Advertisement

SANYO Manufacturing, S.A.de C.V.
SUBJECT:
NEW SOFTWARE VERSION VER.54
FOR , PCB New revision;
1LG4B10Y105B0. NEW
SOFTWARE VERSION. 54
BACKGROUND.
Digital PCB Change from revision 0 ,to Rev B,due to some components relocation,near corner
to avoid contact with grounding plate,Also white mark was added to reduce using of
Plastic Washer ( See page 2 )
Also new Software version came up,to increase performance on product.
This software version is applicable only for 1LG4B10Y105B0 Main PCB.
NEW VERSION MAIN PCB.
1LG4B10Y105B0
For USB Software download,please save the following extension file to your USB device.
P320app_748.230XX_PRODUCTION_complete.zimage
STEPS FOR SOFTWARE, MANUAL DOWNLOAD
A. Inspect main PCB version.
B. Be sure of proper connections on all pcb's
C. Connect ac cable to the TV unit and send line switch.
D.Insert USB flash memory,in to USB TV Port.
E. Press Vol - on the TV button unit,and MENU in the RC,at same time.
F. Press enter,wait until " DOWNLOAD IS SUCCESSFUL " blue message appears,press power and
disconnect ac cord, wait aprox 15 seconds and connect ac cord again to verify,that new
version was correctly loaded.
G. Make sure,new application software,boot versions and opt are correctly after ac off/on cycle was done.
NOTE:
For the internal TV CPU sw update,the TV must be ac off/on ofter update process
have finished.
The update will be reflected on boot ver.
APPL:748.230.54.0.0.1-
OPT: XX XX
BOOT VER: 748.230.105
EDID: 01.52
P CODE:0A46
REVISION
DATE
DESCRIPTION
Rev.0
1/9/2013
NEW SOFTWARE VERSION
SERVICE NOTICE
AFFECTED MODELS:
US2L - Z6WE DP50842
US2L - Z6WF FVM5082.
US2L - Z6WEM DP50842M.
Y12
White squares marks on corners
Only for this PCB
S/W ( Ver 54 )
ORIGINATOR
Misael Robles
SN-12007
1 of 2
PAGE:
12/21/12
DATE:
APPROVAL
Form QWI-x.x.x-PE-xxxx Rev. 0

Advertisement

Table of Contents
loading

Summary of Contents for Sanyo P50842-00

  • Page 1 SN-12007 SERVICE NOTICE 1 of 2 SANYO Manufacturing, S.A.de C.V. PAGE: 12/21/12 DATE: SUBJECT: AFFECTED MODELS: NEW SOFTWARE VERSION VER.54 US2L - Z6WE DP50842 FOR , PCB New revision; US2L - Z6WF FVM5082. 1LG4B10Y105B0. NEW US2L - Z6WEM DP50842M. SOFTWARE VERSION. 54 BACKGROUND.
  • Page 2 SN-12007 SERVICE NOTICE 2 of 2 SANYO Manufacturing, S.A.de C.V. PAGE: 12/21/12 DATE: SUBJECT: AFFECTED MODELS: NEW SOFTWARE VERSION VER.54 US2L - Z6WE DP50842 FOR , PCB New revision; US2L - Z6WF FVM5082. 1LG4B10Y105B0. NEW US2L - Z6WEM DP50842M. SOFTWARE VERSION. 54 FOR MAIN PCB VERSION 1LG4B10Y10500,PLEASE USE S/W VERSION 44.
  • Page 3 TROUBLESHOOTING GUIDE 2012 MODELS P50842-00 / P50842M-00 / P50842-01 / P50842M-01 This guide is divided into 4 sections/pages depending on type of defect: page 1)No Green LED Power Light.(LED never turns“ON”) page 2)Green LED Light is “ON”, but Backlight is not “ON”,or only turn“ON & then OFF”.
  • Page 4 “K5A Pin18”? Analog board was broken. Replace “analog board”. Digital board can not work. Replace “digital board”. (TABLE *1.0)Analog board:5VSTB Test Points 50" Models 5VSTB on analog board Confirmation Voltage P50842-00 Z6WE Analog K8B Pin3 P50842M-00 Z6WEM P50842-01 Z6WF P50842M-01 Z6WFM (TABLE *2.0) Power board:5VSTB Test Points...
  • Page 5 Repair Flow Chart:Trouble Condition Green Power is on, but LCD backlight is not on. Backlight does not turn on, or only turns on and then off. Power LED turns ON, but LCD backlight is not ON or only turns ON and then OFF.
  • Page 6 If T.Cnt.board&FFC cable has no please try the digital Board before changing problem, then 2nd:Replace“LCD Panel”. the panel. (TABLE*1.0)Main board:"FFC Clock"Test Points 50" Models LVDS Clock on digital board K7200 Pin32 clock+ P50842-00 Z6WE P50842M-00 Z6WEM K7200 Pin33 clock- P50842-01 Z6WF P50842M-01 Z6WFM Note:The bandwidth of the oscilloscope and probe must be at least 100MHZ or higher to check if the clock pulse exists.
  • Page 7 Repair Flow Chart:Trouble Condition Power LED turns OFF within 10 seconds after the TV power turns Power LED turns OFF within 10 seconds after TV power turns on. For analog board: No:0V Is 3.3V supplied to“K8B Pin1”during LED power on ? No:0V For digital board: Is 3.3V supplied to “K5A Pin44”?
  • Page 8: Table Of Contents

    SERVICE MANUAL Remote Control Digital DP50842 (U.S.A.) Color Television (CANADA) ORIGINAL VERSION Chassis No. P50842-00 NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No.
  • Page 9: Safety Instructions

    SAFETY INSTRUCTIONS SAFETY PRECAUTIONS WARNING: The chassis of this receiver has a floating ground with the potential of one half the AC line voltage in respect to earth ground. Service should not be attempted by anyone not familiar with the precautions necessary when working on this type of equipment.
  • Page 10: Service Adjustments

    SERVICE ADJUSTMENTS GENERAL This set has an On-screen Service Menu system included in Volume – the CPU that allows remote operation for most of the Enter Service Menu service adjustments. ON-SCREEN SERVICE MENU SYSTEM 1. Enter the Service Menu: • Turn off the receiver and disconnect the AC power supply.
  • Page 11: On-Screen Service Menu

    ON-SCREEN SERVICE MENU Table 1. ON-SCREEN SERVICE MENU When IC7600 (Flash Memory) is replaced, check the bus data to confirm they are the same as below. See page 3 for On-Screen Service Menu access and adjustments. Index ParameterName Value NOTES: Option 2 Data (Display Panel) Option 1 and Option 2 data is initial and can be set according to adjusment information.
  • Page 12: Power Failure Circuit

    POWER FAILURE CIRCUIT Check the following if the unit is turned off by the power Internal sub_CPU on main IC 5500 is programmed so the failure detector. set will go to standby mode when there is circuit failure as described below. (Refer to“Block Diagram Power Lines”.) 1.
  • Page 13: Mechanical Disassembly

    MECHANICAL DISASSEMBLY CAUTION: This LCD TV uses several different kinds of screws. Using the correct screw is necessary to prevent damage. Lead wires must be redressed to their previous locations after servicing. The Earth sheet and gasket are provided to prevent interference to other radio and television receivers. The Earth sheet and gasket should be returned to its previous position after servicing.
  • Page 14 MECHANICAL DISASSEMBLY (Continued) MAIN BOARD AND CHASSIS BASE REMOVAL Remove 13 screws (B:3x10, 9pcs; C4x8, 4pcs.), one (1) Nut (E), and 9 sheets (F) to take the main (digital) board off. ATTENTION – The earth sheet should be returned to its previous position after servicing.
  • Page 15 MECHANICAL DISASSEMBLY (Continued) BUTTON UNITED REMOVAL Remove 2 screws (B:3x10) to take the button unit off. MOUNTING WALL REMOVAL Remove 2 screws (G) to take the mounting wall off. ATTENTION – Confirm Mounting wall wire is installed when you install the back cabinet. ELECTROSTATICALLY SENSITIVE DEVICES Many solid-state devices (especially Integrated Circuits) are Electrostatically Sensitive, and, therefore, require special handling techniques as described under “Servicing...
  • Page 16: Chassis Electrical Parts List

    CHASSIS ELECTRICAL PARTS LIST CAUTION: To Protect against electrical shock and for continued product safety, refer to SAFETY PRECAUTIONS and PRODUCT SAFETY NOTICE on Page 2. PRODUCT SAFETY NOTICE PRODUCT SAFETY SHOULD BE CONSIDERED WHEN A REPLACEMENT IS MADE IN ANY AREA OF A RECEIVER. COMPONENTS INDICATED BY A IN THIS PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN BE OF SPECIAL SIGNIFICANCE.
  • Page 17 Schematic Schematic Part No. Part No. Description Description Location Location CABINET PARTS C5505 F1J0J106A004 CERAMIC 10U K 6.3V F1J0J106A020 CERAMIC 10U K 6.3V 1JC0BUM0627— 50’’ BUTTON UNITED-Z6WE C5506 F1G1H103A706 CERAMIC 0.01U K 50V 1JC0CAM0775— 50’’ CABINET FRONT-Z6WE C5507 F1H0J4750004 CERAMIC 4.7U K 6.3V 1JC0CBM0551—...
  • Page 18 Schematic Schematic Part No. Part No. Description Description Location Location C5562 F1G1C104A077 CERAMIC 0.1U K 16V F2G1C101A071 ELECT 100UM 16V C5563 F1G1C104A077 CERAMIC 0.1U K 16V C6254 F1G1C104A077 CERAMIC 0.1U K 16V C5565 F1J0J106A004 CERAMIC 10U K 6.3V C6255 F1G1H560A541 CERAMIC 56P J 50V F1J0J106A020...
  • Page 19 Schematic Schematic Part No. Part No. Description Description Location Location DZDZ2J062M0LG ZD DIODE DZ2J062M0L L6313 D1HYR004A012 R-NETWORK 0X4 0.063W D008 B0BC6R100010 ZD UDZS-TE-176.2B L6314 D1HYR004A012 R-NETWORK 0X4 0.063W B0BC6R2A0384 ZENER DIODE MM3Z6V2B L6315 D1HYR004A012 R-NETWORK 0X4 0.063W DZDZ2J062M0LG ZD DIODE DZ2J062M0L L6316 D1HYR004A012 R-NETWORK 0X4 0.063W...
  • Page 20 Schematic Schematic Part No. Part No. Description Description Location Location D0GBR00Z0002 MT-GLAZE 0.000 ZA 1/10W B1ABDF000013 TR 2SC3928A1R B1ABDF000024 TR 2SC3928A1S R5503 D0GBR00JA071 MT-GLAZE 0.000 ZA 1/10W Q6743 B1CHRD000053 TR AO3400A D0GBR00Z0002 MT-GLAZE 0.000 ZA 1/10W R5504 D0GBR00JA071 MT-GLAZE 0.000 ZA 1/10W RESISTORS D0GBR00Z0002 MT-GLAZE...
  • Page 21 Schematic Schematic Part No. Part No. Description Description Location Location D0GB472JA072 MT-GLAZE 4.7K JA 1/10W R5564 D0GB750JA041 MT-GLAZE 75 JA 1/10W D0GB472JA089 MT-GLAZE 4.7K JA 1/10W D0GB750JA072 MT-GLAZE 75 JA 1/10W R5527 D0GBR00JA071 MT-GLAZE 0.000 ZA 1/10W D0GB750JA089 MT-GLAZE 75 JA 1/10W D0GBR00Z0002 MT-GLAZE 0.000 ZA 1/10W...
  • Page 22 Schematic Schematic Part No. Part No. Description Description Location Location D0GB102JA071 MT-GLAZE 1K JA 1/10W D0GBR00Z0002 MT-GLAZE 0.000 ZA 1/10W D0GB102JA089 MT-GLAZE 1K JA 1/10W R5950 D0GB103JA041 MT-GLAZE 10K JA 1/10W R5591 D0GB472JA041 MT-GLAZE 4.7K JA 1/10W D0GB103JA072 MT-GLAZE 10K JA 1/10W D0GB472JA072 MT-GLAZE 4.7K JA 1/10W...
  • Page 23 Schematic Schematic Part No. Part No. Description Description Location Location D0GB470JA089 MT-GLAZE 47 JA 1/10W R6269 D0GB103JA041 MT-GLAZE 10K JA 1/10W D0GB103JA072 MT-GLAZE 10K JA 1/10W R6536 D0GB102JA041 MT-GLAZE 1K JA 1/10W D0GB103JA089 MT-GLAZE 10K JA 1/10W D0GB102JA071 MT-GLAZE 1K JA 1/10W R6270 D0GBR00JA071 MT-GLAZE...
  • Page 24 Schematic Schematic Part No. Part No. Description Description Location Location D0GBR00Z0002 MT-GLAZE 0.000 ZA 1/10W D0GBR00Z0002 MT-GLAZE 0.000 ZA 1/10W R6607 D0GBR00JA071 MT-GLAZE 0.000 ZA 1/10W R6743 D0GB223JA041 MT-GLAZE 22K JA 1/10W D0GBR00Z0002 MT-GLAZE 0.000 ZA 1/10W D0GB223JA070 MT-GLAZE 22K JA 1/10W R6608 D0GDR00JA072 MT-GLAZE...
  • Page 25 Schematic Schematic Part No. Part No. Description Description Location Location F2A1C471B844 ELECT 470U M DIODES C1640 F1H1C104A041 CERAMIC 0.1U K D1641 B0ACCK000005 DIODE 1SS355-TE-17 F1H1C104A091 CERAMIC 0.1U K B0ACCK000019 DIODE 1SS355 F1L1C1040001 CERAMIC 0.1U K B0ACDJ000007 DIODE 1SS352-(TPH3) C1641 F1H1C104A041 CERAMIC 0.1U K D1668...
  • Page 26 Schematic Schematic Part No. Part No. Description Description Location Location Q1810 B1ABCE000028 TR MMBTSC3928R R1623 D0GB562JA041 MT-GLAZE 5.6K JA 1/10W B1ABDF000013 TR 2SC3928A1R D0GB562JA072 MT-GLAZE 5.6K JA 1/10W B1ABDF000024 TR 2SC3928A1S D0GB562JA089 MT-GLAZE 5.6K JA 1/10W Q1813 B1ABCE000028 TR MMBTSC3928R R1624 D0GB472ZA038 MT-GLAZE...
  • Page 27 Schematic Schematic Part No. Part No. Description Description Location Location D0GBR00Z0002 MT-GLAZE 0.000 ZA 1/10W MISCELANEOUS R1800 D0GBR00JA071 MT-GLAZE 0.000 ZA 1/10W A200 1LG0B10Y10500 “ASSY,PWB,DIGITAL Z6WE” D0GBR00Z0002 MT-GLAZE 0.000 ZA 1/10W A100 1LG0B10Y10400 “ASSY,PWB,ANALOG Z6WE” R1801 D0GB102JA041 MT-GLAZE 1K JA 1/10W A101 1LG0B10Y1040A “ASSY,PWB,SUB Z6WE”...
  • Page 28 SERVICE PARTS "For Digital board replacement please get the correct assembly name/part number" Service Name: ASSY,PWB,DIGITAL Z6WE Japan BOM part number: 1LG0B10Y10500 "For Analog board replacement please get the correct assembly name/part number" Service Name: ASSY,PWB,ANALOG Z6WE Japan BOM part number: 1LG0B10Y10400 "For RC+KEY unit replacement please get the correct assembly name/part number"...
  • Page 29: Component And Test Point Locations

    COMPONENT AND TEST POINT LOCATIONS ANALOG BOARD PARTS SIDE J1603 J1660 PWB RC+KEY PARTS SIDE J1659 J1683 K1005 J1629 J1687 J1614 J1655 J1628 J1658 J1602 PARTS SIDE PWB.SUB.Z6WE J1649 1LG4B10Y1040A J1652 J1653 J1697 *** ??? J1651 J1611 J1682 J1623 J1647 J1696 J1621 J1620...
  • Page 30 COMPONENT AND TEST POINT LOCATIONS DIGITAL BOARD PARTS SIDE CL10 CL11 1LG4B10Y10500 2ndReflow K6530 PWB,MAIN DIGITAL Z6WE ***.??? R6710 K7200 C6707 RB6530 R5950 RB6531 R5951 RB5951 R5957 R5958 R6708 C6704 R6609 R6750 R6730 L6502 Q6720 R6729 R6607 A30C5 IC5500 Q6721 R6606 L6501 R6731...
  • Page 31 POWER BOARD PART SIDE POWER BOARD SOLDER SIDE – 24 –...
  • Page 32: Block Diagram Power Lines

    BLOCK DIAGRAM POWER LINES – 25 –...
  • Page 33: Block Diagram Signal Lines

    BLOCK DIAGRAM SIGNAL LINES AnalogUnit Digital Unit DDR2 SPI Flash 512Mb (64Mb: 8MB) (400MHz) HDMI1 (or DVI) sLDM Memory HDMI Interface USB 2.0 HDMI2 Unit BackEnd UART(Debug) UART(Factory) Sub CPU H.264, VC1 Dual-Audio RF-IN ATSC MPEG4 Processing Digital & MPEG2 Unit Digital/ Analog...
  • Page 34: Ic Block Diagrams

    IC BLOCK DIAGRAMS IC001_C1AB00003628_IC STA333W13TR, Audio AMP I C ctrl Protection current/thermal Interface Logic Volume control Regulators Bias Digital signal processing Power stage IC5750, Flash Memory – 27 –...
  • Page 35 IC BLOCK DIAGRAMS (CONT.) IC6750_C0DBGYY02242_AP2128K-ADJTRG1 IC5500 Main Chip signal processor Stream Block AV Decode Block IF in De-modulator Transport Media Core Processor Decoder Remocon IF AVIO Block Standby Micro Block Clock (AM32) Reset Video IO Video In Decoder Video System Control Block Processor IVideo Out Audio...
  • Page 36 IC6650, USB Protection IC6700_C0CBAYG00009_LM1117S-ADJ IC6560_C0JBAA000502_TC7SET08FU – 29 –...
  • Page 37 IC BLOCK DIAGRAMS (CONT.) IC6720_C0DBAYY01122_BD9328EFJ-E2 IC5700_C3ABSY000102_IC H5PS5162GFR-S6C – 30 –...
  • Page 38: Troubleshooting Flow Charts

    TROUBLESHOOTING FLOW CHARTS NO POWER Check: Power Unit fuse open? the voltage Check: Power Unit to "5V_STBY" line supplied? All 0V (except '5V_STBY' line) the voltage to all lines Check: arround supplied? MAIN IC (IC5500), Crystal (X5500), Power Unit (or the voltage to some lines is not supplied.) After a few seconds, the set will be switched off.
  • Page 39 TROUBLESHOOTING FLOW CHARTS (CONT.) NO VIDEO Check: RF(TV) ,Digital(TV) All Inputs? Line : A6102 12pin - IC5500 12pin A6102 11pin - IC5500 95pin only Parts: A6102 (TU_IF)and peripheral circuit, IC5500 Check: Line: AV1 only Term inal(CV) - IC5500 96pin Pa rt s: IC5500 and peripheral circuit Check: AV2 only Line:...
  • Page 40 TROUBLESHOOTING FLOW CHARTS (CONT.) NO AUDIO Is there Check: signal at speaker All Modes ? Speaker(SP901,SP902) terminal ? Check: Is there Line : IC001 10,13pin(L),6,9pin(R) signal at IC001 ? Parts: IC001 (Audio AMP.) and peripheral circuit Check: Line: IC001 27pin - IC5500 80pin (ACLK) IC001 30pin - IC5500 247pin (ADATA1) IC001 29pin - IC5500 157pin (LRCLK) IC001 28pin - IC5500 221pin (BCLK)
  • Page 41: Schematic Notes

    SCHEMATIC NOTES NOTES ON SCHEMATIC DIAGRAMS 1. All resistance values in ohms K=1,000 M=1,000,000. 2. Resistors specified with resistance value are “1/6DJ.” 3. Resistors specified with type of resistor, tolerence and resistance value are “1/4.” 4. Unless otherwise noted on schematic, all capacitor values less than 1 are expressed in μF (Micro Farad), and the values more than 1 are in pF.
  • Page 42: Ic, Diode, And Transistor Pin Layouts

    IC, DIODE, AND TRANSISTOR PIN LAYOUTS – 35 –...
  • Page 43: Pc Board Connections And Locations

    PC BOARD CONNECTIONS AND LOCATIONS – 36 –...
  • Page 44: Capacitor And Resistor Code Chart

    S ......Oxide Metalized Y ......Wire Wound C ......Solid D ......Carbon Film W ......Wire Wound For parts or service contact Sanyo Manufacturing Corporation P.O. Box 2000 3333 Sanyo Road Forrest City, Arkansas 72335-2000 April 2012 SMC Published in Mexico...
  • Page 45: Schematic Diagrams

    MODEL DP50842 Chassis No. P50842-00 SCHEMATIC DIAGRAMS R6795 D0GBR00JA071 GATE_PIN H:OFF C6334 L:ON L6340 R6703 R6705 D0GDR00JA072 TCON_P Pch-MOSFET R6701 R5701 For Debug R6704 C6700 D0GB101JA069 GATE_PIN H:OFF Q6700 C5701 C5703 L:ON D3.3V K5DL Q6701 F1G1C104A077 F1G1C104A077 R6340 R6700 K1KA04AA0193...
  • Page 46 MODEL DP50842 Chassis No. P50842-00 SCHEMATIC DIAGRAMS TCON_P 5V_STBY C1602 R1610 IC1600 R1611 R1612 C0CBAYG00009 C1610 GND_AMP C1603 R1702 INPUT F1H1C104A041 D0GB221JA069 R1617 GATE_PIN C1600 H:OFF POWER_ON F1J0J106A004 OUTPUT L:ON CL1600 C1702 3.3V_STBY OUTPUT R1600 C1604 REG_SW1 D0GB121ZA038 (10PIN) F2A1C4710109...
  • Page 47 MODEL DP50842 Chassis No. P50842-00 SCHEMATIC DIAGRAMS ELECTROSTATICALLY SENSITIVE DEVICES Many solid-state devices (especially Integrated Circuits) are Electrostatically Sensitive, and, therefore, require special handling techniques as described under “Servicing Electrostatically Sensitive Devices,” on page two in this service literature. CH.- CH.+...

This manual is also suitable for:

P50842m-00P50842m-01P50842-01

Table of Contents