Mag-lite D Series Repair Instructions

FLASHLIGHTS
Switch
Repair Instructions
for
C & D CELL
MAG-LITE ®
FLASHLIGHTS
(WITH A 'C' OR 'D' IN FRONT
OF THE SERIAL NUMBER)
The distinctive shapes, styles
and overall appearances of all
Mag® flashlights, and the
circumferential inscriptions
extending around the heads of
all Mag® flashlights are
trademarks of Mag Instrument,
Inc. The circumferential
inscription on the head of
every flashlight signifies that it
CORPORATE OFFICE
is an original Mag® flashlight
MAG INSTRUMENT, INC.
and part of the Mag® family of
1635 S. Sacramento Ave.
flashlights. U.S. Trademark
Registrations for the shape,
P.O. Box 50600
style and overall appearance
Ontario, California U.S.A. 91761-1083
trademarks of Mag® flashlights
Website: www.maglite.com
and for circumferential
Warranty: Tel: (800) 283-5562 or
inscription trademarks of
(909) 947-1006
Mag® flashlights include Nos.
Fax: (909) 947-5041
1,808,998; 2,074,795; 2,687,693;
E-mail: warranty@magmail.com 2,745,460; 2,765,978 and
Sales & Parts:
Tel: (800) 289-6241 • (909) 947-1006
The Mag-Lite® flashlight is
covered by one or more
E-mail: salesdesk@magmail.com
pending patent applications
©2004 MAG INSTRUMENT, INC.
and U.S. Patent Nos. 4,286,311;
4,388,673; 5,260,858; 5,749,645;
6,196,698; 6,428,182; D263,170;
421-000-445 8/04
and by foreign patents.
© 2004 Mag Instrument, Inc. 421-000-445 8/04
Parts List For Black 'C' And Black 'D' Mag-Lite® Flashlights (Prefix 'C' or 'D' Serial Number)
ITEM NO.
1
2
3
4
5
6
7
7
8
8
9
10
10
10
2,765,979.
10
10
11
11
12
12
13
13
13
13
13
13
13
13
13
13
14
15
15
16
16
17
17
18
19
19
20
20
21
22
Note: If the serial number does not have a "C" or "D" in front of it, the light must be sent to a warranty service center for repair.
SCHEMATIC - FLASHLIGHT
QTY. PART NO.
1
1 201-000-157
1 108-000-026
1 108-000-031
1 108-000-036
1 108-000-025
1 201-000-475
1 201-000-161
1 200-000-057
1 LWSA201
1 LWSA301
1 LWSA401
1 LWSA501
1 LWSA601
1 108-000-574
1 108-000-206
1 108-000-575
1 108-000-034
1 201-000-476
1 201-000-477
1 201-000-478
1 201-000-479
1 201-000-480
1 201-000-178
1 201-000-179
1 201-000-180
1 201-000-181
1 201-000-182
1 –
1 108-000-567
1 108-000-208
1 108-000-033
1 108-000-032
1 108-000-037
1 108-000-030
1 108-000-207
1 200-000-100
1 201-000-191
1 –
1 412-000-001
Tool required to
replace switch:
5/64 Hex wrench
(included)
DESCRIPTION
HEAD SUB-ASSEMBLY, 'D'
FACE CAP, Black
O RING, FACE CAP
CLEAR LENS
PARABOLIC REFLECTOR
O-RING, HEAD 'C' & 'D'
HEAD, 'C' SIZE, Black
HEAD, 'D' SIZE, Black
BARREL/SWITCH ASSEMBLY C CELL
BARREL/SWITCH ASSEMBLY D CELL
BULB RETAINING COLLAR 'C' & 'D'
LAMP, 2-CELL KRYPTON
LAMP, 3-CELL KRYPTON
LAMP, 4-CELL KRYPTON
LAMP, 5-CELL KRYPTON
LAMP, 6-CELL KRYPTON
O-RING, 'C' BARREL
O-RING, 'D' BARREL
SWITCH SEAL 'C' SIZE
SWITCH SEAL 'D' SIZE
BARREL 2C
BARREL 3C
BARREL 4C
BARREL 5C
BARREL 6C
BARREL 2D
BARREL 3D
BARREL 4D
BARREL 5D
BARREL 6D
SNAP RING
SWITCH SUB-ASSEMBLY 'C' SIZE
SWITCH SUB-ASSEMBLY 'D' SIZE
TAILCAP SUB ASSEMBLY 'C'
TAILCAP SUB-ASSEMBLY 'D'
SPRING, TAILCAP 'C' SIZE
SPRING, TAILCAP 'D' SIZE
BULB PROTECTOR, 'C' & 'D'
O-RING, TAILCAP 'C' SIZE
O-RING, TAILCAP 'D' SIZE
TAILCAP, 'C' SIZE, Black
TAILCAP, 'D' SIZE, Black
SET SCREW
HEXAGON WRENCH 'C' & 'D'