) 3. High beam flashing button 12. Neutral indicator light 4. Ignition switch 13.

  • Page 36: Dashboard

    GENERAL CONTENT AND CONSULTATION DASHBOARD A. Odometer D. Tachometer • Total trip distance recorder E. Clock • Partial trip distance recorder “A” F. Speedometer • Partial trip distance counter “B” G. Indicator light • Remaining Fuel/Distance B. Fuel level C. Digital voltmeter...
  • Page 37 GENERAL CONTENT AND CONSULTATION Functions instructions with dashboard in stand-by When the dashboard is off, press the adjustment button (“ADJUST”) or the selection button (“SELECT”) to activate the clock. The clock will remain visible on the screen for 30 seconds after activation.
  • Page 38 GENERAL CONTENT AND CONSULTATION In the partial trip distance counter A screen press once the adjustment button (“ADJUST”) to activate the partial trip distance counter B. Press and hold the adjustment button (“ADJUST”) for three seconds to reset the partial trip distance counter A. In the partial trip distance counter B screen press once the adjustment button (“ADJUST”) to activate the remaining fuel/distance screen.
  • Page 39 GENERAL CONTENT AND CONSULTATION In the remaining fuel/distance screen, press once the adjustment button (“ADJUST”) to reactivate the main screen (Odometer function). Remaining distance learning procedure Fill with fuel and, in the remaining fuel/distance screen, press and hold the adjustment button (“ADJUST”) for ten seconds; the symbol ODO flashes and the remaining distance is reset to 0 and the learning is restarted.
  • Page 40 GENERAL CONTENT AND CONSULTATION Selection button instructions (“SELECT” button) In the clock screen, press once the selection button (“SELECT”) to display the battery voltage screen. In the battery voltage screen, press once the selection button (“SELECT”) to activate the clock. RPM (engine speed) operating instructions On the screen showing the remaining fuel/distance and battery voltage, press and hold the selection button...
  • Page 41 GENERAL CONTENT AND CONSULTATION On the RPM screen (engine revolutions) When the remaining fuel level is at 1 the fuel symbol flashes as a warning. When the remaining battery voltage level is at 1 the Battery symbol flashes as a warning.
  • Page 42 GENERAL CONTENT AND CONSULTATION Settings screen instructions In the settings screen, it is possible to press the selection – dashboard backlight setting; button (“SELECT”) to access the settings. The settings – total internal odometer screen setting; screen has the following order of options: –...
  • Page 43 GENERAL CONTENT AND CONSULTATION Access the settings screen On the main screen, press and hold the selection (“SELECT”) and adjust (“ADJUST”) buttons simultaneously for three seconds to activate the Settings screen. Input signal setting (RPM) Press the adjustment button (“ADJUST”) to change the setting.
  • Page 44 It is advisable, if the exact value is not known, not to change the preset value. In case of need, contact an Authorized Fantic Motor Center. The correct value is: 0,5. Press the adjustment button (“ADJUST”) to select the correct waveform.
  • Page 45 GENERAL CONTENT AND CONSULTATION Check with the engine running idle if the RPM indicator indicates a notch and if, with a slight rotation of the gas, it indicates two. In this case, the configuration adopted is correct, otherwise try again. In the event that the standard configuration values are not successful, try the following combinations: No.
  • Page 46 GENERAL CONTENT AND CONSULTATION The number that identifies the setting flashes during the modification operations. Range displayed: 300~2500. Unit of measure: 1 mm. Tip: it is possible to define the valve as the starting and ending point to measure the wheel circumference with a tape measure.
  • Page 47 (“SELECT”) to display the next setting view. It is advisable, if the exact value is not known, not to change the preset value. In case of need, contact an Authorized Fantic Motor Center. Fuel resistance setting Press the adjustment button (“ADJUST”) to select the number to be set.
  • Page 48 GENERAL CONTENT AND CONSULTATION After completing the setting, press once and hold the selection button (“SELECT”) to display the next setting view. When the fuel resistance value is changed, the remaining distance is reset to 0 and learning is restarted.
  • Page 49 GENERAL CONTENT AND CONSULTATION Clock setting Press and hold the selection button (“SELECT”) and release it when the desired digit is displayed. During the modification, the selected digit will continue to flash. This is a clock with 24-hour format. The setting follows the order from hours to minutes.
  • Page 50 GENERAL CONTENT AND CONSULTATION Dashboard backlight setting Press and hold the adjustment button (“ADJUST”) and release it when the desired illumination value is selected. Lighting values range from 1-5 (darker) to 5-5 (lighter). The brightness of the dashboard changes immediately after setting the value. At the end of the, press once and hold the selection button (“SELECT”) to confirm and to display the next setting view.
  • Page 51 GENERAL CONTENT AND CONSULTATION External total odometer screen setting Press and hold the selection button (“SELECT”) until the desired digit is displayed. Then, press the adjust button (“ADJUST”) to change the digit to be changed. Once the desired value has been set, press once and hold the selection button (“SELECT”) to confirm and return to the main screen.

  • Page 52: Ignition Switch

    GENERAL CONTENT AND CONSULTATION IGNITION SWITCH The ignition switch is located at the front of the vehicle near the dashboard. The functions of the ignition switch are the following: A. The handlebar is locked and the vehicle cannot be started and the lights cannot be switched on. The key can be removed.

  • Page 53: Steering Lock Engagement

    GENERAL CONTENT AND CONSULTATION STEERING LOCK ENGAGEMENT To insert the steering lock, turn the handlebar completely to the left and turn the key to position “A”. Press and turn the key anticlockwise and slowly turn the handlebar until the key is positioned on “B”. HORN BUTTON Press to activate the horn.

  • Page 54: Turn Signal Switch

    GENERAL CONTENT AND CONSULTATION TURN SIGNAL SWITCH Press the switch to the left or right to indicate the turn. Press the switch, bringing it to the center position to deactivate the indicators. LIGHT SWITCH When the light switch is turned counterclockwise it activates the high beam.

  • Page 55: High Beam Flashing Button

    GENERAL CONTENT AND CONSULTATION HIGH BEAM FLASHING BUTTON Pressing it activates the flashing of the high beam. It is usually used to indicate danger or emergency situations. When the button is released, the high beam flashing is deactivated. START BUTTON With the key inserted and set to “ON”, with the engine stop button deactivated, when the button is pressed, the engine will start.

  • Page 56: Engine Stop Button

    GENERAL CONTENT AND CONSULTATION ENGINE STOP BUTTON Pressing it stops the engine. It has the function of a safety or emergency switch. Do not intervene on the switch when the vehicle is running, this would cause the engine to stop. This could result in loss of control of the vehicle, increasing the risk of accidents and damaging things and/or people.

  • Page 57: Abs System

    It is important to always check that the phonic wheels are clean and periodically check that the distance from the sensor is fully constant. For verification and adjustment, contact an authorized Fantic Motor Center.
  • Page 58 Moderate the speed and go to an authorized Fantic Motor Center. At low speed the ABS system is not active: pay particular attention to the braking situations in...

  • Page 59: Saddle Opening

    GENERAL CONTENT AND CONSULTATION SADDLE OPENING To open the saddle, unscrew and remove the screw “A”. Lift up and remove the saddle “B”. Before reassembling the saddle make sure you have not forgotten the key in the area under the saddle. Before riding, check that the saddle has been correctly fixed.

  • Page 60: Refuelling

    GENERAL CONTENT AND CONSULTATION REFUELLING To refuel, lift the cover “A”. Insert the key “B” and turn it anticlockwise. Lift the cap “C” and refuel. When refuelling, do not smoke or use open flames, avoid using electrical devices or any source that can trigger sparks or ignition.

  • Page 61: Vehicle Inactivity

    GENERAL CONTENT AND CONSULTATION VEHICLE INACTIVITY If the vehicle should remain inactive for months it is advisable to take some precautions: – Empty the tank completely. – Remove the battery and charge it with a suitable battery charger every two weeks. The battery must be kept in a dry place and at a temperature between 5-35 °C (41-95 °F).

  • Page 62: Vehicle Washing

    GENERAL CONTENT AND CONSULTATION VEHICLE WASHING It is good that the vehicle is washed periodically to keep its components in good condition. If the vehicle is used under the following conditions, more frequent washing is recommended: – Areas where humidity and salinity of the atmosphere are higher than normal. –...
  • Page 63 GENERAL CONTENT AND CONSULTATION Rinse the vehicle well and thoroughly using a low pressure jet. With a chamois leather cloth, proceed to dry the vehicle. It is possible that after the wash the braking efficiency is reduced, it is therefore recommended to dry the discs well and wait for the pads to dry.

  • Page 65: Maintenance

    MAINTENANCE INTRODUCTION For specific maintenance and repairs it is advisable to contact our Authorized Fantic Motor Centers, which will guarantee an accurate and prompt service, always using original spare parts. It is recommended, after the first hours of use, to carry out the preliminary checks.
  • Page 66 MAINTENANCE PART DESCRIPTION Kickstand Check its rotation and sliding. Check that the spring tension returns it to its normal position. Lubricate the joints if necessary. Check the correct operation of the safety switch. Fastening elements Check that there are no loose fasteners. If necessary, adjust and tighten. Fuel tank Check the fuel level and refill if necessary.

  • Page 67: Engine Oil

    MAINTENANCE ENGINE OIL Check and verify the engine oil level every 1,000 km (600 mi). Check the engine oil level Periodically check the engine oil level. The engine oil check must be carried out with hot engine. Do not rest the vehicle on the side kickstand when checking the engine oil.
  • Page 68 MAINTENANCE Engine oil topping up If after checking the engine oil level, the level is not in the right parameters, topping up is required. Therefore remove the oil level plug and top up. If you use a funnel or something else, make sure of the perfect cleaning.
  • Page 69 Engine oil replacement The operations for filter and engine oil replacement are complicated for an inexperienced operator. It is advisable to contact an Authorized Fantic Motor Center if you need to remove and replace the filter and the engine oil.

  • Page 70: Tires

    MAINTENANCE TIRES SCRAMBLER For tire pressure values, brand, type and dimensions refer to the “TECHNICAL DATA” section. Check the tire pressure at room temperature, because if the tires are warm, the measurement will not be correct. The tires ambient temperature means that the vehicle has been stationary for at least three hours or has travelled a distance of less than 2 km (1 mi).
  • Page 71 MAINTENANCE The sticker indicates the inflation pressure of the front and SCRAMBLER SCRAMBLER rear tires. FLAT TRACK FLAT TRACK It can be positioned on the chain guard, left side of the vehicle. Find the position where the chain is most taut. Misurare la tensione della catena nel punto medio Measure chain tension in the middle point of the del ramo inferiore, con la motocicletta sul cavalletto...
  • Page 72 Replacement, repair and maintenance are very important and must be performed with appropriate tools and by an operator with the necessary experience. For this reason, it is advisable to contact an authorized Fantic Motor Center or a tire specialist for the execution of certain operations.

  • Page 73: Spark Plug

    The type of air filter does not require cleaning, but only replacement. For the maintenance operations, refer to the “SCHEDULED MAINTENANCE TABLE” section, under “Air filter”. To disassemble, check, clean and replace the air filter, contact an Authorized Fantic Motor Center. COOLANT For the maintenance operations, refer to the “SCHEDULED MAINTENANCE TABLE”...

  • Page 74: Braking System

    If the brake disc and the brake pads are not to be replaced, contact an authorized Fantic Motor Service Center. Refilling the brake system To top up the brake fluid, do to an authorized Fantic Motor Service Centre.
  • Page 75 MAINTENANCE Pads wear check It is recommended to check the pads wear before each trip and at the end of each use. The pads have a groove that must always be visible. The disc brake pads wear depends on the use, the type of driving and the type of road.

  • Page 76: Suspensions (Scrambler/Flat Track Versions)

    MAINTENANCE SUSPENSIONS (SCRAMBLER/FLAT TRACK VERSIONS) Front wheel suspension For the replacement of the front suspension oil, go to an authorized Fantic Motor Service Center. For the maintenance operations, refer to the “SCHEDULED MAINTENANCE TABLE” section, under “Fork”. Check Apply the front brake lever, push repeatedly on the handlebars, making the fork compress.
  • Page 77 – Using a hook wrench to turn the ring nut “B” to the desired position; – Re-tighten fixing screw “A” or ring nut. Do not force the rotation of the registers beyond the limit switch (in both directions), to avoid possible damage. The basic setting of the suspension is done by Fantic Motor.

  • Page 78: Suspensions (Rally Version)

    SUSPENSIONS (RALLY VERSION) Front suspension (Rally) For the replacement of the front suspension oil, go to an authorized Fantic Motor Service Center. For the maintenance operations, refer to the “SCHEDULED MAINTENANCE TABLE” section, under “Fork”. For good vehicle stability, make sure that the suspensions are adjusted equally between the front and the rear.
  • Page 79 MAINTENANCE The standard adjustment of the front fork is designed to adapt to most driving styles and situations, however it is possible to make custom adjustments. The left stem adjustment is divided into two types: – compression; – rebound; To adjust the compression of the left stem it is necessary, initially, to turn the adjustment screw “A”...
  • Page 80 MAINTENANCE The adjustment of the right stem consists only in the adjustment of the spring preload. To adjust the right stem spring preload it is necessary, initially, to turn the adjustment screw “C” completely counter-clockwise (“-”). Turn the adjustment screw “C” clockwise (“+”), counting 5 turns.
  • Page 81 MAINTENANCE Adjustment The standard adjustment of the rear shock absorber is designed to adapt to most driving styles and situations, however it is possible to make custom adjustments. To adjust the rear shock absorber spring extension it is necessary, initially, to fully close the adjustment screw “B” turning it clockwise.
  • Page 82 MAINTENANCE Adjust the rear shock absorber preload as follows: – Unscrew the locking ring nut “C”; – Use the adjustment ring nut “D” to adjust the shock absorber spring preload “E”; – Screw in to increase the preload, vice versa, unscrew to decrease it;...

  • Page 83: Clutch Lever And Gearbox

    Fantic Motor Center. If the adjustments made are not sufficient to guarantee the required clearance, contact an authorized Fantic Motor Center.

  • Page 84: Chain

    Check the clearance regularly. For chain replacement, contact an authorized Fantic Find the position where the chain is most taut. Misurare la tensione della catena nel punto medio Measure chain tension in the middle point of the Motor Center only.
  • Page 85 If there is a higher clearance in certain positions, it means that there are crushed or seized meshes, in this case contact an Authorized Fantic Motor Center. To prevent the risk of seizure, it is recommended to lubricate the chain correctly.

  • Page 86: Battery

    MAINTENANCE BATTERY The “A” battery is located under the saddle. The type of battery installed does not require maintenance. It is therefore not necessary to check the electrolyte level or top up with water. Keep the battery poles clean and, if necessary, lightly grease them with acid-free grease.

  • Page 87: Fuses And Relays

    MAINTENANCE FUSES AND RELAYS To check the fuses, set the ignition switch to “OFF” to avoid the risk of a short circuit. Remove the saddle and the fuse box cover. Remove one fuse at a time and check if the filament is broken.

  • Page 88: Lights And Turn Signals

    LIGHTS AND TURN SIGNALS For disassembling, checking and/or replacing the headlight, tail light and license plate light, contact an authorized Fantic Motor Service Center. Headlight adjustment To check the correct orientation of the front light beam, place the vehicle at 10 m (32.8 ft) away from a vertical wall, making sure that the ground is level.

  • Page 89: Rear-View Mirrors

    MAINTENANCE REAR-VIEW MIRRORS The operations described below apply to both rear- view mirrors. Place the vehicle on the kickstand and on a flat and stable surface. Loosen the lock nut “A”, turn the left-hand mirror counter-clockwise and remove it, then turn the right-hand mirror clockwise and remove it.

  • Page 90: Maintenance Table

    If it is necessary to have technical advice or request service, contact the Authorized Fantic Motor Center. Fantic Motor declines all civil and criminal liability for damage to the vehicle, property and/or persons due to maintenance operations performed by the user.
  • Page 91 MAINTENANCE TABLE Position Operation 1,000 km 5,000 km 10,000 km 15,000 km 20,000 km (600 mi) (3,000 mi) (6,000 mi) (9,000 mi) (12,000 mi) – Check that the fuel pipes are not Fuel circuit √ √ cracked or damaged. – Check its status. √...
  • Page 92 MAINTENANCE TABLE Position Operation 1,000 km 5,000 km 10,000 km 15,000 km 20,000 km (600 mi) (3,000 mi) (6,000 mi) (9,000 mi) (12,000 mi) – Check for cracks or damage. √ √ √ – Check that the installation and Brake tubes tightening are correct.
  • Page 93 MAINTENANCE TABLE Position Operation 1,000 km 5,000 km 10,000 km 15,000 km 20,000 km (600 mi) (3,000 mi) (6,000 mi) (9,000 mi) (12,000 mi) – Check the bearing clearance and √ √ √ the handlebar hardness. Handlebar bearings – Lubricate with lithium soap based Every 24,000 km (14,000 mi).
  • Page 94 MAINTENANCE TABLE Position Operation 1,000 km 5,000 km 10,000 km 15,000 km 20,000 km (600 mi) (3,000 mi) (6,000 mi) (9,000 mi) (12,000 mi) – Check the oil level and the absence Every 1,000 km (600 mi). √ of oil leaks in the vehicle. Engine oil √...

  • Page 95: Recommended Products Table

    MAINTENANCE TABLE RECOMMENDED PRODUCTS TABLE Use lubricating and fluid products that meet the equivalent specifications, or higher than those prescribed. These same indications are also valid for topping up. Product Characteristics Remarks SAE 10W40, API service type SG or greater, 4-stroke gear engine oil Do not use mineral oils.
  • Page 96 MAINTENANCE TABLE Product Characteristics Remarks Safety lock strong tightening Strong threadlocker Lubricant for bolts unlocking Unblocking protective lubricant Anti-friction lubricant screw Generic engine oil tightening torques Lubricant for rubber oil seals and OR Lithium soap grease parts Battery poles White vaseline grease Low pressure water at room temperature Vehicle wash Avoid aggressive detergents.

  • Page 98: Technical Data

    TECHNICAL DATA TECHNICAL DATA Technical Data Maximum length (Scrambler) 2166 mm (85.27 in) Maximum length (Flat Track) 2180 mm (85.82 in) Maximum length (Rally) 2190 mm (86.22 in) Maximum width 820 mm (32.28 in) Maximum heigth (Scrambler) 1135 mm (44.68 in) Maximum heigth (Flat Track) 1154 mm (45.43 in) Maximum heigth (Rally)
  • Page 99 TECHNICAL DATA Technical Data Type of cooling Liquid Coolant 1.5 l (0.32 UK gal, 0.39 US gal) 6-speed mechanical Type of gearbox Pedal control on the left side of the engine Primary transmission: 64/28 = 2.286 1st gear ratio: 33/14 = 2.357 2nd gear ratio: 31/17 = 1.824 Transmission ratios 3rd gear ratio: 28/19 = 1.747...
  • Page 100 TECHNICAL DATA Technical Data 520 Regina Transmission chain model 135 ZRA Air filter Paper Tank capacity (including reserve) 11.5 l (2.52 UK gal, 3.03 US gal) Capacity of the fuel reserve only 3.5 l (0.76 UK gal, 0.92 US gal) Quantity (disassembled) 1.6 l (0.35 UK gal, 0.42 US gal) Engine oil Without oil filter change 0.95 l (0.20 UK gal, 0.25 US gal)
  • Page 101 TECHNICAL DATA Technical Data Fork with spring on the right and hydraulic adjustment on Front suspension (Rally) the left ø43 Stroke 200 mm (7.88 in) Mono-shock absorber in adjustable compression and Rear suspension (Scrambler) progressive linkage Stroke 56 ± 2 mm (2.20 ± 0.07 in) Mono-shock absorber in adjustable compression and Rear suspension (Flat Track) progressive linkage...
  • Page 102 TECHNICAL DATA Technical Data Aluminium spoked rims with tubeless tires with inner tube: front 2.50 x 19” / rear 3.50 x 17”. Rims/tires (Rally) Front/rear inflation pressure: from 1.9 bar (190 kPa ± 10) (27.55 PSI) at 2.1 bar (210 kPa ± 10) (30.45 PSI) Reference model: Michelin Anakee Wild ABS system on two independent and disconnectable ABS system...

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