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Zubler VARIO PRESS 300 Operation Instructions Manual

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VARIO PRESS
VARIO PRESS
Operation Instructions 01 2014 / Rev. 1 USB
3
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®
3
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.e
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innovative dental products
www.zubler.de
230/240

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  • Page 1 VARIO PRESS ® VARIO PRESS ® 230/240 innovative dental products Operation Instructions 01 2014 / Rev. 1 USB www.zubler.de...
  • Page 2 Intentionaly blank...

  • Page 3: Table Of Contents

    1.3 Setup oven Page 6. Important notes for the Page 1.3.1 Change idle temperature processing of Lithium Disilicate VARIO PRESS 300.e (e.max press*) 1.3.2 Change night temperature 6.1 Investment 1.3.3 Customize calibration Attention: 6.2 Mixing of investment 1.3.4 Vacuum pump operation...

  • Page 4: Introduction

    ETL LISTED vacuum pump power cord. CONFORMS TO UL STD 61Ø1Ø-1 * press-to-metal ® is a registered Trademark of Zubler Gerätebau GmbH Germany CERTIFIED TO Connect to Connect to CAN/CSA STD C22.2 NO 61Ø1Ø-1 Pump Furnace 3Ø89Ø56...
  • Page 5 Introduction Compressed air connection Electrical connection appliances with high power requirements (e.g. multiway connector at the desk), this The smaller of the white boxes contains The ceramic furnace is supplied with a can result in the fuse being blown or the accessories needed for the com- 230V or 240V AC 50/60Hz internal power inconsistent processing results.

  • Page 6: Basic Settings

    Introduction 0.4 Basic settings 0.5 Use within specifications Once you have turned on the device, the execute a program that takes approximately display will show the “Main Menu”. 15-20 minutes to run. This is intended to set Pressing the green “Enter” key will up the device after storage and transport.
  • Page 7 Introduction Please unpack the oven with caution. Use the special cooling grid to cool The oven should always be carried by the investment ring after a pressing two persons. Always lift the device at process. the bottom, never at the furnace chamber or table slide bar.

  • Page 8: Hints For Your Safety

    Introduction 0.6 Notes for your Safety Slide stop at the side of the furnace always closed. The oven must be turned off before removing or inserting the USB stick. The air vents must be kept free from obstruction and clean at all times to allow proper air circulation.
  • Page 9 Introduction Use this furnace only for its intended Leave at least 8” – 12” of free space Do not set the furnace or vacuum purpose as described in this Owner’s around and above the unit. Adjacent pump next to uninsulated heat sources. Manual and carefully remove all structures surrounding the unit should (e.g.
  • Page 10 Introduction Be sure that the furnace is properly Hoses and connections should be When heating the firing chamber, there installed per our instructions and that checked periodically for fit, wear and may be vibration noises from the the selected electrical outlet is prop- damage and replaced or tightened, as heating elements, this is normal.
  • Page 11 Introduction Muffle Dust Exposure Dispose of fiber waste in sealed This furnace contains respirable refrac- In case of a service, use only original tory ceramic fibers (RCF) and crystalline containers. spare parts. silica in its thermal muffle insulation. After handling, rinse exposed skin Unauthorized changes or modifica- These materials may be in the form of with water before washing gently...

  • Page 12: Main Menu

    Main menu Selection of menu parameters Display functions LCD color display ‚ Once you have switched on the oven, the Main Menu will appear on the dis- Current temperature Oven type Circle dialer play with the following five items: Run programs Edit programs MAIN MENU Setup oven...

  • Page 13: Run Programs

    Main menu 1.1 Run Programs 2 - Pulse MC Ceramay 450°C Select program ... Program start 40- PULSE MC OPAQUE 1+2 50- INTERFACE CORREC.1-5 After selecting "Run Program" from 41- PULSE MC MARGIN 1 the Main Menu and confirming this selection with the green “Enter”...
  • Page 14 Main menu Overwriting a program during 2 - PULSE MC CERAMAY operation 758C Run 43-PULSE MC DENTIN 1 Should you find that you have to tem- -Heat rate -Pre dry 3:00 porarily change one or more parameters while a program is running, you can do -Final temp 820C -Closing time...
  • Page 15 44- PULSE MC DENTIN 2 hium disilicate are only available with the VARIO PRESS or as an 45- PULSE MC SHADE/STAIN upgrade for the Vario Press 300. 46- PULSE MC GLAZEFIRING 56- PULSE PTM 200/2 47- PULSE MC GLA.WITH P.

  • Page 16: Edit Programs

    Main menu 1.2 Edit Program Edit Programs 1.2.1 New/change program 450°C After selecting "Edit Programs" from Continue as previously described until the Main Menu and confirming this you have entered the desired name. New / Change program selection by pressing the green Use the “left”...
  • Page 17 Main menu 2 - PULSE MC CERAMAY Changing the firing parameters 400C EDIT 43-PULSE MC DENTIN 1 You can select the program type in the Program type Professional -Temper first line: -Start temp 450C ‚ Professional program: individual firing management with 16 programmable -Open temp 820C -Pre dry...
  • Page 18 Main menu The Professional Program ‚ Start temperature Temperature in the firing chamber at which the program starts. Pre-dry Selecting “YES” activates the special pre-drying program. Pre-dry time Enter a time. In this section, the lift identifies a predefined position for the entire time, depending on the heat radiated by the firing chamber.
  • Page 19 Main menu The Standard Program — Start temperature Temperature in the firing chamber at which the program starts. Pre-dry Selecting “YES” activates the special pre-drying program. Pre-dry time Enter a time. In this section, the lift identifies a predefined position for the entire time, depending on the heat radiated by the firing chamber.
  • Page 20 Main menu The Special Program ˜ (Firing Program with two heeting rates, e.g. crystallization for IPS e.max ® CAD) Start temperature Temperature in the firing chamber at which the program starts. Pre-dry Selecting “YES” activates the special pre-drying program. Pre-dry time Enter a time.
  • Page 21 Main menu The I-Press Program ™ Start temperature Temperature in the firing chamber at which the program starts. Heating rate Temperature increase per minute in order to reach the final temperature. Final temperature Temperature at which the ceramic is pressed in the ring. Hold time Period during which the ring is maintained at final temperature before pressing.
  • Page 22 Main menu Sintering Program › (Contact dealer to enable sinter programs) Start temperature Temperature in the firing chamber at which the program starts. Timerise 1 The first temperature increase (entered as hours and minutes) Temp. 1 Temperature at the end of ramp-up time 1 Hold time 1 Time for which the object is maintained at final temperature 1 (entered as hours and minutes) Timerise 2...
  • Page 23 Main menu Das Advanced Press Programm für Lithium Disilikat Presskeramik Advanced Press wurde im Jahr 2010 patentiert und enthält eine völlig neue Programmführung im Pressverfahren speziell für Lithium Disilikat Presskeramiken. Basierend auf der mathematischen Berechnung des thermischen Verhaltens der am Presszyklus beteiligten Werkstoffe ergibt sich eine Vorwärmkurve, die sich von der klassischen Methode des Aufheizens einer Pressmuffel erheblich unterscheidet (siehe Graphik).
  • Page 24 Main menu 1.2.2 Copy/change program 1.2.3 Move program 1.2.4 Erase program Copy from: select the program to be Move from: Select the program to be Within a program group, select the copied using the dialer or the +/- keys. moved using the dialer or the +/- program to be deleted by using the keys.
  • Page 25 Main menu Edit Programs 1.2.6 Brand page New/Change 400C The brand page facilitates access to any The curser moves one position to the New / Change program right. firing or pressing program you select. Each brand contains a block of 20 pro- Copy / Change program Repeat the two previous steps until grams, that can be freely defined by the...

  • Page 26: Usb Transfer

    Main menu 1.2.8 USB - transfer For loading or storing programs on the USB, you need a USB flash drive with USB Microsoft protocol and a folder named, "VARIO". In the “Edit Programs” Menu select USB-Transfer using the + / -keys or the dialer and confirm with the green “Enter” key. “Send Progs to USB”...

  • Page 27: Setup Oven

    Main menu 1.3 Set-up oven 1.3.4 Vacuum pump Software version User can enter their individual require- ˜ This section determines whether the ments here. The following table depicts pump is maintained in continuous Displays the software version currently the individual settings, together with operation, or is switched off when the installed.

  • Page 28: Run Warm-Up Program

    Main menu 1.4 Run Warm-up program Night mode Before starting work in the mor- ning, activate the "warm-up" pro- 445C gram to ensure homogeneous, uni- form heating. 1.5 Start “night mode” Instead of switching the furnace off, use 445C night mode to prevent moisture and conta- mination from entering the firing chamber while the furnace is not in use.

  • Page 29: Compressed Air Supply

    Maintenance 2.1. Control of the water 2.2. Filter element for 2.3. Filter element for vacuum separator compressed air supply pump P3 After having put the furnace into The service life of the filter element for The filter element prevents dissolved operation, please monitor the container compressed air depends on the quality particles and/or condensation from clog-...
  • Page 30 18°C - 30°C Vacuum pump P3 Vacuum pump P3 320mmx186mm 320mmx186mm Width x depth Height 275mm 275mm Weight 12kg 12kg Voltage 230V 50Hz/60Hz 240V 50Hz/60Hz Current 1,75A 1.75A Vacuum max. 985mbar 985mbar Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 31 1 x Flex Ring System 200g w/12mm base 1 x Flex Ring System 200g w/12mm base 1 x Flex Ring System 200g w/13mm base Accessories: Accessories: P3 Vacuum pump P3 Vacuum pump Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 32 We hope you will have many years of trouble-free service from your furnace. If you do have problems with the furnace or if you have questions about the fur- nace not covered in the manual, contact: Zubler Gerätebau GmbH Buchbrunnenweg 26 89081 Ulm-Jungingen Phone: +49(0)731-14520 Fax: +49(0)731-145213 Mail: vp300@zubler.de...
  • Page 33 ** Press-to-metal on non precious alloys 1000 1000 20:00 20:00 0:00 0:00 8:00 8:00 710mm 710mm 0:00 0:00 VITA PM9 200g ring can require an opening time of 5 minutes Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 34 Heat-up Correction 3:00 3:00 0:30 1:00 1:00 Heat-up *All firing programs are only recommendations of the ceramic producer and can be modified individually ** Refer to the alloy manufacturer’s instructions Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 35 3:00 2:00 0:30 1:00 1:00 Glaze with powder *All firing programs are only recommendations of the ceramic producer and can be modified individually ** Refer to the alloy manufacturer’s instructions Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 36 Glaze with powder 3:00 3:00 0:30 1:00 0:00 *All firing programs are only recommendations of the ceramic producer and can be modified individually ** Refer to the alloy manufacturer’s instructions Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 37 2:00 2:00 0:30 1:00 0:00 Heat-up POM touch-up *All firing programs are only recommendations of the ceramic producer and can be modified individually ** Refer to the alloy manufacturer’s instructions Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 38 1:00 0:00 Heat-up ADD-ON with glaze 3:00 3:00 0:30 1:00 0:00 Heat-up ADD-ON after glaze *All firing programs are only recommendations of the ceramic producer and can be modified individually Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 39 [min] [°C/min] ture 2 [°C] [min] ture [°C] [°C] Regeneration bake 0:18 0:00 1050 15:00 *All firing programs are only recommendations of the ceramic producer and can be modified individually Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 40 2:00 Glaze 2:00 2:00 0:30 1:00 Accent *All firing programs are only recommendations of the ceramic producer and can be modified individually ** Refer to the alloy manufacturer’s instructions Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page Page...
  • Page 41 0:00 4:00 3:00 0:30 0:00 0:00 Heat-up Correction *All firing programs are only recommendations of the ceramic producer and can be modified individually ** Refer to the alloy manufacturer’s instructions Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...
  • Page 42 [min] ture [°C] [min] [°C] Oxide Powder opaque Paste opaque 1 Paste opaque 2 Margin 1 Margin 2 Dentin 1 Dentin 2 Glaze with vac. Glaze no vac. Stains Correction Zubler Gerätebau GmbH D-89 081 Ulm Tel. +49(0)731-14 52-0 Page...

  • Page 43: Mixing Of Investment

    Spruing of the pattern: respective quantity of liquid: Pre-evacuation: Molar, premolar, Mixing under vacuum: tripartite bridge: Ø 3,5mm • Zubler HS-PC Rotation of the mixing device: Front, inlay: Ø 3,0mm 25ml total liquid on 100g powder min. 420 r.p.m. Length of sprue: 3 –...
  • Page 44 To avoid the development of shades 100g ring: minimum 45min. among the rings, do not position The setting time must be followed ex- 200g ring: minimum 60min. them in a strait line. actly (e.g. 25 min for Zubler Press-Max) Page...
  • Page 45 282- Z PC SINGLE 200 / 3 292- I PV SINGLE 200 / 3 If the VARIO PRESS 300 is used as a tion of the plunger combination furnace or with an idle could result in...
  • Page 46 Rough divestment is carried out with • IPS PressVEST Speed (Ivoclar) polishing beads at 4 bar (58 psi) • Zubler HS-PC pressure. Fine divestment is carried out with polishing beads at 2 bar (29 psi) pressure. Observe the blasting direction and distance to prevent damage to the object margins during divestment.
  • Page 47 Intentionaly blank...
  • Page 48 Dosage device Consept Press Disposable plungers Pressing accessories 230/240 innovative dental products www.zubler.de press-to-metal is a registered Trademark of Zubler Gerätebau GmbH Zubler Gerätebau GmbH B00128 / 06-2013 Buchbrunnenweg 26 D-89081 Ulm-Jungingen Phone +49(0)731-14 52 0 Page +49(0)731-14 52 13...
  • Page 49 Main menu Note: Page...

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