Engine Torque Settings - APRILIA RSV Mille 1000 1999 Technical Training Course

Aprilia Consumer Service Spa
Technical Service and Training
Release 4 july 99

5 ENGINE TORQUE SETTINGS

ENGINE
CARTER
Description (were and what)
Ballbearing holder (flyweel side)- Flat head screw
Ballbearing holder (clutch side)- Flat head screw
Gear shaft ballbearing holder (clutch side)- Flat head screw
Waterpump intermediategear (clutch side)- circlip
Crunkcase(left) to crunkcase(right)\ - Cilinder head screw
Crunkcase(left) to crunkcase(right)\ - Cilinder head screw
Crunkcase(left) to crunkcase(right)\ - Cilinder head screw
Crunkcase(left) to crunkcase(right)\ - Cilinder head screw
Crunkcase- Magnetic screw
Crunkcase- Contact screw
Oil filter cover- Cilinder head screw
Calibrated jet- Cilinder head screw
Bushing (both sides)- Hex socket screw
Bushing (clutch side)- Hex socket screw
Bushing (Flywheel side)- Cilinder head screw
Bushing (Flywheel side)- Cilinder head screw
ENGINE SHAFT, COUNTERSHAFT, GEARBOX
Description (were and what)
Index lever\ indexdisk- Cilinder head screw
Primary countershaft (clutch side)- Hex socket nut
Engine shaft - Hex socket nut
Primary countershaft (flywheel side)- Cilinder head screw
OILPUMP
Description (were and what)
Oil pump-Self centering screw (on the lower side)
Oil pump body
Oil pump cover- Cilinder head screw
CLUTCH
Description (were and what)
Primary Shaft- Hex socket nut
Clutch springs- Hex. Socket screw
Clutch pin- Securing screw
Diapragm- Cilinder head screw
Clutch drum\Diskpusher- Hex. Screw
CILINDER HEAD, CILINDER
Description (were and what)
Valve cover cilinder 1- Cilinder head screw
cilinder head 1- Pipe
cilinder head 2- Pipe
Valve cover cilinder 2- Cilinder head screw
This material is didactic and
may be changed following the technical
development of the product
Qnty Screw\nut Nm
1 M6X13 11
1 M6X13 11
2 M6X13 11
1 10
13 M6X65 11
1 M6X80 11
5 M6X45 11
1 M6X25 11
1 M12X1,5 20
1 M10 4
2 M6X20 11
1 M6X10 6
2 M8X45 25
2 M8X25 25
1 M8X20 25
1 M6X20 11
Qnty Screw\nut Nm
2 M6X20 11
1 M22X1,5 150
1 M33X1,5 230
1 M10X20 50
Qnty Screw\nut Nm
1 M2X1,5
1
4 M6X45 11
Qnty Screw\nut Nm
1 M24X1,5 170
6 M6X25 11
1 M12X1,5 20
8 M5X20 5
3 M8X16 30
Qnty Screw\nut Nm
8 M6X30 11
2 M18X1,5
1 M18X1,5
4 M6X30 11
Kgm ref.
1,1 L243
1,1 L243
1,1 L243
L648
1,1
1,1
1,1
1,1
2
0,4 L574
1,1
0,6
2,5
2,5
2,5
1,1 L243
Kgm ref.
1,1 L243
15
23 L243
5 L648
Kgm ref.
L515
1,1
Kgm ref.
17 L648
1,1
2
0,5
3 L648
Kgm ref.
1,1
L243
L243
1,1