Zubler VARIO PRESS 300.e Operation Instructions Manual
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Zubler VARIO PRESS 300.e Operation Instructions Manual

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VARIO PRESS
VARIO PRESS
Operation Instructions 08 2014 / Rev. 2
3 3 0 0 0 0
®
3 3 0 0 0 0
.e
®
us
www.zubler.de
100/120
®
dental & technik

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  • Page 1 VARIO PRESS 3 3 0 0 0 0 ® VARIO PRESS 3 3 0 0 0 0 ® 100/120 ® dental & technik Operation Instructions 08 2014 / Rev. 2 www.zubler.de...
  • Page 2 Intentionaly blank...

  • Page 3: Table Of Contents

    5.2 Firing programs 1.3.1 Change idle temperature 6. Important notes for the Page 1.3.2 Change night temperature processing of Lithium Disilicate VARIO PRESS 300.e 1.3.3 Customize calibration Attention: 6.1 Investment 1.3.4 Vacuum pump operation It is critical that the user completely read the operating manual prior to start up! 6.2 Mixing of investment...

  • Page 4: General

    ETL LISTED vacuum pump power cord. CONFORMS TO UL STD 61Ø1Ø-1 * press-to-metal ® is a registered Trademark of Zubler Gerätebau GmbH Germany CERTIFIED TO Connect to Connect to CAN/CSA STD C22.2 NO 61Ø1Ø-1 Furnace Pump 3Ø89Ø56...
  • Page 5 Introduction Compressed air connection Electrical connection Connect the power cord to the power connector on the reverse side of the cera- The smaller of the white boxes contains The ceramic furnace is supplied with a mic furnace and then connect this with a the accessories needed for the com- 100V or 120V AC 50/60Hz internal power grounded power outlet.

  • Page 6: Basic Settings

    Introduction 0.4 Basic settings 0.5 Use within specifications Once you have turned on the device, and Confirm with „yes“ and select your the firing or pressing tray has been put in, individual vacuum level with the dialer you can enter the basic settings. The oven resp.
  • Page 7 Introduction Please unpack the oven with caution. Use the special cooling grid to cool The oven should always be carried by the investment ring after a pressing process. two persons. Always lift the device at the bottom, never at the furnace chamber or table slide bar.

  • Page 8: Safety Warnings

    Introduction 0.6 Safety Precautions The air vents must be kept free from obstruction and clean at all times to allow proper air circulation. If this is not done, there is a risk of overheating the furnace. Conflict Make sure that no liquids or other foreign objects enter the furnace or the air vents, as this may result in an electrical shock.
  • Page 9 Introduction Use this furnace only for its intended Leave at least 8” – 12” of free space Do not set the furnace or vacuum purpose as described in this Owner’s around and above the unit. Adjacent pump next to uninsulated heat sources. Manual and carefully remove all structures surrounding the unit should (e.g.
  • Page 10 Introduction Be sure that the furnace is properly Hoses and connections should be When heating the firing chamber, there installed per our instructions and that checked periodically for fit, wear and may be vibration noises from the the selected electrical outlet is prop- damage and replaced or tightened, as heating elements, this is normal.
  • Page 11 Introduction Muffle Dust Exposure This furnace contains respirable refrac- Dispose of fiber waste in sealed In case of a service, use only original tory ceramic fibers (RCF) and crystalline containers. spare parts. silica in its thermal muffle insulation. After handling, rinse exposed skin Unauthorized changes or modifica- These materials may be in the form of with water before washing gently...

  • Page 12: Run Programs

    Main menu Selection of menu parameters Display functions LCD color display ‚ Once you have switched on the oven, the Main Menu will appear on the dis- Current temperature Oven type Circle dialer play with the following five items: Run programs Edit programs VP 300 I MAIN MENU...
  • Page 13 Main menu 1.1 Run Programs 006 - DC CERAM 9.2 CERAMAY 450°C Select program ... Program start 130 - DC 9.2 DENTIN 2 120 - DC 9.2 WASH After selecting "Run Program" from 131 - DC 9.2 STAIN the Main Menu and confirming this 121 - DC 9.2 DENTIN 1 selection with the green “Enter”...
  • Page 14 Main menu Overwriting a program during 006 - DC CERAM 9.2 CERAMAY operation 758C Run „121 - DC CERAM 9.2 DENTIN 1“ Should you find that you have to tem- -Pre dry 3:00 -Heat rate porarily change one or more parameters while a program is running, you can do -Final temp 780C...
  • Page 15 Main menu Explanation: 006 - DC CERAM 9.2 CERAMAY Working with the Brand page The Brand menu indexes programs by 450°C Select Brand ... Brand name, thus allowing users to more In the Brand index, programs are inde- 000 - AUTHENTIC CERAMAY 010 - E.MAX ADV.PRESS efficiently organize their programs.

  • Page 16: New/Change Program

    Main menu 1.2 Edit Program Edit Programs 1.2.1 New/change program 450°C After selecting "Edit Programs" from Continue as previously described until the Main Menu and confirming this you have entered the desired name. New / Change program selection by pressing the green Use the “left”...
  • Page 17 Main menu 006 - DC CERAM 9.2 CERAMAY Changing the firing parameters 748C Edit „121 - DC 9.2 DENTIN 1“ You can select the program type in the -Temper Program type Professional first line: -Start temp 450C Professional program: individual firing ‚...
  • Page 18 Main menu The Professional Program ‚ Start temperature Temperature in the firing chamber at which the program starts. Pre-dry Selecting “YES” activates the special pre-drying program. Pre-dry time Enter a time. In this section, the lift identifies a predefined position for the entire time, depending on the heat radiated by the firing chamber.
  • Page 19 Main menu The Standard Program — Start temperature Temperature in the firing chamber at which the program starts. Pre-dry Selecting “YES” activates the special pre-drying program. Pre-dry time Enter a time. In this section, the lift identifies a predefined position for the entire time, depending on the heat radiated by the firing chamber.
  • Page 20 Main menu The Special Program ˜ (Firing Program with two heeting rates, e.g. crystallization for IPS e.max ® CAD) Start temperature Temperature in the firing chamber at which the program starts. Pre-dry Selecting “YES” activates the special pre-drying program. Pre-dry time Enter a time.
  • Page 21 Main menu The I-Press Program ™ Start temperature Temperature in the firing chamber at which the program starts. Heating rate Temperature increase per minute in order to reach the final temperature. Final temperature Temperature at which the ceramic is pressed in the ring. Hold time Period during which the ring is maintained at final temperature before pressing.
  • Page 22 Main menu The Press Program (Standard) š Start temperature Temperature in the firing chamber at which the program starts. Heating rate Temperature increase per minute in order to reach the final temperature. Final temperature Temperature at which the ceramic is pressed in the ring. Hold time Period during which the ring is maintained at final temperature before pressing.
  • Page 23 Main menu Sintering Program › (Contact dealer to enable sinter programs) Start temperature Temperature in the firing chamber at which the program starts. Timerise 1 The first temperature increase (entered as hours and minutes) Temp. 1 Temperature at the end of ramp-up time 1 Hold time 1 Time for which the object is maintained at final temperature 1 (entered as hours and minutes) Timerise 2...
  • Page 24 Main menu The Advanced Press Program for Lithium Disilicate Pressable Ceramics Advanced Press was patented in 2010 and offers a completely new approach to pressing cycles especially for lithium disilicate pressable ceramics. Based on the mathematical analysis of the thermal behaviour of the materials involved in the pressing process, an optimal heat curve resulted, which substantially differs from the classical heating method of a pressable ring (see graphic).
  • Page 25 Main menu Note: Page Page...
  • Page 26 Main menu 1.2.2 Copy/change program 1.2.3 Move program 1.2.4 Erase program Copy from: select the program to be Move from: Select the program to be Within a program group, select the copied using the dialer or the +/- keys. moved using the dialer or the +/- program to be deleted by using the keys.
  • Page 27 Main menu Edit Programs Edit Programs 1.2.6 Brand page New/Change 400C 400C The brand page facilitates access to any Once the desired name is entered. New / Change program New / Change program Press the green “Enter” key. firing or pressing program you select. Each brand contains a block of 20 programs, Copy / Change program Copy / Change program...
  • Page 28 Main menu 1.2.8 USB - transfer For loading or storing programs utilizing the USB port, you need a USB flash drive with USB Microsoft protocol and a folder named, "VARIO". In the “Edit Programs” Menu select USB-Transfer using the + / - keys or the dialer and confirm by pressing the green “Enter” key. “Send Progs to USB”...

  • Page 29: Customize Calibration

    Main menu 1.3 Set-up oven 1.3.5 Vacuum level In this section, you can set the vacuum Users can enter their individual require- š Service tests level for the programs. ments here. The following table depicts Vacuum test: determines the available the individual settings, together with Run a vacuum test to check for the allo- vacuum for your location and performs...

  • Page 30: Stand-By Temperature

    Main menu 1.4 Run Warm-up program Night mode Night mode Before starting work in the mor- ning, activate the "warm-up" pro- 445C 445C gram to ensure homogeneous, uni- form heating. 1.5 Start “night mode” Instead of switching the furnace off, use 445C 445C night mode to prevent moisture and con-...

  • Page 31: Water Separator

    Maintenance 2.1. Water separator maintenance 2.2. Filter element for 2.3. Filter element for vacuum compressed air supply pump P3 After having put the furnace into operation, please monitor the container for water The service life of the filter element for The filter element prevents dissolved separation (approx.
  • Page 32 Technical Data 3 3 0 0 0 0 3 3 0 0 0 0 VARIO PRESS ® / VARIO PRESS ® Technical Data: Width x depth 14.2” x 16.9” Height 30.1” Weight 57.3 lbs. Voltage 100/120V 50Hz/60Hz Current 14A max. incl. pump Performance Data: Idle temperature 68°F - 1292°F...

  • Page 33: Scope Of Supply

    Technical Data 3.1 Scope of supply VARIO PRESS ® 3 3 0 0 0 0 VARIO PRESS ® 3 3 0 0 0 0 1x Power cord 1x Power cord 1x Operating system USB 1x Operating system USB 1x Ring tong 1x Ring tong 1x Firing tray 1x Firing tray...
  • Page 34 ® ® L.L.C. dental & technik Zubler Gerätebau GmbH Zubler USA L.L.C. Buchbrunnenweg 26 4220 Steve Reynolds Blvd. 89081 Ulm-Jungingen Suite 24, Norcross, GA 30093 Phone: +49(0)731-14520 Phone: +1.770.921.2131...

  • Page 35: Press Programs

    ** Press-to-metal on non precious alloys IPS e.max Press HO 100g 15:00 0:00 6:00 710mm 0:00 can require an opening time of 5 minutes press-to-metal ® is a trademark of Zubler IPS e.max Press HO 200g 25:00 0:00 8:00 710mm 0:00 Gerätebau GmbH Page...

  • Page 36: Firing Programs

    Program examples Authentic 5.2 Firing Programs* ® Professional Mode Start Closing Soak Soak Heat Final Hold Temper Temper Opening Opening Vacuum Release Vacuum tempe- drying time tempera- time rate tempera- time tempera- time tempera- time vacuum rature [°C] time [min] [min] ture [°C] [min]...
  • Page 37 Program examples 5.2 Firing Programs* DC Ceram 12.5 Professional Mode Start Closing Soak Soak Heat Final Hold Temper Temper Opening Opening Vacuum Release Vacuum tempe- drying time tempera- time rate tempera- time tempera- time tempera- time vacuum rature [°C] time [min] [min] ture [°C] [min]...
  • Page 38 Program examples 5.2 Firing Programs* DC Ceram 9.2 Professional Mode Start Closing Soak Soak Heat Final Hold Temper Temper Opening Opening Vacuum Release Vacuum tempe- drying time tempera- time rate tempera- time tempera- time tempera- time vacuum rature [°C] time [min] [min] ture [°C] [min]...
  • Page 39 Program examples 5.2 Firing Programs* Ivoclar IPS ® e.max ceram / e.max ® Start Closing Soak Soak Heat Final Hold Temper Temper Opening Opening Vacuum Release Vacuum tempe- drying time tempera- time rate tempera- time tempera- time tempera- time vacuum rature [°C] time [min] [min]...
  • Page 40 Program examples 5.2 Firing Programs* Ivoclar e-max ® CAD Crystallization Special Mode Start Closing Soak Soak Heat Final Hold Heat Final Hold Opening Vacuum Release Vacuum tempe- drying time tempera- time rate 1 tempera- time 1 rate 2 tempera- time 2 tempera- vacuum rature [°C]...

  • Page 41: Investment

    • “Zubler HS-PC” • “Zubler 144” From time to time check the vacuum important to use a high quality investment, efficiency of the mixing device.

  • Page 42: Preparation Of The Ring

    The setting time must be followed ex- The setting time must be followed ex- reaches the set temperature 6g Pellet ⇒ Max 2.00g actly (e.g. 25 min for “Zubler HS-PC”) actly (e.g. 25 min for “Zubler 144”) (e.g. at 850°C) for a (200g ring only)

  • Page 43: Pressing

    Important notes for the processing of Lithium Disilicate VARIO PRESS 300.e 6.6 Pressing Do not pre-heat the ingot Do not pre-heat the plunger How to position rings in a burnout furnace Use separator to facilitate separation. Make sure to use the correct program for the ring size and ingot size.
  • Page 44 Select program ... Select program ... sets. have at your disposal the innovative 200 - ZUBLER E.MAX HT 100* 200 - ZUBLER E.MAX HT 100* 210 - IVOCL. E.MAX HT 100* 210 - IVOCL. E.MAX HT 100* Advanced Press programs for proces- The left side indicated as "ZUBLER"...
  • Page 45 Intentionaly blank...
  • Page 46 Multi suction unit Multi suction unit Single suction unit Prep station box suction funnel Micromotor 100/120 100/120 ® dental & technik www.zubler-group.de www.zubler.de press-to-metal is a registered Trademark of Zubler Gerätebau GmbH Zubler Gerätebau GmbH B00170 / 08-2014 Buchbrunnenweg 26 D-89081 Ulm-Jungingen...

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